Operating Instructions - VEGABAR 53 - 4 ? 20 mA
Contents
1. EA FB FM mm DN PN D b k d2 d4 f EA 40 40 150 18 110 4xe18 88 3 FB 50 40 165 20 125 4xe18 102 3 FM 80 64 215 28 170 86022 138 3 inch EA 40 40 5 29 32 4564 4 21 g4 4x0 45 64 3 15 32 1 8 FB 50 40 61 2 25 32 4 59 g 4x0 45 64 4 764 1 8 FM 80 64 8 15 30 1 7 64 6 11 46 8x9 55 64 5 7 46 1 8 Fig 28 VEGABAR 53 Flanschanschluss 1 Flanschanschluss nach DIN 2501 2 Flanschanschluss nach ANSI B16 5 VEGABAR 53 4 20 mA 63 9 Supplement VEGA VEGABAR 53 aseptischer Anschluss 1 064 mm 050 mm 1 31 52 2 33 64 cc CA 82mm 066 mm 72 mm 3 53 64 2 19 32 90 mm 3 35 64 TB TA LB Fig 29 VEGABAR 53 CC Clamp 1 nach DIN 32676 ISO 2852 316L CA Clamp 2 LA aseptischer Anschluss mit Nut berwurfmutter LB aseptischer Anschluss mit Spannflansch TB Tuchenhagen Varivent DN 25 TC Tuchenhagen Varivent DN 32 64 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement VEGABAR 53 aseptischer Anschluss 2 81mm 3 3 16 66 mm 2 19 35 KB 83 mm 3 17 64 KC 3 3 16 63 mm 2 31 64 KD 3 3 46 Fig 30 VEGABAR 53 B Konus 2 1 M52 x 2 KB Konus 2 1 M64 x 2 KB Konus 2 1 DN 25 VEGABAR 53 4 20 mA 652. 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGABAR 53 is a pressure transmitter for measurement of gauge pressure absolute pressure and vacuum You can find detailed information on the application range in chap
3. www vega com instrumeni specifications Prange 0 5bar 0 500kPa s0bar 100 6000kPa process pressur process temperatu electronics 4 20mA HART Dei power supply 12 30 V 4 20rnA HART protection IP65 67 Viton order no 0000000 000 201 VEBA 77761 Schittach Germany n 202027208 o SS Fig 2 Aufbau des Typschildes Beispiel 1 Ger tetyp 2 Produktcode 3 Zulassungen 4 Elektronik 5 Schutzart 6 Messbereich 7 Prozess und Umgebungstemperatur Prozessdruck 8 Werkstoff medienber hrte Teile Hard und Softwareversion 10 Auftragsnummer 11 Seriennummer des Ger tes 12 ID Nummern Ger tedokumentation VEGABAR 53 4 20 mA 3 Product description VEGA Application area Functional principle Voltage supply Packaging Die Seriennummer erm glicht es Ihnen ber www vega com VEGA Tools und serial number search die Lieferdaten des Ger tes anzuzeigen Zus tzlich zum Typschild au en am Ger t finden Sie die Seriennummer auch im Inneren des Ger tes 3 2 Principle of operation VEGABAR 53 is a pressure transmitter for measurement of over pressure absolute pressure or vacuum Measured products are gases vapours and liquids in measuring ranges up to 4000 bar 400 MPa with front flush version also viscous liquids in measuring ranges up to 600 bar 60 MPa The process pressure acts on the sensor element via the stainless steel diaphragm The pro
4. 9 Supplement VEGA VEGABAR 53 aseptischer Anschluss 3 81mm 3 346 81mm 3 346 9 63 mm 2 29 35 70 mm 2 34 RE RF 3 3 16 3 3 16 9 92 mm 3 5 g 92 mm 3 5 8 78 mm 3 3 64 RB RC RD Fig 31 VEGABAR 53 aseptischer Anschluss RE Rohrverschraubung DN 25 PN 40 nach DIN 11851 RF Rohrverschraubung DN 32 PN 40 nach DIN 11851 RA Rohrverschraubung DN 40 PN 40 nach DIN 11851 RB Rohrverschraubung DN 50 PN 40 nach DIN 11851 RC Rohrverschraubung DN 40 PN 40 nach DIN 11864 RD Rohrverschraubung DN 50 PN 40 nach DIN 11864 66 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement VEGABAR 53 aseptischer Anschluss 4 E 65 mm 2 56 84 mm 3 31 9 105 mm 4 13 AA Fig 32 VEGABAR 53 AA DRD VEGABAR 53 4 20 mA 67 9 Supplement VEGA 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit
5. Information Depending on the version and application the highlighted menu windows may not always be available gt Basic adjustment 1 Display Diagnostics Service Info Unit 1 1 Position correction 1 2 Min adjustment 1 3 Max adjustment 14 Unit of measurement Offset e 000 0 al 100 00 bar V I mS A e 2 Temperature unit 0 2 mbar 0 0 mbar 100 00 mbar hi 0000 mbar 0 0 mbar 0 0 mbar Damping 1 5 Linearisation curve 1 6 Sensor TAG 17 1s Linear V Sensor P d d Display Basic adjustment 2 gt Display Diagnostics Service Info Displayed value 2 1 Displayed value V 2 1 Display unit 22 Scaling 2 3 0 0 0 Pressure V Scaled Volume V IV 100 100 0 Lighting 2 4 Switched off Y 40 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 6 Set up with the indicating and adjustment module PLICSCOM Diagnostics Display gt Diagnostics Service Info He Basic adjustment 3 Peak value 3 1 p min 5 8 mbar p max 167 5 mbar T min 12 5 C T max 85 5 C Sensor status 3 2 OK Trend curve 3 3 1 Start trend curve Service Display Diagnostics gt Service Info Basic adjustment 4 Current output 4 1 Output mode 4 20 mA Y Fail mode lt 3 6 mA V Min current 3 8 mA Y maxcurent205mA Y Simulation 42 Start simulation V Res
6. 16 bar O 1 6 MPa 80 bar 8 MPa 1 bar 100 kPa 0 40 bar O 4 MPa 80 bar 8 MPa 1 bar 100 kPa O 100 bar O 10 MPa 200 bar 20 MPa 1 bar 100 kPa 0 250 bar O 25 MPa 500 bar 50 MPa 1 bar 100 kPa 0 600 bar O 60 MPa 1200 bar 120 MPa 1 bar 100 kPa 0 1000 bar O 100 MPa 1500 bar 150 MPa 1 bar 100 kPa 1 0 bar 100 0 kPa 5 bar 500 kPa 1 bar 100 kPa 1 0 6 bar 100 60 kPa 10 bar 1000 kPa 1 bar 100 kPa 1 3 bar 100 300 kPa 17 bar 1700 kPa 1 bar 100 kPa 1 5 bar 100 500 kPa 35 bar 3500 kPa 1 bar 100 kPa 1 15 bar 100 1 5 MPa 80 bar 8 MPa 1 bar 100 kPa 0 1 40 3 bar 10 30 kPa 2 bar 200 kPa 1 bar 100 kPa 0 2 40 2 bar 20 20 kPa 2 bar 200 kPa 1 bar 100 kPa Absolutdruck 0 0 4 bar O 40 kPa 2 bar 200 kPa 0 bar abs 0 1 6 bar O 160 kPa 10 bar 1000 kPa 0 bar abs 0 6 bar O 600 kPa 35 bar 3500 kPa 0 bar abs 0 16 bar O 1 6 MPa 80 bar 8 MPa O bar abs Nennmessbereiche und berlastbarkeit in psi Die Angaben dienen zur bersicht und beziehen sich auf die Messzelle Einschr nkungen durch Werkstoff und Bauform des Prozessanschluss sind m glich Es gelten jeweils die Angaben des Typschildes 50 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 9 Supplement Nennmessbereich berlastbarkeit maxima ler Druck berlastbarkeit m
7. 2 E K e N 7 M20x1 5 M20x1 5 kg wer Fig 23 Geh useausf hrungen in Schutzart IP 66 IP 68 1 bar mit eingebautem Anzeige und Bedienmodul vergr ert sich die Geh useh he um 9 mm 0 35 in 1 Einkammerausf hrung 2 Zweikammerausf hrung VEGABAR 53 4 20 mA 59 9 Supplement VEGA Edelstahlgeh use 59mm 69 mm 87 mm 3 43 2 32 2 72 mm si o 80 mm 79 mm aan 8115 8 117 3 39 F Coon M16x1 5 s S R E x E E E E E a E S TI M20x1 5 o LP M20x1 5 NPT 35 NPT M20x1 5 2 Ye NPT Fig 24 Geh useausf hrungen in Schutzart IP 66 IP 68 0 2 bar mit eingebautem Anzeige und Bedienmodul vergr ert sich die Geh useh he um 9 mm 0 35 in 1 Einkammerausf hrung elektropoliert 2 Einkammerausf hrung Feinguss 2 Zweikammerausf hrung Feinguss Edelstahlgeh use in Schutzart IP 66 IP 68 1 bar 93mm 105 mm 4 13 103 mm 4 06 77 mm 3 03 112 mm 4 41 120 mm 4 72 117 mm 4 61 M20x1 5 kg Zw i wees LI YNPT Fig 25 Geh useausf hrungen in Schutzart IP 66 IP 68 1 bar mit eingebautem Anzeige und Bedienmodul vergr ert sich die Geh useh he um 9 mm 0 35 in 1 Einkammerausf hrung elektropoliert 2 Einkammerausf
8. gt Accept Edit 3 Confirm with OK and move to min zero adjustment with gt Carry out min adjust Proceed as follows ment 1 Edit the value in the menu item Min adjustment with OK Min adjustment 4000 0 all 0000 0 mbar 0000 0 mbar Set the requested percentage value with and gt Edit the requested mbar value with OK Set the requested mbar value with and gt Confirm with and move to max adjustment with gt The min adjustment is finished af wo Mv Information For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display pie 9 Selection options C F 32 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 6 Set up with the indicating and adjustment module PLICSCOM Carry out max adjust ment pie pie Parameter ad justment Pro cess pressure measurement If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Edit the value in the menu item Max adjustment with OK Max adjustment 100 0 1000 0 mbar 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal measuring range of the sensor in the above example 1 bar 1000 mbar 2 Setthe requested percentage v
