3 OPERATING INSTRUCTIONS English VECTOR 1800 & VECTOR
Contents
1. 15 8 6 1 Start Stop system Road 15 8 6 2 Start Stop system Standby operation 16 8 7 Continuous run 16 MEI solo PTI 17 17 8 10 To display unit 17 8 11 change a function 19 8 12 Operation with auxiliary control panel option for V1800 Mt only 21 8 12 1 Change the setpoint 21 8 12 2 To set pre set 21 8 12 3 To remove pre set setpoint 22 8 12 4 To lock and unlock the control panel 22 9 Proplems 22259459 2239 soot Pairs de 23 Ole TRUSGs IDESUOIL cee diene oe vous doe FEN RES RE 23 9 2 Fault alarm display and safety features 23 9 2 1 Alarm and default messages 23 9 2 2 TOVIOW an alarm 2222223 29r laser REA Rasa 24 10 Maintenance 6 jon ERES thee tend RR E ERE 27 10 1 Oil change intervals 27 10 2 Maintenance schedule 27 10 3 Services description2. 28 10 4 Recommended oil llle 29 11 A T P Europe Regulation extract 30 12 ASSISTANCE 5 i208 6608064006050565 0605054000054 658 RETE 31 62 60558 03 2 IDENTIFICATION Keep the fold out sheet while reading the instructions 2 1 Nameplate Each unit is identified by a nameplate attached to the frame of the unit The nameplate identifies the complete model number of the unit the serial number and some other information If a problem occurs please refer to the information on this plate and make a note of the model and serial number before calling for assistance This information will be needed when you contact a technician so that he may properly assist you The complete nameplate is fixed on the frame 1a and the Serial Number is fixed on the control box 1b easily readable 2 2 Noise level sticker fixed if available This sticker indicates the noise level in Lwa sound power level 3 WARNINGS AND PRECAUTIONS This manual contains safety and service instructions to follow in order to prevent any accident Some of following stickers have been placed on the product for your SAFETY BEFORE USING THIS REFRIGERANT UNIT read carefully all safety information explained in this manual and indicated on the product Be sure that everybody who will use this refrigeration unit has been trained to use it in a safe way DURING THE USE OR MAINTENANCE OF THIS REFRIGERATION
3. a true set it and forget it design Compartments ON OFF switch 8 Alarm key for Vector 1800 only Mode lights Display 9 Start stop continuous key 10 Select key 11 Run Stop switch Up and down arrow keys 12 Standby Engine switch Equal key 13 Language switch Message center Manual defrost key 62 60558 03 e 11 6 2 Optional control panel Keep the fold out sheet while reading the instructions User friendly indicator and operator control panels clearly show individual compartment temperatures with easy to read displays These compact panels can be mounted to suit the individual operator s preferences Example on the front bulkhead in the cab or inthe refrigerated compartment including mounting in the truck wall itself 14 Compartment on OFF key 19 Up and down arrow keys 15 Control panel power on 20 Heating operating mode light of a 16 Unit ON OFF key eompanmenm 17 Manual defrost key mode light of a 18 Control panel locking 22 Temperature indicated in or F From this optional control panel you can switch on the unit check compartment 1 2 or 3 temperatures change setpoints energize a manual defrost 7 PRETRIP INSPECTION The pre trip inspection should be performed before picking up any load This inspection is essential to anticipate and help minimize the possibility of on the road problems These checks take only a few minutes 1 Pl
4. 40 F default in 0 5 C increments PERISH MAX OFF TIME OFF 10 mins to 255mins FROZEN MAX OFF TIME in 1 minute increments FROZEN SHUTDOWN OFFSET 0 C 32 F to 2 C 38 5 F TEMP CONTROL RETURN AIR SUPPLY AIR DISPLAY IN ENGLISH UNITS METRIC UNITS PERISH MIN OFF TIME FROZEN MIN OFF TIME PERISH OVERRIDE TEMP FROZEN OVERRIDE TEMP 62 60558 03 FUNCTIONAL PARAMETER SELECTIONS SET PM HOURMETERS ENGINE SWITCH ON ON OFF RESUME RESET PM 1 thru PM 55 STANDBY SWITCH ON ON OFF RESUME RESET PM 1 thru PM 55 OUT OF RANGE ALARM OFF 2 C 4 F 3 C 5 5 F 4 C 7 F C2 OUT OF RANGE ALARM OFF 2 C 4 F 3 C 5 5 F 4 C 7 F C3 OUT OF RANGE ALARM OFF 2 C 4 3 5 5 F 4 C 7 F SLEEP MODE NO YES OVERRIDE DOOR SHUTDOWN NO YES OVERRIDE REMS1 SHUTDOWN NO YES OVERRIDE REMS2 SHUTDOWN SILENT MODE NO YES ECO MODE YES or ECO MODE NO NO YES NO POWER SWITCH TO DIESEL NO YES Selections in BOLD are the factory settings This Functional Parameter may not appear inthe listfor your unit depending on how the microprocessor has been configured 20 62 60558 03 8 12 X Operation with auxiliary control panel option for Vector 1800 Mt only 1 Start the unit as mentioned before 2 Press the SYSTEM ON OFF key Power light will go ON 3 Press the ON OFF key to energize selected compartment 4 DISPLAY
5. 9 2 2 To view an alarm 1 Press the ALARM LIST key 8 If there are no active alarms in the alarm list the display will say NO ACTIVE ALARMS for 5 seconds 2 f there are active alarms in the alarm list the display will be A and the alarm message for the latest active alarm in the list for 5 seconds 3 Press the UP ARROW or DOWN ARROW key 4 4 When you reach the end of the alarm list LIST END TO CLEAR ALARMS is displayed 5 If the alarm list is full the A and the alarm message for the latest alarm is displayed for 5 seconds and then LIST END TO CLEAR ALARMS is displayed for 5 seconds 6 To deactivate the active alarm list press the key 5 while LIST END TO CLEAR ALARMS is being displayed TIP TO DEACTIVATE ACTIVE ALARMS TURN THE CONTROLLER OFF AND THEN BACK ON USING THE RUN STOP SWITCH If there is a safety shutdown UNIT SHUTDOWN SEE ALARM LIST will be shown Pressing the ALARM LIST key 8 will bring any Active Alarms into the Message Center The following are the Shutdown Alarms that may appear Unitstatus Alarm only X or y It depends on the configuration X Shutdown Driver alarms Status Driver alarms Status 1 LOW FUEL LEVEL WARNING option 3 LOW COOLANT LEVEL option 2 LOW ENGINE OIL LEVEL option 4 LOW REFRIGERANT LEVEL option Shutdown alarms Status Shutdown alarms Status 11 LOW ENGINE OIL PRESSURE 18 LOW REFRIGERANT PRESSURE 12 HIGH COOLANT TEM
