Installation & Operating Instructions
Contents
1. 1 scws Discharge 72 BSP 2 Air bleed valve 3 Boiler return 3 4 BSP 4 Boiler flow 3 4 BSP 5 SCWS Inlet 1 2 BSP 6 SCWS probe STS20 Open Vented Modifications When connecting to open vented systems the copper pipes at low level will have to be removed from the flow 4 and return 3 so that pipe work runs directly from the boiler itself thus ensuring that a gravity circuit can be achieved The back panel will need to be modified to reflect the raised pipe connections The safety cold water system quench coil Components 1 5 amp 6 can still be utilised if running the stove open vented but does not have to be used If being used connect the safety cold water system as described in the installation guide If the safety cold water system is not being utilised then you can remove the pipe work 1 amp 5 and cap off the SCWS flow tapping and leave the return un capped The probe 6 should also be removed and capped off GBO113 Issue 4 11 BROSELEY evolution The eVolution 8 Stove differs from normal boiler stoves in the fact that it can be installed on an open vented or sealed heating system When installing the appliance on a sealed system it is necessary to install added safety features which allow the stove to be installed safely The eVolution has several options regarding water circuit safety The components used and why each is required are detailed below DESCRIPTION OF SAFETY COMPONENTS S2. Isthe SCWSdischarge pipe installed in accordance with Part G Isthe PRV discharge pipe installed in accordance with Part G Isthe flue compliant with Part J Isthe data plate correct amp installed Is the flue draught within the manufacturers tolerances Flue Draught reading mbar mm Stove Controls Explained to End User Correct Fuels Explained to End User Manufacturers Clearances Adhered To Instruction Booklet Left With End User HETAS Certificate Left With End User Engineers Signature Print Name Commissioning Date GB0113 Issue 4 38 BROSELEY evolution DECLARATION OF CONFORMITY ACCORDING TO DIRECTIVES 89 106 EEC CONSTRUCTION PRODUCTS BROSELEY FIRES LTD KNIGHTS ISSUED BY WAY BATTLEFIELD ENT PARK SHREWSBURY SY1 3AB ph 44 0 1743 461444 TYPE OF EQUIPMENT WOODBURNING BOILER STOVE TRADEMARK BROSELEY FIRES LTD eVolution MODEL EVOLUTION 8 WOODBURNING BOILER STOVE USE DOMESTIC HOT WATER AND SPACE HEATING MANUFACTURER KAMINOFENZENTRUM OSTALB E amp T GmbH Daimlerstr 1 89564 Nattheim RRF Rhein Ruhr Feuerstatten Prufstelle GmbH RRF NOTIFIED BODY 1625 Im Lipperfeld 34b D 46047 Oberhausen The following harmonised standards and Technical specifications have been met and comply with good engineering practice and safety matters in force within the EEC All CE standards or other documents Innitial Type Test Reports RRF 40 12 2945 EN
3. Sizing of an expansion vessel sizing of an expansion vessel is very important as the expansion vessel must be large enough to accommodate all the expansion of the water o The volume of water contained within the system Manufacturers supply data which includes water capabilities of such things as boilers and heat emitters Initial pressure of system or pre pressurisation calculated from the static height which is the vertical distance from the expansion vessel to the highest point The boiler flow temperature Should the volume fall between two sizes the larger size must be used The volume of the expansion vessel in litres fitted to a sealed system shall not be less than that given by the table below Safety valve setting bar 3 Vessel charge pressure bar 0 5 1 1 5 Initial system pressure bar 0 5 1 1 5 2 1 1 5 2 1 5 2 Total water content of system Expansion Vessel Volume litres 20 2 1 d 6 5 13 7 2 4 7 10 3 3 9 8 3 50 4 2 12 9 2 5 5 4 9 5 20 6 8 16 5 5 6 3 10 5 19 4 41 3 8 2 14 2 30 9 11 7 24 8 100 8 3 14 20 9 55 1 10 9 19 41 2 15 6 33 1 125 10 4 17 5 32 4 68 9 13 6 23 7 51 5 19 5 41 3 150 12 5 21 38 8 82 6 16 3 28 5 61 8 23 4 49 6 175 14 6 24 5 45 3 96 4 19 1 33 2 72 1 2 3 5 9 200 16 7 28 51 8 110 2 21 8 38 82 1 31 2 66 2 200 20 8 35 64 7 137 7 2 2 47 5 103 39 82 7 300 20 42 165 3 32 7 57 123 6 46 8 99 3 350 29 1 49 9
4. 2 In the base of the stove on each side you will find the lower fixing for the side panels these will also need to be slackened You should now be able to remove the side panel s by lifting them up 3 On the exposed white fibre board of the side panel you will see a nut and washer this needs to be removed in order to remove the fibre board 4 Slide the fibre board up and out of the stove you should now be able to see one f inal nut With the nut removed you should be able to remove the retaining clip that is holding the internal side firebrick You should now be able to replace any of the firebricks through the main door Simply reverse this process to replace the clip board and side panel 10 BROSELEY evolution Please read through the information given in Important Information Page 3 of these instructions for the responsibilities and minimum requirements of the installer Please note any installations carried out by installers not meeting these requirements will result in void product warranty and will not be supported by Broseley Fires lf connected to an unvented heating system this appliance must as a minimum have the following components installed on the system to ensure the safe operation of the appliance 1 WATTS STS20 Thermal discharge Valve supplied 2 WATTS KSG 30 Safety Pressure Relief Valve supplied 3 Expansion Vessel comprising 7 of the total system volume not supplied
5. 13240 CE MARKING INFORMATION See Instructions Particulate Smoke Conditions Exempt As the Manufacturer s authorised representative established within the EEC Broseley Fires Ltd Declare sole responsibility that the product for mentioned follows the provisions of the directives above 13 11 2013 Shrewsbury UK STEPHEN GOODWIN Place and date of issue Head of Research amp Development GBO113 Issue 4 39 BROSELEY evolution 1ST YEAR SERVICE completion date SERVICE ENGINEER REG No COMPANY NAME COMPANY ADDRESS POSTCODE CONTACT NUMBER 2ND YEAR SERVICE completion date SERVICE ENGINEER REG No COMPANY NAME COMPANY ADDRESS POSTCODE 3RD YEAR SERVICE completion date SERVICE ENGINEER REG No COMPANY NAME COMPANY ADDRESS POSTCODE 4TH YEAR SERVICE completion date SERVICE ENGINEER REG No COMPANY NAME COMPANY ADDRESS POSTCODE 5TH YEAR SERVICE completion date SERVICE ENGINEER REG No COMPANY NAME COMPANY ADDRESS POSTCODE 6TH YEAR SERVICE completion date SERVICE ENGINEER REG No COMPANY NAME COMPANY ADDRESS POSTCODE GB0113 Issue 4 40 BROSELEY evolution This appliance must be installed and commissioned by a fully qualified registered engineer A Declaration of completion Certificate must be obtained for the installation and retained by the end user Failure to comply with these requirements may void your warranty You as the end user ha
