Operating instructions
Contents
1. Original Instructions Assembly box mains cable see pos 18 on foldout at the end of this manual 3 6 Venting of HP pump fuel pump and detergent pumps The electric cable can be lead in through 1 The bottom plate 2 The punch out pieces in the rear plate and through the relief ring into the junction box see foldout at the end of this manual e Connect the phase cords of the supply cable to the con nection terminals L1 L2 and L3 Connect the neutral cord to N For single phase machi nes use L1 and N to connect phase and neutral cords AUTO BOOSTER e Connect protective earth wire to the earthing terminal e Check and measure the protective earth connection according to legislation e Connect the other end of the cable to an approved pluggeed socket outlet of a correct dimensioned main supply All terminals are placed in junc tion box X2 Make sure that the cable is properly guided and relieved between the fixed installation and the machine and that the cable is without any damage to the insulation Also see notes in section 1 Safety precautions and warnings Note Beware that the electric cables of the machine are not mixed up The wires 1 2 3 4 MUST keep the illustrated positions When the AUTO BOOSTER is properly connected to supply water electrical installation and the wash boom high pressure hose are fitted the AUTO BOOST2. A fuse has blown Power disconnected Change the fuse Connect power HPFI Fuses blow Installation does not correspond to the ampere consumption of the machine Change to an installation corresponding to the ampere consumption of the machine at a minimum Change the fuse Working pressure too low No detergent Nozzle worn Wrong spray lance Detergent container empty Filter in container clogged up Replace the nozzle Replace the spray lance see section 4 1 4 Fill up with a detergent Clean the filter Working pressure fluctuating Air in the system Detergent container empty Water inlet filter clogged up Vent the system see section 3 7 Fill up with a detergent Clean filter see sect 5 4 No working pressure Nozzle clogged up No inlet water Water inlet filter clogged up Clean nozzle see sect 5 5 Check that the shut off cock of the water inlet is open Check that the water supply meets the requirements see section 3 4 Clean filter see sect 5 4 Machine starts and Leaky hose Repair leak stops pipeline spray handle Water shortage Check the water supply open sufficient pressure Check and clean the water inlet filter see sect 5 4 28 Original Instructions 6 2 Error messages AUTO BOOSTER EN If your AUTO BOOSTER does not heat the water although heating has been chosen for the actual pro gram step the reaso
3. minutes Hot or Cold Conservation with wax low pressure and detergent B Apply wax over entire bo dywork and leave on for ap prox 1 minute Program 5 use approx 2 minutes Cold or Hot High pressure flushing without detergent Flush off remainders of wax STOP Always place the Selector switch in this position when cleaning is completed NOTE The owner can individu ally assign hot or cold to each program step section 4 1 7 NOTE Always place the lance in the lance holder in order for the circulation frost protection system to work Running with hard water gt 15 dH without the optional Water softening device the wax conservation will not be of good quality Thus we recommend that program step 5 is discon nected and turned into an extra STOP function by closing the switch S11 OFF aj aa 5 x4 3 El El 2 1 CH CH CH CH CH warm Oo warmll O warm Os warm Oo warm Oo 2 On 8 On 8 On On amp On si The Active wax detergent in container B must be replaced by the Auto Dry detergent see sec 4 1 6 and the wash sequence for a medium size car will be the same as in the previous programs 1 2 3 4
4. of explosion according to EN 50014 Important When the system has been in operation and thereafter stopped there might still be a working pressure in the pipeline and high pressure hoses Therefore you should pay special attention to the fol lowing e Never dismount the high pressure hose from the machine during operation Disconnect the machine and relieve the high pressure hose of pressure prior to dismounting e Never dismount the high pressure hose from the outlet point before it has been securely closed and the high pressure hose has been relieved of pressure e Prior to any service inter ference in the machine it should be disconnected and the system relieved of pres sure by activating the trigger of the spray handle Repair and Maintenance Only carry through the mainte nance operations described in the operating instructions Only use original Nilfisk ALTO spare parts Do NOT make any technical modifications to the high pres sure hot water washer Warning High pressure hoses nozzles and couplings are important for the safety when operating the machine Only use the high pressure hoses nozzles and couplings pre scribed by Nilfisk ALTO For major repairs please con tact your nearest Nilfisk ALTO service organisation Mains power connection This product is intended for stationary installation only and is supplied without a power cord Only let an au thorized electrician connect t
5. Teach switch Leave this OFF for normal operation The coin selector can be taught to recognize and accept a user defined coin The coin can be assigned one of six values by choosing one of six Teach Channels represented by the blocking switches 11 12 13 14 15 and 16 see 4 1 4 Teaching is done by setting the coin selector to Teach Mode selec ting a Teach Channel and then entering a minimum of 10 coins through the coin slot Teaching can be performed with the coin selector in the machine Before beginning teaching e Set coin switch 2 to OFF e Set blocking switches 11 12 13 14 15 16 on coin selector to OFF e Setteach switch 8 on coin selector to OFF e Set coin switch 19 back to ON Entering Teach Mode in this example Teach Channel 13 is chosen e On coin selector set Teach Switch 8 ON to enter teach mode e On coin selector set blocking switch 13 TK13 C to ON Teaching e Enter Coin min 10 times use several coins coins to have a bet ter acceptance e On coin selector set blocking switch 13 back to OFF position One single click from coin selector indicates that the Coin is accepted other indications Coin not accepted less than 10 entries or invalid coins try again e Switch pin 8 back to OFF position The coin selector is now tought to recognize and accept the Coin as valid payment and the value assigned to the Coin depends on the chosen Teach Channel see 4 1
