User Instruction & Installation Manual FX560 Remote Control 3
Contents
1. En ST FI SI ZL LT at 8 8 Z 9 S Bi z D L 909 Z0 F ausad sanusa op DEES SSHISATHIM NI SNOISNAAIO TIV 0c 06 095X3 ASSY LINN YOLOW Bo zae 09 A pwen za mes ane LHS ON 990 0N LIV NOU dIYOS3A SINS MEET 0115 zane OSI OL Busog puos S3ONVASTOL BCS ava MI M 133HS NO 1NOO V 600 tHe 18 NOLIO8 YON NOINA O3LIAIN SLHSTIHOSV3S SIONV3J oo SAHSI1ESUYSS en 3 3 TUSI S ON Dauer og 55009 mag SO pa MB pla O O SOILOVHd JIONI i O O O LO H H S NSOd ZL NI 9 9 E a a bad d E da th a Eh ch UT ini LO UT TO ur Ug LO D UD LO UT ILU vi ias UD LO ur o y e vs e OOOO a o S NSOd 8 NI lt 3 3 a a EI Ala 620219 ZL D 8 mu BW LAN 184609 LL 3 2 ONES 9 S BW YIHSYM WOSIO OL 9i Mad BW M zen 62. ER Si vi Si E m En g E a g E Y E G L 3 Susod 9 senuso epi ESCH SSUISWTIW NI SNOISNINIG TI Z LO9WZI OZ 06 IYOISXA ASSY T3MMV8 Deest ae qur TANT rauca SH E eps uns DETE HELA eu maan 0119 2909 OS 91 fupsto puos SET ava A mea 133HS NO LNO9 LY 600z TH c18 01708 qvod HOND Q3LIMTI SLHSTTIHOSV3S SIONYAJ SINSITESSVSS lt gt 3 en SU SON DECH suos yosig sebpa aper yo gag 39110V d GAVANYIS r li an mn m mn 7 d A N H l H oo Fa rann 9 Z WALI 40 1NO83 JHL NI NDILISOd FASA Y NI Q3NOLLISOd 38 OL Zt navi Depp os fes X19 Koo so x S NSOd Z NI y a LO FA e 9 9 is 0 o 9 NINE 3 3 lt L WALI NO Amen C3NOILISOd 38 OL lp OF S739Y1 LA pre T PEIUS SLM v bb 20000 a S NSOd Z NI a oo B EA 9 NX pou INTI ana SINI oN NO 0350 AE fade E 474 NOUO3PONd JONY OYIHL ONMVIO 31V95 LON Od 153 EN E TL Al zL m 6 8 a 3 E T E 7 L DAIN Up QVO
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4. S3HLJATTIIN NE SNOISN3NWIO TIV L GEVEG NONJX ASSY Lil ENER q3 03H2 1HS ON 940 0N Leva Iv IVNIA331 NOILdId2S30 HSINIJ FVIYILYN cO LL dYa ouv Naa L33HS NO LNOO C V zooz CHE 18 MOL IO QvOs NOINA GALAI SLHOTIHOS VAS SONYA SI 91 aS SUP 2 INS 819 7908 OSI o bunsoo al 0113 Z909 OSI OL unsoy puos d LON PTAS T susod s post Q Q T 043039 S O N SIONVe3 101 SON XBW GZ OY slauJo9 eg FA N Sebpe poutyopw no p Jangag O JIUIVAJd CYYOANVIS Q Q Q Q Q Q Q Q L H3AO9 9 H 69v012 8 D O Su30VdS 9 H suo L STWNINMIL O H 198013 9 1 9 TE SIDISVA TVNIWHSL LG S MI 677193 d 9 TWNIINHGIL Oorrld 801 d01S ANJ HLYVI O L 33A09 ou eso x oou ed A SEI id dOlS QN3 Hie 191600 7 O 2 T S i EL SAY St e L vH onunnon soszzo GOSZZI 935 COLL Nad 597 SV L ALO NOILdl42S3d ON 949 ON L3vd WILI O SLINI 6n NO U ka SILIO NOUVOMIOON ca aude de a PD M TONY OAI ONIMVSO 4149S LON OU 1S3 ADOO4 49
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6. THIS SSTINWIS 1692X 69501 00 GAS WNINMAL Yet z 0997X 00 ONS Gee n SS gggex GEI Ralf ACHT dV Cp n sow oC 966 21000 MINOS dig CC a Soya 196020 019 21000 13005 H T INOW 18607 iz TI 6887 L2071 00 YOLVINSNI CC a NAININATY 0697X 99022 91180110100 19018 301N9 ate 6 FIL 699020 29001 00 Jano TH 68907 8 WAININT TY 7 968009 7017 9190000 Gvid NNT 31Y14301S 96807 L 9 amp 165802 Col ASSY S avias Gcg0 S Y 829029 0 ASSY C HA INONS _ 92802 069029 0 ASSY IM TH 06907 HOO 0 ISSY ar H T wa pwoz 0 028029 0 MY ASS TANYA TOMINOD Tom 6 LI Ion 0 ASS S dilo YOUN Sr 8 L IECH 0 c ASSY NH 9865 9 6 666770 0 C ASSY INVA NVI Ip t 083079 0 ASSY 13738 NO 708800 0189022 0 ASSY GMS Deg 6696 2 GO 0 ASSY WOU WHY az 109072 0 I ASSY dava 10902 An pr An Dn up Ap 49 40 40 AD eNe eunas GS CL CS LS 1 NOLLdIMOS 3 ON LYVd ON SYA INJWJONYSMY VAINIO E 60 AVN av IHS NO 1NO9 gun 133 n JESE oe ORE e Mt JAOYJEKA nu om Q T SIHJITHIYYI5 WO Aen LES NV TECON CANINO Lee SUVILET l H 016 81419 S 7 eid I ON Hass 35 AS006 UU 1IHS 040 W
7. LLHS 940 0 NOgISY Gi s IPG H MOINTTISNI NOLIN l a 07 SSVD P S01959 OL SNIS TM S IN 208 9 OL S5Y19 Y S0L9S9 OL SNS TNI 9 IN RE 04 SS t GO1958 OL SNIS LANMOUN DI IN 0608 T OL SSVTO PY G01959 OL SNIS Ndo 3 5 G 0 IS YR T RT W 501958 OL SNIS WEN S 01 0 TS Q9 In 9 NOUN 9 0 DIEN vo In OL SSVTO W G01958 OL SNIS 9NMdS 3 5 9 6 0 ans won T T em W 901956 OL SNIS WEN 9 Gi 0 TS 669 85 9 NOUN 8 9 0 ans gu Is 1 SS W 501958 OL SNIS Nd 9 9 0 s 669 45 04 SOT YY S01958 OL SAIS INS 9 5 O 0 ans cep s OL SSY WW SOISGE OL SNIS H Nd 8 X S 0 Gr mut 7 S81 W SOL9SE OL SNIS GH Mid 01 X G 0 Gr 696 W SSYTO P GOL9S8 OL SNIS 0A Nyd CL XG j 0 Gr oo Im I SY W 901958 OL SIS H XH SZ XS 7 0 Gr oa 5 L S81 W 601998 OL SIS d dH ZI X9 0 Gr CO is SS AY GOISG8 OL SAIS H GH 91 X9 8 0 Gr 0179 SSYTO Y GOL9G8 OL SIS GH X52 X 9 0 Gr 10 L S81 W SOL9SE OL SNIS GH YH OZ X 8 j 0 Gr 6 3 up up 40 Ao 40 40 up up Ap up oneg HSI V 1 sE NEESS ON 19Vd ON 980 NIMJON WINS S 60 AW iw 9 HS NO INO G om s S ASSY TdddVd 647 amp MAE 2080958 A sui mm Q TT SLH911823Y3S ag wa os SN dONTHJ Aen Jas CNY Taon GANIGNOD Suen cipt etleri Ti ori6 g 2 9 sS r s 2 T ON HNSSI
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9. D M8 LIHS 980 VJ OL SSVTO W SOLOS OL SNIS INS 9 5 57 7 00 IBS ue OL SSVIO V 001999 OL SNIS NWId G7 7 00 HN Sa T SSYT W GOLISA OL SNIS ONE 3 5 0 00 LEN hl L SSY Y 01999 OL SNIS NW 0 00 Iren 9208 T SSY1 P GOL968 OL SNIS ONES 2 5 00 ETSI 2618 L Sw HY GO1959 OL SNIS NVId T v 00 MN git SS W SO1958 OL SNIS OR 2 5 S G 00 MSN Ro L SUD PY S0198 OL SNIS NYTd S 0 00 ETT 7668 T SSY1 f SOL9SA OL SNIS SNMG 2 5 9 9 00 HUN Geng LSU HY G01959 OL SNIS NYTd 9 00 TET 1669 SS W S019S8 OL SNIS INS 2 5 9 00 HS Dip Du FS 1204 H Wd 9 6 X 7 7 00 W5 QU I SSV PY 901958 OL SNIS H Nd OZ X Gz 7 00 WIS RII 04 S5V10 W GOLOSS OL SNIS GH d 9 x 7 00 WIS Sy SSV O W SOI9SA OL SNIS GH Nyd 91 x 9 00 WIS GH 04 SS I0 V 301958 OL SNIS H Nyd OF X 00 WIS rig 04 S5Y10 Y GOLOSB OL SNIS OH di OL X 00 WIS 10102 04 SS I0 W SOI9SA OL SNIS H XH OL X 00 WIS o 04 SSY HY 301988 OL SNIS H XH 06 X 9 00 ES 1009 04 SSY HY G01959 OL SNIS H XH OL XG j 00 JUS Ka 04 SS I0 Y S01958 OL SNIS GH Nyd O X 7 00 Ios 09 6 04 S5Y10 WY 001968 OL SNIS GH HO OL XG 7 00 GC 01480 04 SS IO PY 001980 OL SNIS GH dV ZI X 9 00 Go 6 98 OL S5Y10 HY 301958 OL SNIS H XH 91 x 3 00 OC 0178 04 SS I0 FY 001950 OL SNIS H XH 02 X 9 t 00 GC 7969 OL SS I0 FY S019S8 OL SNIS H XH SC X 9 00 TENIS 0966 04 SS IO HY SOI9SA OL SNIS H XH T 7 00 Ia
