Operating Instructions
Contents
1. 22 Maintaining the engine 23 Checking the engine oil level 23 Checking the spark plugs 23 Cleaning the air filter 24 Checking and charging the battery 24 Hydrostat transmission 24 Storage 25 Storing the device 25 Longer storage 25 Restarting eeeeeeeeseeeeeeeeeeeeeeeenees 25 Spare paftS ianii i 25 Weal pars ieri 25 Accessories rcccieennee 26 Disposal elalelei eee 26 WarranWss she abile a 26 Troubleshooting 27 Technical data 31 Declaration of conformity 33 Explanation of the symbols Symbols in the instructions In these operating instructions the following symbols are used to denote special dangers A Warning These symbols denote special dangers Prohibition sign These symbols denote inadmissible procedures Directive sign These symbols denote required protective measures Symbols on the device The following symbols are placed on the device to inform you must be careful and attentive when using the device PP sb DB Working with the device requires extreme caut2. 7 Wait until the blade comes to a standstill before you step away from the device Warning Risk of injury in case of unauthorised use Always remove the ignition key when you do not use the device 8 Remove the ignition key 9 Close both fuel valves Maintenance and cleaning Regular maintenance keeps your device ready for use If you do not observe the maintenance notices faults may occur that are not covered by the warranty Operational safety is endangered as well Contact your authorised service centre for checkup if you detect problems during maintenance Component Action Maintenance interval Before Annually and after or every each use 50h Device Check for safe working condition n A Clean n Customer service A Fuel Check fuel level n Is the tank cap closed n Tank fuel valves Check parts for leaks and proper condition n A and fuel line Ventilation grid Clean n Engine cooling Clean Spark plugs Check adjust n Replace mA Air filter Check clean n A Replace mA Blade and Check for wear and damage See chapter n A fastening Checking the blade components Change Blade brake Does the brake function properly and does the blade stop within 5 seconds Drive lever Does the device stop when the lever is in neutral A position STOP Does the lever move to neu
3. Mulching result with low plant material not satisfactory Plant material is ejected too quickly Increase speed Housing is jammed Mowed grass was too long or too damp Adjust cutting height and mowing speed to the mowing conditions Blade is worn Authorised service centre 29 Problem Possible cause Remedy Engine speed too low despite full power Authorised service centre The device does not stop when brake is actuated Brake is adjusted incorrectly worn or defective Authorised service centre The engine does not switch off Switching off system is defective Close the fuel valve Authorised service centre The tires become flat Thorns or other sharp objects damage the tires If necessary use tire protection gel authorised service centre 30 Technical data Type AS 915 Enduro Range of application temperature 5 30 C Engine type Manufacturer Type Cylinder capacity Performance Engine speed Two cylinder four stroke engine Briggs amp Stratton Professional Series 7220 656 cm 13 3 kW 18 PS 3300 min See also operating instructions of the engine manufacturer Starting device Electric start Battery 12 V approx 40 Ah Fuses Main fuse 15A Generator 25A Drive Hydrostat transmission with differential lock Speed forward Speed reverse 0 bis 8 7 k
4. Always make sure that the air filter is clean A dirty air filter affects the engine output and increases the fuel consumption Independent from the number of operating hours the filter inserts should be changed at least annually Do not operate the engine without air filter For this observe the attached operating instructions of the engine Checking and charging the battery Danger When the battery is being charged explosive gases escape Never charge the battery close to flames Avoid sparking and do not smoke Caution When the battery is connected there is a risk of short circuit Do not put tools or metal objects onto the battery Observe the assembly order when connecting and disconnecting the battery If the starter does not turn the engine or turns it too weakly charge the battery The battery is maintenance free and gas tight Use electronically controlled charging systems These charging systems detect the connected battery and charge it with the 24 required charging current and terminate the charging process when the battery is full Charge the battery before you put the device away for winter storage A fully charged battery lasts for approx 4 months before it needs to be recharged Caution Never confuse the plus and minus terminals 1 Pull the tank out off the holders and put it to the right Disconnect the black cable Disconnect the red cable Dismantle the bat
5. 1 Open both fuel valves 2 Sit down on the driver seat 3 Switch off the blade clutch 4 Move the drive lever to neutral position 5 Only for cold start Move out the lever for the choke 6 Move the accelerator lever to middle position 7 Turn the ignition key to start position 8 After the engine starts release the ignition key and press the lever for the choke back in 9 For mowing set the accelerator lever to max speed If the engine does not start after 5 seconds release the key and wait for approx 15 seconds before trying to start the device again Engaging the blade Oil pressure switch Only engage the blade when it turns freely and does not come into contact with objects or the floor Do not engage the blade in uncut grass because the blade drive otherwise becomes overloaded can be damaged or can wear prematurely 1 Start the engine 2 Move the lever for the cutting height adjustment to the highest cutting position 3 Release the Foot brake 4 Switch on the blade clutch switch the blade starts up 5 Set the desired cutting height If you set the cutting height to transport position during mowing the blade is automatically disengaged Reengaging 1 Switch off blade clutch switch 2 Move the lever for the cutting height adjustment to the highest cutting position 3 Release the Foot brake 4 Switch on the blade clutch switch the blade starts up 5
