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1. FIRE SYSTEMS allation anual This manual should not be left with the end user MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels Table of Contents 1 INTRODUCTION an 5 1 1 o e 5 1 2 WARNINGS AND CAUTIONS nad dcir En han ds 5 1 9 NATION APRO Sl 6 4 AENA INFOR TON e oo 6 2 UNPACKING asia E 8 3 INSTALLATION cua t 9 3 1 INSTALLING THE ENCLOSURE ua 9 3 1 1 al TC CHASSIS A e 9 3 1 2 Mounting the Enclosure to the Wall cooonccoconccccnnoccnococnoonnononnonornonornonannonanonononnnos 9 Dolo REMOURUNG IAS ENS Sidi 9 3 2 DIMENSIONS AND FIXING POINTS 00 ii 10 3 0 IDENTIFICATION OF PART S ai Hate east om NuEe t hetda ive ptor acest aa adi sia 11 S34 CRUDO tdo 12 332 JDISDIBV Y KOeVDOSIO emo en eee datos 12 DN EC MEME A ECT 12 3 39 4 Zone Extender Card ZX5E Option Only sss 12 3 39 5 Internal Printer ZX5E Option Only seien eene nnns 12 SA EXTERNAL CONNECTIONS dra 13 3 4 1 Malhs FoOwer INDU t 13 3 4 1 1 ZX1E ZX2E Arrangement sssssssssssssssseseeen eene menn nenne nn nenne nnne nnn nnn nnns 13 SATA ZAJE AffatgetmielE ura reet astu eundo i a exces ot afobacan cdd babe pM aed o abu cx epe UbaK pM E Ep dE 13 SA Mains Cable Glands saei o Gea Ces poSae piso eee ia 14 dur Ba ers ana casum tnde e daavifanzidie detta adi ee Aer eso e tuts t Mit 15 CR ER General introducir ici 15 3 4 2 2 ZX1E ZX2
2. e The High Integrity Loop provides open and short circuit protection to ensure that information can still be passed around the loop if a single fault occurs The loop can be extended to provide a communications network of up to 12km 39000 in distance e Refer to the Hi485 Installation Guide 996 065 for further information 3 4 11 Group Disable Input e The panel can be configured for an input device loop call point switch monitor or peripheral input to act as a group disable function Refer to the commissioning manual for programming information EN54 2 e The operation of a Group Disable input MUST be restricted to Level 2 access only Install accordingly using a key switch to Group Disable activate 3 4 12 Class Change Input e Acall point switch monitor unit or peripheral input can be configured to activate as a class change input refer to commissioning manual for programming information EN54 2 e The operation of a Class Change input MUST be restricted to Level 2 access only Install accordingly using a key switch to Class Change activate or locate in a restricted area Input Installation Manual Document No 996 131 Revision 01 Page 27 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 4 13 Recommended Cables v All cables connected to the ZX1E ZX2E or ZX5E Fire Alarm Control Panels should be fire resistant cables The drain earth wire where available should be connected to the ear
3. esses eee hemen nemine temet rete retire reris 23 FIGURE 20 AUXILIARY OUTPUT FERRITE ABSORBER TYPICAL cesses 23 FIGURE 21 TYPICAL RS485 DAISY CHAIN WIRING ssesenem RII Ime nemet eremi rerit retire renis 26 FIGURE 22 TYPICAL R8485 LOOP WIRING 2 0 cccecceceececeececeececeececeeaeceeaeceeeeaeceeaecesaeaeeneaeeneaeentaeeess 26 FIGURE 23 RS485 LooP EMC ABSORBER INSTALLATION cnm IIR mereri tet rr retinere 26 FIGURE 24 RS485 SCREEN EARTH ARRANGEMENT 0ccececcececcececceceeeeceeeececeeceeeeaeseeeeaeeetaeeetaeeess 2 FIGURE 25 BASE CARD POWER CONNECTIONS ccccceceececeececeececuececeececeeaeceeaeaecueaeeeseeaeeneaeeneaeseeaeeess 28 FIGURE 26 RECOMMENDED CABLE ROUTING ARRANGEMENT ZX1E ZX2E eese 29 FIGURE 27 RECOMMENDED CABLE ROUTING ARRANGEMENT ZXDE 1 0 cccceccececcececcececeeceseeaeeeeaeeess 29 FIGURE 28 POSITIONS FOR ADDITIONAL BOARDS ZX2E cceccececcececeececeececeececeeceeeaeaeeueaeeueaeeeeaeeess 30 FIGURE 29 POSITIONS FOR ADDITIONAL BOARDS ZXJA2E sssssssesesee mene emeret nenne nete rete re renis 31 FIGURE 30 POSITIONS FOR ADDITIONAL BOARDS ZX5E 2 cc cc cececcececeececeececeececececeaeaeeueaecueaeeeeaeeees 31 FIGURE 31 MOUNTING THE LOOP DRIVER cascada 32 FIGURE 32 MOUNTING THE RS485 RS232 MODULE 0 cccececececeeceeeeceeeecececeeeaeaeeeeaeene
4. Box 797 025 001 with wiring connected to the panel through conduit 3 4 2 4 General Battery Connection Page 16 of 46 Black Wire ZX2E ZX5E Fire Alarm Control Panels Figure 8 ZX5E Battery Installation Charger Output Link Wire Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 4 3 Detection Loops e The control panel supports analogue detectors with a digital data transmission system It provides power and communicates with the initiating devices over a two wire circuit EN54 2 13 7 e Depending on protocol it is possible for up to 1000 addressable input E points to be connected to the panel Maximum of 512 To comply with EN54 2 requirements a maximum of 512 sensors sensors MCP s MCP s input points only should be connected to the control panel per panel across all analogue detection loops This limit includes any conventional detectors call points connected to the system via zone monitors external interference Under extremely noisy conditions twisted pair wire is The detection circuit should be separated from other cable runs to minimize the risk of Y recommended to reduce interference The Detection Loop Circuits are supervised and power limited e Shielded cable should be used for all detection SLC circuits It is important that the shield is always terminated to a good earth connection at both ends of the loop Mineral insulated
5. ZX2E sesssseseseeseen e eene nemen metre tet serere renis 11 FIGURE 5 MAINS INPUT ARRANGEMENT ZX1E ZXA2E ssssssseseseeeme eene nemen mentre tet retener is 13 FIGURE 6 MAINS INPUT ARRANGEMENT ZX5E cceccecececceceececeececuececueaecueeececusaeceseaeeneaecneaeeneaesess 14 FIGURE 7 ZX1E ZX2E BATTERY INSTALLATION cua bd 15 FIGURE 6 ZX5E BATTERY INSTALLATION ca cd 16 FIGURE DE SEC CONNECTIONS a rana telde 18 FIGURE 10 LOOP WIRING WITHOUT SOLATORS cccccececceceececeececeececeececeeaeceeaeaecesaecuseeaeeueaeeneaeseeaeeess 18 FIGURE 11 LOOP WIRING WITH ISOLATORS PREFERED ALTERNATIVE ener nennen 19 FIGURE 12 SLC LOOP EMC ABSORBER INSTALLATION cecenem RII hee remittit rr re terrere re renis 19 FIGURE 13 SOUNDER TERMINAL CONNECTION POINTS ZX2E 0 0 cc eccccececcececcececcececceceeaeeeeeeaeeetaeeees 20 FIGURE 14 SOUNDER TERMINAL CONNECTION POINTS ZXBE ec cceccecececcececceceecececeecueaeceeeeaeeeeaeeees 20 FIGURE 15 SOUNDER WIRING eis ME Eris m us tutu ae at baci rat Pula at uda orbata dat 21 FIGURE 16 RELAY OUTPUT TERMINAL CONNECTION POINTS ZX1E ZX2E eee 22 FIGURE 17 RELAY OUTPUT TERMINAL CONNECTION POINTS ZXBE esee 22 FIGURE 18 AUXILIARY OUTPUT CONNECTIONS ZX1E ZX2E oocococcocononcnconcncononconcncononcnnonannonananncnes 23 FIGURE 19 AUXILIARY OUTPUT CONNECTIONS ZXBE
6. e Connect the black wire from terminal 6 on the Power Supply to the negative terminal of battery No 2 e The standby batteries should be located in the enclosure as shown in the diagrams opposite e For battery sizes greater than 12Ah these should be installed in a separate enclosure suitable for Fire Protection Use such as Battery Box 797 025 001 with wiring connected to the panel through conduit Figure 7 ZXIE ZX2E Battery Installation Installation Manual Document No 996 131 Revision 01 Page 15 of 46 MORLEY IAS 3 4 2 3 ZX5E Arrangement Included in the packing is a battery cable kit Use the cable included in this kit to connect the negative terminal of battery No 1 to the positive terminal of battery No 2 Connect the red wire from terminal 6 on the Power Supply to the positive terminal of battery No 1 Connect the black wire from terminal 7 on the Power Supply to the negative terminal of battery No 2 The standby batteries should be located in the enclosure as shown in the diagrams opposite The chassis provides fixing points to allow a strap to be fitted For battery sizes greater then 12Ah it is necessary to cut off the spade terminals connected to the battery cables These should be replaced by connector fixings appropriate to the installed batteries For battery sizes greater than 25Ah these should be installed in a separate enclosure suitable for Fire Protection Use such as Battery
7. not provide the e Refer to Section 3 4 13 for a list of recommended cables required transmission path integrity 3 4 9 1 Daisy Chain Style Installation Form the peripheral or panel RS485 link by taking wires from the A and B terminals at one side of the interface board connector to the A and B terminals of the next device on the link Continue wiring to all the units to be connected to the link connecting A to A and B to B Install EOL 150Q 0 5W minimum P N 170 073 151 resistors in the spare terminals in both the first nal GI LNR ANK Figure 21 Typical RS485 Daisy Chain Wiring The maximum allowed length of the link is 1 2km 4000 3 4 9 2 Loop Style Installation Form the peripheral or panel RS485 link by taking wires from the A and B terminals at one side of the interface board connector to the A and B terminals of the next device on the link Continue wiring to all the units to be connected to the link connecting A to A and B to B Install return wiring from the spare terminals on the last unit to the spare l terminals on the first unit Figure 22 Typical RS485 Loop Wiring The maximum allowed length of the complete loop is 1 2km 4000 3 4 9 3 EMC Compliance For EMC Compliance fit the Y Ferrite Absorber supplied with the RS485 Interface board around the Peripheral or pei _ Absorber i rain wire of Panel Link cables c
