OPERATING INSTRUCTIONS
Contents
1. 3g sg n ewon unpa SunJapuy CO UOA LO 6100 000 0018 nc o N og IN AQ3 49uuunusbunuuoiez u q fl 9000 US HAHM T unoN suoisu wip Buisno x L Cen EE ADD unay ID H an L0 60 0 qubeg eqpbupzupJsg o SUYO SgQDNW qp1sgp SEG Jnj uabunyusiemqy eDissp nz LULU u egbyN ollp GE gegleewt umo 9 P AAA O E ACE Sl I d li I E f e page acria aom ra pru 5 li E II ll gae d M a 5 8H re N n F L Jp EE A d inr ql II NI ll l r ST oe ES S e e E q I I I J OCH Z 0l 0801 OZZl D pe jesel sjubu IN ueypueqjo uebunjepuy euosiuu2e emos e3u2es V ujoo uosiqergiiDuu ow OZv9v6 126 6v BL Pia 6 9 q FC egonsuesri oO S Hqui9 yosiqen qe q iubuKdoo O UOA ZO 6100 000 OOLS Bunsepuy MINHOALYOSV I 1N 11D1I8 JN AQ3 4euuunusbunuuoiez OOO IS HAHM TT aon leu 89 NIQ Uu pu SuoisuoeuJlp uJloOJ Sd ET m eqpBubzupjejo suyo egoy ADO Bunter DIL qpisgoW su wma 9 N A N A N 7 NS V Wi NI VI V VI V N A MON E ie cre dic oc IU SU ME Emm cT SAO Lo lt s S Ne SEXT dg 1 ry Ep al ae ER EE E o MM T E N N N P E E I N N I i N E Ka H N w L TI N w li E E A i AAA DE y NEN NORTE NOR er AE NR obs ei RE Ll GEN A 12. p m s sebDueuo jeauyos pue siuBi Iv LL Z De o spg 7uv g Naag x O ETS 899 bunemy 00LOSI9 00 8 _ Bunuyolez 1 11 dN 3 mE D SH O e E 5 OLS 3151 SeX ue duaeululo M OSW 0001S Ge X Held 91 31 00L uomnios 1S9 JIOAJOSOH S LGH ex SA LX 9 X AINH2314S0998VW yosiqar TWN G lt UONNIOS 1S9 1101 19S9Y t SH ox g AN LN G EX dW OG lt UONAJOS 1S9 1101 19S9Y Z SH X ei g A LN v EX TWN GC lt UONAJOS 1S9 1104 19S9Y c LGH ox g ZN LN EX TWN ugjey q oa ueDunjepuy ayosiuyoa emos ayy9ay ely 92 4989 uonnios 159 JIOAJOSOY ox g AN LX CH LOA L ZSH ab vox vox SR REISE x C m j JJ D o D lt O E D o m o o c O gt D 3 o lt PU LOA LV OCH Daiaag 6p9ee d ve egeunsuesm OO Y Hqu5 uosiger1 85 giuBiaKdoz J aeg oor HUepuee5 Dor 1181519 Duuoz BUEN 90 90 E Duu sn e Zzou 1S JA Buiusnii Jaque uo 1s9 LVI SEA 9r ON Jo y pIuun y 19Jem MOT CH oN ON dund Buisop jo 1 ne y 6 eX
3. I I WE EE L a 7 07 o o Ell a AAA s mn R E H a x I pes 9 LE wl C lj I Lt I Im I I I E Lt cl nl k I TT W Li W Li 2 7 l I AA I wu l Y VA Bas amam ss s EE v del Se lo Tees I ol I J D PeAjese sjubu IN usppyequon uebunjepuy euosiuuoej emos 93099 li O UOOA eo 6L00 OOOL OOLS 1N 11DI8 JN AQd3 4euuunusBunuu2iez QODIOS SUOISUBLUID uonoesuuo Bunuusueg ujoo uosiqergiiDuu ow OZv9v6 126 6v BL Pia BYOSS C FC 9gDSUISIZ oO S Hqui9 yosiqen qe q YbUAdoD ung wna Buruepuy MINHOALYOSV I D 1401SX49M T puo nu 891Z NIQ yoDu EE Mum 20122101089 eqpbubzubJejo suyo egby I D SgD ES OMT LO 69 SD taged JD uebunuoie qy ebisspinz lulu ul SEDAN all qDISEDA SUN mod uondo Ajddns 20N buonippp uono uuo2 joy9os J DA peziuoieq 8 jexoos DON bnjd suibyy 9 Ajddns up passeidwog S 091 uojosuuoo J9JDM peziuoleq F yuD DN uonpnopaA uonoeuuo g Ajddns u pepn ou s asoy a qojins 9P 4M8XS M8XS BXS ZEP S UDIP psuspuo5 Ajddns ul paepnjou s asoy ejqpyins 011P 3M8XMS M8MS SZP H8MS OGP S uonoeuuoo JiD 1snpux3 D 0991 Annex options Dosing pump The testing unit can be equipped with an optional dosing pump The maximum volume of test solution is factory stored on 2 l hr The cus tomer
4. 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com penesaJ seBueyo jeo1uyos pue sluBu V x p 22 ua eyequon usBun puy euosiuuoe amos aly9ay ely WODYOS qe ew Pes g NXA woo yosiqel AWA E es ee 067v 9v 6 IZS 6v Xe4 g99 Dunieiay LOOL OS 9 0018 Bunuyorz 0 Zv 9v 6 139 6p uOd Dunubi 101481U apou Bumiom 1u uino uj Bulysn a1ZZOU SIN Duiusn Jequieuo 1s9 uonnjos Sal dund Buisog UOnnjos 159 unJ J9 JV e46 ui peltsod p suondo uejd juawubisse uiua uuej6eip BuulM HOI ue d jueuido o Ae q SBUIMEIG OSN 0001 S od lun Bus UOISOLIOS DA 09 8 HQUID uosiqer 4ge5 Aq uB5u doc n pijejg9g ev9ee d egeusuesm OM 9D Y HOWE YOsigel Hot peueseJ sebDueuo jeauyos pue siuBi Iv u amp j eueqioA ueBun jepuy uosuuo81 eios oU 20 aM Daiaag 6p9ee d ve egeunsuesm Dx 09 Y Hqu5 uosiger1 85 giuBiaKdoz J Lee E le ue dneqny mem JINH234 wm ssp ures ie ve weg a eer SR ER EEGEN x me area Oi opo Buz goo Bumamy roorosts core Bunuyorez ee eee ww M TB uonezijensiA uommjos s duund Bursoq uoneulunil WOO 1S8 L11se eg LL V 491J9Au02 JeniusueJ Buunsesyy Buluea 9 ap zou SIN uonnios 158 p NIO Buiuee o woo 1S9 gey sieja eooepelu OC SEI eoepelu Gey SIe oJ eooepelu 1B5 ui p 1isod p Jusudinba BuipuodsauJo0 10 Au0 sx sjueuoduuoo Humoy p
5. Er LC mes area oon EECH GE x m TNL N Wa Wasi Buz go5 Bunieiqv LO00LOGI9 0018 Bunuyolaz Co T M8 Bu nub Duu or uo JOI 1Uu obeye GZ 0DS ANE0H VS SEI Wa T lus 01g Ly Ly LX Ly LX Ly po 9 0 YM G 0 YM Y Ycex Hoi ean Lee SE a peueseJ sebDueuo jeauyos pue siuBi Iv por wr o uayjeueqioA ueDun epuy ayosiuyoa amos eyoeu aI plejejerg ergee d ve egeusuesd Ou o Y Hqu59 uosiger1 geo qluBiuAdoc 3 Ts area onee repo es z uejdjnejuodg 3INH2318O0HVY 4351Q917 8 19 qo say 100105190018 Punupiez Zn REPE ANO a es 80s Weise Az 144 dr hr Ch Ly Ch pe pe FR ze H PI qye dr vL eL zz ZG ze SN OSS S AE cL cir z FC au Y MSY iepuogas Ayew ud JO piu ny e uJo xo Jay piu ny Bulysn Bulysn Buiysny Bulysn y Buiysny J9Jem UIU p 132M ulLu p J9Jem UIU op Lat DUDU toyes ZZOU 1SII N 9 ZZOU SIIN Jequieuo 1S ZZOU IN 1equieuo 1S Um Joly uni 19lV uni Jeilv PIEM MOT BuljeaH M M u u e VI ev ev 8ex jor Ly Ly cL r T OLX T oex C2 ql eL LP sz M L A XL ZA AQ ozs m ch S it 9 O m LL H Y OLX Y ezx Y ozx 2 Y L8x aL V vel zz vel zz bi oos 9 S 88y Gey D Y L Ic Lc L Y 18X ELIZE Lg ZN e LL e 18 dim E
6. of 35 C 50 C e g DIN EN ISO 9227 ASTM B117 Setpoint entry of the testing chamber temperature control is limited to maximum 50 C and minimum 0 C Setpoint entry of the com pressed air humidifier temperature control is limited to maximum 80 C and minimum 0 C The temperature controller features a PID system His system conditional control behaviour guarantees accurate control of the testing chamber temperature and prevents excessive overshoot of the testing Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 17 chamber temperature during the heating up phase The set testing chamber temperature is reached after approximately 1 hour e Set the atomizing changeover switch Continuous Ventilation to the Continuous position e Set the changeover switch Periodic Continuous Operating Mode to the Continuous position optional equipment e Set the selector switch Pressure fig 7 to the Nozzle position e g acc table of DIN EN ISO 9227 standard e Recommended mean value approx 1 bar e Return the selector switch Pressure to the humidifier position The pressure gauge now indicates the humidifier input pressure The air distributor in the compressed air humidifier tank must be changed after approx 5 000 operating hours when the pressure difference between the switch positions Humidifier