6. Biomass certificate For installations onto open vented heating systems the G3 certificate is not required If your installation involves other heat sources solar gas electric and heat pumps then additional competences will be required Roles amp Responsibilities It is the responsibility of the retailer to ensure that prospective customer is made fully aware of the installation requirements as well as the responsibilities mentioned below e tis the responsibility of the end customer to make sure that their chosen installer meets the minimum competence requirements e the installer s responsibility to ensure that the installation is carried out in accordance with the Broseley Fires installation instructions as well as current building regulations Installations not complying with Broseley Fires installation instructions will not be supported in any way INSTALLATIONS CARRIED OUT BY ANY INSTALLER NOT MEETING THE MINIMUM REQUIREMENTS WILL RESULT IN VOID PRODUCT WARRANTIES AND WILL NOT BE SUPPORTED BY BROSELEY FIRES IN ANY WAY Please note Broseley Fires do not design heating systems however we do offer guidance in these instructions on the minimum requirements of the system The installer is responsible for any and all aspects of the installation A site survey will be necessary to assess the heat requirement of the property and the suitability of the appliance for the clients needs The heating system will need to be designed b
7. Pascals 12 18 Minimum flue height in meters staigh Maximum allowable water pressure bar 3 Ventilation Airbrick Requirement 21 550mm f11550mm Appliance Weight Kg O 6027 209 European standards need to be complied to when installing this appliance Packing List 1x Cast Steel Stove 1x Log retainer 1x Rear Firebrick 1x Spigot amp Fixings 2x Rear Side Firebricks 1x Steel Lid 2x Bottom Rear Firebricks 1x Glove Set 2x Bottom Side Firebricks 1x Grate 2x Side Firebricks 1x Instruction Booklet 1x Bottom Front Firebrick 2x Brass 18 3 4 Compression Fixings 1x Ashpans All separate parts will be inside the main stove body GB0113 Issue 4 5 BROSELEY evolution All dimensions are in millimetres GBO113 Issue 4 6 BROSELEY evolution Hearth Requirements amp Clearances This appliance is suitable for non combustible hearths with a minimum thickness of 12mm they do not require a full constructional hearth Your stove must be installed on a solid level non combustible hearth The hearth protrusion in front of the stove to carpets or wooden floors must be at least 300mm As it is possible that on opening the door of the stove for fuel to fall out a fender must be fitted if the hearth is flush with the carpet These are just a few hearth specifications Please refer to Building Regulations Approved Document J Hearths for more specific details Clearances The stove requires the foll
8. and actively prolongs the longevity of the boiler It does this by not allowing cold water from the heating system to be directly introduced into the boiler until a desired temperature is reached in this case 55 C The valve used is an ESBE VTC511 or equivalent o Improves efficiency by not robbing heat from the fire Reduces boiler condensation and prolonos the life of the boiler by not allowing water from condensation to mix with smoke particles potentially creating harmful acids and toxins which can have detrimental effects on the boiler o Helps reduce tarring inside the appliance and flue Tarring may also result from burning wet wood with a moisture content greater than 20 Flow CPS Valve ESBE WTC5OO Boiler Stove Return Pump GB0113 Issue 4 13 BROSELEY EI VO V LJ lution Plumbing Advice Expansion vessels The boiler must be directly connected to the expansion vessel in the system using a pipe with a diameter no smaller than 18mm The piping must not be obstructed in any way The expansion vessel must be at least 7 of volume of the total heating system The expansion vessel should be fitted on the suction side of the pump The point at which it is fitted is generally accepted as being the neutral point of the system An expansion vessel is divided into two compartments and separated by a flexible diaphragm The sealed side is charged with nitrogen gas The open side is connected to the system
9. of chimney fires Cleaning the Stove We recommend only doing this when the stove is cold using a soft brush to clean any of the stove surfaces this is normally sufficient to remove dust ash and debris For stubborn marks you can use a damp lint free cloth ensure that all surfaces are dried off immediately We do not recommend using any kind of chemicals or abrasive materials It is possible to touch up the paint using the original metallic black stove paint however this new paint will then need to cure Glass Cleaning A damp lint free cloth is normally sufficient however for stubborn build ups we would recommend using a very fine wire wool Stove Servicing Your stove should be inspected annually to ensure all seals are present and correct and to gauge the condition of the internal firebricks The service should be done by a HETAS registered engineer who also perform a spillage test Chimney Sweeping It is essential that your chimney flue is swept at least once a year by a registered professional chimney sweep Sweeping removes particles that could otherwise fuel a chimney fire it should also highlight any potential issues such as leaks and damage to the flue GB0113 Issue 4 35 BROSELEY evolution Trouble shooting Smoke comes out of the stove when the loading door is opened The chimney cavity into which the 150mm flue pipe has been installed may be less than the minimum requirement Deposits soot or other obstruct
10. to assist in system design Diagram A Pressurised boiler stove linked with combination gas boiler via a low loss header Diagram B Pressurised boiler stove linked with a non combi gas or oil boiler via a low loss header and the addition of an open vented hot water cylinder Diagram C Pressurised boiler stove linked with a non combi gas or oil boiler via a low loss header and the addition of a pressurised hot water cylinder Diagram D Pressurised stove linked with a non combi gas or oil boiler via a thermal store with solar for summer time domestic hot water Diagram E Pressurised boiler stove linked with a non combi gas or oil boiler via a thermal store with solar for domestic hot water and solar support for central heating system Diagram F Stand alone pressurised boiler stove with an open vented hot water cylinder Diagram G Stand alone pressurised boiler stove with a pressurised hot water cylinder Diagram H 2 pipe open vented system GB0113 Issue 4 19 BROSELEY evolution Plumbing Diagrams Diagram A Pressurised boiler stove linked with combination gas boiler via a low loss header 0 Any opea MO Dume JO aqu aos t ro Upas H Ved 398 2 LIZA U pare eq C EPSON JPPH Ar JOTO EGOJ MO BJA 7900 Lp posu aA pesumsad y GB0113 Issue 4 20 BROSELEY evolution Plumbing Diagrams Diagram B Pressurised boiler stove linked with a