6. UNIT the notes on safety are to be considered Personal Protective Equipment Always use adequate Personal Protective Equipment before doind anything on this refrigerant unit as explained in this manual Working at height Take all necessary safety precautions when accessing this refrigeration unit use safe ladders working platforms with appropriate guards Automatic start This refrigeration unit is equipped with Auto Start Stop a valuable fuel saving feature When this refrigeration unit is set for Auto start Stop operation it may start at any time and without warning Before servicing refrigeration unit make sure the main power switch is on the OFF position Ensure the unit will not restart Lock out Tag out can be performed by disconnecting and enclosing The negative battery cable in diesel mode The electrical plug in electrical mode 62 60558 03 NS 5 Belts and fans o 6 2 ENTE This refrigeration unit is equipped with Auto start stop it may start at any time and without warning When the unit is running beware of belts and fans that are moving Before servicing refrigeration unit make sure the main power switch is on the OFF position Ensure the unit will not restart Lock out Tag out can be performed as described above When there is protective structure fan grid or guard for example make sure they are in place Never removed them when the refrigeration
7. compartment switches on the unit to RUN Press Carrier logo and the lock light will be displayed Press host compartment up arrow for 10 seconds P1 will be displayed in all compartments Set temperature to lowest possible and OFF will be displayed wo N Press the UP ARROW key remote compartments will display the presets take the temperature to the lowest possible and OFF will be displayed 6 Press the Carrier logo for 10 seconds and the new information will be stored in memory 8 12 4 To lock and unlock the control panel Press the CARRIER logo 10 seconds to lock the control panel 2 then starts to flash in the new logic 3 Press again the CARRIER logo 10 seconds to unlock 4 The indicator goes off NOTE It is not necessary for the compartment to be running in order to modify or see the setpoint value and the temperature of the compartment The unit can be shut down both with the control panel and the general switch 22 62 60558 03 9 PROBLEMS Everything possible has been done to ensure that your unit is the most reliable trouble free equipment available on the market today If however you run into problems the following section may be of assistance If you do not find the trouble that you have experienced listed below please call your Carrier Transicold dealer for assistance 9 1 Fuses location Refer to the electrical schematic provided with the unit 9 2 Fault alarm displa
8. have a medical examination as well Burning with hot and cold When this refrigeration unit is running or even after different components can be very cold or hot exhaust pipe tubes coils receiver accumulator or engine for example Beware when operating closed from cold or hot components Always use adequate safety gloves when doing any maintenance on this refrigeration unit Cuttings Beware when handling or operating closed from parts that could be sharp coils evaporators clamps for example Always use adequate safety gloves when doing any maintenance on this refrigeration unit Battery This refrigeration unit may be equipped with a lead acid type battery When charging the battery normally vents small amounts of flammable and explosive hydrogen gas Projections of acids on the skin or eyes can cause severe burns Keep any flame any lighted object or any source of sparks away from the battery elements Always use Personal Protective Equipment when handling and charging battery safety clothes safety gloves and safety glasses Cooling oil avoid prolonged or repeated contact with the skin wash carefully after handling Low pollution engine The TRI VORTEX type indirect injection system minimizes exhaust fume pollution NEVER START THE ENGINE IN A CLOSED ROOM EXHAUST GAS IS POISONOUS colorless and odorless and created by the incomplete combustion of hydrocarbons Ex
9. the unit fails to start shuts down on a safety or fails to run for the minimum run time three consecutive times the Auto Start Failure is activated The microprocessor controller monitors box temperatures battery voltage and engine coolant temperature Once setpoints are reached the controller will shut off the diesel engine to conserve fuel The controller will not shut off the engine if the battery voltage is not sufficient to restart it The controller will restart the engine if the box temperature is more than 6 C 11 F programmable over setpoint the battery voltage drops below 12 2 VDC or if the engine coolant temperature drops below 0 C 8 6 2 Start Stop system Standby operation e Start Stop The unit will start for a minimum of 5 minutes The unit will stop for a minimum of 5 minutes e Continuous Run Only for setpoint above 12 C 2 gt 12 8 7 Continuous run operation 1 Press the START STOP CONTINUOUS key 9 until the CONTINUOUS RUN Light 2 on the controller illuminates 2 Verify that CONTINUOUS RUN MODE SELECTED is displayed on the message center and that the CONTINUOUS RUN Light is illuminated The unit is now in Continuous Run operation Remarks In the continuous run mode the diesel engine will not shut down except for safeties or if the engine stalls Continuous Run operation is normally used for perishable loads If pressing the START STOP CONTINUOUS key s
10. 40 F Run the unit to lower temperature below 4 5 C 40 F and then restart defrost All defrost modes with heater bars terminate when the evaporator temperature is higher than 12 5 C 55 F Natural defrost mode terminates when Return Air Temperature is equal to Supply Air Temperature For VECTOR 1800 the defrost mode terminates when the evaporator temperature of EACH COMPART MENT is higher than 12 5 C 55 F Should the defrost cycle not complete within 45 minutes the defrost cycle is terminated A54 DEFROST NOT COMPLETE will be in the Message Center After the 45 minute termination the controller will wait 1 5 hours before attempting another defrost cycle Pres sing the manual defrost key will override this mode and start a new 45 minute defrost cycle Overriding this 1 5 hour waiting period will generate an alarm If a shutdown alarm occurs defrost will be terminated 14 Ne 62 60558 03 8 5 change setpoint temperature 1 Wait the display of the compartment for which you want to modify the setpoint for VECTOR 1800 2 With the setpoint displayed press the UP ARROW or DOWN ARROW key 4 to change setpoint to the desired value The display will flash to indicate that the setpoint reading being displayed is a non entered value The message center will show 1 TO SCROLL THEN TO SAVE The setpoint display will flash for 5 seconds of until the ENTER key is pressed 3 Press th
