Operating Instructions
Contents
1. Z3 Manual Ref sw 1 pco out Ah o M 5 TxD In H1 Br 4 DTR In p m 5 GND i spe 6 DSR Out ame c 7 RTS In Wt ve a Mikrocontrollerplatine S NC N 9 RI In 9 o 28 a m e lower one green 4 oc m 40 8 A 9 5 Leo d 8 S white upper x 5 braun middle 70cm shield o o wek no gt sheld a Encoder Speisesponmung lt white white gt 2 2 le yelow gt 1 5 pol DIN Buchse g Sensor a e brown brown 3 mit Gewinde E Speisespannung G green gens Tastatur 2207 5 o 5 8 i i 3 7 5V 91851522184 8 t bei Zug ergibt sich positiver Wert Huppert interface 7 54 3 Speisespannunt LCD 4 gt 8 av H 5 BV Sense 8a 55 B NC Abschirmung sheld 25m 115 115 8 o mm mit Gewinde E io gt fuse H 6 3 fink A I 3 a in 5 pem Bock 5 3 5 5 1 5 Masstab C Eingene datai Ac drawNzpm251 dwg D2. T Read configuration data block Send Confg data to comp Lxxx Set end position for test 100 X 100mm L Last readings max value M E 2000 Load cell 2000N Reset Load cell and position 0 0N 0 00mm 0 counter button 2 0N 0 00mm Qxxx Set constant force to keep in Q200 Force to keep 200N CFM Begin test O2 Reset Load cell only 0 0 7 34mm Set preforce FO 4 0 0 43 5 Ask for Status Condition of machine SER Ask for serial number of R 0001 max 20char machine Ol Reset position counter only O1 20char ee eee mem system G H N T U 5 5 RESET RESETS SER Z3 Z5 Z10 manual Page 8 Set speed testing speed 100 V 100mm min 5205 Serial communication port Z3 Manual Page 0 Pin 1 DCD Pin2 RxD Pin3 TxD Pin4 DTR Pin5 GND Pin6 DSR Pin7 RTS Pin8 CTS Pin9 RI Data format Baud rate 384 Parity None Stop bittocol RTS CTS Handshake Transferexample Character possibility A actual readings A23 3 45 60 C R LF last readings of max value Fmax Xmax last readings of break Fbreak Xbreak Chracter Force Way Carriage Return 8 status of machine Line Feed E machine return to zero position R test is running OK reset of Load cell and position is done EOF ASCII 26 end of data end of test Force
3. A Robuste Universalpr fmaschine Baureihe Z20 Z50 23 16 85422 extend board encoder for next A D conv load cells load cell Power from trafo USB n r encode 52 3 4 ext board optional ref switch JTAG signals programming for amplifier BLDC motor extension ports Motor 3 oo 4 outputs 24V 2A Keyboard LCD 24V output for 210 Can Bus for extensions 1 RS485 upper row FPGA pregramming lower row Keyboard Z3 Manual Page 17 Mistakes Movement of Z10 X700 is only 500 mm This is only limit of software not limit of mechanic you can t set end position more as 500mm Z10 use universal software from Z3 Z5 In configuration menu protected by password exist parameter machine type with value 5 change this value to 6 and limit of max end position will be now 1000mm Hints you can activate a c compensation in settings you make a measurement of a very stiff part in your grips then you divide dF dx and write this value to C compensation and activate then you will only see movement of the sample not loadcell machine or grips Autocalibration Limits of loadcell 24 4 08 In our software exist limits 1 lt mV lt 6 you can just use 1 001 mV V value 0 5 lt Cal lt 1 5 Any new load cell used with our machines must be calibrated adapted to our electronic the best most easy way is to use auto calibration embedded in software You wil
4. This is why we recommend the use of pneumatic grips for low force tests to avoid accidentally destruction of load cells when tightening the clamps To ensure the accuracy of a Load Cell a calibration test should be done with multiple different weights If necessary adjust the calibration factor We only can provide the Load Cell Function as guaranteed by the manufacturer Interface Huppert Any warranty claims which are due to mal operation or overload will not be accepted 5 2 Zero adjustment By pressing 0 before testing a Zero adjustment is done As already the clamping of probes does produce forces a Zero adjustment should always be done before testing Z3 Z5 Z10 manual Page 5 5 3 change of load cells Switch off power on the machine loosen the screw at the cross bar mount new load cell with the screw at the cross bar put load cell plug into the connector at the back side of the machine Switch on the machine again and wait to end of self test procedure press 5 type Password 09122 save old parameters on a piece of paper and type the new values gt set new parameter for Loadcell e g 2000 N gt set new parameter for mV V load cell sensitivity e g 3 165 mV N setnew parameter for Cal calibration factor to 1 set calibration factor with weight put a calibration weight at the load cell e g 10 kg 2 98 0665 N the display should show a similar value E g the display shows 9