11. 0 6 192 8 38 1 665 144 2 546 115 8 400 33 3 56 1036 220 4 43 6 76 164 8 624 132 4 450 97 9 63 116 5 247 9 49 85 5 185 4 70 2 148 9 500 41 6 70 125 9 275 5 54 5 95 206 18 165 5 GBO113 Issue 4 14 BROSELEY evolution Plumbing Advice Alarms Itis not a requirement to fit an alarm on the system but it is recommended The alarm will act as a warning to the customer if the SCWS should operate The alarm should be fitted to the SCWS discharge pipe and should register an increase in temperature when the SCWS is in operation The customer should be notified that if this SCWS system alarm is continually operating that measures should be taken to stop the overheating of the appliance Measures to take are as follows 1 Close all the air controls including the tertiary and thermostatic air controls 2 Run hot water tap to remove some of the hot water in the cylinder if fitted The customers should also be made aware that if there is constant operating of the SCWS they should contact the installer to diagnose any problems with the system N B A boiler that is too large for the required heat load will trigger the SCWS too often and should therefore be replaced by a boiler that is better suited to the heating load It is mandatory to fit the safety components below when running a closed pressurised system Failure to install these components will void your guarantee and warranty and risk the possibility of damage to the extent of the boiler
12. BROSELEY evolution Installation amp Operating Instructions Covering Model eVolution 8 Wood Burning Boiler Stove C Tested to EN 13240 HETAS These appliances must be installed and commissioned by a HETAS registered engineer GB0113 Issue 4 1 BROSELEY evolution Important Information 3 Health amp Safety 4 Specifications 5 Packing List 5 Dimensions 6 Hearth Requirements amp Clearances 7 Chimney Requirements 8 Combustion Air Requirements 9 Assembly 10 Plumbing Advice 11 Plumbing Maintenance 18 Plumbing Diagrams 19 Commissioning amp Handover 28 stove Operation Controls Layout 29 Controls Explained 30 Recommended Fuels 31 Lighting the Stove Kindling Stage 32 Burning Wood 33 Warning Notes 34 Maintenance Ash Removal 35 Chimney Fires 35 General Stove Cleaning 35 Glass Cleaning 35 Annual Stove Service 35 Chimney Sweeping 35 Flue Ways amp Boiler Cleaning 35 Trouble shooting 36 Commissioning Form 37 EC Declaration 39 Annual Service Record 40 Warranty 41 GBO113 Issue 4 2 BROSELEY evolution Important Information In order for the this product to carry full warranty and support from Broseley Fires the installation MUST be designed installed and commissioned by a competent person with one of the following minimum technical competence sets Set One Installer has HETAS Wet H004 and G3 Unvented certificates Set Two Installer has HETAS Biomass H005 certificate Set Three Installer has MCS
13. CWS The SCWS prevents the boiler reaching 100 C This works by transferring the heat in the boiler away through a secondary quench coil situated inside the boiler The quench coil is activated by a thermal safety valve Watts STS20 which activates at 97 C The thermal safety valve needs to be connected to mains water and drained suitably through an outside wall in accordance with G3 regulations The Thermal Safety Valve needs to be connected to a mains water supply and then to the quench coil in the boiler Both openings are 34 inch female connections There should be a minimum pressure of 1 5 bar mains water supply to the SCWS The maximum operating pressure Is 8 bar IF YOU CANNOT GUARANTEE A SUITABLE WORKING PRESSURE THEN THE APPLIANCE SHOULD NOT BE INSTALLED The discharge from the safety coil needs to be 1 Legend discharged through an outside wall and terminated at gh o 3 a low level within a 100mm through a metal pipe that EL 3 Capillary sheath i i ni BIZO 4 Head locking t naturally drains The discharge pipe should be in T SI accordance with G3 regulations The thermal safety EE 6 Sheath connection 7 valve plug y 5 Valve plug spring 4 Sensitive element bulb 10 Valve plug cap valve probe needs to be inserted into the tube and 1 2 inch tapping in the rear of the boiler FX a ETT T eer Tm UD Fe E J E T To ensure correct operation of the the
14. and connected Smoke test of appliance and flue System water treated with inhibitor Thermal safety valve installed Double check valve installed No isolation from incoming main to Thermal Safety valve GB0113 Issue 4 37 BROSELEY EAVIT uar WW oum lution Commissioning Form Check list Yes No n a Thermostat to trigger solid fuel circulation pump installed Temp Solid Fuel stat set to C C Adequate drains in system pipe work to allow servicing Thermostat positioned on Low Loss Header Temperature Low Loss Header thermostat set at C C Pressure relief valve installed within 1m of boiler Audible alarm installed On SCWS Availability of open circuit rads ufh zones Y N What of boiler output Are pipe runsfree from potential air locks Are all pipes adequately lagged to within 1m of boiler Isthe expansion vessel at the correct pre charge bar Isthe system at the designed pressure S FCirculator pump fires when flue stat triggered C H Pump fires when Low Loss Header stat triggers Does SCWS activate when circ pump off Does SOWSreseal quickly and quietly Doesthe stove installation comply with HETAS regs Doesthe installation comply with Building regs Isany electrical work compliant with Part P Doesthe heat from the stove get to the rads ufh via the Low Loss Header
15. d For top flue installations it is possible to sweep through the appliance by removing the internal baffle however it is recommended that you provide adequate access e g easily accessible soot door GB0113 Issue 4 8 BROSELEY evolution Combustion Air Requirements In order for the stove to perform efficiently and safely there should be an adequate air Supply into the room in which the stove is installed to provide combustion air This is particularly necessary in modern houses where drafts have been almost eliminated by double glazing etc Under UK building regulations any appliance over 5kW MUST have a fixed permanent air vent see building regulations approved document J for further information There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit fumes into the room It is necessary to install a wall vent to provide the necessary combustion air and to prevent the depletion of oxygen in the room It is possible to direct vent this appliance by connecting a 100mm 4 diameter pipe to the spiggot on the back of the appliance using a suitable pipe and clip not supplied Rear view of the appliance at the bottom GBO113 Issue 4 9 BROSELEY evolution The images below shows the sequence for removing the firebricks 1 Lift and rotate the lid to one side to reveal the top fixings for the side panels slacken and repeat for both sides 10mm spanner required