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11. 26 BD004 Si Si zt St ZL i ol 6 8 n 9 S Y S T LI gO9 ZI and y saque ep 3 uD pbu SAMIN NI SNOISNBWO TW 3SVHd A00 033dS A MAS NON3X WVYOVIG ONIMIM alo 2909 osl oL ue o F paso D coa LHS ON ONG ON luYd NOLLdROS30 HSINIJ ESO OLL Z908 OSI OL Auen puns S30NYa310L GO S 6L avd Sa NMWag 133HS NO 1NOO lY 60020 MHZ 18 NOLIOS OYO NOINA QUAN SLHOTTHOSV3S SIONYAJ H Gen JANYd MOILSAOP NO 3NOd SI ONIHOLIMS TIY NOHISOd 440 3HL NI SUE 034007 1437 38 OL fiSd NO HOLIMS 440 NO O 2 LON 3SV3ld SON ONJEZ ON suso wala fi 7 sape pauluoptu in Ip unqaq Aids Suen SOUSAON 301L0VYd QuvaNvIS l ASI s s UA BI wo 31 w PI m Sr 2 F 5 5 3 Ss 3 d wuss 3800 Glo sanya Addis SNIYW sl T LA P E u 9 q3Hl34v3 38 LSAW IN3AdInO3 SIHL rr LON SV Y ld QUIS 3400 ZL gU 3400 4 XOBHVII HOLOW INANOD SZ 3 Z Xx vd Z x d 099 BEE Ly 029 si La EL EN a 731 18 EFI LINGNOD OZW gt E 5 date q em DN nuc 3409 8 ug 3409 8 E rr 5 Peto 229887 Pero 8 GOL LI ZI SL 0 565 d 8 Iu NYd 3NOULNOD A3TIOBLNOO 8 YOLIN9I LHOMHO8SV3S 1431 mu UE z AI SAN oN 33 NO EI gu PA E LUE NOlLO3POHd FIONY QSIHL SNI
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13. 0 JHSYAL Su lr UL SSYIJ py 601988 OL SNIS ON 9 5 8 8 0 JHSVM 1708 OF UL SSVT vv 019S8 OL SNIS NIVId 8 vl 0 JHSYAL 6669 6 UL SSYIJ vv SOL9SE OL SNIS ONIddS 2 S O y 0 JHSYM On 8E 0L SST vv 601988 OL SNIS NIVId Ol L 0 JHSYM 1608 OL SSY19 yv 601988 OL SNIS NIVId cl JHSYA UA UL NRW UD py SOL9SE OL SNIS GH Nyd O X G 0 AAS 6686 a UL RV UD Y 601988 OL SNES GH X3H SO X 8 9 MAUS 8609 te UL SS TO yv 601988 OL SNIS H X3H OV X 8 L U MHIS 8066 UL SSVI Tv 601959 OL SNIS GH X3H Of X 0 y 0 MAYS 2808 ze y 0 JNR O 08556 n 00 JNl l 0 19616 Ad ND ON DAC DL IS NOU dl t3S40 PON 13Vd ON 940 INIAJONVI AY VM JN39 E 60 AVA s LHS NO INOS o Din 133HS m Ls sel V e oT E J l 2 EE 6 Jd DISK JUL 19N008d Kk T SIHSI1H2HY3S ON ZEIT ISI LES NY Tadon CANINO gpueng l aime Ol 6 8 Z ON met 7 32 AS003 91 St vi et zt
14. Francis SHEBA HE RIC ALAS HR User Instruction amp Installation Manual FX560 Remote Control 3 Kilowatt Xenon Searchlight Product Reference Number A6065 FX560RC 3Kw 400v 3 phase PO Number 90 274 0028 Manufacturers details Distributor details Francis Searchlights Ltd Union Road Bolton Lancashire BL2 2HJ UK Tel 44 0 1204 558960 Fax 44 0 1204 558979 http www francs co uk E mail sales francis co uk Manual Part Number C24608 Issue 4 VDB001 CONTENTS 1 Introduction 2 Safety Precautions 3 Technical Information BD001 003 4 Unpacking and Installation Instructions EC001 5 Electrical Installation EC002 008 6 Operating Instructions FB001 003 7 Fault Finding 8 Maintenance and Servicing FC001 9 General Assembly amp Wiring Diagrams AD001 006 AS001 016 BB001 BD004 006 10 Spare Parts List 11 Certificates CV001 CD001 002 CW001 1 Introduction It is imperative that this manual is read carefully and understood before installing your equipment For your future reference please keep this manual in a safe place Thank you for specifying a product from the Francis Searchlights range All Francis products are designed to give complete customer satisfaction and are manufactured to the highest engineering standards in order to ensure optimum performance and service life The Francis Xenon range combine features proven over many years service in the most hazardou
15. CS S 18 NOLLdINOS3Q ON Div NONU INJIGONVESV TONS E 60 AVA ava 2 IS NO INO wami Kl 2 sB VJ nue OT E 5 m MAG JHO9SAXd su nawa 3 V T SLH31 1H3HY 1S s ax ON doNYVH2 Lem LIS NV TON daNIEMOD Spurs ULU YL LL Ol 10161 5 24 9 S pre l ON ANSSI AS002 31 0 UO gi d 16976 BE 0 WWE dil d CHIPE 86 UL SSYIJ yy 601988 OL SNIS Wd 9A amp 4J3HSVM 1669 4 UL XS UD vv 601988 OL SNES OH Add L X SW MAYOS CH 96 OL RRV D vv 601988 OL SNIS OH ASD zi X SW 0 MAIS Gl 6 UL SSYID vv 601958 OL SNIS GH X3H L X SW 0 MANOS SELON EENG 869723 Oral 0 UV Td 14319 31849 02 H 88 EG Dok 0791 0 LI 14310 31849 SC Grge 0 IN3ID 419V Ur MAL IG 0 WIT 319V Se Wind 0 AJHSYM NV OC DKL o NGC 100NO2 06 ISLE 8r 0 105190 06 16666 t l 0 ONY 19 IO O6 COLE W OL SSYIJ vv 01958 OL SNIS GH NI DIS Gc X 9 YA 00 MAUS 9p T6 8 y qnie 018l D UL SSYTJ vv 601958 OL SNIS GH 452 DIS 91 X 8 y 0 MANOS Hr 8 UL SSYIJ vv 601988 OL SNIS IMNNYIOT OL 0 LAN 06080 UL SSYIJ vv 601988 OL SNIS Och 3 S
16. Certificate No W5690 Order No Customer Gusto Projects BV SBM Karel Doormanweg 66 PO 90 274 0028 REVOO1 3115 JD Our Ref L141647 Schiedam Date 8 July 2008 The Netherlands DESCRIPTION AND PART NUMBER SERIAL NOS FX560RC Xenon RC Searchlight V01187 3 Phase 400v 3000w Range 13 251 meters Elevation 90 degrees 20 degrees Our Part No A6065 amp Lamp D21908 PSU Ballast Box Control Panel ABS Cable gt Delivery Merford Cabins BV Remarks We hereby certify that the equipment shown on this document was manufactured from new materiais and complies in all respects to our Quality Control Procedure The equipment is guaranteed against manufacturing defect tor a period of 12 months from the date of commissioning of the vessel or 24 months from the date of Bill of Lading whichever is earlier Signed by Alan Hadley Quality Assurance Manager CW001 56
17. S N OOv MAE O8J099X4 alo 2308 asi oL Sunsog ag aus Hil ze BORO AHS ON 259705 Luvd NOILdINOS3G Den Ivi vi OLIO 2908 DSI ol fiunsn puos SIONVANIOL 605 avaj MI NAVI 133HS No LNO9 LY 6002Q PHZ 278 NOLTOS avOY NOINA OUT SLHSL1HOHY3S SIONVSHJ SINSITHSUVES Se E x SUDI z HIHSYM ONIIV3S OZW nuren er L ano a oz v69rzo 9S V MONAY NO MIA Mo TE ZZ O L WSL Z LINGNOD OZH 152619 er L ano a saw searzo L8 QOOQOQOQO z ANNO OZW eer L Nid SW M3HSVA 168902 9S Son Conjazou seuas you t tarana p Am z QNV19 LINANOJ OZW ze ein oF OH X3H ZL X SN Mayos seega ss gt 3ouovsd GUVONVLS Z dH Mg LYS SZ X BW MIYIS Spezo Gr L GH 3S2 ZL x SN MIXI zlota S GED AAV3H 9W NIU sousi rr L am en 318V2 OZ 268bz0 ES GH SO LIS 9L x BW MIYOS serz ev L HSNB 1319 318V2 STW erarzo ze z LANMOO7 OLA LAN 060805 z L 1310 ge OZW SP9PZO Is WA ONhidS 9 5 GW M3HSVM 167609 i 1310 318VO SZA trozo as 8 ONIYAS 2 S BW YIHSYAL sem oF Xx l Weu BW 3HSYM 666902 6 H v INAS 9 S OVA H3HSVM veau es s NIVId Dun H3HSYM 160809 e 00 00v9 L NIV T ZIW 33HSVA 0L 809 9c L GH Nyd OL X GN MINOS seesca s i Noms LONSS Matt I 9 GH X3H SZ x AN MIYIS 960902 ye E ee Yas ys Yes ee as fos D 9 z GH X3H OF X BN MIYOS 807609 cc iB V GH X3H 0 X OLN MIYOS 980802 zc A T344VA 40 1NOW4 SOSYMOL n a Ol CEN WOLLO 3O3ld N 110N on L ONIS O 96125 o e ML L Wq 3409 ZL 318v9 199873 6Z E L unus 3409 318VO
