Operating Ins Ultrasonic Fl Operating Instructions Ultrasonic
Contents
1. On Backlight switched on Off Backlight switched off On I O processor error Off I O processor functioning correctly 4 n A N On Without strike through Speaker on Off With strike through Speaker off 7 On Poor sensor coupling low SNR Off Sensor coupling OK MN D OG On Not used Off X 22 USCX150 Quick start wizard 4 Operation PN On Not used Off On Time date set o D Off Clock error On Error recorded in error log Off No error detected On Serial communication on RS232 and or RS485 v Off Serial communication off Table 4 Display icons L LT or T Displays whether flow is laminar turbulent or mixed 4 3 Quick setup wizard The quick setup wizard allows for a speedy setup of the most important parameters in order to achieve successful measurements in the shortest possible time Display screen MAIN MENU Quick start Installation Display Inf Output Operation The main menu is displayed after first power on and the boot up sequence Use lt UP gt and lt DOWN gt cursor keys to select Quick start Confirm by pressing lt ENTER gt Use cursor keys to select Setup Wizard Con QUICK START d E setup Wizard CH Setup Wizard CH2 Start Measurement firm by pressing lt ENTER gt If sensors are recognised the serial number will be shown If not recognised or not con2. 5 Commissioning 5 7 Sound velocity measurement SVM The measured sound velocity SOS is available as a Process Value and a diagnos tic function where specified during measurement and may be applied to a Process Output by selecting C m s from the appropriate menu 5 8 Dual channel flow calculations maths functions Where suitably equipped dual channel calculations are available from the Sys tem Calculation Math menu These allow the user to select the sum difference average mean or maximum of the two flow channels This value may be displayed or applied to a Process Output by selecting MATH from the appropriate output menu 5 9 Scope function Arkon ultrasonic flowmeters have an additional scope function which shows a rep resentation of the pulse received by the sensors on Channel 1 In addition to displaying the received pulse this screen lists the following data from top to bottom Gain dB Signal dB Noise dB Transit time us Delta ns time downstream minus time upstream Control unit temperature degC Flow m s 40 USCX150 6 Maintenance 6 Maintenance USCX flowmeters are maintenance free concerning the flow measurement func tions Within the scope of periodic inspections regular inspection for signs of dam age or corrosion is recommended for the transducers the junction box if installed and the flowmeter housing 6 1 Service Rep
3. inthe vicinity of deformations and defects of the pipe e near welding seams e where deposits could be building up in the pipe For a horizontal pipe Select a location where the transducers can be mounted on the side of the pipe so that the sound waves emitted by the transducers propagate horizontally in the pipe In this way the solid particles deposited on the bottom of the pipe and the gas pockets developing at the top will not influence the propagation of the signal FRED Correct Incorrect 10 USCX150 3 Installation For a free inlet or outlet pipe section Select the measuring point at a location where the pipe cannot run empty Correct Disadvantageous Correct Disadvantageous For a vertical pipe Select the measuring point at a location where the liquid flows upward to ensure that the pipe is completely filled Correct Incorrect Li Table 1 Recommendations for sensor mounting location Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guideline for recommended distances from disturbance sources Disturbance source 90 elbow Inlet Outlet L gt 10D L gt 5D Disturbance source 2 x 90 elbows in one plane Inlet L gt 25D 11 USCX150 3 Installation Disturbance source 2 x 90 elbows in different planes Inlet Outlet L
4. 1 Safety instructions legal requirements warranty return policy 1 3 Warranty e Any product purchased from Arkon is warranted in accordance with the relevant product documentation and as specified in the sales contract pro vided it has been used for the purpose for which it has been designed and operated as outlined in these operating instructions Misuse of the equip ment will immediately revoke any warranty given or implied e Responsibility for suitability and intended use of this ultrasonic flowmeter rests solely with the user Improper installation and operation of the flow meter may lead to a loss of warranty Please note that there are no operator serviceable parts inside the equip ment Any unauthorised interference with the product will invalidate the warranty 1 4 Return policy If the flowmeter has been diagnosed to be faulty it can be returned to Arkon for re pair using the Customer Returns Note CRN attached to the Appendix of this man ual Arkon regret that for Health amp Safety reasons we cannot accept the return of the equipment unless accompanied by the completed CRN 1 5 Legislative requirements The flowmeter is designed to meet the safety requirements in accordance with sound engineering practice It has been tested and has left the factory in a condi tion in which it is safe to operate The equipment is in conformity with the statutory requirements of the EC directive and complies with applicable regulations
5. 38 2 16 40 24 24 35 37 37 20 20 24 39 38 25 28 34 Negative separation distance Outer Diameter Output Configuration Output settings Packaging Passes Pipe material selection Pipe parameters Pipe preparation Process value PT100 inputs Quick Start Reflection mode Retaining clip sensor mounting Return Policy RS 232 Safety Scope function Sensor configuration Sensor Location Sensor mounting Sensor mounting fixtures Sensor placement screen Sensor Separation Serial interface Setup Wizard SOS Speed of Sound Sound passes Sound velocity measurement Specification Storage Switching on off System configuration Totalizer Transit time method Troubleshooting Units of measurement Wall thickness Warranty Wizard quick setup 10 Index 13 24 34 34 24 23 23 13 25 37 23 13 18 34 38 13 10 17 18 25 13 34 23 37 24 38 48 20 26 40 23 24 23 53 USCX150 Appendix A Certificate of Conformity The USCX150 is manufactured conform CE requirements 54 USCX150 Appendix B Customer Return Note CRN Company Address Name Tel No E maile e e Instrument model Arkon contract no if Serial num known bereeeeee ee Sensor type s Sensor serial num ber sjeeeeee The enclosed instrument has been used in the following environment please v Nuclear radiation Water endangering Toxic Caustic Biological Other ple
6. 783 7 0 C 665 3 10 C 656 4 50 C 574 10 C 1 763 3 336 C 1876 8 292 C 1177 250 C 1 257 6 1 328 7 128 F 3 530 2 3 973 1 3 530 2 4 357 68 F 5 080 4 019 2 470 5 153 F 3 156 2 326 F 2 854 3 4 845 8 4 101 4 872 5 019 9 4 694 9 4 738 5 3 290 6 49 F 4 009 2 68 F 3 838 6 68 F 3159 4 F 4 009 2 68 F 3159 4 9 F 2 717 5 32 F 2 539 7 40 C 2 871 6 268 F 2 923 2 32 F 2 932 7 122 F 2 571 2 32 F 2 182 7 14 F 2 153 5 58 F 1 883 2 14 F 5 785 1 637 F 6157 5 558 F 3861 5 482 F 4 126 17 5 292 292 4 2 3 6 3 2 75 5 7 6 32 6 32 3 56 4 24 6 61 3 97 4 79 3 44 3 73 4 42 3 88 0 74 1 13 1 43 8 Technical data 0 695 0 407 0 695 0 644 0 217 199 C 190 0 670 100 2 18 2 549 1 37 336 C 11 16 7 478 4 379 7 478 7 144 2 334 326 F 2 045 093 7 209 1 076 365 29 245 271 427 14 74 637 9F 120 081 46 USCX150 Tetrachloroethane Tetrachloro ethene Tetrachloro Methane Tetrafluoro methane Freon 14 Toluene Toluol Trichloro fluoromethane Freon 11 Turpentine Water distilled Water heavy Water sea C2H2CI4 C2CI4 CCI4 CF4 C7H8 C7H8 CCI3F H2O D20 Temperature Q C Q F 0 32 0 1 33 8 2 35 6 3 37 4 4 39 2 5