7. 1121 0001 0102 Pilot lamp for testing solution storage empty 1121 0001 0251 red Pilot lamp level control testing solution storage H57 1 H57 5 1121 0001 0151 yellow Pilot lamp for heater Testing chamber yellow 1121 0001 0101 Lock start duration of test WW WI IG GSS H5 Selector switch Continuous fog evacuation 1111 0003 0210 Safety switch door testing chamber 1141 0000 0501 8 2 2 Pilot lamp for heating humidifier yellow 1121 0001 0101 Internal lighting 400 1000 litres 6133 0000 0001 E1 Internal lighting 2000 litres left length of cable WE 6133 0000 0001 am deele lighting 2000 litres right length of ca 51550000 0008 2 3 I 2 4 5 6 9 7 0 0 0 E1 1 Series device left side option 1172 0000 0100 Series device right side 1172 0000 0100 Test solution pump 1132 0000 0103 Float switch storage tank testing solution NaCl S 1141 0000 0403 Temp sensor Testing chamber PT 100 1142 0000 0013 Temp sensor Humidifier PT 100 1142 0000 0012 Filling level probe Level controller humidifier 1142 0000 0302 Temperature limiter for testing chamber 1181 0000 0121 Temperature limiter for humidifier 1181 0002 0131 Humidifier tank SAL 1356 0000 0002 Draining valve Humidifier 1324 0026 0751 Non return valve Humidifier 13240026 0601 Plug in connector Humidifier grey 1356 0000 9002 Plug in connector Humidifier black 1356 0000 9003 Screw union for grey 1356 0000 9011 Screw union
8. 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 24 Operation of the cycle counter e After switching on the system the cycle counter is activated and performs a self test The LED displays Input 1 and Input 2 light up The Relay output display is not active e Select the test duration h and min by actuating the buttons Up Down e Start the counter by turning the key to the right at 90 e The selected time elapses now The displays Input 2 and Relay output are out e The remaining time is displayed at Display actual value e When the selected time is remained Countdown function the ac tual value display is O and the green LED display Relay output is activated Reset new start Turn the key switch to vertical position and repeat the start procedure Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 5 Care and maintenance 5 1 Maintenance plan Clean the testing chamber Monthly Check condition of silicone seal and inform the after sales service if necessary Yearly Operator Check door seal for tightness and inform the after sales service if Monthly Operator necessary Check the overtemperature pro Check function of overpressure Yearly Races sente and vacuum valves Check the water draining quick action coupling for tightn
9. Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Contents Contents General remarks General view S 400 M SC S 1000 M SC General view S 2000 M SC wech bh sch sch ll mmbh ONDORWND gt N N N VER N Co 6 Annex Annex Annex Annex Annex Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Safety Safety instructions and advice Instrument safety Use as prescribed Hazards associated with accessories Approved operators Safety measures at the point of installation Protective equipment Conduct in the event of an emergency Transport Installation Technical data S 400 1000 2000 M SC Table 2 Transport Storage Installing and connecting the instrument 2 3 1 Demands expected of the installation room 2 3 2 Installing and levelling the diagnostic instrument 2 3 3 Electrical safety Operation Key to the control panel left side fig 6 Key to the control panel right side fig 7 Test preparation 3 3 1 General test preparation Testing methods Saline mist tests with cont atomization Saline mist tests with periodic atomization Testing cabinet with cycle counter test duration opt Care and maintenance Maintenance plan Cleaning the testing chamber Checking the condition of the silicone seal Checking the door s
10. and Nozzle rises to val ues 1 bar e Get the atomizing volume per hour on the control valve of the flow measuring and control module Spraying process The testing cabinet is equipped with a self priming 2 substance nozzle operating according to the injection principle The test solution is sucked in through the hose that is connected with the nozzle The compressed air and test solution expand as they are emitted by the nozzle cap The capacity and efficacy of the nozzle and the characteristics of the spraying cone can be influenced by adjusting the nozzle cap accord ingly The suction action is regulated and the required liquid air mixture ad justed by this measure and by setting the air pressure and flow rate observe the needle valve of the flow measuring and controlling mod ule Increasing the pressure raises the atomizer capacity and the fine ness of atomization Flow measuring and control unit optional This accessory module consists of a flow meter operating according to the float principle in combination with a needle dosing valve Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com opraying solution consumption can be optimally regulated dosed and controlled with the help of this module is integrated in the suction line for spraying solution and located on the right panel of the testing cabi
11. exhaust air of the instrument can promote cor rosion 2 3 2 Installing and levelling the diagnostic instrument IMPORTANT IL The diagnostic instrument must be installed absolutely level to ensure proper performance Position the instrument at its point of installation Use a spirit level for this purpose and observe the reference points indicated in fig 3 and fig 4 J IMPORTANT Tooling requirements have resulted in instrument housing conicity so that only the indicated reference points side and front see fig 3 4 must be used for levelling 8 Reference point front Reference point side Fig 3 Reference points for the spirit level 400 1000 M SC Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Heference point front Reference point side Fig 4 Reference points for the spirit level 2000 M SC Adjust the feet as follows Use a suitable screwdriver push it through the bore hole and turn the threaded pin to the left or right see fig 5 Carefully level the instrument Bore hole for threaded pin Threaded pi Adjustable foot F
12. is not required Indication of output states O GEFRAN 600 Outi Out2 Out3 Out4 IL II LL y Function indicators 5 0O O OGS DO ODO ER Actual value display Setpoint display 0996 Function key Autom manual adjust Setpoint setting Down ment selection Setpoint setting Up Fig 9 Controller Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Important The temperature controller has been configured and pa rameterised by the manufacturer J Use of the functional key is not necessary for operation Only use the UP and DOWN arrow keys for setpoint entry for the controller Important Do not actuate the UP and DOWN keys simultaneously Increase the setpoint arrow key UP D b Diminish the setpoint arrow key DOWN The testing cabinet is usually operated at a chamber temperature of 35 C 50 C e g DIN 50907 Setpoint entry of the test compartment temperature control is limited to maximum 50 C and minimum 0 C The temperature controller features a PID system This system conditional control behaviour guarantees accurate control of the testing chamb
