System POLYMIX® PX-MFC 90 D Operating Instructions
Contents
1. DISPERSING AND MIXING TECHNOLOGY BY AW DISPERSING AND MIXING TECHNOLOGY BY DISPERSING AND MIXING TECHNOLOGY BY NEN AW DISPERSING AND MIXING TECHNOLOGY BY NEN Dispersing and Mixing Technology Parts lists continued Assembly Main Identification Production No Products Identification 9158067 Drive 230V with blade grinding attachment 9835419 Power cable CH POLYMIX PX MFC 90 D 230V 35010030 9609114 CH B 9851003 Tubes 9754504 9754548 Inboard extractor grinding attachment 3501001 Drive 230V with blade grinding attachment 9835419 Power cable GB mXVIGB S 35010032 9609114 9851003 9754504 9754548 Inboard extractor 9158068 Drive 100 120V with blade grinding attachment py 9835419 Power cable US JP gt 35010033 9609114 i 9851003 9754504 9754548 Inboard extractor 9753834 Sealing centre 9753848 Hammer grinding stator 9341587 Hammer grinding rotor 9951135 Hexagon screw M4x16 A2 9115343 Blade grinding rotor 9115344 Blade grinding stator 35031002 Mill with blade grinding attachment hammer grinding attachment blade grinding attachment Grinding attachments Belgique Belgi t l 056 260 260 fax 056 22. Dispersing Mixing Technology System POLYMIX PX MFC 90 D Operating Instructions APOLY MIX u DISPERSING AND MIXING TECHNOLOGY BY NEN ee Read manual before starting operation Please check that the voltage is Voltage 7 100 120 V 50 60 Hz oe oe e 1 210 250 V 50 60 Hz bia 5 This is a quality product made by 7 95 AG Dispergier und Mischtechnik Luzernerstrasse 147 Tel 41 41 259 65 65 CH 6014 Littau Luzern Fax 41 41 259 65 75 owitzerland e mail info kinematica ch DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA SE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Dispersing and Mixing Technology CONTENT 1 INTRODUC TION T 3 1 1 5 2 45 3 1 2 ORGANISATIONAL MATTERS etate erano teen te lant 5 1 3 WARNING NOTICES no One oe 6 2 SAFETY RENE 7 2 1 SOMNIA T 7 2 2 et ee eee nearer eer eee 7 2 3 giesBDi MPeziils
3. See mmm DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY SE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN Dispersing and Mixing Technology Place the extractor 1 in the groove Afterwards use the rotating knob 2 so that the lips of the extractor grab the rotor Fig 9 When the rotor is grabbed pull out the extractor with rotor as shown in Fig 10 and 11 Always use the extractor in your hands to dis mount the blade grinding rotor For mounting proceed in reverse order Manual PX MFC 90 D english Release 2 2 28 05 2009 page 25 of 38 eee ee eT O eS O mmm DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY SE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN 398 Ey Dispersing and Mixing Technology Both blade and hammer grinding stator should be removed using the extractor hook Place the extractor hook 1 in the inside threads as shown in Fig 12 amp 13 When both hooks are inside the threads pull out the stator using both hands as shown in Fig 14 Fig 14 Manual PX MFC 90 D english Release 2 2 28 05 2009 page 26 of 38 F
4. 90 D english Release 2 2 28 05 2009 page 19 of 38 398 Ey KINEMATICA NT Dispersing and Mixing Technology BS Gy 4 INSTALLATION 4 1 UNPACK Open the transport box and check whether contents are consistent with bill of delivery CHECK ALL PARTS FOR POSSIBLE TRANSPORT DAMAGES IMMEDIATELY REPORT ANY INCONSISTENCY OR ERROR DIRECTLY TO US OR YOUR SPECIALIST DEALER 4 2 START UP The drive unit is delivered ready to use with mounted grinding geometry Only the supplied power cable needs to be plugged into the connector plug on the backside of the machine e Insert the desired sieve into the process chamber Proceed as shown in the following images Manual PX MFC 90 D english Release 2 2 28 05 2009 page 20 of 38 P X DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN ee DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA EE ee DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA EE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN Dispersing and Mixing Technology ASSURE THAT THE SIEVE IS PLACED INTO GROVE OF THE STATOR CORRECTLY AND NOT JUST PLACED ON THE STATOR SEE IMAGE BELOW Check voltage on the
