Operating instructions
Contents
1. 25 Reie 16 P Declaration of Confort 9 me jo n 29 31 Dimension diagram arrvnnnnrnnnnnvvnnnrnvnnrennnnrennner 24 Personal protective dear 15 Dismantling eranrvnnnnvnnnnrvvnnnvnnnnrennnrrennnrennnernnnnnen 8 Personnel rnnnrernnnnernnnnvnnnnvrnnnnvnnnnvnnnnnennnnnenn 12 DE DO EE ea 8 COmmlssioninmg 33 52 Drive MOOS nennen 58 IC UE de EE 33 52 Drive unt REENEN 26 Professional electrician 12 E Protective dotbung nennen 15 Electric Current ania a i 16 Protective equipment Electrical components nennen 27 Imstallaton Renee nennenenennenenen 33 Emergency Stop ueessesnennnennnenennnnnnnennnn nennen 51 Protective oloves nenn nennen 15 58 09 2009 GEPPERT Flat and curved conveyor AM F AM C HEES Ol USE use 14 Ta GANS MANUA EE een 6 Q Symbols in the danger area 20 Qualified personnel 12 T R Technical data esee 21 Replacement part list 56 TAINS eo ee 29 31 Replacement parts rrrnnrrnnnrnnnnnnnnnrrannnvanennnnennn 56 Forklift UCK une 31 Return rollers A 17 50 INSDECHON nennen 30 S Transported materal nennen 17 Ee 10 Trouble shooting chart 54 SAM DOS savna ie 15 VEN 23 Safety devices rrrnrrnnrnrrnrnnnnvnvnnnnvnnnnnrnnvnnnnennnnn 18 U Selo gt2. WARNING Danger that the equipment may topple When conveying heavy goods the whole conveyor system may topple and cause severe injuries Therefore Stands intended to be bolted to the floor must be anchored to the floor Install stands as close as possible to the end of the belt Apply brakes on movable stands Observe the maximum weight for piece goods The following tools are needed for the installation Allen key 3 mm Allen key 5 mm External hexagonal spanner 10 mm Crosshead screwdriver 34 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Installing aluminium double stands Fig 17 Installing double stands Flat and curved conveyor AM F AM C Content Aluminium double stands are supplied separately They must be mounted using the holding plates on the frame They can be infinitely adjusted at angles between 30 and 30 Alternatively holding plates are available with a tilting range between 0 to 90 Fitting aluminium double stands to the frame Bring the threaded inserts in the frame 2 into the right position Fix the double stand with two bolts 1 each on either side of the frame directly adjacent to the drive return rollers using an Allen key 5 mm In the vertical position engage the stand in the middle guide groove 4 Tighten bolts 5 If the conveyor is required to be at an angle er It ox Loose
3. Apart from this the customer must train and inform his personnel about work on and with the device and potential dangers at regular intervals Moreover the customer is responsible for E maintaining the device in technically mint condition E adhering to the specified maintenance intervals 10 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Flat and curved conveyor AM F AM C Content u checking all safety features at regular intervals for completeness and function 09 2009 11 Flat and curved conveyor AM F AM C Content 2 2 Operating personnel 2 2 1 Qualifications GEPPERT Bana FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS WARNING Danger of injury if insufficiently qualified Improper operation can lead to serious personal injuries or property damage Therefore Have all activities performed only by qualified personnel The following qualifications are specified for different areas of activity listed in the operating instructions An instructed person has been instructed by the customer in an orientation session on the assigned tasks and possible dangers in case of improper behavior Qualified personnel based on their professional training Know how and experience as well as knowledge of the applicable standards and regulations is able to perform assigned work activities and to detect and avoid possible dangers
4. WARNING Danger of injury if symbols are illegible With the passage of time labels and signs can become dirty or otherwise illegible Therefore Keep all safety warning and operational notices easily legible at all times Replace damaged signs or labels immediately In areas of manual operations In areas where there are electrical connections SN3F On the gear drive LOB max Drehm 12 2 Nm max Drehm maximal torque 20 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 Technical data 3 1 General information Flat and curved conveyor AM F AM C O ATTENTION Content Every conveyor system is individually adapted to its conditions of use in terms of its dimensions conveyor speed and weight of goods conveyed The following details should therefore be seen as standard values Value Weight kg Maximum weight to be conveyed kg Length of conveyor belt m Angle only AM C 3 2 Conveyor belt dimensions Conveyor belt width mm 152 Inner radius in relation to 350 belt width mm only AM C 3 3 Conveyor speeds Equipment with constant 6 5 conveyor speed m min Equipment with variable 2 6 9 5 conveyor speed m min 305 457 700 1050 12 1 18 3 24 4 4 9 17 8 7 3 26 7 9 8 35 6 AM F AM C 30 250 50 0 5 6 15 to 180 610 1400 36 6 52 3 14 7 53 4 21 76 3 09 2009 21 Flat and
5. Sene Content FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 2 4 Personal protective gear Wearing of personal protective gear is required when working to minimize the health hazards m Always wear the protective gear that is necessary for the respective task when working m Follow the instructions on personal protective gear that are posted in the work area Wear generally Generally wear for all kind of work Protective clothing are tight fitting working clothes with low tear resistance with light sleeves and without any sticking out parts These clothes are mainly a protection against being caught by moving machine parts Do not wear rings chains necklaces and other jewellery Safety boots to protect against heavy parts falling down or slipping on slippery ground Protective gloves to protect the hand against friction graze punctures or deep cuts as well as contact with hot surfaces Wear personal protective gear for When performing special tasks it is necessary to wear personal special tasks protective gear This personal protective gear will be separately specified in the chapters of this manual This special protective gear is explained below Hairnet to protect long hair from being caught wrapped up in or drawn into moving parts 09 2009 15 Flat and curved conveyor AM F AM C Content 2 5 Special dangers Electric Current e GEPPERT Band F RDERSYSTEME CONV
6. dangers A DANGER Danger to life caused by electric current highlights life threatening situations caused by electric current There is a danger of serious injury or death if the safety notes are not complied with The work to be performed must only be carried out by qualified electricians DANGER Danger of crushing and trapping from moving chains and rotating axles Indicates dangerous situations due to moving chains and rotating axles If the safety instructions are not followed there is a danger of slight to serious injuries 09 2009 Flat and curved conveyor AM F AM C Content 1 3 Limitation of liability GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS All information and notes in this manual were compiled under due consideration of valid standards and regulations the present status of technology and our years of Knowledge and experience The manufacturer can not be made liable for damage resulting from disregarding these instructions unintended use employment of untrained personnel unauthorized conversions technical modifications use of unapproved spare parts In case of customised versions the actual scope of delivery can vary from the explanations and representations in these instructions because of the utilization of additional options or due to latest technical changes Apart from this the obligations agreed upon in the delivery contract the G