6. Set the desired cutting height Disengaging the blade when running over paths 1 Switch off blade clutch switch Danger If the engine cuts out while the device is used the device can roll away Immediately actuate the parking brake so that the device does not roll away The oil pressure switch of the engine shuts off the engine if damage of the engine caused by inadequate oil pressure is likely to occur This can be the case when The oil level is too low The device is in an extremely inclined position in excessively steep terrain To restart the engine the device must be positioned on an even surface Always check the oil level Driving Danger Mowing on a slope is dangerous There is a risk of tilting and slipping Observe the safety instruction for mowing on slopes In case of a hazardous situation switch off the drive and declutch the blade Braking Warning The brake does not work if you continue to hold the drive lever while braking Release the drive lever when you actuate the foot brake To stop move the drive lever slowly to neutral position or step on the foot brake The foot brake acts on the rear wheels When the foot brake is actuated the drive moves to direction STOP neutral position When the 17 foot brake is pressed quickly and fully the drive lever swivels all the way to neutral position Use the actuation via foot pedal only in exceptional ci
7. centre 28 Problem Possible cause Remedy Engine fastening is loose Authorised service centre Blade fastening is loose Authorised service centre Irregular noises Loose fastening elements Authorised service centre Silencer defective Authorised service centre Engine is smoking Air filter is soiled or drenched with oil Clean or replace the air filter see also Maintenance and cleaning Oil level is too high Have authorised service centre lower the oil level to the marking Engine gets hot Ventilation grid is dirty Clean ventilation grid Oil level in the engine is too low Refill engine oil see operating instructions of the engine manufacturer Cooling fins of the engine are dirty Have cooling fins cleaned by authorised service centre Uneven cut lawn becomes unsightly Blade is dull or worn Have blade resharpened and balanced by an authorised service centre Have a damaged blade immediately replaced Speed is too high proportionately to the cutting height Reduce speed and or select the correct cutting height Housing of mower is heavily soiled Clean Different tire pressures Check the tire pressures Mower housing is not parallel to the ground Adjust authorised service centre Mulching result with high plant material not satisfactory Speed is too high Reduce speed
8. elements 11 FrOntared iaia iaia 11 Brak psr oriana 11 Control lever at the seat 12 Drive idle MOdE n 13 Fuel valve ic cards 13 Transpo a e hanana pida ai eae agi 13 Transport on pallets 13 Transport of ready to use device 13 Assembly a sc eee ee ieee 14 Scope of delivery 14 Unpacking aan lai 14 MOUMIIg gt illo si 14 Information on mowing 15 Prior to starting 16 Checking the oil level 16 Eilsen iena 16 Tankifg Up pali 16 Adjusting the seating position 16 Starting mne linate 16 Safety switches n 16 Starting the engine n 16 Engaging the blade 17 Oil pressure sSWitCh nn 17 DIN Lele 17 Biking acer ie 17 DINO rail 18 Differential IOCK neneeese 18 Switching off and parking 18 Maintenance and cleaning 18 PrepafalioNs nscpuenboranaaitai 21 Cleaning the device 21 General inspection ne 21 Checking the parking brake 21 Checking the foot brake 21 Grease lubrication 22 Checking the blade
9. not in position Off Standstill period was too long Charge the battery see Checking the battery or have authorised service centre do so Fuse is defective Replace if necessary have authorised service centre do so Battery is defective Replace the battery authorised service centre Engine does not Fuel valves are closed Open the fuel valves start No fuel in the tank Refill fuel Choke is open Close the choke Device was tilted oil leaked into the air filter Replace the air filter unscrew the spark plugs and start several times while fuel valve is closed dry spark plugs and screw them back in Engine was flooded due to too many start attempts Unscrew spark plugs and start several times when the fuel valve is closed dry the spark plugs and screw them back in Spark plug connector is pulled off Observe safety instructions Put spark plug connector back on Air filter is soiled Clean air filter see also Maintenance and cleaning 27 Problem Possible cause Remedy Spark plugs are sooted damaged or incorrect electrode gap Clean spark plugs and check electrode gap see also Maintenance and cleaning If necessary replace the spark plugs Housing of the mower is jammed See also Maintenance and cleaning No oil pressure Too little engine oil Check engine oil level refill N
10. set Spray paint 400 ml colour orange E04606 Adjustable seat unit E09348 Clinometer E11835 Disposal The device cuts and shreds the plant material in a single operation Shredded plant material decomposes quickly can be utilized as fertilizer and therefore be left on the ground Dispose of waste oil and fuel in accordance with the local regulations or return it to an oil shop Packaging device and accessories are made of recycable materials and must be disposed off accordingly Warranty The conditions of the warranty can be found on the reverse side of your warranty card Send the filled out warranty card immediately after the purchase of your device to AS Motor Germany or the supplier Otherwise the warranty is no longer valid Preserve the proof of purchase or the warranty card that was filled out by the vendor 26 Troubleshooting You can find an authorised service centre on our home page www as motor de The following table contains the most frequent problems and their elimination If more problems occur contact the closest authorised service centre Problem Possible cause Remedy Starter does not turn Safety switches are not actuated Drive lever to neutral position Switch off blade clutch switch Lever for cutting height adjustment to transport position Put driver in seat to activate seat contact switches Battery is empty Ignition key was
11. when changing the direction Do not turn on a slope Only mow when you are familiar with the terrain and the terrain is clear of obstacles Pay attention to bumps holes and other visible hazards Do not mow close to danger zones e g walls steep declines etc Prior to entering the slope always actuate the differential lock Move on slopes only when the differential lock is actuated Always keep the speed low when moving on slopes Do not start abruptly and do not brake abruptly Hold the steering wheel tightly so that the device does not swerve Only park the device on flat surfaces Drive has good braking efficiency which can only provide sufficient grip on a non slip surface If the mower starts to slide you can regain control by actuating the brake Uncontrolled handling is due to poor tire grip speeding abrupt braking an inappropriate task for the device poor knowledge of the area slope angles that are too steep Risk of tilting If the wheels facing uphill encounter obstacles such as roots branches rocks bumps etc the mower can tilt or slide Risk of slipping When the ground is wet or loose use extreme caution to prevent the mower from slipping Use extreme caution when moving downhill On cut plant material no matter if wet or dry the risk of slipping is high Mowing surfaces with fire hazard Carry a suf
