Operating Instructions - VEGASWING 63 -
Contents
1. C 20 253V AC DC G 1 Imax 400mA p mum toc LN N 2 A j 05g ci 3 SS B 207g cm3 3 2 5 ZS L i UU Fig 11 Electronics and connection compartment with single chamber housing Control lamp DIL switch for mode adjustment DIL switch for switching point adaptation Ground terminal Connection terminals Qn K GM za We recommend connecting VEGASWING 63 in such a way that the switching circuit is open when there is a level signal line break or failure safe condition Information The contactless electronic switch is always shown in non operative condition Warning The instrument must not be operated without an intermediately connected load because the electronics would be destroyed if connected directly to the mains It is not suitable for connection to low voltage PLC inputs For direct control of relays contactors magnet valves warning lights horns etc Domestic current is temporarily lowered below 1 mA after switching off the load so that contactors whose holding current is lower than the constant domestic current of the electronics are reliably switched off VEGASWING 63 contactless electronic switch 19 5 Connecting to power supply VEGA When VEGASWING 63 is used as part of an overfill protection system according to WHG also note the regulations of the general type approval 1 2 g H O VA A2. S0800 L NJ 8ZZ6Z 29228 EN 100805 6 Setup Control lamp Mode B Dry run protection Vy Er Red Failure of the supply voltage O mode A B Switch open off peu x P 1 2 P ES Switch open flashes red VEGASWING 63 contactless electronic switch 23 7 Maintenance and fault rectification VEGA Reaction when malfunc tions occur Failure reasons Fault rectification 24 hour service hotline Checking the switching signal 7 Maintenance and fault rectification 7 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 7 2 Rectify faults The operator of the system is responsible for taking suitable measures to remove interferences VEGASWING 63 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Voltage supply Signal processing The first measure to be taken is to check the output signal In many cases the causes can be determined this way and the faults rectified Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged Error Ca
3. This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 SIL conformity VEGASWING 63 fulfills the requirements of functional safety accord ing to IEC 61508 resp IEC 61511 You can find further information in the Safety Manual VEGASWING series 60 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 3 Product description 3 Product description 3 1 Structure Scope of delivery The scope of delivery encompasses e Point level sensor VEGASWING 63 e Documentation this operating instructions m
4. 9 32 6 nas 8 5he 10 ii H t t 0 6 0 8 1 1 2 14 16 18 2 22 24 0 022 0 029 0 036 0 043 0 051 0 058 0 065 0 072 0 079 0 087 Fig 28 Influence of the product density on the switching point Shifting of the switching point in mm in Product density in g cm Ib in Switch position 0 5 g cm 0 018 Ib in Switch position 0 7 g cm 0 025 Ib in Switching point at reference conditions notch Tuning fork ob LA M 30 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA 9 Supplement Influence of the process pressure to the switching point 4 10 25 64 8 5he 6 15 64 4 5 32 2 5 g4 O E F 0 i 2 5 g4 74 5 32 6 15 64 8 5he 10 Laa 12 174 1 25 38 51 64 362 6 551 1 739 7 928 2 Fig 29 Influence of the process pressure to the switching point Shifting of the switching point in mm in Process pressure in bar psig Switching point at reference conditions notch Tuning fork ROMA Repeatability Hysteresis Switching delay Frequency 0 1 mm 0 004 in approx 2 mm 0 08 in with vertical installation approx 500 ms on off approx 1200 Hz Ambient conditions Ambient temperature on the housing Storage and transport temperature Pro
5. the housing cover may only be opened if there is no explosive atmosphere present Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry VEGASWING 63 contactless electronic switch 17 5 Connecting to power supply VEGA 3 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires Insert the cable into the sensor through the cable entry 5 Open the terminals with a screwdriver 6 Insert the wire ends into the open terminals according to the wiring plan Tighten the terminals with a screwdriver 8 Check the hold of the wires in the terminals by lightly pulling on them 9 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 10 Screw the housing cover on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the EEx d version Housing overview Fig 10 Material versions single chamber housing Plastic not with EEx d Aluminium Stainless steel not with EEx d Filter element for pressure compensation not with EEx d ROMA 18 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA 5 Connecting to power supply Electronics and connec tion compartment Wiring plan e