13. parts list M SC Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com PeweseJ sjubu IN ueypuequo uebunjepuy euo siuuoe amos ajy9ay aliy ujoo uosiqeigiipua pw 064v9v6 12G8 6v XDJ OLv9v6 1cG 6v el PleJeletg 6r9cc a FC egoasuesrj DA 09 R HUY uosiqer q s Aq ubu doo SS ECH emnsqs Upbuo UOHD IJIDOLU O LOLZ LOVY MINHOALYOSVI LO 1 LO LOLZ L Oft OOLS Jequunu We 3S Jequunu jeeus Jequinu BuiMDJp M Iq D JS W ODOL S Sisi ina 6 LL WON len 99 NIG LUUDIDDI D DU 0119 u nN 4 ynoullA a ooro Ue 92UDJ9 0 JNOYPM Hoi oinas a IN 30 HE S0 ubisep uonpi 9p qDOJID ww ul Uoisueuulp D oulwouep Joos suum g Em JDQ FE SNAM E cla SSES 018 E Jio pesseJduioo Uuonoeuuo uonoeuuo 4eyipiung D e d CA 313 Ly zie pun eoubpusjulDuJ za E JD pesse4dujo5 Q uo npnopA3 Sai 1443 Se IDDN 31odeq duind usop LN IS d uondo 8S p 6N Jeuubuo eBupuosip LA s V d X Joyo nba pub Jejeu MO uondo e c 113 0113 H Y 113 q che Jequipyd 1ls 6 EC La E LIA OLA V V D Ap 3snbux3 l pe jesel sjubu IN ueypueqjo uebunjepuy euosiuu2e emos ejyoay ol ujoo uosiqergiiDuu ow OZv9v6 126 6v BL Pia 6 9 q FC egonsuesri oO S Hqui9 yosiqen qe q iubuKdoo x wu sg
14. sico AST O EE O e wa a ENDS A Tn Loi B O s 8 no 5 N Sg q ecu ULIS rl I g L nq le 411 o uq III 18X CL uq d d CL xg E e G L Mq peueseJ sebDueuo jeauyos pue siuBi Iv yo eS s lt spsg 7uv g Naag EEE 899 bunemy 00LOSI9 0048 Bunuyolez Zi Fg L v B d L up nu J9 O4 UOO 3497 L 9 JN SC O uM Y e G 0 UM L 9 311 ualeyaquon ueDunjepuy ayosiuyoa emos ayy9ay ely ue djnejuloJs mig OSW O00 S Ion vl EL IS Zb Zb 1eq Oy Naes A ddns JeuoneJjed o ie pesse1dujo25 CH J br IV OL OL T 02X T 22X 81 9 e cx u SA SH 19q LX YA 6 6 Y 02X Y zex H 9 T ex c L G P zx 9 AINH2314S0998VW yosiqar Jeuip unu Bul poo 8 ex T 22X H SA LYH LN H P zex CN plejejerg ergee d ve egeusuesd Ou o Y Hqu59 uosiger1 geo qluBiuAdoc 3 area Lu erws pe uw ee EE Wes uz Oo 08 Buuoliuouu Jay ipiuunu beyes imei dul lAO 9 r T 22X Tecox zx y zx y yA 9H A ZH LX IX S g Y Zex Y Zex LL cL 0 O ex 2 r el c L 9 1s ed LN o GG Jequietp 159 e1njyejeduigu SAO IX 8 v 311 peueseJ sebDueuo poauuoe pue siuBi Iv u amp j eueqioA ueBun jepuy uosuuo81 eios oU 20 aM Daiaag 6p9ee d ve egeunsuesm Dx 09 Y Hqu5 uosiger1 85 giuBiaKdoz J TR we uednewons BB one ums mss TS fics yg ave N88 udSigary x p O
15. siq l ums REECH OSW 0001S go5 Bunieiqv LO00LOGI9 0018 Bunuyolaz SS Jay puny vs Buneay 3N L OL T ZX T cx lld ed zx CS g AX ZLIH LX 6 V Lex c 19 o4 uoo eJnjeJeduuoe vs BuljeaH J9 01Ju09 N dui e Ws BuljeaH Ws 8uneeH Ws BuljeaH HN AAN AAA HN SU ON d GOEN _ 6656002 yeso DA MJ O L Pipes peser Pi MA L O Mai 20 MA L O 1y 61 el Jequieuo Fa EM epis em yoq eM opis Jeyipitunu IVS sPuneou J9QquIeyo 1891 Jequieuo sa Jequieuo 159 8 9 SX Lex SX SX DOLL Lg ola Z MANN l A N Y Te T UI k ammi Y ES uj LE 8 S aX SX SX ul ui ub ul YA 2 tbr A y zb MA 2 LA Z L Dr FLL LHA H Kr n L1 Do Ma Y zx e HET po HZ LH Aad HIT HT Se EET dip SC 8 Z 9 G T S z 1 Daa seDueuo feaiuyos pue siuDr Iv u amp j eueqioA ueBun jepuy uosuuo81 eios oU 20 aM Daiaag 6p9ee d ve egeunsuesm Dx 09 Y Hqu5 uosiger1 85 giuBiaKdoz J 9INP SJ x T wa wm G suo se RE Een GER usse jg 7v L ua rg See Uu2S1Q91 ES REECH gen seus ANN se I Weis Baz E 825 unay toorostaoors Dunuuorz OS1N000LS 8199 gt lt gt lt DO DO gt gt gt gt lt AA A A gt X gt gt gt gt XA XA gt Z gt gt gt gt XA gt lt gt gt XA al al C1 O1 C1 O1 i N ch ch N cO N N CO NO N N N N N N N mo N
16. test solution the volume of sprayed test solution must increase by using larger test chambers Indication Request individual information to adjust the nozzle without flow measuring and control module Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 19 Test interruption Shutting down Turn the selector switch atomization ventilation to the ventilation po sition before interrupting the test or before the end of the test Com pressed air now blows out the remaining mist in the chamber via the mist output line takes approx 10 minutes Return the selector switch atomization ventilation to 0 The you can open the door 4 2 Salt mist tests with periodic atomization e g DIN 50907 optional feature e Switch on the testing cabinet by actuating the main switch fig 6 The green pilot lamp integrated in the main switch lights up This activates the temperature controllers which perform a self test Setting the temperature controller e Termination of the self test is followed by the presentation of the e standard display of the normal operating mode e The temperature controller for Heating Testing chamber SAL con trols the temperature prevailing in the testing chamber during the saline mist testing process e g acc to DIN 50907 e The temperature controller for Heating Humidifier
17. CH CH CH CH N O N Co O PU CO C1 Ou C1 G gt O N O1 O a gt r N r m sch GO C2 N C5 O1 ma m zl N oo N 2 mb O O O O O O O e O Y L vey O L oN O r2 0cX 0 L cL oN HI Lox PL cx O H l 9 2M O Hl v cM O HII c om N L OSX N 009X v EM c IM N L9 N LZ UI d IZ gt x lt Oo o O O peneseJ seDueuo jeoiuuoer pue siyBl v ugjey q oa ueDunjepuy ayosiuyoa emos ayy9ay ely paad eosed pe egensuesa Oy 02 8 Hquo USP ge KqiuBuKdoc 3 o TA owe e uedueuuep meia SSS Js unida Ties ig v an ny az ELSE OSW 0001S 38605 quesg TS Els yoz 899 funy 00r0si9 0048 pe Po HIEN d GOEN _ 6656002 4101519 DE XX XX XX XX XX XX gt lt gt lt gt gt 32 242 CG OU Ah 060 Dim GaGa ua P N CH CH CH dd 0 FJ dd O O ES dd O O D dd O O dd O O D dd O O dd 19 3d 109X 3d 009X 9je d woog 9 e d aseg 9ued uo y eado EN dd O O dd peo Ad IZ y O N 00 e WEG ob 09 pue siuDu Iv u amp j eueqioA ueBun jepuy uosuuo81 eios oU 20 aM Daiaag 6p9ee d ve egeunsuesm Dx 09 Y Hqu5 uosiger1 85 giuBiaKdoz J p m s seDueuo pouu I V Z GIL ue du uuu y NINHD313808V1 ues ig via ENEE PO E E SAN 0001 S g99 bunisiqy 00LOs i900lg Bunuyolaz Ts ass oon Jeer ke 4951491 SS TS a E SS seq 0 p o SS duund O1 U09 Buisop Je Jeuip u
18. O e z SCH Ng SAN SSH rex E l mice 9 vE LL LO J Ape S HI 1 101 U09 3497 gt gt n n U OA U e gt gt lt gt gt Cn TUNE dd oy 1 1 EE LI 3N N pu e c LL cl K1due uonnjos 1sa JIOA BS 8H uonnios 1se1 JIOA1 S 1 M S I Aydwe ON 1q 8S g v S 9 9 0 0 O 9 Dor v S 9 0 WM O O 0 Oey 8 v 8 8 Jj Ave Ot TW Jq Abg ugjey q oa ueDunjepuy ayosiuyoa emos ayy9ay ely yosiqary peueseJ sebDueuo jeauyos pue siuBi Iv LL oo o spg 7uv g N3d8 KEEN 899 buniemy 00L0SI9 00 8 Bunuyolez ue djnejuloJs OSW 0001S plejejeg ergee a ve egeusuesd 909 SHAUN uosiger 499 AqluBuAdoc Gy Jonipiuun y Joquieuo s TVS DBuneeu IWS sbune u Uonezi ensiA J9j 0J1u09 eunjpeje duie 1e j ou1uoo N d J919Au02 N o G 0 UM G 0 UM SgySd ST OD ON e ld SgySd SO DO tld pared mot pros u 1181519 Duuoz LLY FWN 8 6 8 6 J Ave peueseJ sebDueuo jeauyos pue siuBi Iv Lp umm poe ese re Avi H AN 180 uayjeueqioA ueDun epuy ayosiuyoa amos eyoeu aI paag ergee d ve egensuesq Oo HU uosiger1 ge 5 AqluBiuAdoc 13 ompsi Bundi uejdjnejuods XINH231308V3 KEE Sp Dunadan