12. MOTOR Operating Instructions Ride on Allmaher AS 915 ENDURO From serial number 01821110001 Issued 21 December 2011 V16 0 EN Translation of the Original Operating Instructions Preface Please fill in all data referring to your device When ordering spare parts provide your dealer with the device and engine number Serial number Engine number Date of purchase Address of dealer Dear customer Congratulations on your purchase You have acquired a reliable quality product by AS Motor Germany This product has been manufactured according to modern manufacturing methods and comprehensive quality assurance measures Only when you are satisfied with your device we have attained our goal Read these operating instructions carefully and attentively so that your device operates smoothly and you and others are safe from any hazards If you have questions concerning your device please contact your dealer or call our customer service telephone 49 0 7973 9123 0 For international AS partners please see www as motor de worldwide AS Motor Germany wishes you much joy with your new device Intended use The device is intended for cutting and mulching grass or similar vegetation in agriculture forestry and landscape conservation Only use attachments and cutting tools authorised by AS Motor Germany Any use exceeding this purpose is inadmissible The manufacturer is not responsib
13. Strafe 15 D 74424 B hlertann M OTO www as motor de Declaration of conformity We declare that the lawnmower type AS 915 ENDURO with serial number starting from 01821110001 as brought into circulation by us conforms to all relevant 2006 42 EG L76 16 03 2007 safety and health requirements of the EC directives listed 2004 108 EG L390 31 12 2004 97 68 EG L59 27 02 1998 Function The device is intended for cutting and mulching grass or similar vegetation in agriculture forestry and landscape conservation Applied standards EN 12733 Person authorised to compile the relevant technical documentation Frank Einsiedler AS Motor Germany GmbH amp Co KG Ellwanger Strafe 15 D 74424 Buhlertann Fe dah Buhlertann By proxy Frank Einsiedler Christoph Weber July 2010 Head of development Managing director 33 34 35 MOTOR AS Motor Germany GmbH amp Co KG Ellwanger Strafe 15 D 74424 Buhlertann www as motor de Professional technology for gardens and landscapes Allmaher Ride on Allmaher Rear discharge mower Rotary mower Flail mower Side discharge mower WeedHex Manoeuvrable meadow mower for extensive green area Care The Allmaher reliably shreds high grass scrub and weeds also on steep slopes and in difficult terrain The grass cuttings are left to fertilise the ground so there is no more raking grass Ease of use and high area coverage all combined in a compact
14. device is delivered in a carton on a pallet The scope of delivery includes The device These operating instructions Warranty card Steering wheel with fitted key 2 side supports 2 protective covers for side supports Support tube Protective cover for support tube Ignition key 14 1 Mount the steering wheel observe the fitted key 1 2 Push the protective covers over the side supports and close the velcro closures of the protective covers 3 Bolt both side supports to the device 4 Push the protective cover over the support tube and close the velcro closures of the protective cover 5 Screw the support tube to the device 6 Remove both metal transport securing devices one metal hook in the front and one metal hook in the rear is bolted to the pallet 7 Release the parking brake unlock the drive and push the mower off the pallet 8 Relock the drive Connecting the battery Caution When the battery is connected there is a risk of short circuit Do not put tools or metal objects on the battery Observe the assembly order for connecting and disconnecting the battery 9 Connect the red cable to the battery 10 Connect the black cable to the battery Information on mowing Prior to mowing check your device for completeness proper functioning and cleanliness A dirty ventilation grid can damage the engine and a dirty protec
15. e accelerator you change the engine speed Highest speed full throttle Press the accelerator all the way down Lowest speed idling speed Pull the accelerator all the way up Drive lever 5 The drive lever is required for driving forward and in reverse as well as to stop the mower The further you move the lever in one or the other direction the faster the device moves Moving forward Stopping neutral position Moving in reverse ci li Drive idle mode To push the mower without engine drive unlock the drive below the driver seat and release the parking brake Subsequently the mower can only be braked via the foot brake SAN 2 G O 1 Locked 2 Unlocked idling Fuel valve Transport Transport the device on a freight vehicle or a trailer which is designed for a carrying capacity of at least as great as the empty weight of the device Transport on pallets At the bottom of the tank at the left rear and at the right front there is one fuel valve each 1 Reserve R 2 Open 3 Closed C Turning to the left Open Turning to the right Closed fs For transport over short distances use a fork lift or a lift truck For longer distances load the device with a fork lift onto a freight vehicle or trailer The user must be authorised to operate a fork lift When the machine is lifted all persons must step away from the working area of the fork li