5. 23 3N Way 45 60mm C 251 Compiler Communication procedure switch combuffer 0 case R versuch 0 break case E moveto wegoffset Tconfig VR printf E n r break case H mstop break case O adnullen Z3 Manual Page 1 printf OK n r break case A printf A96 6 F 6 2F n r Tconfig nachkomma getkraft getweg break case M printf M46 6 F 6 2P nv Tconfig nachkomma fmax xmax break case B printf B 6 F 6 2F n r Tconfig nachkomma frupt xrupt break case break case V combuffer 0 T atof combuffer if T gt 1 amp amp T lt 1000 Tparablock SPEED T break case L combuffer 0 T atof combuffer Tparablock endpos T break case X combuffer 0 T atof combuffer moveto T Tconfig VR break case S printf S d n r status Delphi 3 0 Receive procedure for exp procedure Tforml receive s string const status word 0 var sl s2 string index 1 index2 word y tvaluesx begin case s 1 of A Begin index 1 pos s s1 copy s 2 index 1 2 index2 pos 10 s s2 copy s index1 1 index2 index 1 1 panel2 caption zs2 mm panel3 caption s1 end R Begin if status 0 then begin xychartl clear timerl enabled false inc status Z3 Manual end index 1 pos s s1 copy s 2 index 1 2 index2 pos 10 s s2 copy s index 1 1 index2 index1 1 panel2 caption s2 mm panel3
6. The On 1 and Off 0 power switch is located on the back side of the machine and should be in the Off 0 position before applying power to the machine The picture below indicates location of the power switch 4 02 Emergency Stop Push Button The Emergency Stop push button is located on the front panel of the machine To activate the emergency stop you have to push the button To deactivate the emergency stop turn the button to the left and the button jumps out The picture below indicates location of the emergency stop push button 4 03 Mechanical Limit Switches Before attempting to move the crosshead in either direction it will be required to set the mechanical crosshead limit switches The purpose of the limit switches is to reduce the travel of the crosshead enabling a safe working area A typical example is to protect the load cell and attachments for unforseen overtravel and in doing so avoid a collision These limit switches are located on the left hand side of the machine The diagram below shows the location of the mechanical crosshead limit switches The limit switches are held in position by a locking screw To set the limit switch unlock by turning the locking screw in an anti clockwise direction and slide to the required new position To lock limit switch rotate locking screw in a clockwise direction Note To eliminate slippage re tighten locking screw securely The diagrams below indicate mechanical crosshead lim
7. false fixing or overload are not accepted 7 03 Zero Adjustment By pressing the 1 key before testing zero adjustment is done As already the clamping of specimen produces force zero adjustment should be always done before each test 7 04 Change of the Load Cell In order to change the load cell you have to do the following 1 switch off the machine 2 loosen the fixing screw at the crosshead 3 mount a new load cell with the fixing screw at the crosshead 4 puta load cell plug into the connector on the back side of the machine 5 switch on the machine Each load cell has its own capacity sensitivity and a calibration factor That is why each time after the change you have to enter new values It is done as follows 1 press the 5 key 2 enter the password 09122 3 save old parameters on a piece of paper and enter new values from data sheep load cell capacity e g 3 kN load cell sensitivity e g 3 1324mV V set calibration factor to 1 With these values you will reach approx 1 accuracy of the load cell capacity 19 7 05 Calibration With The Weight In order to increase the accuracy of the machine you have to calibrate with the weight It is done as follows remove load from the load cell if there is any set calibration factor to 0 The display shows the following Do not be confused that the display shows the messages in German this program is used seldom that is why we did