8. typical arrangement for a typical installation around wires X E yi below ferrite E y O Figure 12 SLC Loop EMC Absorber Installation 3 4 3 3 Panel Loop Loading e Care must be taken to ensure that the number of signalling loop devices inputs and outputs installed does not exceed the power supply ratings of each individual loop driver board and of the panel all loops in both quiescent and alarm conditions 1 Loop Driver Board Load Refer to the documentation supplied with the loop driver 2 Overall Panel Load Refer to Specification Tables Section 6 Installation Manual Document No 996 131 Revision 01 Page 19 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 4 4 Sounder Circuits e The ZX1E and ZX2E Fire Alarm Control Panels have two power limited and supervised sounder circuits identified as sounder circuits A and B e The ZX5E Fire Alarm Control Panel has four power limited and supervised sounder circuits identified as sounder circuits A B C and D e Each circuit has a maximum rating of 1 Amp e Each sounder output is monitored for open and short circuits An end of line EOL resistor 6 8KQ 0 5W minimum P N 170 073 682 must be fitted to the last sounder on the circuit e Each sounder should have an integral blocking diode that prevents the sounder from consuming any power in the normal monitoring position The polarity of
9. 11 way reverse of the front panel door on the ee di PO mono paie tn Card e Working from the rear of the panel Control j espada mounting plate carefully cut a slot in Panel Door EH the front panel label using the slot in il M3 x 20mm with the metal plate as a guide Remove Q cen any sharp edges around the Printer periphery of the slot Affix the self Mechanism adhesive tear off guide centrally over the slot to the front of the panel Printer e Screw down two of the supplied M3 1 PLACKI nuts on to the metals studs on the SS printer mounting plate to act as Door panel spacers stud e Mount the printer assembly to the metal studs and secure in position with the remaining two M3 nuts spring and plain washers Ensure that the paper feeds through the slot e Connect the supplied 4 way ribbon cable between the printer driver board and the connector on the CPU Board Fasten down the cable along the inner lid using tie wraps and adhesive bases e Connect the transformer 8 volt secondary winding leads to the 2 way connector on the printer driver board Fasten the leads to the chassis using cable ties and adhesive bases e After re applying power press the FEED button on the printer assembly and ensure that the printer correctly feeds paper and the paper does not jam in the exit slot Installation Manual Document No 996 131 Revision 01 Page 35 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 4 St
10. All equipment is to be installed in accordance with the appropriate standards for the country and area of installation This equipment must be installed in accordance with these instructions and the appropriate national regional and local wiring regulations In the UK the wiring must conform to the requirements of the IEE Wiring Regulations Sixteenth Edition 1 4 EN54 Information e This Fire Control Panel complies with the requirements of EN54 2 4 1997 In addition to the basic requirements of EN54 the panel conforms to the following optional functions Option ENS 4 2 Clause Indication Fault signals from points Controls Coincidence Detection Delays of Actioning Outputs Disablement of each address point Test condition Outputs Outputs to fire alarm devices Page 6 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS e The power supplies for the ZX1E ZX2E and ZX5E range of panels complies with the following clauses of EN54 4 ZX2E amp ZX5E Power Supply Functions EN54 4 Clause Derive power supply from main power source Derive power supply from a standby battery source Charge and monitor the standby battery source Detect amp signal power supply faults e In addition to the functions required by EN54 2 the panel supports a number of ancillary functions that are not required by EN54 These are outlined below Ancillary Function Manual S
11. Sealed to IP30 Weight 10 kg without batteries 18 5 kg with 12AHr batteries fitted Operating Temperature 0 C to 40 C Relative Humidity 85 X non condensing Knockouts 20mm 14 Top 2 Bottom Sounder NAC Output 2 programmable outputs Open and short circuit monitored 6K8 EOL resistors P N 170 073 682 1A maximum output current Minimum switched current 1mA Auxiliary Relay 2 programmable volt free changeover outputs Contacts rated at 24V AC DC 1 Ampere 0 6PF maximum Minimum switched load 1mA 5V Sensor Circuit ZX1E 1 plug in loop driver module per panel ZX2E 1 to 2 plug in loop driver modules per panel Supports Analogue Addressable devices over a 2 wire combined power and digital data transmission loop Loop Output Voltage and Signalling depends on the loop driver installed refer to documentation supplied with the loop driver Maximum Loop Loading is 0 5A for all loops Monitoring zones Up to 20 zones with individual LED indicators Maximum 120 zones up to 100 software zones no LED indicators Table 8 ZX1E ZX2E Functional Specifications Installation Manual Document No 996 131 Revision 01 Page 41 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels Enclosure 500mm wide 500mm high 180 mm deep D Ee Weight 19 kg without batteries Pe mamar 00 Relative Humidity 85 non condensing Knockouts 20mm 24 Top 24 Bottom Sounder Output 4 programmable output
12. When the display becomes difficult to read e The LED backlit liquid crystal display gives a life that is significantly better than most other display technologies The contrast of the LCD will gradually deteriorate as this part ages This item can therefore be changed when normal contrast starts to fade 5 2 3 Standby Batteries Manufacturers expected life 3 5 years at an ambient temperature of 20 Celsius NB life decreases approximately 50 for every 10 Celsius increase in temperature Recommended service Contact Battery manufacturer supplier Recommended Suppliers Yuasa Types 7AH Model NP7 12 12AH Model NP12 12 17AH Model NP18 12 24AH Model NP24 12B Before installation New Batteries require top charging prior to being put into service Yuasa recommend top charging at 28 8V DC for 15 20 hours for batteries up to 6 months old from data of manufacture panel is adequately ventilated to dissipate this hydrogen DO NOT seal the panel enclosure or mount the panel in a sealed enclosure or cavity Dispose of batteries in a responsible manner and in accordance with any local regulations y It is normal for lead acid type batteries to discharge hydrogen whilst being charged The e Page 40 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 6 Specifications 6 1 Functional Specifications Enclosure 400mm wide 400mm high 135 mm deep
13. copper cable MICC is recommended for the best screening purposes However most of the established brands of fire related screened cables are suitable Refer to Section 3 4 13 for a list of recommended cables e The core size length of wiring run and detection circuit loading will produce a voltage drop along the length of the cable To determine if the installed loop driver can fully support the planned loop configuration use the detector manufacturers calculations for voltage and capacitance ALWAYS check that conductors of appropriate diameter are used so that the voltage at Y the detectors is within the detector manufacturer s specification The maximum permitted impedance for the SLC Loop is 40 ohms This must be reduced if loop powered sounders are installed e The following table lists the maximum recommended cable loop lengths for each detection loop type Wiring to external devices should follow the appropriate manufacturer s instructions Loop Driver Maximum Loop Length MICC 18 AWG 16 AWG 14 AWG 1 5mm Morley IAS System Sensor Apollo Hochiki Nittan Table 2 Maximum Loop Lengths e NOTE 1 Cable runs in excess of 2km are not recommended Otherwise cable capacitance Max 0 5uF per loop and inductance may start to interfere with data transmission Refer to the manufacturers quoted figures for maximum cable capacitance e The SLC detector circuits should be installed as loops with or without isolator modu