19. OPERATING INSTRUCTIONS Corrosion Testing System S 400 M SC S 1000 M SC S 2000 M SC Type No 4401 6101 Type No 4501 7101 Type No 4601 7101 im eichen der Zukunft Gebr Liebisch GmbH amp Co KG Postfach 14 06 06 D 33626 Bielefeld EisenstraBe 34 D 33649 Bielefeld Telefon 49 521 9 46 47 0 Fax 49 521 9 46 47 90 mail liebisch com Belgique Belgi t l 056 260 260 056 260 270 bioblock belgiumOthermofisher com www bioblock be e an Espa a tfno 91 515 92 34 fax 915159235 bioblock ventas thermofisher com www es fishersci com f Fisher Scientific France t l 0388675323 fax 0388678511 bioblock vente thermofisher com www bioblock com Part of Thermo Fisher Scientific Italia tel 0295328258 fax 02953 27374 fisher vendite thermofisher com www it fishersci com Netherlands tel 0204877000 fax 020 487 70 70 nl info thermofisher com www fishersci nl Suisse Switzerland tel 05661841 11 fax 0566184141 info ch thermofisher com www ch fishersci com Conformitation Gebr Liebisch GmbH amp Co KG declares under sole responsibility that the testing unit S 1000 M SC FN No xxxxxx is in conformity with the Council Directives on the approximation of the laws of the EEC member states relating to e Electromagnetic compatibility 89 336 EWG e Electrical equipment designed for use within certain voltage limits 2006 95 EG e Pressure equipment directive 97 23 EG Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626
20. a Hp iu nu epu oo os Kreuud J9Jem u uu op Buiusny Duiusnj uolnios 159 uni 191 V 9 ZZOU EIN eJzzou EIN unu 191JV z lt U lt A U lt A U Z A U gt m g m 8 m g m e N N e e dN DI eX dN GI cN 3N GI IN dN c V x JN 0 V ZX HN LU e IM HN LL ELM CH oly LV e IM e V 6 lly LV LEM 3151 dN LW EM L ex Jl JN 8 OLX o OLX L V cm o 18X 911 ON Abteilung GGB Bl gesamt T ddns ae pesseiduio5 al e S w Ges o D E S T 138 x Jeyipiuunu Hulpoo 8 ol 1 NIS eo o Q c o cO g T Buijolluoui ebeyee7 2 ME g o GE E y die I Jeyipiuunu nyadw y 9AQ 1equieuo 1s81 anje Jadw u aro H1 S 1000 M SC Klemmenplan Ger t Blatt N Je piwny 1VS BuneeH E g 2 Jequieuo 1s TYS Bune H s i D 5 3 o Jeyipitunu WS PBureeu E Jo o41uoo eJnje1eduuo 2 3 Jequieuo 159 7ys suey D J9 01 U0D aunyesoduua E 2 lt Lex gep ft S s epou Bulyjom Maine O 1S3 Jo uoneun me UOHPZIUJO e D jueunoeJj snonuguo Q UOIJE IJUSA Jaque YO 1se L o uomnnjos 1sa Bulziwoly T 20539 Nae I B C nom J 17 10 07 Best Pa c erstellt Zchng ge ndert Zustand opyrightby Gebr Liebisch GmbH amp Co KG EisenstraBe 34 D 33649 Bielefeld wv N H
21. d the entire Operating Instructions Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com d lebiscn E 3 Operation Have these Operating Instructions particularly Chapter 1 been read and clearly understood The instrument must not be operated beforehand 3 1 Key to the control panel left side Main switch Interior light switch optional Fault check lights Selector switch Heater temperature control amp FS imn spraying ventilation 38 a Eme test chamber Selector switch J iind Heater temperature control cont period Spraying zm pre humidifier optional n Oz Check lights B sz heating systems Dosing pump mE F test solution optional ecK IIgnts Ge ORI E level control g ia Fault light dosing pump supply tank semen A z Tm E Timer test duration Selector switch s M um su et periodic operating mode optional nozzle cleaning eee Ma wall cleaning optional e Key switch timer e well l pil vc E tl m ci IIIIIIII 1 qii tl MUI La d Ml OT L L 4 LA Fig 6 Control panel left hand side Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Pressure gauge Compressed air Pressure contro
22. eal for tightness Checking the performance of the vacuum valve Check the quick action couplings for tightness ANNEX Survey of the pictographs Spare parts list Functional diagram Chest dimensions Options Main circuits 1 2 3 4 NN 0 O O1 O1 O1 O1 CO O cO CO CO General Remarks This series of corrosion diagnostic instruments was specifically devel oped for saline mist test according to DIN EN ISO 9227 or ASTM B117 Instrument type Standard o 400 M SC DIN EN ISO 9227 formerly DIN 50021 ASTM B117 o 1000 M SC DIN EN ISO 9227 formerly DIN 50021 ASTM B117 o 2000 M SC DIN EN ISO 9227 formerly DIN 50021 ASTM B117 Table 1 Examples for corresponding standards For details please check the corresponding standards Please study these Operating Instructions carefully before setting up and operating the instrument Knowledge of the relevant chapters of these Operating Instructions is an imperative precondition for the operator to ensure the safe operation of the corrosion diagnostic instrument in keeping with its intended pur pose Operators are duty bound to familiarise themselves with the safety instructions and operating conditions in order to avoid injury and damage All liability and guarantee claims become null and void if the instrument is damaged as a result of incorrect operation and or if it was not used in keeping with its intended purpose All maintenance and repairs must be comp
23. er temperature and prevents excessive overshoot of the testing chamber temperature during the heating up phase The set testing chamber temperature is reached after approximately 1 hour e Set the atomizing changeover switch atomization ventilation to the atomization position e Set the changeover switch continuous periodic Operating Mode to the periodic position e The periodic operating mode timer see fig 10 is activated and performs a brief self test The timer features 2 programmable out puts Output 1 atomizing Output 2 pause no atomizing Display output 1 No flashing dot behind the last display digit of the display Display output 2 Flashing dot behind the last display digit of the display Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 91 The times are set with the arrow keys e g Output 1 5 min atomizing Output 2 55 min pause actual value display LED display Input 1 O GEFRA 655 _ II LJ LILY RV setpoint display LED Display i Input 2 BABBI SV DY JS Y Relay output display Setpoint Setpoint functional key setting UP setting DOWN Fig 10 Timer for periodic operation optional Set the selector
24. ess NIGRA Table 3 Maintenance plan 5 2 Cleaning the testing chamber Carefully observe any arising corrosion products and remove 5 3 Checking the condition of the silicone seal Visually check the circumferential silicone seal of the glass base of the testing chamber Inform the after sales service if it is found to be mechanically or chemically damaged 5 4 Checking the door seal for tightness Check the door seal for mechanical and chemical damage Uniform contact pressure of the glass door must be ensured If necessary re adjust the bracket adjustable closure latch to increase the contact pressure of the glass door Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 5 5 Checking the performance of the vacuum valve Diminished return flow in the drain off channel below the testing cham ber door indicates a clogged drain connection or vacuum valve 5 6 Check the quick action couplings for tightness Check the connecting couplings gas inlet water drainage that they are firmly seated in the case bushings If necessary carefully tighten the connecting couplings with a size 22 wrench Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 97 6 Annex Survey of the pictograp
