Installation and User Guide Titan CB (1064 - GAI
Contents
1. ssesssessssrssrrsnrnn 16 6 2 Additional hook CONTACb ssrssererrrserrsseersrsssssensrrsrnerrrse rr nanna aa 17 Cleaning Anti graffiti coating nmmnsssssssssrresrrarrrsrresrseorrsrrrsnenrrsnr snor enes enes nan 18 ATLORCARG ERA EAE A rie 18 Technical Specifications mmmsssssssssesrsesrsnsransranrssrrsnrnrnrrenrrn ren rrn ss nns r roar n non 19 GE Declaration segone t a a lena RNA SIN a a a iiaea 21 Titan CB Commander CB gt gt PPP N Safety and Care Information The safety of the user installer relies on the isolation of the telephone network and not on the earthing of the case The spring loaded door Titan models only where fitted can close sharply Take care not to trap fingers etc during installation and use Please read these instructions thoroughly before starting installation These products must be installed by competent personnel familiar with telephone installation Telephone network voltages can be hazardous Take adequate precautions when opening the case or installing If in doubt disconnect the telephone line elsewhere before accessing the line connections For increased protection against lightning transients attach a local earth to the main terminal block see section 6 Product Description This manual describes the CB versions of the Titan and Commander telephone ranges The term CB originally stood for central battery but in modern terms means a telephone with2. Banding straps large scale worm drive clamps are not included in this kit and must be obtained separately For details of where banding can be obtained refer to GAI Tronics 1 Remove rubber feet from the Rear Casing if fitted Attach the pole mounting clamp assemblies to the Rear Casing using the M6 x 25 screws provided Tighten to a torque of 4 5Nm max IMPORTANT avoid the use of power tools Spinning the nuts too quickly can cause a rapid increase in heat which can cause the nuts to seize as a result of galling or cold welding 2 Ensuring that the glands are at the bottom pass a proprietary banding strap round each of the pole mounting clamps and the support pole Tighten securely 3 Continue the installation by making the appropriate connections section 6 4 Reconnect the handset hookswitch Secure the telephone Front Casing to the Rear Casing 5 Re tighten the straps firmly and trim off any excess band material For security the driving head of the band may also be sawn off Titan CB Commander CB 5 3 3 Desk mounting Rake For horizontal surfaces greater than 150 x 280mm use the free standing desk mounted method below GLANDS AND CABLE ENTRY NIT I RUBBER FRONT FOOT gt To provide a rake for convenient operation the Front Casing may be turned through 180 before it is fitted to the Rear Casing Thus the cable entries are at the rear of the telephone 1 Ensure that the supplied ru
3. Dimensions Dependant on model and variant See 5 1 Titan or 5 3 Commander Titan CB Commander CB 19 Compliance to standards European 1999 5 EC European Radio amp Telecommunications Directives Terminal Equipment Directive R amp TTE 2011 65 EC Restriction of the use of certain C hazardous substances in electrical and electronic equipment recast RoHS 2 Directive EMC EN55022 Information technology equipment Radio disturoance characteristics EN55024 Information technology equipment Immunity characteristics EN50121 4 Railway applications emission and immunity RT E S 30003 The performance of Telecommunications Equipment under Conditions of Electrical Interference Safety BS EN60950 1 Information technology equipment Safety General requirements Telephony ETSI TBR21 ETSI TBR38 Lightning and ITU T recommendation K 21 enhanced levels lightning transients surge protection Recycling The symbol shown here and on the product means Information Equipment and should not be disposed with other household or commercial waste at the end of its working life that the product is classed as Electrical or Electronic X aes The Waste of Electrical and Electronic Equipment WEEE Directive has been put in place to recycle products using best available recovery and recycling techniques to minimise the impact on the environment treat any hazardous substances