14. the batteries are fitted When attaching the enclosure to a surface use mounting e hardware capable of supporting this weight and reinforce the wall if necessary e Remove the necessary knockouts for the installation cabling e Mount the enclosure in the desired location using all four mounting holes e Use a drill bit diameter 7 0 mm and a suitable 40 mm long expansion plug Fix the panel to the wall with No 10 screws length 172 or M5 screws length 40 mm e Install the external wiring into the enclosure using the appropriate glands conduit fittings Sufficient knockouts are provided at the top of the enclosure If you punch other holes be sure that they do not interfere with any component mounting positions e Use a brush to clean any dust and swarf from inside the enclosure before attempting to remount the chassis assembly For details of knockout positions refer to section 3 4 15 Cables must be megger tested before any active devices are fitted and before the connections are made to the terminal e blocks 3 1 3 Remounting the Chassis e Carefully mount the chassis onto the mounting threaded studs e Secure the chassis to the back box using the nuts and spring washers that were originally removed e Plug the ribbon cable between the CPU Board and the Display board back into the CPU Board The plug and socket are polarised to ensure correct insertion y Handle the chassis by holding the metalwork only DO NOT lift it by holding t
15. transformer The transformer converts the input mains voltage to 24V AC All of these components are mounted to the chassis e The incoming power feed cable Ground or Earth Green or Green Yellow wire should be connected to the terminal block earth connection middle terminal e Connect the neutral Blue Black wire to the left hand terminal and connect the Phase or Live Brown Red wire to the right hand terminal With the appropriate transformer fitted Installation Manual Document No 996 131 Revision 01 Page 13 of 46 MORLEY IAS Open and lock out the circuit breaker before connecting any wiring Do not power the system until the installation is complete o Maintain separation between the 120 230V and the low voltage wiring Do not route in same trunking and keep apart in the enclosure UN Replace the cover supplied over the terminal block o o fuse 3 4 1 3 Mains Cable Glands ZX2E ZX5E Fire Alarm Control Panels ISOLATE ELSEWHERE NOL Chassis Figure 6 Mains Input Arrangement ZX5E The panel shall be supplied with AC mains power via a readily accessible disconnect device isolation switch to facilitate servicing and be provided with suitable earth fault protection incorporated in the building installation wiring The minimum cross sectional area of the mains cable should be 0 75mm and the supply should b
16. Control Panels can be connected to a range of serial interface devices connected to the panel via the peripheral loop The peripheral loop interface uses Port D position on the base card A peripheral loop requires the installation of an Isolated RS485 Interface card in the panel The RS485 peripheral communications link should be installed in a daisy chain or loop type wiring arrangement For further details refer to the Installation Guide supplied with the RS485 Interface Card Each supervised peripheral device must be given an address The address can be in the range 1 126 Refer to the Installation Guide for each peripheral type for details on the allowed address range The maximum number of physical devices that can be connected to the peripheral loop is 31 Device Description ZXR5B Active Remote Annunciator Repeater ZXR4B Passive Remote Annunciator Repeater EXP 015 EXP 065 EXP 014 EXP 029 4 Way Sounder Module 40 Way Remote Mimic LED Driver 4 Way Relay Module 8 Way Input Module Table 3 List of Compatible Peripheral Devices Document No 996 131 Revision 01 Page 25 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 4 9 RS485 Wiring Arrangements EN54 2 12 5 Integrity of transmission paths The following diagrams show the wiring arrangements for daisy chain and loop installations of the panel network and peripheral The network does data bus interfaces
17. E Arrangement sees eene nennen nennen nn nnnne nn rsna inns nasa rase a snis nnns 15 OE res MM c ANaNJEMEN e c 16 3 4 2 4 General Battery Connection ooccccccocnncccoconoconnnconononononcnnononnnnonnnnnononrnnonnnnnnnnannnornnrnnenananess 16 SAS DECON EOOD S C 17 2 43 1 LOOP Wiring Installationiss s eas desint re recte i rate le ed 18 SAO ENCCOMPIANCS UE Sur 19 3243 Panel Loop L adiNg AAA A A E Eros Edda 19 3 4 4 Sounder CICUS ita 20 345 AUX Relay QUID tas 22 346 Auxiliary SUuDDIV QUIDUIE AA a a tite a a a 23 3 4 7 Panel Networking Graphics PC Interface cooooncccocncioconiccccnnoconononononononononononnoninononons 24 od LocalPaselNOSDNOEK encode cede cbe bu or i is 24 3 4 7 2 Master Panel to Superior Master Panel ccccccccccccnccccnncccnnccncncconnnnonnnonannnonnnnnnnnnnonnnonaninnns 24 970 9 Panel to Grap mics PG sassy sce cep cote ala voce sects eot ks eaten une arte ote uate enc LIE 24 SAO EE o 007 0 Bbooeen rc 25 3 49 RS485 Wiring Arrangements ccccscscccsssecccsusccseesensnesensnsesansneneusneneuscsuausensasensnanens 26 3 4 9 1 Daisy Chain Style InstallatiON ooccccnnncccocnncncococnnononnnonorononnnrnnnnnnnnnononnnnnnnrnnnnnnrnnnnancnnos 26 349 7 Loop Style Installation inclu a O ceste e Ge pa Que on eee i cours 26 9493 EMC GOMPIANCS os eee soe reeset ta eee cee De bad x gb DUE 26 3 4 9 4 Cable Screen
18. E ZX5E Fire Alarm Control Panels 3 5 2 Loop Driver Cards e Adding loop driver cards to the base unit expands the system There are expansion slots for one loop driver card in ZX1E up to two loop driver cards in ZX2E designated Loop 1 and Loop 2 and up to five loop drivers in ZX5E designated Loop 1 to Loop 5 e Note that the first loop designated loop 1 is situated at the top right hand side of the base card e Each card is secured with the four M3x6 screws supplied Check that both the 10 way and 4 way TOP connectors are correctly aligned and o pushed fully home onto the pin headers q 4way header When removing a loop driver the latch pace ean on the 4 way header must be pushed K eee Loop Driver o away from the connector before A attempting to pull the connector out The ZX2E and ZX5E Fire Alarm Control ad Panels only supports one manufacturer loop type at a time DO NOT install loop drivers of different types in the panel Figure 31 Mounting the Loop Driver 3 5 2 1 Voltage Selection e The installation of each loop driver card requires the setting of a link or links to adjust the loop driver power supply for compliance with the different manufacturers protocols 3 5 2 1 1 ZXI1E ZX2E Jumper Settings e The loop voltage for each loop driver type is selected using the jumper link J1 The following table defines the position of J1 for each loop driver Morley IAS System Sensor Apollo Hochiki Nitt
19. Earth Connections ccoocccccccnccccncconnnoncnnnnonnonanononnnnnonnnnnnnnnnnnnnnnnnnnnnnnenaninnos 27 S410 sio weet tte teeta Emm 2 SAT Group DISADIC TA DUE cx a id e tte di deu dede 27 SA 12 Class Ghange InDUl x teo e eor e a ate Mase eaa en ta it 27 3 4 13 Recommended Cables serris a a a a a a a a 28 3 4 14 Base Card Power Supply CONNEC IONS ooccccccncccconicoconnncocnnononononononononononannonanononanons 28 o4 19 Cape ROUN utis uses E A EE EE EEE E E E aA 29 3 5 INSTALLING ADDITIONAL EQUIPMENT 3 iccsesstensscndacscianvavwes vn EAE FuRrE iia 30 3 9 1 General TAM OCU CHOI ccce wash tio wat GU eal pc mca tcn apud au ra UE REG tat 30 39 11 ZATE Arrangement risarnir e pine rete ted edes iones instr ola iia 30 SECOND AMEETO VA EPI INe e a a os 31 Snow MEC Cor Arrangement vis raras side eats adie 31 Page 2 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 949 2 OOD A Sills Delius Dopo eM Lcd AS pesi 32 392 1 MoltBges5eleclionho out aa a LM I I Qe M LM 32 2 5201 ZXTETZX2E Jumper Settings suited oae t dio 32 IA 2 ZASE Jumper SOLUS o 33 39 3 OD 292 IMENACE Gal s arreen EA a AEN 33 3 5 3 1 Mounting the card directly to the base Card ooccccoccccoonncconoconcncnnanccnannnnanononcncnnancnnannnnos 34 3 5 3 2 Mounting the card above the Loop Driver Module ooocccoocccoccnccoccccconcnnoncnconcnnonannnnnnnos 34 3 6 4 Printer Modul
20. No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS NOTES Installation Manual Document No 996 131 Revision 01 Page 45 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS All rights reserved M O R L EY Y AS The MORLEY IAS Logo is a registered trademark MORLEY IAS Fire Systems Charles Avenue FIRE SYSTEMS Burgess Hill West Sussex RH15 9UF England Web site www morleyias co uk Page 46 of 46 Document No 996 131 Revision 01 Installation Manual
