Operating Instructions
Contents
1. gt gt gt O O O pinbii y YIM 19 luoo u pinbi y Aq p le5uqni B6uue q yeys Ajusuewied p leouqn gt lt gt lt Buue q yeys Buiyes A MA 0 0 MA SZ 0 MA 0 91 MA SZ 0 WI 0t 0 MA SZ 0 MA s s 0 MA ZE 0 MA S S 0 MA Z8 0 MA S S 0 MM Z 0 d d NEE wid 0982 wd 0982 pie u Se wid 0982 wd 0982 OSY L yeys p pu 1x ym Jojow aseyd 9e1y e1B lui Jojo seyd 14 p uolsu uuip piepuels gt x aqn 1 1no pue JeuuI ue Jo Bullisisuoo sieq uoddns yim uoISI A eqn uoddns ym uols 9A e E D D G 2 VM Ka x a gt Centrifugal Immersion Pumps Q gt Q D www castlepumps com Centrifugal Immersion Pumps Temperature limitations Operating temperature ee version with support tube version with support bars F 620 l 8 G 0 0 C up to max 60 C F640 185 PVDF 0 C up to max 80 C SCH F706 Por ran Ten Fert F716 F 726 Type code RS F700 7 F 640 PP 15Z F 640 PP 30 TR F 640 PVDF 185 F 716 PP1 115 F 726 PVDF2 230 Polypropylene Polyvinylidenfluoride stainless steel 316 Ti version with support tube version with support bars closed centrifugal impeller open conical impeller S PP PVDF PP PVDF ak _ o _ Q O1 x EE RE RE PP PVDF 4 O1 www castlepumps com Safety2. 60 50 Cover of pump housing 50 Cover of pump housing o 401 Partno 706 45 063 40 part no 706 65 002 gt gt 5 30 T 30 D a 20 T T T Q 20 T T T 1 E 1000 2000 3000 0 E 1000 2000 3000 40p0 10 10 D 0 Immersion length mm Special cover on Immersion length mm Special cover on type F 700 only type F 700 only part no 700 41 269 part no 700 60 169 F 640 PP 15 30 F 640 PP 15 Z 30 Z 60 60 50 O 50 ez g 4 D 40 30 Z gt D 20 T T 1000 1000 2000 3000 10 15 0 Immersion length mm Immersion length mm 145Z 10 www castlepumps com Type F 706 PP version with support tube Size 135 185 230 350 Make sure that the circlip is properly engaged On pump sizes 185 and 350 thoroughly clean the circlip and its groove on the pump housing On pump sizes 135 and 230 screw the plastic screws with a maximum torque of 5 Nm Remove drive motor Afterwards the pump shaft can be locked at the coupling 2 Remove circlip plastic screws and take off cover of the pump housing 3 Unscrew impeller cap as well as the nut below 3a Pump size 135 Unscrew impeller body and remove impeller cover 4 Remove impeller Type F 716 F 726 version with support tube and version with support bars On pumps type F 716 remove motor cover Afterwards the pump shaft can be locked at the ventilator blade On pumps type F 726 remove drive motor Afterwards the pump shaft can be locked at
3. instructions GC When exceeding the temperature limitations the pump will be damaged The pumps are not allowed for use with flammable liquids ZONE 0 Only use the pump for its intended purpose Only use the pump in connection with suitable pipelines fittings and or flexible hoses Regularly check the pipelines fittings flexible hoses and power supply cables to ensure safe operation Keep solvents away from the power supply cable The pump should not be exposed to the weather Comply with all relevant safety instructions Wear appropriate protective clothing Face shield protective cloves etc On three phase motors comply with the safety instructions contained with the terminal box Installation maintenance and repairs to three phase motors should only be carried out by suitably qualified personnel Only use three phase motors with a starter including and overload cut out Make sure that the supply voltage corresponds to the voltage indicated on the name plate Comply with technical requirements of local power supply companies Check direction of rotation of the three phase motor In case of portable use check the conformity of phases at each socket to guarantee always the same direction of rotation Direction of rotation according to the arrow on the bearing flange Before inserting the electrical plug into the socket ensure that the starter is set to 0 Stop Storage Always store the pump in a