6. heater automatically starting up when the temperature inside the machine gets too low The adjustment of the thermal sensor is effected in the electric box On delivery the adjustment has been set at 5 C This set ting must not be lowered right 200 mm at a minimum to the left 500 mm at a minimum and behind 300 mm The distance from the chimney outlet to inflammable material must be 1 000 mm This dis tance can be reduced to 300 mm by mounting a diverter You will find diverter and instruc tions for mounting in the front door The chimney 1 can be turned 180 by dismounting 4 pcs M6 screws under the top plate turning the chimney and re mounting the screws Place the machine on a plane floor Bolt the machine to the foundation through the 3 holes 012 mm in the bottom plate Before fastening the machine must be levelled Shape of foundation see foldout at the end of this manual Original Instructions AUTO BOOSTER EN 3 4 Water connection 3 5 Mains power connection The water connection is made with a flexible hose connected to the water tank 7 of the machine The water hose can be lead in through 1 The bottom plate 2 The punch out pieces in the rear plate see foldout at the end of this manual Make sure that the supply hose is suited for the purpose tem perature and flow rate If in doubt contact your Nilfisk AL TO representative Also ensure that the
7. left side of the AUTO BOOSTER in order to re circulate the water see note in sec 4 2 3 If the lance is placed outside the holder the water will spill on the ground at a rate of approximately 1 l min An extra thermostat is located inside the cabinet of the AUTO BOOSTER to switch ON the electrical heating element in the cabi net if the inside temperature drops below the pre set temperature Original Instructions 23 AUTO BOOSTER EN A Adjustment of temperature in the cabinet B Adjustment of temperature for start of circulation of wa ter in hose lance and handle only E C Adjustment of temperature for start of circulation of wa ter in hose lance and handle only D Adjust the temperature by pressing the Boost button for 4 sec Now the value can be set on the potentiometer Value can be read on the display After adjustment the water temperature temperature for the user must be adjusted too 5 Maintenance To ensure the most optimal maintenance of your auto BOOSTER you should consider making a Ser vice Contract with Nilfisk ALTO In this way your TRUCK BOOSTER will always be ahead of potential problems Though paying attention to a few things will ensure a prolonged and reliable operation of your AUTO BOOSTER Therefore it will be a good idea to follow the schedule of maintenance below All times are intended as a guide and the maintenance should be
8. 4 Coins and national coins can be used simultaneously when their blocking switches are OFF 14 Original Instructions 4 1 4 Setting coin value on timer AUTO BOOSTER connector for reject signal EMP 800 and 890 only ST2 price and time switch blocking switch 1to 16 ST EMR parallel connector for external SCI MDB Stecker serial ST1 sorting flaps ST4 On the Price Setting switches 3 choose the minimum price to be paid for the AUTO BOOSTER to operate On the Time Setting switches 4 choose the time value you want to assign to the minimum price Minimum price setting Use pins to set minimum price to activate machine See coin table and example following Original Instructions 15 AUTO BOOSTER EN See below table for coin selector Settings for Coin Selector Price Setting Select minimum price basis for time setting Coin type Currency Pulses Minimum price switch Switch 3 1 2 3 4 5 6 7 8 0 50 EUR 1 Price 0 50 1 00 2 00 4 00 8 00 16 00 32 00 64 00 1 00 EUR 2 00 EUR Select time value in Sec s for selected minimum price 1 00 CHF 2 Time setting Time minimum price 2 00 CHF 4 Switch 4 1 2 3 4 5 6 7 8 5 00 CHF 10 Value 1 2 4 8 16 32 X10 Sec Min SW8 ON Minutes SW8 OFF Seconds 0 50 GBP 1 1 00
9. 7015 www nilfisk ru SOUTH AFRICA WAP South Africa Pty Ltd 12 Newton Street 1620 Spartan Kempton Park www wap co za SINGAPORE Nilfisk Advance Pte Ltd 22 Tuas Avenue 2 Singapore 639453 www nilfisk com SPAIN Nilfisk Advance S A Torre D Ara Passeig del Rengle 5 Plta 10 Matar E 0830222 www nilfisk es SWEDEN Nilfisk ALTO Aminogatan 18 M lndal S 431 53 www nilfisk alto se SWITZERLAND NA Sondergger AG Nilfisk ALTO Generalvertretung Muhlestrasse 10 CH 9100 Herisau www nilfisk alto ch TAIWAN Nilfisk Advance Ltd Taiwan Branch H K No 5 Wan Fang Road Taipei www nilfisk advance com tw THAILAND Nilfisk Advance Co Ltd 89 Soi Chokechai Ruammitr Viphavadee Rangsit Road Jomphol Jatuchak Bangkok 10900 www nilfisk com TURKEY Nilfisk Advance A S Serifali Mh Bayraktar Bulv Sehit Sk No 7 Umraniye Istanbul 34775 www nilfisk com tr UNITED KINGDOM Nilfisk ALTO Bowerbank Way Gilwilly Industrial Estate Penrith Cumbria GB CA11 9BQ www nilfisk alto co uk UNITED ARAB EMIRATES Nilfisk Advance Middle East Branch SAIF Zone P O Box 122298 Sharjah www nilfisk com USA Nilfisk Advance 14600 21st Ave North Plymouth MN 55447 3408 www nilfisk alto us VIETNAM Nilfisk Advance Co Ltd No 51 Doc Ngu Str Lieu Giai Ward Ba Dinh Dist Hanoi www nilfisk com
10. 9 EN AUTO BOOSTER EN Es 4 2 2 Stopping the AUTO BOOSTER 3 Close the door of the AUTO BOOSTER and lock the two key locks 4 Position the program selector switch 3 in position STOP 5 The AUTO BOOSTER is now operative By inserting valid coins or coins through the coin inlet the display will show the payment summing up as more coins are inserted err i E Tor ai NOTE The machine will start when the preset minimum payment has been reached Insert of more coins will increase the time NOTE In case of emergency turn the program selec tor switch 3 to STOP or push the optional Emergency Switch l When pay time runs out display at 00 00 the AUTO BOOSTER will automatically stop and relieve pressure from the hose spray handle no matter where the program selector switch is positioned Ifworking is terminated for more than 90 seconds during pay time closed handle the AUTO BOOSTER will enter standby mode and the HP pump will stop The boost button will start flashing Working can be resumed by pressing the boost button as long as pay time has not expired NOTE Do not disconnect the AUTO BOOSTER from main power supply neither by turning AUTO BOOSTERs main switch to position OFF nor by interrupting external installation s