7. Cement User Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside diame 6 6500 mm ter Wall thickness 0 5 75 mm Fluid Select from list 1 Water Salt water Acetone Alcohol Ammonia Carbon Tet carbon tetrachloride Ethanol Ethyl alcohol Ethyl ether Ethylene glycol Glycol water 5096 Kerosene Methanol Methyl alcohol Milk Naphtha Car oil Freon R134a Freon R22 Hydrochloric acid Sour cream Sulphuric acid Toluene Vinyl chloride User enter kinematic viscosity density medium c speed Kinematic vis Only if user fluid selected cosity 0 001 30000 mm s Density Only if user fluid selected 100 2000 kg m Medium c Only if user fluid selected speed 800 3500 m s Temperature 30 300 C 30 USCX150 Liner Material 5 Commissioning Select from list t None Epoxy Rubber PVDF PP Glass Cement User liner c speed Liner c speed Only if lining material selected 600 6553 0 m s Liner thickness Only if lining material selected 1 0 99 0 mm Passes Select from list 1 Auto 1 16 Setup Wizard CH2 As setup wizard for channel 1 Start Measurement Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list t As Setup Wizard Sensor fre SP1 only for special unrecognised sensors quency Wedge angle SP
8. I O s Electrical Temperature Range 50 400 C Resolution 0 01 K char acteris Accuracy 0 1 K tics 5 5 2 Analogue current input 0 4 20 mA Wiring B vd bi d s sl i ii 1 7 1 l 884 Be s gt abe ee IA ga EH Lie 4 2 plz M Yd Electrical Active top or passive bottom variants characteris Measuring range active 0 20 mA at 30 V tics Measuring range passive 4 20 mA Accuracy 0 1 96 of measured value 5 6 Heat quantity measurement HQM where installed If a heat quantity unit is specified for the Process Value the KF100 will prompt the user for the Specific Heat Capacity of the medium in J g K for example 4 186 J g K for water This may also be entered in the System Calculation sub menu The In Output menu will then allow the user to select the temperature input source either PT100 temperature sensors or a fixed value for measurement against a known inlet or outlet temperature Where PT100 sensors are selected the flowmeter will prompt the user for a temperature offset which may be useful where the temperature of the medium differs from the temperature of the pipe wall for example with unlagged pipes If a fixed value is selected the meter will ask the user to specify this value When heat quantity units are selected these behave as any other Process Value and may be totalized or applied to a Process Output 39 USCX150
9. Log download Clear the logger by selecting Log Erase Remaining logger space can be seen in the Diagnostic displays Logged data can be downloaded viewed and exported using the Data software except when Wrap mode has been enabled 29 USCX150 5 Commissioning 5 Commissioning 5 1 Menu structure Menu structure Main menu Menu level 1 Menu level 2 Description settings Setup Wizard CH1 Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list t K1N K1L K1E K1Ex K1P K4N K4L K4E K4Ex K4P KO M Q Special Middle main Select from list where available 1 displayed m s f s in s m3 h m3 min m3 s l h l min l s Units USgal h USgal min USgal s bbl d bbl h bbl min g s t h kg h kg min m3 I Usgal bbl g t kg W KW MW J kJ Mu Signal dB noise dB SNR dB C m s sound speed CU housing temperature K correction factor REY Reynolds number SOS DEN KIN SHC sound speed density kinematic viscosity Specific Heat Capacity from inputs calculation TEMP specified or measured fluid temperature PRESS specified or measured fluid pressure Tin Tout inlet and outlet temperature Other Assignable input or calculated value Math Calculated value see below Pipe material Select from list 1 Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass
10. Medium Ethanol 0 deg C Ethylene Glycol Freon R12 5 deg C Light oil 15 deg C Mineral Oil Paraffin 1552 1551 1551 1550 1549 1549 1548 1547 1547 1546 1545 1544 1543 1543 1538 1532 1524 1516 1507 1497 1487 1476 1465 1453 1440 1426 1412 1398 1383 1368 1353 1337 1320 1302 1283 1264 1244 1220 1200 1180 1160 1140 1110 SHC KJ Kg K 2 30 2 36 0 88 1 80 1 67 2 13 5092 5089 5089 5086 5082 5082 5079 5076 5076 5072 5069 5066 5063 5063 5046 5026 5000 5007 4944 4912 4879 4843 4807 4767 4725 4679 4633 4587 4538 4488 4439 4387 4331 4272 4210 4147 4082 4003 3937 3872 3806 3740 3642 8 Technical data 49 USCX150 Propane 0 deg C Water Water salt 2 40 4 18 3 93 8 Technical data 50 USCX150 9 Specification 9 Specification General Measuring principle Ultrasonic time difference correlation principle Flow velocity range 0 01 25 m s Resolution 0 25 mm s Repeatibility 0 15 of measured value 0 015 m s Accuracy Volume How 1 3 of measured value depending on application 0 5 of measured value with process calibration Flow velocity 0 5 of measured value Turn down ratio 1 100 Gaseous and solid content of liquid media lt 10 of volume Flowmeter Enclosure Wall mounted housing Degree of protection IP 66 according EN 60529 Operating temperature 10 60 C 14 140 F Housing mat
11. Select metric or Imperial units Type Select from list 1 Out Analogue current output Source Select from list 1 Off Channel 1 Channel 2 Math 1 Math 2 System Test Units Select from unit list 7 Min Value Min process variable PV value that corresponds to 0 4 mA Max Value Max process variable PV value that corre sponds to 20 mA Damping Additional smoothing of the current output the higher the damping factor 1 255 s Span 0 20mA or 4 20mA Error Defines output behaviour in the event of error Select from list 1 Hold hold last value select hold time 3 8mA 21 0mA Voltage out Source Select from list 1 Units Select from list 1 Min Value Min process variable PV value that corresponds to Ov Max Value Max process variable PV value that corre sponds to 10v Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 Frequency out Source Select from list 1 Units Select from list 1 Min Value Min process variable PV value that corresponds to minimum frequency Max Value Max process variable PV value that corre sponds to maximum frequency Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 5 Commissioning P
12. Start and reset totaliser LH A 2 B Ab C 2 Character entry Show next DISPlay u D n E O 3 2 20 USCX150 Character entry A F amp F ZQ 4 Operation Q Reset negative total value Character entry vornKe D Character entry ADOZE Q Reset positive total value D G Character entry O0 JO VU Toggle MuUltipleXer channel functions are provided where multi T Character entry eo C Qorr Stop totaliser function po Character entry ON xzZ Move menu list selection item UP Character backspace clear Character entry decimal point Switch LCD backlight on off Odo amp Character entry 0 Space character Move menu list selection item DOWN Character entry minus sign Q ESCape menu item Abort entry without saving 21 USCX150 4 Operation ENTER menu item Confirm entry with saving Table 3 Menu structure 4 2 2 Display functions Main measurement CHHL 1 display 29 678 fish 11176 gx56 00 FLOW RAT 25078 mh 11197 16 56 00 Illustration 12 Main display functions Display icons Display icon Function R On Not used RNS Off a SIN On Datalogger recording Off Datalogger switched off F On Not used I Off
13. and standards for electrical safety EN 61010 and electro magnetic compatibility EN 61326 ACE Declaration of Conformity has been issued in that respect a copy of which can be found in the Appendix of these operating instructions The Waste Electrical and Electronic Equipment Directive WEEE Directive aims to minimise the impact of electrical and electronic goods on the environment by in creasing re use and recycling and by reducing the amount of WEEE going to land fill It seeks to achieve this by making producers responsible for financing the col lection treatment and recovery of waste electrical equipment and by obliging dis tributors to allow consumers to return their waste equipment free of charge Arkon offers its customers the possibility of returning unused and obsolete equip ment for correct disposal and recycling The Dustbin Symbol indicates that when the last user wishes to discard this product it must be sent to appropriate facilities for recovery and recycling By not discarding this product along with other house hold type waste the volume of waste sent to incinerators or landfills will be reduced and natural resources will be conserved Please use the Customer Return Note CRN in the Appendix for return to Arkon All products manufactured by Arkon are compliant with the relevant aspects of the RoHS Directive USCX150 2 Introduction 2 Introduction Clamp on transit time The USCX150 is an ultrasonic flowmeter empl