16. damage your firebricks Always take care when removing the firebricks to avoid damaging them It may be necessary to remove the firebricks during general maintenance and chimney sweeping Impact damage is the most common cause of cracked vermiculite firebricks however it is also possible to crack the firebricks if you over fire your appliance GBO113 Issue 4 34 BROSELEY evolution It is essential that your stove is well maintained and annually serviced by a qualified professional to ensure it s continued efficient operation Failure to maintain and service your appliance as laid out in these instructions will result in the voiding of your products warranty Please see section Plumbing Maintenance for information on annual servicing of the plumbing aspects of the installation Ash Removal The ash pans can be removed by lifting the 4 grates using the ash tool provided We would recommend emptying the ash into a metal bucket for transportation You should only empty the ash when the appliance and ashes are completely cool and can be disposed of in your normal household refuse Chimney Fires In the event of a chimney fire ensure the Secondary air control is fully closed and the door s remain closed at all times If the chimney fire does not go out or if there is a serious risk to people and property call the fire brigade immediately Regular sweeping of the chimney will remove combustible particles and will reduce the risk
17. eplaced product shall be warranted for the remaining period of the original warranty the time taken to days from the date of repair whichever is longer Repair or replacement may involve the use of functionally equivalent reconditioned units Replaced parts or components will become the property of Broseley Fires Should you wish to claim under the warranty please contact the supplier dealer from whom you purchased the appliance Do not claim directly to Broseley Fires as they are unable to process any direct claim from an end user Product design and any specifications are subject to change without notice This is due to our continuous product development and improvement The buyer will not be entitled to request free upgrades to the new design or compensation for previously purchased products or any products on order e This Warranty covers all Broseley Fires costs within the Warranty period If the appliance remains uninstalled for a period greater than six months from date of delivery the Warranty will become active six months from the date of original invoice to the distributor IN NO EVENT SHALL BROSELEY FIRES BE LIABLE FOR INCIDENTAL OR CONCEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER INCLUDING BUT NOT LIMITED TO LOST PROFITS OR COMMERCIAL LOSS TO THE FULL EXTENT THOSE DAMAGES CAN BE DISCLAIMED BY LAW if applicable NON COVERAGE OF THE GUARANTEE The consumable items within the product are not covered by the warranty nor is t
18. er works on the same principals as a neutralizer on an open vented system It is a simple method to connect two appliances at a neutral point in order that there is no hydraulic interaction between them This means that the pumped circuit from a second appliance will not induce a flow through the solid fuel boiler GBO113 Issue 4 16 BROSELEY evolution Plumbing Advice Timer control of a system with a woodburning boiler appliance As wood burning appliances are not automated and can therefore not be ignited controlled and extinguished by electrical control from a heating programmer it needs to be borne in mind that any heat produced when the heating is not being called for must be able to be dissipated in order to negate unnecessary triggering of the safety devices The use of a thermostat on the low loss header that runs the CH pump and opens the appropriate motorised valves when there is heat to be distributed is therefore necessary There should be provision made on the heating system to ensure that enough radiators or under floor heating zones are permanently open and NOT thermostatically controlled to allow at least 20 of the wood boilers nominal output In installations that only use a wood boiler and therefore have no low loss header a high limit stat should be fitted to the flow from the boiler set to ensure that the open circuit can dissipate at least 20 of the nominal boiler output Thermal Stores An alternative way
19. exploding Table of required safety components Open Vented Open Vented Safety Component Gravity Pumped Pressurised SONS n a Mandatory Mandatory Safety Blow Off n a n a Mandatory Back End Protection n a Hecommended Mandatory Expansion Vessel n a n a Mandatory Alarm n a Recommended Recommended GB0113 Issue 4 15 BROSELEY evolution Plumbing the Appliance Open Vented This installation should be in accordance with BS 5449 1990 Specification for forced circulation hot water central heating systems for domestic premises It must include a gravity circuit with an expansion tank open to the atmosphere When installing this appliance on a gravity circuit the system should consist of a tank indirect cylinder fixed in an upright position and should be connected to the boiler by 28mm pipe both flow and return The pipes should not exceed 7 8m in length The shorter the run of pipe work the more effective the appliance is going to be at heating the water The cylinder and pipe work should be lagged to minimise the heat loss in the system A heat leak radiator must be incorporated into the system to dissipate any excess heat produced from the boiler when connected demands are low The heat leak radiator must be sized at a minimum of 10 the boiler output Fit the heat leak radiator in the gravity circuit using 22mm pipe reducing to 15mm for no more than 300mm before the radiator When plu
20. ey consult your local dealer stockist or engineer If your flue draft is below the minimum recommendation then it may be neccesary to increase the vertical chimney height add additional flue insulation or possibly add a special cowl to the top of the chimney e g anti down draft cowl to eliminate wind induced down draft The outlet from the chimney should be above the roof of the building in accordance with the provisions of Building Regulations Approved Document J If installation is into an existing chimney then it must be sound and have no cracks or other faults which might allow fumes into the house Older properties especially may have chimney faults or the cross section may be too large i e more than 230 mm x 230 mm Remedial action should be taken if required seeking expert advice if necessary If it is found necessary to line the chimney then a flue liner suitable for solid fuel must be used in accordance with Building Regulations Approved Document J If there is no existing chimney then either a prefabricated block chimney in accordance with Building Regulations Approved Document J or a twin walled insulated stainless steel flue to BS 4543 can be used These chimneys must be fitted in accordance with the manufacturer s instructions and Building Regulations If a flexible liner is required the liner diameter must not be less than 6 Any bend in the chimney or connecting fluepipe should not exceed 45 90 bends are not permitte