25. essure valve in the compressed air line Main switch with thermal overcurrent protection The safety devices e Have been installed for the safety of the operating personnel and to protect the surrounding area e Must under no circumstances be changed or removed nor must they be bypassed as a result of changes to the instrument Consult the Maintenance Plan in the Care and Maintenance chapter to check the safety devices H IMPORTANT Jl Attention is drawn to the possible existence of additional statutory re quirements of national institutions responsible for the health and safety of the operating personnel 1 8 Conduct in the event of an emergency In an emergency immediately turn the main switch to the O setting and disconnect the mains plug Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 2 Transport Installation 2 1 Technical data Instrument type S 400 M SC S 1000 M SC S 2000 M SC 4401 6101 4501 7101 4601 7101 appr 380 kg appr 400 kg appr 750 kg Cabinet dimensions outside 1556 869 x 2100 1780 x 1080 x 2140 2920 x 1150 x 2190 w x d x h mm Inside dimensions test room 950x850x1065 2100x810x 1060 w x d x h mm ROS uU 1350 1300 Door opening w x d x h mm 680 x 550 887 x 875 1995 x 875 Max loading test room 60 kg 120 kg 240 kg Dorirol range tel toon SAL A S 8 O
26. eueseJ sebDueuo jeauyos pue siuBi Iv u amp j eueqioA ueBun jepuy uosuuo81 eios oU 20 aM Daiaag 6p9ee d ve egeunsuesm Dx 09 Y Hqu5 uosiger1 85 giuBiaKdoz J we we eaea mal Bee E As Musee 0 2070 maaa ay ri a sb x me aea oon Dest be 18 19 EREECHEN Ge d UN omn woe Weis Du jojp uuoo Bnig Sex duis euiuue Burusny jequieuo 1seye zzou ISIN zs uols ej660 uogeziuoje snonunuoo lueunoeH zzS uoiuws 9 66o BunuBij onau OLS uo1lms 9 6601 uonnjos eet dund Buisoq Lu 4ajeuoqualod dund Dusop jo 1 neJ 6H due o1 uo 1S9 jo uogeung OSS u3liws y 1s ljouoneund L Jeu 1B5 ui p 1isod p ju euudinb e uondo GuipuodsaJ400 10J jUO Lena sjueuoduioo DBuiwoJo y Daa seDueuo feaiuyos pue siuDr Iv u amp j eueqioA ueBun jepuy uosuuo81 eios oU 20 aM Daiaag 6p9ee d ve egeunsuesm Dx 09 Y Hqu5 uosiger1 85 giuBiaKdoz J o uydmeuons 99 o Gems ms Bmdsn S eei snows x Usigan AT esa or PaO nez SOT Toor oss os Tree i a SZ eS BT VOL xeu esni aid ZH0S Ad N E AU 2 007 K ddns 1uauno paq 159 Jo uo geng 191 14 SUW Ajddns Guiuoou v91 339 G 0 UM I yms UBA v wl UI HI oss CLC IW GZ 0 nq Jj Ave G 0 AD eq Wy cul Z LI LI LI o o LE MOE KAN ES Nv2 NOEZ 9 ED SS 1c 3d LE N q LZ LA l 02X T e LZ cc st WI 5
27. for black 1356 0000 9012 Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Ld Humdie 956000090 _ Ong seal for ig Pumar 9560000904 _ Air conducting pipe Humidifier long 135600009009 Air conducting pipe Humidifier short 135600009010 Air distributor Humidifier Filter 4211 0000 0401 Air distributor Humidifier Fiter Changeover valve advance pressure for nozzle 1214 0000 0103 Humidifier 2 substance nozzle wass 1484 0022 1313 Non return valve for suction line 14940033 5006 pm for continuous flow test solution NEN 1282 0002 0404 Continuous flow test solution filter complete I 5212 0000 0402 Flow measuring and control module DMR 12150000 0001 Needle valve of the flow measuring and control KES 1282 0000 1009 module Steering castors 101000000001 Connector for compressed air MEM 1414 0023 0064 Plug in nipple 141490037 0001 Measuring cylinder Mist collector 15360000 1001 Glass door 400 litres 15300000 0003 Glass door 1000 litres 153000000004 Glass door 2000 litres 15400000 0002 Hinges for glass door 1010 3000 0102 Seal for glass door 400 litres 6452 0000 0007 Seal for glass door 1000 litres 64520000 0009 Seal for glass door 2000 litres 645200000010 Tab 4 Spare
28. hs On switch on or switched on Off switch off or switched off Key lock operating panel Key lock lid drive Test chamber open close Atomizing SAL Ventilation Ventilation off KON bedewing Timer Heating test chamber KON Heating test chamber SAL Heating test chamber warm air Heating humidifier SAL Nozzle cleaning Test chamber cleaning Dosing pump test solution Temperature limiter test chamber Temperature limiter humidifier Fault of dosing pump test solution E gt amp E lb ED 9 mn m D p 9 Bb 28 88 E LB UM o Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Fault of compressed air supply Flooding test chamber Low water test chamber Unlimited Pressure control Pressure measuring Compressed air operating condition Humidifier SAL general Nozzle general Flow control 2 G rn D 5 P gt P Fan test chamber Illumination Op mE Test solution general Test chamber emptying Overflooding unit bottom Filling filling opening Flooding humidifier Low water humidifier B E art EB 42 L Fault air flow ventilation Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 29 Annex Spare parts list M SC Designation Deseipton temn
29. ig 5 Adjustable foot Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 12 Establish the connection with the compressed air supply The com pressed air line installed by the customer is linked with the instrument s plug in connection for compressed air fig 1 2 page 3 4 Compressed air requirements min 3 0 bar max 4 0 bar Use only oil and water free compressed air You can get a com pressed air cleaning device as an option Install the exhaust air hose and conduct it in such a manner that it is free of counter pressure The liquid subsequently precipitating in this hose must be able to flow back freely It is essential to prevent points of water accumulation and hose loops Install the condensate draining hose and conduct it in such a manner that it is free of counter pressure It is essential to prevent points of water accumulation and hose loops 2 3 3 Electrical safety oet up the instrument in the vicinity of an electrical connection The in strument must only be electrically connected by a qualified electrician The instrument s operating voltage must conform with the mains volt age For maximum electrical safety it is advisable to install a residual current protection circuit with a tripping current of 30 mA Establish the electrical connection but do NOT switch on the instru ment First rea