5. APOLYMIX W DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEW Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Vit K 700 c 0 v Gm F Dispersing and Mixing Technology 9 i ExNet 7 2 p 42 S EMENT SS 2 SAFETY This chapter is directed at all users of KINEMATICA laboratory equipment It includes information on safe and optimum use 2 31 SUMMARY Any incorrect use of the installed equipment can be dangerous Inadequately trained users can cause material damage and personal injury This chapter informs you of the safety concept and the requirements for safe and optimum use of the equipment All those authorised to operate service and repair the equipment are required to study chapter 2 Safety 2 2 SAFETY CONCEPT The safety concept sets down the entitlement to use the equipment and the responsibilities of the individual users The machines and equipment are designed and constructed according to the state of the art and the recognised safety rules 2 2 1 INTENDED USE OF THE EQUIPMENT The equipment is designed and constructed for the following use Cutting and milling of dry products in accordance with the technical specifications see point 3 5 and compatibility with the materials coming into contact with the products If you
6. 10 2 4 WARNING NR 11 3 DESCRIPTION OF THE MACHINE 13 3 1 OVERVIEW H 13 3 2 ORNE GN 16 3 3 Bes RE 16 3 4 TOCES AND ACCES 8 18 3 5 TEOGHNISAESPEGIFICATIONS 19 4 8 T 20 4 1 3 0 f 20 4 2 P UMS 20 4 3 EXCHANGE OF GRINDING 2 2 2 0 00 1 2 0 6 23 5 Jia ile 27 5 1 FE N 28 5 2 CLEANING amp 1 28 5 3 OPARE PARTO LIO E E 32 6 Gy 33 7 5 EUR 34 8 WARRANTY 35 APPENDIX DIMENSIONAL DRAWINGS 36 APPENDIX PARTS 37 Manual 90 D english Release 2
7. Dimensions Material POM black Is used for the active 35080001 300 x 26 x 23 feeding of stringy materials mm via the hopper which cannot be fed by its own weight Sieves OrderNo Diameter Material Insert sieves can be 9609088 ordered with hole 9609089 05mm diameters from 0 2 to 6 0 0 5 mm mm and are made from 9609090 stainless steel 9609092 9609093 steel 9 Special mesh sizes are 9609106 available request 9609107 Manual PX MFC 90 D english Release 2 2 28 05 2009 page 34 of 38 2 ALS Dispersing and Mixing Technology 8 WARRANTY KINEMATICA AG guarantees the flawless function of this machine manufactured by it for a period of 12 months with reference to material and manufacturing defects KINEMATICA AG assures free repair of the machine or free replacement of delivered defective parts respectively when close examination proves that it is a matter of a material and or manufacturing defect Exempt from the warranty are parts which are subject to normal wear or if someone other than KINEMATICA AG employees or their designated representatives have made changes to the equipment or the damage can be traced back to non observance of the operating instructions imprudence accident wrong utilisation or incorrect electrical voltage KINEMATICA AG reserves the right of technical changes to the machines without implementin
8. to ensure a flawless functioning If hazardous chemicals harmful materials can impact the environment or the usage of the equipment adequate corrective action has to be taken During longer operation and high load the grinding chamber can warm up significantly risk of light burns The machine must not be operated in explosion prone rooms highly flammable gases fluids solids or dust in the environment Make sure that during the grinding of certain products no explosive dust atmosphere is generated If strong formation of dust occurs during grinding work under extractor hood WARNINGS To be continued on next page Manual PX MFC 90 D english Release 2 2 28 05 2009 page 11 of 38 Dispersing and Mixing Technology Only service specialists authorised by KINEMATICA AG may open the machine The areas around the ventilation grille and the ventilation slots at the back of the machine must always remain unobstructed in order to ensure efficient cooling If cooling is not sufficient performance will decrease The machine has to be installed in a way that no dirt or liquid can enter via the ventilation slots Only dry preferably non fatty products may be ground Exchange grinding geometries only after electric power supply has been disconnected Make sure that the grinding geometries are thoroughly cleaned after each usage The grinding chamber must not be opened duri
9. 2 28 05 2009 page 2 of 38 Fl ANN DISPERSING AND MIXING TECHNOLOGY BY AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY NEN AW DISPERSING AND MIXING TECHNOLOGY BY Mawa Dispersing and Mixing Technology 9 r1 5 S A A EMENT SS 1 INTRODUCTION This chapter gives information on the the structure of this document It will assist you in making use of it and show how to find the required information quickly 1 1 OPERATING INSTRUCTIONS Please read through these operating instructions before switching on or attempting to use the equipment They describe the use of the POLYMIX PX MFC 90 D its installation and maintenance and the appropriate replacement parts and accessories They will help you avoid erroneous use and consequent damage Although POLYMIX machines are designed for ease of service this does not release you from the obligation to inspect your equipment carefully and to clean it thoroughly KINEMATICA AG 15 a specialist manufacturer of machines and equipment for dispersion and mixing technology An important objective of these operating instructions is to fully inform you the user about the correct and safe use of our equipment In order to achieve this it is essential that you should carefully study chapter 2 Sa