4. The phone has a selectable call timer that can limit the maximum call duration The timer can be set to either 7 minutes 3 minutes or OFF timings are approximate When on the timer forces the phone back off line after the preset time This prevents the line remaining tied if the handset is left off hook The timer is factory set to OFF by default 3 2 Handset integrity alert If configured this feature will disable the call timer if the handset integrity loop is broken This means that if the handset is detached for example by vandalism the telephone will remain permanently on line even if the call timer is on This provides a method of alerting the signal box or control centre that the handset is damaged and needs urgent attention WARNING this option should only be used on PABXs or concentrators configured to expect the alert condition Not for use on the PSTN This is a factory configured option Telephones with this option have an internal label marked Handset Integrity Alert the call timer is disabled if the handset integrity loop is broken Titan CB Commander CB 5 Installation 4 1 General IMPORTANT All possible measures must be taken to ensure water fluid or dust does not contaminate the internal components of the telephone whilst unpacking preparing and installing the telephone in inclement weather conditions or by negligence Failure to do so may invalidate your warranty These telephones
5. Titan CB 1064 Commander CB 1064 Weather Resistant Telephones GAI TRONICS Doc No 502 20 0099 001 Iss5 Dec 2012 CN 37277 002 10 CONTENTS Safety and Care INfOrMatiON s ssersserresrrsrrrsrreosseesrseresresrrs renen en ene ns nro annen nn 3 Product DeSGriptlon asic seis osisresssnsns ssd dar sssnn andes dns dr s NNE andr HSN RTR ASO selec 3 2 1 Changes from previous versions s sssmsesrssrrsserrrrrrsrresrrrnrssnrsnor enn nan 3 2 2 Titan features iniia ngaia innnan arene tr r nan sive dilantin 4 2 3 Commander features sueesmsererrrssresrssrrssrrensrrrr rr rens rrn rs r snor e annen nn 4 Operations Testingicnccinik tin a fars surr ha eid 5 3 1 Call timer iis Sateen a dati dla a aa 5 3 2 Handset integrity Alert snsssssmnsnssessssassrersserssnsrasnnr nns rer ann ns nor n son rna na 5 Installation neni eine lanier RES 6 4 1 General anian E vain eee a ee 6 4 2 Emergency Services Warning ssosseossersessreosesoresrrenreorsnrsr ror na 6 4 3 TIA eee ae as TAs i ee 6 4 4 Commander 2olredied idee sasa seb rer aesessses ae iie aisir eiat 7 Mounting methods and diMeNSIONS ssmnsssssssrssrrrrssrrrsrsssrrssnrrssnnrrnr rr rn rss nen nana 8 5 1 Generalicin t oi Sheehan einen neds 8 5 2 ALE ATE TEEPE EA EAE 8 5 3 C MMANCON PA E ernsis ker pre sekena sr Rid sne k na re 13 Connections and Option SEttiNQS ssessserssrrsersresrrrsrrerrsrrsrrrsrenrr ers nan 15 6 1 Standard connections and timer Setting
6. Most Titans are equipped with a heavy duty spring loaded door but models are available with soft close door without door and also as faceplate only for flush mounting Titan doors may be fitted with slamlocks opened by an 8mm square socket key 2 3 Commander features Front Casing Rear Casing Handset Titan CB Commander CB Commander is a family of rugged weather resistant telephones manufactured from moulded glass reinforced polyester A range of handset types and keypad configurations are available 3 Operation Testing Please note that following its initial connection to the line ie first installation there may be a delay of up to 30s before the telephone can make an outgoing call The CB telephone has no buttons and no means of dialling or signalling It can only be used to make calls where calls are routed by the exchange for example the BT Direct Connect service or PABXs or concentrators specifically configured to do so Seek assistance from your telephone service provider or infrastructure maintainer to configure this facility To make a call lift the handset The exchange should establish the call When the other party answers two way speech is possible To end the call replace the handset on its cradle To answer a Call wait for ringing a loud two tone warble then lift the handset Two way speech should be possible as before and the call is ended by replacing the handset 3 1 Call timer
7. and avoid the increasing landfill Business users should contact their suppliers and check the terms and conditions of the purchase contract and ensure that this product is not mixed with other commercial waste for disposal 20 Titan CB Commander CB 10 CE Declaration GAI TRONICS A Division of Hubbell Ltd EC Declaration of Conformity CE We GAI Tronics a division of Hubbell Ltd of Brunel Drive Stretton Business Park Burton upon Trent Staffordshire England DE13 OBZ declare under our sole responsibility that the following product is in conformity with the directives listed below and hold the relevant technical documentation at the above address Weather Resistant Handset Telephones incorporating 999 02 1064 xxx PCB as follows Product description Titan zero button CB analogue telephones all variants Commander zero button CB analogue telephones all variants EC Directives 1999 5 EC Radio Equipment and Telecommunications Terminal Equipment R amp TTE Directive 2011 65 EC Restriction of the use of certain hazardous substances in electrical and electronic equipment recast ROHS 2 Directive Name Job Function of authorised signatory Signature of signatory Document 028 40 2790 001 iss 2 Qc 300 11 Date of issue 30 November 2012 R Rumsby Engineering Manager Titan CB Commander CB 21 22 Titan CB Commander CB Titan CB Commander