7. height of the steel support stand with aluminium base plate The movable stainless steel H support stand on wheels is supplied separately They must be fitted to the frame with the holding plates see Fitting aluminium double stand The movable stainless steel H support stands on wheels can be adjusted in the same way as the steel H support stand on wheels See Adjusting the height of the steel support stand with aluminium base plate 40 09 2009 yr ts E EAT Flat and curved conveyor AM F AMC Band Content FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Adjusting the drive chain The drive chain has already been adjusted to the required play by the manufacturer If necessary re adjust as follows 1 Loosen bolts 1 with an Allen key 5 mm 2 Remove chain box 2 3 Slightly loosen bolts 2 with an Allen key 5 mm 4 By turning the adjustment bolt 3 with an Allen key 3 mm move the motor 1 and adjust the play of the chain 4 see drawing TNH IN ZE uu J i 5mm Fig 23 Adjusting the drive chain 9 Tighten bolts 2 6 Replace chain box and screw it fast ATTENTION The drive chain must be lightly greased at all times 09 2009 41 Flat and curved conveyor AM F AM C G ES p p ERT Content Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Adjustment of clutch When attaching the motor sideways next to the conveyor be
8. on their own A professional electrician based on his her professional training Know how and experience as well as knowledge of the applicable standards and regulations is able to perform work on electrical systems and to detect and avoid possible dangers on his her own The professional electrician has been trained for the special location where he she works and knows the relevant standards and regulations Only persons of whom it may be expected that they perform their work reliably are permitted as personnel Persons whose reaction capability is impaired e g through drugs alcohol or medication are not permitted When selecting the personnel the stipulations regarding age and occupation applying at the location must be observed 12 09 2009 3 E ERT Flat and curved conveyor AM E AM C Band Content FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 2 2 2 Unauthorized persons WARNING Danger for unauthorized persons Unauthorized persons not meeting the requirements outlined here are not aware of the dangers in the work area Therefore Keep unauthorized persons away from the work area If in doubt address the persons and direct them to leave the work area Interrupt work activities as long as unauthorized persons are present in the work area 2 2 3 Training Personnel must be trained by the operator on a regular basis For record keeping purposes a log of training cond
9. separately They must be fitted to the frame with the holding plates see Fitting aluminium double stand The height of the steel support stand with aluminium base plate is infinitely variable As standard an adjustment range of 200 mm is possible 1 Loosen fixing bolt 3 on the adjusting ring 2 2 Protect the conveyor system against unintended lowering 3 Pull out or push in the stand fork 1 from the stand foot 4 4 Tighten the holding bolt ATTENTION The height adjustment of the stands must be such that they result in ergonomically appropriate working conditions for the operators of the transport system The steel H support stands are supplied separately They must be fitted to the frame with the holding plates see Fitting aluminium double stand The steel H support stand can be adjusted in the same way as the steel support stand with aluminium base plate See Adjusting the height of the steel support stand with aluminium base plate 38 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Installing movable steel H support stand on wheels Fig 21 Movable steel H support stand on wheels Adjusting the height of the movable steel H support stand on wheels Fitting stainless steel H support stands Flat and curved conveyor AM F AM C Content The movable steel H support stand on wheels is supplied separately They mu
10. 04 2RS modular chain conveyor AM C pulling underneath the belt left 906 911 H Geppert Band GmbH Blatt adjustment NA Tel 02428 940 90 Z Nr 1021 B es Fax 02428 940930 BI 1 1 1022009
11. 4 Transport Transport of pallets by forklift truck Fig 15 e GEPPERT Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS The individual packages have been packed to match the transport conditions that can be expected Only environmentally friendly materials were used for packing The packaging has the function of protecting the individual components against damage corrosion etc until they are finally assembled The packaging material must therefore not be damaged and should only be removed just before assembly is to take place If there is no returns agreement for the packaging separate materials according to type and size and direct to further use or re cycling Packages on pallets can be transported by forklift truck under the following conditions m The forklift truck must match the weight of the transport units m The operator must have authorization for operating the forklift truck Picking up 1 Insert the forks of the forklift truck between or under the pallet beams 2 Insert the forks until they appear on the opposite side 3 Make sure that pallets with eccentric centre of gravity will not tip over 4 Lift the package and start transport 30 09 2009 GEPPERT i Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Storage of packages Flat and curved conveyor AM F AM C Content Store packages under the following conditions Do no
12. E 54 Use SONS se 20 as a single piece of equipment 49 So 2 6 P 29 32 IN CONVEYING Svslem en 49 Switching on W Securing against sees 19 VAI ec n ER EEA E EE EA E E 9 Symbols 09 2009 59 913 plastic modular chain ER 908 S ring 907 912 905a 902 Q grooved ball bearing 6204 2RS 901 905a 702 grooved ball bearing 901 6204 2RS 902 905b 909 adjustment ibi uu 406 908 clutch wheel g adjustment ring aar C clutch wheel 906 gear drive SN 3 F 905b All Oberflache Manstad H Position grooved ball bearing Ge 6204 2RS DIN 7168 m Datum Name Beard 11 02 2009 Carstentoeps ANE Norm pulling at the side left ER matten er LL un o 1020 A 2 zet Anderungen Datum Name Dateiname Heng sig 1 18 h fi ee EE a ae SEHE ae eee grooved ball bearing 6204 2RS 913 gn e ring 908 adjustment ring 907 912 plastic modular chain 902 grooved ge ball bearing 6204 2RS roller chain 901 chain wheel 905b 21 905a 903 IC adjustment ring 902 440 908 gear drive SN 3 F Allgemein Oberfl che Ma stab 1 1 Position toleranzen DIN 7168 m Pub OR Dam Nme grooved ball bearing LL Bearb 11 02 2009 Grstenttoeps AM E dree Te 110220091 Hoeps pp Norm pulling underneath the belt left adjustmen