14. factors e diameter material lining wall thickness and general condition of the pipe e the medium flowing in the pipe e the presence of gas bubbles and solid particles in the medium Check that the temperature at the selected location is within the operating tempera ture range of the transducers see Specification After the sensor location has been selected make sure that that supplied cable is long enough to reach the flow transmitter mounting location Ensure that the tem perature at the selected location is within the ambient operating temperature range of the flow transmitter see Specification Acoustic propagation is achieved when the flowmeter is able to receive sufficient signal from the transmitted ultrasonic pulses The signals are attenuated in the pipe material the medium and at each of the interfaces and reflections External and internal pipe corrosion solid particles and gas content in the medium contribute heavily to signal attenuation Sufficient straight lengths of pipe on the inlet and outlet of the measuring location ensure an axi symmetrical flow profile in the pipe which is required for good meas urement accuracy If insufficient straight lengths of pipe are available for your ap plication measurements are still obtainable but the certainty of the measurement can be reduced 3 3 Installation location Select an installation location following the recommendations in Table 1 and try to avoid measuring
15. gt 40D L gt 5D Disturbance source T section Inlet Outlet L gt 50D L gt 10D L 18 D Disturbance source diffuser Inlet Outlet L230D L25D Disturbance source reducer Inlet Outlet L gt 10D L gt 5D L10D oa Disturbance source valve Inlet Outlet L gt 40D L gt 10D Disturbance source pump Inlet L gt 50D Table 2 Recommended distances from disturbance sources 12 USCX150 Reflection Mode Diagonal Mode Transducer separa tion distance Sensor spacing VF 3 Installation 3 4 Pipe preparation e Clean dirt and dust from around the area of the pipework where the sen sors are to be placed Remove loose paint and rust with a wire brush or file Firmly bonded paint does not necessarily need to be removed provided the flow meter diagnostics indicate sufficient signal strength 3 5 Clamp on sensor mounting configurations and sepa ration distance The most common clamp on sensor mounting configuration is the Reflection Mode sometimes known as V Mode see Illustration 3 sketch 1 Here the ultrasonic signal passes twice through the medium 2 signal passes The Reflection Mode is the most convenient mounting method as the transducer separation distance can be measured easily and the sensors can be accurately aligned This method should be used whenever possible An alternative mounting configuration Illustration 3 sketch 3 is the Diagonal mode Z Mode The signa
16. nected they may be selected from a list 23 USCX150 4 Operation Select units of measurement using cursor keys MIDDLE UNITS and pressing ENTER ness m mas PIPE MATERIAL Stainless Steel Carbon Steel luctile cast iran Choose pipe material using cursor keys and pressing lt ENTER gt Enter outside pipe diameter using alphanu OUTSIDE DIAMETER merical keys and confirm by pressing lt EN TER gt 7 6 1 Use key lt UP gt as character backspace clear to Iri correct for data entry errors If O is entered an additional screen appears that allows entering the pipe circumference Enter pipe wall thickness using alphanumerical WALL THICKNESS keys and confirm by pressing lt ENTER gt E 4 Use key lt UP gt as character backspace clear to sje correct for data entry errors Ini Select fluid using cursor keys FLUID Water Confirm by pressing lt ENTER gt Saltwater Acetone Enter process temperature using alphanumeri TEMPERATURE cal keys and confirm by pressing lt ENTER gt pr Use key lt UP gt as character backspace clear to fe correct for data entry errors 24 USCX150 Measurement screens LINER MATERIAL Epox Rubber 4 Operation Select pipe lining material using cursor keys Confirm by pressing lt ENTER gt Select transducer configuration number of passes using cursor keys Auto Automatically 1 1 pa
17. resistance Reset PT100s Resets temperature inputs Settings Date Example 03 10 07 Time Example 09 27 00 Date Format Select from list t dd mm yy mm dd yy yy mm dd Language Select from list 1 Keypad Enable keypad sound Yes No Defaults Reload factory default settings except for date and time 34 USCX150 5 Commissioning Yes No Key Lock Locks the keypad until password is entered four number keys followed by ENTER See also Password above Temperature Shows control unit temperature Log Memory Percentage of unused datalogger memory estimated time remaining Interval A value of zero turns the datalogger off a non zero value turns the datalogger on and defines the logging interval 0 999 s Channel 1 Channel 2 Selection Select up to 10 items from list 1 ENTER to select 0 to remove m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 I Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature TEMP specified or measured fluid temperature SOS DEN KIN derived sound speed density kinematic viscosity Math Calculated value see below Low Memory Warning out
18. taken the required precautions Attention This symbol indicates important instructions which should be respected in order to avoid damaging or destroying the equipment Follow the the precautions given in these instructions to avoid the hazard Call our service team if necessary Call service Where this symbol is shown call our service team for advice if necessary Note This symbol indicates a note or detailed set up tip Information point Operator keys are printed in bold typeface and placed in pointed brackets 1 2 Safety instructions Do not install operate or maintain this flowmeter without reading under standing and following these operating instructions otherwise injury or damage may result Study these operating instructions carefully before the installation of the equipment and keep them for future reference Observe all warnings notes and instructions as marked on the packaging on the equipment and detailed in the operating instructions Do not use the instrument under wet conditions with the battery cover re moved or opened Follow the unpacking storage and preservation instructions to avoid dam age to the equipment Install the equipment and cabling securely and safely according to the rele vant regulations If the product does not operate normally please refer to the service and troubleshooting instructions or contact Arkon for help USCX150 CE marking WEEE Directive 2 ROHS Directive
19. 102 2 104 0 105 8 107 6 109 4 111 2 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 161 6 163 4 165 2 167 0 167 0 170 6 172 4 174 2 176 0 177 8 179 6 181 4 183 2 185 0 186 8 1517 1519 1521 1523 1525 1527 1528 1530 1532 1534 1535 1536 1538 1538 1540 1541 1543 1543 1544 1545 1546 1547 1548 1548 1548 1550 1550 1551 1552 1552 1553 1553 1553 1554 1554 1554 1554 1554 1555 1555 1555 1555 1555 1554 1554 1554 1554 1554 1553 1553 1553 1552 1552 4977 4984 4984 4990 4997 5010 5013 5020 5026 5033 5036 5040 5046 5049 5053 5056 5063 5063 5066 5069 5072 5076 5079 5079 5079 5086 5086 5089 5092 5092 5092 5095 5095 5099 5099 5099 5099 5099 5102 5102 5102 5102 5102 5099 5099 5099 5099 5099 5095 5095 5095 5092 5092 8 Technical data 48 USCX150 87 188 6 88 190 4 89 192 2 90 194 0 91 195 8 92 197 6 93 199 4 94 201 2 95 203 0 96 204 8 97 206 6 98 208 4 99 210 2 100 212 0 104 220 0 110 230 0 116 240 0 121 250 0 127 260 0 132 2 0 0 138 280 0 143 290 0 149 300 0 154 310 0 160 320 0 166 330 0 171 340 0 177 350 0 182 360 0 188 370 0 193 380 0 199 390 0 204 400 0 210 410 0 216 420 0 221 430 0 227 440 0 232 450 0 238 460 0 243 470 0 249 480 0 254 490 0 260 500 0 Specific Heat Capacity