21. X5E Fire Alarm Control Panels The operating program is stored in EPROM mounted in sockets on the board 3 3 2 Display Keyboard e The Display Keyboard provides the user access to view alarms and control operation of the system 3 3 3 Base Card e The base card provides control and wiring of all external connections to the system e The base card will be augmented with one ZX1E one to two ZX2E or one to five ZX5E plug in loop driver modules for connection to the signalling detectors e The system can support addressable smoke detectors and loop devices using different loop driver boards The options are as follows 1 Morley IAS 795 072 2 System Sensor 795 068 3 Hochiki 795 058 005 4 Apollo XP95 Discovery 795 066 o Nittan 795 044 EN54 2 The panel is not EN54 approved for use with Nittan Nittan If the Nittan option is fitted the LPCB logo insert label MUST be removed e For details of the compatible signalling devices refer to the relevant installation guide supplied with the loop driver module At least one loop driver board MUST be installed for the unit to operate as a Fire Alarm Control Panel e The base card may be augmented by one ZX1E one or two ZX2E or by one two or three ZX5E plug in serial interface cards The serial interface cards provide for networking of panels and for connection of peripheral devices The ZX1E cannot be installed as part of a network 3 3 4 Zone Extender Card ZX5E Opti
22. able to gland 7 earth The figure opposite shows the typical arrangement for a typical installation L Afiix cable tie around wires below ferrite Figure 23 RS485 Loop EMC Absorber Installation Page 26 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 4 9 4 Cable Screen Earth Connections e During installation of a panel network the consequences of connecting remote grounds together must be considered e When wiring between RS485 Pe i nr x cards and or peripherals if a Sh ii N LE N drain earth wire is available it ConnectEarth xU AU MA should not be bonded to the ale Saha vs Er chassis at both ends of the e BT L EA link Absorber V S JUDO UU y e The drain earth wire should p v ER only be bonded to one of the NJ 4 NI Y panel chassis at the cable gland The other end should not be bonded directly to the Figure 24 RS485 Screen Earth Arrangement chassis but should be connected through a non polarised 2 2uFcapacitor This is shown opposite 3 4 10 High Integrity Loop e Hi485 Interface Modules can be used to create a High Integrity RS485 Communications Loop for use on the Panel Network and Peripheral interface links
23. aeeesaeees 34 FIGURE 33 MOUNTING THE RS485 RS232 MODULE ssesese II Rem nemer remet retire renis 34 Table of Tables TABLE d PACKING CONTENTS LIST via ste dicite roto as didnt iio 8 TABLE 2 MAXIMUM LOOP LENGTHS sii td 17 TABLE 3 LIST OF COMPATIBLE PERIPHERAL DEVICES 0ccececcececceceececeececeeeecusaecueaeaecusueaeseeaeeeeateess 25 TABLE 4 JUMPER SETTING FOR LOOP VOLTAGE c etra blau tiu Dus dd ed dcn 32 TABLE 5 JUMPER SETTING FOR LOOP VOLTAGE ivi a dada E c ddr 33 TABLE 6 CURRENT RATING CHART ZX1E ZXA2E ooo e cece ccc cceccece cence ececececeeeeceeaeceeusaesueneaesueaeeneaeenss 36 TABLE 7 GURRENT RATING GHART 9 Z XD ui id tico 37 TABLE 8 ZX1E ZX2E FUNCTIONAL SPECIFICATIONS ccccceceecececceceececeececeeaeceeaeceeaeaeeueeeaeeeeaeentaeeess 41 TABLE 9 ZX5E FUNCTIONAL SPECIFICATIONS ceccececcececeececeeceeeececeececueaeceeaeaecueaeceeaeceeaeaeeneaeennaeenss 42 TABLE 10 ZX1E ZX2E POWER SUPPLY AND CHARGER SPECIFICATIONS ene 43 TABLE 11 ZX5E POWER SUPPLY AND CHARGER SPECIFICATIONS csceccececeececeecececceceeaeceeaeeeeaeeeeess 44 Page 4 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 1 Introduction 1 1 Notice e The material and instructions covered in this manual have been carefully checked for accuracy and are presumed to be correct However the manufacturer assumes n
24. an Table 4 Jumper Setting for Loop Voltage Ensure that the Jumper setting is in the correct position for the installed loop driver module before applying any power to the panel Page 32 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 5 2 1 2 ZXSE Jumper Settings e The loop voltage for each loop driver type is selected using the jumper links J1 and J2 The following table defines the position of J1 for each loop driver J1 Position J2 Position Morley IAS System Sensor Apollo Hochiki Nittan Open Linked Open Linked Linked Open Linked Open Open Linked Table 5 Jumper Setting for Loop Voltage y Ensure that the Jumper setting is in the correct position for the installed loop driver module before applying any power to the panel 3 5 3 485 232 Interface Cards EN54 2 12 5 Integrity of transmission paths Use of these interface cards will not give the required transmission path integrity Installation Manual Document No 996 131 Revision 01 The system can be expanded to provide a data interface between the panel and control centres peripheral devices repeaters and annunciators and to network with other panels The ZX1E base card is provided with one serial port port D to which an isolated RS485 serial interface card can be fitted The ZX2E base card is provided with two serial ports labelled C and D to which
25. andby Battery Calculations Quiescent Condition Alarm Condition A ltem Qty Each Unit Total A Total A Units x Qty Units x Qty ZX2E Panel 1 0 090 0 090 RS485 Module EXP 004 0 059 0 025 0 059 0 014 RS485 Module EXP 004B RS232 Module EXP 005 Zone LED Expander EXP 069 020 Or EXP 069 060 Loop Driver Modules 0 020 0 040 0 042 0 030 Maximum 0 340 Amps total auxiliary 24V Maximum 0 340 Amps total auxiliary 24V DC supply DC supply 3 3 System Sensor EXP 068 Apollo EXP 066 Hochiki EXP 058 V5 Nittan EXP 044 Peripheral Units ZXR5B Active 0 125 ZXR4B Passive 0 125 4 Way Relay EXP 014 0 080 8 Way Input EXP 029 0 065 4 way sounder EXP 015 0 120 40 way Event Mimic LED EXP 065 0 030 Hi485 EXP 038 or EXP 038B 0 125 0 0407 0 125 0 0407 1 Sensor Current Sounder A Load Sounder B Load Other devices connected to the system but not listed above Total A Total B Standby Period Total A x 24 Alarm Period Total B x 0 5 Battery Ah C D x 1 2 ERN Table 6 Current Rating Chart ZX1E ZX2E Refer to Section 4 1 below Typical Quiescent currents quoted Refer to data sheet for supply current range in all conditions Maximum Alarm Load quoted Refer to data sheet for supply current range in all conditions Ensure total load of peripherals under all alarm and operating or fault cond
26. are connected via an Isolated RS485 Interface Card in Port B position to the Superior Master panel The network does e l ie containing an Isolated RS485 Interface Card in Port C position not provide the required e For detailed information on networking and wiring installation for a transmission path panel network refer to document P N 996 075 integrity 3 4 7 3 Panel to Graphics PC E e A Network Master panel or a Superior Master Panel may be EN54 2 12 5 connected to a Graphics PC for additional reporting and control Integrity of purposes ZX5E Only transmission paths The Graphics PC interface requires the installation of either an Isolated RS232 interface or an Isolated RS485 interface card using The network does E Port B position not provide the required e The ZX2E panel may be connected to a Graphics PC but may then transmission path not be connected in a network of panels integrity e For detailed information on connecting and using a Graphics PC refer to documents P N 996 046 and 996 047 Page 24 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 4 8 Peripheral Loop EN54 2 12 5 Integrity of transmission paths The network does not provide the e required transmission path integrity Part Number 709 001 709 101 795 015 795 065 795 015 795 029 Installation Manual The ZX1E ZX2E and ZX5E Fire Alarm
27. e ZXGE Oia NKE EENE ES 35 4 STANDBY BATTERY CALCULATIONS ccc ccecccccceeeeeeeeeeeeneceeeeeeneeseneesenseeaeseenessanesanessnenes 36 4 1 SENSOR CURRENT CALCUEATIONS o ica 38 4 1 1 QUIESCON LOA dolio ota 38 A EA A A A E ELM etat 38 Z3 AdUSIMEN SAA dete anette catt Daten O 38 4 2 LOCAL SYSTEMS AMPERE HOUR CALCULATION ccccccssescesesseressesscuasscesenceressevessarsauarsaevencerenss 38 95 MAINTENANCE nc Deve eae ce ee eas co ee eee eed 39 5 1 MAINTENANCE SCHEDULE suscritas ii 39 5 1 1 DANY AMO MON c 39 be MOYANO aio 39 DS QUINA yA TONO rad AAA AAA Addie 39 5 1 4 Ns O o on UE O A 39 5 2 REPLACEMENT OF COMPONENTS wisisecccsccscscsccssscescecsevsnvetscvsacaeveceurdduecsasssscuressducuuessavivecansGureces 40 5 2 1 Lithium Standby DO Visit 40 5 2 2 Liquid Crystal Alphanumeric Display ccooocccccocccococonocononoconononononooonnonononononononaninnnans 40 IAs lanib Baleno Sensa A daa 40 6 Helme prc i AEA ENA aA EAOa 41 6 1 FUNCTIONADSSPEOIEICATIONS aa ms ret ode 41 6 2 POWER SUPPLY AND CHARGER sists ceto reb eria dd oo 43 Installation Manual Document No 996 131 Revision 01 Page 3 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels Table of Figures FIGURE 1 PANEL FIXING CENTRES ZX TE T ZX2E cuore Gee dba A ae 10 FIGURE 2 PANEL FIXING CENTRES Z ADE sad aora 10 FIGURE 3 ENCLOSURE ARRANGEMENT 7 X5E3 onda a rte laa ub Er e as Uta beu Dus ui ct c M inda 11 FIGURE 4 ENCLOSURE ARRANGEMENT ZX1E