8. force displacement is set to zero displacement displacement is set to zero Compression test 18 SECTION 7 LOAD CELL 7 01 Fitting Load Cell The Z Beam type load cell are mounted under the moving crosshead Your machine will be provided with a load cell equal to or less than the maximum capacity of the machine These interchangeable Load Cells are available in capacities from 3 kN down to 5 N Connect the load cell by plugging the 5 pin connector into the load cell socket on the rear side of the machine 7 02 Limits of the Load Cell Load Cell should not be deformed more than maximum 0 2 mm in both directions By doing pressure tests be sure that you do not bend a load cell to the side Using a low force load cell there is a high risk of its damage by permanent bending of the load cell which is due to its constructive principle If there is danger of the load cell overload we recommend to use special protection equipment which we also provide After overload the load cell still shows measurements but they are not linear anymore That is why we recommend to use pneumatic grips for low force tests to avoid an accidental destruction of the load cell when tightening the clamps To ensure the accuracy of the load cell a calibration test should be done with different weights If it is necessary adjust also the calibration factor We can only provide the load cell function as guaranteed by the manufacture Any claims which are due to
9. key shows the Force and the Extension of the Rupture This key has no function This key has no function This key is used to enter the configuration menu This menu is protected with the password 09122 This key has no function This key has no function This key allows switching to constant force mode This key has no function 12 5 03 LCD DISPLAY When you switch on the machine you get a massage about the Firmware then you see the following actual force test speed 1435 23 N 50 mm min 327 12 mm 100 mm crosshead displacement test extension When the test is finished i e when the extension is reached or the maximum force is exceeded or the break of the specimen is detected you see the maximum force of the last test Maximum force 143523 N 345 33 mm Fmax Xmax Position where the maximum force was reached By pressing the 2 key the operator gets information about the force at break Fbreak 143523 N Xbreak 345 33 mm Displacement at break 13 5 04 MENU The Menu Key With this key the operator can make settings for the next test The adjusted settings should be confirmed with the Return key If you press the Menu key you will see the following ENDPOS means Test Extension The range is possible from 1 mm to 540 mm for the smallest version of the machine except for the length of grips and specimen Posi
10. load cell is demaged overloaded bended and show very big positive or negative load over safety limit 2900N 2 A D converter on main board don t work correctly no valid conversions First case you can check e When you connect anny different load cell you can see normal load readings on the LCD e when you remove any load cells plug from the machine load display is running up or down until limit open loop You can also send us old load cell to check or check it self on next machine by next customer with our ZPM New load cells we have on stock A Urbanski service service grip soft de 18 09 2008
11. note all changes on a piece of paper Machine type Machine type can be set to 1 6 value with following meaning l for small engine 40W short machine up to 500mm TH 2730 3kN 2 for small engine 40W long machine to 1200 mm TH 2730 3kN 1000mm Verfahrweg 3 for big engine 80W short machine up to 500mm TH 2730 5kN 4 for big engine SOW long machine up to 1200 mm 2730 lt 1000mm Verfahrweg 5 for two big engines SOW 10kN short machine up to 500mm TH 3630 10 kN 6 for two big engines SOW IOkN long machine up to 1200 mm TH 3630 10 kN 1000 mm After update parameter is 0 and must be set to value between 1 and 6 0 and 7 is not allowed In machine without program empty this parameter is automatic set to 1 For more information see info hex 3 65 txt file Z3 Z5 Z10 manual Page 4 5 Load Cell 5 1 Limits of the Load Cell The Load Cell mustn t be deformed more than max 0 2 mm in pulling direction Doing pressure tests ensure that the Load Cell does not bend out to the side Specially using low force Load Cells there is a high risk of damage by permanent bending of the Load Cell which is due to the Load Cells construction principle In case there is a danger of Load Cell overload we recommend to use special protection equipment which we also provide www grip engineering com After overload damage the Load Cell may still show measurements but is not linear anymore