18. see the relevant wiring diagrams Remote operation Remark the mechanical lock is not a safety device It is required to equip the appliances connected to the rectifier with protective devices to avoid damages to persons and or things N3 E rectifiers are fitted with a spare mechanical lock to be found into the envelope containing the operation manual EC004 14 Connection and operating information Installation use After having performed the connections switch on the unit through the ON OFF switch 19 manual operation or through the remote push button 14 When the lamp is on adjust the current by means of the adjustment hand wheel 1 N3 50E N3 80E and N3 100E without AF EC005 15 Z Connection and operating information Installation use N3 50E N3 80E N3 100E N3 150E and N3 180E equipped with AF fan P K TA WO O PE UY ANA H B L INPUT 1 AUX Check that the circuit breaker 4 protecting the ignition relay board is set to ON If the circuit breaker is set to OFF move to ON The circuit breaker tripping is remotely signalled through two contacts 5 connected to the alarm ON terminals 14 When the unit operates properly and the circuit breaker 4 is set to ON the status of the contacts is contact on terminals F G open contact on terminals I L closed If the circuit breaker trips the status of the contacts is contact on terminals F G closed contact o
19. 3 20 to 60 to 40 forced E 1 154 AS series Introduction These igniters are expressly designed to strike Xenon Xenon Mercury Mercury Metal Halide and similar arc lamps They produce the high voltage high frequency starting potential required to get the gas in the lamp to ionize and make the current flow possible The AS igniters meet the lamp manufacturers recommendations to ensure immediate and correct ignition of the lamp when cold or in any cooling stage They should be installed close to the lamp but thermally shielded from it the high voltage lead must be as short as possible and carefully insulated to prevent corona loss and reduction of strike energy The ambient temperature must not exceed 60 C Some models are equipped with a built in special function relay allowing automatically cycled or timed ignition Also this relay prevents the igniter from striking when the lamp is ON or if the no load voltage to the lamp is not correct As far as the insulation class this device can be considered Cl II as per IEC 536 but it must be grounded for interference suppression Block diagram AC LINE RECTIFIER L IGNITER AS SERIES 2 POWER SUPPLY Outline drawing AS 3040 AS Series range AC input 50 60Hz H V Lamp T A output current Weight 145 2 Models Volt during ignition KV A Kg i AS 3040 230V 8 40 30 13 0 2 Les PER AS 8030 10 1 5 30 80 1 5
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21. 558979 BSI REGISTERED FIRM BS EN ISO 9001 2000 Certificate No FM 20940 Customer Certificate No T5691 Gusto Projects BV SBM Order No Karel Doormanweg 66 PO 90 274 0028 REV001 3115 JD Our Ref 1141647 Schiedam Date 8 July 2009 The Netherlands A ae ae kn e DESCRIPTION AND PART NUMBER SERIAL NOS FX560RC Xenon RC Searchlight V01187 3 Phase 400v 3000w Range 13 251 meters Elevation 90 degrees 20 degrees l Our Part No A6065 amp Lamp D21908 PSU Ballast Box Control Panel ABS Cable Delivery Merford Cabins BV aaa We hereby certify that the equipment shown on this document was tested prior to shipment and found to be satisfactory in every respect according to our Quality Control Procedure Signed by Alan Hadley Quality Assurance Manager CD001 54 Certificate Number 03 GE411888 1 PDA TYPE APPROVAL PROGRAM Confirmation of Type Approval This is to certify thal pursuant lo the Rules of American Bureau of Shipping ABS on 11 JAN 2008 the anufacturing Assessment manufacturer of the below listed product held a valkl M MA and a valid Product Design Assessment PDA for the below listed product entitling the product to type approval The validity of the Manufacturing Assessment is dependent on satisfactory audits as raquired by the Rules The Product Design Assessment is valid only for products intended for use on ABS
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23. A No load voltage at min input voltage V 112 106 111 109 104 109 m 108 108 110 107 DC output voltage range M 28 36 28 36 28 40 DC output current range U 52 110 52 110 80 150 Peak to peak current ripple with AF Y 3 E lt Peak to peak current ripple without AF 1 4 lt 8 lt Efficiency gt 08 208 208 Output instruments AN Aux Supply Aux Supply protetcion fuse ON OFF control switch switch switch Lamp current adjustment hand wheel hand wheel hand wheel Remote control ON OFF ON OFF ON OFF Conformity E Acoustical noise db lt 55 lt 55 lt 55 Degree of protection o no o kolation class a cu Li Storage temperature i 20 to 60 20 to 60 20 to 60 Operating temperature i to 40 0 to 40 0 to 40 Cooling free convection free convection forced Dimensions AxBxH mm 320x380x770 460041 0940 320x380x770 Figure 1 1 1 Weight with AF kg 123 148 130 Weight without AF g 108 1 Mounting position vertical vertical Suggested igniter KITA _ AS 16040A 1 500ms after switching on 2 A ammeter V voltmeter available on demand on N3 models only 3 Measurement made in open space at 1 m distance 4 Net weight to be considered with a tolerance of 2 5 5 UL compliance 6 UL certified Different input voltages or frequencies are available on request IREM holds the right to modify the present datasheet without any prior notice BD002 00615208 no 208 230 51 63 247 110 28 40 80 150 lt
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27. casizo az z LAN 3001 zu so ca L DU 3830 J asorza I L mayas avan cagczo caaczo a LAN Tina ak zaza00 zg L DEES sara os 1 arena mec ssszzo esszzo g L LAN DOTAN BW seszin 18 L Nid 10a mec locale uvtid esgezo oeeecn L z AGHSVM dige 2 S STN Mezzo oa L mue aeza ozezza er L 39018 Mayos avan zagzzo zaszza a z ABUSO Wed SZH ENER L ONIS Tix zieza a HWT Luodans aszzo gczz s H3HSVM ONIYAS 2 S CH DEN 1970999 ONILNMOM JOU anc 1902239 gp 3SV8 HALNAI irazo YZS v IHSYM We EN 820809 22 9NM 0 sea or L aivid Mg sgaezo sesszo c a ABHSVM ONRIAS D S Vf s6809 94 HIHSYM Gem 9 sisiza L 608 dol 153034 Bzezzo szezzo z z JIKSYAL We YN sector SL anavas seziza er L wal HOLWS LINI zeszzo 90229 6 HIHSYM ONRIdS 9 5 GN Iena 2 L SNBIdS ivo z L Lie HOLWS Lmn 263920 zeoszo o ou N3HSYM NIVId SW zesaoo cz anti A 186123 Ww 1 120v38 ONUNNON Wea zsovzo zaovza 6 aL UJHSVA ONdS D S BM 85010 Z z 49078 TONI 950519 OF Yd 309 gg z3 9erzo 9 m IHSVM Wed gu 466909 Le L Drone was Les 926800 e L ava 91W HouiKsOMOIM 8ggezO seeezo L HIHSYM ONS 9 8 GN wasia oz z aniye gizizo ee L arvis Luodens onivaa egezzo esseza s z 1z0d GH Wed 8 5 x y ON zoriza 69 li Gas was Loge SZI is WOLLOB avd 9NuNnon Ogezzo osezzo 7 MARS GH Nya Oz x SZN seco es ni aozon OU 299020 S OL avid onunnon igezzo 198829 z