11. AULT KMX 2 PLUS 15W 30 FIAT URANIA TURBO 15W 40 KMX 2 PLUS 15W 40 FINA KAPPA LDO 15W 40 5 EUROPE KAPPA TD PLUS 15W 40 URSA SUPER TD 15W 40 KAPPA EXTRA 15W 40 RUBIA TIR 15 40 DETERGENTE 4DM 15W 40 MYRINA TX 15W 40 STRADEX 900 ECO 15W 40 MYRINA T 15W 30 SYNTHIDEX ECO 15W 40 SUPER ROC 3D 15W 40 IGOL RALLYE TURBO 4E 15W 40 TURBO DX 15W 40 RALLYE TURBO 4E LD 15W 40 SM 4D 15W 40 IMPERATOR RAFF SUPER HPDO 15W 40 62 60558 03 29 11 A T P EJROPE REGULATION EXTRACT Date March 1974 Approval of vehicles intended for the carriage of perishable goods Before putting a refrigerated vehicle into service it is necessary to have it approved by the Regional Health Department CHARACTERISTICS OF VEHICLES USED FOR CARRYING PERISHABLE GOODS REFRIGERATION UNIT The refrigeration unit is an insulated unit with a cooling system which makes it possible with a mean outside temperature of 30 C to lower the temperature inside the empty body and to maintain this low temperature in the following way CLASS A Refrigeration unit furnished with a cooling system whereby a temperature between 12 C and 0 C inclusive can be chosen CLASS B Refrigeration unit furnished with a cooling system whereby a temperature between 12 C and 10 C inclusive can be chosen CLASS C Refrigeration unit furnished with a cooling system whereby a temperature between 112 C and 20 C inclusive can be chosen The cooling capacity of a
12. NPOSGHSESOR vewesensonz 62 60558 03 SEN 25 91 CHECK HEATER CONTACTOR 1 NEM Lv ELM NN _ Sc Sensor alarms Status Sensor alarms Status 7 131 CHECK EVAP TEMP SENSOR Pretrip alarms Status Pretrip alarms Status 141 PRETRIP STOPPED BY USER VA 167 C3 CHECK HEATER 2 CIRCUIT VA 143 CHECK CLUTCH CIRCUIT 168 C2 CHECK LSV VALVE 190 CHECK CONDENSER FAN MOTOR 198 LOW DISCHARGE PRESSURE 207 CHK COMP CONTACT CIRCUIT v 7 v pmecmewwesrcmromr Em oweckuzowmoms 191 CHECK UL2 more SISIS SISIS 26 62 60558 03 Pretrip alarms Status Pretrip alarms Status 202 HIGH SIDE LEAK 211 C2 CHECK DEFROST SENSOR 203 DISCHARGE CHECK VALVE 212 C3 CHECK DEFROST SENSOR Maintenance alarms Status Maintenance alarms Status 223 ENGINE MAINTENANCE DUE 227 SERVICE SOON PM 2 DUE 225 GENERAL MAINTENANCE DUE 226 SERVICE SOON PM 1 DUE 229 SERVICE SOON PM 4 DUE 230 SERVICE SOON PM 5 DUE Microprocessor alarms Status Microprocessor alarms Status 243 SUCT EVAP CALIBRATE ERROR 10 MAINTENANCE A comprehensive maintenance program will help to insure that the unit continues to operate reliably Such a maintenance program will also help to control operating costs increase the unit s working life and improve performance NOTE main
13. OPERATING INSTRUCTIONS English VECTOR 1800 amp VECTOR 1800 1 INTRODUCTION This guide has been prepared for the operator of Carrier Transicold refrigeration units It contains basic instructions for the daily operation of the refrigeration unit as well as safety information troubleshooting tips and other information that will help you to deliver the load in the best possible condition Please take the time to read the information contained in this booklet and refer to it whenever you have a question about the operation of your Carrier Transicold unit This manual refers to the standard model Some options may not appear in it and in such cases you are requested to consult our Technical Services Your refrigeration unit has been engineered to provide long trouble free performance when it is properly operated and maintained The checks outlined in this guide will help to minimize on the road problems In addition a comprehensive maintenance program will help to insure that the unit continues to operate reliably Such a maintenance program will also help to control operating costs increase the unit s working life and improve performance When having your unit serviced be sure to specify genuine Carrier Transicold replacement parts for the highest quality and best reliability At Carrier Transicold we are continually working to improve the products that we build for our customers As a result specifications may change without no
14. PERATURE 19 LOW FUEL SHUTDOWN 13 HIGH DISCHARGE PRESSURE 22 LOW SUCTION SUPERHEAT 14 ELECTRIC CIRCUIT 23 A C CURRENT OVER LIMIT 15 BATTERY VOLTAGE TOO HIGH 27 HIGH SUCTION PRESSURE 16 BATTERY VOLTAGE TOO LOW 28 CHECK REFRIGERATION SYSTEM 17 HIGH COMP DISCHARGE TEMP EE Start up engine alarms Status Start up engine alarms Status 30 FAILED TO RUN MINIMUM TIME 37 CHECK LOW SPEED RPM 31 FAILED TO START AUTO MODE 38 CHECK HIGH SPEED RPM 32 FAILED TO START MANUAL 39 CHECK ENGINE RPM 34 ENGINE FAILED TO STOP 40 CHECK GLOW PLUGS 24 62 60558 03 Start up engine alarms Status Start up engine alarms Status 35 CHECK STARTER CIRCUIT X or y 41 ENGINE STALLED X Warning status alarms Status Warning status alarms Status ZZ 7 7 57 REMOTE SWITCH 1 Vector 1800 X or y Electrical alarms Status Electrical alarms uStatus prenons EROPONER OREERPONERCORO x E OREOKGENERATORCONTRCTOR _ pecmoeemwoowowmemes 77 EVAP MOTOR OVERHEATED 98 CHECK HIGH TEMP THERMOSTAT X both electric heaters 7 104 2 HEATER CONTACTOR 2 V1800 Mt 84 CHECK REMOTE ALARM LIGHT _ Sensor alarms Status Sensor alarms Status 122 CHECK RETURN AIR SENSOR 122 CHECK RETURN AIR SENSOR Deeowoemosrremn v pweewekmworTewsewon _ EGREEKCO