13. EYING SYSTEMS SYSTEMES CONVOYEURS The following section lists the residual risks that have been determined by the risk analysis Heed the safety instructions listed here and the warning instructions in subsequent chapters of this guide to reduce health hazards and to avoid dangerous situations A DANGER Danger to life caused by electric current Touching conductive parts causes a direct danger to life Damage to insulations or individual components can cause danger to life Therefore In the event of damage to insulation switch off the power supply immediately and have the defective parts repaired Work on the electric system must be carried out only by skilled electricians De energize the machine for all work on the electrical system Before maintenance cleaning or repair work switch off the power supply and secure it against being switched on again Do not bridge fuses or make them ineffective When changing fuses make sure you use the correct amperage Keep moisture away from conductive parts This can cause short circuit 16 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Transported material Flat and curved conveyor AM F AM C Content A ATTENTION Danger of injury from transported material Transported material on the conveyor belt can cause injuries Therefore Conveyor belt and return rollers Ensure that material is lo
14. FORDER SYSTEME CONVEVING SYSTEMS SYSTEMES CON VO YEURS Operating instructions Flat and curved conveyor AM F AM C C Dok ID 02021 Read the operating instructions before starting work GEPPERT Band GmbH Karl Heinz Beckurts Str 7 D 52428 Julich Tel 49 0 2461 93767 0 Fax 49 0 2461 93767 30 E Mail info GEPPERT Band de Internet www geppert band de Release Created by Kothes Technische Kommunikation GmbH amp Co KG www kothes de 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Flat and curved conveyor AM F AM C Content EL CN 5 1 1 Information about the operating instructions 5 1 2 Explanation of symbols nennen 6 1 3 Limitation of Iabultv er eeeenennnne nennen 8 1 4 Dismantling and deposa nennen 8 1 5 COVINA EE eisen 9 1 6 Warranty Conditions 9 1 7 Customer SEM 9 1 8 Manufacturer s declaration Declaration of ero ire 01 ENTER RP ERRORES 9 SUN T ER 10 2 1 Customers responsable 10 2 2 Operating personnel ranrrnnnnnrnannrrnnnrvrnnnrnrnnnrnvannnnnn 12 2 2 1 Qualifications nenne nnennneen sss 12 2 2 2 Unauthorized persons en gt 13 2 2 3 RT nl e E 13 2 3 Use for intended purmpose 14 2 4 Personal protective dear 15 2 5 Special dangers nenn 16 2 6 Safety devices AE 18 2 Securing against switching on 19 2 9 MAID GING DEE 20 Technical AL 21 3 1 General in
15. GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 7 Operation Important Use as a component of a conveying system Use as a single piece of equipment Flat and curved conveyor AM F AM C Content A WARNING Danger of injury through incorrect use Incorrect use can cause serious personal or material damage Therefore Carry out all operating steps as per the details in these operating instructions Before starting work ensure that all covers and safety devices are installed and that they work correctly Never disable safety devices during operation Wear personal protective equipment When used as a component of a conveying system there is no direct operation of the equipment at all When used as a single piece of equipment it is switched on and off at the motor protection switch or at the frequency converter The conveyor speed is adjusted at the frequency converter 09 2009 47 e Flat and curved conveyor AM F AM C 3 p p E RT e Content Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Conveyor belt and return rollers A WARNING Danger of crushing and trapping from moving conveyor belt and rotating return rollers A moving conveyor belt and rotating return rollers can draw in parts of clothing and long hair or trap body parts and cause light to heavy injuries Therefore Do not reach into moving conveyor
16. RT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Suspended Loads Flat and curved conveyor AM F AM C Content A WARNING Life threatening hazard due to suspended loads When lifting loads a life threatening hazard is posed by falling loads or swinging parts Consequently 5 2 Transport inspection Never position yourself under a suspended load Heed the instructions concerning the intended lifting points Do not attach to projecting machine components or to the eyes of attached components ensure that the sling gear is securely seated Only use approved lifting gear and slings with sufficient bearing capacity Do not use frayed or scored rope or belts Do not lay ropes and belts on sharp edges and corners do not knot or twist ropes and belts Check the delivery immediately on receipt for completeness and transport damage If externally detectable transport damage is found proceed as follows m Do not accept the delivery or only with reservation m Record the extent of transport damage in the transport documents or on the delivery note of the forwarding agent m Start complaints procedure NOTE O Jl Claim any damage as soon as it is detected Compensation claims can only be submitted within the applicable complaints periods 09 2009 29 Flat and curved conveyor AM F AM C Content 5 3 Packing Concerning packaging Handling packaging materials 5
17. SYSTEMS SYSTEMES CONVOYEURS Electrical System A DANGER Electrocution hazard An electrocution hazard is posed by contact with live components Switched on electrical components can execute uncontrolled movements and cause serious injuries Consequently Prior to starting work switch off the supply of electricity and ensure that it cannot be switched on again In case of faults The following general rules apply 1 Inthe event of faults that pose immediate danger to man or machine activate the emergency shutoff function immediately 2 Determine cause of fault 3 If elimination of the fault requires working the in the danger zone switch off unit and secure against being switched on again 4 Immediately inform the person in charge at the equipment location of the fault 5 Depending on the type of fault eliminate the fault or have it eliminated by an authorized specialist O Jl NOTE The troubleshooting chart below provides information on who is authorized to eliminate the fault 09 2009 51 Flat and curved conveyor AM F AM C GEPPERT Content Band 8 2 Trouble shooting chart Fault Possible cause Corrective action Correction by Conveyor belt No power supply Check power supply and electrical Trained does not run components electrician Motor protection switch tripped Reset motor protection switch Operator Emergency stop switch Deactivate emergency stop switch Operator act
18. TEME CONVEYING SYSTEMS SYST MES CONVOYEURS 10 Appendix 10 1 Drive motors 10 1 1 Type SN3F Fig 31 Drive motor type SN3F Fastening dimensions Spatial dimensions Shaft dimensions c Od Od Bd Bd j Ds g g k k o O1 q Ga y E Od l4 l t u 10 120 100 80 52 3 M6 125 108 2885 187 41 5 33 99 35 30 74 14 30 20 5 16 5 Drive data Motor data Power 180 W speed 1400 rpm weight 6 1 kg current requirement 0 7 A at 380 V protection type IP54 Gear reduction 7 1 10 1 15 1 20 1 30 1 56 1 Drive speed rpm 200 140 93 70 47 25 Effective torque Nm 6 7 10 12 12 14 17 Max permitted torque Nm 12 12 13 13 13 10 09 2009 55 Flat and curved conveyor AM F AM C G ES p p ERT e Content Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 10 1 2 Type SN8F Gd red Fig 32 Drive motor type SN8F Fastening dimensions Spatial dimensions Shaft dimensions c Od Bd Od Od j Ds g Q4 k k o O1 q a y Z Od i l4 l2 t u 10 120 100 80 52 3 7 140 114 334 207 67 53 124 46 25 141 20 1 50 30 10 225 6 Drive data Motor data Power 550 W speed 1400 rpm weight 10 7 kg current requirement 1 6 A at 380 V protection type IP54 Gear reduction 7 1 10 1 15 1 21 1 30 1 50 1 Drive speed rpm 210 145 93 67 47 28 Effective torque Nm 21 28 41 50 56 60 Max permitted torque Nm 56 57 60 57 59 51 56 09 2009 3 E ERT Flat and curved conveyor AM E AM C lS eine Con