8. are supplied without connection leads cabling to the telephone network must be supplied and installed by the installer Because of this extra precautions must be observed installers must ensure that they have the permission of the owner of the PABX or telephone network to which the telephone is to be connected and that installation is carried out by trained personnel Contact GAI Tronics if installation service is required IMPORTANT Installation details differ between the TITAN and COMMANDER product ranges please make sure you know which product you are installing and refer to the appropriate sections below 4 2 Emergency Services warning These telephones are not capable of dialling and therefore cannot make direct calls to the emergency services unless the exchange is configured to do so Check with your telephone service provider or infrastructure maintainer whether it is necessary to warn users that emergency calls cannot be made from this telephone and if so provide a suitable warning notice A warning label which can be fixed to the front of the telephone is provided 4 3 Titan 1 To prepare for installation open the door where fitted then undo the four retaining screws to remove the faceplate from the rear enclosure A 3mm Allen key is required Do not remove the plastic cover on the back of the faceplate Caution take care to support the spring loaded door whilst open to prevent it slamming shut and tr
9. CB 23 GAI TRONICS A division of Hubbell Ltd Brunel Drive Stretton Park Burton on Trent DE13 0BZ England Tel 01283 500500 Fax 01283 500400 www qgai tronics co uk The policy of GAI Tronics is one of continuous improvement therefore the Company reserves the right to change specifications without notice 24 Titan CB Commander CB
10. Prepare a recess at least 50mm deep in the wall according to the dimensions shown Mark the wall with hole centres based on the dimensions shown 155 x 326mm If necessary offer the faceplate up to the wall to check alignment Do not use the telephone as a template for drilling Drill holes in the wall at the marked positions Select appropriate screws wall plugs etc for the type of wall bearing in mind that the weight of the complete phone is around 1 5kg Route the cable to within the recess and make connections to the telephone as shown in section 6 Secure the telephone to the wall taking care not to trap any wires Note that the gasket on the rear of the faceplate is intended to make a weather seal when compressed against a smooth surface Do not rely on this gasket to keep water out if mounting directly to rough surfaces such as brickwork in these cases use additional sealant around the edges to ensure a weatherproof seal Titan CB Commander CB 5 3 Commander 5 3 1 Wall mounting WALL MOUNTED on 134 145 FIXING CRS 270 FIXING CRS 292 i GLANDS AND CABLE ENTRY a RUBBER FOOT j DESK MOUNTED To ensure weatherproof integrity when wall mounted external cables should enter the enclosure from the bottom via the 20mm gland entries provided IMPORTANT Do not drill any extra holes as this will invalidate your warranty 1 Remov
11. all plugs etc for the type of wall bearing in mind that the weight of the complete phone is around 5kg IMPORTANT USE ONLY countersunk headed fixing screws Check that screws seat properly in the plastic bushes to ensure a watertight seal Do not use excessive tightening force as this may crack the case Titan CB Commander CB 9 10 PLASTIC KNOCKOUT BUSH 6 AE Nosa dt SR 4 Ensure that all four plastic flanged bushes are in place and the rear enclosure is screwed tightly to the surface to prevent any water ingress through the punched holes 5 Complete the installation by making the appropriate connections section 6 and re fitting the face plate 5 2 2 Pole mounting MOUNTING CLAMP BANDING STRAP kit No 100 02 0208 001 This accessory is for mounting GAI Tronics telephones on to the side of round poles of 100mm to 200mm diameter or on to square or rectangular section uprights of 100mm to 150mm across the mounting surface NOTE Banding straps large scale worm drive clamps are not included in this kit and must be obtained separately For details of where banding can be obtained refer to GAI Tronics 1 Using a suitable tool punch out the 4 outer holes in the rear enclosure taking care not to damage or dislodge the plastic bushes 2 Attach the pole mounting clamp assemblies to the rear enclosure using the M6 x 25 screws provided pushing the screws through from inside the phone Tit