10. basis of nameplate Plug in power cable Switch on main switch Shut feeding channel with metering Fill hopper with product Place collecting basin under outlet oet desired rotating speed Start dosing product The following table offers a guideline regarding which milling set is best suited for which product Hammer grinding attachment Blade grinding attachment Hard dry cereal grains like corn Dry grass hay Rock substance Paper scraps Pebbles Fish bones Dry beans Fish fins Salt Plastic pellets with portions of glass Coffee fibres Wood chips Manual PX MFC 90 D english Release 2 2 28 05 2009 page 21 of 38 f OAOILLLLLAALLOLDELOLLLLLLL GELEGERHIIS LALLELGSEEAABOSOESQOLUULOLIALLLULIELOLELEUOULL LALUIS A L LL LLLLIOLAELASAAAATaA a ALAARLAALLLIZICLLLAADOPULEAhLLIALLLOLALUEEE IELEOELULNLLU LLLCINRILLA V YGADDILLDLLRLAAL GLL AALAA OLLLLAKLALLIIOLLL UOULLA QSGAGEIILILL ILGSOS SA ANAOGCEOCAAxMO COGok n mmm DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN Wey KINEMATICA AG Dispersing and Mixing Technology 8 WHEN GRINDING HARD MATERIALS ASSURE THAT ITS HARDNESS DOES NOT EXCEED MOHS 6 APPROX ROCKWELL HARDNESS 58 WHEN HARDER MATERIALS SHALL BE GRINDED PLEASE CONTACT KINEMATICA Manual PX MFC 90 D english Releas
11. 60 270 be fisher thermofisher com www be fishersci com Espana tfno 91 380 67 10 fax 913808502 es fisher thermofisher com www es fishersci com e n France t l 038867 5320 fax 038867 1168 fr commande thermofisher com www fr fishersci com Fisher Scientific Italia tel 02 953 28 258 fax 02 953 27 374 itfisherGthermofisher com www it fishersci com Part of Thermo Fisher Scientific Netherlands tel 020 487 70 00 fax 020487 70 70 nl info thermofisher com www nl fishersci com Portugal tel 21 425 33 50 21 425 33 51 pt fisher thermofisher com www pt fishersci com Suisse Switzerland t l 05661841 11 fax 0566184141 info ch thermofisher com www ch fishersci com Manual PX MFC 90 D english Release 2 2 28 05 2009 page 38 of 38 E T M DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY DISPERSING AND MIXING TECHNOLOGY BY AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA
12. AAALLAeGLALLLD LO OUOG A ZOAAZAOEACX AL AEELAALLLLLL OL I A LALULMAALLGLCLLODAEAEALLLLUuL LARGOE OAOULMGOIOC LL LLLE e III COEOQOOAELEILLLA EEEA LUALLEOLOLOOLO L 4 ALALZaSLLAAAAALAEGeAELILLLLLLEAALG LAGAELIL LA LESL ALOGMAA IOAOaOoa DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN 44179 4 KINEMATICA AG a awe Dispersing and Mixing Technology Dismounting Mounting of the blade grinding attachment Make sure that the mill is switched off and the power cable disconnected before you start dismounting mounting First pull out a possibly inserted sieve Lock the rotor from below with the supplied rotating pin 1 With the mandrel 3 inserted into the socket wrench 2 loosen the screw Fig 7 Loosen the remaining screws according to Fig 8 and remove first the rotor and then the stator Use the supplied extractor tool in order to grip the rotor at the inside groove and pull it out AS shown in Fig 9 on the next page Use the supplied extractor hook tool in order to grip the stator at the inside threads to pull it out As shown in Fig 9 on the next page Fig 8 Manual PX MFC 90 D english Release 2 2 28 05 2009 page 24 of 38 n O eS O E E
13. Metering Knurled screw for fixing loosening the metering Knurled screw for fixing loosening the Stators 6x Knurled screw for opening closing the chamber Flange for NS29 32 5 lt Product outlet Manual 90 D english Release 2 2 28 05 2009 page 15 of 38 OALLL L L OOOLNAICX RAXSENEOULIIHULEAELAEULLL EEEOwOEEOUEeOIUAIOLLLLLALSIAGLELAeA ILAALL AoGUAELLLLLOGRereoees csn LULLLLDAAAALALLLL LLULLIODLARE OLLL X EAZOEOLLALLALOL ILLLILLULIAAENGLOTLLTL GILVVOOUOKLELLAELASEELALUESSELLALLOAAEARLULUKLGSOLLLLO LOZI SEELELLUULGLELLILLIAA mmm DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN Dispersing and Mixing Technology KINEMATICA 2 3 2 DRIVE UNIT The drive unit PX MFC 90 D is equipped with a strong 1000 W motor and is switched on via the main switch on the front side of the machine The machine disposes of an integrated electronic control system Rotating speeds between 0 6000 rpm can be set Maximum power is reached between 4500 and 5000 rpm The electronic control system disposes of safety functions which induce an emergency shutdown in case of overheating or jamming of the drive unit along with a corresponding alarm on the display After an emer