19. Trouble shooting chat 52 8 3 Startup after eliminating fault 52 Oa OVC E 52 Replacement Part List 53 aen EEN 55 19 1 DIET een 55 TOME TYDE SNP 55 10 12 TPE SNP use 56 10 1 3 Type SNSO9F eeeeeeernnn 57 Ile E 58 09 2009 3 E m ERT Flat and curved conveyor AM E AM C Sene Content FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 1 General 1 1 Information about the operating instructions These operating instructions provide important information on how to work with the device Strict compliance with all specified safety notes and instructions is a prerequisite for safety at work Moreover the accident prevention instructions and general safety regulations applicable at the place of use must also be complied with Read these operating instructions thoroughly before starting any work They are part of the product must always be kept near the device and should be available for the personnel at any time When passing the device over to a third party the operating instructions must also be handed over For better representation of circumstances the illustrations used are not necessarily to scale and may slightly vary from the actual design of the device The enclosed operating instructions for the installed components apply alongside these operating instructions Strictly o
20. aded correctly on the conveyor belt Choose sufficient separation between the transported materials to prevent the danger of being crushed Position the transported material on the conveyor belt in such a way that it cannot fall off during transport Ensure that there is suitable guiding equipment at the end of the conveyor belt e g edge protection straps funnel trap Wear personal protective equipment in the working area A WARNING Danger of crushing and trapping from moving conveyor belt and rotating return rollers A moving conveyor belt and rotating return rollers can draw in parts of clothing and long hair or trap body parts and cause light to heavy injuries Therefore Do not reach into moving conveyor belts Do not reach into rotating return rollers Do not reach into gaps between conveyor belts frames and other parts of the equipment Observe the warning symbols in the working area Carry out work on the equipment only when it is stopped Wear personal protective equipment in the working area 09 2009 17 Flat and curved conveyor AM F AM C Content 2 6 Safety devices Integration into an emergency stop concept is required GEPPERT Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS WARNING Malfunctioning safety devices may pose a fatal risk Safety devices must be intact in order to guarantee safety Therefore Before starting work check th
21. ard PE Protective earthing conductor Q Motor protection switch 1 Phase 1 2 Phase 2 PE Protective earthing conductor S Emergency stop switch 1 Phase 1 2 Phase 2 3 Phase 3 PE Protective earthing conductor S Emergency stop switch 09 2009 45 Flat and curved conveyor AM F AM C Content 6 3 Commissioning Important Commissioning GEPPERT Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS A WARNING Danger if commissioned incorrectly Commissioning requires trained specialist personnel Errors in commissioning can result in dangerous situations or cause significant material damage Therefore Carry out all commissioning work exclusively with the operator s employees or those acting under his instructions Also for subsequent conversion re installation and recommissioning engage the operator or those acting under his instructions to do the work 9 ATTENTION Conveyor belt running in wrong direction Incorrect direction of the conveyor belt can result in damage Therefore Make sure that the conveyor belt pulls conveyor belt transports towards drive Briefly switch on the conveyor belt 2 Check the direction of the conveyor belt and correct if necessary change terminals of two phases 3 Check for correct functioning e g quiet running vibration 4 Check safety devices e g emergency stop 46 09 2009
22. at the safety devices are fully functional and correctly installed Never disable safety devices Take care to ensure that safety devices such as emergency stops emergency trip wires etc are always accessible NOTE O Tk See the Structure and function chapter for further information on the location of safety devices If the equipment is not delivered ready to connect or it is destined for use as part of a system it has no control of its own and no autonomous emergency stop function Before the equipment is commissioned install emergency stop equipment and integrate it into the safety function of the equipment control system Connect the emergency stop equipment in such a way that if the power supply is interrupted or the power supply is activated after an interruption dangerous situations for humans or materials cannot arise The emergency stop equipment must be easily accessible at all times 18 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Flat and curved conveyor AM F AM C Content 2 7 Securing against switching on Switch secured with padlock DO NOT SWITCH ON The padlock must be removed only 9 EUR S after it has been ensured that no persons are inside the danger zone Fig 2 Switched off OE egen at o clock DO NOT SWITCH ON The equipment may be switched on only De after it has been ensured that no persons are inside t
23. axles after curve D Belt width 44 mm W Angle D1 Belt width 99 mm B Belt width D2 Belt width 274 mm 09 2009 23 Flat and curved conveyor AM F AM C G E p ERT Content Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 4 Structure and function 4 1 Overview Fig 7 Flat conveyor AM F Fig 8 Curved conveyor AM C 1 Drive unit 4 Frame 2 Drive axle 5 Return axle 3 Conveyor belt 6 Stand Furthermore electrical control components form part of the equipment fitted on the equipment according to the customer s wishes 24 09 2009 EAT Flat and curved conveyor AM F AMC Band Content FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 4 2 Brief description The electric motor powers the drive axle via a clutch sideways drive or a chain drive from below Cogwheels are fitted to the drive axle The cogwheels engage with a plastic module belt which is returned by a return axle and which forms an endless belt 4 3 Description of assemblies 4 3 1 Drive unit When the motor is fitted below the conveyor belt the transfer of power to the drive axle is made by a drive chain The drive chain is located behind a protective housing chain box When the motor is fitted next to the conveyor belt the transfer of power to the drive axle is made by a clutch The clutch is located in a clutch housing between the motor and the drive axle It consists o
24. belts Do not reach into rotating return rollers Do not reach into gaps between conveyor belts frames and other parts of the equipment Wear personal protective equipment 48 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Flat and curved conveyor AM F AM C Content 7 1 Shut down in events of emergency In dangerous situations machine movements must be stopped and the power supply switched off as quickly as possible Shut down in events of emergency In dangerous situations proceed as follows 1 Use the nearest emergency stop switch to trigger an emergency stop 2 Inform responsible persons at the place of action 3 Call for medical help and fire brigade 4 Rescue persons from the danger zone apply First Aid measures 5 Switch off the main switch and secure against switching on again 6 Keep access ways clear for rescue vehicles After rescue measures 7 Inform the responsible authorities if required by the severity of the incident 8 Deploy expert personnel to rectify the fault WARNING Danger to life caused by too early switching on again Danger to life for all persons in the danger zone when switching the machine back on Therefore Before switching on again make sure that no persons are inside the danger zone Check the machine and ensure that all safety features have been installed and are fully functional before res