4. the coupling Size 115 and 135 Torque to impeller body is max 15 Nm N Only screw on palstic screws until they closely fit to the cover of the pump housing 1 Unscrew the screws and and take off cover of the pump housing 2 Unscrew impeller body and remove impeller cover 2 Size 185 Thoroughly clean circlip and its groove on the pump housing Make sure that the circlip is properly engaged 1 Remove circlip and take off cover of the pump housing 2 Unscrew impeller cap and the nut below 3 Remove impeller Size 230 A Torque to screws on PP grey pumps is max 5 Nm Torque to screws on PVDF white pumps is max 7 Nm 1 Unscrew the screws and take off the cover of the pump housing 2 Unscrew impeller cap and the nut below 3 Remove impeller www castlepumps com
5. vertical position Temperature during storage should not drop below 10 C Before starting operation warm up the pump to operating temperature Use in hazardous areas Only use three phase motors which are approved for use in hazardous areas ZONE 1 Explosion proof three phase motors 0 37 to 5 5 kW 1450 or 2850 rpm Observe Test Certificate or Certificate of Conformity The installation and operation must comply with the relevant Health amp Safety Regulations In the Federal Republic of Germany these are TRbF and BG Chemie e gt www castlepumps com Mounting instructions A gt P E When fitting the mounting flange onto the container no tensions must be transmitted to the pump Only fit the pump to a stable support to ensure a vibration free running When pipelines are connected to the pump no tensions must be transmitted to the pump In case of higher operating temperatures bellow expansion joints have to be installed into the discharge pipe Avoid dry running on pump types F 620 F 640 F 700 and F 706 On models with extension tube make sure that the motor will not be switched on when the level of the liquid is underneath the pump housing Minimum and maximum liquid level see dimensional drawing supplied with the pump Distance to the bottom of the container should be approx 40 80 mm The distance to the bottom of the container depends on the immersion length of the pump Tempe
6. 50 11 Centrifugal Immersion Pump version with support tube no bearings nor seals in contact with the liquid Type F 716 PP1 115 F 716 PP1 135 F 716 PP1 185 F 716 PP1 230 Type F 716 PVDF1 115 F 716 PVDF1 135 F 716 PVDF1 185 F 716 PVDF1 230 11 Centrifugal Immersion Pump version with support bars no bearings nor seals in contact with the liquid Type F 716 PP2 115 F 716 PP2 135 F 716 PP2 185 F 716 PP2 230 Type F 716 PVDF2 115 F 716 PVDF2 135 F 716 PVDF2 185 F 716 PVDF2 230 11 Centrifugal Immersion Pump version with support bars no bearings nor seals in contact with the liquid Type F 726 PP2 115 F 726 PP2 135 F 726 PP2 185 F 726 PP2 230 Type F 726 PVDF2 115 F 726 PVDF2 135 F 726 PVDF2 185 F 726 PVDF2 230 11 www castlepumps com 115 F 716 PP2 135 135 F 716 PP2 185 185 F 716 PP2 230 230 F 726 PP2 115 115 F 726 PP2 135 135 F 726 PP2 185 230 F 726 PV DF2 230 F 640 PP PVDF 185 F620S 15 F620 S 30 F 620 S 30 TR F 640 PP 15 F 640 PP 15Z F 640 PP 30 F 640 PP 30 Z F 640 PP 30 TR F 640 PP 230 TR F 700 PP 230 F 700 PVDF 230 F 706 PP1 135 F 706 PPI 185 F 706 PP1 230 F 706 PP1 350 F716 PP1 115 F716 PPI 135 F716 PPI 185 F716 PPI 230 F716 PP2 115 F716 PVDF2 F716 PVDF2 F 716 PVDF2 F716 PVDF2 F 726 PVDF2 F 726 PVDF2 F 726 PVDF2 185 F 726 PP2 Aep y Bulpseoxe oun Buneiedo 9 9 9 9 uonmei do snonunuoo gt