21. he glass If the end user s claim should not be covered by this guarantee the end user shall be liable for costs incurred by Broseley Fires such as callout and inspection costs for examination of the product transportation costs of the product as well as any other relevant costs If after having been informed about the non coverage of the guarantee the end user wants to have the repairs done the end user shall additionally pay for any spare parts used and for the labour and transportation costs incurred If repairs are carried out under this guarantee the remaining guarantee period for the product shall be extended by the period of time that has elapsed since the complaint was officially logged with Broseley Fires until the repairs have been completed A COPY OF OUR FULL TERMS AND CONDITIONS IS AVAILABLE ON REQUEST xx End user means the natural or legal person who owns the product and who has not acquired it with a view to reselling or installing it in the course of business GB0113 Issue 4 41
22. ion of the installation and commissioning ensure that this installation and operation manual for the stove is left with the customer Ensure the customer is advised on the correct use of the appliance with the fuels likely to be used on the stove and warn them to use only the recommended fuels for the stove Advise the user what they should do if smoke or fumes be emitted from the stove The customer should be warned to use a fireguard to BS 6539 in the presence of children aged and or infirm persons Advise the user not to fit an extractor fan in the same room as the stove as this can cause the stove to emit fumes into the room A commissioning certificate MUST be given to the client once the installation is complete Th commissioning form on page 41 42 of these instructions should also be completed GB0113 Issue 4 28 BROSELEY evolution The diagram below shows the position of the air controls both controls needs to be operated correctly to control the combustion rate of the stove Secondary Air Intake control Primary Air Intake control Both controls are in the form of sliders see section Controls Explained on the next page for a detailed explanation of these controls GBO113 Issue 4 29 BROSELEY evolution Fire needs air to burn therefore the stove is fitted with two air controls that allow you to regulate the amount of combustion air therefore controlling the burn rate within the appliance Primary Air Inta
23. ions may have built up in the chimney and be restricting the flow of waste products This flow rate is known as the draw Insufficient draw this is especially common during milder weather You will need to prolong the kindling stage to ensure the chimney flue is completely hot you may even need to pre heat the chimney using a method advised by the installer Combustion air intake is not large enough or another appliance e g Extractor fan is taking air away from the stove The Stove does not produce the expected heat into the room Has the flue pipe been sealed to the chimney to prevent heat being drawn up the chimney to waste Green or wet wood is being burnt The chimney has excessive draw this is unusual Seek installer advice with regard to installing a Flue Draught Stabiliser The stove has been recessed into the existing fireplace and a lot of heat is being absorbed by the surrounding fireplace walls rather than being radiated into the room Pull the stove forward For the maximum efficiency of heat transference into the room the stove should be sited on the hearth of the fireplace rather than recessed The Stove burns too fast Use whole logs rather than split ones The wood being used may be generally too small The air tight seal between the fibre rope on the doors and the casting may have been lost adjust door handle lock nuts to reinstate this seal or replace The chimney has excessive draw seek installer
24. ire that whenever a new or replacement fixed solid fuel or wood biomass appliance is installed in a dwelling an audible carbon monoxide alarm must be fitted in the same room as the appliance Further guidance on the installation of the carbon monoxide alarm is available in BS EN 50292 2002 and from the alarm manufacturer s instructions Provision of an alarm must not be considered a substitute for either installing the appliance correctly or ensuring regular servicing and maintenance of the appliance and chimney system Fire Guards When using the stove in situations where children aged and or infirm persons are present a fireguard must be used to prevent accidental contact with the stove The fireguard should be manufactured in accordance with BS 6539 Aerosol Sprays Do not use an aerosol spray on or near the stove when it is alight Operating Tool amp Gloves Always use the operating tool and glove provided when handling parts likely to be hot when the stove is in use GBO113 Issue 4 4 BROSELEY evolution In the UK these stoves have been approved by HETAS Lid as intermittent heating appliances for burning Hardwood logs only Nominal total heat output Nominal heat output to room KW O 23 Nominal heat output to water RW Maximum fuel load of wood to maintain nominal output Kg hr 2 25 Kg Maximum wood length Must be Split Logs 350mm _ Temperature exhaust gas wood C 12 BSP Flue draft Pressure
25. ke The primary air intake is located bottom right on the front of the stove it is in the form of a slider Having the slider pushed all the way to the right indicates that the control is fully open maximum and having it fully left indicates the control is closed minimum The slider is fully adjustabe throughout its travel left to right Primary air enters the appliance from below the grate this control should be used at startup to ensure the chimney gets hot but should then be closed Secondary Air Intake The secondary air intake is located bottom left on the front of the stove it is also in the form of a slider Having the slider pushed to the right indicates that the air intake is in the closed minimum position and to the left indicates it is in the fully open maximum position Air entering through this control is directed through the holes in the rear of the firebox and also down the inside of the glass creating the AIRWASH system see below The air wash system allows the glass to remain soot and particle free This control is used at initial lighting and to control the burn rate of your wood The sections LIGHTING THE STOVE amp BURNING WOOD give a step by step guide on how to operate this control Air wash System Air wash is a system where secondary air is drawn into the stove by combustion through the secondary air control and is deflected down the back face of the glass thus preventing the smoke coming into contact wi