12. s s2 copy s index 1 1 index2 index1 1 panel2 caption s2 mm panel3 caption s1 Y 0 strtofloat s2 Y 1 strtofloat s1 Y 2 Y 3 y 4 0 xychartl add y end 26 begin status 0 timerl enabled true Z3 Z5 10 manual Page 2 speichernlclick self end end end 4 Change of configuration by pressing Menu during power on or 5 key you call the config menu to prevent accidental change of configuration it is necessary to key in the Code proceed as follows after pressing 5 key the display shows Pa wort now key in the number 09122 if you entered the code correctly you can either load the pre set values or change them display shows Grundeinstellung 0 by pressing 0 the machine load the following values by pressing Return you skip the defaults defaults values language Sprache I deutsch 22 english italiano 4 francise UNITS 12 mm N inlbf 1lbf 24 44822N linz25 4 mm LOADCELL N 2000 load cell Sensitivity Lastzellenempfindlichkeit mV V 3 165 example Calibration factor Kalibrierfaktor FAK 1 000 by pressing 0 you start a Calibration program F limit H maximum force for Hardware IN 1500 N repositioning speed R cklaufgeschwindigkeit VR 500mm min F 0 N preload Z3 Z5 Z10 manual Page 3 these settings are stored in a non volatile ROM and are re established after every power on We recommend to
13. 5 6 N the calibration factor must be increased from 1 to 1 03745 use calculator check the changes with the weight again this is dependent to your location and valid for 45 northern e g at the North pole it would be 98 32 N at the Equator 97 80 N Mounting procedure of Load Cell Caution Small type of load cells can easily be deformed especially by torsion forces Never put torsion forces on the Load cell while tightening or loosen probes and clamps Z3 Z5 Z10 manual Page 6 only hold the load cell at the upper part right wrong v do not mount like this Load cell is likely to be destroyed Load cell have a fragile area with tiny parts and adjusted DMS strips inside These thin Stege can easily be deformed permanently by torsion forces Z3 Z5 Z10 manual Page 7 6 Interface USB Table of orders for TH 2730 ORDE FUNCTION EXAMPL RESULT R End of commands is always Lo Decimal separator is d Actual readings A Force Way Last readings rupt value Frupt Xrupt Write configuration data block Receive Conf Data 1 1 8 AEN 0 00mm limitS Dxxx Set delta D20 F delta 20N H H _ Ask for listing command set H Command set listing Jxxx 1200 VR 200 mm min Set normal mode K0 Machine in Normal mode Set Constant Force Regulation Machine in CFR mode mode E B E G o R S
14. Operating Instructions L3 75 10 Z20 50 tensile tester 7375 Z10 Z20 Z50 23 3 2011 Z33kN Z5 SkN tensile tester Z10 tensile tester 10 kN OPERATING INSTRUCTIONS Table of Content Section 1 Introduction Section 2 Specification Section 3 Checking Contents and the Number of Machine Section 4 Power on checks 4 01 Power On Off Switch 4 02 Emergency Stop Push Button 4 03 Mechanical Limit Switches Section 5 Control Display Unit 5 01 Control Display Panel 5 02 Numeric Keypad 5 03 LCD Display 5 04 Menu Section 6 Configuration 6 01 Language Selection 6 02 Selection ofthe Units sss 6 03 Load Cell Capacity 2 2 6 04 Load Cell Sensitivity 6 05 Calibration Factor 6 07 Return Speed 6 08 Digits after the Decimal Point 6 09 Type of the Machine 6 10 Pre Force Setting Section 7 Load Cell 7 01 Fitting the LoadCell 7 02 Limits off the Load Cell Zero Adjustment 0 0 n 7 04 Change off the Load Cell 7 05 Calibration with the Weight Section 8 Interface RS23 an 10 11 12 12 12 12 12 12 13 13 13 13 15 15 15 15 16 17 7 03 SECTION 1 INTRODUCTION 1 01 This manual is to help the operator understand the operation of the electronic panel of the machines These new testing machines are an easy to use range of compact machines for determining Tension Compression Shear Flexure and other mechanical an
15. Return EOF ASCII 26 end of data end of SUIT test Force 23 3N Way 45 60mm 1 02 C251 Compiler Communication procedure switch combuffer 0 case R versuch 0 break case E moveto wegoffset Tconfig VR printf E n r break case H mstop break case O adnullen printf OK n r break case A printf A 6 F 6 2F n r Tconfig nachkomma getkraft getweg break case M printf M 6 F 6 2F n r Tconfig nachkomma fmax xmax break case B printf B 6 F 6 2F n r Tconfig nachkomma frupt xrupt break case resetproc break case V combuffer 0 T atof combuffer if T gt 1 amp amp T lt 1000 Tparablock SPEED T break case L combuffer 0 T atof combuffer Z3 Z5 Z10 manual Page 1 Tparablock endpos T break case X combuffer 0 T atof combuffer moveto T Tconfig VR break case S printf S d n r status 1 03 Delphi 3 0 Receive procedure for exp procedure Tforml receive s string const status wordz0 var sl s2 string index 1 index2 word y tvaluesx begin case s 1 of A Begin index 1 pos s sl copy s 2 index1 2 index2 pos 10 s s2 copy s index 1 1 index2 index 1 1 panel2 caption s2 mm panel3 caption s1 end R Begin if status 0 then begin xychartl clear timer enabled false inc status end index1 pos s sl copy s 2 index1 2 index2 pos 10