12. an CB Commander CB 3 Tighten nuts to a torque of 4 5Nm max IMPORTANT avoid the use of power tools Spinning the nuts too quickly can cause a rapid increase in heat which can cause the nuts to seize as a result of galling or cold welding Note only use the outer four holes and ensure that the screws seat properly in the plastic bushes to avoid water ingress 4 Ensuring that the glands are at the bottom pass a proprietary banding strap round each of the pole mounting clamps and the support pole Tighten securely 5 Continue the installation by making the appropriate connections section 6 and re fitting the face plate 6 Re tighten the straps firmly and trim off any excess band material For security the driving head of the band may also be sawn off 5 2 3 Flush mounting Titan telephones supplied for flush mounting have a slightly different faceplate to those supplied with a rear enclosure in particular the fixing holes are in different positions and there are no corner cut outs for door hinges These models are usually described as Titan fp and the supplied mounting kit contains round headed screws and no glands Note that it is the installers responsibility to prevent moisture coming into contact with the electronics and connections on the back of the faceplate 168 APERTURE 155 CRS 307 326 APRT CRS 352 305 Titan CB Commander CB 11 12 To flush mount the telephone to a wall 1
13. apping fingers 2 All connections and option settings are on the rear of the faceplate towards the lower edge Titan CB Commander CB 3 The Titan telephone is intended for vertical installation to a wall or pole Select the required mounting method section 5 and mount the rear enclosure first where applicable 4 Route the required cables through glands as appropriate and make connections and option settings following section 6 Ensure that both cable entries are sealed with either a gland or a black blanking plug as described 5 Re fit the faceplate ensuring a weatherproof seal 6 Test the operation of the telephone section 3 Installation is now complete 4 4 Commander 1 All connections and option settings are on the lower edge of the circuit board housed in the rear casing 2 To prepare for installation undo the three front cover retaining screws The screws are not captive in the front casing a 5mm Allen key is required 3 Carefully remove the front casing from the rear taking care not to pull the wiring between the two sections or damage the connector 4 Disconnect the handset hookswitch connector s from the circuit board noting the position and orientation 5 The Commander telephone can be installed vertically to a wall or pole or used horizontally on a desk Select the required mounting method section 5 and mount the rear casing first where applicable 6 Route the required cables through glan
14. bber feet are fitted to the underside of the Rear Casing 2 Rotate the Front Casing through1 80 taking care not to trap any wires 3 Continue the installation by making the appropriate connections section 6 4 Reconnect the handset hookswitch Secure the telephone Front Casing to the Rear Casing 6 Connections and option settings If glands are used insert the cable through the gland body and tighten the gland nut sufficiently to clamp the cable making a seal For Titan models with rear enclosure ensure sufficient cable is left to allow removal of the faceplate without straining the cable Titan CB Commander CB 15 REAR GLAND GLAND ENCLOSURE i NUT SAA IMPORTANT If only one gland entry is used the BLACK blanking plug fitted to the second gland position must be left in place 6 1 Standard connections and timer setting Connect the telephone line A and B to the main terminal block TB2 as shown TB1 i el pinch Note Illustration additional shows Titan backbox hookswitch Timer option setting TB2 Main ON zimin terminal block OFF 7 min The centre earth terminal is intended for connection to a local earth to provide common mode protection from lightning transients Particularly on Titan metal bodied telephones if this terminal is not earthed there is an increased risk that the telephone could be damaged by line born transients Note that user safety from the t