25. bserve the notes contained therein especially the safety notes 09 2009 D Flat and curved conveyor AM F AM C G p p ERT e Content Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 1 2 Explanation of symbols Warnings In these operating instructions warnings are identified by symbols These warnings are introduced by signal words which express the severity of a danger Adhere to these warnings and act cautiously in order to avoid accidents personal injuries and damage to property DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in property damage Hints and recommendations O NOTE emphasizes useful hints and recommendations as well as information for efficient and trouble free operation 6 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Special safety notes A Flat and curved conveyor AM F AM C Content The following symbols are used in connection with the safety notes to highlight particular
26. curved conveyor AM F AM C Content 3 4 Connection values Value Voltage V at 50 Hz Current requirement A Power requirement W 3 5 Operating conditions Environment Duration 3 6 Type plate Product Identification Label lel 49 0 2428 94090 GEPPERT www geppert band com Band 6 9 ee zx d ET 2 4 ue three phase E 3 Fig 4 Manufacturer s plate GEPPERT EEE 10 Motor types SN3F SN8F SN9F 380 380 380 0 7 1 6 1 2 180 550 370 For further details of motor data please refer to the appendix Value AM F AM C Temperature range C 10 60 Relative humidity maximum 96 95 Value AM F AM C Maximum period of continuus operation Suitable for permanent operation The manufacturer s plate is located on the drive unit and contains the following details Maker Year of construction No of phases Supply voltage and frequency Manufacturing number Type o OO P WN 22 09 2009 yr ts EAT Flat and curved conveyor AM F AMC Band Content FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 3 Dimension Diagram Fig 5 Dimension sheet AM F A Distance between axles D Belt width 44 mm B Belt width D1 Belt width 99 mm C Belt width 18 mm D2 Belt width 274 mm Fig 6 dimension sheet AM C A1 Distance between axles before curve C Belt width 18 mm A2 Distance between
27. ed with one or more additional emergency stop switches The emergency stop switches are connected in series between the power source and the motor so that activating any switch stops the whole conveyor system immediately 26 09 2009 GEPPERT i Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Fig 14 Frequency converter Flat and curved conveyor AM F AM C Content Conveyor systems which are ready to connect and which have an adjustable conveyor speed are equipped with a frequency converter For motors up to 250 Watt power the GB FU 250 unit is used For motors from 250 to 370 Watt the GB FU 370 unit is used Motors with a power greater than 370 Watt are provided with a frequency converter specially matched to the motor Every frequency converter also has the function of protecting the motor from overload This means that damage to the motor is impossible if the conveyor belt is blocked for mechanical reasons In this case the converter switches the power off Frequency converters should be connected to a 230 V 50 Hz supply Converters have separate operating instructions provided with every delivery The converter has an emergency stop switch to stop the conveyor belt quickly in case of danger The frequency converter has a restart lock if the voltage falls i e if the power is cut off and reconnected the conveyor belt will not start on its own A separate start button must be pr
28. eneral Terms of Business and the delivery conditions of the manufacturer and the legal regulations valid at the time of contract do apply We reserve the right to make technical modifications in order to improve usability 1 4 Dismantling and disposal Before dismantling On disposal If no return or disposal agreement was made dismantle the equipment properly following the safety instructions in these operating instructions and dispose of it environmentally correctly m Switch off the power supply and secure against reconnection Then physically separate the supply cables and discharge stored residual energy E Remove and dispose environmentally correctly of operating and auxiliary materials as well as residual production materials Send dismantled components for recycling Send residual metal components for scrap Give plastic parts in for recycling Dispose of other components according to their material properties 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 1 5 Copyright 1 6 Warranty conditions 1 7 Customer Service Flat and curved conveyor AM F AM C Content Treat the operating instructions confidentially They are only intended for persons working with or on the device Passing these operating instructions on to third parties without the written consent of the manufacturer is not permitted O NOTE Jl The contents of these instructio
29. essed ATTENTION Damage if the frequency converter is incorrectly programmed 6 D Incorrect programming of the frequency converter can result in damage Therefore The programming may be changed only by trained personnel and after contacting the manufacturer 09 2009 27 Flat and curved conveyor AM F AM C Content GEPPERT Bana FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 5 Transport packing and storage 5 1 Safety notes for transport Improper transport Eccentric Center of Gravity Eo CAUTION Improper transport can result in damage Improper transport can cause extensive material damage Therefore When unloading the packing units upon delivery and during in house transport exercise caution and observe the symbols on the package Use only the provided attachment points Do not remove packaging material until units are ready for assembly A WARNING Danger of falling due to eccentric center of gravity Packing crates can have an eccentric center of gravity The wrong kind sling gear attachment can tilt the packing crate and cause life threatening injuries Consequently Comply with the instructions marked on packing crates Attach the crane hook in such a manner that it is over the center of gravity Lift carefully and observe if the load tips If required change the position of the sling gear 28 09 2009 GEPPE
30. f two cogwheels which are connected via the clutch sleeve Fig 10 Drive unit to the side 09 2009 25 Flat and curved conveyor AM F AM C Content Fig 11 Installation options for sideways drive 4 3 2 Electrical components Fig 12 Motor protection switch Fig 13 Emergency stop switch e GEPPERT Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS When fitting the motor sideways next to the conveyor belt the motor can be flange mounted in steps of 90 Conveyor systems which are ready to connect and which have a constant conveyor speed are equipped with a motor protection switch Conveyor systems which are not ready to connect must be fitted with suitable motor protection by the operator Every motor protection switch has the function of protecting the motor from overload This means that damage to the motor is impossible if the conveyor belt is blocked for mechanical reasons In this case the converter switches the power off The motor protection switch is equipped with an emergency stop switch which allows the conveyor belt to be stopped quickly The protection switch has a restart lock if the voltage falls i e if the power is cut off and reconnected the conveyor belt will not start on its own A separate start button must be pressed The motor protection switch should be connected to a 380 V 3 50 Hz supply All conveyor belts can be optionally fitt
