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OPERATING INSTRUCTIONS - Specialised Welding Products

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1. 42000 INVERTER MIG MMA TIG Semi auto ARC WELDING MACHINE Part No 9000 OPERATING INSTRUCTIONS SWPX STEALTH DIGI MIG200D STEALTH DIGI MIG200D SAFETY PRECAUTIONS Follow these precautions carefully Improper use of any welder can result in injury or death 1 ONLY CONNECT MACHINE TO A POWER SOURCE FOR WHICH IT WAS DESIGNED THE SPECIFICATION PLATE ON THE MACHINE LISTS THIS INFORMATION WHEN WELDING OUTDOORS ONLY USE AN EXTENSION CORD INTENDED FOR SUCH USE 2 ONLY OPERATE MACHINE IN DRY LOCATIONS AND ON CEMENT OR MASONRY FLOOR KEEP AREA CLEAN AND UNCLUTTERED 3 KEEP ALL COMBUSTIBLES AWAY FROM WORK SITE 4 DO NOT WEAR CLOTHING THAT HAS BEEN CONTAMINATED WITH GREASE OR OIL 5 KEEP CABLES DRY AND FREE FROM OIL AND GREASE AND NEVER COIL AROUND SHOULDERS 6 SECURE WORK WITH CLAMPS OR OTHER MEANS DON T OVER REACH WHEN WORKING 7 NEVER STRIKE AN ARC OVER A COMPRESSED GAS CYLINDER 8 DON T ALLOW THE INSULATED PORTION OF THE ELECTRODE HOLDER TO TOUCH THE GROUND WHILE CURRENT IS FLOWING 9 SHUT OFF POWER AND UNPLUG MACHINE WHEN REPAIRING OR ADJUSTING INSPECT BEFORE EVERY USE ONLY USE IDENTICAL REPLACEMENT PARTS 10 FOLLOW ALL MANUFACTURER S RULES ON OPERATING SWITCHES AND MAKING ADJUSTMENTS 11 ALWAYS WEAR PROTECTIVE CLOTHING WHEN WELDING THIS INCLUDES LONG SLEEVED SHIRT LEATHER SLEEVES PROTECTIVE APRON WITHOUT POCKETS LONG PROTECTIVE TROUSERS BOOTS AND GLOVES WHEN HANDLING HOT MATERIALS
2. AH Ajo alll Qui uil ugs lati e e Do not operate with panel open or guards off e No operar con panel abierto o guardas quitadas e N op rez pas avec les panneaux ouverts ou avec les dispositifs de protection enlev s e Anlage nie ohne Schutzgehause oder Innenschutzverkleidung in Betrieb setzen e Mantenha se afastado das partes moventes e N o opere com os paineis abertos ou guardas removidas e JV DIS C lik EE amp e ise HET pa USUS 2 THREE X ero Sel 4 HAS cuts hi lla dada y e Cua Ail gt STEALTH DIGI MIG200D Spani AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO SIR Chinese Korean LEIA E COMPREENDA AS INSTRUGOES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO E SIGA AS PRATICAS DE SEGURANCA DO EMPREGADOR fefto HOx 5 0d2cE amp lt TL CRHORSMEL HOT FEU EE ML BE TE SERRE BA DL REREAD REM A A SHRM 0 xao SSE Al SUA AAAS EFA SEIL dax gll auth Gab Cant aiall agil g gaat STEALTH DIGI MIG200D Specialised Welding Products Ltd Unit 1 Farringdon Industrial Centre Farringdon Nr Alton Hampshire GU34 3DD UK tel 44 0 1420 588180 fax 44 0 1420 588184 email sales swp uk net
3. 12 ALWAYS WEAR A WELDER S HELMET WITH PROTECTIVE EYE PIECE WHEN WELDING WEAR A PROTECTIVE CAP UNDERNEATH THE HELMET 13 WHEN WELDING OVERHEAD BEWARE OF HOT METAL DROPPINGS ALWAYS PROTECT THE HEAD HAND FEET AND BODY 14 KEEP A FIRE EXTINGUISHER CLOSE BY AT ALL TIMES 15 DO NOT EXCEED THE DUTY CYCLE OF THE MACHINE THE RATED CYCLE OF A WELDING MACHINE IS THE PERCENTAGE OF A TEN MINUTE PERIOD THAT THE MACHINE CAN OPERATE SAFELY AT A GIVEN OUTPUT SETTING 16 KEEP ALL CHILDREN AWAY FROM WORK AREA WHEN STORING EQUIPMENT MAKE SURE IT IS OUT OF REACH OF CHILDREN 17 GUARD AGAINST ELECTRIC SHOCK DO NOT WORK WHEN TIRED DO NOT LET BODY COME IN CONTACT WITH GROUNDED SURFACES STEALTH DIGI MIG200D 1 INTRODUCTION STEALTH DIGI MIG2OOD is a multi function inverter based Mig welder It has the capability to weld in three functions Mig both gas and gasless MMA and Lift Tig It uses IGBT technology and is generator friendly The STEALTH DIGI MIG200D produces high quality efficient weld with low spatter using an easy to operate digital control panel 2 TECHNICAL SPECIFICATIONS MODEL DIGI MIG200D Suitable Wire 0 6 0 8 1 0 Duty Cycle 35 200A 24V STEALTH DIGI MIG200D 3 FUNCTIONS AND WORK SURROUNDINGS 3 1 Functions Dekel 31 2 dub 3 1 4 Adjust the range of the MIG output as follows Welding voltage 14V 3V 26V 3V use the voltage adjusting knob Welding current 30A 200A use the curr