28. e following 1 The panel should indicate normal operation amp if not the fault should be recorded in a logbook amp reported to the servicing organization 2 Any faults previously reported have received attention 5 1 2 Monthly Attention e The user should check the following 1 Any stand by generators should be started and fuel levels checked 2 Atleast one call point or detector from different zones each month should be operated to test the fire panel and any connected alarm warning devices 3 Where permissible any link to the fire brigade or remote manned centre should be operated e Any faults should be recorded in the log book amp corrective action taken as soon as possible 5 1 3 Quarterly Attention e The service organization should arrange to test the following 1 Check entries in the logbook amp inspect the panel s log taking appropriate remedial action where necessary 2 Examine all battery connections Check the alarm fault and ancillary functions of the control and indicating equipment 4 Visually inspect the control and indicating equipment for any moisture ingress or other deterioration 5 Enquire if any structural alterations have been made which could affect the operation of call points detectors or sounders if so carry out a visual inspection e Any defects should be recorded in the logbook and corrective action taken as soon as possible 5 1 4 Yearly Attention e The service organiza
29. e fused with a 5A HRC anti surge y The cable gland and cord anchorage bushing used to route the mains cable through the 20mm knockout MUST have a minimum flame retardant rating of 94HB e e Typical glands bushings are Type Manufacturer Supplier Part No Gland IP68 Nylon 66 M20 Black Rating UL94V 2 Multicomp Farnell 927 739 Gland IP65 Brass M20 EExd Eexe Lappcable A2F20S Bushing Nylon 66 M20 Black Rating UL94V 2 Multicomp Farnell 303 0751 Page 14 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 4 2 Battery Installation 3 4 2 1 General Introduction e Refer to the Standby Battery Calculations section 4 for the size of the batteries required for a particular installation e Refer to Section 5 2 3 for a list of recommended batteries y Do not make the final battery connections until the installation is complete Battery Lead Connections are not power limited Before installation Y New Batteries require top charging prior to being put into service For further information and for a list of recommended batteries refer to Section 5 2 3 3 4 2 2 ZX1E ZX2E Arrangement e Included in the packing is a battery cable kit Use the cable included in this kit to connect the negative terminal of battery No 1 to the positive terminal of battery No 2 e Connect the red wire from terminal 7 on the Power Supply to the positive terminal of battery No 1
30. ection middle terminal e Connect the neutral Blue Black wire to the top terminal and connect the Phase or Live Brown Red wire to the bottom terminal The terminal block contains an integral fuse Open and lock out the circuit breaker before connecting fal any wiring Do not power the O system until the installation is complete Ferrite Maintain separation between Ta Y the 120 230V and the low peee voltage wiring Do not route in the same trunking and keep o Afiix cable tie around wires below ferrite apart in the enclosure Blue 94 Ar maso Green Yellow Eo 7 Brown Y For EMC Compliance fit the a supplied Ferrite Absorber ELSEWHERE large as shown in the N N diagram e gt RELAY 2 con we wo fd m2 E W Figure 5 Mains Input Arrangement ZX1E ZX2E isolation switch to facilitate servicing and be provided with suitable earth fault protection incorporated in the building installation wiring The minimum cross sectional area of the mains cable should be 0 75mm and the supply should be fused with a 5A HRC anti surge fuse The panel shall be supplied with AC mains power via a readily accessible disconnect device e 3 4 1 2 ZX5E Arrangement e The ZX5E Fire Alarm Control Panel receives power from a 230V 50Hz or a 120V 60Hz power supply The current flows through an EMI filter and a chassis mounted fuse to the
31. ection Auxiliary supply output 3 4 6 Panel network output ports Port C 3 4 7 3 5 1 1 amp 3 5 1 3 Master panel to superior master panel output port 3 4 7 2 3 5 1 1 amp 3 5 1 3 connections Port B ZX5E only Panel to graphics PC output port connections Port B 3 4 7 3 3 5 1 1 amp 3 5 1 3 ZX5E only Peripheral loop output amp supported devices Port D 3 4 8 3 5 1 1 amp 3 5 1 3 High integrity 485 Loop 3 4 10 amp Hi485 Installation Guide 996 065 Auxiliary relay outputs 3 4 5 Printer option ZX5E only 3 5 4 Class Change Input 3 4 12 Group Disable 3 4 11 Installation Manual Document No 996 131 Revision 01 Page 7 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 2 Unpacking e The ZX1E ZX2E and ZX5E Fire Alarm Control Panels are simple to install if the recommended procedures described in this manual are followed Refer to the Commissioning Manual for details of how to program the system operation e Before installing the ZX1E ZX2E or ZX5E Fire Alarm Control Panels first ensure that all the equipment has been received The packing box should contain the following items Component Part Number Quantity ZX5E Fire Alarm Control Panel or ZX2E Fire Alarm Control Panel or ZX1E Fire Alarm Control Panel Installation Manual 996 131 Commissioning Manual 996 132 Operator Manual 996 130 Reference Guide ZX5E 996 135 Reference Guide ZX2E 996 134 Reference Guide ZX1E 996 133 Front Door Ke
32. g Voltage 230V 50Hz AC or 120V 60Hz AC FS1 3 15A 20mm HRC anti surge fuse Chassis mounted Power supply card input 24V AC from integral mains transformer Power supply card fuses Max Power supply output Short term 10 min rating Continuous Power supply Output Rating D C Output Voltage Maximum Ripple Voltage Battery Charger Output Quiescent current Alarm current Standby Batteries Printer Supply F1 5A 20mm HRC anti surge fuse F2 5A 20 mm HRC anti surge 3 75 Amps total maximum comprising 1 00 Amps temperature compensated lead acid battery charger 0 75 Amps internal circuitry 2 00 A external load including the control panels quiescent current i e sounder current aux supply current loop current 3 25 Amps total comprising 1 00 Amps battery charging 0 75 Amps Internal circuit 1 50 Amps external load 24V sealed lead acid Maximum Capacity 25 Ah Minimum Capacity 12 Ah 8V AC from integral mains transformer for optional panel mounted printer Table 11 ZX5E Power Supply and Charger Specifications With appropriate transformer fitted If loop sounders are used the maximum output from the five loop driver cards will be 1000mA maximum This will have to be deducted from the 1 5A external load Output Battery voltage 1 0 volts under AC Mains power failure conditions Refer to Section 5 2 3 for a list of recommended batteries and suppliers Page 44 of 46 Document
33. he printed circuit boards or any parts on the circuit boards Installation Manual Document No 996 131 Revision 01 Page 9 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 2 Dimensions and Fixing Points i e e A y ial i Dt e E U 7 J c5 y FUSE FI IXING HOLES 5 0mm N FUSE F N pa i oA a Figure 2 Panel Fixing Centres ZX5E Page 10 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels 3 3 Identification of Parts Display Keyboard Zone Expander Card Option Printer Mounting Plate Installation Manual Display Keyboard Transformer and Filter Assembly Power Supply Card Figure 3 Enclosure Arrangement ZX5E MORLEY IAS AC Mains Terminal Block ith Integral Fuse CPU Card Base Card AC Mains Terminal Block FUSE Transformer and Filter Assembly Power Supply Card Figure 4 Enclosure Arrangement ZX1E ZX2E Document No 996 131 Revision 01 Page 11 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 3 1 CPU Board e The CPU Board controls the operation of the ZX1E ZX2E and Z
34. isolated RS485 and RS232 serial interface cards can be fitted The ZX5E base card is provided with three serial ports B C and D labelled PL2 PL3 and PL4 to which isolated RS485 and RS232 serial interface cards can be fitted Port D supports up to 31 peripheral devices on an RS485 communications bus These devices can be active ZXR5B or passive ZXR4B remote annunciators repeaters 4 way sounder modules 4 way relay modules 8 way input modules 40 way Event Mimic LED driver modules and Hi485 modules Port C supports a panel network connection using an RS485 communications bus or a panel to graphic PC data link using either an RS232 or an RS485 communications link Port B ZX5E Only supports a network connection to a superior master panel using an RS485 communications bus or a panel to graphic PC data link using either an RS232 or an RS485 communications link Page 33 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 5 3 1 Mounting the card directly to the base card e Use either the four fixing screws M3 x 6mm or the four nylon spacers M3 x 30mm supplied with the module to mount the card onto the nylon spacers on the base card e Plug the 8 way ribbon cable connector into the 8 way socket S PORT D on ZX1E S PORT C and S PORT D on ZX2E PL2 PL3 PL4 on ZX5E on the base card Ensure the connector is fully inserted and that there is no misalignment Ensure that the 8 way ribbon cable connector IS NOT inse