28. classed vessels MODUS or facilities which are in existence or under contract for construction on the date of the ABS Rules used to evaluate the Product For Data of ABS Rules used for evaluation Please refer to the ABS Rules below This Confirmation of Product Type Approval is valid as of the date shown above for the belaw listed product ABS makes no representations regarding type approval of the Product for use on vessels MODUs or facilities bulk after the date of the ABS Rules used for evaluation Due to wide variety of specifications used in the products ABS has avaluated for Type Approval it is part of cur contract that the Client has full responsibility for continued compliance wilh the evaluation standard whether the standard ls an ABS Rule or a non ABS Rule As specified in the ABS Rules Unit Certification may be required in addition to Product Type Approval Please refer to the Service shown below to determine if Unit Certification is required for this product Presented to Controlcavi Industria S r l S S Casillna KM 78500 Ferantino FR 03013 Italy Intended Service Description Ratings Service Restrictions Comments Notes Documentation Term of Validity ABS Rules National Standards international Standards 01 11 2003 5 08 01 AM Controlcavi Industria S r l Model Name s XI XAR XI 2 XAI 2 Power and Control Cables Flame retardant halogen free low smoke electric cab
29. designed to ensure correct operation and long life to short arc Xenon lamps from 700 to 15000W The whole range of these three phase rectifiers is characterized by galvanic insulation a soft inrush current a low residual ripple value and a stable output current These rectifiers are equipped with IREM special transformers and an exclusive magnetic shunt allowing a constant and linear regulation of the lamp output power Their new and peculiar design guarantees a low acoustical noise They are designed for continuous duty at ambient temperature up to 40 C They are equipped with on off control switch and three terminals for the on off remote control Regulation hand wheel Remote Aux supply control for igniter avaiable on N3 models only 1 REMOTE CONTROL SWITCH 4 FILTER AND INRUSH CURRENT LIMITER 2 TRANSFORMER WITH ADJUSTABLE MAGNETIC SHUNT 5 AUXILIARY FILTER OPTIONAL ON N3 50E N3 50 N3 80E N3 80 N3 100E N3 100 3 SILICON DIODES 6 VOLTMETER AND AMMETER ON N3 MODELS ON DEMAND BDOO1 N3 N3 E Series fer short arc xenon tamps Xenon lamp power range W 2000 3000 3000 5000 N3so008 Nao we INPUT DATA Mains connection 3Ph PE AC nominal voltage DA 2 m m input volage range Sg We SHS RN INIM Frequency wa e Su H W Wa Frequency range en d hO du an 48 IB 4d Max input current _ 181 A 18 1 19 9 AE aU te EM HUN Max power 6900 9400 Protection device OUTPUT DATA m es T
30. purposes only competent personnel should perform the electrical installation All equipment should be installed to current Electrical Regulations and Standards In order to obtain the maximum light output from the searchlight itis essential that the full operating voltage of the lamp fitted be applied to the lampholder contacts Method of Electrical Connection 1 Disconnect the supply before working on the electrical system 2 The searchlight must be connected to a fused electrical supply using suitably sized cable 3 If the searchlight is located a considerable distance from the mains supply provision must be made in the cable size in order to overcome the voltage drop The PSU should NOT be positioned no more then 14 meters away from the Searchlight The following table below indicates the maximum length of cable to be used for the AC supply cable from the control panel to the searchlight Searchlight 240v 3Kw Cable Size mm 23 MTRS 8 omm 4 Whenever possible cable terminations should be made below deck and with approved terminal devices 5 Ifa spare auxiliary fuse or circuit breaker is not available one of the correct type and rating should be fitted and connected to a positive supply It is advisable to locate a bus bar or main connection and avoid any direct connection to the supply Note This equipment must be earthed ECOO2 Installation Guidelines A typical installation and connection routine for the se
31. reduced by operating the lamp at minimum current but this does not prolong the life of the lamp For safety reasons XBO lamps should be replaced once they reach the end of their average lamp life and not later than 1 25 times their average lamp life After this time there is an increased risk of the lamp exploding The anode positive cap marked Al must be on top when the lamp is inserted in the vertical position If the anode is incorrectly inserted the arc will be unstable the bulb will blacken more quickly and the lamp will prematurely fail The HT lead from the high voltage terminal of the ignitor must be connected to the cathode negative cap marked If the lamp is connected with the wrong polarity it will be irreparably damaged after a very short time In all circumstances the lamp manufacturers data should be referred to when dealing with lamps FB003 Back To Top 21 7 Fault Finding All fault finding must be conducted by a competent person or qualified Electrical Engineer Please refer to the following table for the trouble shooting of Xenon lamps m Wrong Polarity m Lamp incorrectly fitted m Anode large electrode m Faulty wiring must always be on top in vertical burning position m Check polarity transpose connections if necessary Cap overheated Faulty contacts m Check terminals tighten or Cap temperature above Cooling equipment renew 230 C defective m Check cooling equipment and replace if necessa Arc unste
32. searchlight has the following features All marine grade materials and fixings Electronic power supply unit Parabolic glass reflector Stove enamel painted 385 horizontal rotation Vertical movement 90 to 20 Motor speed 0 20 sec fast 0 10 sec slow Pan 0 10 sec fast 0 5 sec slow Tilt Remote focus facility Internal self regulating heater The searchlight also performs to the following optical data Xenon light source Lamp Wattage 3000 Watts Supply voltage 400v amp 240v Peak Beam Candlepower 175 Million lux Range 13 250 metres Divergence 1 5 Temperature range 50 C to 50 C In order that the searchlight operates correctly it is imperative that competent personnel are responsible for the installation operation and servicing of this equipment Failure to adhere to this advice may cause premature failure or incorrect operation of the searchlight which may damage the equipment or cause personal injury Technical information on the Power Supply Unit and Irem Ignitor are included overleaf For more detailed information please contact the manufacturer PSU ref Model N3 100E Irem Ignitor ref AS16040A Irem IREM we III Ml III III III III lt lI N3 N3 E SERIES Rectifier power supplies for short arc xenon lamps ON N3 N3 E Series Rectifier power supplies for short arc Xenon lamps A complete range of high quality rectifier power supplies specially