15. ace the unit s main power switch to the Stop position 2 Fuel Drain any water and impurities from the sump of the refrigeration unit fuel tank by opening the drain cock located on the bottom of the tank Close the valve when only pure fuel emerges Check the fuel level in the tank ensuring that the fuel supply is adequate for unit operation Refuel if necessary 3 Battery On units equipped with serviceable batteries the level of the electrolyte in each of the cells should be checked If the level is low distilled water should be added to the correct level Most units howe ver are equipped with low or maintenance free batteries these should be inspected to ensure that the connections are clean and tight and the battery hold down should be checked for tightness 4 Coolant level Visually inspect the coolant level in the coolant bottle located on the upper left hand side of the unit 5 Engine Oil The engine oil should be checked last since oil has to drain out of the block and into the oil pan to obtain a correct reading Remove the dip stick wipe it clean and re insert it fully into the engine block Once again remove the dip stick and observe the oil level it should be somewhere between the full and add marks If it is below the add mark add oil until the level is correct 6 Over all Unit inspection Visually inspect the entire unit for leaks loose bolts frayed loose or broken wires etc The radiator and condenser
16. asy review of the data from the last trip Trip start tells the recorder that the present date and time is beginning of a new trip 8 10 display unit data 1 Press the SELECT key 10 until PRESS t TO VIEW DATA is displayed 2 Press the key 5 3 Press the UP ARROW or DOWN ARROW key 4 to display the next or previous unit data value UNIT DATA Message Value 1 99999 HRS 0 HR t0 99999 HRS 0 HR t0 99999 HRS 0 HR t0 99999 HRS ENGINE PROTECT HOURS 62 60558 03 17 UNIT DATA Message Value PUNT MODELER UNTSERALK DISPLAYSOFTWAREREV RK SOFTWARE REVISION OOK 0 to 100 or closing RAT SAT CCT F 18 62 60558 03 UNIT DATA Message Value SUCTION PRESSURE 1 B to 6 88 Bars or 14 7 psi to 100 psi These may or may not be displayed depending on the Functional Change Parameters settings 8 11 To change a function 1 Press the SELECT key 10 until PRESS 1 TO VIEW SETTINGS appears in the Message Center 2 Press the UP ARROW key 4 to scroll through the Function List beginning at the top Press the DOWN ARROW key 4 to scroll through the Function List beginning at the bottom f TO SCROLL THEN TO SELECT will appear in the Message Center 4 To read through the Function List continue to press either the UP or DOWN ARROW key 4 The Functional Parameters will appear in the Message Center in t
17. coils of the unit should be free of dirt bugs cardboard or any other debris that may obstruct airflow across the coils The evaporator located inside the body should be free of debris also especially stretch wrap which is often used during transport to prevent cargo from shifting 7 Truck body The body should be inspected prior to loading Check the door and vent seals for damage and wear Inspect the entire interior and exterior of the body to detect any damage including the inner and outer skins of the body Damage to the insulation may compromise the unit s ability to maintain the product temperature by increasing the amount of heat gain in the box 8 Pretrip Initiate a pretrip by pressing the PRETRIP Key 62 60558 03 8 OPERATION Keep the fold out sheet while reading the instructions VECTOR 1800 The box temperature is displayed in C VECTOR 1800 Mt The box temperature displayed is C1 comp 1 C2 comp 2 or C3 comp 3 10 seconds alternative WARNING VECTOR 1800 MT IF NO COMPARTMENT IS SELECTED THE UNIT WILL NOT START To power up the unit place the ENGINE STANDBY switch 12 to ENGINE Place the desired compartment switch 1 to ON for VECTOR 1800 Mt Place the RUN STOP switch 11 on the microprocessor controller to RUN Toggle the LANGUAGE switch 13 as soon as you select 1 of the 9 available languages English French Spanish German Danish Dutch Italian Russian and P
18. der high pressure and very hot Coolant is very slippery It can be harmful in case of ingestion Never remove the cap from a hot radiator when this refrigeration unit is running or immediately after If the cap must be removed wait at least 10 minutes and then do so very slowly in order to release the pressure without spray In case of leakage immediatly clean the floor to prevent slipping Avoid contact with the skin and eyes Always use Personal Protective Equipment when handling engine coolant safety clothes safety gloves and safety glasses 62 60558 03 62 60558 03 Refrigerant The refrigerant contained in this refrigeration unit can cause frosbite severe burns or blindness in case of projection and direct contact with the skin or eyes In contact with flame or heat refrigerant generate toxic gas Refrigerant handling must be done by qualified people Keep any flame any lighted object or any source of sparks away from the refrigerant unit Always use Personal Protective Equipment when handling refrigerant safety clothes safety gloves and safety glasses First aid in case of frost bite Cover up the frost bitten part Quickly warm up the frost bitten part by dipping it into lukewarm water not hot If you don t have water wrap the injured part in a clean cloth If refrigerant fluid has been splashed into your eyes rinse them immediately with clean water As a precaution you are recommended to
19. e ENTER key 5 to save the new setpoint 4 Verify that the message SETPOINT CHANGED is displayed on the message center for 5 seconds Remarks Setpoints of 30 C to 32 C 22 F to 89 F may be entered via the keypad The controller always retains the last entered setpoint in memory You can not change setpoint when unit is in Pretrip or when viewing Alarm List Data List or Functional Parameters Depressing the key ENTER will cause the new displayed setpoint value to become active If the display is flashing and the new value is not entered after 5 seconds or no keyboard activity the display will flash for 10 seconds with SETPOINT NOT CHANGED displayed and then revert back to the last setpoint All other keys are active at this time and may be pushed while the display is flashing TIP YOU MAY PRESS AND HOLD THE UP ARROW OR DOWN ARROW KEY TO CHANGE THE SET POINT THE LONGER THE KEY IS HELD THE FASTER THE SETTING WILL CHANGE 8 6 Start Stop operation 1 Press the START STOP CONTINUOUS key 9 until the START STOP Light 2 on the controller illuminates 2 Verify that START STOP MODE SELECTED is displayed on the message center for 5 seconds and that the START STOP Light is illuminated The unit is now in Start Stop operation 8 6 1 Start Stop system Road operation The system works as follows e Engine preheat and start up is automatic e When the temperature s selected with the ther