16. e work as described in these operating instructions Have an authorised service centre carry out all other work Prior to starting any maintenance work wait until the engine comes to a standstill and pull off the spark plug connectors We explicitly point out that in accordance with the Product Liability Act we are not liable for damages that were caused by our devices if worn or damaged parts were not repaired or replaced on time these damages were caused by improper repair when changing a part our original parts or parts authorised by use were not used the repair work was not carried out by an authorised service station The same applies for spare parts and accessories Device description 1 Front impact protection Tank cap Side supports Fuel valve 1 Fuel valve 2 Engine oil filler neck Ventilation grid Fuses circuit protection o o N O a Asa W N Side plates impact protection 10 Engine 11 Type plate 12 Support tube 10 Control elements Front area Differential lock 1 With the left foot pedal actuate the differential lock EUS Pedal is pushed Ain Differential lock on NT Pedal is not pushed Differential lock off Operating hours counter 2 The operating hours counter is running as soon as the ignition is switched on The counter displays hours and 1 100 hours Blade clutch switch 3 The blade clutch switch is a protective device If y
17. eck for oil contamination n A Battery Check the charging condition A Lubrication See chapter Grease lubrication n An n By the user when the engine is not running By the user when the engine is running A By the authorised service centre 20 Preparations General inspection Prior to all maintenance and cleaning work 1 Let the device cool down for at least 20 minutes 2 Close the fuel valve and the tank ventilation 3 Disconnect the minus pole of the battery 5 DOSI ep Caution During repair and maintenance work lift the device only by the frame You can use the points marked with arrows located at the front of the towing eye and at the frame below the seat as mount points Cleaning the device To ensure proper working order of the device regularly check all nuts bolts screws fuel line connections air filters etc for firm seating Check the ignition cable and the spark plug connectors for damages Immediately replace any damaged or worn parts especially in regards to covers silencers or fuel tank authorised service centre Check the safety switches for proper function The engine must not be started when There is no driver in the driver seat The blade clutch is switched on The drive lever is not in neutral position If the engine is running and the driver leaves the seat the engine must shut down Contact an authorised s
18. efore you clean or check the device or before you carry out work on the device before you unblock or unclog the discharge area Prior to mowing Do not start the engine if fuel was spilled in closed or poorly ventilated rooms danger of poisoning if there are other persons nearby After every stop and before you shut down the engine actuate the parking brake This prevents the device from accidentally rolling away Do not touch the exhaust the engine and the gearbox They become very hot during operation and you can get burned Resulting unintentional movements constitute an additional injury hazard Personal protective measures While mowing always wear sturdy K footwear with good grip long trousers and gloves Do not mow in open sandals or bare feet Noise is causing health problems Use personal ear protection to avoid hearing damage Wear safety glasses and headgear Preparing the mowing area Prior to mowing carefully check the perimeter of the lawn Remove rocks pieces of wood bones wires and other objects that could be picked up and thrown out by the device Use caution when mowing Risk of injury Always stay within hearing range to other persons who can assist you in case of an emergency Danger Risk of injury caused by thrown out objects Never mow while persons children pets or property are in the vicinity The danger zone extends for at
19. ervice centre if one of these conditions is not met Checking the parking brake After each use you should clean the device thoroughly especially the bottom side and the blade Stuck grass or dirt affect the grass discharge and the cutting quality For a sufficient engine cooling keep the engine cover ventilation grid and the engine clean Fire hazard Pay special attention so that components at the silencer are clean For cleaning use a hand brush Remove stubborn soiling with a wooden or plastic spatula Clean the outer housing parts with a cloth Do not rinse off the device with a water jet or high pressure cleaner Do not use aggressive cleaning agents Danger If the parking brake is incorrectly adjusted the device can roll away Make sure that the parking brake is always functioning properly 1 Put the device on a non slip surface e g concrete or asphalt 2 Unlock the drive 3 Actuate the parking brake 4 Try to move the device If the rear wheels lock the parking brake is correctly adjusted If you can move the device the parking brake must be re adjusted by an authorised service centre Checking the foot brake Check if the drive lever return to STOP when the brake pedal is actuated 21 Grease lubrication On the lubrication chart the position of the grease nipples are marked 1 Clean the grease nipples 2 Lubricate the grease nip
20. ficient amount of suitable extinguishing agent If side inclination is too great fuel may leak from the carburetor or the tank This poses a fire hazard Observe the mowed surface also after moving is completed to ensure that no fire will start To avoid risk of fire keep the following components free of dirt grass hay leaking oil grease etc Engine Silencer manifold guard clearances Battery Area around the fuel tank Caution when using accessories Do not take tight corners Be extremely cautious when moving in reverse When work is completed After each mowing close both fuel valves Prior to leaving the device wait until the blade comes to a standstill and remove the ignition key After switching it off let the device cool down for at least 20 minutes before you store itina dry closed sufficiently ventilated room Never store the device when there is fuel in the tank inside a building where fuel vapours might come into contact with open fire or sparks Use caution during maintenance and repair Be careful when pulling loads Only use tow bars authorized by AS Motor Germany Observe the maximum load carrying capacity Technical data Observe the safety instructions in the operating instructions of the tow bar Only transport loads that you can handle safely Only drive on slopes up to 10 Only carry out maintenanc