14. T ONLY DRY SUBSTANCES WITH A FAT CONTENT AS LOW AS POSSIBLE ARE GROUND HIGHLY HUMID OR FATTY SUBSTANCES CAN CAUSE PLUGGING AND ACCUMULATION OF MATERIALS AT THE SIEVE AND THE GRINDING GEOMETRIES Manual PX MFC 90 D english Release 2 2 28 05 2009 page 13 of 38 APOLYTRONIUP AREACTRONIUP APOLYMIX W DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA eee DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA em DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Dispersing and Mixing Technology Grab handle for relocation Display for rotation speed indicator and alarms gt 4 Turning knob for speed adjustment APOLYMIX V PX MFC 90 D Main switch Fig 1 Cooling air intake e Connector plug for qu power cable lt lt Fig 2 Rubber foot 5x Cooling air outlet Manual PX MFC 90 D english Release 2 2 28 05 2009 page 14 of 38 ASLLJIPAOOAOICEORARSARLLLAALELLOOOELLOL eT mmm DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY SE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA KINEMATICA Dispersing and Mixing Technology 4 Hp per lid Hopper for feeding product
15. an is an employee of the operating company and looks after the equipment in special operating mode s He is a specialist with mechanical electrical and electronic professional training The service technician undertakes commissioning decommissioning service and repair of the equipment He must be appropriately trained to be able to carry out the service work required Operator The operator turns the equipment on and off In the event of an alarm signal he informs the service technician Manual PX MFC 90 D english Release 2 2 28 05 2009 page 8 of 38 Mawa Dispersing and Mixing Technology 9 r1 5 S A A EMENT SS 2 2 4 DANGER AREA System equipment The system danger area includes the whole system equipment including the connecting lead and controls Proximity danger area This refers to all areas within a defined distance of the equipment User danger area This danger area includes all persons working with the equipment 2 2 5 AREAS OF RESPONSIBILITY In order that the system equipment can be used safely and without risk the users in various roles bear the responsibility for particular danger areas Contract partner The contract partner bears the responsibility for the proximity danger area Operating co mpany The operating company bears the responsibility for the user danger area Only those users may be authorised to opera
16. ator blades 1 2 very carefully When mounting the stator blades again assure that the cutting edges are directed clockwise When mounting the rotor blades again assure that they will be pressed against the wall of the rotor 3 while fastening the screws 5 3 4 Fig 16 Manual PX MFC 90 D english Release 2 2 28 05 2009 page 29 of 38 Dispersing and Mixing Technology 5 2 3 Grinding chamber The grinding chamber can be dismounted for cleaning purposes Mounting dismounting is described below First remove the grinding rotor as described under 4 3 Loosen the 3 screws 1 The chamber can be removed Subsequently the insert plate 2 and the felt seal 3 can be removed For remounting proceed in reverse order Fig 17 The grinding chamber can be cleaned with water and in the ultrasonic bath Make sure that chamber is completely dry before it is remounted in order to prevent the formation of fit corrosion Manual PX MFC 90 D english Release 2 2 28 05 2009 page 30 of 38 5 2 4 Gate with hopper The gate with integrated hopper can be dismounted for cleaning purposes Mounting dismounting is described below Dis mounting of the rotary slide Dismantle the screw 1 using the supplied hex wrench and pull out the rotary slide 2 Remove the O ring 3 Rotary slide and o ring can now be cleaned replaced For the mounting please proceed in reverse
