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I 3.8.2.6 TROUBLESHOOTING (CARD READER
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1. machine is not activated AC Unit CIRCUIT PROTECTION DEVICE First remove the cause of over current and reinstat ie fuse was activated due to an circuit protection device to its original status instantaneous over current the Then identify the cause of the fault on the item whic caused the over current amp fix The colour image on Incorrect monitor adjustment Make appropriate adjustments See the monitor ma the screen is incorrect The on screen image of The power source and voltage are not Make sure that the power supply and voltage are cofrect the monitor sways correct and or shrinks Sound volume adjustment is not correct Adjust the volume setting on the VTS assembly 5 2 Sound is not emitted Malfunctioning BD and Amp Perform Sound Test to check it 5 2 1 4 Check connector connection from Base to Speaker Adjust in the test mode 5 2 3 4 Replace the VR 3 8 1 Adjust the engagement of GEAR 3 8 1 1 1 Failure of power on checking procedure Reconnect the power and complete the checking procedure The volume is not centred Adjust the value in the test mode 5 2 3 4 VR malfunctioning Replace the VR 3 8 1 Operation of STEERING WHEEL is not satisfactory Force Feedback of STEERING WHEEL is abnormal or it is not centring Force Feedback of STEERING WHEEL is weak GAS and or BRAKE Ageing of the Force Feedback mechanism Reset i
2. that the mains power is switch OFF and disconnected before attempting any work If the brake or accelerator operation becomes unsatisfactory the VR installation position may require adjustment or the VR need replacing Also be sure to apply grease to all moving parts every 3 months 3 8 3 1 ADJUSTING THE VR e Never touch places other than those specified Touching places other than those specified can cause electric shock and short circuit CAUTION D e After the replacement or adjustment of the VR be sure to set the values in the Gro INPUT TEST IMPORTANT The Brake and Accelerator pedals are identical units therefore these procedures apply to either pedal PEDAL BAR ___ a 1 Remove the PEDAL BAR CKT 1092UK to allow access to Ore is os each side of each of the pedals 4 M8 bolt 2 Remove the Service Lid from the right hand side of the ped two M4 tamperproof screws pedal to loosen the VR bracket 4 Move the VR bracket away so as to disengage the VR 5 Gently rotate the VR until its value is within the range of the centering position 6 Mesh the gears together Make sure that a correct amount o backlash is maintained screws and replace the service lid If these values cannot be achieved replace the VR as detailed in the next section RELEASE VR BRKT TENSION FROM OUTSIDE OF PEDAL The required values are icess ll PEDAL FULLY RELEASED o PEDAL FULLY DEPRESSED ACC PEDAL
3. 3 8 2 6 TROUBLESHOOTING CARD READER WRITER Card Reader Writer Trouble When a card reader writer failure is detected while the game is in progress the error type is shown on the screen Take the appropriate error according to the actions listed below The game board of this product backs up the data only when the card reader writer detects a trouble DURING OPERATION and the Error Screen displays However no written data is backed up in the following case An action deemed to be illegal was detected while the game or write was in operation if backed up data remains when the power is turned on the Check Card Reader Writer Screen will be replaced with the Save Data screen The backed up data is cleared in the following cases After an action was taken against a trouble normal write ended The backed up data was cleared in the Game Test Mode Data save taking place at power on time was cancelled and the succeeding game ended CONNECTION Reader Writer Check the connection cables and then turn on ERROR Communication Error _ the power again MECHANIC DC Motor Encoder Error Check the connection cables and then turn on ERROR1 the power again Note 1 MECHANIC Thermal Head Elevation Check the connection cables and then turn on ERROR2 Error the power again Note 1 CARD Card Jamming Remove the card jam Note 2 STUFFED MECHANIC Abnormal Temperature of Check the connection cables and then turn on ERROR3 Thermal Head
