SOLAR SOL202SIP – SOL808SIP Slate Integrated Roof Kit
Contents
1. Page 32 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fit collector connections and pres sure test and insulate Page 33 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Mount the right lateral part in the same way as the left Mount the left collector cover and fit into the collector profile D as shown in Step 41 and 42 Important Check the engraved number on the cover Cover for left collector 74001 Cover for centre collector 74002 Cover for right collector 74003 Page 34 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Collector ventilation opening over parts opening N Important Always check that the opening on the cover fits the ventilation opening of the collector See Step 41a Page 35 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Mount the centre collector cover and fit into the collector profile as shown in Step 41 and 44 woo SE a Important Important Always check that the opening on the Check the engraved number on the cover cover fits the ventilation opening of the Cover for left collector 74001 collector See Step 41a Cover for centre collector 74002 Cover for right collector 74003 Page 36 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roo2. a helmet when carrying out installation work Figure 1 Safety information Page 4 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR 1 4 Risk assessment The compilation of a risk assessment is strongly recommended before installing the product The following areas reguire particular consideration in addition to the infor mation reguired by the Health and Safety at Work Act scalding where appropriate or required by law a thermostatic mixing valve is to be fitted to the hot water outlet of the cylinder explosion the unit is fully equipped with all relevant safety equipment to comply with current regulations The correct design and function has been verified by independent third party testing The correct application thereof is the responsibility of the compe tent installer water borne organisms i e Legionella if applicable a risk assessment should be carried out following the recommendations outlined in the Approved Code of Practice L8 the user preference must be considered when commissioning the system in particular when adjusting the solar and auxiliary system temperature and timer settings 1 5 Tools required It is recommended that the below list of tools be used when installing the integrated roof kit 2 people required for installation Measuring tape Hammer Drill Adjustable pliers TX 25 x 25mm torque bit Spirit level Plumb line Additional
3. pewon lee rea le roosen wesse soom ro pooten wesse raor Toa erman lee pron r fn a onen Slate integrated set extension MEI centre front part P35 centre fixation bracket Pas centre collector cover OR fomecionsiie P43 wooden wedge 1200mm pas centre back part paz back part connection Table 3 Scope of components Letters D to N are for On Roof Installation and Integrated Tile kits Page 8 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual DE Dimplex SOLAR Table 4 Images of components part 1 Page 9 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Table 5 Images of components part 2 Page 10 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual 5x50 mm 5x70 mm No art Code 474357 Generic fiting bag Content ENT de Co ferara ren sesso a e NN Er ENE FEITE Er ENT NN EN Table 6 Scope of components for generic bag of fittings X Dimplex SOLAR 5x30 mm Table 7 Images of components in generic bag of fittings lt P Page 11 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual DE Dimplex SOLAR 3 Product features and descriptions The Dimplex Slate Integrated Roof kit offers a unique solution for mounting solar ther mal collectors to the roof of a building The concept of the product is to make t
4. please do not hesitate to contact your vendor We strongly recommend reading the whole contents of this manual before commencing the work 1 2 Competence Dimplex products have been designed and manufactured to the current relevant stand ards and under stringent quality control procedures It is therefore imperative that the product is only installed by a trained and competent person as defined in the relevant regulations Dimplex does not accept any liability for damage done to persons or property resulting from undue handling and usage of this product All regulations current at the time of installation are to be considered alongside the con tent of this manual as they form the code of best practice The warranty of this product is linked to the ability to prove that the product was in stalled commissioned and maintained by a competent person in accordance with Dimplex instructions and the current relevant regulations and leg islation the product being registered with Dimplex at the time of installation using the form in the Dimplex On Site Guide records showing the date of maintenance in accordance with the maintenance sched ule as detailed in the On Site Guide 1 3 Health and Safety The installation of this product is subject to the Health and Safety at Work Act It is your responsibility to ensure that the transport storage installation and operation of the product is carried out in a safe manner Dimplex wil