16. a special value after touching the sample used for compression tests constant force regulation with key 8 you can switch to force regulation with key Menue you can set force for example 5 N makes tension 5 N for example 5N makes compression 5 N if you press Start key force regulation will be activated machine drives slowly to this force if you press again on key 8 you come back to normal constant speed regulation in constant force regulation modus you can change settings depending on hardness of material from 1 to 10 Push button Menu of tensile tester if material is weak push 1 reaction speed is high if material is hard push 10 reaction speed is low 23 Page 7 8 number of machine on backside of machine you can find this number please use it if you have questions 9 Accessories 1 USB cable 1 110 220V cable 2 pins 8 mm for adapter 1 certification of load cell grips see also http www grip de Addendum International Symbols WEEE Directive This equipment contains Electrical and Electronic circuits and should not be directly disposed of in a landfill site Page 8 110V VERSION USA Optional ih
17. atum Name TERRA Beorb M Th mler ZPM 251 ab 04 99 Motor 8 8 Norm a oY pl Zust nderung Datum Name Z3 Manual Page 9 Th mler GmbH grip engineering Hans Traut Str 25 90455 N rnberg Germany Tel 09122 78711 Fax 09122 73127 info Q grip de Declaration of Conformity name and location of producer Thiimler GmbH 90455 N rnberg Hans Traut Str 25 name of machine small tensile tester Z 3 Z5 710 directives compiled with EG Maschinenrichtlinie 89 392 und EWG 91 366 EWG 93 44 VDE 0100 VDE 0106 VDE 0113 DIN 57113 EN 60204 VDE 0160 VDE 0660 VBGI VBG4 VBG7A ZH 1 456 und ZH 1 597 low voltage directive 73 23 EEC LVD EMC directive 89 336 EEC EMC responsible M Th mler Dipl Ing Univ Maschinenbauing function Line development conception construction registered into the following handicrafts registers Elektromechanikerhandwerk Lfd Nr 92 09 132 BNR 0052159 Maschinenbauerhandwerk Lfd Nr 87 13 062 BNR 0052159 N rnberg den 15 3 2004 JA 23 10 10 Windowssoftware you can download actual software manual and hexfile from our software homepage http www grip soft de 11 Rest Adapter size of Z3 and Z10 n nu 19 Z3 Manual Page 11 Z3 Manual Page 12 known mechanical problems op
18. caption s1 Y 0 strtofloat s2 Y 1 strtofloat s1 Serial comunication port Y 2 Y 3 20 y 4 0 xychartl add y end 26 begin status 0 timerl enabled true speichernlclick self end end end Pin 1 DCD Pin2 RxD Pin3 TxD Pin4 DTR PinS GND Pin6 DSR Pin7 RTS Pin8 CTS Pin9 RI Data format Bit per second Data bits Parity Stopbits Protocol 38400 Keine Kein examples Page 2 Z3 Manual Page 3 Character posibility A actuall readings M last readings of max value Fmax Xmax B last readings of break Fbreak Xbreak S status of maschine E maschin return to zero position R testis runing OK reset of Loadcell and position is done EOF ASCII 26 end of data end of test Force 23 3N Way 45 60mm C 251 Compiler Comunication procedure switch combuffer 0 case R versuch 0 break case E moveto wegoffset Tconfig VR printf E n r break case H mstop break case O adnullen printf OK n r break case A printf A 6 F 6 2F n r Tconfig nachkomma getkraft getweg break case M printf M 6 F 6 2F n r Tconfig nachkomma fmax xmax break case B printf B 6 F 6 2F n r Tconfig nachkomma frupt xrupt break case resetproc break case V combuffer 0 T atof combuffer if T gt 1 amp amp T lt 1000 Tparablock SPEED T break case L combuffer 0 T at
19. d physical properties of materials Due to variations in international standards of units in force and extension the tensile test machines have the ability for the operator to select a one of two standards for Force Units Newtons and Pounds and either Inches or Millimeters for the Extension Units 1 02 the controls are located on the front panel which has large easy to read backlit 2 line LCD display and a numeric keypad The display unit shows the force and displacement values Crosshead control keys are provided for moving crosshead up or down or to start a test or to get access to various test parameters for example displacement or speed of crosshead The numeric keypad permits the inputting of test data 1 03 There may be many aspects of material testing not covered in this operation manual in particular the type of grips used and additional optional equipment for more information see our page in Internet 1 04 All machines are provided for voltages 230 or 115 SECTION 2 GENERAL SPECIFCATIONS These specifications apply to all models of the Tensile Test machines 2 01 Force Measuring System Full bridge strain gauge load cell of Z Beam construction for use in tension or compression These interchangeable load cells are available from the maximum capacity of the load frame down to 5N 2 02 Force Measuring Resolution 17 bit 218 bit of load cell capacity over the full range nominal 2 03 Force Accu