31. fied electrician Personal protective equipment Wear the following protective equipment for all work during installation and commissioning m Protective work clothing m Safety shoes Protective gloves Hairnet 32 09 2009 3 E ERT Flat and curved conveyor AM E AM C Band Content FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Electrical system A DANGER Danger due to electric current A life threatening hazard exists if there is contact with live components Switched on electrical components can execute uncontrolled movements and cause the most serious injuries Consequently Prior to starting work switch off the power supply and safeguard it from being switched on again 09 2009 33 Flat and curved conveyor AM F AM C Content 6 2 Installation 6 2 1 Installation Preparations Necessary tools i a Fig 16 Necessary tools e GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Before starting the installation check for Level and stable floor conditions at the installation site Compliance with environmental requirements for the equipment Sufficient space Sufficient lighting Agreement between local power supply and the specifications in the technical data Compliance with the locally applicable safety regulations Availability and correct state of all necessary tools Availability of all necessary documents
32. formation rrrnnrnnnnnnrnnnnnnvrnnrenrnnnnrrnrnnerennnnn 21 3 2 Conveyor belt dimensions rrrrrnnnrnnnnnnrnrnnnnrvnrnnnnennnnn 21 3 3 Conveyor Speeds ui nenne 21 3 4 Connection values rrrnnnnnnnnnnnnnvrnnrrvnrnnrenvnnnnrenrnnnrennnnn 22 3 5 Operating condtons nennen nnennneen 22 3 6 Type plate TERT 22 3 7 DIMENSION Diagram rrnnnnnnnnrnnnnnvnnnnnvnnerennnnrennnnrnnnnnen 23 Structure and function icivceccseescccsncneccsnsancutscvttsienctecreresmasdi 24 4 1 Overview rrrrrnnnrrrrrnerervrnnrrenrnnnrennnnnrsnnrnnesennnnsnennnnsnene 24 09 2009 Flat and curved conveyor AM F AM C Content 10 11 GEPPERT Bana F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 4 2 Brief description rrrrrrnnnrnrnnnrnrannrrnannevnnnennnnnnnnnnennnn 25 4 3 Description of assemblies 25 4 3 1 BE 25 4 3 2 Electrical components 26 Transport packing and storage 28 5 1 Safety notes for Iransport 28 5 2 Transport Imspechon 29 9 0 Jg IIO WEE 30 54 TRAINS DOM ege 30 Installation and COMMISSIONING 32 EE 32 02 TEE e EE 34 6 2 1 Installation rororrorrrrnrrrarerranernnrevnnnnnnnnnnn 34 6 2 2 CONIC C UO ka 44 0 9 COMMISSIONING EE 46 OPEN EE 47 7 1 Shut down in events of emerdency ees 49 MAINIEHANCE EEN 50 ol NN 50 8 2
33. g of the conveyor belt 3 Tighten the bolts on either side of the return roller holder Fig 26 Adjusting the sag of the conveyor belt O ATTENTION Jl The sag of the belt must be more than 20 mm below the drive roller In general The longer the conveyor belt the greater the sag A re adjustment may be necessary if the temperature changes 09 2009 43 Flat and curved conveyor AM F AM C G ES p p ERT Content Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 6 2 2 Connection Important D DANGER Danger to life from electric current Danger to life can result from incorrect connection Therefore All work on electrical components and on connections must be carried out only by trained electricians If the equipment has not been provided ready to connect the operator must install the following electric components on the conveyor system Phase 1 Phase 2 Phase 3 screened motor connection Frequency converter Motor terminal board Protective earthing conductor m mom GA hi A P Fig 27 Connect frequency converter to the motor 44 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS Fig 29 Connect emergency stop switch to 230 V 50 Hz Fig 30 Connect emergency stop switch to 380 V 50 Hz Flat and curved conveyor AM F AM C Content 1 Phase 1 2 Phase 2 3 Phase 3 M Motor terminal bo
34. he danger zone Fig 3 DANGER Danger to life caused by uncontrolled reconnection of electrical power supply There is a risk of the electric power supply being switched on again when working in a danger zone This creates danger to the life of persons in the danger zone Therefore Follow the instructions for securing the equipment against switching on in the sections of these operating instructions To secure against switching on again follow the sequence described below Securing against switching on 1 Switch off the electric power supply 2 If possible secure the switch with a padlock and attach a clearly visible warning label to the switch as shown in Fig 2 3 Have the key stored with the staff member nominated on the label 4 If a switch cannot be secured with a padlock stand up a sign as shown in Fig 3 5 After all work has been completed make sure that there are no persons in the danger zone 6 Make sure that all protective device are correctly in place and fully functional 7 Remove the sign only if this has been confirmed 09 2009 19 Flat and curved conveyor AM F AM C G ES p p ERT e Content Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 2 8 Labelling Depending on the working conditions in the area of operation the following symbols and signs are applied to the equipment They apply to the immediate neighbourhood in which they are displayed
35. ivated Frequency converter triggered Reset frequency converter Operator Conveyor belt runs Conveyor belt damaged Replace defective links Specialist p Conveyor belt sag incorrectly Correct conveyor belt sag see opecialist adjusted Drive motor runs Broken drive chain but conveyor belt does not move section Installation Replace drive chain and adjust play Specialist see section Installation Clutch incorrectly adjusted Correct the clutch adjustment see Specialist Conveyed goods Slope is too steep section Installation Conveyor belt overloaded Reduce load Operator Correct the slope see section Specialist Installation slip on conveyor belt 8 3 Startup after eliminating fault 8 4 Servicing After remedying the fault the following steps should be taken to re start the system 1 2 3 4 Reset the Emergency Off devices Acknowledge the fault at the control unit Ensure that no one is in the danger Zone Start up in accordance with the instructions in the Operating chapter The equipment does not require servicing The transport belt must be cleaned at regular intervals according to its use 52 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYST MES CONVOYEURS 9 Replacement Part List Part no 901a 901b 901c 901d 902 903 905a 905b 905c 906 907 908 909 406 910 911 912 Description Frame right Fra
36. lt the clutch must be correctly adjusted The clutch has already been adjusted by the manufacturer If necessary re adjust as follows QO ATTENTION The separation between the clutch cogwheels must be about 15 mm Eech 1 Loosen fixing bolts 2 with a hexagonal spanner 10 mm Unscrew the motor flange 3 from the clutch housing 1 Remove the clutch housing Be Se N Remove the inside clutch sleeve from the cogwheel 5 Hold the clutch housing 1 between the motor flange 5 and the roller flange 2 6 Measure the separation between clutch cogwheels 3 and 4 T Ifthe separation is not correct loosen the drive cogwheel 4 with an Allen key 3 mm 8 Push the drive cogwheel along the shaft 9 Tighten the drive cogwheel 10 Push the clutch sleeve onto the clutch cogwheel 3 Fig 25 Separations of the cogwheels 11 Replace the clutch housing 12 Screw motor flange with clutch housing onto the roller flange 13 Tighten the fixing bolts 42 09 2009 3 E ERT Flat and curved conveyor AM F AM C Band Content FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Adjusting the conveyor belt The conveyor belt has already been adjusted to the required sag by the manufacturer If necessary re adjust as follows 1 Loosen bolts 1 on either side of the return roller holder 2 with an Allen key 5 mm 2 Slide the reverse roller holder and adjust the required sa