5. this is secured for the duration of work the live parts are secured by covering them or cordoning them off the prescribed safety distances are maintained Voltage radius voltages up to 1000V voltages from 1000V to 11000V voltages from 11000V to 22000V voltages from 22000V to 38000V gt 5 min case of unknown voltages The manufacturer hereby guarantees to take back products identified with an eco label and to recycle the materials used Only the heat transfer medium specified may be used X Dimplex SOLAR Safety harnesses should be fixed above the users whenever possible Safety harnesses should only be fastened to sufficiently load bearing structures or fixing points Never use damaged ladders e g wooden ladders with split runners or rungs or bent or buckled metal ladders Never try to repair broken runners rungs or steps on wooden ladders Ensure that ladders are put up safely Observe the correct leaning angle 68 75 Prevent ladders from sliding falling over or sinking into the ground e g using wider feet feet suited to the ground or hooking devices Only lean ladders against secure points Secure ladders in traffic areas by suitable cordoning Contact with live electric overhead cables can be lethal Wear protective goggles when drilling and handling collectors Wear safety shoes when carrying out installation work Wear cut proof safety gloves when mounting collectors Wear
6. 94 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR If necessary to avoid a colli sion with the left back part cut the last slate lateral part with a plate shear Step 67 Mount the right side in the same way as the left one Page 48 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fit the left back part to the collec tors profile as shown in Step 70 and place it as shown in Step 71 7 Page 49 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fit the left back part with 3 No sealing screws Page 50 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fit the centre back part to the col lectors profile as shown in Step 70 In the case of a 2 collector installa tion please continue with Step 75 Page 51 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fit the right back part to the collec tors profile as shown in Step 67 and place it as shown in Step 73 Fit the right back part with 3 No sealing screws Page 52 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual DE Dimplex SOLAR Page 53 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Place the back part connections on the b
7. X Dimplex SOLAR SOL202SIP SOLSOSSIP Slate Integrated Roof Kit Installation Manual Page 1 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual O Contents O CONTENTS 1 BEFORE YOU START GENERAL COMPETENCE HEALTH AND SAFETY RISK ASSESSMENT TOOLS REOUIRED EARTHING AND LIGHTNING PROTECTION PIPE WORK 2 SCOPE OF DELIVERY PRODUCT FEATURES AND DESCRIPTIONS COLLECTOR CONNECTIONS HEHE EH Hu NOU PDRUN gt W 4 1 SINGLE COLLECTOR PORTRAIT CONNECTION 4 2 MULTIPLE COLLECTOR PORTRAIT CONNECTION INSTALLATION 5 OPERATION amp MAINTENANCE SPARE PARTS DECOMMISSIONING TECHNICAL DATA CO N O X Dimplex SOLAR OO UNUMUUNWWW WW N H He ND N Hu W N UI UU UO UI e CO OO N OD A Page 2 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR 1 Before you start 1 1 General Thank you for choosing a Dimplex product We ensure you that every effort has been made at the design manufacture and delivery stages to produce a product with superi or quality We will provide you with the best possible support throughout the product s lifespan As part of ongoing product development and improvement Dimplex reserves the right to undertake changes to the product without prior notice Great care has been taken to ensure this manual was correct at the time of print Should you however discover any issues with the information contained therein
8. ack part as shown in Step Page 54 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fix every back part connection with 4 No sealing screws Page 55 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR 5 Operation amp Maintenance Connections should be double checked prior to commissioning of the system Please refer to the On Site Guide for guidance on how to commission and operate the solar system Risk of scalding Before carrying out any maintenance work on the system ensure that it is safe to do so The solar system must be decommissioned before work can be car ried out Refer to the On Site Guide for a maintenance schedule of the complete system Check for leaks at the collector connections and other connections in the system Also ensure pipe insulation is intact and in good condition Page 56 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual X Dimplex SOLAR 6 Spare Parts slate lateral part P 74357 bag of fittings Table 9 Spare Parts P31 P32 P33 P34 P35 i P36 P37 P38 P39 Pao P41 74230 connection strip Paz Pas Pag P45 P46 PAT i pag Pag P50 P51 P31 P32 P33 P34 P35 P36 P37 P38 P39 P41 P42 P43 P45 P46 P47 P48 P49 P50 P51 Page 57 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated ro
9. attens to stabilise the back parts and the wooden wedges as shown in Step 51 Place the wooden wedges on the upper side of the collectors as shown in Steps 53 and 54 Page 40 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Page 41 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fix every wooden wedge with 2 No 5x50mm and 2 No 5x7O0mm wood screws Cover the left front part with soakers Step 56 and 57 Page 42 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fit the slate lateral part into the left lateral part as shown in Step 59 and place it as shown in Step 60 Page 43 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Soaker Pi Pa sad a Fix the slate lateral part with a nail on the roof batten Page 44 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Cover the slate lateral part Step 61 and 62 Page 45 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Repeat steps 58 62 until you reach the top of the lateral part Step 66 Page 46 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Page 47 of 60 R028