6. fork allows use in all kinds of tanks and vessels Thanks to its simple and rugged measuring system VEGASWING 63 is virtually unaffected by the chemical and physical properties of the liquid It functions even under difficult conditions such as turbulence air bubbles foam generation buildup strong external vibration or changing products Fault monitoring The electronics module of VEGASWING 63 continuously monitors via frequency evaluation the following criteria e Strong corrosion or damage on the tuning fork e Loss of vibration e Line break to the piezo drive If a malfunction is detected or in case of power failure the electronics takes on a defined switching condition i e the contactless electronic Switch opens safe condition The tuning fork is piezoelectrically energised and vibrates at its mechanical resonance frequency of approx 1200 Hz The piezos are fixed mechanically and are hence not subject to temperature shock limitations The frequency changes when the tuning fork is covered by the medium This change is detected by the integrated electronics module and converted into a switching command VEGASWING 63 is a compact instrument i e it can be operated without external evaluation system The integrated electronics evaluates the level signal and outputs a switching signal With this Switching signal a connected device can be operated directly e g a warning system a PLC a pump etc The data for power supply a
7. has lateral markings notches that indicate the Switching point with vertical mounting The switching point refers to water with the basic setting of the sensitivity switch gt 0 7 g cm 0 025 Ibs in When mounting VEGASWING 63 make sure that this marking is at the height of the requested switching point Keep in mind that the switching point of the instrument is shifted if the medium has a density other than water water 1 g cm 0 036 Ibs in For products 0 7 g cm 0 025 Ibs in and 0 5 g cm 0 018 Ibs in the density switch must be set to gt 0 5 g cm Keep in mind that foams with a density gt 0 45 g cm 0 016 Ibs in are detected by the sensor This can cause faulty switchings particulary when used as dry run protection system 10 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 4 Mounting Fig 2 Vertical mounting Switching point approx 13 mm 0 51 in Switching point with lower density Switching point with higher density Switching point approx 27 mm 1 06 in GM o AM Fig 3 Horizontal mounting 1 Switching point VEGASWING 63 contactless electronic switch 11 4 Mounting Moisture Fig 4 Horizontal installation recommended installation position especially for adhesive products 1 Switching point 2 Marking with screwed version on t
8. in bar psig 2 Process temperature in C F 20 4 290 z1 14 5 0 C 32 F 50 C 58 F 50 C 122 F 100 C 212 F 150 C 302 F 200 C 392 F 250 C Z 482 F 32 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA 9 Supplement Fig 32 Process temperature Process pressure with switch position 0 5 g cm mode switch 1 Process pressure in bar psig 2 Process temperature in C F Viscosity dynamic Density Electromechanical data Cable entry plug dependent on the version Single chamber housing Screw terminals 0 1 10 000 mPa s requirement with density 1 0 7 2 5 g cm 0 025 0 09 Ibs in 0 5 2 5 g cm 0 018 0 09 Ibs in by switching over e 1xcable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 attached 1 x cable entry M20 x 1 5 or e 1xcable entry NPT 1 x blind stopper v NPT 1 x cable entry NPT or e 1x plug M12 x 1 1 x blind stopper M20 x 1 5 for wire cross section up to 1 5 mm AWG 16 Adjustment elements Mode switch A B Density changeover switch 05 07 Max detection or overflow overfill protection Min detection or dry run protection 0 5 2 5 g cm 0 018 0 9 oz in 0 7 2 5 g cm 0 025 0 9 oz in Voltage supply Operating voltage Domestic current re