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36. AS 16040A 3 8 40 160 3 5 AS 16040 A a 150 The suffix A used for the model AS 16040A means that it has a built in relay system for automatic or short timed a 83 L 130 J ignition BD003 Back To Top 10 4 Unpacking and Installation Instructions The following instructions should be read and fully understood prior to installing the equipment to ensure that the correct procedures are followed and all safety precautions are observed Note If the equipment has been in storage for a considerable amount of time it is advisable to conduct a routine maintenance check on all parts before installation Safety Precautions This equipment should not be connected to an electrical supply before being installed Installation procedures should be adhered to in order to ensure a safe working environment and reduce the risk of damage or personal injury Preparing the Mounting Position Mark out and drill the fixing holes through the deck and bolt the searchlight base securely On an uneven surface it is necessary to use a Suitable sealant such as silicone in order to ensure a weatherproofed joint If anti vibration mounts are to be fitted the fixing holes for the mounts should also be marked out and drilled Prior to manoeuvring the searchlight into its fixing position the AV mounts should be fitted to the base When in the desired position bolt the searchlight firmly down EC001 Back To Top 5 Electrical Installation For safety
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38. H WLL OOLLSAOP UG L 3409 ZL Y ch OV3H LHO IHOSV JS MYM Le SY SAINI 8 NO OI 7 SL NOLLVOLICON cg de ee oe at LE POdd dJISNV OAI INIMYYU 31v9S LON Od 1SMJ iva BB001 28 M Outline drawing Dimensions mm Weight A x B x H kg 70 N3 50E 3320x380x770 N3 80E 320x380x770 N3 100E 320x380x770 N3 150E 320x380x770 N3 180E 320x380x770 Heat Dissipation The efficiency n of the N3 E series is more than 0 8 so that you can lose maximum in heat the following watts DeltaP W Pout W 1 n 1 with n 0 8 gt DeltaP max W Pout W 0 25 Mount PSU in Vertical position as shown BD006 29 30 EN Si TL zi zi i n 6 g Z 9 S r E Z L L G909Y F used y seams sp F unuy SQUAT NI SNOISNSNID TY VD D 06
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40. MVSHO 31v9S LON OG IECH EN SL DI CL fal m ot 6 B L 9 El D Z L S1 is not supplied for G3 series Rev 2 Dota 31 OTT 06 Data 0 MAR 06 Emesso AYG Approv YEN Descrizione Rectifier power suppiy mod N3 50 N3 80E N3 100E G3 BOE G3 100E 400V 5OHz 415V 50Hz REM SpA S Antonino TO ITALY 8573836442 BD005 27 S3HL3ATTIIN NI SNOISN3WIQ TIV OLLVIN3HOS SNISIM JVS q3yO3HO THS ON 940 oN Leyva NOLLdldoS30 HSINIJ K EN iN NAVI 133HS NO LNOD EY PHZ 618 NOLIOd YOY NOINA GALALI SIHONIRO4V IS SIONV2J SIWOITHOUVIS 32 NO S DU DI A1ddns NOTZ Wa 819 7908 OSI o buyso9 aig 5 3 E TANVd ap Dueno pub OILO 2908 OSI OL 6unsoo pubs SS YA T susod segue ajoH T up nbuy T jDJeuss S O N SIONVYJIOL gone SON XDIN SZ OY sieuioo xpeug HLMV3 3SvHd n00p TO LINA A TddNS YaMOd sebpa poutyoow no p unqeq JOUDJVAJd GYVINVLS eat aee ay Wc SIONVAY4 A8 GallddNS LINGNOO 2 WSL 90 INV wwg 3400 v 0 X08339 NGT WS OL QJOLINOD WWG 49409 9 YOLOW ALL Y3LV3H R snoo3 WW 3409 v
41. N3WIQ TIY LI 108129 FIVTIJWIF3l 9NITIIMQ aia zooa 09 0 usoa all Tones Tu ws RO LHS on 9H0 9N 94 NOIL dIYIS30 HSINI4 Tal vi DILO 2902 OS 01 bunsog puos SFONVAIIOL o0 zi ava sa EN 133Hs No iNoo V oo PHZ zia NOLTOS 0909 NOINA CALA SLHOTTHONY3S SIONY 344 SSES EN O SON onaz oy sius weg sapa pautan ect JIALIYAd QNYONYIS Td 009 v NO d39VdS 1N03 S 19 SJIOH t p d il ai T Ki 5 CH Pd M P e JE H K E H A 7 N X N a p L N Me m X Se e E 2 53 ES 59 was Ji ga SAN on 4 NO Gen WA ES aude T de LA NOWOSPOdd JIONV QOBIHL ANIMYAD TIVOS LON OQ ECH SL E e el LL DL 6 8 E Li S H L AD006 51 10 Spare Parts List The following spare parts can be ordered directly from the manufacturer Part Number Description C24635 00 Power Supply Unit 240v C12081 00 Ignitor 240v C24597 00 Fan 240v D24177 3Kw Xenon Lamp C14143 00 Switch 10A On Off C14142 00 Switch Focus C22347 00 J oystick C22941 00 Switch Controller speed C20881 00 Front Glass C20569 00 Front Rear Bezel Gasket C15458 00 Motor Remote Focus C15459 00 Bearing C23277 01 Heater 6 Fuse Assembly C06779 00 Reflector Motor Gearbox S pares C22403 01 Pan Motor S Assy C22287 00 Tilt Motor C22380 00 Microswitch no lever C22382 00 Microswitch with lever C24030 01 l Drive Pan Speed Controller C24060 01 T Drive Tilt Speed Controller C23530 00 P S U C22381 00 PedestalT
42. PSU exposed to weather conditions The searchlight can be remotely positioned via the joystick control panel with the facility for movement up down left and right The speed of movement depends on the more pressure applied to the joystick the faster the searchlight moves When in the desired position the joystick should be released so that it returns to its home position dead centre The variable speed gearbox has a fast and slow setting You activate this by switching the controller switch on the control panel then selecting fast or slow The beam of the searchlight can be adjusted to give a variety of beam types Using the yellow remote focus button on the joystick panel the desired beam can be achieved for any particular application The beam will move continuously through spot to flood In order to fix the beam type simply release the button at the desired position The heaters specified on this equipment are self regulating and will shut off when they reach the dew point temperature This product should not be used for any purpose other than for which it was designed Any modifications to the product should not be undertaken without consulting the manufacturer FBOO1 Setting to Work Safe service in use necessitates the strict observance of the following precautions Any article fabricated from quartz or glass is inherently fragile and care should therefore be taken at all times when handling lamps Eye protection m
43. SNI SNY3 JHE NO Hd OL 03SA SI HOLIMS SIHL S9034 NO q3sn 15814 EI SL CL zt n FU 6 8 Z AD001 46 SL SL TL E zi m aL 5 8 Z 3 E T n z L 3 xusod Tp sanus 30H pituy SSHLSATTIW NI SNOIENSINIG TIV 7 S909Y NOISN3NIO LH9IJ3M SIVIJILVAN YO LI Z909 osi e unen aig quen FL 3wos ESE HS ON SHQ ON IVd NOL 4199530 HSIN VILYA DILO 2908 OSI eL isa puas SET 605 avaj wi mvaa 133HS NO HOLY 6002 0 CHE 18 01108 YOY NOINA GALINA SLHOFTHOSV3S SIONY J y ETS E SUE LISSLE 04658 OL YY8 TALS SS3INIVIS Wgl 308d n ue A 909 PLPISH OL diMIS WAINIAMIY 7 1 E vom Son Cente sae IES OS GFPISB OL LHS Dis SSTINIVIS WWSG T LINA YOLOWN 7 39uovad DAVANYIS PEHAPZH YIJWIL DN Iv IGzG MV NI 3Qvuo Z G8FN3S8 OL LHS WNININATY HOIHL ure Digg BEL NOlLdlHoS30 338 r l E W a al CA o Cdi MES 9 LE