20. 2 only for special unrecognised sensors Wedge c SP3 only for special unrecognised sensors speed 1 Wedge c SP4 only for special unrecognised sensors speed 2 Crystal offset SP5 only for special unrecognised sensors Spacing offset SP6 only for special unrecognised sensors Zero flow offset SP7 only for special unrecognised sensors Upstream off set SP8 only for special unrecognised sensors Sensor placement Adjust sensor position Select channel Channel 1 Channel 2 Pipe Material Select from pipe material list 7 Outside diame 6 6500 mm ter Wall thickness 0 5 75 mm C speed 600 6554 m s transverse sound speed Circumference 18 8 20420 4 mm Roughness 0 0 10 mm Medium Fluid Select from fluid list t Kinematic 0 001 30000 mm s viscosity Density 100 2000 kg m C speed 100 3500 m s Temperature 30 300 C Lining Material Select from material list t 31 USCX150 5 Commissioning Thickness 1 99 mm C speed 600 6553 0 m s Passes Passes Select from list t Select channel Channel 1 Channel 2 Select line of Select from unit list 1 display Top Middle Bottom Damping Reduces fluctuations in the display output 1 255 s Metric Imp
21. 41 0 6 42 8 7 44 6 8 46 4 9 48 2 10 50 0 11 51 8 12 59 6 13 55 4 14 57 2 15 59 0 16 60 8 17 62 6 18 64 4 19 66 2 20 68 0 21 69 8 22 71 6 23 73 4 24 75 2 25 77 0 26 78 8 27 80 6 28 82 4 29 84 2 30 86 0 31 87 8 32 89 6 33 91 4 1553 20 C 1 632 1 595 20 C 1 75 150 C 0 867 20 C 0 866 1 49 0 88 0 996 1 025 1 170 3 838 6 20 C 68 F 1 036 3 399 926 3 038 1 875 24 2 871 5 150 C 283 F 1 328 4 357 20 C 68 F 1 308 4 291 3 828 3 2 717 5 0 C 32 AF 1 255 4 117 5 1 498 4914 7 1 400 4 593 1531 5023 Sound Speed in Water m s 1402 1407 1412 1417 1421 1426 1430 1434 1439 1443 1447 1451 1455 1458 1462 1465 1469 1472 1476 1479 1482 1485 1488 1491 1493 1496 1499 1501 1504 1506 1509 1511 1513 1515 ft s 4600 4616 4633 4649 4662 4679 4692 4705 4721 4734 4748 4761 4774 4784 4797 4807 4820 4830 4843 4853 4862 4872 4882 4892 4899 4908 4918 4925 4935 4941 4951 4958 4964 4971 6 61 4 27 4 2 3 56 2 4 2 4 8 Technical data 1 19 0 607 0 644 0 58 1 4 1 00 1 00 12 804 6 531 6 929 6 24 15 064 10 76 10 76 47 USCX150 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 93 2 95 0 96 8 98 6 100 4
22. 50 is a wall mounted device and can be installed using suitable screws and wall plugs according to the following drawings Flowmeter outline dimensions Drawing 1 Outline dimensions USCX150 ultrasonic flowmeter 14 USCX150 3 Installation Drilling aid for wall mounting 243 5 _ R F DE oe dp Sc O O Que t Make sure that the ambient temperature is within the 10 60 C operating tem perature range specified for the flowmeter unit I5 USCX150 Electrical wiring 3 Installation 3 6 2 Electrical connections Please note that in order to supply the unit with MAINS POWER the equipment must be protected by suitably sized switches and circuit breakers 100 240 V AC 50 60 Hz 10 W 9 36 V DC 10 W b r 1 az 3 K ane 2 10 Rave dus A L re mr ue euis ex 2 we am de QA u ge vr t 1 i we T e men men ED um em em cm x p ud iub GEGEN kh tus alie 2 Vv e ee n 7 ORES 1 en M p X nur ee C ed aS k t PE cvcr FYR Unge Conneddon a a a 25 O k t Pare Chane 3 nar RE TGN Cein EE JEG zu nn T N gt Bee lg we he with ESOS i DI ie n r x vi eR Se Vin SE mee SENS nigane
23. 70 5 479 Titanium 3 125 10 253 Tungsten annealed 2 890 9 482 Tungsten drawn 2 640 8 661 Tungsten carbide 3 980 13 058 Zinc rolled 2 440 8 005 Glass pyrex 3 280 10 761 Glass heavy silicate flint 2 380 7 808 Glass light borate crown 2 840 9 318 Nylon 1 150 3 772 Nylon 6 6 1 070 3 510 Polyethylene LD 540 1 772 PVC CPVC 1 060 3 477 Acrylic resin 1 430 4 690 PTFE 2 200 7 218 Please note these values are to be considered nominal Solids may be innomogeneous and anisot ropic Actual values depend on exact composition temperature and to a lesser extent on pressure and stress 44 USCX150 8 Technical data All data given at 25 C 77 F unless otherwise stated Sound Speed Change Kinematic Viscosity v C Chemical Specific 2 A Substance Forma Gravity m s ft s m s C mm s x10 6 ft s Acetic anhydride CH3CO 2O 1 082 20 C 1 180 38714 25 0 769 8 274 Acetic acid anhydride CH3CO 2O 1 082 20 C 1 180 3 871 4 25 0 769 8 274 Acetic acid nitrile C2H3N 0 783 1290 42323 41 0441 4 745 Acetic acid ethyl ester C4H802 0 901 1 085 35597 44 0 467 5 025 Acetic acid methyl ester C3H602 0 934 1211 3 973 1 0 407 4 379 Acetone C3H60 0 791 1 174 3 851 7 4 5 0 399 4 293 Acetylene dichloride C2H2CI2 1 26 1 015 3 330 1 38 0 400 4 304 Alcohol C2H6O 0 789 1 207 3 960 40 1 396 15 02 1 729 5 672 6 0 292 3 141 Ammonia NH3 0 771 33 C 27 C 6 68 33 C 27 F Benzene C6H6 0 879 1 306 4 2848 465 071 7 65 Benzo
24. Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K1Ex K4Ex for use in hazardous areas Zone 1 or 2 Diameter range Type K4Ex 10 250 mm Type K1Ex DQ His 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Temperature range 20 120 C Degree of protection IP 66 acc EN 60529 Protection concept Encapsulation Certification code Ex mb IIC T4 T6 The sensors are suitable for use in hazardous areas classified as Zone 1 and 2 The trans mitter unit must be placed in the safe area or suitable enclosure 52 USCX150 10 Index Acoustic coupling gel Analogue current input Analogue current output Analogue frequency output Analogue voltage output Certificate of Conformity Commissioning Customer Return Note CRN Datalogger Diagnostic displays Diagnostics Diagonal mode Digital open collector output Digital relay output Dimensions Display Display icons Display settings Disturbance sources Dual channel calculations Dual channel display mode Electrical connections Error messages Fluid selection Fluid temperature HART compatible output Heat quantity measurement Identification of components Input configuration Installation Keypad Keypad function Legislative requirements Liner material Maintenance Maths functions Measurements Measuring principle Menu structure MODBUS 17 3 35 36 35 51 28 52 26 26 34 13 36 36 14 22 22 34 11
25. Group Description Error handling USB INIT FAIL Hardware Internal board communi Power on off otherwise cation error call customer support NO SEHIAL NO Hardware Failed to read from FRAM Call customer support NO VERSION NO Hardware Failed to read from FRAM Call customer support PARA READ FAIL Hardware Failed to read from FRAM Load defaults other wise call customer support PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults other wise call customer support VAR READ FAIL Hardware Failed to read from FRAM Call customer support VAR WRITE FAIL Hardware Failed to write to FRAM Call customer support SYSTEM ERROR Hardware Call customer support VISIBILITY ERR Hardware Failed to read from FRAM Call customer support FRAM LONG WRITE Hardware Failed to write to FRAM Call customer support ERR FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger memory failure Power on off otherwise call customer support SPI ERR Hardware SPI bus failure Power on off otherwise call customer support I2C ERR Hardware I2C bus failure Power on off otherwise call customer support MATH ERR Software Internal calculation error Call customer support STACK ERR Software Internal calculation error Call customer support ADDR ERR Software Internal calculation error Call customer support OSC ERR Software Internal calculatio
26. Pull the tension strap and guide the free end through the clamp so that the clamp hooks engage Slightly tighten the screw on the clamp e Mount the second sensor in the same way Press the sensors firmly to the pipe There should be no air pockets be tween the transducer surface and the pipe wall e Using a measuring tape adjust the sensor separation distance as sug gested by the flowmeter When the sensor positioning screen Section 3 3 is displayed the middle bar allows fine adjustment of the sensor location Illustration 10 Sensor mounting with tension straps and clamps e Ensure that the narrower side of the clip is above and inside the wider side and that the two sides of the clip do not come into contact while tightening as this will prevent the strap from being correctly tensioned Illustration 11 Clip arrangement for correct tensioning 19 USCX150 Switching On Off 4 Operation 4 Operation 4 1 Switching On Off The flowmeter is switched on by connecting the power supply to the instrument Disconnecting the external supply switches off the flowmeter 4 2 Keypad and display a OO D ti 8 6 9 9 2 gJ OMG 0G OOA 4 2 1 Keypad key functions Key Main function Secondary function Character entry Show NEXT available item N 1 1 short key stroke Q 2 short key strokes 3 short key strokes _ 4 short key strokes Character entry Qon