17. be performed only at authorised KINEMATICA service locations or directly at KINEMATICA where original spare parts are available Any changes that are not authorised or any manipulation will result in immediate cancellation of the warranty 5 2 CLEANING amp MAINTENANCE Daf r vorgesehene Werkzeuge siehe Kapitel 3 4 ATTENTION DURING MOUNTING DISMOUNTING PLEASE MIND SHARP EDGES AND TEETH AT GRINDING GEOMETRIES RISK OF CUTTING 5 2 1 Hammer grinding attachment Stator e Dirty grooves can be cleaned with supplied scratch out tool e Cleaning in ultrasonic bath is recommendable e stator also be cleaned with water Important is sound drying directly afterwards in order to prevent possible formation of rust Rotor The same recommendations apply Manual PX MFC 90 D english Release 2 2 28 05 2009 page 28 of 38 Z DURS Dispersing and Mixing Technology Dismounting Mounting of the hammer grinding rotor Push out the pins 2 of the center 1 1 2 Ory Mounting reverse order Fig 15 5 2 2 Blade grinding attachment Stator e Dirty grooves can be cleaned with supplied scratch out tool and a needle e The 6 edge depressions of the screws can also be cleaned with the needle e Cleaning in ultrasonic bath is recommendable Rotor e The same recommendations apply Dis Assemblding of the blade grinding attachment Unscrew 5 6 the rotor and st
18. blade rotor 9753898 Manual PX MFC 90 D english Release 2 2 28 05 2009 page 32 of 38 Drive PX MFC 90 D Hammer grinding attachment countersink screw M5x16 countersink screw M4x8 stator blade rotor blade Blade grinding attachment x blade stator Dispersing and Mixing Technology 6 TROUBLE SHOOTING CAUSE damaged replace defective parts Heating up Insufficient cooling Check ventilation slots Damaged bearing Change ball bearings Overload Check application Vibrations Twisted shaft Replace shaft RN Worn bearings bearings Find and replace defective parts Drive overloaded Check drive for overload Display shows Unit jammed and jamming Motor or wiring defective Check wiring Reset and restart Drive running out Too high voltage raking time too short Drive not running Too low voltage in Check power supply voltage Display shows U Uolt frequency converter 4 Reset and restart Display shows l t trP minute Drive running Motor overheated Check ventilation slots anymore Wiring of control unit to Check wiring Display shows E triP drive defective Product leaking from O ring in gate defective O ring gap between chamber and gate Manual PX MFC 90 D english Release 2 2 28 05 2009 page 33 of 38 WE Dispersing and Mixing Technology 7 ACCESSORIES Stodger Order No
19. d DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA SE ee DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA EE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA EE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN Dispersing and Mixing Technology ATTENTION DURING DETACHING EXCHANGING OF GRINDING GEOMETRIES THE DRIVE MUST BE DISCONNECTED FROM POWER SUPPLY DURING LONGER OPERATION AND HIGH LOAD THE GRINDING CHAMBER CAN HEAT UP SIGNIFICANTLY RISK OF BURNS MAKE SURE THAT GRINDING GEOMETRY GETS CLEANED THOROUGHLY AFTER EACH USAGE NEVER TOUCH A ROTATING ROTOR OF THE GRINDING GEOMETRY HIGH RISK OF INJURY 5 MAINTENANCE Your POLYMIX machine is easy to maintain nevertheless a sound inspection and a thorough cleaning are indispensable THE MACHINE MUST BE DISCONNECTED FROM THE ELECTRICAL POWER SOURCE DURING THE FOLLOWING ACTIVITIES IN ORDER PREVENT INJURIES PERSONAL AND OR DAMAGES TO THE MACHINE e EXCHANGE REMOVAL OF GRINDING ATTACHMENTS CLEANING MAINTAINING THE MACHINE Manual PX MFC 90 D english Release 2 2 28 05 2009 page 27 of 38 lt 2 A KINEMATICA AG INAO Dispersing and Mixing Technology 5 1 DRIVE SYSTEM The drive unit PX MFC 90 D is maintenance free under normal working conditions Parts as bearings are subjected to normal wear We strongly recommend to let service or repairs of the drive unit
20. e 2 2 28 05 2009 page 22 of 38 APOLYTRONUP APOLYMIX W DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Dispersing and Mixing Technology KINEMATICA 2 4 3 OF GRINDING ATTACHMENTS Dismounting Mounting of the hammer grinding attachment Make sure that the mill is switched off and the power cable disconnected before you start dismounting mounting First pull out a possibly inserted sieve Lock the hammer rotor from below with the supplied rotating pin 1 With the mandrel 3 inserted into the socket wrench 2 loosen the screw Loosen the remaining screws according to the picture and remove first the rotor and then the grinding ring stator If the grinding ring is stuck use the supplied extractor hook in order to grip the grinding ring at the inside thread and pull it out Please see Fig 12 18 amp 14 for proper proceeding For mounting proceed in reverse order Manual 90 D english Release 2 2 28 05 2009 page 23 of 38 LLLLLL ILLLLAlALHA OLAALELDOICRERLLOLALL AXGULHASILLEA OAULLLCHLECULLLGELLLLLLLLLULLIAKkERHMiKLULLL X lEAGfA LOO 5P4 A LLLLLZLBG Hs RC LLZCUOCOUA L O E EOAEULL I AUKC EAEAALLULO EAILLLI EEAEIAIOSLCOA C ALLnGwCLELLLLLERLA