35. itions does not exceed maximum rating quoted mM Page 36 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS Quiescent Condition Alarm Condition Item Qty Total A Total A Units x Qty Units x Qty ZX5E Panel RS485 Module EXP 004 RS485 Module EXP 004B RS232 Module EXP 005 Zone LED Expander EXP 069 020 Or EXP 069 060 System Sensor EXP 068 Apollo EXP 066 Hochiki EXP 058 V5 Nittan EXP 044 Peripheral Units ZXR5B Active 0 125 ZXR4B Passive 0 125 4 Way Relay EXP 014 0 080 8 Way Input EXP 029 0 065 4 way sounder EXP 015 0 120 40 way Event Mimic LED EXP 065 0 030 Hi485 EXP 038 or EXP 038B 0 125 0 0407 Sensor Current Sounder A Load Sounder B Load Sounder C Load Sounder D Load Total A Total B Standby Period Total A x 24 Alarm Period Total B x 0 5 Total C Total D Battery Ah C D x1 2 Table 7 Current Rating Chart ZX5E Refer to Section 4 1 below Typical Quiescent currents quoted Refer to data sheet for supply current range in all conditions Maximum Alarm Load quoted Refer to data sheet for supply current range in all conditions Ensure total load of peripherals under all alarm and operating or fault conditions does not exceed maximum rating quoted A MT Installation Manual Document No 996 131 Revision 01 Page 37 of 46 MORLEY IAS ZX2E ZX5E Fire A
36. ity Directives e Electromagnetic Compatibility Directive 89 336 EEC and the amending directive 92 23 EEC e Low Voltage Directive 73 23 EEC Installation Manual Document No 996 131 Revision 01 Page 5 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels Y e This panel has been tested and found to comply with the Year 2000 requirements 2K e NOTE The end date for all date functions is 31 12 2079 e Inthe year prior to reaching the calendar end date consult the Original Equipment Supplier Current Maintenance Contractor for advice CAUTION A Lithium Battery is used for Data Retention Replace only with the same or equivalent type Contact the Service Organisation for Replacement CPU Card EN54 2 13 7 e he ZX1E ZX2E 8 ZX5E range of panels has many features which if used inappropriately may contravene the requirements of EN54 Where such a possibility may arise a suitable warning is given with brief details of the EN54 requirement and the relevant section it pertains to A typical EN54 non compliance warning is illustrated Maximum of 512 sensors manual call points per panel 1 3 National Approvals This equipment must be installed in accordance with these instructions and the appropriate national regional and local fire systems installation regulations specific to the country and location of the installation Consult with the appropriate Authority Having Jurisdiction AHJ for confirmation of the requirements
37. larm Control Panels The ZX5E Fire Alarm Control Panel supervises and charges the two 12 volt batteries that make up the standby power source Batteries are available commercially and should be of the sealed lead acid type Suggested suppliers for the Batteries are Yuasa and Powersonic Use the current rating chart along with the following formulae to determine the size of the batteries to satisfy the specific installation conditions Batteries with capacity greater than 24Ah should be installed in a separate enclosure that is suitable for Fire Protection Use such as Battery Box 797 025 001 with wiring connected to the panel through conduit 4 1 Sensor Current Calculations 4 1 1 Quiescent Load Refer to the manufacturers published data sheets for the supply current required by each sensor type in normal mode Take into account the figures quoted for whether the detector LED flashes when the signalling device is addressed refer to the Commissioning manual for details of the Setup parameter to turn this blinking on off Calculate the total current required by the sensors connected to all signalling loops This should be based on the quantity of each device installed and the supply current required for the device 4 1 2 Alarm Load Refer to the manufacturers published data sheets for the supply current required by each sensor type Calculate the total current required by the sensors connected to all signalling loops This sh
38. les The wiring details are as described below Installation Manual Document No 996 131 Revision 01 Page 17 of 46 MORLEY IAS EN54 2 12 5 2 Maximum of 32 sensors MCP s between Isolator ZX2E ZX5E Fire Alarm Control Panels For best results and system integrity The detection loop circuit should be wired as a loop with short circuit isolators This will allow the system to still function even if a section of the cable becomes open circuited It is recommended that Short circuit isolators be fitted to the detection loop to prevent an external short circuit from removing more than 32 addressable points from the system e The detection loop connections are made on the terminal blocks at the top of the base card 3 4 3 1 e Form the loop by taking wires from the positive and negative terminals at one side of the connector on the base card see opposite e Proceed with installing wiring around the loop Loop Wiring Installation RETURN Data Power OUT RETURN Data Power OUT NS Geop Y LOOP 1 E elelalele LOOP 2 connecting all devices see below e Return the wiring to the positive and negative terminals at the other side of the connector on the base card e Ensure that all devices connected to the loop are LOOP 2 LOOP 1 correctly oriented for positive and negative connections e Refer to the detector manufacturers data sheet supplied with the
39. mission paths e The Panel Network Master to Slave panel interface uses Port C position on the base card e A Master Panel ZX5E Only can also be connected either to a The network does Superior Master or to a Graphics PC using the Port B position on not provide the the base card d e The ZX1E cannot be installed in a network or to a Graphics PC transmission path integrity 3 4 7 1 Local Panel Network EN54 2 12 5 e The ZX2E and ZX5E Fire Alarm Control Panels can be connected i in a network of panels either with other ZX5E panels or with ZX2E Integrity of panels transmission paths The panels can be connected in two types of configuration These are a Shared Zone Network in which panels share common zones and function as one system a Report and Control Network in which individual panels or subsystems are networked for reporting and The network does not provide the required transmission path control purposes only integrity e Apanel network requires the installation of an Isolated RS485 Interface card in each panel using Port C interface position e For detailed information on networking and wiring installation for a panel network refer to document P N 996 075 3 4 7 2 Master Panel to Superior Master Panel ENS4 2 12 5 The network can be further extended by connecting Network Integrity of Master Panels to a Superior Master Panel ZX5E Only transmission paths The network master panels
40. n the manufacturers specification when the panel is operating under AC Mains failure and minimum battery voltage conditions Refer to Table 10 amp Table 11 for minimum panel output voltage Installation Manual Document No 996 131 Revision 01 Page 21 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 4 5 Auxiliary Relay Outputs e The ZX1E ZX2E and ZX5E Fire Alarm Control Panels have two EN54 2 8 8 unsupervised programmable relay outputs with volt free dry Fault Output contact changeover contacts Relay 1 is configured e Each output is rated at 30V AC DC 1 Amp for failsafe operation e Relay 1 is normally held in an energized state It will de energize as standard under fault conditions LN N ral Md ER 4 E PL LOOP2 Me O z z E a gt 000 z Z Q geass ACA EE sossa 8000 SOBO8 liz Se _ 24V OV A A B B SOUNDERS Loon amp 2 RELAY 1 RELAY 2 Relay Circuits A Figure 16 Relay Output Terminal Connection Points ZX1E ZX2E N O N C COM N O N C COM A A B B C C D D TB7 TB8 TB9 TB6 1 2 x RELAY CIRCUITS Figure 17 Relay Output Terminal Connection Points ZX5E Do not connect any wiring to the relay contacts that is not power limited O Page 22 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 4 6 Auxiliary Supply Ou