11. ER s hydraulic and fuel lines must be vented before it is operational e Set thermostat 5 to 40 C AUTO BOOSTER D Adjustment on the side of the electric box Temperature appears from display Change of digital readout press potentiometer e Fill fuel into the fuel container 9 Fill No Scale into the container 22 e Fill detergent containers 8 with the appropriate detergents see section 4 1 8 AUTO BOOSTER D AUTO BOOSTER E Original Instructions EN AUTO BOOSTER EN e Open electric box 6 and set all Cold Hot switches S1 S2 S3 S4 S5 to Hot ON e Enable running without payment 19 COINER FREE e Close electric box 6 Open OFF Closed ON a 5 Zo SE EO Eo B CO 4 ao 3 cie L 2 kk i OJOJOJOJOJO EEE S1 S2 S3 S4 S5 11 Turn the main switch 2 to position ON Activate the trigger of the spray handle on high pressure hose and turn the program selector switch 3 to program 1 The AUTO BOOSTER will start N P E NA EEN 3 Let the water run until all air has escaped from the pump even water flow and check that the burner is running and detergent A is mixed into the water stream foaming Release the trigg
12. GBP 2 Example of setting in country Owner wants 2 5 to be inserted before machine can start 2 00 GBP 4 Flip SW1 amp SW3 0 50 2 00 on Minimum price switch 3 Owner wants to assign 11 minutes to the minimum price 2 5 TK11 A 2 1 CHE Flip SW1 SW2 SW4 SW8 1 2 8 Sec Min 11 Min on Time Set TK12 B 4 2 CHF ting Switch 4 All other coin values will be adjusted proportionally by the timer i e 1 TK13 C 6 3 CHE will be 240 Sec s or 4 minutes TK14 D 8 4 CHF Owner also wants to use a coin with an assigned value of 3 TK15 E 10 5 CHF As1 corresponds to 2 impulses 3 equals 6 impulses so owner F 12 6 CHF teaches TK13C to recognize the coin see how in sect 4 1 3 Minimum price setting Use pins to set minimum price Time setting Use pins to set time value of minimum price Switch 3 Switch 4 Price setting Time setting 4 1 5 Maintenance of coin The coin selector should be cleaned at regular intervals especially selector if it is operating in an environment with high levels of dust smoke or nicotine The cleaning intervals are of course dependent on the level of air borne contaminants Modest use with minimum contaminant levels indicates the need to clean the top of the coin path once a year Open the coin path door and wipe the exposed surfaces with an alcohol moistened cloth The light sensors may be
13. Setting up the AUTO BOOSTER 4 1 1 Coin operation 4 1 2 Coin selector settings The AUTO BOOSTER is desig ned as a user friendly self service product where the user can buy operation time to wash his vehicle Several features are adjustable by the owner in order to pro vide a certain offering for a certain price e The owner must decide which payment to accept coins of national currency and or tokens e and how long washing time should be assigned to speci COINER OFF ON FREE e e e European type fic coins tokens The AUTO BOOSTER provides 5 different program steps with the possibility to add 2 different detergents e The owner must decide if the individual program steps should run with hot or cold water e Also the detergent concen tration of the 2 detergents must be determined within the range of Nilfisk ALTO recommendations Normally the AUTO BOOSTER can only be started and used when appropriate payment is done OFF Machine cannot be used Coin will return ON Normal operation Coin selector active FREE Machine can be used without inserting coins The coin selector 17 in the AUTO BOOSTER is European type accepts and CHF and tokens The type is shown at the label on the side of the coin selector 12 Original Instructions AUTO BOOSTER To ease access to the label and EN coin selector switches the coin selector ca
14. Upon application of Auto Dry in program 4 do not rinse it off 22 Original Instructions 4 2 4 Foam brush mounting 8 dismounting 4 2 5 Circulation frost protection AUTO BOOSTER A soft foam brush is available for the AUTO BOOSTER to be used EN during program step 2 On the left hand side of the AUTO BOOSTER is placed a holder for storing the soft foam brush when not in use The soft foam brush is equipped with a female bayonet coupling that will accept the male bayonet coupling on the end of the spray lance Attach the brush to the lance by pushing the brush fully onto the lance spring loaded and twist until the bayonet couplings engage Remove the brush from the lance by reversing the above process 1 As standard the AUTO BOOSTER is equipped with a circulation device to protect the hose the spray handle and the lance from fre ezing during periods with frost Also an internal electrical heating element will prevent the machine itself from freezing In order for the system to operate the AUTO BOOSTER must not be discon nected from main electric supply see note in sec 4 2 1 A thermostat switch mounted on the outside of the chassis of the AUTO BOOSTER switches ON the circulation frost protection sy stem when the temperature is below the pre set temperature Thus the pump starts circulating preheated water through the hose spray handle and lance The lance must be placed in the holder at the
15. atures an over current protection and built in thermal protection of the motor In the event of increased power consumption maloperation and in the event of excessive motor temperature obstructed ventilation etc the entire machine will automatically be disconnected from the mains supply 2 Description 2 1 Application 2 2 Operation elements Es Short circuit protection The machine is equipped with a short circuit protection In the event of short circuits in the machine the protective device will disconnect and a manual reset is required This high pressure hot water washer has been developed for sta tionary installation and self service operation within car washing Section 4 describes how to use the high pressure hot water wash er Only use the high pressure hot water washer for purposes de scribed in this manual The safety precautions must be observed to prevent damage to the machine the surface to be cleaned or severe personal injuries See foldout at the end of these operating instructions 1 Wash boom high pressure hose 2 Main switch 3 Program selector switch 4 Water inlet only machines with optional water soften ing unit 5 Thermostat temperature adjustment AUTO BOOSTER E 5a Thermostat temperature adjustment AUTO BOOSTERD Electric box Water tank Detergent container Fuel container Pressure gauge OO JO 11 Water softening unit op tion 12 Display h