21. fety and follow the instructions in this book Manual PX MFC 90 D english Release 2 2 28 05 2009 page 3 of 38 Dispersing and Mixing Technology 1 1 1 RANGE OF VALIDITY The information in these operating instructions relates to the POLYMIX identified as follows Manufacturer KINEMATICA AG 6014 Littau Luzern Brand name POLYMIX Product name POLYMIX PX MFC 90 D Order code Identifier Drive POLYMIX amp PX MFC 90 D 115 V with US power cable 35010020 n hammer grinding attachment tools Drive POLYMIX amp PX MFC 90 D 230 V with EU power cable 35010021 ae hammer grinding attachment tools Drive POLYMIX 90 D 230 V with CH power cable 35010022 ae hammer grinding attachment tools Drive POLYMIX PX MFC 90 D 230 V with GB power cable 35010023 s hammer grinding attachment tools blade grinding attachment tools blade grinding attachment tools blade grinding attachment tools blade grinding attachment tools Lu _ 0 35031001 hammer grinding attachment for PX MFC 90 D 35031002 blade grinding attachment for PX MFC 90 D 35080001 otodger tool for stringy materials Manual PX MFC 90 D english Release 2 2 28 05 2009 page 4 of 38 3908 Fy ON Dispersing and Mixing Technology COTS ane 1 1 2 TARGET AUDIENCE These operating instructions are intended for all authorised users of
22. g these retroactively in machines delivered earlier In case of technical problems need of spare parts or for advice please contact our regional designated agent your preferred special dealer or us directly KINEMATICA AG Luzernerstr 147a Tel 41 41 259 65 65 CH 6014 Littau Luzern Fax 41 41 259 65 75 Schweiz eMail info kinematica ch Manual PX MFC 90 D english Release 2 2 28 05 2009 page 35 of 38 1943 AG Dispersing and Mixing Technology Appendix A Dimensional drawings Drive PX MFC 90 D 408 Lr Ss NU ELT Manual PX MFC 90 D english Release 2 2 28 05 2009 Dispersing and Mixing Technology Appendix B Parts lists Assembly Main Identification Production No Products Identification grinding attachment POLYMIX PX MFC 90D 35010020 230V CH H 9158043 Drive 230V with hammer grinding attachment 35010021 POLYMIX 90 D 230V EU H 9158043 Drive 230V with hammer grinding attachment 35010022 POLYMIX PX MFC 90 D 230V GB H Drive 100 120V with 9158044 hammer grinding attachment 9 35010023 9835416 Power cable US JP m C re c x c c 3 9609114 9851003 9754504 Manual PX MFC 90 D english Release 2 2 28 05 2009 page 37 of 38
23. gency shutdown the machine has to be restarted The unit is also equipped with a safety function which prevents the motor getting started when the milling door is still open The milling chamber has to be closed using the knurled screw to start the motor A detailed list of these error messages and remedies can be found chapter 6 TROUBLE SHOOTING 3 3 GRINDING ATTACHMENTS For the grinding process there are 2 different grinding attachments as interchangeable kits Hammer grinding attachment Blade grinding attachment Order no 35031001 Order no 35031002 Fig 3 Fig 4 Hammer grinding stator Blade grinding stator Hammer rotor Blade grinding rotor Sealing centre Sealing centre Hexagon head screw 4 Hexagon head screw M4 Manual 90 D english Release 2 2 28 05 2009 page 16 of 38 LLLLiLGH IZSII OIEnnLLIAROEOLEUILLUL A LEL GSOELOLIECHLALALEOELLLLLECELU NLLLULLILAILIC EEOCUAAAA CANLLLLLOGRSe Resircs osn LLLTAZEE LLCO JCjQCAAa A bL iA EAAaLAA CGCCULLLLOLEOOEEALO LCAAALLL AASZ IOAECEOLCULLOLLULA A CUILRIALALOISLLOLOCOLALEGGOSCAAAOLHLLIAAOA KVOCA AOOILALAE IOAGO HL ABI O OOo0Ee R Z L DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN Dispersing and Mixing Technology It has to be ass
24. ismantling Hex wrench 9300117 of the 5126 statorblades Manual PX MFC 90 D english Release 2 2 28 05 2009 page 18 of 38 APOLYTRONIUP AREACTRONIP APOLYMIX W DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA Aw DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA 146 x 250 KINEMATICA Dispersing and Mixing Technology Provided accessories Purpose dimension mm Rack with drawer for 12 9609114 245 x 135 x 84 tubes tubes amp tools Set of tubes 9341439 Collecting 422 x 125 12 pc milled material 3 5 TECHNICAL SPECIFICATIONS unit 90 Motor Three phase a c motor ower supply 210 250 V 50 60 Hz 100 120 V 50 60 Hz Max speed 6 000 rpm Approx 22 m s Max Tip speed With hammer or blade grinding attachment Hammer attachment approx 15 mm spherical lt U c gt lt Q 5 c e N 2 S for grinding Blade attchment approx 15 mm at any length Max input power 1000 W oise emission at max speed approx 72 dB A no load mbient temperature elative humidity ngress Protection safety acc to IEC EN 61010 2 51 nternational Protection Class uration of service imensions 12 kg 995 5101212 lt Q e 2 O gt Manual