44. a A la Bi a a Es SS es Tea Se SES G m TD P 4 o le ae Wa SE L C ae m A D C S SS SM PA A se sa q oo C T 2 JS 8 pa 854 eL b HOLM MOL LH Y MT A weg saa sv L SUN A NO 035 id Le wed ob o oz o Y NOLL93POYA JIONV QBIHL ONIMVHQ JIVIS LON OQ ASHI al SL TL ZL ZL LI aL 6 8 n E E Z T AD002 47 48 EN SL FL L1 ZL LL ol 6 8 L g s K Z k L gt used ap men so SON NI SNOISN3HIO TIV 65909V NOILO3S YO EEN IW ORO LHS Fan ouQ oN Laval NOU dI40530 HSINIJ KUTI OLIO 2908 O51 91 Bunsog puos S30NY33101 aia l NMAC 133HS NO 1Noo lV soo PH 18 NOLIOS dQvOs NOINA Q3LIAIT SLHOTTHOSV3S SIONYAJ Q SON Deler saoo eg sepe pouyonw ns jo ungag 39119V d QNVONVIS ATBWISSY ITYNIWHIL JO MIIA dv33S AD003 JM manana L SANI m C gt NO 3SN l Doo St wud d ek p LAN NOLLO3POYA 319NV GYIHL ONIMVAG JIVOS LON Od 1544 9 SL er zi m ou 6 g 9 S y B z L
45. ady Lamp operated outside m Correct current setting current control range W Check magnetic Magnetic stabilisation for stabilisation horizontal operation defective Bulb draws in air Crack in graded seal m Check terminals tighten caused by overheated cap or renew Maximum cap temperature 230 C Glass erosion on fused Lamp operated outside m Correct current setting quartz bulb current control range m Check meter Lamp service life exceeded m Electrodes damaged m Current ripple too high m Have power supply W Premature blackening m Auxiliary mirror incorrectly inspected adjusted m Adjust auxiliary mirror m Asymmetrical blackening m Lamp operated too long in m Turn lamp through 180 of lamp in horizontal Same position after half service life burning position 22 Failure of Lamp to Ignite In the event of the xenon lamp failing to light the following steps should be taken 1 2 Check that the mains supply is connected to the input of the PSU On operating the switch if the lamp does not light switch off mains supply and check all fuses On pressing remote starting switch the lamp still does not ignite check the searchlight head On your command get an operator to activate the starting switch for approximately 10 seconds During this time listen for any noise cracking or hissing coming from within the barrel If this arcing is heard switch off the supply at the mains Remove the rear bezel to expose the two Supply leads to
46. archlight with a Variable Speed Gearbox is as follows Referring to wiring diagram C 24609 a 240v supply is fed to the J oystick Control Panel which then provides a common feed to the Motor Gearbox and the Searchlight A separate 400v 3 phase amp earth supply is fed to the power supply unit Cables required to be connected by the customer 4 core 16mm cable from the Motor Gearbox to the PSU doubling up the pairs 15 Metres supplied 3 core 1 5mm cable from the Motor Gearbox to the J oystick Control Panel 10 5 Metres supplied 4 core 1 5mm cable from the Motor Gearbox to the J oystick Control Panel 11 Metres supplied 12 core 1 5mm cable from the Motor Gearbox to the oystick Control Panel 11 Metres supplied 3 core 1 5mm cable from the J oystick Control Panel to the PSU 4 5 Metres supplied The Mains cable to the J oystick Control Panel and the Mains cable to the PSU both to be supplied by the customer The searchlight head is pre wired along with the connecting cable to the motor gearbox Basic Operation When the searchlight is switched on a DC voltage from the power supply unit is feed to the lamp The ignitor ionises the gas within the lamp and this strikes the light All other facilities are fed via the joystick control panel and motor gearbox Tod IMPORTANT Remote operation Before switching on the power supply unit via the on off switch on the joystick Control Panel be sure the On Off switch on the PSU l i
47. he unit when lit and always allow 15 to 20 minutes for cooling down after turning the searchlight off m Never place anything on or cover the searchlight when in use W Ensure the lamp has cooled sufficiently before removal m Ifundue force appears necessary to remove the lamp the equipment should be inspected by a competent person or contact the manufacturer m When disposing of lamps there are several options available m Retur the lamp via the supplier to the lamp manufacturer in its complete packaging m Because of the cold internal pressure of the lamp is approximately 8 bar the lamp must first be depressurized before disposal Place the lamp in its protective jacket in a plastic bag and drop from a height of 1 to 2 metres onto a hard surface M XBO lamps do not contain materials which are harmful to the environment and thus are not subject to special waste disposal regulations m Due to the vast range of lamps available it may appear possible that more powerful lamps can be used in the equipment than for which it was designed Even when the unit will physically accept a higher wattage lamp this substitution is not recommended and is dangerous This action will also void any warranties on the equipment m Always refer to the lamp manufacturers technical data when dealing with lamps Back To Top 3 Technical Information This product has been designed to operate in accordance with the product specification The FX560RC 3000 watt
48. ident replace as necessary Ensure that the lampholder is free from corrosion or other damage Check earthing point for conductivity Itis advisable to check all seals and gaskets for signs of degradation Renew if necessary Upon completing all maintenance requirements the searchlight should be tested for full working order approximately 20 minutes If in any doubt as to the correct servicing procedures to adopt please contact your distributor agent or the manufacturer who will be able to advise the best course of action for your product FC001 Back To Top 24 9 General Assembly Items List amp Wiring Diagrams Drawing Number C24609 S36422 C24609 2 A6065 C24607 C24606 C24616 C24627 A6065 2 A6065 3 C22470 C24606 2 C21501 Description 400v 3Kw Xenon RC Wiring Diagram variable speed PSU Internal Wiring Wiring Schematic PSU N3100E Out Line Drawing FX560RC 3Kw variable speed G A FX560RC 3Kw variable speed G A Set List Sheet 1 amp 2 Barrel Assembly Sheet 1 amp 2 Barrel Assembly Set List Sheet 3 4 amp 5 Motor Unit Assembly Motor Unit Assembly Set List Sheet 6 Motor Top Assembly Sheet 1 amp 2 Motor Top Assembly Set List Sheet 7 8 9 amp 10 Control Panel G A Dimensions Weight amp Materials Breakdown G A Section View Terminal Rail Assembly Motor Unit Cable Entries Motor Unit Fixing Holes Back To Top 25