30. ing mode The temperature controller for Heating Testing chamber SAL con trols the temperature prevailing in the testing chamber during the saline mist testing process The temperature controller for Heating Humidifier controls the com pressed air humidifier temperature during the saline mist testing process Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com se Liebisch Indication of output states O GEFRAN 600 Outi Out2 Out3 Out4 ILI LLLA LL Actual value display Function indicators e gt A A BS Setpoint display C D A Y F Function key dE Autom manual adjust Setpoint setting Down ment selection Setpoint setting Up Fig 8 Controller O Important The temperature controller has been configured and pa rameterised by the manufacturer Use of the functional key is not necessary for operation Only use the UP and DOWN arrow keys for setpoint entry for the controller Important Do not actuate the UP and DOWN keys simultaneously A Increase the setpoint arrow key UP Diminish the setpoint arrow key DOWN The testing cabinet is usually operated at a chamber temperature
31. is indicated h Set a flow rate of approx 500 ml h test chamber volume 400 on the needle valve For a test chamber volume of 10001 the value should be approx 500 700ml h and at 2000 litre cham bers approx 800 1000ml h To get the same results referring the volume of accumulated test solution the volume of sprayed test solution must increase by using larger test chambers Indication Request individual information to adjust the nozzle without flow measuring and control module Test interruption Shutting down Turn the selector switch atomization ventilation to the ventilation po sition before interrupting the test or before the end of the test Com pressed air will then blow out the remaining mist in the chamber via the mist output line takes approx 10 minutes Return the selector switch atomization ventilation to 0 Then you can open the door 4 3 Testing cabinet with cycle counter test duration optional Display actual value Key switch LED Displ Input 1 N O D LED Display SS OIDO Input 2 0 x SOR Display set point Display Relais output Set point adjustm Set point Functional key up adjustment down Fig 11 Cycle counter Test duration optional Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax
32. leted by personnel of Gebr Liebisch GmbH amp Co KG or specialists authorised by Liebisch This information is based on our current standards of knowledge The operator is responsible for the observation of the pertinent statu tory rules and regulations The illustrated instruments and details may be equipped with optional accessories Subject to technical alterations Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Exhaust air connection d 50 Mains plug B ap compressed air ontrol Panel compressed air Flow measuring and control unit 2 optional Glass door of testing chamber Door lock NaCl socket Deionized water socket Control panel left sss 9 Adjustable foot Steering castor Adjustablefoot e Additional NaCl suppl optional Deionized water connection Steering castors 7 M VEE HOLD Condensate drain d 32 Fig 1 General view of S 400 M SC 81000 M SC Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Mist outlet connection Mains
33. ller Flow measuring and control unit optional Filing opening for test solution Fig 7 Control panel right hand side Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 3 3 Test preparations 3 3 1 General test preparations Open the testing chamber door Place the part that is to be tested in the testing chamber IMPORTANT Do not place the test specimen on the floor of the test ing chamber Lock the testing chamber door Fill the NaCl supply tank with NaCl test solution e g acc to DIN EN ISO 9227 Use the drum pump supplied with the instrument Open the filling opening for the test solution on the right hand con trol panel and connect the filling hose of the pump to the filling con nection Fill the depot completely and observe the filling level indicator for the depot test solution on the left hand control panel Hemove the pump and close the connection 4 Testing methods 4 1 Saline mist with continuous atomization e g DIN EN ISO 9227 e Switch on the testing cabinet by actuating the main switch fig 6 The green pilot light integrated in the main switch lights up The temperature controllers become activated and complete a self test Setting the temperature controller Termination of the self test is followed by the presentation of the standard display of the normal operat
34. net With testing cabinets featuring this special facility nozzle efficacy is adjusted only once and then checked for optimal performance Additional or diminished spraying solution consumption then only has to be controlled by actuating the needle valve Additional or diminished consumption can also be controlled by varying the air pressure Setting the nozzle with flow measuring and control module The nozzle will be adjusted during continuous atomization Adjust the changeover switch humidifier pressure nozzle pressure into the position nozzle a Actuate the pressure controller and set the air pressure to approx 1 0 bar nozzle advance pressure b Open the needle valve of the flow measuring and control module c Release the locking ring of the nozzle by turning it anti clockwise d Turn the nozzle cap to the left or right and observe the flow meas uring and control module e he measure specified in c has an immediate effect on the behav iour of the float f A rising tendency of the float indicates that the optimal flow rate is being approached g Turn the locking ring clockwise to fix the nozzle cap as soon as the highest flow rate is indicated h Set a flow rate of approx 500 ml h test chamber volume 4001 on the needle valve For a test chamber volume of 10001 the value should be approx 500 700ml h and at 2000 litre chambers approx 800 1000ml h To get the same results referring the volume of accumulated
35. nt s operating efficiency All persons concerned with the installation commissioning operation maintenance and repair of the instrument must be e correspondingly qualified and e befamiliar with these Operating Instructions Human safety is at stake 1 3 Use as prescribed O l The instruments are intended exclusively for the performance of saline mist tests e g DIN EN ISO 9227 ASTM B 117 The instruments were specifically developed for this purpose and must not be operated in a manner in which they were not intended to be used Never drop heavy test specimens in the testing chamber as this can damage the base plate Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com Do not allow the test specimens to knock against the inside walls of the instrument as this can damage the walls Unauthorised instrument conversions and changes are prohibited for safety reasons J IMPORTANT The operating maintenance and repair conditions prescribed in these Operating Instructions must be strictly observed 1 4 Hazards resulting from the accessories Peripheral units must not nullify the safety devices of the test instru ment 1 5 Approved operators e Only experts or instructed persons are allowed to operate these in struments e The minimum age of operators is 18 e he operator is responsible for thi