26. lling Occasional fumes may occur whilst de ashing and re fuelling However persistent fume emission is potentially dangerous and must not be tolerated If fume emission does persist the following immediate actions should be taken a Open doors and windows to ventilate the room b Let the fire go out or eject and safely dispose of fuel from the appliance c Check for flue or chimney blockage and clean if required d Do not attempt to relight the fire until the cause of the fume emission has been Identified and corrected If necessary seek expert advice Firebricks Vermiculite is an industry recognised robust fireproof material which is used by many stove manufacturers to produce internal firebox linings firebricks With care vermiculite firebricks will give many years of faithful service It is important that care is taken whilst refueling your stove in order to protect the internal vermiculite parts from premature failure Never throw or drop logs into your stove as this will potentially damage your firebricks and may also result in logs bouncing out of the appliance creating a possible fire risk Open the door an inch initially allowing the fire to settle then slowly open the door and gently place the log s onto the grate Always use the glove provided when refueling to avoid the common scenario of dropping the logs in quick because it s hot Take care when clearing the ash and using the poker tool not to strike and potentially
27. mbing the appliance open vented you will need to cap the SCWS discharge pipe D but leave the SCWS flow uncapped C The SCWS probe hole will also need to be capped E as it is not needed Letters refer to diagram on page 13 Plumbing the appliance sealed pressurised system When installing the appliance on a closed pressurised system the safety components mentioned previously MUST be installed Failure to do this could have very serious consequences and will void your guarantee and warranty We have given some examples at the back of this plumbing advice on how the appliance can be installed in typical situations These illustrations should be taken as a guide and not a definitive plumbing diagram There is no requirement for a heat leak radiator on a closed system we would however recommend installing one radiator that has no thermostat Link Up Systems It is possible to link the eVolution stove to other boilers on a pressurised closed system This however can cause problems with conflicts between the two boilers Any solid fuel appliance with a boiler can be linked to an existing or new central heating system fired by another fuel or a second solid fuel appliance This means that the central heating can be heated by one or both boilers in tandem depending on the heat demand When linking two or more heat sources together on a sealed system there are a number of ways to do this the easiest being via a low loss header A low loss head
28. non combi gas or oil boiler via a low loss header and the addition of an open vented hot water cylinder 1 n i E a g OES SLLWAA 14 3883 tale j i i i Aves Flies Kuj mara pe gy bj pe iu I Li qd ep AS Ja KL PU Ue LIM LOGE GB0113 Issue 4 21 BROSELEY evolution Plumbing Diagrams Diagram C Pressurised boiler stove linked with a non combi gas or oil boiler via a low loss header and the addition of a pressurised hot water cylinder UE A3 Quack cx any Iping NCC BURN EMON um LION HEI EGA mu epee DT V JOJ INR D CC g LONDON Wed JEMIOJ Uc cuCUCCON Li DTE Dj CX INC ACA Menu AS JON Op aAA Js DORE J0 Or LL GAJA a AAT KLIENO GBO113 Issue 4 22 BROSELEY evolution Plumbing Diagrams Diagram D Pressurised stove linked with a non combi gas or oil boiler via a thermal store with solar for summer time domestic hot water map ko POO sorore C mapas kam opiu JO sa oq Dupre Llaj GAJA Kam saap Pom H H GB0113 Issue 4 23 BROSELEY evolution Plumbing Diagrams Diagram E Pressurised boiler stove linked with a non combi gas or oil boiler via a thermal store with solar for domestic hot water and solar support fo
29. ough a flue pipe thermometer will help you determine the amount of air required and is recommended for the initial lightings Stage 6 Refuel as and when required Take care to open the door gradually as flames may lick out and always use the gloves Try to avoid closing the Secondary air control fully as this will cause the stove to fill up with smoke If you no longer want to keep the fire going simply allow it burn out It is important not to over load the firebox with large amounts of wood The eVolution 8 has been certified and tested under the strictest CE conditions and will produce the nominal outputs by using 2 25Kg of wood per hour The image below shows the appliance with 2 25Kg of wood GB0113 Issue 4 33 BROSELEY evolution Over Firing It is extremely important that you do NOT leave the air control in the fully open position for extended periods or run the appliance with the door open Leaving the air control fully open or running with the doors open will lead to over firing Over firing is caused when too much heat is generated within the fire chamber this will lead to warping buckling and general damage to the stove and its internal components Over firing can also be caused by an excessive flue draft PLEASE NOTE ANY DAMAGE TO THE APPLIANCE CAUSED THROUGH OVER FIRING WILL NOT BE COVERED BY THE WARRANTY Fumes Properly installed operated and maintained this appliance will not emit fumes into the dwe
30. owing clearances around it to ensure the heat is released into the room and to allow sufficient combustion air flow A combustible material clearance is given to prevent damage to any items that may be affected by heat Stove Clearances Rear Side Hearth GBO113 Issue 4 7 BROSELEY evolution Chimney Requirements This appliance must not be fitted into a chimney serving another heating appliance It is most important that there is no obstruction in the flue or chimney Please ensure that any existing chimney is clear of obstruction and swept clean immediately before installation of the new stove If the chimney has been used for an open fire it is recommended that it be swept for a second time having been used for a month following installation A flue draught minimum of 12 Pascals to a maximum 18 Pascals is required for satisfactory appliance performance A properly built masonry or factory constructed chimney with a minimum vertical height of 5 metres should ensure a consistent draught draw 45 bends can be used in the flue run maximum of four bends you will need to add an extra 1 metre of vertical flue height for each bend The flue draught should be checked under fire at high output and if it exceeds the recommended maximum a draught stabiliser must be fitted so that the rate of burning can be controlled and to prevent over firing See section Warning Notes If you have any doubts about the suitability of your chimn
31. r central heating system i if i GBO113 Issue 4 24 evolution BROSELEY o o Q D ES O 2 O D c gt c Q O LE gt o OD O O D 0 0 D Q c U LL E o e OPEN CIRCUIT WATTS k5630 WATTS 5 520 Multifuel Stove Oyen Vented Hot Weather 1 Programmed three way valve from boiler or thermostatic 3 way valve to sensor pocket in cylinder Key to components SCWS Salety Cold Water System Watts STS20 Valve CPS Carrasian Prevention System ESBE VTCSO0O PRE Pressure Aelie Kit WATTS KSG30 MRV Non Return Valve MCWS Mains Cold Water Supply EV Expansion Vessel Low Loss Header needs to be sized in accordance with CIBSE part H section 5 4 3 see table for sizing love lass headers FJ Pressurised multiliao stove and open vented hot water cylinder 25 GB0113 Issue 4 evolution BROSELEY o o re O Q z D gt O D C O D PD 0 Q C gt Qo O O D PD 0 v D c o C O c C U E P o e OPEH CIRCUIT Open Vented Hot Water MEWS 1 Prog