16. cleaned with a soft brush or air spray duster 16 Original Instructions AUTO BOOSTER 4 1 6 Programs and Program Selector When payment in done the user can choose freely between the AUTO BOOSTER s wash ing programs within the time paid for BOOST 4 Nilfisk ALTO AUTO BOOSTER Indication of inserted payment followed by remaining time counting down when the minimum value has been reached 4 Programs without water softener hard water Program Description Flow rate Temp Detergent Waer wemo 1 on pressureciearing mn ENT ward 2 remm sore Hot A Super Pw auto nete man s memes a cou n as 4 koton sore cour awom ware 5 Gloss rinses 100 Cold Hard Program blanked out with label 5 Programs with water softener soft water Program Description Flow rate Temp Detergent J water Memo High pressure cleaning 100 Hot A Super Plus Auto Active Soft Detergent AA insect solver ex 2005 B ave Wa Above examples are from Germany on how the AUTO BOOSTER should work with only 4 program steps on hard water and 5 program steps on soft water If wanted hot or cold water can be chosen freely on any of the programs selector inside electric box and other detergents may be used With soft water 10 dH we recommend that you use 5 programs with the recommended Nilfisk ALTO detergents For water hardn
17. e Noise Directive 2006 42 EC 2006 95 EC 2004 108 EC 2011 65 EC 2000 14 EC Applied harmonised standards EN 60335 2 79 2012 EN 55014 1 2006 EN 61000 3 3 EN 55014 2 2001 EN 61000 3 2 2006 specifications Applied international standards and technical IEC 60335 2 79 2012 compile the technical file Name and address of the person authorised to Anton Sgrensen General Manager Technical Operations EAPC Nilfisk ALTO Division of Nilfisk Advance A S Industrivej 1 DK 9560 Hadsund nufacturer Identity and signature of the person empowered to draw up the declaration on behalf of the ma Ark pansan Anton Sgrensen General Manager Technical Operations EAPC Nilfisk ALTO Division of Nilfisk Advance A S Industrivej 1 DK 9560 Hadsund Place and date of the declaration Hadsund 01 09 2013 Original Instructions 31 EN 100x150 mm d Nilfisk ALTO works for you HEAD QUARTER DENMARK Nilfisk Advance A S Sognevej 25 DK 2605 Brendby Tel 45 4323 8100 www nilfisk advance com SALES COMPANIES ARGENTINA Nilfisk Advance srl Herrera 1855 6 floor Of A 604 ZC 1293 Ciudad Aut noma de Buenos Aires Argentina www nilfisk alto com AUSTRALIA Nilfisk ALTO Unit 1 13 Bessemer Street Blacktown NSW 2148 Australia www nilfisk alto com au AUSTRIA Nil
18. er of the spray handle Turn the Program selector to program 2 and activate the spray handle again Observe that waterflow decreases pressure drop Then close spray handle Turn the Program selector to program 4 Activate the spray handle until a steady stream of detergent is seen in the water flow Repeat step 3 Chemical pump B is now vented 6 Stop the AUTO BOOSTER by turning the Selector switch to position STOP A O1 The AUTO BOOSTER is now vented and ready for use 10 Original Instructions 3 7 Connecting to exter nal fuel supply AUTO BOOSTER D AUTO BOOSTER The AUTO BOOSTER can be connected to an external fuel supply EN As a standard the machine is supplied with a 33 container You can choose between one and two string connection where one string only has one supply hose a and two string has an additional return hose b see figure Please observe the following restrictions to fuel line Please observe that in some countries only the one string system is approved Suction height H m T ON PI Length HHH gt of 5 15 10 pipeline m The fuel hose for the external fuel supply can be lead in 1 Through the bottom plate to the oil pump 2 Through the punch out pieces in the rear plate to the oil pump See foldout at the end of this manual Original Instructions 11 AUTO BOOSTER EN 4 Operation 4 1
19. er break tank see section 5 4 and the by pass X filter Fuel filter Replace fuel filter see section 5 6 X Lance holder Check the lance holder for foreign bodies If necessary dismount it by loosening 4 X bolts Frost protec tion Check that the heating unit starts in the machine and that water is running through the lance when the temperature drops below the preset temperature Drain Check the drain of the washing place X Outdoor ther Clean the outdoor thermostat at the bot x mostat tom of the front door with a dry cloth Locks Lubricate locks with acid free oil x 5 1 Coin selector See section 4 1 5 5 2 Hour counters Your AUTO BOOSTER features built in hour counters that keep track of the number of working hours on your machine Change of digital readout press the potentiometer HOUR METER HP PUMP XXXXX HEATER XXXXX Original Instructions 25 AUTO BOOSTER EN 5 3 Oil PROTECT THE ENVIRON MENT 5 4 Water filter Your AUTO BOOSTER is equipped with an electronic oil sensor which monitors the level of lubricant oil in the high pressure pump If the oil level by malfunction or excessive wear should drop to a low level the pump will stop and the display shows Pump oil level low Topping up the oil cup of the pump will be possible but you should send for a Nilfisk ALTO service technician as soon as possib
20. ess s between 10 dh and 20 dH you may choose either 4 or 5 programs with the recommended Nilfisk ALTO deter gents Though for best cleaning result we recommend to install the Water softening option when choosing 5 programs If you choose to run with 4 program steps we recommend that you exchange the Active Wax detergent with the Auto Dry in program 4 Program step 5 should not be used Use the extra STOP sticker in the plastic bag with coin labels to blank program 5 on the front label Deactivate Program 5 by setting switch S11 in off position If your water is hard gt 20 dH you must install a water softening unit 11 Original Instructions 17 EN AUTO BOOSTER EN 4 1 7 Temperature setting AUTO BOOSTER ae AUTO BOOSTER E The overall setting of the hot water temperature is done on the Thermostat 5 max 60 C AUTO BOOSTER D Adjust ment on the side of the electric box Temperature appears from display Change of digital rea dout press potentiometer Recommended temperature for car cleaning 40 C Each program step can be m assigned either cold or hot 5 ek Se thermostat temperature water 4 which is done on the 5 Hot 3 EEE Cold switches S1 S2 S3 S4 coo Kite S5 o