21. ft Notice Drive the fork lift completely under the longitudinal beams of the wooden pallets Transport of ready to use device Warning Risk of injury due to the heavy weight of the device The device can fall over and fall down and cause severe injuries Observe the following notices Prior to transport let the device cool down for at least 20 minutes Close the fuel valves 13 Loading Use suitable ramps for loading that can carry the empty weight of the device 100 kg are wider than the device have aslip free surface 1 Put the device in front of the ramps and make sure that the ramps are as wide as the wheel gauge of the device are tightly secured to the platform are not steeper than 15 2 Carefully drive the device via the ramps onto the platform 3 Secure the device with belts to the frame elements that can hold the weight 4 Secure the device against rolling sliding tilting and fuel and oil leakage Unloading the device 1 Undo the transport fastenings 2 Drive the device carefully down the ramps of the platform Assembly Scope of delivery Screws nuts and discs for assembly of the steering wheel support tube and the side supports Operating instructions of the engine manufacturer Unpacking 1 Remove the carton the frame and the film 2 Check the air pressure of all tires see Technical data Mounting The
22. injury caused by the rotating blade Make sure that no one is within the danger zone of the blade Safety switches Danger Fuel is ignited by hot engine parts Prior to filling up switch off the engine and wait for at least 20 minutes until the engine has cooled down Observe the safety instructions regarding the fuel Filling in the fuel 1 For filling use a canister with a filler spout or use as funnel 2 Open the canister carefully so that the existing overpressure is discharged slowly and no fuel spurts out 3 Open the tank cap carefully so that the existing overpressure is discharged slowly and no fuel spurts out 4 Fill the fuel tank 5 Screw the tank cap on tightly Adjusting the seating position The device is equipped with safety switches To start the engine the following requirements must be met A driver sits in the driver seat The blade clutch is switched off The drive lever is in neutral position If the engine is running and the driver leaves the seat the engine is shut off If the engine was shut down due to a safety switch turn the ignition key to position Ignition off By this you will avoid discharging the battery Starting the engine Adjust the seat in the longitudinal direction until your feet are positioned on the inclined support plates and you sit comfortably 16 Start the device only when it is positioned on even and firm terrain
23. ion The quickly rotating blade of the device can cause life threatening injuries or major property damage Read the operating instructions before you use the device Make sure that no one is within the danger zone of the device The danger zone extends for at least 50 metres Hot surfaces or components Do not touch the engine or the silencer Risk of injury due to running belt drive When the engine is running never reach into the belt drive Risk of injury caused by rotating components Danger of bursting while tires are inflated Observe the admissible tire pressure see Technical data The device generates poisonous exhaust fumes as soon as the engine is running Some of these gases are odourless and invisible Never let the engine run in closed rooms Risk of tipping When positioned sideways to the slope the device is stable up to 17 in accordance with the standard measuring method Sound level on the device Noise is causing health problems Use personal ear protection to avoid hearing damage Warning Risk of injury caused by rotating blades or parts Objects can be ejected Make sure that no one is within the danger zone of the blade at least 50 metres Warning Explosion hazard Keep the fuel away from ignition sources and do not smoke while handling the device Observe the safety instructions regardi
24. lawn mower Low centre of gravity optimum weight distribution and broad wheel base provide you with the best performance on slopes and power reserves for shredding high plant growth Also available in an all wheel version providing the extra traction for demanding applications and for superior safety on slopes Professional lawn mower with rear discharge With wheel drive and infinite speed regulation for exceptional cutting and catching performance in any situation The economic alternative to bar mower Ideal for fodder production The grass is not shredded and placed into a pile on the side The flail mover blades are supported movably and avoid rocks and other obstacles and chop the cuttings several times The steel housing is 3 mm thick and offers very high security against foreign objects that were ejected and blown around and catches them safely This solid allrounder has a side discharge wheel drive and a housing of 3 mm thick plastic coated steel Also available in an all wheel drive version and infinite speed regulation Variomatic Removes weeds carefully quickly and without the use of chemicals on transport surfaces walls curbs and between interlocking blocks The patented pivoting brush system goes easy on surfaces and is environment friendly regarding harmful herbicides 36
25. le for any damage resulting from this Observe the required maintenance and repair measures The user of the device is responsible for accidents or damage to other persons or their property The device must not be used To cut hard objects rocks rubble or pieces of wood To trim bushes hedges and shrubbery To cut vegetation on building roofs To clean vacuum footpaths As shredder for shredding tree and hedge cuttings As drive unit for work tools and any type of tool sets that are not authorised by AS Motor Germany The device is not licensed for driving on public roads Contents Pretace sa ian 2 Intended USe 5 upulillilalalinz nali 2 Explanation of the symbols 4 Symbols in the instructions 4 Symbols on the device 4 Safety iINStrUuctions n 6 GEtiniormedt rosta dia 6 User restrictions and hours of operation 6 Safe handling of fuel 6 Check the device prior to use 7 Use caution during operation 7 Prior tO MOWINQ in 7 Use caution when mowing 7 Caution when using accessories 9 When work is completed 9 Use caution during maintenance and repai tx saresch hintars R 9 Device description 10 Control
