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Compact Fire Ribbon™ TECHNICAL INSTALLATION MANUAL

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Contents

1. Before the fire is installed a flue test in accordance with National Regulations should be carried out The gas connections must be in accordance with National Regulations An isolation valve or valves has to be fitted adjacent to the appliance which when closed allow s the complete burner and control assembly to be disconnected for maintenance or repair in accordance with National Regulations The pilot light and flame sensing device fitted to this fire is also an atmosphere sensing devise If for any reason any part of the pilot assembly is to be replaced ALL the assembly including the pilot burner thermocouple electrode and injector must be exchanged complete for an_ original manufacturer s pilot assembly only This atmosphere sensing devise is not adjustable and must not be put out of action The pilot light shuts off both the main burner and pilot if evacuation of the combustion products is interrupted If the fire shuts itself off do not use the fire and have the flue and fire checked by a suitably qualified person Page 11 of 50 For some countries a purpose provided air supply must be ffitted in accordance with National Regulations It is recommended that a guard be used for the protection of young children the elderly or infirm This fire should be checked regularly to ensure that it is free from obstruction A qualified person should service the fire regularly After installation the chimney should be inspected a
2. will be heard NOTE If the appliance is shut down unexpectedly the valve must be reset first before the fire can be re lit To do this press the OFF button until a beep is heard Then commence the starting sequence as detailed above by pressing both left had buttons at the same time The pilot is a safety device which monitors the gas pressure and flue conditions If a fault in either of these areas are detected the pilot will not allow the fire to be lit Please review the installation conditions before proceeding Page 41 of 50 Shutdown if the Handset is Faulty and the Fire is Lit The appliance has a safety shut down switch which is built into the remote system This is in the form of a button fitted inside the appliance In the unlikely event that the wall switch is not fitted and the handset is lost damaged or broken while the fire is lit the fire can be shutdown by pressing this button Safety Shutdown Procedure Carefully lift the front shelf taking care that the appliance will be hot The reset button is fitted to the top of the remote shield Carefully insert hand below the shelf taking care not to touch any hot surfaces Press and hold the button for up to 60 seconds The appliance will shut down Taking great care not to touch any hot surfaces carefully remove your hand and replace the front shelf Do not use the appliance until the handset has been repaired or replaced To purchase a new handset call
3. 5 Does ventilation meet appliance requirements Dealer and Installer Information Deal Pr ccccccccceeeeecsseeeessteeeesseaeees Installation Company 0 Contact No ENGIM el ccccccccccsseeeesseeeesteeeeees Date of Purchase ccee Contact No Model NO cccccccccccccssseeesssseeeeeeees Corgi Reg NO Gas TyPe cc eerren rerre Date of Installation 0 000 This product is guaranteed for 1 year from the date of installation as set out in the terms and conditions of sale between CVO and your local CVO dealer This guarantee will be invalid to the extent permitted by law if the above Commissioning Checklist is not fully completed by the installer Page 3 of 50 Parts List Compact Ribbon e Fire is supplied as a Kit o Standard Parts Enclosure in Brushed Steel Front Shelf Burner Unit with Remote Control Fascia e Stone has 2 part wall bracket fitted e Metal fits directly to wall no bracket Instruction Booklet Remote Control Handset o Optional Parts Gather Unit Fascia Trim Please check your delivery note Any missing parts must be notified within 48 hours of delivery No claims can be accepted after this period Page 4 of 50 Construction Dimensions Page 5 of 50 Technical data Specifications SIT 9103 Pilot Assembly Marking SIT 9272 Gas connection 8mm O D tube
4. 2 screws Once removed the full burner assembly will lift out e Refit is the same procedure in reverse e The fire should be commissioned once refitted Page 34 of 50 COMPACT FIRE RIBBON with Battery Remote System GAS FIRE USER INSTRUCTIONS amp GUIDE For use with Natural Gas G20 or LPG G31 This manual must be handed to the owner to the owner of the property once commissioned Page 35 of 50 Page 37 Page 38 Page 39 Page 42 Page 43 Page 44 Page 45 Page 46 Page 50 Contents General Information Lighting the Fire Appliance Start Up Shut Down Instructions Shutdown if the Handset is Faulty and the Fire is Lit Replacing the Batteries Cleaning Instructions Warranty Information Fitting the Optional Wall Switch Fires with Battery Remote Contact Details Page 36 of 50 General Information A qualified GAS SAFE registered installer is required to fully install the appliance failure to do this may render the appliance dangerous and will invalidate the warranty This fire is intended for decorative purposes Any _ purpose provided ventilation should be checked regularly to ensure that it is free from obstruction The fire should be serviced regularly by a qualified person The chimney should be swept before the appliance is installed and should be swept and inspected regularly to ensure that all of the products of combustion are entering the flue and there is no excessive build up of soot Do not throw