41. o responsibility for inaccuracies and reserves the right to modify and revise this document without notice e These instructions cover the installation of the Fire Alarm Control Panels Refer to the User Manual P N 996 130 for details of how to operate the system and refer to the Commissioning Manual P N 996 132 for information on programming and Level 3 functions e The ZX1E ZX2E and ZX5E Fire Alarm Control Panels are 1 1 2 and 1 5 loop panels for use with analogue addressable devices from the following detector manufacturer ranges For use with software version 800 onwards Biscoovery 89XPO5 S90 por Q s HOCHIKI EUROPE Hochiki ESE CON RY MORLEY Y IAS Morley IAS FIRE SYSTEMS lt B gt Nittan S9 E System Sensor e The ZX1E ZX2E amp ZX5E Fire Alarm Control Panels are not EN54 EN54 2 z approved for use with the Nittan range of signalling devices Nittan If the Nittan loop driver card is installed the LPCB logo MUST be removed 1 2 Warnings and Cautions equipment It is assumed that the user of this manual is a suitably trained installer who is y These instructions contain procedures to follow in order to avoid injury and damage to o familiar with the relevant regulations Electro static Sensitive Devices Take suitable ESD precautions when removing or installing printed circuit boards This panel is CE Marked to show that it conforms to the requirements of the following European Commun
42. on 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 4 15 Cable Routing e Cables should be routed within the enclosure in accordance with the following diagram Ensure that power limited cables are routed separately from AC Mains and non power limited cables RS485 RS232 SLC Circuits AC Mains Power Limited Power Limited Inout Sounder and P AUX Power Power Limited S Route cables behind chassis g Use this knockout for nm wiring to external battery Relay Outputs sid bo Not Power Limited Figure 26 Recommended Cable Routing Arrangement ZX1E ZX2E AC MAINS RS485 RS232 SLC Circuits Power Limited Power Limited IE gt EC Sounder and AUX Power Power Limited Relay Outputs Non Power Limited Use this knockout for wiring to external battery box Figure 27 Recommended Cable Routing Arrangement ZX5E Installation Manual Document No 996 131 Revision 01 Page 29 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 5 Installing Additional Equipment 3 5 1 General Introduction y Always ensure that the mains and battery power supplies have been isolated before plugging or unplugging any of the internal circuit boards o Y Follow the specific instructions supplied with each item of additional equipment Y At least one loop driver board MUST be installed for the unit to operate as a Fi
43. on Only e The ZX5E FACP may be augmented with an additional Zone LED Indicator card This Zone Expander Card provides FIRE ALARM and FAULT LED indicators e tis available in two options providing a further 20 zones 40 zones in total or a further 60 zones 80 zones in total The model numbers of the units are as follows 1 795 077 020 20 Zone LED Expander 2 195 077 060 60 Zone LED Expander e Refer to the Zone Expander Installation Guide P N 996 137 for further information 3 3 5 Internal Printer ZX5E Option Only e The ZX5E FACP may be augmented by the addition of a printer module This provides printed records of FIRE ALARMS FAULTS and EVENT LOG e Refer to Section 3 5 4 and to the Commissioning Manual for further information Page 12 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 4 External Connections BEFORE INSTALLATION Refer to Ratings Type label located on the inside of the panel 3 4 1 Mains Power Input 3 4 1 1 ZX1E ZX2E Arrangement e The ZX1E and ZX2E Fire Alarm Control Panels receive power from either a 230V 50Hz or 120V 60Hz power supply The current flows through an EMI filter to the transformer The transformer converts the input mains voltage to 24V AC All of these components are mounted to the chassis e The incoming power feed cable Ground or Earth Green or Green Yellow wire should be connected to the terminal block earth conn
44. ould be based on the quantity of each device installed and the supply current required for the device as above When a fire alarm condition is registered the panel will turn on the sensor LED indicators for the first four sensors that register an alarm Refer to the manufacturers data sheet for the current supply required for these LED indicators Calculate the total current required by any loop driven sounders or output modules active in alarm conditions NOTE The LED of all activated System Sensor output modules will be turned ON 4 1 3 Adjustment Factors The figures calculated for sensor current above should be multiplied by the following adjustment factors before being used in the Current Rating Chart 1 For Apollo and Hochiki devices multiply by 1 5 2 For System Sensor and Nittan devices multiply by 1 25 4 2 Local Systems Ampere Hour Calculation Use the following formula to calculate the size of batteries required for the installation C Total A 24 hours These installations require a standby period of 24 hours D Total B 0 5 hours plus thirty minutes of alarm operation at the end of the Aaa Battery Ah 1 2 C D Page 38 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 5 Maintenance 5 1 Maintenance Schedule e The following Maintenance routine as recommended in EN54 14 should be adopted 5 1 1 Daily Attention e The user should check th
45. re Alarm Control Panel e The following diagrams show the locations for installing additional equipment onto the base card 3 5 1 1 ZX1E Arrangement RS485 Interface Card TET ES amp Loop Driver Zee aa Module LOOP 2 LOOP 1 00000000 o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o e 0000000000000000000000000000000000 gt AUX SOUNDERS zd o m A RELAY 1 RELAY 2 co Nze vn com nze wzo eoeoeoeoeoeo y Figure 28 Positions for Additional Boards ZX2E Page 30 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 5 1 2 ZX2E Arrangement RS485 Interface Card RS485 or RS232 Interface Card amp PEE Gdl e TS amp Loop Driver O O O O AAAA Modules o 2 LOOP 2 LOOP 1 i PORT D PORT C p O oj o O O Ol IQ O Loop e Loop 1 TE AUX pele EOS RELAY 1 RELAY 2 Figure 29 Positions for Additional Boards ZX2E 3 5 1 3 ZX5E Arrangement 00506 Loop Driver Modules Serial Interface Cards TB10 Installation Manual N O N C COM N O N C COM A A B B C C D D OV 24V Figure 30 Positions for Additional Boards ZX5E Document No 996 131 Revision 01 Page 31 of 46 MORLEY IAS ZX2
46. rted into the 10 way o connector on the ZX5E base card 3 5 3 2 Mounting the card above the Loop Driver Module e The three serial interfaces may require to be installed on top of the loop driver boards loops 3 5 in the ZX5E panel e Use the four nylon spacers M3 x 30mm supplied with the RS485 module to mount the loop driver card to the base card e Use the four fixing screws M3 x 6mm supplied with the module to mount the RS485 card onto the nylon spacers on the loop driver card e Plug the 10 way and 4 way ribbon cable connectors of the loop driver card into the appropriate sockets on the base card e Plug the 8 way ribbon cable connector from the interface card into the 8 way socket PL2 PL3 or PL4 on the base card Ensure the connector is fully inserted and that there is no misalignment TOP 4 way connector Base Card RS485 232 Interface Module 10 way connector 8 way connector Figure 32 Mounting the RS485 RS232 Module TOP Loop Driver 4 way Modul connector Base Card RS485 232 A Interface Module NN 10 way connector 8 way connector Figure 33 Mounting the RS485 RS232 Module Page 34 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 5 4 Printer Module ZX5E Only e The printer module is mounted to the
47. s Open and short circuit monitored 6K8 EOL resistors P N 170 073 682 1A maximum output current Minimum switched current 1mA Auxilliary Relay 2 programmable volt free changeover outputs Contacts rated at 30V AC DC 1 Ampere maximum Minimum switched load 1mA 5V Sensor Circuit 1 to 5 plug in loop driver modules per panel Supports Analogue Addressable devices over a 2 wire combined power and digital data transmission loop Loop Output Voltage and Signalling depends on the loop driver installed refer to documentation supplied with the loop driver Maximum Loop Loading is 1 25A for all loops Monitoring zones Up to 20 zones with individual LED indicators expandable to 40 80 zones with optional LED indicator boards Maximum 120 zones up to 40 software zones no LED indicators Table 9 ZX5E Functional Specifications Page 42 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 6 2 Power Supply and Charger Operating Voltage 230V 50Hz AC or 120V 60Hz AC Voltage tolerance 10 15 Fi 2A 20mm HRC anti surge fuse in AC Mains TB Power supply card input 24V amp 7V AC from integral mains transformer Power supply card fuses Max Power supply output short term 10 min rating Continuous Power supply Output Rating D C Output Voltage Max Ripple Voltage Battery Charger Output Quiescent current Alarm current Standby Bat