20. e this will cut off the airflow Product stacking is another important factor in protecting the product Products that generate heat fruits and vegetables for example should be stacked so the air can flow through the product to remove the heat this is called air stacking the product Products that do not create heat meats and frozen products should be stacked tightly in the center of the box All products should be kept away from the sidewalls of the body allo wing air to flow between the body and the load this prevents heat filtering through the walls from affecting the product It is important to check the temperature of the product being loaded to ensure that it is at the correct temperature for transport The refrigeration unit is designed to maintain the temperature of the product at the temperature at which it was loaded it was not designed to cool a warm product SOME ADVICE Before loading e Pre cool the inside of the insulated body by lowering the temperature for about 15 minutes e Evacuate the humidity existing inside the box by carrying out a manual defrost This can only take place when enabled by the defrost thermostat box temperature lower than 3 C during pulldown and 8 C during heating e Evaporator fans are protected by safety grills In the event of heavy duty use ofthe unit ice can accumulate on the grills It is therefore recommended to clean them regularly by means of a small brush The operation MUST be done wh
21. eems to have no affect this key may be locked out Start Stop and Continuous operation may be tied to the setpoint ranges for frozen and perishable loads 16 62 60558 03 8 8 1 Press the SELECT key 10 until PRESS TO START is displayed 2 Press the key 5 to start PRETHIP 3 Verify that the display shows TEST Remarks The PRETRIP mode is for checking unit operation and evaluating operation of all modes and indicating a failure when detected The message center displays the current test and the complete of the test When the Pretrip tests are complete the message center will display PRETRIP PASS or PRETRIP FAIL IN TEST test number gt If PRETRIP FAIL IN TEST test number is displayed the ALARM light will flash Press the ALARM LIST key to review the alarms set by the Pretrip tests Once pretrip is started the control panel keys are disabled until the pretrip ends 8 9 Trip start 1 To mark the start of a trip in the data recorder press the SELECT key 10 until PRESS TO MARK TRIP START is lit 2 Press the key 5 If trip start is acknowledged by the data recorder TRIP START ENTERED will be displayed for 5 seconds and then the display will revert back to the normal display Otherwise CANNOT ENTER TRIP START will flash and then the display will revert back to the normal display Remarks Trip start marks a time stamp in memory to allow e
22. en the unit has been SHUT DOWN When loading e To be carried out with the unit stopped e t is recommended to open doors as little as possible to avoid the intake of hot air and humidity e Select the temperature by means of the thermostat according to the transported goods e Check the internal temperature of the goods being loaded using a probe thermometer 62 60558 03 9 e Take care not to obstruct the air intakes on the evaporator section and the ventilation ducts Load spacers e Leave afree space of about 6to 8 cm between load and frontwall 20 cm between the top of the load and the roof between the floor and the load gratings pallets Load on pallets e Do not forget to close the doors e Before closing the doors check your load once more and see that nobody is shut inside the box OPTIONS FOR INSULATED BODIES e Mobile partition The mobile partition must be placed at a minimum distance from the evaporator of 1700 mm e Ducting of evaporator air outlet Ventilation ducts must never be covered NOTE For stationnary utilization we recommend to place the body in the shade IMPORTANT Never leave your unit more than a month without running 10 SEN 62 60558 03 5 RECOMMENDED TRANSPORT TEMPERATURES Below are some general recommendations on product transport temperatures and operating modes for the unit These are included for reference only and should not be considered p
23. haust gas is poisonous breathing it in induces drowsiness and may lead to loss of consciousness The following symptoms indicate exhaust gas has been inhaled Blackout intense headache sudden weakness and sleepiness vomiting muscular contractions beating temples If you feel one of the above mentioned symptoms go out and breathe fresh air If you notice a noise or modification of the exhaust system immediately stop the engine and call your service centre for checking and repair Environment Think about protection of environment during all the life of this refrigeration unit To prevent environmental damages NEVER release refrigerant in the atmosphere NEVER throw coolant oil battery and chemicals in the nature It must be recuperate and recycle according to current regulations When disposing this refrigerant unit do it in an environmentally sound way and in accordance with current regulations CAUTION Under no circumstances should anyone attempt to repair the Logic or Display Boards Should a problem develop with these component contact your nearest Carrier Transicold dealer for replacement Under no circumstances should a technician electrically probe the processor at any point other than the connector terminals where the harness attaches Microprocessor components operate at different voltage levels and at extremely low current levels Improper use of voltmeters jumper wires continuity testers etc could permanent