25. ng operation For the feeding of stringy materials only the optional tamper order No 35080001 may be used Using other objects may cause destruction of the grinding unit and or injuries Never manipulate with hands or tools in around the open grinding chamber while electric power cable is connected Never grab down into the open hopper Products made by KINEMATICA AG comply with all established and relevant CE regulations they carry the CE label and are delivered with a corresponding declaration of conformity Manual PX MFC 90 D english Release 2 2 28 05 2009 page 12 of 38 a Wi TK KINEMATICA AG Ss Dispersing and Mixing Technology 3 DESCRIPTION OF THE MACHINE The PX MFC 90 D complies with all established and relevant CE regulations it carries the CE label and is delivered with a corresponding declaration of conformity 3 1 OVERVIEW The POLYMIX PX MFC 90 D is a lab mill suited for grinding batches of dry substances By exchanging the grinding geometries the mill can be converted into a hammer mill or a cutting mill The mill is not designed for continuous operation For a serviceable system you need to have The drive unit PX MFC 90 D with power cable A milling set hammer mill set or cutting mill set A sieve Collecting basin Power supply according to nameplate On the following page you find a picture of the complete system PX MFC 90 D with legend and explanation of components MAKE SURE THA
26. or repairs before any service work on the equipment it must be ensured that the electrical supply is switched off B after any service maintenance or repair work has been carried out on the system equipment it must be given a test run by the service technician B depending on the place at which it is installed circumstances may require that hearing protection is worn when remaining in the vicinity of the equipment for long periods 2 3 RESIDUAL DANGERS When the system equipment is used in accordance with rules and regulations residual dangers are minimal Residual danger Remedy Adequate installation cables Wear eye protection containers Close lid Damage to hearing by Wear ear protection according continuous exposure to to duration and nature of task noise Tilting of machine Use non slip sturdy and horizontal base pad Manual PX MFC 90 D english Release 2 2 28 05 2009 page 10 of 38 4 ay Ser KINEMATICA AG Dispersing and Mixing Technology AN EXPERT ELECTRICIAN MUST CARRY OUT ALL ELECTRICAL INSTALLATIONS 2 4 WARNINGS Make sure that the voltage of electric power source corresponds with machine Exchange grinding geometries only after electric power supply has been disconnected The electric power supply system to which the machine is connected must comply with the requirements stipulated on the nameplate in orde
27. order When mounting the rotary slide assure that the groove in the slide is adjusted like in Fig 15 Dis mounting of the guard plate in the gate Dismantle the screws 1 using the supplied hex wrench Remove the plate 3 and the O ring 2 O Ring and plate now be cleaned replaced For the mounting please proceed in reverse order Fig 19 Manual PX MFC 90 D english Release 2 2 28 05 2009 page 31 of 38 en ne enn nee ee nee een ne LAULLEGANEQILLA A sLALAOGCA4A S OLILOD OOVU LLL LKLPLAEARBLO ZOSEZEdyX SoCQL VLL L I IK C pLLLBDO ILUTESaAaLLLULLAULLA eADDAOSIAOAA AGQAANAL L G eLGEEXZLLOLAAALEGOOL LAALGDEALLLLLLAAEGLL LaA oy ULMLL LLeSwAELLCLLOLULLIA OUIULSGALCLAULLLAAALG E GLA A ALUEECOKW1ALLb LAALALAALLOEIXZEALOUOLALD NNNLLLLNIJCEUQkAV LEEoeoL df mmm DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA AW DISPERSING AND MIXING TECHNOLOGY BY SE AW DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA NEN Dispersing and Mixing Technology 5 3 SPARE PARTS LIST The spare parts list is separated according to the assemblies drive hammer grinding attachment and blade grinding attachment For ordering spare parts please advise assembly identifier and article no esemby entier Poston Figure no 920 hammernding stator orses 3 set of 3 hammers with pins 9754185
28. our machines equipment We distinguish different user roles taking account of the different demands placed on the user by the activity to be carried out You will find the definitions of user roles with the demands on the user in chapter 2 Safety You can fulfil one or more of these roles provided that you meet the corresponding demands 1 2 ORGANISATIONAL MATTERS lf you are unable to find the answer to any question in the operating instructions please contact the equipment manufacturer directly 1 2 1 LOCATION OF THE OPERATING INSTRUCTIONS The operating instructions can only be of use to you if you always have them to hand They should therefore always be kept at the place where the equipment is used 1 2 2 MANUFACTURER AND CONTACT ADDRESS KINEMATICA AG Luzernerstrasse 147 CH 6014 Littau Lucerne TEL 41 41 259 65 65 FAX 41 41 259 65 75 e mail info kinematica ch Manual PX MFC 90 D english Release 2 2 28 05 2009 page 5 of 38 S 95 AG Sw Ss Dispersing and Mixing Technology 1 3 WARNING NOTICES Please be aware of the meaning of the following warning signs ATTENTION DANGER WARNING OBSERVE OPERATING INSTRUCTIONS ATTENTION DANGER OF ELECTRIC SHOCK ATTENTION WARNING OF HOT SURFACE ATTENTION MACHINE NOT SUITED FOR USE IN EX AREAS Manual PX MFC 90 D english Release 2 2 28 05 2009 page 6 of 38 APOLYTRONIUP