32. rammed three way valve from boiler or thermostatic 3 way valve to sensor pocket in cylinder Koy to components SCWS Safety Cold Water System Watts STS20 Valve CPS Corrosion Prevention System ESBE YTCS00 PRK Pressure Relief Kit WATTS KSG30 NAV Non Return Valve MCWS Mains Cold Water Supply EV Expansion Vessel Low Loss Header needs to be sized in accordance with CIBSE part H section 5 4 3 see table for sizing low loss headers G Pressurised multifuel stove and pressurised hot water cylinder 26 GB0113 Issue 4 BROSELEY evolution Plumbing Diagrams Diagram H Two pipe open vented circuit Vanfed Cylinder v Overflow a matu Feed amp Expansion Heat Leak Radiator Overflow ad Water Tank Domestic Hot Water Drain Cock For Illustration Purposes Only T High Limit Stat 3 Port Valve KULI p Circulating Pump Injector T Drain Cock at lowest point GB0113 Issue 4 27 BROSELEY evolution Commissioning amp Handover Ensure loose parts are fitted in accordance with the instructions for Assembly given previously On completion of the installation allow a suitable period of time for any fire cement and mortar to dry out a small fire may then be lit and checked to ensure the smoke and fumes are taken from the stove up the chimney and emitted safely outdoors Do not run at full output for at least 24 hours On complet
33. rmal safety drain over the long term periodic drainage of the valve is required at least once a year to perform such operation press the red discharge button located at the top of the valve head Such operation allows cleaning the seal seat where foreign particles build up After a certain number of periodic cleaning operations it is advisable to replace the valve plug which is supplied as spare part GB0113 Issue 4 12 BROSELEY evolution Safety blow off The safety blow off valve acts as a final safety option in case of failure of the SCWS This is supplied incorporating a 3bar pressure relief valve a pressure gauge and an automatic air vent This must be placed within 1 meter of the appliance The safety blow off discharge pipework should will be 28mm pipe work N B the use of a quench coil does not affect the primary system volume and therefore allows the system to recover and resume normal operation when the boiler has cooled adequately The use of the pressure blow off however will reduce the primary water volume and drop the system pressure this will require the system to be refilled and checked before it can be used again Running a boiler without water in it can damage the appliance and pumps allowed to run without water in them will quickly overheat and fail Back end protection The back end protection is a three way valve regulated by temperature that improves the efficiency of the boiler reduces condensation
34. s advice on this point The fibre rope seal between the door and the glass may be leaking Tighten or replace The fibre rope on doors and glass has worn out Replace GB0113 Issue 4 36 BROSELEY evolution Commissioning Form Stove Purchased From Address Telephone Inc area code Installation Date Stove Name Product Serial Number Invoice Number Stove installed by Address Telephone Inc area code HETAS Registration Number Check list Yes No n a Heat load of house inc DHW kW Heat requirement for room in which appliance is to be installed kW Nominal boiler output to water kW Nominal appliance output to room kW Hearth to building regs Chimney Flue Suitability Ventilation permanent Vent size mm2 Discharge Pipe Route Cold water main to boiler Flow amp return routing Low loss header location C Switched fused spur for pumps in boiler locale Availability of open circuit rads UFH zones Output of above kW Designed system pressure Designed system volume Designed expansion volume Designed expansion pre charge bar Flue draught measurement mbar Placement and orientation of Back End Protection Boiler Volume wood burning Boiler Volume Existing gas oil Estimated system volume Total system volume Expansion volume is this gt 7 of total volume Expansion correctly sited
35. s load of dry kindling and allow to burn down lt may be necessary to repeat stage 3 if the chimney is cold or if you find you have smoke entering the room This stage is vital for getting heat into the chimney which will create the draw that takes the smoke away we would expect this stage to take between 15 20 minutes It is critical that you do not leave the stove during the entire lighting and kindling stage See Burning wood section for the next steps in the sequence GBO113 Issue 4 32 BROSELEY evolution Burning Wood Once you have kindled your stove see previous page and your chimney flue is sufficiently heated and a large base of burning embers is present you are ready to start adding you logs Stage 4 Place 1 3 small logs onto the bed of hot embers using the gloves provided close the door but leave both air intakes in the fully open maximum position Allow the logs time to fully ignite and turn black then close the primary air intake fully leaving secondary fully open Stage 5 Once the smaller logs have burned down you can now add 2 3 larger or full size logs Leave the secondary air intake fully open until the new fuel turns completely black You can now close down the Secondary Air Intake as required You will now need to control the burn rate of the stove using the secondary air intake You are looking for a controlled flame not smouldering in the embers or licking around the lid this is mostly visual alth
36. t any other chemicals Burning such fuels may result in damage to the appliance Any such damage will not be covered by the manufacturers warranty GB0113 Issue 4 31 BROSELEY evolution Curing On initial firing you will notice a very pungent odour this is caused through the curing of the paint we recommend starting with short burning sessions with smaller quantities of fuel and build up gradually to allow the components of the stove to settle Opening doors and windows will allow the paint curing odour to dissipate and to allow ventilation into the room Curing times can vary but typically should take around 8 12 hours operation at high output to complete Kindling Stage1 With the Primary and Secondary air intakes in the fully open position and the door open start your fire using twists balls of newspaper Form a bed on the grate using the newspaper or place several fire lighters then add a generous amount of dry kindling onto the newspaper Ensure their is sufficient air gaps between the kindling a criss cross or pyramid style pattern is ideal to accomplish this Kindling Newspaper otage 2 Ignite the paper underneath using a match or suitable fire lighter Allow the paper and kindling to burn until it reduces down into hot embers If the fire is dying during this stage the door can be closed but not latched leaving a small gap for extra combustion air otage 3 Add another generou