10. f kit manual D Dimplex SOLAR Mount the right collector cover following the same procedure as for the left and centre cover EN Important Important Always check that the opening on the Check the engraved number on the cover cover fits the ventilation opening of the Cover for left collector 74001 collector See Step 41a Cover for centre collector 74002 Cover for right collector 74003 Mount the collection strips between the collectors Just plug them into the collec tor profiles as shown in Step 47 You can use the connection strips in both directions there is NO upper or lower side Important Before fitting insulate pipes and connections Page 37 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR Place the connection strips so that the upper perforation on the lower side is aligned with the collectors edge Align upper perforation with collectors edge Page 38 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Bend the connection strip along the perforations on the lower side Bend the connection strip along the perforations on the upper side Page 39 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Additional roof battens Before the mounting of the wooden wedges and the back parts mount additional roof b
11. grated roof kit manual D Dimplex SOLAR Place the collector so that it is aligned with the marking on the left front part Fix the collector on the left outer side with 4 lateral fixation brackets Place the brackets to the collector as shown in Step 17 and fix every lateral fixation bracket with 2 No 5x30mm wood screws Page 22 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR Place 4 centre fixation brackets to the collector as shown in Step 19 Fix every bracket with 2 No 5x30mm wood screws Page 23 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR I postion 22 x 22mm straight compression fittings on 1 collector loosely before fitting 2 collector Page 24 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual X Dimplex SOLAR taking the weight off the collector move it to the left ensuring the collec tor engages in the centre fixation brackets of the 1 collector Step 22 and into the flaps of the centre front part Step 13 and the loosely fitted compression fittings Step 20 yy The distance between the collectors should be about 55mm and this should ensure a neat fit with the centre fixa tion brackets Step 22 Page 25 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated ro
12. he instal lation of the collectors a quick and simple process The Slate Integrated Roof Kit can cater for 2m up to 8m of collector area and comes in three variations 2m kit 4m kit and extension kit The product consists of various aluminium flashings and fixings that seal the collector against the roof covering in an aesthetically pleasing way The collector is an integral part of the assembly and forms part of the weather tightness of the roof 4 Collector connections Due to its four connections the collector offers a wide choice of connection options Ensure that no part of the collector array or collector in the array is short circuited by following these instructions When planning the collector array the position of the various connection parts must be in accordance with the diagrams also pay attention to the position of the highlighted sensor pocket position Table 8 illustrates the components required to make all the collector connections PartNo Image Description 22mm x 90 elbow T ei 22mm x 22mm straight compression Table 8 Collector connection components 4 1 Single collector portrait connection When installing a single collector installation there is one connection option available The sensor must always be installed at the top of the collector and on the connection where the heat transfer fluid leaves the collector Figure 2 illustrates the left hand side connection option that is applicable only
13. l not accept any liability due to damage caused to people or property result ing from negligence or not adhering to the relevant Health and Safety practices Page 3 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual Safety precautions Before commencing mounting work on roofs it must be ensured in all cases that the non personal fall protection and fall arrest systems required by DIN 18338 Roof Covering and Roof Sealing Works and DIN 18451 Scaffolding Works are in place See also Builders Protection Ordinance Bauarbeiterschutzverordnung Federal Law Gazette 340 1994 paragraphs 7 10 Other country specific regulations must be observed If non personal fall protection or fall arrest systems cannot be installed for technical reasons all personnel must be secured by means of suitable safety harnesses Only use safety harnesses safety belts lanyards and straps shock absorbers fall arresters that were tested and certified by authorized testing bodies If non personal fall protection or fall arrest systems are not provided working without the use of suitable safety harnesses may lead to falls from heights and therefore cause serious or lethal injuries Ladders not properly secured against sinking in sliding or falling over may lead to dangerous falls Whenever you are near live overhead electric cables where contact is possible only work if itis ensured that they are voltage free and
14. ntegrated roof kit manual D Dimplex SOLAR Ensure the aluminium edges of both parts are well aligned and the apron forms a continuous overlapping barrier to avoid any water ingress Place the centre front part on the roof batten and plug it together with the left front part until the first hole on the centre part fits to the right hole on the left part Step 6 In the case of a 2 collector installa tion please continue with Step 10 Page 17 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Page 18 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual DE Dimplex SOLAR Ensure the aluminium edges of both parts are well aligned and the apron forms a continuous overlapping barrier to avoid any water ingress Place the right front part on the roof batten and plug it together with the centre left front part until the first hole on the right front part fits to the right hole on the centre front part Step 10 Then fix it with 12 sealing screws Step 11 Page 19 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Place the first collector Fit it into the flaps on the front part as shown in Step 13 and 14 Page 20 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Page 21 of 60 RO02894 2 01 14 SOL202SIP SOL808SIP Slate inte