36. nu Jequieuo 159 l 01 U09 yney duuoo J9 OJ UOO 3497 dwa ss 5xd obeye E x x Ir r IT is 8 S C oo lt lt 3 E a x ES T T Y gt 2 2 X R E 2 E x N i x a o o O o 2 2 nq vp Kun L cX LLL 6 0c X 6 co X oN S oN SL eN 9 ZN L cox OLEX 311 3d v LX LX cX LEX S LN 9 LN peueseJ sebDueuo pouuoe pue siuBi Iv LL GS os sS spg 7uv g Naag LLL NEE 899 bunemy 00LOSI9 00 8 Bunuyolez ue duaeululo M OSW 0001S Held 91 31 ugjey q oa ueDunjepuy ayosiuyoa emos ayy9ay ely AINH2314S0998VW plejejerg ergee d ve egeusuesd Ou o Y Hqu59 uosiger1 geo qluBiuAdoc 3 x me area Lu Uepugs6 pe uw i us oon wes D Oo S8 uonnjos Lee Joy ipiuunu JIOAJ S 1 duie1 ss oxg J9 0J1uO9 9 9 ed pa 8S G 09v J AAEO0H E EM WI pL OZ OAd L 02M L e 0cx 02Xx 3 E lt lt N gt O Co E X Z Xx T A X X x lt A X R G a BS PR S lt e z 1 peueseJ sebDueuo jeauyos pue siuBi Iv x INE a oo ue duaeululo M OSW 0001S Held 91 31 ugjey q oa ueDunjepuy ayosiuyoa emos ayy9ay ely AINH2314S0998VW yosiqar Daiaag 6p9ee d ve egeunsuesm OO Y Hqu5 uosiger1 85 giuBiaKdoz Hy Ts area Lu freno es x u w Su oir SS go5 Bunieiqv LO00LOGI9 0018 Bunuy
37. o 2 2 way valve continuous input 1131 0022 1504 1 id valve follower deionized water humidi 1131 0022 1505 2 2 way valve follower testing solution secon 1131 0011 1001 dary tank option 2 2 way valve ventilation 1131 0022 1504 GER cleaning test chamber demi 2 2 way valve cleaning samples option Heater grid test chamber 400 litres back Heater grid test chamber 2000 litres back E11 1131 0000 0050 middle Heater grid test chamber 400 litres side left E13 2 1131 0000 0030 11 deca grid test chamber 1000 2000 litres side 1131 0000 0015 Heater grid test chamber 2000 litres back left E12 1 1131 0000 0050 Heater grid test chamber 400 litres side right 1131 0000 0030 a grid test chamber 1000 2000 litres side E112 1131 0000 0015 a grid test chamber 2000 litres back right Mains filer E 1171 Contactor Sale eraut ovenemperanare Ki 1781 0000 0501 cional contact EL 1188 0000 0512 Z1 K1 Compr armon tr 00000802 Main switch 12A 1111 0003 0011 Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 30 Pilot lamp for overtemperature Testing chamber H 1121 0001 0102 red Pilot lamp for overtemperature Humidifier red H 1121 0001 0102 Pilot lamp insufficient water humidifier red S T Pilot lamp for fault of dosing pump red
38. olaz MM OL MM ZO MM Z 0 MM Z 0 ypu US rem epis fem yorq Jem epis Jeuipiunu 4equieuo ise Jequieuo sg Jequieuo 1s81 TVS Duugou ve Duo ys BuneeaH vs Duo 9S0U IIS SSP O Z SM 9S0Y NIIS SSe O L OM 9SOU IIS SSP O SM dd H N dd lt LL cEM dd H N peueseJ sebDueuo pouuoe pue siuBi Iv x LL iueseD 1g NIR Ng go5 Bunieiqv LO00LOGI9 0018 Bunuyolaz Jay piwny Buiusnj UOHe llugA 19 M uiulep J qw eyo 1S9 JOQWeYD 1S9 uni 19 JV ZLA OLA GA Ad YOLM GZ 09E OAd ED UM S oC Y O 2 D gt gt P w L z A U z gt U z z U D 8 m D B m IS m Y o O e 8 Z 9 x j GA o a uejdueuuuepy mg IO EE ebud JS 0001 S 389 ualeyaquon ueDunjepuy ayosiuyoa emos ayy9ay ely AINH2314S0998VW yosiqar UO ANOS 159 Burzi Oy plejejerg ergee d ve ayensuesg Ou o Y HU uosiger1 geo qluBiuAdoc 3 area Lu Uepugs6 Buz oou gt da us oozowe Wes D VE 0 ADE uonnjos 159 dund Buisog U m MOL A0E c uon jos 159 Um dd Daa seDueuo Eoluuo 81 pue siuDr Iv u amp j eueqioA ueBun jepuy uosuuo81 eios oU 20 aM Daiaag 6p9ee d ve egeunsuesm Dx 09 Y Hqu5 uosiger1 85 giuBiaKdoz J e ow amp iu eel ee x mms me Baud ines rg v ana E 7 O LL T sss U2S1qQ91 J we wes urn ROD Bano OS4NOO0LS 38195 a D eg Anew oeo TS Lue wp Sms L zr Wess Tap MSV AU J
39. plug Cap Compressed air Flow measuring and J control device optional NaCl socket Adjustable foot Adjustable foot steering castors Deionized water socke Adjustable foot Additional NaCl supply optional Deionized water connection Control panel Compressed air Control panel left S Steering castor Steering casto justable foot Glass door of testing chamber Condensate drain d 32 Steering castor Adjustable foot Fig 2 General view of S 2000 M SC Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 1 SAFETY 1 1 Safety instructions and advice A ii The following symbols are used in these Operating Instructions DANGER Indicates an imminent hazard Non observation of the warning can result in death or severe injury IMPORTANT Draws attention to important operating and application instructions and other useful information 1 2 Instrument safety The instruments feature electrical and mechanical safety devices They were subjected to a strict safety and acceptance test Incorrect operation or use can e threaten life and limb of the operator e damage the instrument and the operator s property and e diminish the instrume
40. pp 4 8 L 9 G r L peueseJ sebDueuo jeauyos pue siuBi Iv x z ws e ugjey q oa ueDunjepuy ayosiuyoa emos ayy9ay ely ue djnejuloJs HEI AINH23194O08V7 u siqer OSW 000 LS e1a5 plejejerg ergee d ve egeusuesd Ou o Y Hqu59 uosiger1 geo qluBiuAdoc 3 x me area Lu erws pe go5 Bunieiqv LO00LOGI9 0018 Bunuyolaz L 6 ON Jeniusue4 Buunse ou G d L VE 0 MOL dund Buisop UOIMIOS 159 dund Buisop uolnios 159 dund Buisog JO Ney 1In2J12 c gt Y 2X 6X N CX 1 y AN 6H Wr LX P L Ve T 6x 6 Y ox En E Pl M S vo 6IA SE LL 8 Y ox 9 S r po HIEN d SN _ 6656002 1 1S1 DA z H 9 UONEINUSA J9qUuIeyo 1S uonnjos Lee Buiziuoly p owu Buryow jueunoeu ON R Voss G Q UM CoS qe ee 9 FF se ice 8 9 r 19a Z N ql el ZZS SS L l o 9 Y ozx de Y ozx e 611 8 Z penieses sebDueuo pouuoe pue s yBl yv uajeueqioA usBun Jepuy BYOSIUYOS eiwos ey2eu SIV y y 06 6 spg 7uv g Naag O E NEE GOO bunemy 00LOSI9 00 8 Bunuyolez ue djnejuloJs AINH231M8O898V yosiqar OSW 0001S Haiaag 6ey9ee d ve egeusuesq Oo HU uosiger eH AqiuBuAdoc G SR umo area onee Iesst es 1181519 Duuoz fe LL cL ZE LL cL eula xo uonnios Lee uni Jey v UOIInjos 1s l uni Jeiv uonnios 159 uni Je1lv uonnios 159 00 GLS lt 0S lt S lt I
41. rd parties within the working area e The areas of responsibility for the different activities in connection with the instrument must be clearly defined and observed Ambigu ous areas of competence are a safety risk The owner must e Make these Operating Instructions accessible to the operator e Check that operators have read and understood these Operating Instructions 1 6 Safety measures at the point of installation O Install the test instrument in its own room Any saline mist that may be emitted as a result of incorrect operation can result in corrosion dam age in the area around the instrument Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com The installation room must have a drain in the floor near the instru ment To ensure complete stability the instrument must be set up on a level and firm base An instrument that topples over is hazardous to life O J IMPORTANT Corresponding in house instructions and checks must ensure that the area around the workplace is always clear and uncluttered 1 7 Protective equipment The instruments are fitted with the following safety devices Lockable test room door Electromechanical overtemperature protection for the test room Electromechanical overtemperature protection for the humidifier Mechanical overpressure valve for the humidifier Mechanical overpr