26. least 50 metres e T The area in front of and to the right of the device is especially dangerous Keep your hands and feet away from rotating parts Mow only in daylight or good artificial light Do not transport any person on the device Be extremely cautious when moving in reverse Pay attention to traffic when working close to roads When using the device over a longer period of time vibrations can cause disturbances in the blood supply of the hands A generally accepted usage time cannot be determined Use gloves Take breaks on time Have an authorised service centre check the device immediately if the blade hit an object if the device starts to vibrate unusually severely Caution when mowing slopes Danger If the engine shuts down while you are mowing the device can roll away Immediately actuate the parking brake to prevent the device from rolling away When mowing slopes there is a risk of slipping and tilting Tai Do not mow excessively steep slopes For safety reasons use the device only on less than 17 slopes Use a clinometer if you are not familiar with the slope see accessories Always mow up and downwards never in horizontal directions Always move upwards first If you are unsuccessful at moving upwards first you must not mow the slope Never move downwards if you were not successful at moving upwards Be extremely careful
27. m when the thickness of the cutting blade at any point is below 1 mm exception cutting edge when the cutting blades are damaged or deformed It is absolutely necessary to change the cutter bar 1 the mulching blade 5 the cutting blades 2 and the fastening parts if damages are found Atthe least once per year or every 50 operating hours whether there is wear or not The material deteriorates may show cracks and this can endanger persons and material goods Checking the condition of the cutting blade screws Danger When a screw head is worn the cutting blades can become loose Check all screws used for fastening the cutting blades oO The screw head 3 experiences wear during mowing and must be replaced at the latest when the thickness is 2 mm To avoid unbalance the cutting blades must be replaced in pairs only You can easily recognize an original AS blade by these stamps AS EXXXXX EXXXXX indicates the spare parts number Checking the blade clutch Check the blade clutch for proper function by declutching the blade The blade must come to a standstill from full speed within less than 5 seconds Contact an authorised service centre if this is not the case Maintaining the engine Danger If the speed of rotation is set too high objects can be ejected The engine can be damaged and noise pollution increases Do not change the basic setting of the carb
28. m h 0 bis 6 5 km h Maximum area coverage Ca 7800 m h Turning radius approx 0 8 m Front axle Pendular axle Seat Movable spring mounted Cutting device type Cutting width Cutting height Growth height Drive of cutting tool Clutch of cutting tool Cutter bar with screwed on cutting blades and mulching blades 90 cm 50 to 90 mm in 4 levels Up to approx 150 cm V belts Electromagnetic with brake Measures and weights Weight Transport size with packaging L W H Max tire dimensions L W H max towing load max coupling load 310 kg 186 107 101 cm 187 96 105 cm 100 kg 25 kg 31 Type AS 915 Enduro Capacities Fuel tank Engine oil Transmission oil Oil in hydrostat 15 litres lead free regular petrol ca 1 9 Liter SAE 30 see also Checking the oil level 1 9 litres 80 W90 1 litre SAE 15W50 or 20W50 Sound level Measured sound level Lwa Guaranteed sound level Lwa Sound level at working place Lpa 98 0 dB according to DIN EN 12733 100 dB according to DIN EN 12733 88 dB according to DIN EN 12733 Vibrations emission value Hand arm vibrations anw Measurement uncertainty U Measurement uncertainty Unw Measurement uncertainty U 3 8 m s according to DIN EN 12733 0 5 m s 0 9 m s according to DIN EN 12733 0 5 m s Tire pressure Front Rear 1 bar 1 5 bar 32 AS Motor Germany GmbH amp Co KG Ellwanger
29. ng the fuel Lubrication chart Position of grease nipples for grease lubrication Observe the maintenance instructions Type plate The type plate on the device provides you with information on the device type and the technical data AS MOTOR GERMANY GmbH amp Co KG 1 Ellwanger Stra Be 15 EI 2 D 74424 B hlertann Rasenm her 3 JAS 53 B6 RB Kat 4 4 4 kW 6 0 PS 2800 5 O un wae 020909090055 8 TM an dB 1 Name and address of the manufacturer 2 Device designation 3 Type designation 4 Rated power output in kW engine speed 5 Weight 6 Year of manufacture 7 Serial number 8 CE marking 9 Sound level Lwa Safety instructions Get informed Safe handling of fuel For your safety read these operating instructions with care Familiarize yourself with the control elements and the proper use of the device Share these operating instructions with other users of the device Before you use the device for the first time let the dealer instruct you regarding safe use Practise operating the mower first in a wide open and flat terrain without the blade drive User restrictions and hours of operation Never give your children or other persons who are not familiar with the operation instructions permission to use the device Persons under 18 years old may operate the device only under supervision Local regulations will de
30. o oil pressure Slope is too steep Move the device to a flat position Fuel is of poor quality dirty or old Clean the fuel system authorised service centre Always use fresh fuel Engine starts badly or runs irregularly Choke is closed Open the choke Air filter is soiled Clean air filter see also Maintenance and cleaning Fuel is of poor quality dirty or old Always use fresh fuel Spark plugs are sooted damaged or incorrect electrode gap Clean spark plugs and check electrode gap see also Maintenance and cleaning If necessary replace spark plugs Device does not move Drive is unlocked Lock the drive Hydrostat drive is overheated Cool it down see also Maintenance and cleaning The blade does not rotate Lever for cutting height adjustment in transport position Lower the lever for cutting height adjustment to any cutting height Electromagnetic clutch has low voltage Let engine run at medium speed for a while or charge battery V belt is insufficiently tensioned or damaged Authorised service centre Strong vibrations during operation Unbalance at the blade caused by incorrect sharpening or chips on the blade Have blade balanced and re sharpened by an authorised service centre Replace a damaged blade immediately Blade drive shaft is bent by collisions with foreign objects Authorised service