15. of kit manual DE Dimplex SOLAR 7 Decommissioning Risk of scalding Before carrying out any decommissioning work on the integrated roof kit please ensure the solar system has been decommissioned If the product is being recycled local waste disposal laws must be adhered to 8 Technical Data Weight empty 33 kg Dimensions length 1730mm 1170mm 83mm i Geleer ie 2 Ja 15 Wind snow load kN m Table 10 Collector technical data Ap mbar th kg h Figure 5 Pressure loss collector for anti freeze water mixture 40 60 at a thermal conduct ing temperature of 50 C Page 58 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual DE Dimplex SOLAR Page 59 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Page 60 of 60 R02894 2 01 14
16. of kit manual oC Dimplex SOLAR Fix every centre fixation bracket with 2 additional 5x30mm wood screws Page 26 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Place 4 centre fixation brackets on the right side of the 2 col lector Step 19 and fix every bracket with 2 No 5x30mm Position 22 x 22mm straight com pression fittings on 2nd collector loosely before fitting 3rd collector Page 27 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Page 28 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Fix the right outer side of the collector with 4 lateral fixation brackets N Fit collector connections and sensor and pressure test and insulate sensor Page 29 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR Fit the left lateral part to the collec tors profile as shown in Step 32 On the lower side the upper perfora tion should be aligned with the col lectors profile as shown in Step 34 Page 30 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Bend the lateral part along the perforation as shown in Step 34 and 35 Page 31 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR
17. to a sin gle portrait collector connection Page 12 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR 4 Figure 2 Left hand side connection option for single collector only 4 2 Multiple collector portrait connection When installing multiple collectors 2 up to 4 component PO3 is used to connect one collector to the next D N 2 we mE amp Figure 3 Multiple collector portrait connection The sensor must always be installed at the top of the collector on the connection flow of the system Page 13 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR Installation NB Ensure all the laths roof battens under the area of the installation are in good condition Replace any damaged week or broken laths and double nail or screw to the rafters 4100 mm SOL202COL 2390 mm Figure 4 Mounted dimensions Page 14 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR For the stabilisation of the front parts mount an additional roof bat ten as shown in Step 1 and 2 280 300mm Page 15 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR A Place the left front part on the roof batten and fix it with 12 sealing screws Step 4 and 5 Page 16 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate i
18. wn in Table 3 and mark as appropriate Contact your supplier immediately for any missing or damaged parts Claims for missing or damaged parts after signing for the delivery documentation will not be accepted These mounting instructions only apply to the installation of the in roof flashing and the fixation of the collectors Part No lateral fixation bracket left collector cover P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 P44 P45 gt 20 Useable from 20 roof pitch Table 1 Overview of flashing components part 1 Page 6 of 60 R02894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual left lateral part right lateral part P49 74004 single collector cover wooden wedge 1200 mm slate lateral part back part single collector Table 2 Overview of flashing components part 2 X Dimplex SOLAR 20 Useable from 20 roof pitch N Page 7 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual oC Dimplex SOLAR No Designation SOL202SIP SOL404SIP SOL6O6SIP SOL808SIP a soa flat plate collector 2 02m es Hydraulic connection set ME Hydraulic interconnection set Pos 22mm x 22mm straight compression x2 Slate integrated set 2 02m2 gd SEE re esters re bees se o ereenn rer pommer rs bee wesse EE NELIE rst eem Slate integrated set 4 02m2 EE sees rs ester res fee masonis ree kses se lessies se les een le
19. wood as required Pop rivet gun In addition to the above tools it may be required to wear suitable safety gloves upon installation as the kit consists of sheet metal which may cause cuts if care is not taken during handling of the product 1 6 Earthing and Lightning Protection If a lightning arrester is available the collector frame should be connected to it This may be performed using the collector frame because the slot for mounting on the re verse side of the collector is ideally suited for fixing a thick cable If no arrester is avail able the potential equalization is carried out using a connection of a cable at the pipe s which are led into the building Please consult local regulations to ensure adher ence 1 7 Pipe Work The pipe work from the collector to the pump unit and from the pump unit to the cylin der is to be all metal The joints have to be high temperature resistant compression or high temperature flat seal For more information please see Technical Manual Page 5 of 60 RO2894 2 01 14 SOL202SIP SOL808SIP Slate integrated roof kit manual D Dimplex SOLAR The connections of a mounted solar collector collector array may become excessively hot so care must be taken to avoid burns when working around collectors that are ex posed to the rays of the sun 2 Scope of delivery Please check the contents and the condition of your delivery before signing the delivery documentation against the content sho
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