37. th the glass It does not mean that you will never have to clean the glass but substantially lengthens the periods between having to do so The air wash system works best when burning dry wood Wet wood will produce more deposits on the glass Also deposits will form on the back of the glass when the stove is operated on low heat for extended periods where fuel is only just smouldering GB0113 Issue 4 30 BROSELEY evolution This appliance has obtained approval from HETAS Ltd for burning Split Hard Wood logs not exceeding 35cm in length and not over 20 moisture content Approval does not cover the use of other fuels either alone or mixed with the suitable fuels listed above Do NOT burn wet wood This will give a poor heat output and will cause heavy deposits of soot and tar to accumulate on the glass and throughout the stove and flue Tar and soot build ups will also insulate the boiler causing poor heat transfer to the water the coating of soot and tar in the chimney is volatile creating a high risk of chimney fires A growing tree contains a high percentage of water the wood needs to be dried out seasoned before it is suitable for burning this can take several years Wood logs are best stored in a stack sheltered from the weather in a well ventilated area and raised off the ground This allows the air to circulate and prevents mildew Do NOT burn pallet Wood any other wood that contains glue pain
38. to link up different heat sources is through a Thermal Store this can link many appliances together and offers the best storage solution for any hot water produced Using a thermal store also allows for the option of linking in solar heating with your system if required Typical installation guides for link up systems can be found in the diagrams at the back of this plumbing advvice section Checks on Initial Firing Before connecting up the boiler the installer must ensure that they thoroughly flush all of the system s pipes in order to remove any residue which could compromise the correct operation of all system components pumps valves etc It is also important to verify that the chimney has sufficient draught there are no blockages and that no other appliance exhausts are inserted into the flue Inform the householder of the safety systems fitted to this stove Explain the necessity to maintain the water supply to the SCWS cooling loop Filling up the System Once all connections are complete the installer can proceed with the boiler connection Open all the vent pipes of the radiators the boiler and the system Gradually open the load valve ensuring that the air vent pipes are working correctly Use the gauge to confirm the system is pressurised With closed tank systems a pressure of 0 11 0 12 MPa 1 1 1 2 bar must be reached GBO113 Issue 4 17 BROSELEY evolution Plumbing Maintenance It is essential that yo
39. ur stove is well maintained and annually serviced by a qualified professional to ensure it s continued efficient operation Failure to maintain and service your appliance as laid out in these instructions will result in the voiding of your products warranty Please see section Maintenance for information on annual servicing of the stove and its internal components Plumbing Servicing It is critical that all aspects of the SCWS Safety Cold Water System are annualy checked to ensure correct operation The main safety valve in the SCWS is the Watts STS20 valve which will open to allow mains cold water to enter the boilers quench coil It is necessary to clean the valve to remove impurities and deposits before initial firing and during servicing of the installation To activate the manual discharge and therefore the cleaning press and hold the red button on the valve this will allow water to flow through the valve removing the deposits The manual test of this valve MUST be performed at the annual service CO Test Button GBO113 Issue 4 18 BROSELEY evolution We have given some example plumbing layouts of how the appliance can be installed in typical situations these diagrams should be taken as a guide only and not as a definitive instruction It is the sole responsibility of the installer to design and carry out the installation of the system to suit the property and clients needs The following diagrams are offered as a guide
40. ve a contract by law with the supplier dealer from whom you purchased the product That dealer then has the same contract with the manufacturer or wholesaler and these have a contract with their suppliers ALL CLAIMS MUST FOLLOW THIS PROCEDURE Thank you for choosing a Product from Broseley Fires Ltd This warranty gives you specific legal rights The statutory rights of the consumer are not affected by the warranty or the consumers rights against the dealer arising from their sales purchase contract The manufacturers warranty Your Product will be free from defective parts material and workmanship at the time of its original purchase for a period of five 5 years This Warranty will become active as of one month from the date of delivery This warranty does not cover any failure of the unit due to normal wear and tear misuse abuse accident illegal modification illegal installation or repair damage resulting from improper use or failure to maintain the product Variations in color and texture are a natural characteristic of cast iron products Colour changes may result from exposure to light and other elements which are a part of the aging process These material variations and changes are not covered by this warranty If during the warranty period this Product fails to operate under normal use and service due to defects in material and or workmanship Broseley Fires will either repair or replace the product The repaired or r
41. y the installer and detailed plans produced It may be necessary for other tradesman and sub contractors to become involved in the installation such as electricians these individuals should be working to the installers plans and specifications The installer is ultimately responsible for the final installation hence they will need to approve all sub contracted work Finally the installer MUST provide a commissioning certificate to the client for the final completed installation GBO113 Issue 4 3 BROSELEY evolution Special care must be taken when installing the stove such that the requirements of the Health and Safety at Work Act are met Installation This appliance MUST be installed and commisioned by a HETAS registered installer in England and Wales and a fully qualified Heating Engineer in Scotland and Ireland Handling Adequate facilities must be available for loading unloading and site handling Fire Cement some types of fire cement are caustic and should not be allowed to come into contact with the skin In case of contact wash immediately with plenty of water Asbestos This stove contains no asbestos If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment Metal Parts When installing or servicing this stove care should be taken to avoid the possibility of personal injury CO Alarms Building regulations requ
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