31. ou declutch the blade the blade comes to a standstill within 5 seconds Clutching blade Press the lock at the bottom part of the rocker switch upwards and press the rocker switch upward ON Declutching blade Press the switch down OFF Ignition lock 5 The ignition lock has three positions 1 1 Ignition off 2 The key can be removed 3 2 Ignition on Control lamp 4 illuminates 3 Electro starter on Foot brake Braking Release the drive lever and press the right foot pedal 2 down Parking brake Releasing the parking brake Press the right foot pedal down press the locking lever 1a down Putting on the parking brake Press down the right foot pedal and pull the locking lever all the way up 1b Then the foot pedal remains in down position 11 Control lever at the seat 3 I VAS i x N 0 Cutting height adjustment 1 The cutting height of the lawn can be set to four positions SUOR Position Stop is the transport position Sitting position Press the lever 2 to the left and move the seat to the desired position Lever for choke 3 The choke is only closed when the cold engine is started As soon as the engine is running open the choke Closing the choke Pull out the lever for the choke 3 by pulling if forward LA Itl l Opening choke Push back the lever for the choke 3 12 Accelerator 4 Via th
32. ples with a hand grease gun 1 2 strokes 3 Remove any excess grease that has squeezed out from the bearing points Checking the blade Danger A Improperly mounted and maintained blades pose a severe injury hazard Work at the blade shall only be performed by an authorised service centre Work on the blade requires special qualifications because an unbalance test is required and the torques must be observed Before and after each mowing operation and in case of significant changes check for wear damages and cracks Vibrations indicate that the blade or the mulching blade is worn excessively or on one side only Improperly sharpened blades or mulching blades increase the device load and result in fatigue cracks and breakage Ejected pieces can cause severe injuries 22 Twisted cutting blades If the cutting blades 2 strike a foreign object they can be twisted overload protection Never mow when the cutting blades are twisted Turn the cutting blades 2 back to their initial position If the cutting blades cannot be turned back have the cutting mechanism checked for damages and the cutting blades turned back or replaced by an authorised service centre To prevent unbalance replace or reverse the cutting blades in pairs only It is absolutely necessary to change the cutting blades and the fastening parts when the width of a cutting blade 4 is below 50 m
33. rcumstances because the mower stops abruptly Driving 1 Start the engine 2 Release the parking brake 3 Slowly move the drive lever to the desired driving direction The further the lever is moved away from the neutral position the faster the mower moves 4 To stop move the drive lever slowly to neutral position or step on the foot brake When you actuate the foot brake and switch on the drive you can hear an alarm tone Differential lock The differential lock connects the two rear wheels rigidly to each other This improves traction Actuate the differential lock when a wheel slips Always actuate the differential lock when moving downhill This improves the driving stability of the device The risk of sliding or swerving of the rear is reduced and safe braking is possible Driving in curves while the differential lock is actuated is only possible with limitations To avoid excessive wear actuate the differential lock only when the device is stopped if possible always step on the pedal all the way release the differential lock when it is no longer absolutely needed 18 Switching off and parking 1 Move the drive lever slowly to neutral position 2 Turn the accelerator lever to idle speed 3 Switch off the blade clutch 4 Move the lever for the cutting height adjustment to transport position 5 Actuate the parking brake 6 Turn the ignition key to ignition off
34. replace a damaged fuel tank or tank cap authorised dealership First aid When swallowing fuel or inhaling fuel vapours do not force vomiting and immediately consult a doctor In case of skin contact immediately wash with water and soap Change your soiled clothing as soon as you can Measures in case of a fire In case of a fire use foam dry powder extinguisher or carbon dioxide CO2 Never douse with water Check the device prior to use Prior to each use carry out a visual inspection of the blade protection flap drive and fastening parts for proper condition and firm seating Never use the device when covers impact protection or protection flaps are defective or not installed Do not remove change or override any safety devices or control elements Observe the maintenance instructions and replace damaged or worn parts immediately Check the blade brake for proper function by switching off the blade clutch The blade must come to a standstill from full speed within less than 5 seconds Check the parking brake for proper function see Maintenance Use caution during operation Switch off the blade and wait until the blade comes to a standstill when you drive on surfaces other than grass Switch off the engine and wait until the blade comes to a standstill and remove the ignition key before you transport the device if you step away from the device even for just a short time b
35. termine the minimum age of the user and the hours of operation Unsuitable for the operation of the device are persons Who are under the influence of alcohol drugs or medicine that slows down reaction time With physical and mental impairments People fitted with pace makers are not allowed to touch any current carrying parts of the ignition system Danger Fuel is toxic and highly inflammable Danger of fire and explosion Keep the fuel away from ignition sources and do not smoke while handling the device Do not inhale fuel vapours they are dangerous to your health Ay Use gloves and avoid skin contact with the fuel Fuel up outdoors only when the engine is cool and not running Use a filler or funnel Do not spill any fuel and do not let the fuel get into the canalisation or ground water If you spilled fuel do not start the device until the fuel vapours have evaporated wipe dry Move the device away from the area where the fuel was spilled Always close the tank cap securely and do not open it while the engine is running or the device is still hot Drain the fuel tank only when outdoors Use a suitable container or run the tank empty Keep the fuel away from children and store it in a suitable container in a dark cool and dry location Never park the device with fuel in the tank inside a building where fuel vapours could come in contact with open fire or sparks Immediately