20. en screw in nut top screw in machine Relase M6 screw in nut close turn nut clockwise while machine is under load Or little wheel on engine is not probably glued we exchange engine motor send it back this is a case of warranty Page 13 Z3 Manual Z3 X500 3kN 500 mm FE Z3 X1200 Z3 Manual Page 14 2 SN mr 7I du 4 1 zd IE Y di DI 240 640 210 700 10kN 700mm Z10 X700 W600 inner width 600mm 710 1200 ix Z3 Manual Page 15 is 1 zi B 88 8 I 428 MS Lg h y N
21. et time to keep in QT60 Time to keep 60sec OHxxx Set stiffness factor of sample 1 10 1 slow regulation hard R Begin the Test R Start button RHxx Begin the Hysteresis Test with RH102 2 cycle with 10 sec waiting yy xx delay time yy cycles time repeating RESET Hard reset RESET Reset of system 5 Ask for Status S Condition of machine SER Ask for serial number of machine SER 0001 max 20char SER Set serial number in machine SER 0001 Set ser 0001 max 20char T Read software ver nr in Flash T HEX 4 35 7 2005 mem U Ask for actual units US or SD 05 1 SI system 0 Us system Vxxx Set speed testing speed V100 V 100mm min Xxxx Move to position with Return X208 Drive to position of 20mm 22 speed Jxx 1 01 1 Pin 1 DCD Pin2 RxD Pin3 TxD Pin4d DTR PinS GND Pin6 DSR Pin7 RTS Pin8 CTS Pin9 RI Data format Baud rate 38400 Data 8 Parity None Stop bits 1 Protocol none Serial communication port Z3 Z5 Z10 manual Page 0 1 01 2 Transferexample Character possibility A actual readings last readings of max value Fmax Xmax last readings of break Fbreak Xbreak 23 3 45 60 S status of machine E machine return to zero position R test is running OK reset of Load cell and position is done Chracter Force Way Carriage
22. he Return key confirm the choice The operator can also select the desired language German English Italian French Spanish Danish a Jo fe add a new language http www youtube com watch v LDNiQRc5TIQ amp feature youtu be 6 02 The Selection Of The Used Units Selected 1 SD Units 1 1 SL2 Eng new Here 1 for N and mm or 2 for Ibf and inch If you use the system Millimeters Newtons mm N you have to press 1 if you use the system Inches Pounds in Ibf press 2 By pressing the Return key you go to the next Menu Entry 6 03 Load Cell Capacity Loadcell 2000 N is Loadcell 2000 N new 15 Here enter the changed value and confirm with the Return key sensitivity of 3 145 mV V is selected 6 04 Load Cell Sensitivity mV V 3 145 new Here you have to enter the changed value from data sheet and confirm with the Return key 6 05 Calibration Factor Calibration factor is 1 0 Here you have to enter the changed value and confirm with the Return key If you enter 0 you start a calibration program see Change of the load cell Maximum force is 1999 N maximum capacity of the load cell IN 1999 N 6 06 Maximum Force of the Machine FlimitH new Here you have to enter the changed value and confirm with the Return ke
23. it switches Release Upper Limit Switch move Release Lower Limit Switch move crosshead to a new position slide crosshead to a new position slide limit switch to crosshead striker limit switch to crosshead striker re tighten re tighten SECTION 5 CONTROL DISPLAY UNIT 5 01 Control Display Panel This unit contains the LCD Display the Numeric Keypad and the Emergency Stop push button T HBAD 10 5 02 Numeric Keypad These keys are normally used for entering numeric values on the LCD Display Speeds Extension etc Crosshead Control Keys There are two crosshead directional arrows v The down arrow is used for lowering the crosshead and for inputting negative values The Up arrow is used for raising the crosshead This key starts and stops a running test If the Start Stop key is pressed during a test the procedure is interrupted The same happens if you press any other key The Menu Key With this key the operator can make settings for the next test The adjusted settings should be confirmed with the Return key By pressing the Return key the operator stops or returns the crosshead to zero extension after the test This key will zero the Force and Extension display 11 This key shows the maximum Force and the referring Extension of the last test This