4. Qe sl jad guli ye 291 INE etal daa laua le e Keep flammable materials away e Mantenga el material combustible fuera del rea de trabajo e Gardez l cart de tout mat riel inflammable e Entfernen Sie brennbarres Material e Mantenha inflam veis bem guarda dos e Hao v6008 comit e EI Z VE 1 BET ecls 245 ALM 3 gl e Aa Al ole Wear eye ear and body protection e Prot jase los ojos los o dos y el cuerpo e Prot gez vos yeux vos oreilles et votre corps e Tragen Sie Augen Ohren und K r perschutz Use protec o para a vista ouvido e corpo HRUSHICRBRELTE aU ef ARS ez 19 go Soave d y ole aia y cl gal aoe READ AND UNDERSTAND THE MANUFACTURER S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES USED AND FOLLOW YOUR EMPLOYER S SAFETY PRACTICES SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER STELLERS DIE UNF
5. welder Output current decreased Current cannot be regulated High frequency cannot be generated Arc of argon welding is broken or tungsten electrode is burnt Welding torch overheats Welding stops and warning light is on 1 No electricity input 2 Switch fails 1 Fan power line is off 2 Enclosure blocks the fan due to deformation 3 The fan fails 1 Over heat yellow lamp lights 2 Over current Green lamp lights 1 Over current protection 2 Welder fails STEALTH DIGI MIG200D 1 Check incoming line 2 Replace the switch 1 Reconnect the line 2 Reform the enclosure 3 Replace the fan 1 Welding after cooling 2 Input voltage too low or the machine fails 1 Over load using 2 Maintenance in manufacturer Of Service centre 1 Input Voltage is low 2 Power line is thickened 2 Input line is too thin 1 Connecting line of the potentiometer is off 2 Potentiometer for current regulation fails 1 The switch fails 2 Interval of high frequency discharging is too big 3 Distance of the torch and workpiece is too far high frequency arc generator fails 1 Argon gas flow not well regulated 2 Tungsten electrode fails 3 Value of current does not match with tungsten electrode diagram 4 After flow time too short 1 Not use the water cooling when Current is more than 160A 2 The argon flow is the low current Self protection has engaged 1 Display 801 2 Display 802 3 Display 80
6. 4 4 Display 805 1 Reconnect the line 2 Replace potentiometer 1 Replace torch switch 2 Regulating discharging interval to 0 8 1 0mm 3 Put torch tungsten electrode close to workpiece 4 Replace high frequency arc generator 1 Regulate well 2 Replace or sharpen 3 Select the electrode diagram and current correctly 4 Enlarge the time 1 Use water cooling 2 Enlarge the argon flow 1 Over voltage lower voltage 2 Over current 3 Over temperature 4 Torch switch always close STEALTH DIGI MIG200D Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG ATENCAO Japanese SIR Korean e Do not touch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground e No toque las partes o los electrodos bajo carga con la piel o ropa moja da e Aislese del trabajo y de la tierra e Ne laissez ni la peau ni des v te ments mouill s entrer en contact avec des pi ces sous tension e Isolez vous du travail et de la terre e Ber hren Sie keine stromf hrenden Teile oder Elektroden mit Ihrem K rper oder feuchter Kleidung e Isolieren Sie sich von den Elektroden und dem Erdboden e Nao toque partes el tricas e elec trodos com a pele ou roupa molha da e Isole se da e terra CHSPORMABR xu HIE FPN o HIHIH Arga ATUSHICL TFA D ETE BER EF Ffr A Tc amI CR M
7. ALLVERHUTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN e Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone e Los humos fuera de la zona de res piraci n e Mantenga la cabeza fuera de los humos Utilice ventilaci n o aspiraci n para gases e Gardez la t te l cart des fum es e Utilisez un ventilateur ou un aspira teur pour ter les fum es des zones de travail e Vermeiden Sie das Einatmen von Schweibrauch e Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes e Mantenha seu rosto da fuma a e Use ventila o e exhaust o para remover fumo da zona respirat ria ks APSREHBTLSICLT Feb RA CHBICTOBEBLTP AU e SB Bh imi E fE FB JL nk BR EACH o 847E Beleg e SEXYOSHE SHIA MAS Hah 77421 587E ASHIAS Aal oe dul asd e hia jua gl axial eh oum uu gall usi e Turn power off before servicing e Desconectar el cable de ali mentaci n de poder de la m quina antes de iniciar cualquier servicio e D branchez le courant avant l entre tien e Strom vor Wartungsarbeiten abschalten Netzstrom v llig ff nen Maschine anhalten e Nao opere com as tampas removidas e Desligue a corrente antes de fazer servico e N o toque as partes el tricas nuas e X TT A UAICNMRUP PSR SYEATdyT HF I gt KE et BIO BEES
8. L WIRE 1 Loosen top idler tensioner rotating counter clockwise 2 Flip tensioners down releasing top drive rolls 3 Raise top drive rolls 4 Inspect the drive roll to make sure that the groove size matches the wire diameter Reversal of the lower roller may be necessary To reverse the roller remove the thumb screw securing the drive roll Pull the drive roll off and flip the drive roll over Reassemble and tighten roller If larger roller is needed contact Everlast 5 Thread straightened wire over grooves in lower drive roll fully through until it begins to start threading into the gun section Lower upper drive rolls onto lower drive roll keeping wire in the groove 6 Raise tensioner back into place Tighten slightly so wire will feed Notice markings on tensioner for future reference 7 Hold torch straight out as possible Press gun trigger to feed wire until the wire exits the end of the torch 8 Adjust tensioner clockwise until drive rolls will not slip when wire comes into contact with surface and the wire will curl up on end Remember to keep wire away from metal that is attached to the work clamp clamp to prevent the wire from arcing 2 SIDE VIEW front panel front panel 9 SIDE VIEW unus Spool gun OLBT Spool gun QLBT working piece diagram 7 TROUBLESHOOTING Causes Solutions Problems Power lamp not lit Fan not rotating Warning lamp lights No output of
9. ent adjusting knob Adjust the range of the MMA output as follows Welding current 10A 175A use the welding current knob on the panel Adjust the range of the Lift Tig output as follows Welding current 10A 200A use the welding current knob on the panel Adjusting function of the Arc Force Allows the arc bead to be controlled minimizing spatter f the Arc Force is low the arc is soft and creates a high amount of spatter f the Arc Force is high the arc will be too strong and a high amount of spatter Will be created 3 2 Work Surroundings SENI 92 2 3 2 3 3 2 4 4 SAFETY Relative humidity not more than 90 average monthly temperature not more than 20 Ambient temperature 10 C 40 C The welding site should have no harmful gas chemicals moulds and inflammable matter explosive and corrosive medium Operating in rain is not permitted Before welding the operator should read the operating instructions Check the machine appearance for deformation and damage 3 For the safety of the equipment the operator must make an appropriate earth according to the power supply system 4 The welding operation should be carried out in a dry and well ventilated area Check the machine output connection 6 The machine should not be moved or the cover opened when the power is on and during the welding operation The machine should be maintained operated and managed by a qualified p