9. 4 20 mA 1 6 pA mA value unchanged 20 5 mA 22 mA 3 6 mA adjustable 22 mA see load diagram under Power supply NE 43 Dynamic behaviour output Run up time approx 10s 100 7 90 10 4 Fig 18 Sudden change of the process variable tr dead time t4 rise time ts jump response time 1 Process variable 2 Output signal Dead time Rise time Step response time Damping 63 of the input variable Eingangsgr e Abgleich lt 150 ms lt 100 ms 10 90 250 ms ti O s 10 90 0 999 s adjustable Einstellbereich des Min Max Abgleichs bezogen auf den Nennmessbereich Min Max 5 95 5 105 Einstellbereich des zero span Abgleichs bezogen auf den Nennmessbereich Zero 5 95 VEGABAR 53 4 20 mA 49 9 Supplement Span 5 105 96 Empfohlener max Turn down 10 1 keine Begrenzung Nennmessbereiche und berlastbarkeit in bar kPa Die Angaben dienen zur bersicht und beziehen sich auf die Messzelle Einschr nkungen durch Werkstoff und Bauform des Prozessanschluss sind m glich Es gelten jeweils die Angaben des Typschildes Nennmessbereich berlastbarkeit maxima berlastbarkeit minima ler Druck ler Druck berdruck 0 0 4 bar O 40 kPa 2 bar 200 kPa 1 bar 100 kPa D 1 6 bar O 160 kPa 10 bar 1000 kPa 1 bar 100 kPa 0
10. 590 5 ft 25 mm 0 985 in 8 mm 0 315 in Blue e 1xcable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 or e 1 x plug depending on the version 1 x blind stopper M20 x 1 5 2 5 mm AWG 14 Indicating and adjustment module Voltage supply and data transmission Indication Adjustment elements Protection rating unassembled mounted into the sensor without cover Materials Housing Inspection window through the sensor LC display in dot matrix 4 keys IP 20 IP 40 ABS Polyester foil Voltage supply Operating voltage Non Ex instrument EExia instrument Exd instrument 14 36 V DC 14 30 V DC 20 36 V DC Operating voltage with lighted indicating and adjustment module Non Ex instrument EExia instrument EExd ia instrument Permissible residual ripple 100Hz 100 Hz 10 kHz Load N 22 5 36 V DC 22 5 30 V DC 22 5 36 V DC Us lt 1 V Uss lt 10 mV see diagram 2 Depending on the version M12 x 1 according to ISO 4400 Harting 7 8 FF VEGABAR 53 4 20 mA 55 9 Supplement VEGA A 1000 727 500 250 7 14 16 18 20 22 24 26 28 30 32 34 36 V Fig 20 Voltage diagram 1 Voltage limit EEx ia instrument 2 Voltage limit Ex d instrument 3 Operating voltage Electrical protective measures Protection rating Housing standard IP 66
11. IP 6723 Aluminium and stainless housing op IP 68 1 bar tionally available Process component in IP 68 version IP 68 25 bar External housing IP 65 Overvoltage category IN Protection class Il Functional safety SIL Functional safety is already activated on instruments with SIL qualification ex factory On instruments without SIL qualification ex factory the functional safety must be activated by the user via the indicating and adjustment module or via PACTware for applications according to SIL Functional safety according to IEC 61508 4 Single channel architecture 1001D up to SIL2 double channel diversitary redundant up to SILS architecture 1002D You can find detailed information in the supplied Safety Manual of the instrument series or under www vega com Downloads Approvals 23 Instruments with gauge pressure measuring ranges cannot detect the am bient pressure when submerged e g in water This can lead to falsification of the measured value 24 Only with instruments with absolute pressure ranges 56 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VELA 9 Supplement Approvals Instruments with approvals can have different technical data depending on the version That s why the associated approval documents have to be noted with these instruments They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial num
12. Wiring plan external housing with version IP 68 23 5 6 Switch on phase 25 6 Setup with the indicating and adjustment module PLICSCOM 6 1 Short description 0004 27 6 2 Insert indicating and adjustment module 27 6 3 Adjustment system 29 64 Setup steps 30 6 5 Menu schematic 00 0000 eee 40 6 6 Saving the parameter adjustment data 42 2 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 Contents pue 7 Maintenance and fault rectification 7 1 Maintenance 7 2 Fault rectification 7 8 Exchanging the electronics module 7 4 Software update 7 Instrument repair 8 Dismounting 8 1 Dismounting steps 8 2 IDispasal 25 nu Ese Sata Sea d ad Epor 9 Supplement 9 1 Technical data 92 Ma en Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description Editing status 2011 06 20 VEGABAR 53 4 20 mA 1 About this document 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device
13. instructions are part of the operating instructions manual and come with the Ex approved instruments 2 10 Safety instructions for oxygen applications For instruments in oxygen applications the special instructions in chapters Storage and transport Mounting as well as Technical data under Process conditions must be noted Furthermore the valid national regulations implementation instructions and memorandums of the professional assocations must be noted VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 2 For your safety 2 11 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGABAR 53 4 20 mA 3 Product description Lieferumfang Zusatzschild l und fettfrei f r Sauerstoffan wendungen Komponenten 3 Product description 3 1 Aufbau Der Lieferumfang besteht aus e Prozessdruckmessumformer VEGABAR 53 e Dokumentation Dieser Betriebsanleitung Pr fzertifikat f r Druckmessumformer Safety Manual 31637 VEGABAR Serie 50 und 60 4 20 mA HART o
14. signal output You find further information in the operating instructions Electronics module VEGABAR series 50 and 60 Document ID 30175 12 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 4 Mounting Suitability for the pro cess conditions Diaphragm protection Mounting position Moisture 4 Mounting 4 1 General instructions Make sure that all parts of the instrument exposed to the process in particular the sensor element process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data or on the type label To protect the diaphragm the process fitting is covered by a protective cap Remove the protective cap just before installation so that the diaphragm will not get damaged It is recommended to keep the cap and use it again later for storage or transport Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give yo
15. when adjusting the switching point on the level switch This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operating instructions manual Indicating and adjustment module The following data are read out or written with this function Measured value presentation Adjustment Damping Linearisation curve Sensor TAG Displayed value Display unit Scaling Current output Unit of measurement Language The following safety relevant data are not read out or written e SIL e HART mode 7 With instruments with signal output 4 20 mA HART VEGABAR 53 4 20 mA 37 6 Set up with the indicating and adjustment module PLICSCOM e PIN e Application Copy sensor data Copy sensor data Reset Basic adjustment If the Reset sensor specific basic adjustment is carried out the sensor resets the values of the following menu items to the reset values see chart Menu section Function Reset value Zero Min adjustment Measuring range begin Span Max adjustment Measuring range end Density 1 kg l E Density unit kg l Damping 1s Linearisation Linear Sensor TAG Sensor Display Displayed value 1 bar Displayed value 2 Display unit Volumell Do Scaling 0 00 to 100 0 Decimal point indication 8888 8 Cur
16. Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing 1xIP 68 cable gland M20 x 1 5 1 x blind stopper M20 x 1 5 or e 1 x closing cap NPT 1 x blind plug NPT Connection cable Structure four wires one suspension cable one breather capillary screen braiding metal foil mantle Wire cross section 0 5 mm AWG 20 Wire resistance lt 0 036 Q m 0 011 Om Tensile strength 1200 N 270 pounds force Standard length 5 m 16 4 ft Max length 1000 m 3281 ft Min bending radius at 25 C 77 F 25 mm 0 985 in Diameter approx 8 mm 0 315 in Colour Non Ex version Black Colour Ex version Blue Electromechanical data version IP 68 Connection cable between IP 68 instrument and external housing Structure four wires one suspension cable one breather capillary screen braiding metal foil mantle Wire cross section 0 5 mm AWG 20 20 Gepr ft nach EN 60068 2 27 21 Depending on the version M12 x 1 according to ISO 4400 Harting 7 8 FF 54 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement Wire resistance Standard length Max length Min bending radius at 25 C 77 F Diameter approx Colour Cable entry plug External housing Spring loaded terminals for wire cross sec tion up to lt 0 036 O m 0 011 O ft 5 m 16 40 ft 180 m
17. Operating Instructions VEGABAR 53 4 20 mA Document ID 36721 Process pressure Contents 1 About this document 1 1 FUNGON i ces esse rhe ns one 4 1 2 Target group 99 d dd wa dead rre OR ne 4 1 3 Symbolism use 4 2 For your safety 2 4 Authorised personnel 5 2 2 Appropriate use llle 5 2 3 Warning about misuse 5 2 4 General safety instructions 5 2 5 Safety label on the instrument 6 26 CE conformity 2 2 2 2 2 oo 6 2 7 Measuring range permissible process pressure 6 2 8 Erf llung von NAMUR Empfehlungen 6 2 9 Safety instructions for Ex areas 6 2 10 Safety instructions for oxygen applications 6 2 11 Environmental instructions 7 3 Product description Bel Aufbau iod nie eee PATERE 8 3 2 Principle of operation 0004 10 3 3 Configuration 1 66 nne 10 3 4 Packaging transport and storage 10 3 5 Accessories and replacement parts 11 4 Mounting 4 1 General instructions 0 04 13 4 2 Mounting instructions 15 43 Mountingsteps llle 16 4 4 Mounting steps external housing 16 5 Connecting to power supply 5 1 Preparing the connection 2 2 2 2 een 18 5 2 Connection procedure 19 5 3 Wiring plan single chamber housing 22 5 4 Wiring plan version IP 66 IP 68 1 bar 23 5 5
18. alue with gt and OK 3 Edit the requested mbar value with OK 4 Setthe requested mbar value with and gt 5 Confirm with OK and move to the menu overview with ESC The max adjustment is finished Information For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Process pressure measurement Set up VEGABAR 53 in the following sequence Select application Process pressure measurement Select the unit of measurement Carry out a position correction Carrying out zero adjustment 5 Carrying out span adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi A Go MM A The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values In the menu items zero and span you determine the span of the sensor the span corresponds to the end value VEGABAR 53 4 20 mA 33 6 Set up with the indicating and adjustment module PLICSCOM VEGA Select application Pro cess pressure measure ment Select unit Information The steps 1 3 and 4 are not necessary for instruments whi
19. ber search as well as via Downloads and Approvals VEGABAR 53 4 20 mA 57 9 Supplement VEGA 9 2 MaBe Kunststoffgehause Die folgenden MaBzeichnungen stellen nur einen Ausschnitt der m glichen Ausf hrungen dar Detaillierte Ma zeichnungen k nnen auf www vega com unter Downloads und Zeichnungen heruntergela Die Zweikammergeh use sind bei Ger ten mit Signalausgang 4 20 mA nicht verf gbar M20x1 5 Ve NPT 84 mm 3 31 279mm 3 31 M16x1 5 112 mm 4 41 M20x1 5 Ye NPT Fig 21 Geh useausf hrungen in Schutzart IP 66 IP 68 0 2 bar mit eingebautem Anzeige und Bedienmodul vergr ert sich die Geh useh he um 9 mm 0 35 in 1 Einkammerausf hrung 2 Zweikammerausf hrung 58 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement Aluminiumgehause 116 mm 4 57 86 mm 3 39 9 116 mm 4 57 M20x1 5 M20x1 Ye NPT M20x1 5 Ve NPT Fig 22 Geh useausf hrungen in Schutzart IP 66 IP 68 0 2 bar mit eingebautem Anzeige und Bedienmodul vergr ert sich die Geh useh he um 9 mm 0 35 in 1 Einkammerausf hrung 2 Zweikammerausf hrung Aluminiumgeh use in Schutzart IP 66 IP 68 1 bar 150 mm 5 91 105 mm 4 13 084 mm 3 31 E o c R E E
20. carry out the listed steps in reverse order 8 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGABAR 53 4 20 mA 47 9 Supplement 9 Supplement 9 1 Technical data General data Pressure type Measuring principle Gauge pressure or gauge pressure Depending on the measuring range piezoresistive with internal transmission liquid or strain gauge DMS dry Communication interface IC bus Materials and weights Materials wetted parts Process fitting 316Ti Diaphragm standard 316Ti Diaphragm from measuring range 25 bar Elgiloy 2 4711 with not flush version Seal ring O ring Materials non wetted parts Internal transmission liquid Electronics housi
21. cess pressure causes a resistance change which is converted into a corresponding output signal and outputted as measured value Two wire electronics 4 20 mA for power supply and measured value transmission over the same cable The supply voltage range can differ depending on the instrument version The exact range is stated in chapter Technical data The background lighting of the indicating and adjustment module is powered by the sensor A certain level of operating voltage is required for this You can find the exact voltage specifications in chapter Technical data The optional heating requires its own operating voltage You can find details in the supplementary instructions manual Heating for indicat ing and adjustment module This function is generally not available for approved instruments 3 3 Configuration The instrument can be adjusted with the following adjustment media e with indicating and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment Software according to the FDT DTM standard e g PACTware and PC 3 4 Packaging transport and storage The device was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 Measuring ranges up to 16 bar piezoresistive sensor element with internal transmission liquid Measuring ranges up to 25 bar strain gauge DMS sensor element on the rear of th
22. ch are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the zero span adjustment The indicating and adjustment module enables the adjustmetn without filling or pressure Thanks to this you can carry out your settings already in the factory without the instrument having to be installed The actual measured value is displayed in addition to the menu items for zero span adjustment VEGABAR 53 is preset to application Level measurement Proceed as follows when switching over to application Process pressure measurement 1 Push the OK button in the measured value display the menu overview is displayed 2 Select the menu Service with gt and confirm with OK Basic adjustment Display Diagnostics gt Service Info 3 Select the menu item Application with gt and edit with OK Warning Note the warning Output can change 4 Select with gt OK and confirm with OK 5 Select Process pressure from the list and confirm with OK In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar proceed as follows 5 1 Push the OK button in the measured value display the menu overview is displayed gt Basic adjustment Display Diagnostics Service Info 5 Selection opti