29. te the system equipment who fulfil all requirements of the user roles concerned In so doing attention must be paid to the following points B t is to be ensured that all users of the system equipment have fully read and understood chapter 2 Safety and act accordingly in a safety conscious manner B It is to be ensured that no unauthorised person carries out work with the system equipment B itis to be ensured that users are informed of the possible risks and dangers connected with the system equipment B itis to be ensured that those being trained or engaged in general training are under the permanent supervision of a trained and authorised person Manual PX MFC 90 D english Release 2 2 28 05 2009 page 9 of 38 Dispersing and Mixing Technology Service technician The service technician bears the responsibility for the system equipment danger area He ensures that the system equipment is at all times free from technical faults safe and functions correctly 2 2 6 GENERAL SAFETY RULES Observe the following general safety rules follow these operating instructions in addition observe the legal obligations and requirements for accident prevention and environmental protection of the country in which you operate the equipment do make any modifications to the equipment without the written authorisation of the manufacturer only original replacement parts may be used f
30. ured that the Blade grinding stator will be mounted in the right orientation see the following two pictures right amp wrong mounting Wrong mounting of the Blade grinding stator will damage the motor shaft due wedge effects ATTENTION DURING DETACHING EXCHANGING OF UNITS THE DRIVE MUST BE DISCONNECTED FROM POWER SUPPLY DURING LONGER OPERATION AND HIGH LOAD BOTH THE COUPLING AND THE DISPERSION UNIT CAN HEAT UP SIGNIFICANTLY RISK OF BURNS Manual PX MFC 90 D english Release 2 2 28 05 2009 page 17 of 38 Dispersing and Mixing Technology 3 4 TOOLS AND ACCESSORIES The mill is shipped with complete set of tools for dismounting maintaining and cleaning For dismantling of the blade grinding rotor a special extractor tool is provided Please see tables below General tool set dimension mm Socket key 9341185 110 x 26 7 Dismantling Rotating pin 9341186 26 x 160 Dismantling 9754564 ri 80 x 140 Dismantling Hex wrench 9951174 ofthe rotor ATENCA SIZE 2 74 insert 9341435 Cleaning 2 5 9341436 Cleaning Dismantling Pull out hook 9341437 RO Cleaning of Needle 9341438 sticking products Tool for blade grinding attachment dimension denter temno Purpose Samj Pie 0 Dismantling Inboard 9754548 of the blade extractor grinding rotor Dismantling Hex wrench 9300112 of the size rotorblades D
31. use the equipment for any purpose other than those listed the manufacturer cannot be held liable for any resulting damage 2 2 2 IMPROPER USE Any use other than the proper use without the written approval of the manufacturer or operation outside the technical limits of use is improper use Manual PX MFC 90 D english Release 2 2 28 05 2009 page 7 of 38 Mawa Dispersing and Mixing Technology 9 NS o A EMENT SS 2 2 3 USER ROLES To guarantee safety we place requirements on the users of the equipment that must be met without fail Only persons meeting the requirements are authorised to work with the equipment We describe all those who work with the equipment as users Since the requirements of these users are very much dependent on their activity we distinguish the following user roles Contract partner The manufacturer can impose legal obligations on the contract partner when the equipment is purchased The contract partner is obliged to ensure that the equipment is properly used Operating company The operating company ensures that the equipment is properly used and authorises persons who are entitled to work with the equipment in any one of the defined user roles He is under the obligation to instruct the users Note Contract partner and operating company can be the same person Service technician The service technici
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