9. switch Max detection or overflow overfill protection Min detection or dry run protection Reference conditions and actuating variables according to DIN EN 61298 1 Ambient temperature Relative humidity Air pressure Product temperature Product density Product viscosity Superimposed pressure Sensor installation Density selection switch 118 30 C 64 86 F 45 75 96 860 1060 mbar 86 106 kPa 12 5 15 4 psig 118 30 C 64 86 F 1 g cm 0 036 Ibs in water 1mPas 0 kPa vertically from top gt 0 7 g cm Measuring accuracy Deviation 1 mm 0 04 in VEGASWING 63 contactless electronic switch 29 9 Supplement VEGA Influence of the process temperature on the switching point EN 10 25 64 8 5e 6 15 64 4 5 32 0 C 50 C 100 C 150 C 200 C 250 C 32 F 122 F 212 F 302 F 392 F 482 F Fig 27 Influence of the process temperature on the switching point Shifting of the switching point in mm in Process temperature in C F Switching point at reference conditions notch Tuning fork A WDM Influence of the product density on the switching point qu 10 25764 fp 8 Sie 6 15 64 4 5 32 Fx 2 5 64 Kaar 0 2 5 e4 4
10. the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 VEGASWING 63 contactless electronic switch 9 4 Mounting Suitability for the pro cess conditions Switching point 4 Mounting 4 1 General instructions Make sure that all parts of the instrument exposed to the process in particular the sensor element process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data or on the type label In general VEGASWING 63 can be installed in any position The instrument simply has to be mounted in such a way that the tuning fork is at the height of the desired switching point The tuning fork
11. with PFA coating plastic PBT Polyester Aluminium die casting AISi10Mg powder coated basis Polyester 316L 316L NBR stainless steel housing investment casting silicone Aluminium plastic housing stainless steel housing electro polished PMMA Makrolon 316L 316L 316L glass 80 6000 mm 3 15 236 22 in 80 3000 mm 3 15 118 11 in 80 3000 mm 3 15 118 11 in approx 0 8 4 kg 0 18 8 82 Ibs approx 920 g m 9 9 oz ft approx 0 5 mm 0 02 in approx 0 5 mm 0 02 in Ra approx 3 um 1 18 in 28 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA 9 Supplement Hygienic version 3A Hygienic version 3A Process fittings Pipe thread cylindrical DIN 3852 A American pipe thread conical ASME B1 20 1 Flanges hygienic fittings Max torque process fitting Thread G A 34 NPT Thread G1 A 1 NPT Gas tight leadthrough optional Leakage rate Pressure resistance Output variable Output Modes adjustable A B Accuracy similar to DIN EN 60770 1 Ra 0 8 um 3 15 in Ra lt 0 3 um 1 18 in G A G1 A 34 NPT or 1 NPT DIN from DN 25 ANSI from 1 Bolting DN 40 PN 40 Tri Clamp 1 Tri Clamp 112 PN 10 conus DN 25 PN 40 Tuchenhagen Varivent DN 50 PN 10 75 Nm 55 Ibf ft 100 Nm 73 Ibf ft lt 109 mbar I s PN 64 Contactless electronic
12. C L1N DC 4 Fig 12 Wiring plan single chamber housing 20 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 6 Setup Function Configuration T 6 Set up 6 1 General The figures in brackets refer to the following illustrations With plastic housings the switching condition of the electronics can be checked when the housing cover is closed control lamp With the basic setting products with a density gt 0 7 g cm 0 025 Ibs in can be detected For products with lower density the switch must be set to gt 0 5 g cm 0 018 Ibs in On the electronics module you will find the following indicating and adjustment elements e Signal lamp 1 e DIL switch for mode adjustment A B 2 DIL switch for sensitivity adjustment 3 Note For test purposes immerse the tuning fork of VEGASWING 63 always in liquids Do not test the function of VEGASWING 63 with the hand This can damage the sensor 6 2 Adjustment elements Fig 13 Oscillator SWE60C Contactless electronic switch 1 Signal lamp LED 2 DIL switch for mode adjustment 3 DIL switch for sensitivity adjustment VEGASWING 63 contactless electronic switch 21 6 Setup VEGA Signal lamp 1 Mode adjustment 2 Sensitivity adjustment 3 Control lamp for indication of the switching status e Green Output closed e Red Output open e red flashi
13. Operating Instructions VEGASWING 63 contactless electronic switch BD Document ID 29228 d Vibration Contents 1 About this document do FUNGON ie a odeur d dub rr hte dns one 4 1 2 Target group 99 d dd dE dead rre OR ne 4 1 3 Symbolism use 4 2 For your safety 2 4 Authorised personnel 5 2 2 Appropriate use e 5 2 3 Warning about misuse 00 0 5 2 4 General safetyinstructions 5 2 5 Safety label ontheinstument 6 26 CE conformity 00 6 2 SIL conformity 00 6 2 8 Safety instructions for Exareas 6 2 9 Environmental instructions 6 3 Product description 3 4 Structure EE e menn 7 3 2 Principle of operation 0000 8 3 3 Operation 9 es xdg e RERO RUE RR 9 3 4 Storage and transport 9 4 Mounting 431 Generalinstructions 0 10 4 2 Mounting instructions 13 5 Connecting to power supply 5 1 Preparing the connection 17 5 2 Connection procedure 17 5 83 Wiring plan single chamber housing 18 6 Setup 6 1 General esee ette RR R TEE AS 21 6 2 Adjustment elements 21 6 3 Functional chat 22 7 Maintenance and fault rectification 7 1 Maintenance 24 7 2 Rectify faults 0000 0 24 7 3 Exchange of the electronics 25 7 4 Instrumentrepair llle 26 8 Dismo