4. Under 30H Over COH BRAKE PEDAL Under 30H Over COH 28 3 Loosen the two M4 machine screws on the left hand side of the 7 Ifthe required values are achieved retighten the two machine 3 8 3 2 REPLACING THE VR 1 Ensure power to the machine is switched OFF 2 Loosen the VR bracket as detailed previously Remove the two screws 3 Carefully pull the VR assembly through the service hole to gain access to the VR terminals 4 Using a hexagon key loosen the grub screw holding the VR gear onto the VR 5 Remove the VR gear 6 Using a spanner remove the nut holding the VR in position Remove the VR from its bracket 7 De solder the leads from the VR noting the colours of the wires attached to each terminal 8 Solder the leads to the new VR in the same orientation as before 9 Refit the VR to its bracket and fix to the machine in reverse order of removal 10 When complete readjust the VR in accordance with the paragraph above 3 8 3 3 GREASING e Be sure to use a good quality synthetic lubricant Using a mineral based lubricant will cause damage to the plastic parts An aerosol grease with a long tube nozzle will make access easier IMPORTANT Do not apply lubricant to parts other than those specified Doing so may cause damage or deterioration of parts Apply lubricant to gear mesh portions once every 3 months 1 Remove the Service Lid as detailed previously 2 Apply grease to the gear teeth and
5. connectors from the game board remove the four screws securing the game board to the wooden base and lift it out Do not attempt to service the game board THERE ARE NO USER SERVICABLE PARTS INSIDE Return the game board to the Service Department inside the special packaging provided SCREW 4 Protective Mat M6 SCREW 2 33 3 10 2 COMPOSITION OF GAME BOARD A e Static electricity discharges can damage electronic parts on the IC Board Take proper anti static precautions before opening the Shield Case Lid and starting work Be sure to touch grounded metallic surfaces to discharge any static electricity WARNING e Do not expose the Game Board so as to avoid causing an accident or malfunctioning 840 0062D 01 ASSY CASE NAT CKT USA USA 840 0062D 02 ASSY CASE NAT CKT EXP OTHERS 840 0062D 03 ASSY CASE NAT CKT KOR KOREA 840 0062D 04 ASSY CASE NAT CKT AUS AUSTRALIA SCREW 4 M3X30 chrome plated ROM CASE NAO2 CKT 840 0062D 02 eg 840 0046A 01 ASSY CASE NAOMI 2 MAIN BD USA 840 0046A 02 ASSY CASE NAOMI 2 MAIN BD EXP 840 0046A 03 ASSY CASE NAOMI 2 MAIN BD KOR 840 0046A 04 ASSY CASE NAOMI 2 MAIN BD AUS DIP SW SETTING In the product set all of the DIP SWes to OFF 34 3 11 COMMUNICATION PLAY PERSONNEL IMPORTANT Use care to ensure wiring is not damaged Linking machines should only be carried out by QUALIFIED SERVICE Do not stress ov
6. er bend the fibre optic cables as this will affect their performance Up to 8 machines can be linked together for interactive play allowing up to 8 players to play simultaneously Before linking be sure to check there is adequate power to supply 8 machines at once Also ensure power is OFF to all machines being linked gt 3 11 1 INSTALLATION PRECAUTIONS Ensure that the machines are installed with 70cm between them to allow players to get in and out of the machines Actual machines may differ slightly from the illustration 35 3 11 2 CONNECTING THE COMMUNICATION CABLE Link machines for communication play by connecting the Communication Cable to the game board of each linked machine via the AC Lid The wiring between the game board and AC Lid is already in place Th AC Lid is fitted with two Hole Lids to blank off the connector holes if the linking option is not used The communication accessories from the Installation Kit should be prepared for use Flex Tube Straigh Adapter 2 off Communication Cable and sequential Number Stickers to identify each machine 1 On each machine to be linked turn off the power die and disconnect the IEC lead 5 l 2 Remove the AC Lid by taking out the four M4 screws Take out the two screws holding each Hole Lid in place 3 Attach a Straight Adaptor to both ends of the Flex Tube 4 Pass the Communication Cable through the Flex Tube 5 Remove the Lock Nut fro