24. he order as shown below The list is circular meaning that once the end is reached it is repeated from the beginning If no key presses are made for 10 seconds the Message Center will return to the default message 5 To change one of the Functions bring the Function you wish to change into the Message Center and press ENTER key 5 TO SCROLL THEN TO SAVE will show in the Message Center Pressing either UP or DOWN ARROW key 4 will begin to change the Function setting The Message Center will flash indicating that a change has been made that has not been entered into memory 6 Continue pressing UP or DOWN ARROW key 4 until the desired value is showing then press the ENTER key 5 The Message Center will stop flashing The new value is now in memory If the key is not pressed within 10 seconds the Message Center will change to FUNCTION NOT CHANGED This will appear for 5 seconds then return to the last Functional Parameter shown If no further keys are pressed the default display will return in another 10 seconds FUNCTIONAL PARAMETER SELECTIONS DEFROST TIMER SET FOR 1 5 hrs 3 hrs 6 hrs 12 hrs SET S S PARAMETERS These may be displayed individually 8 parameters as PERISH and FROZEN or combined 4 parameters with no designation PERISH MIN RUN TIME 4 mins to 60 mins in 1 minute increments 10 mins to 90mins 20 minsdefault in 1 minute increments 2 C 38 5 F to 10 C 50 F 4 C
25. heck battery charger charge Check regulation operation cool nul heat Check manual automatic defrost operation Check operation of solenoid Check klixon cut out Check motor speed in high speed and low speed Check fuel hoses Check coolant hoses Tighten all electrical connection in control box Replace filter drier Replace compressor oil only use Ester oil POE approved by Carrier EVERY TWO YEAR Transicold Replace refrigerant type R404A Tighten all electrical connection in control box EVERY FIVE YEAR Replace all fuel hoses or 10000 hours 28 62 60558 03 10 4 Recommended oil Engine oil The oils recommended for use in your refrigeration unit must comply with the American Petroleum Institute s API SG CD rating The use of oil of the proper weight viscosity is also essential The following chart indicates the SAE Weight Rating of the oil to be used in various climates F 20 10 0 10 20 30 40 50 60 70 80 90 100 30W or 15W40 20W or 15W40 10W or 10W30 20 10 0 10 20 30 and over The following oils are accepted for use in Europe with the unit RECOMMENDED OILS CARRIER CARRIER TD 15W 40 LABO MEGAMAXI 15W 40 AGIP SIGMA TURBO SHPD 15W 40 MOBIL DELVAC SHC 15W 40 ANTAR GRAPHITE R 15W 40 DELVAC 1400 SUPER BP VANELLUS C3 EXTRA 15W 40 OPAL OPALGET D 500 15W 40 VANELLUS FE 15W30 ORLY TURBO 2002 15W 40 ELF MULTIPERFORMANCEA4D 15W 40 POLAROIL POLATRUCK 15W 40 PERFORMANCE TROPHY 15W 40 REN
26. ly damage the processor Most electronic components are susceptible to damage caused by electrical static discharge ESD In certain cases the human body can have enough static electricity to cause resultant damage to the components by touch This is especially true of the integrated circuits found on the truck trailer microprocessor 62 60558 03 3 1 Warning stickers maintenance Keep the warning pictograms clean and without any obstruction material Clean the pictograms with water and soap and wipe them with soft fabric Replace damaged or missing pictograms with new pictograms available in Carrier network If a component having a pictogram is replaced by a new one be sure that the new component has the right pictogram Place a warning pictogram by applying it on a dry surface Press to external sides to eliminate air bubbles 4 PRODUCT LOADING Proper air circulation in the insulated box air that can move around and through the load is a critical element in maintaining product quality during transport If air cannot circulate completely around the load hot spots or top freeze can occur The use of pallets is highly recommended Pallets when loaded so air can flow freely through the pallets to return to the evaporator help protect the product from heat passing through the floor of the truck When using pallets it is important to refrain from stacking extra boxes on the floor at the rear ofthe truck becaus
27. mostat s has been reached the system shuts the diesel engine down e Engine shut downs can be programmed Shut down times will be modified depending on the isothermal insulation of the box the ambient temperature and the cargo The shut down time is pre programmed in the plant The user should determine whether this setting is appropriate for his type of cargo and the insulation of the bodywork all adjustments are to be made by a Carrier Transicold technician Caution During unit shut downs the evaporator fans also stop Only use this operating mode for products which tolerate shut downs of this kind 62 60558 03 15 e The start stop system comprises several safety devices which ensure it operates correctly These check the battery status the temperature of the engine water the minimum run time Automatic start stop is provided to permit starting restarting of the compressor as required This gives the microprocessor automatic control of starting and stopping the diesel engine The main function of automatic start stop is to turn off the refrigeration system near the setpoint to provide a fuel efficient temperature control system and then restart the engine when needed Start stop operation is normally used for frozen loads only If pressing the START STOP CONTINUOUS key seems to have no effect this key may be locked out START STOP and CONTINUOUS operation may be tied to the setpoint ranges for frozen and perishable loads If
28. olish Se 8 2 Starting the unit STANDBY operation 1 Check that the unit is connected to a suitable electricity supply See section 8 2 1 To power up the unit place the ENGINE STANDBY switch 12 to STANDBY Place the desired compartment switch 1 to ON for VECTOR 1800 Mt Place the RUN STOP switch 11 on the microprocessor controller to RUN Toggle the LANGUAGE switch 13 as soon as you select 1 of the 9 available languages English French Spanish German Danish Dutch Italian Russian and Polish a amp 8 2 1 Standby operation guidelines For safe reliable operation in Standby mode it is important to consider the following guidelines a NEVER plug the unit in to the power source with the main switch in the RUN position The main switch should always be in the STOP position when connecting the unit to the power source d The extension cable and fuse used for network connection must comply with the legislation currently appli cable on the site of use minimum HO7 RNF CEI 245 4 and with the unit specifications as described in the table below Fuse Standardized extension cable H 07 RNF aM 400 3 50 Hz 400 volts aM Motor rated fuse A 13 62 60558 03 c Theunit connection cable must be fitted with a ground connection The cable must be connected to earth d Onthe 400 V supply the unit MUST BE CONNECTED to a high sensibility 30mA differential p