14. anual Safety Manual Functional safety SIL according to IEC 61508 or IEC 61511 optional Supplementary instructions manual Plug connector for level sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates Constituent parts The VEGASWING 63 consists of the following components e Housing cover e Housing with electronics e Process fitting with tuning fork Fig 1 VEGASWING 63 with plastic housing 1 Housing cover 2 Housing with electronics S Process fitting Type label The type label contains the most important data for identification and use of the instrument Article number 6 Serial number VEGASWING 63 contactless electronic switch 7 3 Product description VEGA Application area Functional principle Voltage supply e Technical data Article numbers documentation SIL identification with SIL rating ex works With the serial number you can access the delivery data of the instrument via www vega com VEGA Tools and serial number search In addition to the type label outside you can also find the serial number on the inside of the instrument 3 2 Principle of operation VEGASWING 63 is a point level sensor with tuning fork for level detection It is designed for industrial use in all areas of process technology and can be used in liquids Typical applications are overfill and dry run protection The small tuning
15. cess conditions Measured variable Process pressure VEGASWING 63 of 316L Hastelloy C4 2 4610 Process temperature thread or flange tem perature with temperature adapter option VEGASWING 63 of 316L Hastelloy C4 VEGASWING 63 with ECTFE coating VEGASWING 63 with PFA coating 40 70 C 40 158 F 40 80 C 40 176 F Limit level of liquids 1 64 bar 100 6400 kPa 14 5 928 psig depending on the process fitting e g flange see following diagrams 50 150 C 58 302 F 50 250 C 58 482 F 50 150 C 58 302 F 50 150 C 58 302 F VEGASWING 63 contactless electronic switch 31 9 Supplement QA 70 C 158 F T 7 1 EPMO PC Me ee tote NN NN 104 F d i 1 oc Cp 32 F t 50 C 50 C 100 C 150 C 200 C 250 C 58 F 122 F G r 302 F 392 F 482 F 40 C i 40 F Fig 30 Ambient temperature Process temperature 1 Process temperature in C F 2 Ambient temperature in C F 3 Temperature range with temperature adapter D 4 64 928 40 580 20 290 1 14 5 50 C 0 C 50 C 100 C 150 C 200 C 250 C 58 F 32 F 122 F 212 F 302 F 392 F 482 F Fig 31 Process temperature Process pressure with switch position 0 7 g cm mode switch 1 Process pressure
16. de available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGASWING 63 is a sensor for level detection You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as
17. if the vibrating element is damage or extremely corroded Interference on the electronics module Exchanging the electro nics module instrument defective Exchange the instrument or send it in for repair Depending on the failure reason and measures taken the steps described in chapter Set up must be carried out again if necessary 7 3 Exchange of the electronics If the electronics module is defective it can be replaced by the user In Ex applications only one electronics module with respective Ex approval may be used You find all information to the electronics exchange in the operating instructions of the new electronics module In general all electronics modules of series SW60 can be inter changed If you want to use an electronics module with a different signal output you carry out the complete setup You find the necessary suitable operating instruction on our homepage VEGASWING 63 contactless electronic switch 25 7 Maintenance and fault rectification VEGA Note Keep in mind that enamelled instrument versions need special electronics modules These electronics modules are called SW60E or SW60E1 7 4 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our Internet homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and w