27. SCX150 Correct sensor position 3 Installation 3 7 3 Correct positioning of the sensors Illustration 8 Correct positioning of the sensors Always mount the transducer pair so that the free front edges of the sensors face each other There is a different engraving on the top of each transducer The transducers are mounted correctly if the engravings on the two transducers form an arrow The transducer cables should point in opposite directions Later the arrow in conjunction with the indicated measured value will help to de termine the direction of flow The sensor separation distance is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes 3 7 4 Sensor mounting with tension straps Illustration 9 Metallic mounting straps e Cut the tension straps to the appropriate length e Pull at least 2 cm of the tension strap through the slot in the clamp and bend the strap back to secure the clamp to the tension strap e Guide the other end of the tension strap through the groove on top of the sensor e Ensure sensors have adequate acoustic couplant e Place the sensor onto the prepared pipe section 18 USCX150 3 Installation Hold the clamp on the transducer with one hand and guide the tension strap around the pipe
28. air USCX flowmeters have been carefully manufactured and tested If installed and operated in accordance with the operating instructions no problems are usually experienced Should you nevertheless need to return a device for inspection or repair please pay attention to the following points e Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel the manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompa nied by a Customer Return Note CRN confirming that the device is safe to handle If the device has been operated with toxic caustic flammable or water endangering products you are kindly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stat ing the product used 41 USCX150 Error list 7 Troubleshooting 7 Troubleshooting Should there be the need to call customer service please let us know the following details e Model code e Serial number e SW HW revision Error log list Possible error messages may include the following Error message
29. arkon Vy o systems Operating Instructions Se v y USCX 150 Ultrasonic Flowmeter Arkon Flow Systems s r o Novackova 11 614 00 Brno Czech Republic Tel 420 543 214 822 Fax 420 543 215 249 Internet www arkon co uk E mail arkon arkon co uk Operating Instructions USCX150 Version V20EN140912 USCX150 Operating Instructions Table of Contents 1 2 3 Safety instructions legal requirements warranty return policy 5 1 1 Symbols used in these operating instructions 5 1 2 SA NST 5 1 3 VE EEE EE a ose pa icc b redd Goa aea 6 1 4 REIN PAI RE 6 1 5 Legislative requirements innaaainaaananaaaa naaanananannunanananannnnananaaa 6 STAT OC UIC UO IN aa 7 2 1 oystem contigbll alor sanere 8 Stala on save 9 3 1 Unpacking ard Storage 145 9 3 1 1 UNPACKING andere 9 3 1 2 NE NT 9 3 1 3 Identification of components eese 9 3 2 Clamp on sensor installation eese 10 3 9 Iastallatlohido6atloliao reden ie alia terete e dU ve o Dv wa Du o eer E 10 3 4 PIDE DIEBAr all ONE een 13 3 5 Clamp on sensor mounting configurations and separation distance13 3 6 Flowmeter installation 2 20002240002000002000 nenne nenne nenne nennen 14 3 6 1 Wall TOUNINO er 14 3 6 2 BIECHICAl CONNECIONS i el ua edle 16 347 Clamp on sensor mounting sees 17 3 7 1 Sensor pipe mounting configura
30. ase specify We confirm delete if not applicable e that we have checked the instrument and sensors are free of any contamination neutralised flushed and decontaminated all parts which have been in contact with hazardous substances and or environments e that there is no risk to man or environment through any residual material Date Signature Company stamp 55
31. at the flowmeter is switched on and not in measurement mode e Check that the same number COM port is allocated in the Device Manager or equivalent as is set in the Data software e Check that the settings baud parity word length stop bits are identical Use the supplied connectors whether connecting to a 9 pin COM port or converting from serial communication to a Universal Serial Bus USB e Is the logger in Wrap mode If yes use a terminal program and the Log download command If No Data software may also be used 43 USCX150 8 Technical Data 8 Technical data Sound Speed Shear Wave at 25 C Material m s ft s Steel 1 Carbon hardened 3 150 10 335 Carbon Steel 3 230 10 598 Mild Steel 3 235 10 614 Steel 1 Carbon 3 220 10 565 302 Stainless Steel 3 120 10 236 303 Stainless Steel 3 120 10 236 304 Stainless Steel 3 141 10 306 304L Stainless Steel 3 070 10 073 316 Stainless Steel 3 272 10 735 347 Stainless Steel 3 095 10 512 Duplex stainless steel 2 791 9 479 Aluminium 3 100 10 171 Aluminium rolled 3 040 9 974 Copper 2 260 7 415 Copper annealed 2 325 7 628 Copper rolled 2 270 7 448 CuNi 70 Cu 30 Ni 2 540 8 334 CuNi 90 Cu 10 Ni 2 060 6 759 Brass Naval 2 120 6 923 Gold hard drawn 1 200 3 937 Inconel 3 020 9 909 Iron electrolytic 3 240 10 630 Iron Armco 3 240 10 630 Ductile Iron 3 000 9 843 Cast Iron 2 500 8 203 Monel 2 720 8 924 Nickel 2 960 9 712 Tin rolled 1 6
32. cohol Methyl benzene Milk homogenized Naphtha Natural Gas Nitrogen Oil Car SAE 20a 30 Oil Castor Oil Diesel Oil Fuel AA gravity Oil Lubricating X200 Oil Olive Oil Peanut Propane 45 to 130 C 1 Propanol 2 Propanol Propene n Propyl alcohol Propylene Refrigerant 11 Refrigerant 12 Refrigerant 14 Refrigerant 21 Refrigerant 22 Refrigerant 113 Refrigerant 114 Refrigerant 115 Refrigerant C318 Sodium nitrate Sodium nitrite Sulphur Sulphuric Acid CH4 CH40 C3H602 CH40 C7H8 N2 C11H1000 C3H8 C3H80 C3H80 C3H6 C3H80 C3H6 CCI3F CCI2F2 CF4 CHCI2F CHCIF2 CCI2F CCIF2 CCIF2 CCIF2 C2CIF5 C4F8 NoNO3 NoNO2 S H2504 0 162 89 C 0 791 20 C 0 934 0 791 0 867 0 76 0 316 103 C 0 808 199 C 1 74 0 969 0 80 0 99 0 912 0 936 0 585 45 C 0 78 20 C 0 785 20 C 0 563 13 C 0 78 20 C 0 563 13 C 1 49 1 516 40 C 1 75 150 C 1 426 0 C 1 491 69 C 1 563 1 455 1 62 20 C 1 884 336 C 1 805 292 C 1 841 405 89 C 1 076 1 211 1 076 1 328 20 C 1 548 1 225 TEEN 103 C 962 199 C 870 1 477 1 250 1 485 1 530 1 431 1 458 1 003 45 C 1 222 20 C 1 170 20 C 963 13 C 1 222 20 C 963 13 C 828 3 0 C 774 1 40 C 875 24 150 C 891 0 C 893 9 50 C
33. e Ap Illustration 3 USCX150 with direct sensor connection in a 1 pipe 2 path configura tion 1 reece a Illustration 4 USCX150 2 pipe 1 path configuration using optional junction boxes USCX150 3 Installation 3 Installation 3 1 Unpacking and storage 3 1 1 Unpacking Care should be taken when opening the box containing the flowmeter any mark ings or warnings shown on the packaging should be observed prior to opening The following steps should then be taken Unpack the flowmeter in a dry area e The flowmeter should be handled with care and not left in an area where it could be subject to physical shocks e If using a knife to remove packaging care should be taken not to damage the flowmeter or cables The flowmeter package and contents should be checked against the deliv ery note supplied and any missing items reported immediately The flowmeter package and contents should be checked for signs of dam age during transport and any problems reported immediately The vendor accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied Excess packing materials should be either recycled or disposed of in a Suitable way 3 1 2 Storage If storage is necessary the flowmeter and sensors should be stored in a secure location away from water and harsh environmental conditions in such a way as to avoid damage small items should be k