15. d to a TNV 3 or SELV circuit as defined by EN 60950 1 Switch maximum ratings resistive load 50 Vrms 100 VDC 300mA 3W The circuit is not fused It is recommended that the switch cabling is routed via the spare gland in the case Titan CB Commander CB 17 18 Cleaning Anti graffiti coating Where polyurethane anti graffiti coating or paint has been specified as an option it can be cleaned using Methylated Spirits or Methyl Isobutyl Ketone Other cleaners can be used but should be tested on a small area first Aftercare The purchase of your GAI Tronics product does not end our commitment to you In addition to our warranty obligations GAI Tronics are able to offer various levels of maintenance packages installation and commissioning packages and technical support from ad hoc repairs to full maintenance contracts By choosing GAI Tronics as your aftercare provider you are ensured of manufacturer expertise and ISO 9000 certified quality control standards throughout the life of the product We can also supply a full range of accessories including mounting posts beacons and high volume sounders Contact GAI Tronics for details www gai tronics co uk Titan CB Commander CB 9 Technical Specifications Operational Requirements Systems e Analogue Public Switched Telephone Network PSTN e Private Automatic Branch Exchange PABX e Railway infrastructure concentrator Not suitable for c
16. ds as appropriate and make connections and option settings following section 6 Ensure that both cable entries are sealed with either a gland or a black blanking plug as described 7 Reconnect the handset hookswitch Re secure the telephone Front Casing to the Rear Casing with the three retaining screws ensuring a weatherproof seal 8 Test the operation of the telephone section 3 Installation is now complete Titan CB Commander CB 7 Mounting methods and dimensions 5 1 General IMPORTANT Installation details differ between the TITAN and COMMANDER product ranges please make sure you know which product you are installing and refer to the appropriate sections below Before mounting the telephone check the cable routing and requirements If glands are required fit them to the case as follows 1 Remove the RED blanking plug leaving the other usually BLACK in place Only fit a second gland if a separate cable is required to the phone for example for an additional hook switch contact 2 Note that 2 plastic glands are supplied but it is the installer s responsibility to select the correct type of gland for the application and cables used 3 Select the appropriate sized gland Use the smaller gland for cables CABLE SEALING GLAND GLAND diameters 4 7mm ENTRY WASHER NUT Use the larger gland for cable KOLE diameters 8 13mm Vv n 4 From the outside of the case insert we fle M the select
17. e rubber feet from the rear casing if fitted Mark the wall with hole centres based on the dimensions shown 145 x 270mm If necessary offer the rear casing up to the wall to check alignment Do not use the casing as a template for drilling 2 Drill holes in the wall on the marked positions Select appropriate screws wall plugs etc for the type of wall bearing in mind that the weight of the complete phone is around 3 5kg 3 Ensure the rear casing is securely attached to the vertical surface using the four 7mm diameter screw holes provided No sealing washers are necessary IMPORTANT Do not use countersunk headed fixing screws Only use round head socket cap head or pan head screws Take care not to over tighten the screws doing so may damage the case and will invalidate your warranty Titan CB Commander CB 13 14 4 Continue the installation by making the appropriate connections section 6 5 Reconnect the handset hookswitch Secure the telephone front casing to the rear casing 5 3 2 Pole mounting Kit No 100 02 0208 001 This accessory is for mounting GAI Tronics telephones on to the side of round poles of 100mm to 200mm diameter or on to square or rectangular section uprights of 100mm to 150mm across the mounting surface For flat mounting on surfaces greater than 150mm across use the desk or wall mounted methods as appropriate MOUNTING CLAMP BANDING STRAP D NOTE
18. ed gland into the threaded Y IMME MO cable entry hole and tighten so that its sealing washer is compressed against the enclosure surface SA 5 Proceed with chosen mounting method below 5 2 Titan As standard Titan with rear enclosure is supplied with 2 cable glands with sealing washers 4 countersunk screws with wall plugs and a 3mm Allen key Titan telephones supplied for flush mounting have no rear enclosure see section 5 2 3 below Titan CB Commander CB 5 2 1 Wall mounting 130 189 270 366 1 Using a suitable tool punch out 4 holes in the rear enclosure taking care not to damage or dislodge the plastic bushes Only four of the eight holes are required the outer ones are recommended The inner holes are provided to be compatible with older style mounting posts and should be left intact if not used If the inner holes are used they must be fitted with the supplied plastic bushes WARNING Your warranty will be invalidated if 1 Any fixing hole made in the rear enclosure is left unused 2 Any additional holes are drilled into the telephone enclosure 3 Plastic bushes are not used on all fixing holes 2 Mark the wall with hole centres based on the dimensions shown 145 x 270mm If necessary offer the rear enclosure up to the wall to check alignment Do not use the enclosure as a template for drilling 3 Drill holes in the wall on the marked positions Select appropriate screws w