18. irective Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGASWING 63 contactless electronic switch 27 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting flange Process seal Tuning fork Extension tube 21 3 mm 0 839 in Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing precision cast ing Stainless steel housing electropolished Seal between housing and housing cover Light guide in housing cover plastic Ground terminal Temperature adapter optional Gas tight leadthrough optional Sensor length L 316L Hastelloy C22 2 4602 816L ECTFE coated 316L PFA coated Weight Instrument weight depending on proc ess fitting Tube extension Layer thickness ECTFE PFA Surface quality Standard 316L Hastelloy C22 2 4602 316L 316L with Hastelloy C22 plated 316L with ECTFE coated 316L with PFA coated Klingersil C 4400 316L Hastelloy C22 2 4602 316L Hastelloy C22 2 4602 316L with ECTFE coating 316L
19. ithout having to call back for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA worldwide 26 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present 8 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE d
20. l mounting in adhesive and viscous products the surfaces of the tuning fork should be vertical in order to reduce buildup on the tuning fork On the screwed version you will find a marking on the hexagon With this you can check the position of the tuning fork when screwing it in When the hexagon touches the seal the thread can still be turned by approx half a turn This is sufficient to reach the recommended installation position With flange versions the fork is directed to the flange holes When used in adhesive and viscous products the tuning fork should protrude into the vessel to avoid buildup For that reason sockets for flanges and mounting bosses should be avoided when mounting horizontally If VEGASWING 63 is mounted in the filling stream unwanted false measurement signals can be generated For this reason mount VEGASWING 63 at a position in the vessel where no disturbances e g from filling openings agitators etc can occur This applies particularly to instrument types with long extension tube 14 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA 4 Mounting Fig 8 Inflowing medium Flows To minimise flow resistance caused by the tuning fork VEGASWING 63 should be mounted in such a way that the surfaces of the blades are parallel to the product movement Agitators Due to agitators vibrations or similar the leve
21. l switch can be subjected to strong lateral forces For this reason do not use an overly long extension tube for VEGASWING 63 but check if you can mount a VEGASWING 61 level switch on the side of the vessel in horizontal position Extreme vibration caused by the process or the equipment e g agitators or turbulence in the vessel can cause the extension tube of VEGASWING 68 to vibrate in resonance This leads to increased stress on the upper weld joint Should a longer tube version be necessary you can provide a suitable support directly above the tuning fork to secure the extension tube WHG Make sure that the tube is not subject to bending stress due to E This measure applies mainly to applications in Ex areas category 1G or this measure VEGASWING 63 contactless electronic switch 15 4 Mounting Fig 9 Lateral straining of VEGASWING 63 16 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 5 Connecting to power supply Note safety instructions Take note of sa fety instructions for Ex applica tions Voltage supply Connection cable Connection cab le for Ex appli cations 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage In hazardous areas you should take note of the appropriate regulations confor
22. mity and type approval certificates of the sensors and power supply units Connect the operating voltage according to the following diagrams Oscillator SWE60C is designed in protection class 1 To maintain this protection class it is absolutely necessary that the ground conductor be connected to the internal ground terminal Take note of the general installation regulations As a rule connect VEGASWING 63 to vessel ground PA or in case of plastic vessels to the next ground potential On the side of the housing there is a ground terminal between the cable entries This connection serves to drain off electrostatic charges In Ex applications the installation regulations for hazardous areas must be given priority The data for power supply are specified in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland In hazardous areas only use approved cable connections for VEGASWING 63 Take note of the corresponding installation regulations for Ex applications 5 2 Connection procedure With Ex instruments