7. Operating Instructions AUR Centrifugal Immersion Pumps Type F 620 F 640 F 700 F 706 F 716 F 726 FLUX lt GERATE GMBH gt EG Konformit tserkl rung EC Declaration of Conformity D claration de Conformit CE Hiermit erkl ren wir dass die Bauart der FLUX Tauchkreiselpumpen bestehend aus einem Elektro oder Druckluftmotor und einer Pumpe in verschiedenen Werkstoffen und Ausf hrungen die gemeinsam eine Maschine bilden in der gelieferten Ausf hrung folgenden einschl gigen Bestimmungen entspricht We herewith confirm that the construction of FLUX Vertical Centrifugal Immersion Pumps consisting of an Electric or Compressed Air Motor and a Pump of different materials and versions which form together a machine corresponds to the following EC rules Nous confirmons que la construction des Pompes Centrifuges Verticales Immersion FLUX se composant d un moteur lectrique ou pneumatique et d un corps de pompe de mat riaux et versions diff rents l ensemble formant une machine est conforme aux dispositions reglementaires suivantes 1 EG Richtlinie Maschinen EC Machinery Directive Directive CE Machines 98 37 EG 98 37 CE 98 37 CE 2 EG Niederspannungsrichtlinie EC Low Voltage Directive Directive CE Bas Voltages 73 23IENG 73 23 EEC 73 23 CEE 93 68 EWG 1 Anderung 93 68 EEC OS Amendment 93 68 CEE 1 re Modification Bei den nachstehend aufgef hrten Typen gelten die jeweils genannten
8. Richtlinien The directives mentioned apply to the following types Les directives mentionn es s appliquent aux types suivants Motoren Motors Moteurs Pumpen Pumps Pompes Drehstrommotoren 0 25 7 5 kW 1 2 F 620 1 Three phase motors F 630 1 Moteurs triphas s F 640 1 F 700 1 F 706 1 Druckluftmotoren FPM 2 Ex 1 F 716 1 2 Compressed air motors FPM 4 Ex 1 F 726 1 Moteurs pneumatiques FPM 6 Ex 1 FPM 8 Ex 1 Maulbronn 21 05 2002 F GERW BH Klaus Hah Gesch ftsf hrer www castlepumps com Table of Contents Page EC Declaration of Conformity 2 FLUX Centrifugal Immersion Pumps Pump types 4 Temperature limitations 5 Type codes 5 Safety instructions 6 Storage 6 Use in hazardous areas 6 Mounting instructions 7 Cleaning 7 Repair 7 Centrifugal Immersion Pump version with support tube with open conical impeller Type F 620 S 15 F 620 S 30 8 Type F 640 PP 15 F 640 PP 30 8 Vertical Centrifugal Immersion Pump version with support tube with closed centrifugal impeller Type F 640 PP 15Z F 640 PP 30Z Type F 640 PP 185 F 640 PVDF 185 8 Centrifugal Pump for horizontal use Type F 620 S 30 TR F 640 PP 30 TR F 640 PP 230 TR 9 Centrifugal Immersion Pump version with support tube Type F 700 PP 230 F 700 PVDF 230 10 Variation in length depending on the temperature 10 Centrifugal Immersion Pump version with support tube Type F 706 PP1 135 F 706 PP1 185 F 706 PP1 230 F 706 PP1 3
9. e locked at the coupling 2 Unscrew entry housing Left hand thread 3 Unscrew cap nut 4 Remove conical impeller Type F 640 PP 15 F 640 PP 30 Replacement of conical impeller 1 Remove drive motor Afterwards the pump shaft can be locked at the coupling 2 Unscrew entry housing Left hand thread 3 Unscrew impeller cap and the nut below 4 Unscrew conical impeller Make sure not to damage the mechanical seal Type F 640 15Z 30Z version with support tube and closed centrifugal impeller for thin liquids up to 150 mPas cP Replacement of centrifugal impeller 1 Remove drive motor Afterwards the pump shaft can be locked at the coupling 2 Unscrew entry housing Left hand thread 3 Unscrew impeller cap and the nut below 4 Unscrew centrifugal impeller A Make sure not to damage the mechanical seal www castlepumps com Type F 620 S 30 TR F 640 PP 30 TR F 640 PP 230 TR for horizontal use Mounting instructions Only switch on the pump with a liquid feeding line connected to the pump inlet e Make sure that the pump is always filled with liquid of leakage The site of operation should be set up in a way that leakage may not Make sure that the complete contents of the container can be collected in case cause any damage Stop valves should be installed at the pump inlet and outlet Bellow expansion joints have to be installed into the discharge line of the pump Compen