49. les Construction plain or tinned copper wire conductors XLPE insulation polyolefine compound filler or alternatively halogen free separator tape SHF1 or SHF2 low temp 40 C outer sheath Armoured versions identified by letter A with plain tinned copper or galvanized steel wire braid belween filler separator and outer sheath 0 8 kV temperature class 85 C maximum current carrying capacity as per 4 8 3 Table 6 of the Rules Unit Certification is not required for this product Installation to be carried out in compliance with 4 9 4 21 of 2005 Steel Vessels Rules This produci model is covered under Product Design Assessment PDA Certificate B 02 GE411868 PDA dated 01 Apr 2005 This PDA Certificate expires Mar of 2010 It will remain valid for the 5 years from date of issue or until the Rules or specifications used in the assessment are revised whichever occurs first 2005 Steel Vessel Rules 1 1 4 7 7 4 8 3 9 CSA C 22 2 N 38 55 clauses 6 4 4 and 6 4 5 IEC 60092 350 2001 IEC 60332 3 22 2000 IEC 60754 1 1994 IEC 60754 2 1991 IEC 61034 1997 Test Specification IMO Resolution MSC 41 64 Copyright 2001 American Bureau of Shipping All nights reserved CD002 Pago 1 of 2 55 por e f 5 AUN yy i E e d BSI REGISTERED FIRM BS EN ISO 9001 2000 Union Road Bolton BL2 2HJ U K Tel 01204 558960 Fax 01204 558979 Certificate No FM 20940 WARRANTY CERTIFICATE
50. m operates on a lever action and this should be checked for correct positioning If the mechanism is okay check the supply to the motor This can be done by simply placing a multi meter across the motor terminals If supply is present this indicates that the motor has failed Replace the focus motor ensuring that the assembly is correct If no supply is present there is a fault in the Motor Gearbox or on the J oystick Control Panel This should be examined and rectified accordingly Note If a fault occurs on the motor gearbox the unit should be returned to Francis Searchlights Limited for fault evaluation and repair Back To Top 23 8 Maintenance and Servicing In order to prolong the service life and performance of your searchlight the following maintenance guidelines are recommended Maintenance checks should be conducted before very voyage or at least every three months Before checking disconnect the equipment from the supply Visually inspect the condition of the equipment Any major or minor structural damage should be rectified immediately in order to reduce sympathetic wear After inspection it may be necessary to clean the inside of the searchlight The following procedure should be adhered to Remove the front bezel Clean the front glass inside and out using a proprietary glass cleaner or metal polish Clean the reflector if required Check the reflector mounting gaskets If signs of corrosion or damage are ev
51. n terminals I L open AF on demand EC006 16 Fitting instructions for the 3Kw xenon lamp Referring to the diagram overleaf 1 2 3 4 5 6 7 8 9 10 Unfasten the ten latches A on the front and rear of the searchlight Remove the front bezel B and rear bezel C assemblies Unscrew the two M6 hexagon screws D from the front lampholder mounting block E and remove the front lampholder assembly from the mounting bracket Loosen the knurled screw on the front F and rear G lampholder assembles The lamp can now be inserted make sure that the negative cathode end of the lamp is towards the rear of the searchlight Tighten the knurled screw G on the rear lampholder assembly to hold the lamp in position Fasten the front lampholder mounting block back in position it will be necessary to pull the front socket against its spring to fit over the lamp When in place tighten the front knurled screw F Fasten the front and rear lampholder leads as wiring diagram ensuring the connections are secure The front bezel and rear bezel can now be replaced Removal is the reverse of the above EC007 Back To Top EC008 18 6 Operating Instructions This equipment is designed for use out of doors in free air Never place anything on or cover the searchlight when in use as this may present a hazard All PSU should be housed below deck in doors Never leave the
52. op Sealing Gasket C21225 00 Pedestal Cover Gasket C23237 00 Heater 240v 60w In order to prolong the life and performance of your product we recommend that you only specify Francis Searchlights spare parts This will ensure that any warranties on your equipment will not be invalidated When ordering spare parts please contact the Sales Department at Francis Searchlights Limited Please quote searchlight model and serial number at all times This will enable a fast response to your spares requirements Back To Top 52 Union Road Bolton BL2 2HJ U K Tel 01204 558960 BSI REGISTERED FIRM BS EN ISO 9001 2000 Certificate No FM 20940 Fax 01204 558979 CERTIFICATE OF CONFORMITY EEG es UR NAT Customer Gusto Projects BV SBM Karel Doormanweg 66 3115 JD Schiedam Netherlands DESCRIPTION AND PART NUMBER FX560RC Xenon RC Searchlight V01187 3 Phase 400v 3000w Range 13 DEVIATIONS Certified that the whole of the supplies detailed hereon have been tested inspected and unless otherwise stated above conform in all respects with the requirements of the contract order The quality control arrangements in respect of these supplies have been in accordance with our MoD and British Standard Registrations Alan Hadley Quality Assurance Manager CV001 53 Union Road Bolton BL2 2HJ U K Tel 01204 558960 Fax 01204
53. s conditions in both marine and land installations In order to prolong the life and performance of your product we recommend that you only specify Francis Searchlights spare parts This will also ensure that any warranties on your equipment will not be invalidated Information on spares ordering and parts is provided in this manual Should you ever need to contact Francis Searchlights Ltd regarding your equipment please quote the Product Serial Number at all times Back To Top 2 Safety Precautions The following instructions must be adhered to in order to ensure a safe working environment and the safety of the user Note When unpacking or manoeuvring the searchlight into its fixing position suitable lifting points must be used in order to prevent damage to the equipment or personal injury m Because ofthe high internal pressure within the lamp there is a risk of explosion in either a hot or cold state m During operation this lamp emits intense UV radiation which is harmful to the eyes and skin Suitable protection should be worn m The high luminance of the arc can cause severe damage to the eye if viewed directly ALWAYS wear suitable protective goggles when viewing the lamp m Always use protective jackets supplied with the lamp m Should itbe necessary to examine the lamp with the front bezel removed always use a protective shield and wear goggles to ensure a safe working environment m Searchlights get hot Never touch t