23. cording to the limit point method according to IEC 60770 Applies to the digital signal output HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span Incl non linearity hysteresis and non repeatability VEGABAR 53 4 20 mA 51 9 Supplement VEGA Deviation with version 0 075 Turn down 1 1 upto 5 1 0 075 Turndown gt 5 1 lt 0 015 x TD Deviation with version 0 1 96 Turn down 1 1 up to 5 1 0 1 96 Turndown gt 5 1 lt 0 02 x TD Deviation with version 0 2 Turn down 1 1 upto5 1 0 2 6 Turndown gt 5 1 lt 0 04 x TD Deviation with absolute measuring ranges 0 4 bar Turn down 1 1 upto5 1 lt 0 25 Turn down gt 5 1 0 05 x TD Influence of the product or ambient temperature Thermal change zero signal and output span Applies to the digital signal output HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span Thermal change zero signal and output span reference temperature 20 C 68 F n the compensated temperature range 0 05 10 K x TD 0 100 C 32 212 F Outside the compensated temperature typ 0 05 10 K x TD range Thermal change current output Applies also to
24. ction 32 35 Pressure compensation 14 Process conditions 13 R Repair form 46 Replacement parts Electronics module 12 Reset 38 S Safety data sheet 46 Service hotline 43 Span adjustment 36 T Temperature limits 14 Typschild 9 U Unit of measurement 30 34 V Voltage supply 10 18 WwW Wiring plan 22 25 Z Zero adjustment 35 VEGABAR 53 4 20 mA 69 Index 70 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 Index VEGABAR 53 4 20 mA 71 VEGA Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com CE E All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2011 Subject to change without prior notice 36721 EN 110630
25. date instrument software PACTware now checks the actual hardware and software version of the sensor and displays the data This procedure lasts approx 60 s Push the button Update software and select the previously extracted hex file Then the software update can be started The additional files are installed automatically Depending on the sensor this procedure can last approximately 1 h 7 5 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our Internet homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA worldwide 46 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and
26. e If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK 36 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 6 Set up with the indicating and adjustment module PLICSCOM Linearisation curve Copy sensor data A linearization is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindrical or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in 1 or kg a scaling can be also set in the menu item Display Linearisation curve Linear Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the gt key Caution Note the following if the VEGABAR 53 with corresponding approval is used as part of an overfill protection system according to WHG If a linearisation curve is selected the measuring signal is no longer compulsorily linear proportional to the level This must be taken into consideration by the user particularly
27. e and fault rectification Maintenance Cleaning A Reaction when malfunc tions occur Causes of faults Fault rectification 24 hour service hotline 7 Maintenance and fault rectification 7 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation In some applications product buildup on the diaphragm can influence the measuring result Depending on the sensor and application take precautions to ensure that heavy buildup and especially a hardening thereof is avoided If necessary clean the diaphragm Make sure that the materials are resistant to the cleaning process see resistance list under Services on www vega com The wide variety of applications of isolating diaphragms makes special cleaning instructions necessary for each application Please ask the VEGA agency serving you Caution Never clean the separating diaphragm mechanical for example with tools when using instruments with isolating diaphragms This can damage the diaphragm and filling oil can penetrate 7 2 Fault rectification The operator of the system is responsible for taking suitable measures to rectify faults VEGABAR 53 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Voltage supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error
28. e stainless steel diaphragm dry 10 VEGABAR 53 4 20 mA 0 901L L N3 L2Z9 36721 EN 110630 3 Product description Transport Transport inspection Storage Storage and transport temperature Indicating and adjust ment module Flanges The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Caution Instruments for oxygen applications are sealed in PE foil and provided with a label Oxygen Use no Oil Remove this foil just before mounting the instrument See instruction under Mounting Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see c
29. et 4 3 Select reset V Language Deutsch V 44 Copy sensor data Copy sensor data 4 7 PIN 4 8 Enable Application 4 9 Level V Info Display Diagnostics Service gt Info Basic adjustment 5 Instrument type 5 1 Serial number 12345678 Calibration date 52 dd mm yyyy Software version ER Last change using PC 5 3 dd mm yyyy Sensor characteristics Display now 54 VEGABAR 53 4 20 mA 41 6 Set up with the indicating and adjustment module PLICSCOM VEGA 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If VEGABAR 53 is equipped with an indicating and adjustment module the most important data can be read out of the sensor into the indicating and adjustment module The procedure is described in the operating instructions manual Indicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange the sensor the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data 42 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 7 Maintenanc
30. fety VEGA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 Measuring range permissible process pres sure Due to the application a measuring cell with higher measuring range than the permissible pressure range of the process pressure can be integrated The permissible process pressure is stated with process pressure on the type label see chapter 3 1 Configuration For safety reasons this range must not be exceeded 2 8 Erf llung von NAMUR Empfehlungen Hinsichtlich Kompatibilit t wird die NAMUR Empfehlung NE 53 erf llt Das gilt auch f r die zugeh rigen Anzeige und Bedienkomponenten VEGA Ger te sind generell auf und abw rtskompatibel e Sensorsoftware zum DTM VEGABAR 53 e DTM VEGABAR 53 zur Bediensoftware PACTware e Anzeige und Bedienmodul zur Sensorsoftware Die Parametrierung der Grundfunktionen des Sensors ist unabh ngig von der Softwareversion m glich Der Funktionsumfang richtet sich nach der jeweiligen Softwareversion der Einzelkomponenten 2 9 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety
31. g in hy gienic fittings Wall mounting 4 3 Mounting steps For mounting VEGABAR 53 a welded socket is required You can find these components in the supplementary instructions manual Welded socket and seals Use the seal corresponding to the instrument Process fitting GV GF GC seal in front of the thread or Seal the thread with teflon hemp or a similar resistant seal material e Process fitting GN gt Screw VEGABAR 53 into the welded socket Tighten the hexagon on the process fitting with a suitable wrench Wrench size see chapter Dimensions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Use the seal suitable for the respective process fitting You can find the components in the supplementary instructions manual Welded socket and seals 4 4 Mounting steps external housing 1 Mark the holes according to the following drilling template 2 Depending on the mounting surface fasten the wall mounting plate with 4 screws 16 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 jure 110 mm 4 33 93 mm 3 66 ceo 4 Mounting 90 mm 3 54 70 mm 2 76 8mm R A 32 3mm 0 12 i Y N Fig 6 Drilling template wall mounting plate Tip Mount the wall mounting plate so that the cable ent
32. gesch tzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com Jinnnn npoaykuu dupMei BETA 3aujaujarorcsi no BceMy MUPY npaBaMM H MHTeJIniekryanbHyto COOCTBEHHOCTb DanbHenuy o wHcpopMauyro cMorpure Ha Care http www vega com VEGAR JIA f te ER SB AUR P7 MRP 3t 518 BBS MW lt http www vega com gt 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 68 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA Index INDEX A Accessory Flanges 11 Indicating and adjustment module 11 Measuring instrument holder 12 Protective cap 12 C Cable entry 18 Cable screening 19 Check output signal 44 Connection cable 18 Copy sensor data 37 E Electronics and connection compartment 22 Error messages 44 F Fault rectification 43 H Hotline 43 L Linearisation curve 37 M Max adjustment 33 Min adjustment 32 Moisture 13 Mounting external housing 16 Mounting position 13 o Oxygen applications 15 P Position corre
33. h Dichtung 9 Ohne Dichtung bei Prozessanschluss nach EN 837 FKM VP2 A EPDM A P 75 5 KW75F NBR COG 105 C 40 221 F 105 C 4 221 F 105 C 40 221 F 105 C 4 221 F Mediumtemperatur Gewindeanschluss M44 x 1 25 sowie aseptische Anschl sse je nach Dichtung 18 Ohne Dichtung FKM VP2 A EPDM A P 75 5 KW75F NBR COG Vibrationsfestigkeit 14 Up to 60 C 140 F 5 Up to 60 C 140 F 150 C 22 302 F 150 C 4 302 F 150 C 22 150 C 4 302 F 302 F mechanische Schwingungen mit 4 g und 5 100 Hz 9 8 Ausf hrung f r Sauerstoffanwendungen bis 60 C 140 F 1 Aseptischer Anschluss LA LB bis 105 C 221 F 8 Ausf hrung f r Sauerstoffanwendungen bis 60 C 140 F 19 Gepr ft nach den Richtlinien des Germanischen Lloyd GL Kennlinie 2 VEGABAR 53 4 20 mA 53 9 Supplement VEGA Schockfestigkeit Beschleunigung 100 g 6 ms Electromechanical data version IP 66 IP 67 Cable entry plug Single chamber housing e 1xcable gland M20 x 1 5 cable 0 5 9 mm 1 x blind stopper M20 x 1 5 or e 1x closing cap NPT 1 x blind plug NPT or e 1 x plug depending on the version 1 x blind stopper M20 x 1 5 or e 2xblind stopper M20 x 1 5 Spring loaded terminals for wire cross sec 2 5 mm AWG 14 tion
34. hapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 5 Accessories and replacement parts The indicating and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor and removed at any time You can find further information in the operating instructions Indicating and adjustment module PLICSCOM Document ID 27835 Flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You will find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 VEGABAR 53 4 20 mA 11 3 Product description VEGA Measuring instrument holder Protective cap Electronics module The measuring instrument holder is used for wall tube mounting of VEGABAR series 50 pressure transmitters and VEGAWELL 52 suspension pressure transmitters Supplied reducers enable the adaptation to different instrument diameters The material used is 316L The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 The electronics module is a replacement part for pressure transmitter VEGABAR One version is available for each type of
35. he measured value display the menu overview is displayed 2 Confirm the menu Basic adjustment with OK the menu item Units of measurement will be displayed 3 Activate the selection with OK and select the requested unit with gt in the example m 4 Confirm with OK the submenu Density unit appears Unit of measurement Density unit gt kg dm Wei 5 Select the requested unit e g kg dm with and confirm with OK the submenu Density appears Unit of measurement Density 0001000 kg dm 6 Enter the requested density value with gt and confirm with OK and move to position correction with gt The adjustment unit is thus switched over from bar to m VEGABAR 53 4 20 mA 31 6 Set up with the indicating and adjustment module PLICSCOM VEGA Proceed as follows to select the temperature unit 4 gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Carry out a position cor Proceed as follows rection 7 1 Activate in the menu item Position correction the selection with OK Position correction Offset 0000 mbar 53 mbar 2 Select with gt J e g to accept actual measured value Position correction Accept current measured value
36. hrung Feinguss 2 Zweikammerausf hrung Feinguss 60 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement IP 68 25 bar Ausf hrung mit externem Gehause 65mm 2 916 D AA E EG se DI 40mm 1 37 64 u Hi 59 mm 2 21 g4 90 mm 3 35 64 110 mm 4 21 64 66 mm 2 19 35 Fig 26 IP 68 Ausf hrung mit externem Geh use 1 Kabelabgang seitlich 2 Kabelabgang axial VEGABAR 53 4 20 mA 61 9 Supplement VEGABAR 53 Gewindeanschluss 3mm Die 83mm Dis GV 26mm 15 64 2 31 64 SW 41 mm 28 mm G1B 76 mm Gas o 30mm 1 3 46 GE GF GK GD ch SW 41mm 2 946 65 mm 2 9e GN Fig 27 VEGABAR 53 GV G A Manometeranschluss GF G4 B frontb ndig GC G1 B frontb ndig GE G1 B frontb ndig EHEDG GD NPT au en 14 NPT innen GN NPT 62 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement VEGABAR 53 Flanschanschluss 81mm
37. inima ler Druck berdruck 0 5 801 psig 29 00 psig 14 50 psig D 23 21 psig 145 0 psig 14 50 psi D 232 1 psig 1160 psig 14 5 psig 0 580 2 psig 1160 psig 14 50 psig D 1450 psig 2901 psig 14 50 psig 0 3626 psig 7252 psig 14 50 psig D 8702 psig 17404 psig 14 50 psig D 14504 psig 21756 psig 14 50 psig 14 50 0 psig 72 52 psig 14 50 psig 1 8 702 psig 145 0 psig 14 50 psig 1 43 51 psig 246 6 psig 14 50 psig 1 472 52 psig 507 6 psig 14 50 psig 1 217 6 psig 1160 psig 14 50 psig 1 450 4 351 psig 29 01 psig 14 50 psig 2 901 2 901 psig 29 01 psig 14 50 psig Absolutdruck 0 5 802 psi 29 01 psi 0 psi 0 23 21 psi 145 0 psi 0 psi 0 87 02 psi 507 6 psi 0 psi 0 232 0 psi 1160 psi 0 psi Reference conditions and actuating variables similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature Relative humidity Air pressure Determination of characteristics Characterstic curve Reference installation position Influence of the installation position Linear 18 30 C 64 86 F 45 75 96 860 1060 mbar 86 106 kPa 12 5 15 4 psi Limit point adjustment according to IEC 61298 2 upright diaphragm points downward depending on the isolating diaphragm version Deviation determined ac
38. late with sup port back onto the cable VEGABAR 53 4 20 mA 21 5 Connecting to power supply VEGA 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version Electronics and connec tion compartment o o o Display Fig 9 Electronics and connection compartment single chamber housing 1 Spring loaded terminals for voltage supply 2 Ground terminal for connection of the cable screen Wiring plan w SE Pd 2 N 7 4 20mA o N Z E Display N R 80 EE l _ 12 p ic ENG a Fig 10 Wiring plan single chamber housing 1 Voltage supply Signal output 22 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 5 Connecting to power supply 5 4 Wiring plan version IP 66 IP 68 1 bar Wire assignment con nection cable Fig 11 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 5 5 Wiring plan external housing with version IP 68 Overview O Fig 12 VEGABAR 53 in IP 68 version 25 bar and axial cable outlet external housing VEGABAR 53 4 20 mA 23 5 Connecting to power supply Electronics and connec tion compartment for power supply O O o o 4 20mA
39. messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined this way and faults rectified Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 VEGABAR 53 4 20 mA 43 7 Maintenance and fault rectification VEGA Checking the 4 20 mA signal amp Error messages via the indicating and adjust ment module The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged Connect a handheld multimeter in the suitable measuring range according to the wiring plan 4 20 mA signal not stable e Level fluctuations gt Set the integration time via the indicating and adjustment module or PACTware no atmospheric pressure compensation V Check the pressure compensation in the housing and clean the filter element if necessary 20 mA signal missing Connection to voltage supply wrong Check connection according to chapter Connection steps and if necessary correct according to chapter Wiring plan No power supply ver Check cables for breaks repair if necessary Opera
40. nd 7 IP 68 version with exter Proceed as follows nal housing 1 Loosen the four screws on the housing base with an Allen key size 4 20 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 5 Connecting to power supply pue 2 Remove the housing socket from the mounting plate a J Fig 8 Components of the external housing 1 Screws 2 Wall mounting plate S Cable gland 3 Loop the connection cable through the cable entry on the housing base Information The cable gland can be mounted in three positions each displaced by 90 Simply exchange the cable gland against the blind plug in the suitable thread opening 4 Connect the wire ends as described under Single Double chamber housing according to the numbering 5 Connect the screen to the internal ground terminal connect the outer ground terminal above on the housing to potential equal isation 6 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 7 Attach the mounting plate again and tighten the screws The electrical connection of the sensor to the external housing is hence ready 2 The connection cable is already preconfectioned If necessary shorten it to the requested length cut the breather capillaries clean Remove approx 5 cm of the cable mantle strip approx 1 cm insulation from the ends of the individual wires After shortening the cable fasten the type p
41. ng External electronics housing Socket wall mounting plate external electronics housing Seal between housing socket and wall mounting plate Seal ring housing cover Inspection window in housing cover for indicating and adjustment module Ground terminal Ohmic contact Connection cable between transmitter and external electronics housing with IP 68 version Type label support on connection cable Connection cable with IP 68 1 bar version FKM VP2 A EPDM A P 75 5 KW75F NBR COG FFKM Chemraz 535 Synthetic oil Halocarbon oil 9 2 Plastic PBT polyester Alu die casting powder coated 316L plastic PBT Polyester plastic PBT Polyester TPE fixed connected NBR stainless steel housing silicone Alu plastic housing Polycarbonate UL 746 C listed 316Ti 316L Between ground terminal and process fitting PUR PE hard PE 0 Synthetic oil for measuring ranges up to 16 bar FDA listed for the food processing industry For measuring ranges up to 25 bar dry measuring cell 12 Halocarbon oil Generally in oxygen applications not with vacuum meas uring ranges not with absolute measuring ranges lt 1 bafaps 48 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement Weight approx Output variable 0 8 kg 1 764 Ibs Output signal Signal resolution Failure signal output current Max output current Load Fulfilled NAMUR recommendations
42. number includes order specific data such as factory setting seal material etc These are not included in the electronics module without serial number The serial number is stated on the type label of VEGABAR 53 or on the delivery note 7 4 Software update The software version of VEGABAR 53 can be determined as follows e onthe type label of the electronics e viathe indicating and adjustment module e via PACTware You can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail The following components are required to update the sensor software Sensor Voltage supply VEGACONNECT PC with PACTware Current sensor software as file At www vega com downloads go to Software Select under plics instruments and sensors the suitable instrument series Load the zip file via the right mouse key with Save target as e g on the desktop of your PC Extract all files available in the zip file e g to the desktop Connect the sensor to power supply and provide connection from PC to the instrument via VEGACONNECT Start PACTware and provide connection to the sensor e g via the VEGA project assistant Close the parameter window of the sensor as far as open VEGABAR 53 4 20 mA 45 7 Maintenance and fault rectification VEGA Load software into sen sor Go in the PACTware menu bar to Instrument data Additional functions and Up
43. o ES Display 0 Wed 5 2 Cr Jj 9 Fig 13 Electronics and connection compartment 1 2 3 Spring loaded terminals for voltage supply Ground terminal for connection of the cable screen Cable gland to the sensor 24 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 5 Connecting to power supply Terminal compartment housing socket Wiring plan external electronics Switch on phase Fig 14 Connection of the sensor in the housing socket 1 2 3 4 5 6 Brown Blue Yellow White Shielding Breather capillaries 0000 Display N e Fig 15 Wiring plan external electronics 1 Voltage supply Signal output 5 6 Switch on phase After connecting VEGABAR 53 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 seconds VEGABAR 53 4 20 mA 25 5 Connecting to power supply VEGA e Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the act
44. on is triggered Any values not confirmed with OK will not be saved VEGABAR 53 4 20 mA 29 6 Set up with the indicating and adjustment module PLICSCOM VEGA Level or process press ure measurement Parameter ad justment Level measurement Select unit bale 6 4 Setup steps VEGABAR 53 can be used for level as well as for process pressure measurement Default setting is level measurement The mode can be changed in the adjustment menu Depending on the application only the respective subchapter Level or process pressure measurement is of importance There you find the individual adjustment steps Level measurement Set up VEGABAR 53 in the following sequence 1 Selecting adjustment unit density unit 2 Carry out a position correction 3 Carry out min adjustment 4 Carry out max adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the min max adjustment The indicating and adjustment module enables the adjustmetn without filling or pres
45. ons mbar bar psi Pa kPa MPa inHg mmHg inH2O mmH 0 34 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 6 Set up with the indicating and adjustment module PLICSCOM Carry out a position cor rection Carrying out zero ad justment 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit CY 3 Activate the selection with OK and select Units of measure ment with gt 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and move to position correction with gt The adjustment unit is thus switched over from bar to mbar Proceed as follows to select the temperature unit 9 gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with OK Position correction Offset 0000 mbar 53 mbar 2 Select with gt J e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with gt Proceed as follows 1 Edit the mbar