23. ng failure With the mode adjustment A B you can change the switching condition of the relay You can set the required mode according to the Function chart A max detection or overflow protection B min detection or dry run protection With this DIL switch 3 you can set the switching point to liquids having a density between 0 5 and 0 7 g cm 0 018 and 0 025 Ibs in With the basic setting liquids with a density of 0 7 g cm 0 025 Ibs in can be detected In liquids with lower density you must set the switch to gt 0 5 g cm 0 018 Ibs in The specifications for the position of the switching point relate to water density value 1 g cm 0 036 Ibs in In products with a different density the switching point will shift in the direction of the housing or tuning fork end depending on the density and type of installation Note Keep in mind that foams with a density 0 45 g cm 0 016 Ibs in are detected by the sensor This can cause faulty switchings particulary when used as dry run protection system 6 3 Functional chart The following chart provides an overview of the switching conditions depending on the adjusted mode and level Level Switching status Control lamp Mode A Overflow protection 1 2 4 1 N Switch closed petu 9 gom 1 2 Switch open Red Mode A Overflow protection Mode B Dry run protection 3 22 VEGASWING 63 contactless electronic switch
24. op with flange versions directed to the flange holes With flange versions the fork is directed as follows to the flange holes e qo olo Fig 5 Fork position with flange versions Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels 12 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 4 Mounting Transport Pressure Vacuum Handling Welded socket Fig 6 Measures against moisture penetration Caution Do not hold VEGASWING 63 on the tuning fork Particularly with flange or tube versions the tuning fork can be damaged just by the weight of the instrument Transport coated instruments very carefully and avoid touching the tuning fork Remove the packaging or the protective cover just before installation The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check if the seal material is resistant against the measured product and the process temperature The max pe
25. quirement Load current Min Max 20 253 V AC 50 60 Hz 20 253 V DC approximately 3 mA via load circuit 10 mA 400 mA with I 300 mA the ambient temperature can be max 60 C 140 F max 4 A up to 40 ms not WHG specified Electrical protective measures Protection rating Overvoltage category Protection class IP 66 IP 67 IH VEGASWING 63 contactless electronic switch 33 9 Supplement VEGA Approvals Depending on the version instruments with approvals can have different technical data For these instruments the corresponding approval documents have to be taken into account These are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals 34 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA 9 Supplement 9 2 Dimensions VEGASWING 63 housing m 59mm 69 mm e Sch 2 21 64 lo 80 mm 2 23 32 77 mm 116 mm 4 9 16 77 mm 8 5 52 8 1 32 9 84 mm 3 5 46 3 Veo SSC MEL 7 mm i rmm s E m gt E Z 3 Po Hz 2 jc H B E T 2 E E E o N E ii moais KI M20x1 5 M20x1 5 Ye NPT NPT TENET Fig 33 Housing versions Plastic housing Stainless s
26. re specified in chapter Technical data VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature 3 3 Operation The switching condition of VEGASWING 63 with plastic housing can be checked when the housing is closed signal lamp With the basic setting products with a density gt 0 7 g cm 0 025 Ibs in can be detected The instrument can be adapted if products with lower density are to be measured On the electronics module you will find the following indicating and adjustment elements e Signal lamp for indication of the switching condition green red DIL switch for sensitivity adjustment e Mode adjustment for selection of the switching condition A B 3 4 Storage and transport Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard In addition the sensor can be provided with a protective cover of ABS For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to