34. e tes dn i en ra d Tob UR ra Ly AF Rept Vv ese 3 wu 1 la 1 18 H I L sees fh cae Lm 1c CES UR DF Pee EU IT VERE perk s d sem s PF v Je K A Pus ENS uL v J eat cau HOT EI BERATEN N TW assy SEE 3 i Q eut Sek E ET ER Qm NE anri HSE ZVEN nel Sass uU et tg k 1 Ll Pur H 1 C e was el ET gr Fe PL CES 5 imme p k a hi er EE NE Tm oic i1 16 USCX150 Sensor mounting 3 Installation 3 7 Clamp on sensor mounting Before the sensors can be mounted the installation location should have been determined a sensor mounting method should be chosen the flowmeter must be mechanically and electrically installed the sensors must be connected to the flowmeter Depending on which sensor mounting method is being used the clamp on sensors are either mounted on the same side of the pipe Reflection Mode or on opposite sides of the pipe Diagonal Mode The sensor spacing is calculated by the flow meter from the pipe parameters entered 3 7 1 Sensor pipe mounting configurations Illustration 6 Sensor pipe mounting configurations 3 7 2 Acoustic coupling gel In order to obtain acoustical contact between the pipe and the sensors apply a bead of acoustic coupling gel lengthwise down the centre of the contact area of the sensors Illustration 7 Application of acoustic coupling gel 17 U
35. ee line display screen without resetting by press ing lt DISP gt or lt NEXT gt 4 4 4 Dual PV display multi channel meters Display screen Operation o DUAL 1 2 373 X mith 1370 1119 10 56 00 Line 1 shows the PV on the selected channel Line 2 shows the selected units Line 3 shows the PV on the other channel in its selected units Change to diagnostic displays by pressing lt DISP gt and to totalizer and main PV screens by pressing lt NEXT gt Cycle through available flow channels using lt MUX gt 4 4 5 Math display when enabled on multi channel meters Display screen Operation 28 USCX150 MATH 1 1 27 678 Tre AVE miah 10 56 00 4 Operation Displays the Math function when enabled Sum diffierence average and maximum can be selected in the Calculation menu Average shown in illustration Change to diagnostic displays by pressing lt DISP gt and to totalizer dual and main PV screens by pressing lt NEXT gt 4 4 6 Datalogger The datalogger is enabled from the Main Menu and operates when a non zero value is entered for the interval Items to be logged are selected from the Selection screen ENTER selects items 0 deselects Up to ten items may be selected Note If no items are selected the logger will record blank space Send logger by serial port to a terminal program by selecting
36. ept together in the bags provided to avoid loss 3 1 3 Identification of components The following items are typically supplied please refer to your delivery note for a detailed description e USCX150 ultrasonic flowmeter Clamp on sensors one pair for single channel operation two pairs for dual channel operation Sensor connection cable s if not direct sensor connection Sensor mounting accessories Coupling component Operating instructions Project and or hazardous area documentation optional Calibration certificate s optional Temperature measurement probes optional USCX150 Acoustic propagation Straight pipe lengths Kz 3 Installation 3 2 Clamp on sensor installation The correct selection of the sensor location is crucial for achieving reliable meas urements and high accuracy Measurement must take place on a pipe in which sound can propagate see Acoustic propagation and in which a rotationally sym metrical flow profile is fully developed see Straight pipe lengths The correct positioning of the transducers is an essential condition for error free measurements It ensures that the sound signal will be received under optimal con ditions and evaluated correctly Because of the variety of applications and the dif ferent factors influencing the measurement there can be no standard solution for the positioning of the transducers The correct position of the transducers will be influenced by the following
37. erial Polycarbonate Flow channels 1 or 2 Power supply 100 240 V AC 50 60 Hz 9 36 V DC special versions on request Display LCD graphic display 128 x 64 dots backlit Dimensions H 237 x W 258 x D 146 mm without cable glands Weight Approx 2 3 kg Power consumption 10 W Signal damping 0 99 s Measurement rate 1Hz standard higher rates on application Operating languages English 2 other as requested and subject to availability Response time 1 s faster rates upon request Calculation functions Average difference sum Quantity and units of measurement Volumetric flow rate m3 h m3 min m3 s l h l min l s USgal h US gallons per hour USgal min USgal s bbl d barrels per day bbl h bbl min bbl s Flow velocity m s ft s inch s Mass flow rate g s t h kg h kg min Volume ms I gal US gallons bbl Mass g kg t Heat flow W kW MW only with heat quantity measurement option Heat quantity J KJ MJ only with heat quantity measurement option Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature Internal data logger Storage capacity In excess of 1 million data points 16MB Logging data Up to ten selected variables Communication Serial interface RS 232 RS 485 optional Data Instantaneous measured value parameter set and configuration logged data Data Software Functionality Download
38. gital open collector output Open Collector outputs may be assigned to process values in the mode section of the output menu The outputs are configured using the menu structure The totaliser function is enabled and controlled using the menu structure Wiring L J 1 Electrical characteris tics Galvanically isolated from main electronics and from other I O s Totaliser pulse value 0 01 1000 unit Active high and active low available Width 1 990 ms U 24 V Imax 4 mA 5 4 8 Digital relay output Relay outputs may be assigned to process values in the mode section of the out put menu The relay outputs are configured using the menu structure Wiring pa ie E3 NO 3 NG F 4 NC Electrical Form A SPDT NO and NO contacts characteris tics Width 3 990 ms U 48 V Imax 250 mA Galvanically isolated from main electronics and from other I O s Mode Alarm fault totaliser programmable 1 Form A SPST NO contacts 1 Form A SPST NC contacts Width 3 990 ms U 48 V Imax 250 mA 38 USCX150 Inputs 5 Commissioning 5 5 Input configuration 5 5 1 PT100 inputs Wiring EN A FEED Tess niu t e il STEG uan Spore R _ LETS Mat A il il ETI Sans pnm Qu WEE n 3 and 4 wire options Galvanically isolated from main electronics and from other
39. gradient scaling 0 001 10 units based on flow velocity Zero Cal Zero calibration settings 33 USCX150 Zero 5 Commissioning Perform auto zero calibration Yes No Track Track zero offset Yes No Delta Zero flow delta time offset in ns read from sensor PROM or entered directly for special sensors Timeup Upstream transit time offset in us allows for fixed delays in special sensors buffer rods and extension leads Math Function Select from list t None Sum Difference Average mean Max Heat Capacity Specific heat capacity of medium User Identifier Example Pump P3A 9 character string Tag No Example 1FT 3011 9 character string Password Enter a password Default 1111 See also Key Lock below Test Installation Control system simulation 60 second ramping up of flow velocity in m s from 0 to programmed Max F Cut and subsequent 60 second ramping down i e the process variable would change over com plete possible range All configured outputs will exhibit their programmed behaviour Yes No Display Display screen test routine Keypad Keypad test routine Memory Memory test routine Memory erase yes no Peripherals Unit temperature time date clock battery meter charger test routine Ultrasonics Tests ultrasonic board and sensors Calibrate PT100s Tests measured temperature and