21. fisk ALTO Gesch ftsbereich der Nilfisk Advance GmbH MetzgerstraBe 68 A 5101 Bergheim Salzburg www nilfisk alto at BELGIUM Nilfisk Advance NV SA Riverside Business Park Boulevard Internationalelaan 55 Batiment C3 C4 Gebouw Bruxelles 1070 Brussel www nilfisk be CHILE Nilfisk Advance S A San Alfonso 1462 Santiago www nilfisk com CHINA Nilfisk Advance Cleaning Equipment Shanghai Co Ltd No 4189 Yindu Road Xinzhuang Industrial Park Shanghai 201108 www nilfisk cn CZECH REPUBLIC Nilfisk Advance s r o Do Certous 1 VGP Park Horni Pocernice Budova H2 CZ 190 00 Praha 9 www nilfisk cz DENMARK Nilfisk ALTO Danmark Industrivej 1 Hadsund DK 9560 www nilfisk alto dk FINLAND Nilfisk Advance OY Ab Koskelontie 23E Espoo Fl 02920 www nilfisk fi FRANCE Nilfisk Advance SAS Division ALTO BP 246 91944 Courtaboeuf Cedex www alto fr com GERMANY Nilfisk ALTO Gesch ftsbereich der Nilfisk Advance AG Guido Oberdorfer StraBe 10 89287 Bellenberg www nilfisk alto de GREECE Nilfisk Advance A E 8 Thoukididou Str Argiroupoli Athens GR 164 52 www nilfisk gr HOLLAND Nilfisk Advance B V Versterkerstraat 5 1322 AN ALMERE www nilfisk nl HONG KONG Nilfisk Advance Ltd 2001 HK Worsted Mills Ind l Bldg 31 39 Wo Tong Tsui St Hong Kong Kwai Chung N T www nilfisk com HUNGARY Nilfisk Advance Kereskedelmi Kit H 2310 Szigetszentmikl s Lakihegy ll R k czi Ferenc ut 10 www nil
22. fisk hu INDIA Nilfisk Advance India Limited Pramukh Plaza B Wing 4th floor Unit No 403 Cardinal Gracious Road Chakala Andheri East Mumbai 400 099 www nilfisk com IRELAND Nilfisk Advance 1 Stokes Place St Stephen s Green Dublin 2 lreland www nilfisk alto ie ITALY Nilfisk Advance S p A Strada Comunale Della Braglia 18 Guardamiglio Lombardia 1 26862 www nilfisk it JAPAN Nilfisk Advance Inc 1 6 6 Kita Shinyokohama Kouhoku Ku Yokohama 223 0059 www nilfisk advance co jp KOREA Nilfisk Advance Korea 471 4 Kumwon B D 2F Gunja Dong Gwangjin Gu Seoul www nilfisk advance kr MALAYSIA Nilfisk Advance Sdn Bhd SD 33 Jalan KIP 10 Taman Perindustrian KIP Sri Damansara 52200 Kuala Lumpur Malaysia www nilfisk com MEXICO Nilfisk Advance de Mexico S de R L de C V Agustin M Chavez 1 PB 004 Col Centro Ciudad Santa Fe C P 01210 M xico D F www nilfisk advance com mx NEW ZEALAND Nilfisk Advance NZ Ltd Danish House 6 Rockridge Avenue Penrose Auckland NZ 1135 www nilfisk com au NORWAY Nilfisk Advance AS Bjornerudvejen 24 Oslo N 1266 www nilfisk alto no POLAND Nilfisk Advance Sp z 0 0 ul 3 go Maja 8 Bud B4 Pruszk w PL 05 800 www nilfisk alto pl PORTUGAL Nilfisk Advance Lda Sintra Business Park Zona Industrial Da Abrunheira Edificio 1 10 A Sintra P 2710 089 www nilfisk pt RUSSIA Nilfisk Advance LLC Vyatskaya str 27 bld 7 1st floor Moscow 12
23. gain access to the fuel pump If the filter on the suction side of the fuel pump is clogged up it must be replaced This high pressure hot water washer consists of parts which can affect the environment when thrown away Parts that can pollute are as follows Oil painted zinc coated parts plastics plastic coated parts Therefore it is important to follow the laws concerning the removal of polluting and dangerous materials when replacing spare parts or disposing of high pressure hot water washer It is recommended that you bring the rejected parts to waste dis posal areas or recycling plants that are approved for the destruc tion of these types of materials Original Instructions 27 AUTO BOOSTER EN 6 Trouble Shooting You have chosen the best quality and therefore deserve the best service The AUTO BOOSTER features an Error detection system that will stop the AUTO BOOSTER in case of a severe error that needs immediate attention The display in the inspection window 12 will indicate the nature of the error Though the user can correct some of these errors you should note the error and contact the nearest Nilfisk ALTO service organization To avoid unnecessary disappointments you should check this sec tion before contacting the nearest Nilfisk ALTO service organization 6 1 General trouble shooting Symptom Reason Action Machine will not start NO ERROR indication
24. gistered Original Instructions 29 AUTO BOOSTER EN 7 Technical Data Model AUTO BOOSTER AUTO BOOSTER AUTO BOOSTER 5M 10 500 D 5M 10 500 DS 5M 10 500 E NA5 NA5 NA5 NP2 coil NP2 Coil Voltage V 400 400 400 Number of phases 3 3 3 Frequenzy Hz 50 50 50 Total current cons A 10 8 10 8 27 Power consumption kW 6 4 6 4 16 8 Water connection Max pressure inlet water bar 10 6 10 6 10 6 Min pressure inlet water bar 1 0 1 0 1 0 Max temperature inlet water C 30 30 30 Pump pressure bar 100 100 100 Flow Qiec Vh 500 500 500 Flow reduction Vh 300 300 300 Heating tank volume liter 31 31 31 Spray lance Nozzle type 0370 0370 0370 Dimensions H x W x D mm 1635x1090x725 1635x1090x725 1550x1090x725 1670x1025x715 Weight kg 204 204 182 Pump oil type BP Energol GR XP220 BP Energol GR XP220 BP Energol GR XP220 Pump oil amount l 0 7 0 7 0 7 Applying to machines with the optional water softening equipment Sound pressure level L measured in accordance with ISO 11202 DISTANCE 1m FULL LOAD 69 dB A We reserve the right to make alterations Diesel according to EN 590 up to 7 bio diesel can be used with the following restrictions Maximum storage time in high pressure cleaner diesel tank 1 month Diesel stored externally for more than 6 months is not allowed to be filled into Nilfisk ALTO high pres sure cleaners Diesel EN 590 is not recommended for use in HPW s a