10. rature variations will cause variations in pump length In case of intense turbulences within the container in operating pump types F 620 F 640 and F 700 with longer immersion lengths support the pump at approx 2 m in a way that ensures that it may expand in axial direction Thermal elongation of the pump The site of operation should be set up in a way that leakage may not cause any damage Before untertaking any maintenance or repair to three phase motors disconnect them from the mains Completely drain the pump for repair Liquid may be retained within the cavities of the pump Comply with all relevant safety instructions Wear appropriate protective clothing Face shield protective gloves etc Make sure that the pump is securely mounted Cleaning Clean the pump by flushing an appropriate cleaning agent e Pump flexible hose pipelines and or other fittings must be compatible with the cleaning agent Do not use flammable cleaning agents Repairs Repairs to FLUX Centrifugal Immersion Pumps should only be carried out by suitably qualified personnel Only cleaned and completely drained pumps may be returned to us for repair www castlepumps com Type F 620 F 640 version with support tube and open conical impeller for thin to medium viscosity liquids up to 2500 mPas cP Type F 620 S 15 F 620 S 30 Replacement of conical impeller 1 Remove drive motor Afterwards the pump shaft can b
11. riations it is important to know which minimum or maximum temperatures will be acceptable within the pump Variation in length in mm per 1000 mm pump length Tem perature Wi PP PVDF S 4 00 4 40 0 66 3 00 3 30 0 50 0 00 0 00 0 00 7 20 5 20 0 66 9 00 6 50 0 85 10 80 7 80 0 99 12 60 9 10 1 16 14 40 10 40 1 32 20 10 ox oo qtq2 60 80 90 100 On the version with support bars in PP and PVDF variations in length are similar to stainless steel values Example Pump of 2000 mm immersion length in version with support tube in PP The pump must tolerate temperature variations in climate throughout the year i e 0 C in winter up to 40 C in summer The variation in length of the support tube will be 2 mm per 1000 mm in winter and 3 6mm per 1000 mm in summer This means 4 mm up to 7 2 mm at a length of 2000 mm The variation in length of the pump shaft will be 0 33mm per 1000mm in winter and 0 33 mm per 1000 mm in summer This means 0 7 mm up to 0 7 mm at a length of 2000 mm As the variations in length of the support tube and of the pump shaft are quite different this has a direct effect on the size of the gap between the pump housing and the centrifugal impeller which will have a direct influence on the delivery rate of the pump and its efficiency F 640 PP 185 F 640 PVDF 185 F 700 PP 230 F 700 PVDF 230 60
12. sation of temperature pressure Replacement of centrifugal impeller d e Before untertaking any maintenance or repair to the pump disconnect three phase motor from the mains e Comply with all relevant safety instructions Wear appropriate protective clothing Face shield protective gloves etc 1 Close the stop valves at the pump inlet and outlet 2 Remove the pump 3 Mark the stop valves and secure them against unintentional opening Completely drain the pump Liquid may be retained within the cavities of the pump 4 Remove drive motor Afterwards the pump shaft can be locked at the coupling Remove the screws and take off the cover of the pump housing or the entry housing 6 On model F 640 PP 30 TR unscrew impeller cap and the nut below 6a On model F 620 S 30 TR unscrew cap nut 7 On model F 620 S 30 TR remove conical impeller On model F 640 PP 230 TR unscrew centrifugal impeller Make sure not to damage the mechanical seal m www castlepumps com Type F 640 185 F 700 230 version with support tube 1 Remove drive motor Afterwards the pump shaft can be locked at the coupling 2 Remove screws circlip on the pump housing and take off cover of the pump housing 3 Unscrew impeller cap and the nut below 4 Unscrew centrifugal impeller A Make sur not to damage the mechanical seal Variation in length depending on the temperature As all materials will expand or contract with temperature va
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