37. me left Frame drive side Frame return side Return head piece Motor plate Sliding track lower run Sliding track upper run Sliding track curve outer Drive shaft Return shaft Cogwheel Clutch flange Clutch tube Clutch Frame connection plate Spacer Cross piece A WARNING Flat and curved conveyor AM F AM C Content Danger of injury through incorrect replacement parts Wrong or defective replacement parts can cause damage malfunctioning or a complete breakdown as well as reducing safety Therefore Use only the manufacturer s original parts AM F AM F AM C sideways 1 1 1 1 1 1 4 4 1 2 1 2 1 2 1 1 1 1 X X 1 1 E 1 2 4 4 X X Obtain replacement parts from a contracted agent or directly from the manufacturer For address see page 2 AM C sideways 1 1 09 2009 53 Flat and curved conveyor AM F AM C 3 ES p p ERT pone EEN Part no Description AM F AM F AM C AM C sideways sideways 913 Middle sliding track X X X X 914 1 915 Adjusting ring 4 4 4 4 916 Adjusting ring with groove 2f Chain box 1 1 440 Motor ring SN3F 1 1 Duplex chain 1 1 Duplex chain wheel 2 2 3 phase drive motor SN3F 1 1 1 1 Plastic link belt 1 1 1 1 x quantity varies according to width of conveyor belt 54 09 2009 GEPPERT Flat and curved conveyor AM F AM C Band Content FORDERSYS
38. n the bolts 5 on either side of the stand Release the stand from the middle guide groove 4 Set the required angle Tighten the bolts 5 on either side of the stand O ATTENTION TL The angle must be set such that the conveyed goods cannot slip on the conveyor belt 09 2009 35 Flat and curved conveyor AM F AM C G E p p ERT Content Band Adjusting the height of the The height of the aluminium stand is infinitely variable As aluminium double stand standard an adjustment range of 200 mm is possible 1 Loosen bolts 3 with an Allen key 5 mm 2 Protect the conveyor system against unintended lowering 3 Pull out or push in the stand inserts 2 from the exterior stand column 4 4 Tighten the bolts 5 Anchor the stands to the floor 1 Fig 18 Adjusting the height of the double stand O ATTENTION Jl The height adjustment of the stands must be such that they result in ergonomically appropriate working conditions for the operators of the transport system 36 09 2009 GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Installing steel double stands Adjusting the height of the steel double stand Fig 19 Adjusting the height of the double stand Installing stainless steel double stands Adjusting the height of the stainless steel double stand Flat and curved conveyor AM F AM C Content Steel double stands are su
39. ns texts drawings pictures and other representations are protected by copyright law subject to industrial property rights Any misuse is punishable Reproduction of any kind even in form of excerpts as well as the use and or disclosure of the contents without the written consent of the manufacturer is not permitted Violations oblige to compensation The right for further claims remains reserved The warranty conditions are attached to the sales documents as a separate document Our Customer Service is always available for technical information Notes on the responsible contact partner are on call by phone fax e mail or via internet see address of manufacturer on page 2 Apart from that our members of staff are permanently interested in receiving new information and experience resulting from the use of our products and which could be of great value for future improvements 1 8 Manufacturer s declaration Declaration of conformity If the equipment has not been provided ready to connect the manufacturer s declaration is present as a separate document If the equipment has been provided ready to connect the declaration of conformity is present as a separate document 09 2009 Flat and curved conveyor AM F AM C Content 2 Safety GEPPERT Band F RDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS This paragraph provides you with an overview of all important safety aspects for optimal pro
40. pplied separately They must be fitted to the frame with the holding plates see Fitting aluminium double stand The height of the steel double stand is infinitely variable As standard an adjustment range of 200 mm is possible 1 Loosen bolts 3 with an Allen key 5 mm 2 Protect the conveyor system against unintended lowering 3 Pull out or push in the stand inserts 2 from the exterior stand column 4 4 Tighten the bolts 5 Anchor the stands to the floor 1 O ATTENTION Jl The height adjustment of the stands must be such that they result in ergonomically appropriate working conditions for the operators of the transport system Stainless steel double stands are supplied separately They must be fitted to the frame with the holding plates see Fitting aluminium double stand Stainless steel double stands can be adjusted in the same way as steel double stands See Adjusting the height of the steel double stand 09 2009 37 Flat and curved conveyor AM F AM C Content Fitting steel support stands using an aluminium base plate Adjusting the height of the steel support stand with aluminium base plate Fig 20 Adjusting the height on the support stand Fitting steel H support stands Adjusting the height of the steel H support stand GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Steel support stands with aluminium base plate are supplied
41. st be fitted to the frame with the holding plates see Fitting aluminium double stand The stand is fitted with Total Stop safety wheels which can be secured against unintended motion by activating the brake 1 Fit the stand to the frame as described above 2 Apply the brakes A Stands with wheels are more liable to topple than stands without wheels and can cause severe injuries if they topple WARNING Danger that the equipment may topple Therefore Apply all brakes during operation When moving the equipment to other operating locations via ramps or slopes take additional precautions The movable steel H support stands on wheels can be adjusted in the same way as the steel H support stand See Adjusting the height of the steel support stand with aluminium base plate The stainless steel H support stands are supplied separately They must be fitted to the frame with the holding plates see Fitting aluminium double stand 09 2009 39 Flat and curved conveyor AM F AM C Content Adjusting the height on the stainless steel H support stand Installing movable stainless steel H support stand on wheels Adjusting the height of the movable stainless steel H support stand on wheels GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS The stainless steel H support stand can be adjusted in the same way as the steel H support stand See Adjusting the