40. ing of measured values parameter sets graphical presentation list format export to third party software on line transfer of measured data Operating systems Windows 2000 NT XP Vista 7 Linux Mac optional 51 USCX150 9 Specification Process inputs Process Outputs maximum of ten per instrument Inputs Temperature PT 100 three or four wire circuit measuring range 50 400 C resolution 0 1K accuracy 0 2 K Current 0 20 mA active or 4 20 mA passive U 30 V Ri 50 Ohm accuracy 0 1 of MV Outputs Current 0 4 20 mA active Road lt 500 Ohm 16 bit resolution U 30 V accuracy 0 1 Voltage On request 0 10 V Ri 500 Ohm Frequency On request Digital Optical Open Collector U 24 V Imax 4 mA Digital relay Form C SPDT CO contacts U 48 V Imax 250 mA Clamp on sensors Type KIL KIN KIE Diameter range 50 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Temperature range Type KIN 30 130 C 22 266 F Type K1E 30 200 C 22 392 F for short periods up to 300 C 572 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K4L K4N K4E Diameter range 10 250 mm Dimensions 43 x 18 x 22 mm Material Stainless steel Temperature range Type KAN 30 130 C 22 266 F Type K4E 30 200 C 22 392 F for short periods up to 300 C 572 F
41. ion The three line display screen is configure able to show flow totalizers and diagnostic CHHL 1 functions Q m3 Change to diagnostic displays by pressing 25 678 mith DISP and to totalizer screens by press ing lt NEXT gt 1320 mis Cycle through display screens using 1119 1 6 lt NEXT gt Cycle through available flow channels us ing lt MUX gt 4 4 2 Diagnostic displays Diagnostic screens Display screen Operation DIAGHOSTIC 1 Line 1 shows the amplifier gain r 55 2 Gain Line 2 displays the signal strength 20 5 Signal Line 3 indicates the noise 10 0 Noise Change to more diagnostic displays by press 1 197 10 56 01 ing lt NEXT gt 4 4 3 Totalisers The totaliser displays will only be shown when the totalisers are activated Totalisers Fa Display screen Operation F 27 USCX150 CHHL 1 1 3 m3 323 m3 Go 20 678 m3flh 10 56 00 4 Operation The flow totalizer may be assigned to lines in the three line display the datalogger or proc ess outputs They can be started or reset by pressing lt Qon gt Pressing lt Q gt resets the total accumulated flow in positive flow direction Pressing lt Q gt resets the total accumulated flow in negative flow direction The totalizers can be stopped by activating lt Qorr gt Pressing lt Qon gt again will reset to zero Change to other displays or revert to the thr
42. l C6H6 0 879 1 306 42848 465 0711 7 65 Bromine Br2 2 928 889 2916 7 3 0 0 323 3 475 1 085 3 559 7 n Butane 2 C4H10 06014096 sie aoc 58 2 Butanol C4H100 0 81 1 240 4 068 2 33 3 239 34 851 sec Butylalcohol C4H100 0 81 1 240 4 068 2 33 3 239 34 851 n Butyl bromide 46 CAH9Br 1 276 20 C ES Ue 1 n Butyl chloride 22 46 C4H9CI 0 887 1 140 3 740 2 4 57 vs nn Carbon tetrachloride CCI4 1 595 20 C 926 3038 1 248 0607 6 531 Carbon tetrafluoride Freon enorm 875 2 2 871 5 a CF4 os ei Chloroform CHCI3 1 489 979 32119 34 0 55 5 918 Men CCI2F2 1 516 40 C 774 1 2 539 7 4 24 Freon 12 Ethanol C2H6O 0 789 1207 3 960 40 1 39 14 956 Ethyl acetate C4H802 0 901 1 085 35597 44 0 489 5 263 Ethyl alcohol C2H6O 0 789 1 207 3 960 40 1 396 15 020 Ethyl benzene C8H10 0 867 20 C 553 ES a ae Ether C4H100 0 713 985 32316 487 0311 3 346 Ethyl ether C4H100 0 713 985 32316 487 031 3 346 Ethylene bromide C2H4Br2 2 18 995 3264 4 0 79 8 5 Ethylene chloride C2HACI2 1 253 1 193 3 914 0 61 6 563 Ethylene glycol C2H602 1 113 1 658 54396 2 1 mee ELM 0 545 403 18222 Fluorine F 143 C 143 C 225 F 11 31 Formaldehyde methyl ester C2H402 0 974 1 127 3697 5 4 02 Freon R12 774 2 2540 Glycol C2H602 1 113 1658 54396 2 1 50 Glycol 50 H2O 1578 5 177 Isopropanol C3H80 0 785 20 C ee 2718 29 245 Isopropyl alcohol 46 C3H80 0 785 20 C 2718 29 245 Kerosene 0 81 1 324 4 343 8 3 6 USCX150 Methane Methanol Methyl acetate Methyl al
43. lot 1 and active current output on slot 2 shown below 5 4 1 Serial interface RS 232 The RS 232 serial interface can be used to transmit data on line or to communicate with peripheral equipment and computers 5 4 2 Serial interface RS 485 Modbus RTU The RS 485 interface is used for connecting up to 32 flowmeters to a centralised computer system Each flowmeter is given an unique address to be able to com municate effectively The communication protocol used conforms to the conven tions of the Modbus RTU protocol a description of which is given in a separate document Please refer to customer support for further information In addition the ASCII printer output can also directed through the RS 485 interface Wiring Setup Please refer to customer support Operation Please refer to customer support 36 USCX150 Analogue outputs 5 Commissioning 5 4 3 HART compatible output The KF100 can also be configured with an optional module which responds to out put commands conforming to the HART protocol Please refer to customer support for further information HART is a registered trademark of the HART Communication Foundation Wiring Setup Please refer to customer support Operation Please refer to customer support 5 4 4 Analogue current output 0 4 20 mA The analogue current outputs operate in a 4 20 mA or 0 20 mA span Current outputs may be assig
44. ls travel only once through the pipe This method is of ten used for larger pipes where greater signal attenuation might occur Further variation of the Reflection and the Diagonal Modes are possible by altering the number of passes through the pipe Any even number of passes will require mounting the sensors on the same side of the pipe while with an odd number of passes the sensors must be mounted on opposite sides of the pipe Commonly for very small pipes sensor mounting configurations such as 4 passes W mode or 3 passes N mode are used Illustration 3 sketch 2 Illustration 5 Clamp on sensor mounting configurations and sensor spacing The transducer separation distance A is measured from the inside edges of the sensor heads as shown in illustration 3 It is automatically calculated by the flow meter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes A negative separation distance A lt 0 can occur for mounting configurations on small pipes where diagonal mode operation has been selected see Illustration 3 sketch 3 Negative separation distances may be suggested for reflection mode installations but are not possible In these cases use diagonal mode or a larger number of passes 13 USCX150 3 Installation 3 6 Flowmeter installation 3 6 1 Wall mounting The USCX1
45. n error Call customer support ADC ERR Software Internal calculation error Call customer support IO ERR Software Internal calculation error Call customer support TIMING ERR Software Internal calculation error Call customer support COMM INIT ERR Hardware Internal communication Power on off otherwise error call customer support COMM START ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS0 ERR Hardware Internal communication Power on off otherwise error call customer support 42 USCX150 7 Troubleshooting COMM HS1 ERR Hardware Internal communication Power on off otherwise error call customer support COMM READ AVE Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ RAW Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ HIS Hardware Internal communication Power on off otherwise TORY ERR error call customer support COMM CRC ERR Hardware Internal communication Power on off otherwise error call customer support SENSOR COU Application Weak sensor coupling Recouple sensors PLING ERR low SNR check installation re duce number of passes look for other location then have a cup of tea and call cus tomer support Table 7 Error messages 7 1 Data download difficulties If difficulties are encountered downloading the logger data e Check th
46. ned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu struc ture Wiring I LLR L don Y nd Eee 4l d Pease pres ays F d salin E ip r Electrical 0 4 20 mA active and 4 20 mA passive options characteris Galvanically isolated from main electronics and from other I O s tics Passive U 9 30 V RLoad 50 ohm typical Resolution 16 bit accuracy 0 1 96 of MV Active RLoad lt 500 ohm U 30 V Resolution 16 bit accuracy 0 1 of MV 5 4 5 Analogue voltage output 0 10 v Voltage outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu struc ture Wiring E Ls V eli Scie B l 3 b m H Electrical Galvanically isolated from main electronics and from other I O s characteris Range 0 10 V tics RLoad 1000 ohm Resolution 16 bit accuracy 0 1 of MV 37 USCX150 Digital outputs 5 Commissioning 5 4 6 Analogue frequency output passive Frequency outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu struc ture Wiring Electrical Galvanically isolated from main electronics and from other I O s characteris Open collector 2 10000 Hz tics U 24 V Imax 4 mA 5 4 7 Di