46. ptional Betriebsanleitung 27835 Anzeige und Bedienmodul PLICSCOM optional Zusatzanleitung 31708 Heizung f r Anzeige und Bedien modul optional Zusatzanleitung Steckverbinder f r kontinuierlich messende Sensoren optional Ex spezifischen Sicherheitshinweisen bei Ex Ausf hrun gen Zertifikat Ol und fettfrei f r Sauerstoffanwendungen bei entsprechenden Ausf hrungen Ggf weiteren Bescheinigungen Ger te in der Ausf hrung l und fettfrei f r Sauerstoffanwendungen sind mit einem Zusatzschild ausgestattet Das Zusatzschild enth lt Hinweise auf die l und fettfreien Teile des Ger tes Der VEGABAR 53 besteht aus den Komponenten e Prozessanschluss mit Messzelle e Geh use mit Elektronik optional mit Steckverbinder e Gehausedeckel optional mit Anzeige und Bedienmodul Die Komponenten stehen in unterschiedlichen Ausf hrungen zur Verf gung VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 3 Product description Typschild Fig 1 Beispiel eines VEGABAR 53 mit Manometeranschluss G1 A nach EN 837 und Kunststoffgeh use 1 Geh usedeckel mit darunter liegendem Anzeige und Bedienmodul op tional 2 Geh use mit Elektronik S Prozessanschluss mit Messzelle Das Typschild enth lt die wichtigsten Daten zur Identifikation und zum Einsatz des Ger tes Ki hex 4 rtype BR52 CIGG IF HKMXE N1014 S IECEx PTB 08 0030X Zone 0 0 1 1 Ex ia IC T6 A CI
47. ratures often mean also higher ambient temperatures Make sure that the upper temperature limits stated in chapter Technical data for the environment of the electronics housing and connection cable are not exceeded 14 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 4 Mounting Oxygen applications A Checking the diaphragm A Mounting position pe Fig 5 Temperature ranges 1 Process temperature 2 Ambient temperature Instruments in the version Oil and grease free for oxygen should be unpacked just before mounting After the protective cover of the process fitting has been removed the label O on the process fitting is visible Danger Avoid oil grease or contamination Explosion danger 4 2 Mounting instructions Please check the diaphragm optically for damage and leaking fluid before mounting and setup of the instrument Make sure that the diaphragm doesn t get damaged during installation Caution The instrument must only be used with undamaged diaphragm and in a technically flawless condition VEGABAR 53 functions in any installation position It is mounted according to the same directives as a manometer DIN EN 839 2 Information We recommend using lock fittings measuring instrument holders and siphons from our line of accessories VEGABAR 53 4 20 mA 15 4 Mounting VEGA Welding the socket Sealing Screwing in A Sealing Screwin
48. reen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisation low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interfer ence signals remains Warning Within galvanic plants as well as vessels with cathodic corrosion protection there are considerable potential differences Considerably equalisation currents can be caused via the cable scrren when the screen is earthed on both ends To avoid this the cable screen must only connected to ground potential on one side of the switching cabinet in such applications The cable screen must not be connected to the internal ground terminal in the sensor and the outer ground terminal on the housing not to the potential equalisation Information The metal parts of the instrument antenna transmitter concentric tube etc are conductive connected with the inner and outer ground terminal on the housing This connection exists either directly metallic or with instruments with external electronics via the screen of the special connection cable You can find specifications to the potential connections within the instr
49. rent output characteristics 4 20 mA Current output failure lt 3 6 mA Current output min current 3 8 mA Current output max current 20 5 mA The values of the following menu items are not reset with Reset Function Reset value Basic settings Unit of measurement bar Temperature unit C Position correction No reset Display Lighting No reset Service SIL No reset Language No reset HART mode No reset Application No reset 9 With instruments with signal output 4 20 mA HART 38 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 6 Set up with the indicating and adjustment module PLICSCOM Optional settings Factory setting Like basic adjustment in addition special parameters are reset to default values 9 Peak value The min and max temperature or pressure values are each reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Indicating and adjustment module 9 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware VEGABAR 53 4 20 mA 39 Set up with the indicating and adjustment module PLICSCOM VEGA bale Basic adjustment 6 5 Menu schematic
50. ry of the socket housing points downward The socket housing can be displaced by 180 to the wall mounting plate Warning The four screws of the socket housing must only be hand screwed A torque gt 5 Nm 3 688 Ibf ft can damage the wall mounting plate VEGABAR 53 4 20 mA 17 5 Connecting to power supply VEGA Safety instructions Voltage supply Connection cable Cable gland NPT 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed Tip We recommend using VEGA overvoltage arresters B63 48 and USB 62 36G X In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are carried on the same two wire cable The voltage supply range can differ depending on the instrument version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN VDE 0106 part 101 The VEGA power supply units VEGATRENN 149A Ex VEGASTAB 690 as well as all VEGAMETs and VEGASCANSs meet this requirement Keep in mind the following additional factors that influence the operating voltage e Outpu
51. sure Thanks to this you can carry out your settings already in the factory without the instrument having to be installed The actual measured value is also displayed in the menu items for min max adjustment In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar proceed as follows 9 1 Push the OK button in the measured value display the menu overview is displayed 3 Selection options mbar bar psi Pa kPa MPa inHg mmHg inH2O mmH 0 30 VEGABAR 53 4 20 mA 0 901L L N3 L2Z9 36721 EN 110630 6 Set up with the indicating and adjustment module PLICSCOM bao gt Basic adjustment Display Diagnostics Service Info 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit Cv 3 Activate the selection with OK and select Units of measure ment with gt 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and move to position correction with gt The adjustment unit is thus switched over from bar to mbar Information When switching over to adjustment in a height unit in the example from bar to m the density also has to be entered Proceed as follows 1 Push the OK button in t