25. he machine to the mains AUTO BOOSTER EN supply The following points must be observed e Check that the voltage stated on the data plate corresponds to your mains voltage e Make sure that the power cord contains the right number of wires including ground wire and that each wire has the right dimen sions to carry the load am perage stated on the data plate of the machine Make sure that the instal lation cables connection points and fuses is correctly dimensioned for the load of the machine refer to the data plate of the machine If not required by local legis lation we strongly recom mend you to connect the ma chine to a power source with a Residual Current Device HPFI type B which will dis connect the power supply if the leakage current exceeds 30 mA This Residual current device is necessary because of an inverter in the machine See section 3 5 Mains power connection for further instruc tions Only let a qualified electrician maintain the electric installation Safety Devices Safety Valve The pressure side of the high pressure pump is fitted with a safety valve This valve leads the water back to the suction side of the pump when the spray handle is closed or if a nozzle is blocked The safety valve is adjusted and sealed by the producer THIS ADJUSTMENT MUST NOT BE CHANGED Original Instructions AUTO BOOSTER EN Machine protection The machine fe
26. le to disclose the cause of the oil loss Waste oil and oil sludge must be removed as laid down in the instructions To avoid debris entering the water break tank water filters are fitted at the water inlet of the water break tank and at the by pass re turn Depending on the purity of the water this filter will have to be cleaned at regular intervals The filter can be removed by unscrewing the union nut container 1 If the filter in the water inlet is clogged up by impurities the ma chine will stop because of water shortage The display will show Water level low E10 If the filter 2 in the by pass return is clogged up the water will overflow where the lance is stored on the machine 14 Do not forget to turn off the water before cleaning the filter 26 Original Instructions 5 5 Cleaning of high pressure nozzle 5 6 Fuel filter 5 7 Disposable waste AUTO BOOSTER A clogging up in the nozzle will cause the pump pressure to in EN crease above normal operating pressure and cleaning of the nozzle is required immediately 1 Stop the cleaner and detach the spray lance by loosening the screw on the quick connector 2 Clean the nozzle with the cleaning tool IMPORTANT ONLY use the cleaning tool when the spray lance is detached 3 Flush the spray lance backwards with water 4 If the pressure is still too high repeat items 1 3 Open the door to
27. made at more frequent intervals if required Day Week Month Year Winter Fuel Check fuel level Start machine and check that the boiler is working If not see sec x tion 3 7 Detergent Check level in all detergent containers x Oil high pres Check oil level Refill if necessary Send for sure pump a Nilfisk ALTO service technician as soon X as possible to have the cause of the oil consumption established Coin collector Empty coin collector X Washing Check the washing brush for wear and Pa brush impurities Replace if necessary Hose lance Check hose lance for wear and leaks E Replace if necessary Nozzle Check spray picture Clean the nozzle if x necessary see section 5 5 Water break Empty the water break tank and clean it of x tank impurities Detergent Empty the containers and clean them fuel contain of impurities Also clean the filters in the x ers detergent containers 24 Original Instructions AUTO BOOSTER Water soften Day Week Month Year Winter EN Check the level of salt tablets If necessary ing unit op refill with salt tablets above the water level x tion in the brine tank Water soften Empty the brine tank and clean it ing unit op D tion Water soften Check the setting of the timer Adjust if ing unit op necessary see section 4 1 7 x tion Water filter Clean the water filter of the wat
28. n be unclipped from the front panel Upon reception of the AUTO BOOSTER all the coins of the currencies listed on the label will be accepted connector for reject signal EMP 800 and 890 only ST2 price and time switch blocking switch 1 to 16 ST EMR parallel connector for external SCI MDB Stecker serial ST1 sorting flaps ST4 The owner can block coins of the currencies not valid in his coun try with the blocking switches on the side of the coin selector European type e Blocking switch 7 ON blocks all coins e Blocking switch 9 ON blocks all CHF coins e Blocking switch 10 ON blocks all coins Example An owner in Germany wants the AUTO BOOSTER coin selector to accept only coins e Blocking switch 7 must be in OFF position to accept coins 0 50 1 00 2 00 e Blocking switches 9 and 10 must be ON to disable CHF and coins Original Instructions 13 AUTO BOOSTER EN 4 1 3 Teaching the coin se lector to accept a coin On both coin selectors the Blocking switches 1 2 3 4 5 6 can further be used to disable coins of wide tolerances For normal operation they should all be left in the OFF position The Blocking switches 11 12 13 14 15 16 are all used only to teach the coin selector to recognize user defined coins Leave these in OFF position for now The Switch 8 is designated
29. n may be that the fuel container is empty or that one of the overheat melting fuses has blown cut out The two fuses are located at the top of the boiler and MUST ONLY be exchanged by an Nilfisk ALTO service technician Error Message Reason Action Illegal sensor comb ET Lack of water Defective or mal adjusted flow sensor Check your water supply open sufficient pressure Check and clean inlet filter see sect 5 4 Call Nilfisk ALTO service No flame detected E5 No flame is detected when it should be present Fuel filter clogged Fuel container empty Flame sensor soothed or defective Check your fuel supply and refill is necessary Call Nilfisk ALTO service Refill with fuel Call Nilfisk ALTO service Illegal flame detected E5 Flame detected when it should NOT be present Flame sensor defective Flame sensor not mounted in place Mount sensor Call Nilfisk ALTO service Pump oil level low Shortage of oil in high e Top up with oil pressure pump Water level low Lack of water in water tank e Check your water supply E10 open sufficient pressure Check and clean inlet filter see sect 5 4 Inverter error Ep Cutting out of motor protection or thermal current in motor Check of fan Check load of motor Check input voltage Each time a fault is present a counter will show the number of times the fault has been re