27. rmissible pressure is specified in chapter Technical data or on the type label of the sensor The vibrating level switch is a measuring instrument and must be treated accordingly Bending the vibrating element will destroy the instrument Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Use the hexagon above the thread for screwing in 4 2 Mounting instructions VEGASWING 63 has a defined thread starting point This means that every VEGASWING 63 is in the same fork position after being screwed in Remove therefore the supplied seal from the thread of VEGASWING 63 This seal is not required when using a welded socket with O ring in front VEGASWING 63 contactless electronic switch 13 4 Mounting VEGA Adhesive products Inflowing medium Keep in mind that this welded socket is not suitable for coated instrument versions Screw VEGASWING 63 completely into the welded socket The later position can be determined already before welding Mark the appropriate position of the welded socket Before welding unscrew VEGASWING 63 and remove the rubber ring from the welded socket The welded socket has a marking notch Weld the socket with the notch facing upward or in case of pipelines DN 32 up to DN 50 aligned with the direction of flow Fig 7 Marking on the welded socket 1 Marking In case of horizonta
28. teel housing electropolished Stainless steel housing precision casting Aluminium housing LM VEGASWING 63 contactless electronic switch 35 9 Supplement VEGASWING 63 032 G3 4A 3 4 NPT O41 G1A 1 NPT G3 4A 3 4 NPT G1A 1 NPT E CD Fig 34 VEGASWING 63 E OD bk L M Thread Tri Clamp Cone DN 25 Bolting DN 40 Flange Gas tight leadthrough Temperature adapter Sensor length see chapter Technical data 36 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA 9 Supplement VEGASWING 63 options Fig 35 Options 1 Gas tight leadthrough 2 Temperature adapter VEGASWING 63 contactless electronic switch 37 9 Supplement VEGA 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http w
29. unting 81 Dismountingsteps 27 8 2 DispoSal i i ciii rrr een 27 9 Supplement 9 1 Technical data 28 2 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 VEGA Contents 92 Dimensions 35 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description pue Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGASWING 63 we offer accessories and replacement parts The corresponding doc umentations are 30173 Electronics module VEGASWING series 60 34296 Protective cover 29750 Lock fitting for VEGASWING 63 unpressurized 29751 Lock fitting for VEGASWING 63 16 bar 29752 Lock fitting for VEGASWING 63 64 bar Pe VEGASWING 63 contactless electronic switch 3 1 About this document 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be ma
30. use Removal VEGASWING 63 sig Operating voltage too nals covered when the low vibrating element is not submerged overfill pro tection VEGASWING 63 sig nals uncovered when the vibrating element is submerged dry run pro tection Check operating voltage Press the mode switch If the instrument then changes the mode the vibrating element may be covered with buildup or mechanically damaged Should the switching function in the correct mode still be faulty re turn the instrument for repair Electronics defective 24 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 7 Maintenance and fault rectification Reaction after fault rec tification Error Cause Removal Unfavourable installa tion location Mount the instrument at Press the mode switch If the instrument then does not change the mode the electronics module is defective Exchange the electronics module a location in the vessel where no dead zones or air bubbles can form Buildup on the vibrating element Check the vibrating ele ment and the sensor if there is buildup and re move it Wrong mode selected Set the correct mode on the mode switch over flow protection dry run protection Wiring should be carried out according to the quie Scent current principle Signal lamp flashes red Error on the vibrating element Check
31. well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regulations VEGASWING 63 contactless electronic switch 5 2 For your safety VEGA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity
32. ww vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com Jinnnn npoaykunn dupMei BETA 3aujaujarorcsi no BceMy mupy npaBaMM H MHTENNEKTYANbHYIO COOCTBEHHOCTb NanbHe luyto wHcpopMauyro cMorpure Ha Care http www vega com VEGAR JIA f te ER SB KRR 3t 515 BBS MW lt http www vega com gt 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 38 VEGASWING 63 contactless electronic switch S0800 L NJ 8ZZ6Z 29228 EN 100805 9 Supplement VEGASWING 63 contactless electronic switch 39 VEGA Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail infogde vega com www vega com 0 CE E All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2010 Subject to change without prior notice 29228 EN 100805
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