19. elephone network is provided by isolation and does not rely on this earth connection 16 Titan CB Commander CB Note Conductor sizes to be 0 5mm 2 5mn flexible cable 0 5 4 0mm solid cable The terminal block can be disconnected from the circuit board for easier installation Cabling must not infringe European Low Voltage Directive LVD 2006 95 EC The timer is set by the position of 2 two way jumper plugs on three pin headers The left hand jumper sets the timer ON in the upper position or OFF in the lower position Leaving the jumper unconnected will default to the timer being OFF The right hand jumper sets the timer to approximately 3 minutes in the upper position and approximately 7 minutes in the lower position This jumper only has an effect if the left hand jumper is set to ON Leaving the jumper unconnected will default to 3 minutes This unit is supplied with the timer set to OFF 6 2 Additional hook contact Note this optional connection is only available if specifically ordered and is not field upgradable Contact GAI Tronics for details The additional hook contact is provided on TB1 The diagram shows the state of the changeover contacts when the telephone is on hook These contact labels are also on the PCB The switch is operated by the presence of the handset on the stowage It is a voltage free switch providing functional and basic insulation from the telephone network It is intended to be connecte
20. no dialling or signalling capability it can only seize the line or ring Although functionally and electrically identical i e the operation and connection details are common Titan and Commander differ physically so the installation and mounting details are described separately 2 1 Changes from previous versions This manual describes an updated range of products called 1064 models introduced in March 2005 For those familiar with GAI Tronics products the list of new or changed features is as follows e New 3 minute timer facility added for compliance to NR standard NR L2 TEL 301 43 e New terminal layout section 6 1 Line connector is now 3 pin as opposed to previous 4 pin connector e Increased lightning protection section 9 e Handset integrity alert option section 3 2 e No separate Cap Shunt link ringing is permanently enabled e Compliance with ETSI European telephony standards previous versions were to British standards section 9 e Compliance with railway EMC standards section 9 e Second hookswitch option section 6 2 Titan CB Commander CB 3 For the full list of product features please see the specifications in section 9 2 2 Titan features Slamlock x Rear Enclosure Titan is a family of rugged weather resistant metal bodied telephones available with a range of handset types keypad configurations colours and enclosures based around a common faceplate style
21. onnection to e Payphone extensions e Public Emergency Telephone System PETS Telephone line parameters e Ring Voltage 30V to 100V rms 20Hz to 50Hz e Line voltage 20 to 70 Vdc e Loop current gt 15mA e Max loop resistance 28000 Note these telephones have been designed for pan European single terminal connection to the PSTN However due to differences between the individual PSTNs amp PABXs provided in different countries this does not of itself give an unconditional assurance of successful operation on every PSTN or PABX termination point Product features Power supply 100 line power Hookswitch Electronic with no external moving parts Time Out Approx 7 minutes 3 minutes or off Selectable Ringer loudness 80dBA 1m Handset Suitable for inductive coupling to Hearing Aids having I a T switch position pes Tested to ETS 300 381 Environmental limits Temperature Operating 20 C to 60 C Storing 40 C to 70 C Relative Humidity Up to 95 non condensing Ingress Protection Up to IP65 Titan with door closed IP66 to EN60529 Degrees of protection provided by enclosures Physical characteristics Casing material Die cast Aluminium Titan Glass reinforced polyester Commander Handset Material Cycoloy 2800 with stainless steel or polyester curled cord Weight 3 5kg depending on option model amp variant
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