30. ndangering the safety of persons or equip ment is forbidden Before use Before starting up your high pressure hot water washer check that it is in a regular condition Electric plugs and couplings must be watertight Check the electric cables at regular intervals for damage and wear Only use the high pressure hot water washer if the electric cable is all right dam aged electric cables can cause electric shock Important instructions Connection to public drinking water supply must be per formed in accordance with the applicable regulations in your country IMPORTANT Only use water without impurities This symbol is used to mark safety instruc tions that must be observed to prevent damage to the machine and its perfor mance This symbol indicates tips and instructions to simplify work and to ensure a safe operation Before each use of your high pressure hot water washer check the most important visual parts High pressure jets can be dan gerous if misused Never direct the water jet towards people pets electric wiring or the ma chine itself Spray handle and lance are af fected by a thrust during opera tion therefore always hold the spray lance firmly with both hands Never try to clean clothes or footwear on yourself or other persons Operator and anyone in imme diate vicinity of the site of clean ing should take action to protect himself from being struck by debris di
31. ne pr program located m inside the electric box elses EEEEEg 322222 On On On On On On step 5 e o S a 8 o g o a KA An Open switch assigns cold Open OFF Closed ON Water A closed switch assigns hot water 18 Original Instructions AUTO BOOSTER 4 1 8 Detergents A and B Nilfisk ALTO s suggestions for detergent addition per program step 4 Programs water hardness gt 20 dH High pressure cleaning 100 A Super Plus Auto Active B Auto Dry 100 Toi real 5 Programs water hardness lt 10 dH or water softener installed A 3 Clearrinses ms Lol rat Pa onon 0 ew sx The concentration of detergent can be adjusted on the indi vidual detergent pumps The concentration of detergent in the water jet can be adjusted from 0 0 8 4 2 Running the AUTO Prior to setting the AUTO BOOSTER into operation the entire ma BOOSTER chine should be properly vented section 3 7 and the settings of 4 2 1 Starting up the paying system should be carried out section 4 1 1 to 4 1 4 1 Turn the main switch on the front of the electric box to position ON 2 Observe that the display next to the coin input is illuminated and shows 01 00 if minimum value is set to 1 en 58 55 LI 0 men i Een Oo C L TAN LI CGLIL LE uU 3 Original Instructions 1
32. nne i RRURMANSRS San T 30 8 d successione chon Ce ccr ella Cia d Venecie FORD T PX lr ii ra a CODD Aaa Cc V d uda 31 9 Declaration of Gonformity uio ecciesie n ee 31 Original Instructions 3 AUTO BOOSTER EN 1 Safety Precautions and Warnings Symbols used to mark in structions This appliance is not intended for use by persons including children with reduced physical sensory or mental capabili ties or lack of experience and knowledge High pressure cleaners shall not be used by children or un trained personnel Children should be supervised to ensure that they do not play with the appliance Warning Inhalation of aerosols can be hazardous to health Where applicable use a device in order to avoid or reduce aer osols production e g a shield covering the nozzle For protection against aerosols use a respiratory mark of class FFP 2 or higher General When using the high pressure hot water washer all existing national regulations must be observed Beyond the instruc tion manual and the current Before starting up your high pressure washer for the first time this instruc tion manual must be read through carefully Save the instructions for later use Safety instruc tions marked with this symbol must be observed to prevent danger to persons national legal regulations for prevention of accidents also the approved rules for safe working must be observed Any method of use e
33. our counters er ror messages 13 Brush holder 14 Lance holder 15 Data plate 16 Lifting device 17 Coin selector 18 Assembly box mains cable 19 Free operation switch 20 Heating element frost pro tection 21 Tap accessory 22 No Scale pump container 23 Adjustment of detergent concentration 24 Inverter Original Instructions 3 Installation 3 1 Temperature conditions 3 2 Condition of distance 20000 XXXXXXXX d Min 500 mm Min 200 mm 16 64 6 676 4676767 CX x 3 3 Foundation levelling The machine has been con structed for outdoor placement The min ambient temperature for the machine is 20 C and the maximum ambient tempera ture is 40 C Se OC X 9 Gei 2e Max 40 C 0090909 QOO Q Ye Min 20 C KRAK KRI ete tete te toto tete D b In consideration of the cooling system of the machine and the accessibility of service there must be free wall space on both sides of the machine To the Min 1 000 mm SEA 05050 200 e K 5 ete KR AV 2909090 ec Se 05050905 Nd DOO d Sesesese RRS AUTO BOOSTER EN The hose gun and lance are frost protected to 20 C provi ded by circulation of preheated water through the system The lance must be placed in the lance holder 14 after use in order to circulate the water in periods with frosty weather The machine features a fan
34. sieee enne 9 3 7 Connecting to external fuel supply AUTO BOOSTER D 11 4 Obperalloli E 12 4 1 Setting up the AUTO BOOSTER AAA 12 4 1 Colmoperatiom EE 12 41 2 Coin selector Settings ctc eC ce e me 12 4 1 3 Teaching the coin selector to accept a com 14 4 1 4 Setting coin value on timer siens 15 4 1 5 Maintenance of coin selector 16 4 1 6 Programs and Program Selector sisse esent ns 17 41 7 lemperalure setting ro i ERR HUS ERR GO E po RR pe padan 18 4 1 8 Detergents A and B eie eg ex nre redo be Dune rien PLIN 19 42 Running the AUTO BOOSTER AA 19 4211 Starting upis sce tte tee biete 19 4 2 8 Stopping the AUTO BOOSTER usines 20 42 39 Prodam S erro pip pen tine y Re er ER roe teo nte e fS 21 4 2 4 Foam brush mounting amp dismounting essen 238 4 2 5 Circulation frost protection 238 5 llic ES 24 5 1 e RE 25 5 2 E 25 DiS EE 26 5 4 Waler TEE 26 5 5 Cleaning of high pressure nozzle seien eene inniti either 27 5 6 F el filler oho tee ibo a tco dee e ier Let on med rada 27 5 7 Disposable Waste cedat edt ee pui tta ed ola ee eie ters 27 6 Trouble Shoolihq idit d euni ete da bi ooo iet d ai healed abuses UPS ie 28 6 1 General trouble shooting iii 28 6 2 EITOLMOSSAQOS oo E ERR Ub RR AN RUE etu 29 7 JTech ical DOE ke ake ske aas e Hin hoa RR RR CHERRY RE e a