52. t voltage of the power supply unit can be lower under nominal load with a sensor current of 20 5 mA or 22 mA in case of fault message e influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the Seal or use a suitable cable gland We generally recommend the use of screened cable for HART multidrop mode On the instrument with cable entry NPT and plastic housing there is a metallic 12 threaded insert moulded into the plastic housing 18 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 5 Connecting to power supply A Cable screening and grounding pie amp Single Double chamber housing Caution No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives that corrode the connection between threaded insert and housing This would influence the stability of the connection and the tightness of the housing If screened cable is necessary connect the cable sc
53. ter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regulations VEGABAR 53 4 20 mA 2 For your sa
54. the analogue 4 20 mA current output and refers to the set span Thermal change current output 0 05 96 10 K max 0 15 96 each with 40 80 C 40 176 F Fig 19 Thermal change current output 52 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 VEGA 9 Supplement Long term stability similar to DIN 16086 DINV 19259 1 and IEC 60770 1 Applies to digital interfaces HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA Specifications refer to the set span Turn down TD nominal measuring range set span Long term drift of the zero signal lt 0 1 x TD year Ambient conditions Ambient storage and transport temperature Standard version Standard version with indicating and adjustment module Connection G1 A front flush according to EHEDG Fitting G1 A front flush according to EHEDG with indicating and adjustment module Version for oxygen applications Version for oxygen applications with indicating and adjustment module Prozessbedingungen 80 C 40 176 F 70 C 5 158 F 80 C 14 176 F 70 C 14 158 F 60 C 40 140 F 60 C 5 140 F Die Angaben zur Druckstufe und Mediumtemperatur dienen als bersicht Es gelten jeweils die Angaben des Typschildes Mediumtemperatur je nac
55. ting voltage too low or load resistance too high gt Check adapt if necessary e ye Current signal greater than 22 mA or less than 3 6 mA e electronics module or measuring cell defective gt Exchange the instrument or send it in for repair In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed E013 no measured value available gt Exchange the instrument or send it in for repair E017 e Adjustment span too small gt repeat with modified values E036 no operable sensor software gt Carry out a software update or send instrument for repair Fault message can also appear if the pressure is higher than the nominal range 44 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 7 Maintenance and fault rectification Reaction after fault rec tification Load sensor software to PC Prepare update E041 e Hardware error gt Exchange the instrument or send it in for repair Depending on the failure reason and measures taken the steps described in chapter Set up must be carried out again if necessary 7 3 Exchanging the electronics module In case of a defect the electronics module can be exchanged by the user against an identical type If no electronics module is available on side the module can be ordered from the agency serving you Ordering and exchange are possible with or without sensor serial number The electronics module with serial
56. ual level as well as the settings already carried out e g factory setting 26 VEGABAR 53 4 20 mA 0 90L L N3 L2Z9 36721 EN 110630 6 Set up with the indicating and adjustment module PLICSCOM T Mount Dismount indica ting and adjustment mo dule 6 Set up with the indicating and adjustment module PLICSCOM 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All continuously measuring sensors in single as well as double chamber housing optionally in the electronics or connection compartment e External indicating and adjustment unit Note You can find detailed information on the adjustment in the operating instructions manual Indicating and adjustment module 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried o
57. ument in chapter Technical data Take note of the corresponding installation regulations for Ex applications In particular make sure that no potential equalisation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection procedure Proceed as follows 1 Unscrew the housing cover VEGABAR 53 4 20 mA 19 5 Connecting to power supply VEGA 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm of the cable mantle strip approx 1 cm insulation from the individual wires 5 Insert the cable into the sensor through the cable entry 6 Lift the opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wiring plan 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover on The electrical connection is finished Fig 7 Connection steps 6 a
58. ur instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Fig 3 Measures against moisture penetration VEGABAR 53 4 20 mA 13 4 Mounting VEGA Ventilation and pressure compensation Temperature limits bie The ventilation of the electronics housing as well as the atmosperic pressure compensation for the measuring cell are realised via a filter element in the area of the cable gland Fig 4 Position of the filter element 1 Filter element 2 Blind stopper Caution Due to the filter effect the pressure compensation is time delayed When opening closing the housing cover quickly the measured value can change for a period of approx 5 s by up to 15 mbar Information Make sure that the filter element is always free of buildup during operation A high pressure cleaner must not be used for cleaning With instrument versions in protection IP 66 IP 68 1 bar the ventilation is realised via the capillaries in the permanently connected cable The filter element is replaced by a blind stopper Higher process tempe
59. ut in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary VEGABAR 53 4 20 mA 27 6 Setup with the indicating and adjustment module PLICSCOM VEGA bale Fig 16 Insert indicating and adjustment module Note If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 28 VEGABAR 53 4 20 mA DCOOL L N3 L2Z9 36721 EN 110630 6 Set up with the indicating and adjustment module PLICSCOM Key functions Adjustment system 6 3 Adjustment system Fig 17 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter Save value 5 key to select Menu change Select list entry Select editing position e key Change value of the parameter e ESC key interrupt input jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indicati
60. value in the menu item zero with OK 9 Selection options C F VEGABAR 53 4 20 mA 35 6 Set up with the indicating and adjustment module PLICSCOM VEGA Zero 000 0 ES Y 0000 0 mbar 0000 0 mbar 2 Setthe requested mbar value with and gt 3 Confirm with and move to span adjustment with gt The zero adjustment is finished Information The zero adjustment shifts the value of the span adjustment The span i e the difference between these values however remains un changed Information For an adjustment with pressure simply enter the actual measured value indicated at the bottom of the display Bis If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Carrying out span ad Proceed as follows justment 1 Edit the mbar value in the menu item span with OK Span 100 0 1000 0 mbar 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal measuring range of the sensor in the above example 1 bar 1000 mbar pie 2 Setthe requested mbar value with gt and OK 3 Confirm with OK and move to the menu overview with ESC The span adjustment is finished Information For an adjustment with pressure simply enter the actual measured value indicated at the bottom of the display bal
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