54. s blocked by the mechanical lock to avoid untimely switching on occurring for any reason Before the searchlight is switched on make sure the fans are mE turned on to avoid any overheating problems EC003 MI E Connection and operating information Installation use Connect the input and the output lines to the X1 terminal board input terminals U V W 13 and output terminals and 11 by means of wires having a proper cross section max current density 4A per sq mm Connect the ground wire to the PE terminal 12 Output connection Fit the output cables with M8 wire terminations Insert the output cable into their cable glands Lock the wire terminations clamped to the output ca bles to the connection plates paying attention to the correct polarity Manual operation The ON OFF switch has been factory blocked to the OFF position by means of a mechanical lock to avoid untimely switching on occuring for any reason during the remote operation Under manual operation this lock has to be removed by means of pliers press the two sides at the same time and then pull out see on picture YA Before performing the remote connection be sure the ON OFF switch is blocked by the mechanical lock to avoid untimely switching on occurring for any reason See the picture for the insertion of this lock if removed Connect the wires of the ON OFF push button to the terminals marked B H A 14
55. sed quartz bulb Electrical leads must be arranged in such a way that there is a sufficient air gap approximately 40mm between them and the lamphouse in order to prevent flashovers from the ignition voltage All flexible leads must have strain relieving clamps Before putting the lamp into service for the first time check the polarity of the electrical connections INCORRECT POLARITY WILL CAUSE IMMEDIATE DESTRUCTION OF THE LAMP Before the protective jacket is removed suitable protection must be worn i e face mask and gloves with wrist protection Never touch the quartz bulb with bare hands as fingerprints will make the glass cloudy and cause a severe loss of light This may also cause recrystallisation and thus weaken the bulb material Should the bulb be inadvertently touched remove fingerprints with methylated spirit and a clean soft paper towel The bulb should then be wiped with distilled water NOTE ALWAYS WEAR MASK AND GLOVES DURING CLEANING All packaging and the protective jacket must be retained for re use Whenever removing a lamp the protective jacket must always be used for safety reasons FBOO2 20 Notes 1 XBO lamps are designed for dc operation only The dc current may only be varied within the limits of the current control range An XB0 lamp operates best at rated current over the life of the lamp the current may be increased to its maximum value to compensate for loss of light The output of the lamp can be
56. the xenon lamp Using a dry cloth wipe these leads to remove any dust moisture or condensation that may have formed around the inside of the barrel Replace the rear bezel ensuring the latches are securely fastened and perform the check again listening for the cracking If the lamp still fails to ignite switch off at the mains and replace the xenon lamp in accordance with the safety procedures within this manual and the manufacturers information Any further tests to be carried out with regards to lamp failure must be conducted by a competent electrical engineer and should not be carried out in an explosive atmosphere Before a xenon lamp will ignite the electrically insulated gas between the electrodes must be ionised This is done by the ignitor which produces a high frequency voltage up to 30 000 volts or higher The ignitor is activated by switching the lamp on and a crackling or hissing noise should be heard The ignitor is housed within the rear of the searchlight barrel This is a totally encapsulated unit and repair is not advised If found to be faulty a new ignitor must be fitted Failure of Remote Focus Facility The remote focus mechanism is controlled by a small electric motor situated at the rear of the searchlight barrel If the focus of the light fails the following procedure should be adopted Remove the rear bezel from searchlight barrel and examine focus mechanism If parts have become loose tighten fasteners The mechanis
57. ust be worn when handling lamps that have been removed from their packaging materials The protective jacket should not be removed from the lamp for safety reasons as there is a remote possibility of the lamp shattering violently especially if itis subjected to mechanical shock or vibration Ensure that the power rating of the Xenon lamp to be fitted is suitable for the lamphouse and power supply equipment rectifier Always isolate the equipment from the supply before inserting a lamp Before inserting the lamp ensure that all contacts are clean Contacts must be renewed at the slightest sign of corrosion Sanding or filing down corroded areas is not recommended as this will only make the conducting surface between the pin and lampholder smaller thus causing the lamp to overheat The inert gas Xenon used in XBO lamps is under a pressure of several bar even when the bulb is cold FOR SAFETY REASONS THE LAMP MAY ONLY BE INSERTED INTO THE LAMPHOUSE WITH THE PROTECTIVE JACKET FITTED Do not twist or bend the fused quartz bulb when fitting the lamp as mechanical stresses MUST be avoided Ensure that the spring contacts firmly surround the pins on the cap of the lamp Do not apply unnecessary force when tightening the screws After inserting the lamp ensure that there is sufficient axial play in the lampholder The lamp must be capable of unimpeded expansion when it warms up to operating temperature Mechanical forces must not be applied to the fu
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