24. l need some precision check weight elements 100g 300g and some scale pan dish or something different to fix check weight on the load cell adapter Procedure 1 install new load cell 2 configuration menu pass 09122 set nominal load 5 N 3 set mV V 1 001 4 set Cal 0 zero auto calibration will be activated 5 for question mit Gewicht eichen press key 1 6 now you have only 40 sec for each answer if time is over you will need again repeat procedure from p 4 7 now leave on load cell only scale pan dish with pin this is tara we need measure only check weight element and press Return key 8 now auto calibration will set tara 9 for message Last aubringen install check weight element and press Return key 10 now auto calibration will calculate average weight 11 for message Last 38 460 set weight in N of your check weight element i e if you use 200g set 1 961 N 0 2 9 80665 1 96133 N 12 now you get new calculated force i e if you set 1 961N you will get about 1 96N 13 if calculation was wrong and you need to repeat auto calibration press now key 9 14 if calculation was OK press key 1 to finish auto calibration set new calibration factor 15 now you will see new factor i e 1 231 16 this is end of auto calibration you can go out of configuration menu 23 18 max Last Motor gestoppt such message is generated in two cases 1
25. not translate into English On the right side of the page you see the messages translated into English mit Gewicht eichen Calibrate with weight weight calibr 1 0k Weight 1 ok Confirm with the 1 key then you see the following entlasten Remove load from the load weiter mit cell When the machine does not vibrate press any key Last aufbringen Burden the load weiter mit Taste Now hang a known weight on the load cell wait till it is motionless and then press any Faktor bestimmen The machine calculates the weiter mit Taste factor Press any key Paktotbes mimen The machine calculates the 15 factor 15 The machine calculates now the factor automatically it counts from 1 till 100 When the procedure is completed the machine awaits that the operator enters the force that the load cell was loaded with Last 38 460 N The pre set force is 38 460 N Neu Enter the loaded force 20 Now you have to enter the force that the load cell was loaded with 38 46N The actual force is 38 46 N Lastok 1 again 9 Force ok 1 again 9 Because of the vibrations of the machine the last digit of the force reading is not stable The average value should be the same as the weight When you are satisfied with the calibration press the 1 key and you will end the routine If you press the 9 key you start the procedure once again The display shows the calculated calibration factor Faktor ist gesetzt The factor is
26. of combuffer Tparablock endpos T break case X combuffer 0 T atof combuffer moveto T Tconfig VR Z3 Manual Page 4 break case S printf S d n r status break case F combuffer 0 T atof combuffer if fabs T lt CONFIG GRENZLAST Tparablock LIMIT fabs T case D combuffer 0 T atof combuffer Tparablock DELTA_F fabs T case P combuffer 0 T atof combuffer Tparablock FO fabs T Delphi 3 0 Receive procedure for example procedure Tforml receive s string const status word 0 var sl s2 string index 1 index2 word y tvaluesx begin case s 1 of A Begin index1 pos s sl copy s 2 index 1 2 index2 pos 10 s s2 copy s index 1 1 index2 index 1 1 panel2 caption s2 mm panel3 caption s1 end R Begin if status 0 then begin xychartl clear timerl enabled false inc status end index 1 pos s sl copy s 2 index 1 2 index2 pos 10 s s2 copy s index 1 1 index2 index 1 1 Z3 Manual Page 5 panel2 caption s2 mm panel3 caption s1 Y 0 strtofloat s2 Y 1 strtofloat s1 Y 2 Y 3 y 4 0 xychartl add y end 26 begin status 0 timerl enabled true speichernlclick self end end end Cable 9 pole 1 1 DCE DTE CTS Protocol Z3 Manual Page 6 7 special programs for test machine F 0 Mode if F 0 Mode is set to 1 x will automatically be set to 0 if load will come to