7. m the Right Angle Adapter 6 Install Right Angle Adapter into the corresponding hole in the AC Lid and tighten the Lock Nut 36
8. n test mode 5 2 3 3 The volume is not centred Adjust the value in the test mode 3 8 3 1 PEDALS do not operate normally VR malfunctioning Replace the VR 3 8 3 2 Card Read Write unit See Section 3 8 2 malfunction The FLUORESCENT FLUORESCENT LAMP needs replacement Replace 3 8 4 LAMP Billboard does The connector is disconnected Check connector connections in the billboard case not tight up Communication cable is disconnected Connect the cable Cable connections are not correct Connect the cable correctly 3 11 2 Settings for communication play are not Ensure that GAME ASSIGNMENTS settings are correct correct 3 11 3 1 Interactive play is not possible 32 3 10 GAMEBOARD e Turn off the mains power and remove the power cord before opening the machine WARNING e The GAME BOARD should not require any work to be carried out upon it All settings and tests can be achieved without access to the GAME BOARD IMPORTANT je All work to be carried out by QUALIFIED SERVICE PERSONNEL 3 10 1 REMOVING THE BOARD To return the game board for servicing take out the board using the following procedure 1 Turn the main switch OFF 2 Unlock the base and remove the 2 M6 bolts 3 Tip the seat carefully backwards as shown Be careful not to damage the seat back when resting it on the floor Use a protective mat under the seat back to protect it on hard floors 4 Disconnect all
9. the power again Note 1 CARD EMPTY Hopper Card Not Found Supply cards to the hopper Note 2 DRAW CARD Error in Taking Out from the Remove the card jam and check the hopper ERROR Hopper Note 2 CAN T SAVE No Data Can Be Written Note 3 onto the Card UNKNOWN Error Other Than Above Check the connection cables and then turn on ERROR the power again SCIF ERROR SCIF Error Check the connection cables Note 1 If this error reappears frequently the card reader writer body may be faulty Note 2 After the action has been taken press the Start button before you follow the instructions on the error screen Now you can return to the game Note 3 If the same error repeats again and again clean the card reader writer If no data can still be written the card reader writer body may be faulty Without entering the Test Mode turn on the power again to the cabinet if the following is included in the Action column in the above table turn on the power again i If the error is not included in the Error column in the above table merely turn on the power again If no improvements result from the appropriate action listed in this document contact one of the contact points listed in this document or the dealer from which you purchased the product 27 3 8 3 BRAKE amp ACCELERATOR IMPORTANT e Maintenance must only be carried out by Qualified Service Personnel Ensure
10. to the return spring on the pedal shaft 3 Refit the PEDAL BAR if removed 29 3 8 4 FLUORESCENT LAMP REPLACEMENT 1 Remove the M4 Truss Screws to remove the Sash 2 To remove the Fluorescent Lamp first remove both end connectors Then withdraw the Lamp from the two clips using care to avoid breakage 3 Replacement of Lamp is in reverse order of removal BILLBOARD PLATE TRUSS SCREW 5 in total M4 X8 chrome a FLUORESCENT LAMP 40W 600L 1 5 DIA 30 3 8 5 START VIEW CHANGE BUTTON LAMP REPLACEMENT e Never touch places other than those specified Touching places other than those specified can cause electric shock and short circuit CAUTION Turn off power 2 Remove the Control Panel as per section 3 8 1 3 Have your assistant support the weight of the Control Panel Grasp the Switch Body and pull from its housing 4 Remove the lamp bulb from the Switch Body and replace 5 Refit the Switch Body and the Control Panel in reverse order ensuring the wiring harnesses don t become trapped 31 3 9 TROUBLESHOOTING IMPORTANT e These procedures should only be carried out by QUALIFIED SERVICE PERSONNEL If a problem occurs first check the wiring connections When the main switch The power is not ON Firmly insert the piug into the outlet is turned ON the Incorrect power source voltage Make sure that the power supply voltage are correct
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