42. t ring PP Geppert Band GmbH Blatt ppc Tel 02426 940 90 Nr 1020 B 1 E EES el Ee 8 2 zet Anderungen Datum Name Dateiname Heng sig I J7 fi 02 plastic modular chain adjustment ring 4 7 Q ad justment ring 911 S ag NNNM UE Q grooved bearing 6204 2RS SS 901d 912 902 905a E 910 gear drive SN 3F clutch wheel 901a clutch sleeve clutch wheel ii 406 905c 909 910 901c 901c 902 E 912 bearing 6204 2RS 911 adjustment ring Allgemein Oberfl che sb MH Position 902 DIN 1680 Datum Nam 306 sea 11 02 7009 astes modular chain conveyor AM C grooved bearing 6204 2RS Norm pulling at the side left O_o eS EL Geppert Band GmbH Blatt S Tel 02428 940 90 Z Nr 1021 A es 1 LL 1 1 1 1 23 5 42 TZustl nderungen Datum Name Datenane Desbats 1022009 E 023 21d 3 qi A EEE EEE VER DE CO T Jj 902 grooved bearing 6204 2RS 911 901d o adjustment ring 910 908 Gei adjustment ring plastic 911 modular chain 912 907 grooved bearing 6204 2RS chain wheel 21 910 901b o D roller chain chain wheel 903 SN 3 F 901c 902 grooved bearing 6204 2RS 911 adjustment ring 912 908 902 Allgemein Oberfl che stb MH Position 901c DN Tin grooved bearing 62
43. t store outdoors Store in a dry and dust free environment Do not subject to aggressive media Protect against direct sunlight Avoid mechanical vibrations Storage temperature 15 to 35 C Relative air humidity max 60 For storage periods longer than 3 months check the general condition of all parts and packaging regularly If necessary refresh or renew the conservation 2 Jl NOTE Packages may be marked with notes for storage which may exceed the requirements mentioned here These must be adhered to 09 2009 31 Flat and curved conveyor AM F AM C G ES p p ERT e Content Band 6 Installation and commissioning 6 1 Safety Fundamentals WARNING Danger of injury due to improper installation and commissioning Improper installation and commissioning can result in severe personal injury or material damage Therefore Prior to beginning installation ensure that there is sufficient space to work Handle open sharp edged components with care Make sure that the assembly location is clean and well organized Components that are loosely stacked or lying around can cause accidents Assemble components properly Comply with specified screw tightening torques Secure components so that they cannot fall or tip over Personnel m Installation and commissioning may be executed only by specially trained personnel E All work on the electrical system must be performed by a quali
44. tarting the machine 09 2009 49 Flat and curved conveyor AM F AM C Content 8 Maintenance 8 1 Safety Personnel Important GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS Possible causes for faults and ways to correct them are described in this section For faults which cannot be corrected using the following instructions contact the manufacturer see service address on page 2 The troubleshooting procedures described here can be performed by the operator unless otherwise marked Some work may be performed only by specially trained personnel or only by the manufacturer in which case special notice is given in the description of the individual faults All work on the electrical system must be performed by a A qualified electrician WARNING Danger of injury if faults are not corrected in the proper way Improper fault correction can cause serious personal or material damage Therefore Before starting ensure that there is sufficient room to carry out the work Make sure the installation area is clean and tidy Loose components and tools lying around or on top of each other are sources of accidents If components were removed check for correct refitting and reinstall all fastening elements Wear personal protective equipment 50 09 2009 3 E ERT Flat and curved conveyor AM E AM C em e Content FORDERSYSTEME CONVEYING
45. tection of personnel as well as safe and trouble free operation Disregarding the operating instructions and safety regulations specified in this manual may result in considerable danger 2 1 Customer s responsibility The device is used for commercial purposes The company operating the device is thus subject to the legal obligations concerning industrial safety The safety accident prevention and environmental protection regulations applicable for the area of application of the device must be complied with alongside the safety notes specified in these operating instructions The customer must in particular B keep himself informed about the valid industrial safety regulations B determine other dangers that result from special working conditions at the place of use in form of a risk analysis B include the necessary behaviour requirements for operation of the device at the place of use into operating instructions B check the device over the entire period of use to make sure that the operating instructions drawn up by him always conform with the latest technical standards B match the operating instructions to latest regulations standards and work conditions if this should become necessary unambiguously assign responsibilities for installation operation maintenance and cleaning of the device E make sure that all members of staff who work on or with the device have read and understood these operating instructions
46. tent FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 10 1 3 Type SN9F Fig 33 Drive motor type SN9F Fastening dimensions Spatial dimensions Shaft dimensions c Od Od Bd d j Os g 91 k k o o q a y Z Od i l4 l2 t u 8 120 100 80 65 3 7 140 114 327 207 60 40 102 40 25 121 16 1 35 25 5 18 5 Drive data Motor data Power 370 W speed 1400 rpm weight 9 2 kg current requirement 1 2 A at 380 V protection type IP54 Gear reduction 7 1 10 1 15 1 20 1 30 1 50 1 Drive speed rpm 207 140 93 70 47 28 Effective torque Nm 14 20 27 29 36 48 Max permitted torque Nm 30 30 28 29 30 27 09 2009 57 Flat and curved conveyor AM F AM C Index 11 Index GEPPERT Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS A H Appendix OP 58 Hamme 15 FEN se 26 B MVS UE de 35 BET GSSCHDUON use 26 ee Ea 35 C L COMMISSIONING EE 48 Eet EE ZU Ee e e EE EE 46 Bro M O 8 Connection values nennen 22 M Bionic m 9 WE Tu nie LL innen 52 Conveyor bet 17 50 Manufacturer s decaraton 9 Conveyor belt dimensions 21 O Conveyor speed 21 Operating Conditions 22 EP 9 Operating Instructions nennen D e en lg m 10 Operating personnel rrrarnrrnnnnrnnnnnvnnnennnnnennnne 12 Customer Service rrarrnnnnnnnnnnnnnnnnnrnvanrnnnnnrnnnnnen 9 B eie e E 49 D SEE
47. ucted must be kept Date Name Type of training Training Signature conducted by Fig 1 Sample training log master copy 09 2009 13 Flat and curved conveyor AM F AM C G p p ERT e Content Band FORDERSYSTEME CONVEYING SYSTEMS SYSTEMES CONVOYEURS 2 3 Use for intended purpose The equipment is designed and constructed exclusively for the purpose of use described here The equipment is used exclusively for the transport of piece goods and packages for internal use within operating areas not prone to explosion WARNING Danger if used other than for intended purpose Any use other than for the intended purpose and or other type of use of the equipment can lead to dangerous circumstances Therefore Use the equipment only for its intended purpose Strictly follow all directions in these instructions for use n particular do not do any of the following They count as use not for intended purpose Transport of bulk materials Transport of piece goods whose weight exceeds the maximum weight given in the technical data Transport or carriage of people or animals Use in explosion prone areas Claims of any type for damages resulting from use other than for intended purpose are excluded The operator alone is responsible for all damages resulting from use other than for intended purpose 14 09 2009 3 E m m ERT Flat and curved conveyor AM E AM C
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