29. problem We will do everything we can to get your problem taken care of and get you back on the road 62 60558 03 2 31 32 62 60558 03
30. re emptive of the setpoint required by the shipper or receiver More detailed information can be obtained from your Carrier Transicold dealer Product Set point Range Operating 15 C 60 F Continuous Fresh fruits and vegetables 4 C to 6 C 39 F to Continuous 43 F Fresh meats and seefood 2 C 36 F Auto Start Stop or continuous Dairy Products 2 C to 6 C 36 F to Auto Start Stop or continuous 43 F Ice 20 C 15 F to 20 F Auto Start Stop Frozen fruits and vegetables 18 C 0 F Auto Start Stop Frozen meats and seafood 20 C 10 F to 0 F Auto Start Stop Ice cream 25 C 20 F Auto Start Stop During delivery cycles that include frequent stops and door openings it is recommended thatthe unit always be operated in the continuous run mode to help insure product quality It is essential to shut down the unit during the periods when the body doors are open in order to maintain the temperature of the cargo and keep the unit operating correctly 6 QUICK GLANCE ON THE DISPLAY BOARD 6 1 Microprocessor LOGICOLD Keep the fold out sheet while reading the instructions The microprocessor LOGICOLD control incorporated into Vector 1800 and 1800 Mt are the most reliable control system available LOGICOLD is also designed to be the easiest to use offering great flexibility in control and selecting the language you need LOGICOLD allows yet minimal user input for normal operation
31. rotection e When performing service and or maintenance procedures on a refrigeration unit make certain that the unit is disconnected from the power source and that the keypad correctly indicates OFF and that it is impossible for the unit to start up automatically during the maintenance operation f Operations on the 400 V supply for the unit must only be carried out by authorized personnel g 15 liable for ensuring that the above measures are taken 8 3 Unit shut down 1 To stop the unit place the RUN STOP switch 11 on the microprocessor controller keypad to STOP NOTE VECTOR 1800 MT IF ALL COMPARTMENTS ARE STOPPED THE UNIT WILL STOP BUT THE MICROPROCESSOR WILL STAY ENERGIZED 8 4 Manual defrost 1 Press the MANUAL DEFROST key 7 The DEFROST Light will come on and the message center will display DEFROST CYCLE STARTED for 5 seconds or flash CANNOT START DEFROST CYCLE for 5 seconds NOTE VECTOR 1800 MT ALL COMPARTMENTS WILL DEFROST AT THE SAME TIME The defrost mode may be initiated in three different ways if the evaporator coil is below 4 5 C 40 F 1 Defrost is initiated automatically at preset intervals by defrost timer in the microprocessor 2 Defrost is initiated by the defrost air switch 3 The defrost mode may be manually intiated by pressing the Manual Defrost Key If CANNOT START DEFROST CYCLE is displayed the coil temperature is above 4 5
32. tenance services must be done by a technician trained on Carrier products respecting all safety and quality standards of Carrier 10 1 Oil change intervals First 400 hours thereafter as listed below CAUTION The maximum oil change interval is 1 year for either approved oil The only approved synthetic lube oil is Mobil Delvac1 The normal oil change intervals listed below should be reduced if the equipment is operated under extreme conditions such as in dirty environments API class CD MOBIL DELVAC 1 Hours Hours 1500 3000 10 2 Maintenance schedule 71 ee 3evceU l1 P 27 62 60558 03 10 3 Services description Check the tightness of bolts and screws and that the unit is correctly a fastened onto the box Service initial Tighten all electrical connection in control box Drain the engine oil replace oil filter Pretrip inspection Drain the engine oil replace oil filter Replace air filter element Service A Replace fuel filter Clean up condenser amp radiator coil Check defrost system Tighten all electrical connection in control box Operation of Service A Calibrate defrost air switch Check water pump bearing and belt Check fuel pump filter Check starter condition Check and adjust nozzle injectors Grease control rods of diesel engine Check level of coolant refrigerant and battery electrolyte Service B C
33. tice CONTENTS T IntroOducliOll ouium am ku ar Honc ain 3 2 ldent ficallol soueomesus esi ES e IRE RES IER SES E S EE 5 2 1 begun at OPER NUR Re SUR EE 5 2 2 Noise level sticker fixed if available 5 3 Warnings and 5 3 1 Warning stickers maintenance 9 4 Productioading 9 5 Recommended transport temperatures 11 6 Quick glance on the display board 11 6 1 Microprocessor LOGICOLD 11 6 2 Optional control 12 7 Pretrip 2222924222 12 8 be bea etn So ware a SR TR ra d qa 13 8 1 Starting the unit ROAD 13 8 2 Starting the unit STANDBY operation 13 8 2 4 Standby operation guidelines 13 83 Unit SHUT GOWN 6 04 dece nese nw 14 84 WanUalGeNOsl cece sess 14 8 5 change setpoint temperature 15 62 60558 03 3 8 6 Start Stop
34. unit is determined by a test carried out in one of the approved testing stations and ratified by an official report Note The factor of bodies intended to be classified as C must be equal to or lower than 0 4 W m2 C SIGNS IDENTIFICATION MARKS AND PLATES TO BE ATTACHED TO REFRIGERATION UNITS Refrigeration Plate this reference must be followed by identification marks according to the following list Standard refrigeration unit Class A FNA Reinforced refrigeration unit Class A FRA Reinforced refrigeration unit Class B FRB Reinforced refrigeration unit Class C FRC In addition to the above identification marks the date month and year of expiry of the approval certificate must be indicated Example 6 month June FRC 2004 year 6 2004 VERY IMPORTANT Regularly check the expiry date of the approval certificate During transport the approval certificate or provisional certificate should be shown on request of qualified agents To have an insulated unit approved as a refrigeration unit an application to modify the approval certificate should be sent to the regional health office 30 62 60558 03 12 24H ASSISTANCE At Carrier Transicold we re working hard to give you complete service when and where you need it That implies a worldwide network of dealers and available an emergency service These service centers are manned by factory trained service personnel and backed by extensive parts inventories that will ass