35. slodged during opera tion Check that cleaning will not result in dangerous substances e g asbestos oil being washed off the object to be 4 Original Instructions cleaned and harming the envi ronment Do not clean sensitive surfaces made of rubber fabrics or the like with the zero nozzle With the flat jet nozzle keep a dis tance of at least 15 cm to the surface to be cleaned Do not use the machine if the electric cable or the high pres sure hose are damaged Do not cover the machine dur ing operation or use it in a room without adequate ventilation Ifany of the machines over load protection devices trips machine stops unintended release the trigger of the spray handle Lock the spray handle with locking device and turn the start stop switch to position OFF Refer to section 6 Trouble Shooting Never start the cleaner without water supply Even a short wa ter deficiency can damage the sleeves of the pump Operation Avoid damage to the electric cables such as squeezing pull ing knots etc and keep them away from sharp or hot objects Avoid damage to the high pres sure hose such as running over by vehicles squeezing pulling knots kinks etc and keep it away from oil and sharp or hot objects as such may cause the hose to burst The cleaner can be used in zones classified as ZONE 2 Important Never use the machine in an environment where there could be a danger
36. sv A e Th W Operating instructions Nilfisk ALTO 107319253 b 03 2014 works for you EN DE FR NL ES IT DA NO SVFI PL CS HU 290096690080 Operating Instructions socorre ennie eec d 3 31 DBetriebsanleitunmg eene 32 60 Notice GUTS ATOM E 61 90 GebrulksaanwljZIiG esserne onn ak td t ci Edd 91 120 Instrucciones de manejo 1 4 4 iii 121 150 lstruzioni Sull USO uci iet oet e at eee ated ee ts 151 180 Br ksSanvisnilnigi oe oin c iren kx ae Xe RUP E ce bon date ER kan 181 208 BrukSaNVISMING EE 209 238 Brugsveiledning nee 239 268 eique HN 269 297 Provozn n vod sosirii iirin reani ENEE EENAA Ei 298 326 AStrUKCJA ODSIUQON cenn E 327 355 Kezel si utas t s sss 356 384 Printed in Hungary Copyright 2014 Nilfisk ALTO AUTO BOOSTER Contents EN 1 Safety Precautions and Warnings nes 4 Symbols used to mark instructions 4 2 DeseripllOH uos u deed ss Panne ten xix Fu Uni Lad as FREE br ka dE kk kok kn tva lee 6 221 Applicaton EE 6 2 2 Operation elements usure 6 SEM TEE CE 7 3 1 Temperature conditions 7 3 2 ee eege EE 7 3 3 Foundation levelling usines 7 3 4 Water Connection iue man ao mean ma AE ola en eka kid ENEE ER RUE Mig Le Sak e amer intl 8 3 5 Mains power congechon sise 8 3 6 Venting of HP pump fuel pump and detergent pumps ssssssss
37. t an ambient temperature below 0 C Diesel EN 590 from an open container must not be used 30 Original Instructions 8 Warranty Your Nilfisk ALTO product is guaranteed for 12 months from date of purchase purchase receipt must be presented on the following conditions e that defects are attributable to flaws or defects in materi als or workmanship Usual wear and tear as well as misuse are not covered by the guarantee that repairs have not been carried out or attempted by other than Nilfisk ALTO trained service staff that only original accesso ries have been applied that the product has not been exposed to abuse such as knocks bumps or frost that the instructions in the manual have been carefully observed AUTO BOOSTER A warranty repair comprises the replacement of defective parts but it does not cover freight and packaging charges Besides we refer to national Sale of Goods Act Any illegitimate guarantee repair will be invoiced e mal functions due to causes men tioned in section 6 Trouble shooting of the instruction manual 9 Declaration of Conformity CE Declaration of Conformity Product Type High Pressure Washer AUTO BOOSTER Description 400 V 3 50 Hz 230 V 1 50 Hz IP X5 ing pertinent regulations The design of the unit corresponds to the follow EC Machine Directive EC Low voltage Directive EC EMC Directive RoHS Directiv
38. water supply hose is protected against freezing be tween the outlet and the AUTO CAUTION An authorized electri cian must perform the electrical connection of the machine to the main power supply Refer to section 1 Safety precautions and warnings BOOSTER The connection can be made to a public drinking water supply network or a private water sup ply Water quality particle size 50 p A shut off cock should be mounted on the water sup ply network in the immediate vicinity of the machine Make sure that the water supply is within the following specifica tions and that the water does not contain particles such as floating sand Min water inlet pressure 1 bar at the required flow rate of the machine see data plate Max water pressure 10 bar Max water inlet temp 30 C All AUTO BOOSTER feature a water break tank and no further protection against back flowing water into the supply network is required The machine complies with EN 60335 2 79 If there is a risk of floating sand or other impurities in the inlet water a sand filter BO micron should be mounted between the supply outlet and the internal filter of the machine Do not forget installation of HPFI type B The following precautions must be observed e Make sure that the supply cable is of the correct di mension see voltage and load on the data plate of the machine 15 and that it is suitable for the specific envi ronment
39. witches as this will leave the AUTO BOOSTERs automatic frost protection device inoperative 20 Original Instructions AUTO BOOSTER 4 2 3 Programs Running with soft water 15 dH or with the optional Water EN softening device we recommend the following wash sequen ce for a medium size car BOOST 4 E Pi S ees oe d p DA CUT V D 724 e Program 1 use approx 3 minutes Hot or Cold High pressure rinse with detergent A Move the lance along the car in a Z pattern down up keeping the nozzle approx 30 cm from the bodywork rinsing away big ger particles as mud salt sand and insects Ifthere is a lot of sand mud or salt the boost function can be used Pressing the button water volume and pressure will incre ase No detergent The function can be stopped by pressing the boost button again Program 2 use approx 6 minutes Hot or Cold Low pressure rinse with foam brush and detergent A Attach the foam brush to the bayonet coupling of the lance see 4 2 4 and brush wash the car removing traffic film and sticking objects Program 3 use approx 2 minutes Cold or Hot High pressure flushing without detergent Remove the foam brush see 4 2 4 and flush off all soap remainders Original Instructions 21 AUTO BOOSTER EN Program 4 use approx 3
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