36. tery from the device Charge the battery Mount the battery into the device Connect the red cable Connect the black cable Si oo PI DI e O Remount the tank Hydrostat transmission After a standstill of several hours on an even surface the oil level must have reached the marking 1 of the oil container If this is not the case top up the oil see Technical data Only fill in oil until the oil level has reached the marking of the oil container Storage Storing the device Restarting Keep the device in a closed dry and well ventilated room and out of reach of children Always eliminate all problems of the device before you store it so that the device is always in a safe to operate state Let the engine cool down before you store the device in closed rooms Longer storage 1 Observe the safety instructions regarding the handling of fuel 2 Draining fuel tank Put a piece of a tube on the fuel valve and fill the fuel in an adequate fuel container 3 Emptying carburetor Start the engine and let it run until it stops on its own 4 Clean the device thoroughly 5 Touch up defects in painting for spray paint see Accessories 6 Preserve the engine Unscrew the two spark plugs Fill a tablespoon of engine oil into each spark plug opening Briefly actuate the starter oil is distributed in the cylinder Screw the spark plugs back in Do not put the spark pl
37. tive grid at the silencer poses a fire hazard Frequent engagement and disengagement of the clutch increases wear of the blade drive belt and the blade brake Especially in case of high grass clutch engagement leads to overload To keep the area well maintained mow frequently and keep the grass short Only mow with a sharp and undamaged blade Have the blade sharpened and balanced regularly by authorised service centre Do not mow when the grass is wet or when it is raining The turf may be damaged and there is a danger of slipping Turn the device around only in already mown sections Set the cutting height so that the blade does not touch the ground even in case of terrain unevenness Always set the blade to transport position when you do not mow For mowing always turn the accelerator lever to full throttle to achieve the best mowing performance To avoid blockage during the ejection of grass we recommend for flat terrain to proceed according to the mowing patterns Mulch is shredded into much smaller pieces when you mow the terrain once again in the opposite direction 15 Prior to starting Checking the oil level Caution Before mowing always check the engine oil level and the oil level in the hydrostat see Maintenance Fuel As fuel use unleaded petrol see operating instructions of the engine manufacturer Tanking up Starting Danger During startup there is a risk of
38. tral position when the A foot brake was actuated V belt Are the V belts tensioned correctly without A fissures and in good condition Bowden cables Check for proper function and ease of movement m Acceleration lever Check for proper function Chassis and Check for rust and fissures and check the welding m impact protection seams Are all protective device fastened correctly and n A properly functioning 19 Component Action Maintenance interval Before Annually and after or every each use 50h Label Condition of the labels n A Engine See operating instructions of the engine n A manufacturer Check oil level see operating instructions of the n A engine Oil change A Oil filter change A Parking brake Check the parking brake n A Foot brake Check the foot brake A Flammable Remove easily flammable debris buildup from the m A material engine and the device Steering Check the clearance n A Tires Check tires and tire pressure if necessary n A Safety switches Check the switches at the driver seat cutting n A height adjustment and drive for proper function Ignition lock Check for proper function A Hydrostat Check oil level n A transmission si Eliminate leak points if necessary A Oil change after 50 h and every 200 h thereafter A Differential gear Perform oil change A Ch
39. ug connector on 7 Remove the ignition key and keep it separate from the device In autumn have your device checked by an authorised service centre Also observe the notices on storage in the attached operating instructions by the engine manufacturer If you want to start the device after a longer storage carry out the tasks described in chapter Maintenance Spare parts The reliable and safe operation of the device also depends on the quality of the spare parts used Only use original spare parts and accessories that were approved by AS Motor Germany When foreign parts are installed the warranty and guarantee shall be void for the foreign part and for the device and for any resulting damage Inform your authorised service centre about the device type and serial number of your devices when you order spare parts Wear parts Some parts are wear parts They wear during use and must be replaced The warranty does not cover the following parts Blades cutting blades cutter bars blade bolts sliding plates V belt chains Bowden cables starter ropes pressure plates air filters spark plugs disc springs lock washers fuses discs thrust plates pressure discs protection skirts impact protection wheels tires 25 Accessories Available accessories Trailer E09311 Trailer hitch E09313 Snow blade E09315 Snow chains E09316 set Front lawn tires E09318 set Rear lawn tires E09319
40. uretor or the speed control The operating instructions of the engine are prepared by the engine manufacturer They contain the maintenance instructions and the warranty conditions for the engine If warranty work for the engine is required please contact your authorised service centre or the nearest authorised engine dealer Checking the engine oil level The oil level must remain between the two markings of the oil dipstick Make sure that the oil level is never below the bottom marking otherwise the engine can be damaged Never fill in oil above the top marking Otherwise there is a risk that the oil enters and destroys the air filter For this observe the attached operating instructions of the engine Checking the spark plugs Danger The ignition system generates an electromagnetic field Wearers of pacemakers must not work on live parts Soiled spark plugs reduce the engine output Clean the electrode of the spark plug with a brass wire brush Check the electrode gap see operating instructions of the engine manufacturer Make sure that the insulator around the electrode is not damaged Never use a damaged spark plug 23 Tighten the spark plug using the correct torque see operating instructions of the engine manufacturer Always check both spark plugs Cleaning the air filter Danger Cleaning agents pose a fire and explosion hazard Never clean the air filter with flammable solvents
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