27. racy 0 5 of the indicated load from 2 to 100 of load cell capacity and 1 down to 1 of the load cell capacity 2 04 Force Sampling Rate 50 Hz nominal optional up to 800 Hz 2 05 Extension Resolution 0 001 mm 0 0001 in of the full crosshead travel 2 06 Operating Environment machines are designed to operate in temperatures of 0 to 38 C 32 to 100 F with a non condensing atmosphere of 10 to 90 Relative Humidity SECTION 3 CHECKING CONTENTS The machines are shipped completely assembled except for the optional accessories The basic machines are supplied with the following items please insure that these are included for the installation Z Beam Load Cell at or below the maximum capacity of the load frame two Grip Pins 8 mm for an adapter operating instruction manual load cell calibration certificate one USB Serial Port Lead for external computer control one 220 V cable The following diagrams are to help to identify each item ja R boa um ey NN Cm NEC 2 No Load Cell Grip Pins Operating Manual Calibration Certificate RS232 Lead Number Of Machine On the backside of each machine you find the number Typ Nr Please use it for future reference se Hans Traut Str 25 Thumler GmbH 90455 N rnberg Tel 09122 78711 Typ Nr TH3630 10 320 2003 Spannung 230 110 V 50Hz Strom 1 2 A Made in Germany C SECTION 4 POWER ON CHECKS 4 01 Power On Off Switch
28. set 1 003 1 003 Video http www youtube com watch v pyShrv Yw amp feature youtu be SECTION 8 INTERFACE USB 21 1 0 Table of orders for TH 2730 for software up to ver 4 35 ORDE FUNCTION EXAMPL RESULT R E End of commands is always Decimal separator is A Actual readings A Force Way Last readings rupt value B Frupt Xrupt Write configuration data block C Receive Conf Data Dxxx Set F delta D20 F delta 20N Return to zero position E Return button to 0 00mm Fxxx Set limit of force in test limitS F200 F limitS 200N Read configuration data block G Send Confg data to comp H Stop machine H Stop button H _ Ask for listing command set H Command set listing Jxxx Set return speed J200 VR 200 mm min Set normal mode K0 Machine in Normal mode Set Constant Force Regulation mode K1 Machine in CFR mode Lxxx Set end position for test L100 X 100mm M Last readings max value M Xmax N Read nominal load N 2000 Load cell 2000N 0 Reset Load cell and position counter OS 0 0N 0 00mm 0 button 01 Reset position counter only 015 2 0N 0 00mm 02 Reset Load cell only O2 0 0N 7 34mm Pxxx Set preforce FO PO 4 F0 0 4N Qxxx Set constant force to keep in CFM Q200 _ Force to keep 200N QTxxx S
29. tive values mean tensile test negative values mean compression test In order to change from to you have to press the Down key V means Test Speed The range is from 0 5 mm Min to 500 mm Min only positive values are possible F LIMITS means Force Limit The Force Limit can be used to protect tooling rated lower than the load cell capacity to end a test when that force is reached F DELTA means Force Delta Force Delta is the sensitivity for detecting the rupture of a specimen i e the value of 200N means if during a tensile mode the load decreases more than 200N 50ms the rupture is detected and the test is finished i value is too low rupture is not detected by the maschine and runs till end of setted movement F MAN means Jog Speed The range is possible from 1 mm Min to 500 mm Min 14 SECTION 6 CONFIGURATION By pressing the M key during the switching on the machine until the Password is shown on the Display or by pressing the 5 key the operator enters the configuration menu To prevent an accidental change of configuration data this menu is protected with the password The procedure is as follows By pressing the 5 key the display shows the operator should press 09122 and after that the settings of the machine can be changed 6 01 Language Selection LANGUAGE 1 German 1 V With these keys the operator can choose the desired language and with t
30. y When the amount of the force is exceeded the machine is automatically switched off and an emergency massage is shown 6 07 Return Speed Return Speed is the speed for the Return key Return home function Return Speed is 500 mm min VR 500 mm min new Here you have to enter the changed value and confirm with the Return key 6 08 Digits After The Decimal Point 16 One digit after the decimal is shown Prec 1 1 2 new Here you have to enter the changed value and confirm with the Return key Prec means precision 6 09 Type Of The Machine The Machine type can be set from 1 to 6 with the following meaning 1 for TH 2730 3 kN 40 W 500mm 2 for TH 2730 3 kN 40 W up to 1200 mm a long version 3 for TH 2730 5kN 80 W 500 mm 4 for TH 2730 5 kN 80 W up to 1200 mm a long version 5 for TH 3630 10 kN 2x80 W 500 mm 6 for TH 3630 1000 10 kN 2x80 up to 1200 mm a long version 6 10 Pre force setting Pre force amounts 0 0 N Here you have to enter the changed value and confirm with the Return key If the actual force exceeds the pre force during the tensile test or drops below the pre force during the compression test the extension measurement begins with 0 00 mm This function is ineffective when the pre force amounts 0 N settings are power failure safe stored PreForce Function 17 tensile test
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