10. erson 8 The current of the distribution board should be no less than 36A STEALTH DIGI MIG200D 5 PANEL CONTROL FUNCTIONS EXPLAINED 13 3 1 48 2 65 7 VOLTS CURRE IT id 1 2 Al A LZ MMAARC FORCE SPEED M MIN TIG SLOPE E o e A TIG DOWN SLOPE 1 5 METIG POST FLOW m dim 4 Wl 4 7 mih uL 1 ih 10 MIG Y DLTS CURI MMA AR FORCE WIRE PEED WAVE Ci INTROL 16 9 10 11 14 1 Voltage MMA Arcforce TIG Downslope Display Meter The meter on the front panel can indicate the actual welding voltage or preset MIG voltage The indicating number has the precision of O 1V The meter indicates the preset voltage during no welding 2 Current Wire Speed Indicator The current indicating meter on the front panel indicates the actual welding current during the welding process and indicates the wire speed during no welding 3 Power Indication Light f the indicating light is on the control circuit connects the power already 4 Unit of TIG Downslope Time or Post Flow Time 5 Unit Wire Speed 6 Unit of Current 7 MIG TIG STICK Process Selector Each icon graphically represents each process for rapid eye acquisition when changing processes The top function represents MIG The middle function represents TIG The bottom function represents MMA 8 Unit of Voltage 10 11 12 13 14 15 16 STEALTH DIGI MIG200D Amp Wire Speed Adju
11. stment Knob For MMA and TIG function this adjusts the amps For MIG operation the amps are directly tied to the wire speed feed Increasing the speed increases the amps and vice versa While the unit displays in m min for MIG operation a change in this control also results in a change of amps Duty Cycle Over Current Warning When the duty cycle has been exceeded or an over current condition has occurred the LED will light Allow the unit to cool while running until the light goes off or for 10 minutes before resetting the machine If condition persists check for loose wires or voltage supply problems MIG Wave Form Control Varies the slope of the current rise time between MIG operation This affects the actual point where the current has risen sufficiently to burn back the wire Memory LED indicator CH channel SAVE Process Selector Hold the CH channel button down for 3 seconds until the SAVE LED lights and you will have stored the welding process you have used MIG TIG Post Flow Process Selector 2T AT Torch Switch Selector The torch trigger function is designed to operate for both MIG and TIG functions To operate in 2T mode the trigger on either the MIG or TIG torch should be simply held down The 4T function operates as latch in MIG mode that locks the MIG torch on without needing to hold the trigger To operate AT in the MIG mode simply press the torch trigger and hold it down until the arc starts To lock i
12. t on release the trigger and weld without holding the trigger down To stop the trigger must be pressed again and then released after 1 2 seconds The 4T function in TIG mode acts similarly but in conjunction with the down slope timer As the torch trigger is pressed for the second time the trigger should be held in until the downslope timer completes its cycle The trigger may then be released to end the arc Releasing before the down slope is finished will terminate the arc immediately MIG Volt TIG Down Slope MMA Arc Force Control MIG TIG Post Flow n each mode the function of the control changes In the MIG mode the control is used to adjust the arc voltage While in TIG mode it functions to adjust the down slope of the arc current In MMA mode the control is used to vary the automatic arc force current response When used for stick welding the arc force is also known as dig When welding in stick mode the current is increased as the volts fall off due to a short arc length This helps maintain the arc by providing more wattage STEALTH DIGI MIG200D 6 kine pi Spool gun QLBT Ea CLEANING BEFORE WELDING Tungsten argon welding is very sensitive to surface contamination Therefore before welding Is carried out remove grease paint surface coatings lubricants and oxidized film MACHINE OPERATION 2 Polarity Buss Bar 1 Wire Spool Holder Assy EN 4 Wire Feeder Assy Ia TO INSTAL

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