47. oying clamp on sensors for the flowmeter Measuring principle measurement of liquids in full enclosed pipes Flow measurements can be under taken without interruption of the process or interference with the integrity of the pipeline The clamp on sensors are attached to the outside of the pipes The USCX150 uses ultrasonic signals for measurement of the flow employing the tran sit time method Illustration 1 Clamp on ultrasonic flowmeter configuration Ultrasonic signals are emitted by a transducer installed on a pipe and received by a second transducer These signals are emitted alternately in the direction of flow and against it Because the medium is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit time of the signal propagating against the direction of flow The transit time difference AT is meas ured and allows the determination of the average flow velocity along the path of acoustic propagation A profile correction is then performed to obtain the average flow velocity over the cross sectional area of the pipe which is proportional to the volumetric flow rate Illustration 2 Transit time measuring principle USCX150 2 Introduction 2 1 System configuration A maximum of 2 sensor pairs can be installed if two pairs are installed these can be configured either in a 1 pipe dual path or a 2 pipe single path configuration DAC ee
48. put The amount of memory remain ing at which the flowmeter begins to give an audi ble warning 0 100 96 Log Wrap Saves selected items as a continuous stream without headers Note this means files cannot be processed by Data Yes No Log Download Sends logger content to selected serial communication port Log Erase Mode Erase datalogger Yes No Select from list t None Printer Diagnostic Log download Calibration Test not normally used by user Baud Select from list 1 9600 19200 57600 115200 Parity Select from list 1 None Even Default Odd Type Select from list where fitted Table 6 Firmware menu structure USCX150 Serial interfaces 5 Commissioning 5 2 Diagnostics Diagnostic screens can be viewed directly during measurement using the 3 DISP and 1 NEXT keys or through the menu structure 5 3 Display settings Customer specific settings for data to be displayed can be achieved using the ap propriate menu items to select units for the top middle and bottom lines 5 3 1 Main PV The main Process Value PV is the primary measurement data and is usually dis played as the Middle Units 5 4 Output configuration The assignment of output slots is detected by the flowmeter and will be as appears in the table in the In Output menu first line Slot 1 second line Slot 2 etc Example with passive current input on s
49. ss diagonal mode 2 passes reflection mode 3 passes diagonal mode 4 passes reflection mode 5 passes diagonal mode 6 passes reflection mode o 0140 N etC Confirm by pressing lt ENTER gt QUICK START setup Wizard CH Setup Wizard CHZ Start Measurement Use cursor keys to select Start Measurement Confirm by pressing lt ENTER gt CHNLI SENSOR Sensor placement screen Mount transducers with suggested spacing and use middle bar for fine adjustment of position central position is Table 5 Quick setup wizard Spacing 10 5 mm desired Observe signal to noise upper bar and quality lower bar These should be of Using 2 passes identical length Signal 26 dE Confirm by pressing lt ENTER gt to obtain Success CHHL 1 25 078 mvh 1 119 IE 4 4 4 Measurements 4 1 Main process value PV display Measurement is started using the Quick Setup Wizard Once all the parameters are programmed any subsequent power on sequences will bring up the main PV dis play immediately 25 USCX150 4 Operation Display screen 9o Operation CHNL 1 Cj 25678 Tre 10 56 00 The main process value can be changed using the menu structure Press lt ESC gt at any time to access the main menu Change to other display modes by press ing lt DISP gt or lt NEXT gt 26 USCX150 4 Operation 3 line display format Display screen Operat
50. tions seeeussss 17 9 7 2 ACOUSTIC COUDIITO OBI ocn o ee 17 3 7 3 Correct positioning of the sensors eeeesssee 18 3 7 4 Sensor mounting with tension straps sseeessss 18 ODGFAUOM RP 20 4 1 Switching ON OFF 2 ccccessceseeceesccseeeecessceseecceseceseeseecscseseceesccseeeess 20 4 2 Keypad and display ua 20 4 2 1 Keypad key functions b ee eee 20 4 2 2 Display THACHONS Ja 22 AS QUK SSUP Mad coti o etie etse e oe le E D et eet 23 4 4 WE ASUPEIIG INS arv 25 4 4 1 Main process value PV display sssssss 25 sed OA EE 27 4 4 2 Dance GISDIBVS HA 27 4 4 3 TONE pp 27 4 4 4 Dual PV display multi channel meters 28 4 4 5 Math display when enabled on multi channel meters 28 4 4 6 BE 111910 0 1 aut aa a 29 ComimissioHhllig ictor cod aa dude sn en 30 5 1 Men TIE UG en a a a 30 5 2 DIA9NOSIES taten 36 5 3 Display SUN ee 36 5 3 1 MA PV ee 36 5 4 Output contiglil allo eine 36 5 4 1 Serial interface RS 232 sees 36 5 4 2 Serial interface RS 485 Modbus HTU 36 5 4 3 HART compatible output sess 37 5 4 4 Analogue current output 0 4 20 mA eeeess 37 5 4 5 Analogue voltage output 0 10 v aiaiaavniaaaasaaasaaaananannnnnnanan 37 5 4 6 Analogue frequency output passi
51. ulse Out Source Select from list t Units Select from unit list 7 Mode Select from list t Alarm select on point off point Pulse select value width Linear select min value max value damping Relay Out Source Select from list t Units Select from unit list Mode Select from list t Alarm select on point off point Pulse select value width Linear select min value max value damping PT100 4 WIRE Source Select from list t Type Select from list t User Fixed value enter PT100 Measured select whether inlet outlet compensation and enter offset if required Current In Source Select from list t channel Off Channel 1 Channel 2 Math 1 Math 2 System Test Source Select from list t value Density Viscosity Temperature Other Minimum Maximum Span settings as on outputs RS 485 where specified Modbus RTU where specified HART where specified Other In Out types Refer to Technical Support Instrument info Model Code KF 150 Serial No Example 15002013 HW Revision Example 2 0 1 5 SW Revision Example 3 1 2 4 Calculation Select channel Channel 1 Channel 2 Low F Cut Low flow velocity cut off 0 0 025 m s Max F Cut Maximum flow velocity cut off 0 30 m s Corrected Apply flow velocity profile correction Yes No PV Offset Calibration process variable zero offset 30 30 m s PV Scaling Calibration process variable
52. ve ssssss 38 5 4 7 Digital open collector output 2aanzaaasnnannanannnnnnnnannnnnnnnni 38 5 4 8 Digital relay Output uaninnaanannannnanannnnnnnnnnnnnnannnnnnnnnnanannnan 38 5 5 MMPUT CONT GULATOM EN 39 551 FSPTOO PDS unseren 39 2 9 2 Analogue current input 0 4 20 mA eeeesseeeeee 39 5 6 Heat quantity measurement HQM where installed 39 5 7 Sound velocity measurement SVM aaaavaniaaaaaaaaaaaaananaaaaaaanaaaanand 40 5 8 Dual channel flow calculations maths functions 40 5 9 SCOBE AN ee E 40 6 Maintenance een 41 6 1 SEM FP 41 f Troublesho0olnd u umn e naeh 42 7 1 Data download difficulties nnaannaaaaaaaaaaaaaaaaanaaaaauaaaaaaaaaaaaaaanaaa 43 8 WVechnical dala uiii een 44 9 2S9DECcilicatllon ei iden 51 10 MACK ERSTELLT LICUIT 53 APPEAR Vid 54 Appendix dic emp labu aka 55 USCX150 lt BRK gt 1 1 Safety instructions legal requirements warranty return policy Safety instructions legal requirements war ranty return policy 1 1 Danger Symbols used in these operating instructions This symbol represents an immediate hazardous situation which could result in serious injury death or damage to the equipment Where this symbol is shown do not use the equipment further unless you have fully understood the nature of the hazard and have
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