48. signalling device FACP Connections Data Power OUT Data Power OUT Data Power RETURN Data Power RETURN Figure 9 SLC Connections G2 C9 CO CQ e gt G2 C9 CO C2 _ Figure 10 Loop Wiring without Isolators Y DO NOT loop wiring under any terminals Break wire run to maintain supervision Page 18 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS e l tis recommended that Short Circuit Isolators be installed Install the isolators at strategic points in the loop i e Zonal boundaries to prevent an external short circuit from removing more than 32 addressable points from the system Note The loop driver modules have built in isolators so it is not required to place isolator modules on the outputs of the FACP e Refer to the following diagram for information FACP Connections Data Power OUT gt gt 6 i e is tl e LES 3 oe Data Power OUT S Data Power RETURN gt gt y c e Y Ka DE O Data Power RETURN 2 2 DO N lt gt Figure 11 Loop Wiring with Isolators Prefered Alternative DO ISOLATORS _ 3 4 3 2 EMC Compliance Y For EMC Compliance fit the Ferrite Absorbers supplied with the loop driver board around the SLC Loop cables Connect Earth drain wire of l i i cable to gland The figure opposite shows the NN
49. teries FS1 3 15A 20 mm HRC anti surge FS2 1 6A 20 mm HRC anti surge FS3 5A 20 mm HRC anti surge 2 Amps total maximum comprising 0 7A temperature compensated lead acid battery charger 2A external load including the control panels quiescent current i e sounder current aux supply current loop current 2 5 Amps total comprising 0 7A battery charging 0 5A Internal circuit boards 2x485 cards 2x loop driver cards 1 3A external load 26 5V Maximum amp 19 5V Minimum 1 7V peak peak Maximum Output loading 27 4 V nom at 20 C temperature compensated 90mA Loop driver option card current external circuits 250mA Loop driver option card current external circuits 24V sealed lead acid Minimum Capacity 6Ah Internally Fitted Maximum Capacity 12 Ah Internally Fitted Maximum Capacity 17 Ah Externally Fitted Table 10 ZX1E ZX2E Power Supply and Charger Specifications 1 With appropriate transformer fitted if loop sounders are used the maximum output from the two loop driver cards will be 400mA maximum This will have to be deducted from the 1 3A external load AtV battery 21V and mains supply disconnected Refer to Section 5 2 3 for a list of recommended batteries and suppliers Installation Manual Document No 996 131 Revision 01 Page 43 of 46 MORLEY IAS Specification Item ZX2E ZX5E Fire Alarm Control Panels Values Voltage tolerance 10 15 Operatin
50. th tag on the cable entry gland and to a suitable earth point at the remote end of the cable e Suitable cable types are listed below e Fire Rated Cables for Signalling Loops and Sounder Circuits 1 Sq Gm de x Tw AEI type Firetec Multicore Ref F1C1 1mm to F1C2 5 2 5mm in 2 core AEI type Firetec Armoured Ref F2C1 1 5mm to F2C2 5 2 5mm in 2 core AEI type Mineral Insulated Cable all types up to 2 5mm BICC types Mineral Insulated twin twisted conductor cables Ref CCM2T1RG and CCM2T1 5RG BICC type Mineral Insulated Pyrotenax all types up to 2 5mm CALFLEX type Calflam CWZ 2 core type up to 2 5mm maximum PIRELLI type FP200 Gold 2 core type from 1mm to 2 5mm FIRETUF OHLS FTZ up to 2 5mm Manufactured by Draka e Signal Cables for RS485 Communications Links twisted pair 9 10 11 12 13 14 12 AWG Signal 88202 Belden 9583 WPW999 14 AWG Signal 88402 Belden 9581 WPW995 16 AWG Signal 88602 Belden 9575 WPW991 18 AWG Signal 88802 Belden 9574 WPW975 FIRETUF FDZ1000 by Draka 2 core PIRELLI type FP200 Gold 2 core 3 4 14 Base Card Power Supply Connections e Panel upgrades and modifications may require the removal of the base card from the panel enclosure e The correct wire connections to on the base card are shown opposite These are identical for the ZX1E ZX2E and ZX5E panels Orange Figure 25 Base Card Power Connections Page 28 of 46 Document No 996 131 Revisi
51. the sounder output is reversed when the sounder circuit is energised This allows the sounder to turn on LN N sed i m ER 4 Ey A PL_LOOP2 __ 2 EXDOSO 66668 5508 E ERE AA gt ZA AE 24V OV A At B B SOUNDERS 500 amp 2 g RELAY 1 RELAY 2 Sounder Circuits Figure 13 Sounder Terminal Connection Points ZX2E N O N C COM N O N C COM A A B B C C D D TB7 TB8 TB9 TB6 SN SOUNDER CIRCUITS Figure 14 Sounder Terminal Connection Points ZX5E e Any other devices connected to sounder outputs must be suppressed and polarized e Refer to Section 3 4 13 for a list of recommended cables Page 20 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS FACP Connections SOUNDER A G2 E CO mn EOL 68000 3 Typical Arrangement Figure 15 Sounder Wiring SOUNDER A SOUNDER B SOUNDER B Y DO NOT loop wiring under any terminals Break wire run to maintain supervision e Cable runs in excess of 1km 3200 are not recommended Otherwise the capacitance and inductance of the cable may affect the performance of the system For systems with Nittan detectors cable runs should not exceed Y km 1600 e Always check that conductors of appropriate diameter are used so that the voltage of all sounders is withi
52. tion should arrange to test the following 1 Carry out the test amp inspection routines recommended daily monthly amp quarterly 2 Walk Test the system and check that each detector operates in accordance with the manufacturers recommendations 3 Visually inspect all cable fittings and ensure equipment is secure undamaged and adequately protected 4 Examine and test all batteries NB Note the expected operating life shown in section E e Any defects should be recorded in the logbook and corrective action taken as soon as possible Installation Manual Document No 996 131 Revision 01 Page 39 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 5 2 Replacement of Components e All components used in the control panel have been chosen for high reliability and long life The manufacturers data on the following items indicates that they may have a life expectancy of less than 15 years and so may need to be replaced in the future 5 2 1 Lithium Standby battery CAUTION A Lithium Battery is used for Data Retention Replace only with the same or equivalent type Contact the Service Organisation for Replacement CPU Card Manufactures expected life In excess of 10 Years Recommended replacement 10 years for panels in continuous service 4 years for CPU cards held as spares and not powered up 5 2 2 Liquid Crystal Alphanumeric Display Manufactures expected life In excess of 10 Years Recommended replacement
53. tput e The ZX1E ZX2E and ZX5E Fire Alarm Control Panels have a power limited unsupervised auxiliary AUX O P 24V output supply rated at 340mA maximum This supply can be used to power Remote Annunciator Repeater units and other peripheral loop units or other signalling loop units s sa os A AR T Cer al N PL LOOP2 p E Zz Z O 2 o XDOXSCXD 3 SO O8 SOOOQ ig HO HAN HO IE 24V OV A A B B SOUNDERS Loon 2 g RELAY 1 RELAY 2 Auxiliary Output Figure 18 Auxiliary Output Connections ZX1E ZX2E N O N C COM N O N C COM A A B B C C D D OV 24V TB8 TB9 TB6 AUXILIARY OUTPUT 7 Figure 19 Auxiliary Output Connections ZXSE The total current loading of all detection loops sounder circuits and auxiliary supply must not exceed the rated output capability of the panel refer to specification tables For EMC Compliance fit the supplied Ferrite Absorber small as shown in the diagram 3 Absorber Small I Fi Y Z A cable tie N pe around wires lc P below ferrite Figure 20 Auxiliary Output Ferrite Absorber Typical Installation Manual Document No 996 131 Revision 01 Page 23 of 46 MORLEY IAS ZX2E ZX5E Fire Alarm Control Panels 3 4 7 Panel Networking Graphics PC Interface EN54 2 12 5 Integrity of trans
54. ys 797 021 Ferrite Absorber Small 538 143 Ferrite Absorber Large 684 353 Battery Cables Kit 082 073 EOL Resistor 627 682 Table 1 Packing Contents List e Frame and mount the supplied Reference Guide on the wall adjacent to the Panel NOTE The EOL resistors supplied are standard resistors If EOL resistor assemblies with 150 mm flying leads are required please order these separately under part number 170 073 682 Page 8 of 46 Document No 996 131 Revision 01 Installation Manual ZX2E ZX5E Fire Alarm Control Panels MORLEY IAS 3 Installation 3 1 Installing the Enclosure e Unlock the front door and remove the battery cable ferrite absorber and EOL resistor kits Store these in a secure place for re use later 3 1 1 Removing the Chassis e Unplug the ribbon cable between the CPU Board and the Display Board at the CPU Board end e Remove the nuts and spring washers holding the chassis to the back box There are six of each for ZX5E and four of each for ZX1E ZX2E Store these in a secure place for re use later e Carefully remove the chassis assembly Store in a secure place where it will not be damaged and where it will be kept dry and clean Handle the chassis by holding the metalwork only DO NOT lift it by holding the printed circuit boards or any parts on the circuit boards 3 1 2 Mounting the Enclosure to the Wall The ZX5E Fire Alarm Control Panel can weigh in excess of 38kg ZX5E and 18kg ZX2E once

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