Operating Instructions Cosmic 60 R
Contents
1. interlock is in effect and the machine will not operate lt Installation and removal of Safety Cover gt Slide Wire guide leveler 6 all the way down when installing and removing Safety cover5 6 2 Overload If cables out of the specifications were processed the circuit interlock may come at work How to release overload interlock CAUTION Main switch OFF and power Cord must be pulled off before this procedure Remove Rear cover16 rotate the pulley CCW to open bladearms so that the processing cable can be taken out of Centering guidei4 Connect Power cord13 and main switch ON Now interlock is released but operate 1 cycle without cable before start processing 7 Lubrication Lubricate the following points periodically 1 2 NEVER oil Brake Plate 3 4 E fe ae x totem eee 1 Spline Shaft Grease Every 6 months 2 Ball Screw Shaft Grease Every 6 months 3 Guide Shaft Grease Every 6 months 4 Slide Shaft Lubrication oil Every 3 months Grease Lithium soap type grease viscosity 30 140 cst Lubrication Oil 32 100 ISO grade NOTE 1 NEVER lubricate the Brake Plates 2 Ifthe interval between use is longer than 4 months lubricate before operation 10 8 After Sales Service 8 1 In case of trouble please contact us or the distributor The repair work for customers can be difficult to do and in many cases result in more damage to the machine Such cases cannot be c2. Operating Instructions Cosmic 60R a l a ht e ads m f i A eo MCM COSMIC K K 1 Dear Customers Thank you for purchasing Cosmic 60R Rotary Jacket Stripper This machine is developed for stripping various types of cables Cutting diameter ranges from 3 0 to 11 0mm and quality processing is as easy as turning the adjusting knob with no hustle of changing blades Please read through and refer to this OPERATING INSTRUCTIONS as needed and get completely familiar with the machine and its functions for proper and safe use o On receiving the machine please check the followings 1 The machine is the one you ordered 2 Any exterior damage done during transportation 3 The following accessories a Power cord with 2 phase socket b Tool kit box c Foot Pedal Switch 2 Safety Notes 2 1 Symbols CAUTION Please follow exactly the work and processes marked with this symbol Failure to do so may result in death or severe injury Please follow exactly the work and processes marked with this symbol Failure to do so may lead to minor injuries and to damage the machine This machine is designed for use by people over 14 year of age It is strictly forbidden to allow people less than 14 year of age to have access to the machine The machine must only be used in dry dust free rooms Never operate the machine unless the safety cover is in place Always disconnect the machine from the main pow
3. er supply before carrying out any maintenance work Never operate the machine unless it is correctly earthed 3 Technical Specifications 2 sr length 8 Power da AC110V or AC230V 0 60 Hz 4 Machine Overview 1 Main switch 1 14 15 2 3 2 Digital display 3 Conductor for diameter 4 Adjusting knob for Blade movement 5 Safety cover 6 Wire guide Leveler 7 Fixing screw for Leveler 8 Foot switch connector 17 9 Bladearm 10 Blade 11 Scale for semi strip 12 Power socket 13 Power cord 14 Centering guide 15 Length adjuster 16 16 Rear cover 17 Select switch 12 13 11 5 Setting up 5 1 Setting Cutting Diameter Rotate Conductor3 to set cutting diameter The size in mm appears on Digital display2 CW for larger and CCW for smaller 5 2 Setting Strip Length Slide Length adjuster15 to the stripping length on the scale of Centering guide14 and tighten it To process cables insert the cable end into Centering guide14 to touch Length adjuster15 and it starts stripping cycle 5 3 Setting Semi strip Length Rotate Adjusting knob4 to set semi strip length The length in mm is read on Scale11 Always operate this machine for semi stripping otherwise the stripped off materials will be left in Centering guide14 Therefore Scalei1 must read shorter than Length adjuster15 at all times The Position to set Leveler 5 4 Setting Wire Guide Leveler Slide Wire gu
4. ide leveler 6 so that the processing cable is in line with the center in between Grippers 5 5 Connecting Power Supply Connect Power cord13 to Power socket 2 Main switchi ON and make sure Digital display2 is on 5 6 Adjusting Gripping Strength Gripping strength can be adjusted softer for thin and flexible insulation and firmer for thick and tough insulation 5 6 1 How to adjust gripping strength CAUTION Power cord must be pulled off before this procedure Insert a hexagon wrench 4mm through the opening on Rear cover16 into the shaft inside Turn it CCW for weaker gripping strength and CW For stronger See the right picture 5 6 2 Inside Structure The adjusting bolt is pushing the joint bar which in turn compresses a spring inside that makes gripping strength e See the right figure djusting Bolt T T Joint Bar NOTE If the adjusting bolt came off when loosened too much put it back in place and screw it in 5 7 Foot Switch Connect Foot switch to Connector8 and choose Foot Pedal on Select switch17 With Foot Pedal selected the start sensor is disabled 5 8 Changing Blades fe CAUTION Main switch OFF and Power Cord must be pulled off before this procedure NOTE Read through this instruction first and be sure to understand it well 5 8 1 Mechanism inside Bladearm Figure A Figure B See figure A Blade and Centralizer are installed on Bladearm with a spacer i
5. n between Blade and the spacer are fixed on while Centralizer can slide up and down being pressed downward by the lever which is pushed upward on the other end by a spring Figure B shows when Blade is cutting into a piece of cable Centralizer has simultaneously slid upward pushing the cable downward to keep it in the center of the rotor blades Thus Blades cut in evenly making precision strip possible 5 8 2 The shapes and names of each part 1 Centralizer 2 Spacer 3 Blade 4 Fixing screw 5 Fixing washer ia 5 3 Changing Blades 1 Removal As shown in the figure below loosen the fixing screw with a screwdriver and remove the 5 pieces illustrated on the previous page 5 8 2 2 Reassembly a l Reassemble carefully though the following procedure o Blades are the main wear parts in this section Other parts seldom need replacing Procedure and points to care 1 Each Blade has two sides Put them back in place in accordance with the figure above 2 Mount Centralizer to compose a V shape with Blade See figure B on previous page 5 8 1 3 Loosely tighten the screw and make sure that Blade Spacer and Centralizer are properly held inside the width of Bladearm 4 Then push Blade alone with a fingertip all the way up to the end and tighten the screw 5 Make sure Centralizer slides smoothly with the screw tightened 6 1 Safety Cover With Safety cover5 removed the circuit
6. overed by the maker warranty 8 2 Warranty The warranty period is 1 one year after purchase The followings are the circumstances in which the warranty is invalid 1 Troubles caused by customers negligence accidental fall etc 2 Troubles caused by natural disaster or fire 3 Troubles caused by usage out of its specifications and or intended use 4 Troubles caused by unauthorized repair works and or modifications 5 Ware parts and replacement cost Manufactured by MCM COSMIC K K Tamadaira 6 16 10 Hino shi Tokyo191 0062 Japan Tel 81 42 582 7911 Fax 81 42 582 7922 11
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