42. room O e The instrument must be placed and practiced at room temperature l ambient temperature 18 C to 28 C in a room without corrosive atmosphere e There must be a drain in the floor of the installation room Take in formation about the diameter of the tap water hose from table 2 page 8 e There must be a clean atmosphere in the installation room e The instrument must be protected from wide and rapid temperature fluctuations direct exposure to the sun and draughts This could in fluence the instrument s temperature control systems e The instrument should be set up in its own room that can be per manently ventilated e The instrument s compressed air humidifier must be continuously supplied with demineralized water The instrument is fitted with a connection for demineralized water Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com im he necessary pressure for the alimentation for the humidifier system is approx 2 5 3 0 bar pressure of water IL im The exhaust air hose maximum length 5 m must be conducted free of counter pressure to the outside or to the vicinity of a suit able extractor Technical details must be explained individual for each customer it isn t possible to inform about it generally Take information about the diameter of the exhaust air hose from table 2 page 8 WARNING The
43. s integrated in the suction line for spraying solution and located on the right panel of the testing cabi net With testing cabinets featuring this special facility nozzle efficacy is adjusted only once and then checked for optimal performance Additional or diminished spraying solution consumption then only has to be controlled by actuating the needle valve Additional or diminished consumption can also be controlled by varying the air pressure Setting the nozzle with flow measuring and control module The nozzle will be adjusted during continuous atomization Adjust the changeover switch humidifier pressure nozzle pressure into the position nozzle a Actuate the pressure controller and set the air pressure to ap prox 1 0 bar nozzle advance pressure b Open the needle valve of the flow measuring and control mod ule c Release the locking ring of the nozzle by turning it anti clockwise d Turn the nozzle cap to the left or right and observe the flow measuring and control module e he measure specified in c has an immediate effect on the be haviour of the float Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com f A rising tendency of the float indicates that the optimal flow rate is being approached g Turn the locking ring clockwise to fix the nozzle cap as soon as the highest flow rate
44. specific adjustment is to set by the potentiometric controller 1 on the control panel The controlling is infinitely variable with a range of 0 to 2 l hr A full rotation of a controller changes the volume by 0 2 l hr every adjustment can be fixed St rung Dosierpumpe Fault of dosing pump Panne de la pompe de dosage Verd sungsmenge Amount of atomization Quantit a diffuser Einstellung Liter h Dosierpumpe Testl sung Cie es I Dosing pump test solution g Wei Pompe de dosage solution d essai 2 Ge 4 0 8 6 1 2 8 1 6 10 2 0 Figure Control panel top dosing pump For a new adjustment of a nozzle tor example after cleaning It is pos sible that the user had to set new values for the atomized amount of test solution To check the values the user can control the flow meas uring unit If exists We prefer to measure the collected volume of test solution for example according to DIN EN ISO 9227 The collecting of a definite volume of test solution in graduated cylinders Testing chamber light The fluorescent light on the back wall of the testing chamber can be switched on and off at any time also during the actual test with the interior light switch Glass door wiper The wiper should only be used when the glass door is misted The glass door wiper must only be turned clockwise Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49
45. switch Pressure fig 7 to the Humidifier position e g acc table of DIN EN ISO 9227 standard Recommended mean value approx 1 bar Set the atomizer volume per hour on the control valve of the flow measuring and controlling module Spraying process The testing cabinet is equipped with a self priming 2 substance nozzle operating according to the injection principle The test solution is sucked in through the hose that is connected with the nozzle The compressed air and test solution expand as they are emitted by the nozzle cap Gebr Liebisch GmbH 8 Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 22 The capacity and efficacy of the nozzle and the characteristics of the spraying cone can be influenced by adjusting the nozzle cap accord ingly The suction action is regulated and the required liquid air mixture ad justed by this measure and by setting the air pressure and flow rate observe the needle valve of the flow measuring and control unit In creasing the pressure raises the atomizer capacity and the fineness of atomization Flow measuring and controlling module optional This accessory module consists of a flow meter operating according to the float principle in combination with a needle dosing valve opraying solution consumption can be optimally regulated dosed and controlled with the help of this module i
46. vertemperature protection Overtemperature protection 2 5 3 0 bar 2 5 3 0 bar 2 5 3 0 bar Water quality conf to standard i cis conf to standard Supply test solution 100 litre 100 litre 300 litre Consumption demin water _ appr 0 4 0 8 li Consumption demin water appr 80 120 appr 80 120 appr 80 120 humidifier ml hr ml hr ml hr Consumption compr air hr appr 2 5 m hr appr 2 5 m hr appr 2 5 m hr Dios ll d50 mm hose d50 mm hose d75 mm hose Condensate draining hose d32 mm hose d63 mm hose d63 mm hose Table 2 Technical data Gebr Liebisch GmbH amp Co KG P O Box 140606 D 33626 Bielefeld Fon 49 0 521 9 46 47 0 Fax 49 0 521 9 46 47 90 E Mail mail liebisch com www liebisch com 2 2 Transport Storage The corrosion diagnostic instrument is delivered in a transport crate of corresponding size If the instrument is to be transported with a fork lift truck then the fork must carry the instrument on at least two opposing points of the in strument base The fork of the truck must at least 1000 mm long The following points must be observed for the storage transportation of the instrument e Use a dry room for temporary instrument storage e Use an adequately strong packaging transport container for dis patch e Prior to dispatch clean the instrument to remove all harmful sub stances and residues 2 3 Installing and connecting the instrument 2 3 1 Demands expected of the installation
Download Pdf Manuals
Related Search