35. unit is running Always keep your hands body parts clothes hairs and tools far from moving parts Electricity When this refrigeration unit is running in electrical operation some devices are powered up especially in the electrical control box Before servicing refrigeration unit make sure the main power switch is on the OFF position Ensure this refrigeration unit is disconnected from the local electrical network Lock out Tag out can be performed as described above Before working in the electrical control box it is required to control the lack of tension WHEN IT IS NECESSARY TO WORK IN THE ELECTRICAL CONTROL BOX UNDER TENSION PEOPLE MUST BE QUALIFIED FOR WORKS UNDER LOW OR HIGH VOLTAGE Always use adequate tools and Personal Protective Equipment when working on electrical devices safety gloves and safety glasses Power generator Be aware of HIGH VOLTAGE up to 700V supplied by the generator as the unit may start automatically Before servicing the unit make sure the RUN STOP switch is in the STOP position Also disconnect the negative battery cable NEVER dis assemble the generator HIGH MAGNETIC FIELD INSIDE Pacemaker holders must stay clear of the unit while operating as the power generator supplies HIGH VOLTAGE AND MAGNETIC FIELD Engine coolant This refrigeration unit is equipped with a pressurised cooling system Under normal operating conditions the coolant in the engine and radiator is un
36. ure you of prompt repair Should you encounter a unit problem with your refrigeration unit during transit follow your company s emergency procedure or contact the nearest Carrier Transicold service center Consult the directory to locate the service center nearest you This directory may be obtained from your Carrier Transicold dealer If you are unable to reach a service center call Carrier Transicold s 24 Hour Assistance In Europe please use the following free phone numbers from AUSTRIA 0800 291039 BELGIUM SWITZERLAND GERMANY DENMARK SPAIN FRANCE FINLAND GREAT BRITAIN GREECE HUNGARY ITALY IRELAND LUXEMBURG RUSSIA NORWAY THE NETHERLANDS PORTUGAL POLAND SWEDEN 0800 99310 0800 838839 0800 1808180 808 81832 900 993213 0800 913148 0800 113221 0800 9179067 00800 3222523 06800 13526 800 791033 1800 553286 TRANSICOLD 800 3581 810 800 200 31032 ASSISTAN CE 800 11435 0800 0224894 8008 32283 00800 3211238 020 790470 From other countries or direct 32 9 255 67 89 In Canada or United States call 1 800 448 1661 When calling please have the following information ready for fastest service Your name the name of your company and your location A telephone number where you can be called back Refrigeration unit model number and serial number Box temperature set point and product Brief description of the problem you are having and what you have already done to correct the
37. waiting for communication with unit compartment temperature display setpoint temperature display evaporator status heat or cool or null defrost compartment compartment shut down via remote control temperature sensor malfunction 8 12 1 Change the setpoint Setpoint change can be made from control panel or cab control 1 Press the UP or DOWN ARROW key 19 to increase or decrease setpoint This is the same operation for each compartment 8 12 2 To set pre set setpoint The control panel allows the user to pre set 5 differents temperatures on each compartment 1 ge w gm Switch main RUN STOP switch and required remote compartment switches on the unit to RUN Press Carrier logo and the lock light will be displayed Press host compartment UP ARROW key for 10 seconds P1 will be displayed in all compartments Set lowest setpoint temperature required Press Carrier logo and P2 will be displayed Set next lowest temperature required up to five pre set setpoints are available 6 Pressing the second compartment up or down arrow will allow the lowest temperature required to be preset in the second compartment Pressing Carrier logo will then move on to the nest lowest up to five 7 Press the Carrier logo for 10 seconds and this will remove the lock light and store the pre set setpoints 62 60558 03 in memory 21 8 12 3 To remove pre set setpoint 1 Switch main RUN STOP switch and required remote
38. y and safety features 9 2 1 Alarm and default messages Unit problems detected by the controller are stored in the Alarm List in the controller Stored alarms may be viewed in the Message Center All most times the STATUS OK message will be shown in the message center Examples of default messages When the unit is due for service or preventative maintenance DUE will be shown until the unit is taken in for the PM inspection and the PM timer is reset If there is a problem with the data recorder DATA RECORDER FAILURE will be shown there is a problem within the Microprocessor the alarm 249 MICROPROCESSOR ERROR will be shown If a problem begins to develop one of the following messages may be shown CHECK ENGINE OIL LEVEL means that the engine oil level needs to be checked and oil added CHECK AT NEXT SERVICE INTERVAL is shown when There is an active non shutdown alarm present the alarm condition is present but is not serious enough to stop the unit These alarms may be viewed by pressing the ALARM LIST Key The message will clear itself when the condition is corrected If there has been a Shutdown Alarm and the unit has not yet been into a shop for inspection Once the shutdown condition has been corrected the unit may be started and the alarm message will no longer be in the Alarm List This message can only be cleared by a qualified refrigeration technician 62 60558 03 23
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