5. Minimum flue diameter 127 0mm Minimum flue height Essence Fire Data Heat aniet Injector Input Gas Type Category Pressure Countries X1 KW Mbar G ross AT CH CZ DK EE ES FI GB GR IE G20 12H 20 380 60 Fit Ww NO PT RO SE SI SK TR G20 I2E 20 380 6 0 DE LU PL RO G20 G25 I2E 20 25 380 6 0 5 5 FR BE G25 I2L 25 380 5 5 NL BE CH CZ S 1 G f G31 I3P 37 37 125 65 Ioen PT SI SK TR 28 G30 G31 13 30 37 125 6s Io HU BE CY DK EE ES FI es0 e31 7 30 125 6 5 FR GB GR LT 30 NL NO RO SE SI SK TR Page 6 of 50 Introduction This appliance is supplied as a complete suite of enclosure of gas fire burner unit enclosure and fascia To comply with the approval this fire must be installed as designed Fascia The fire must be installed with the fascia floating on the wall with the required air intake area provided below the shelf as shown in the following pages The fascia should never be flush mounted into the wall otherwise serious burner damage will occur The fascia must be installed as intended and ventilation to the burner must be provided Enclosure Special notice should be taken for the requirements of both the metal and stone fascia version fires as the enclosure must be installed differently On the metal fascia version the enclosure is flush with the finished wall On the stone fascia version the encl
6. clothing is particularly at risk of burning due to the presence of an unguarded flame In addition the installer is to advise the user against placing combustible material directly in front of the appliance Floor coverings such as carpets are considered to be acceptable For some countries a non combustible hearth must be fitted in front of the fire in accordance with National Regulations e g United Kingdom Page 23 of 50 Appliance Start U Shut Down Instructions The appliance is supplied with an internal battery power supply and is operated via handset There are 6 x AA batteries inside the appliance and 1 x 9V battery in the handset Only use good quality batteries to ensure a long life If the main burner or pilot light is extinguished during lighting do not attempt to re light the pilot within three minutes To Reset the Appliance If the appliance is shut down unexpectedly the valve must be reset first before the fire can be re lit This can be done by pressing the OFF button 1 until a beep is heard Wait a few seconds then commence the starting sequence as detailed below by pressing both left had buttons at the same time Using the Handset see image To Light the Fire As a child proof system both buttons 1 amp 2 must be pressed at the same time for a number of seconds until the ignition spark sequence starts To operate correctly the handset must be pointed directly at the magic eye on
7. conforming to BS6539 or BS6778 is used for the protection of young children the elderly and infirm Page 37 of 50 Lighting the Fire Infra Red Remote Operation Infrared systems require Line of sight between the handset and the sensor at the appliance it is a standard safety feature to ensure that the appliance cannot be remotely lit from another room Close up of the reciever The lines show the range in which the Infrared sensor will pick up the signal from the remote unit NOTE Curve K ga towards the front The range of your remote control unit is around 5 metres It is very important the handset is directed toward the infrared eye on the appliance Page 38 of 50 Appliance Start U Shut Down Instructions The appliance is supplied with an internal battery power supply and is operated via handset There are 6 x AA batteries inside the appliance and 1 x 9V battery in the handset Only use good quality batteries to ensure a long life If the main burner or pilot light is extinguished during lighting do not attempt to re light the pilot within three minutes To Reset the Appliance If the appliance is shut down unexpectedly the valve must be reset first before the fire can be re lit This can be done by pressing the OFF button 1 until a beep is heard Wait a few seconds then commence the starting sequence as detailed below by pressing both left had buttons at the same time Using the Handset
8. is disconnected before any old existing surround and hearth is removed The Compact Fire Ribbon enclosure should be located centrally to the existing flue chimney at your desired height If the fire is not placed central to the chimney the flame picture may pull incorrectly In some installations it is necessary to install a small lintel unit above the opening if so an allowance must be made to accommodate the lintel NOTE The Fire Ribbon does not have its own support lintel NOTE The support lintel is not supplied with the unit Important Note Once installed all additional gas inlet holes in the enclosure not the front vent must be sealed with metal tape to avoid flame reversal which will damage the remote VERY IMPORTANT Before commencing any work check the type of fascia to be fitted as this will determine the building opening depth required For a Fire with a Stone Fascia the enclosure front edge must sit 18mm out from the finished wall For a Fire with a Metal Fascia the enclosure front edge must sit flush with the wall Page 13 of 50 Fitting the Optional Gather If using with the optional Gather dry fit the gather to the enclosure taking note of where the gather and enclosure overlap In some installations it may be possible to insert the gather into the opening and lift up to allow space to slide the enclosure in This reduces the need for a very large builders opening The joint between gather a
9. place and connect the cable Refit the heat shield on the remote system Reconnect gas Review the section on lighting the fire to ensure the wall switch operates correctly 10 Operate fire as normal oN VERY IMPORTANT NOTE If the link or the wall switch is not fully connected to the remote the remote system will not work To confirm THE LINK MUST BE FITTED Or THE WALL SWITCH MUST BE FITTED CVO Fire will not accept any warranty claims resulting from damage caused by fitting or removing the manual wall switch from the fire Page 48 of 50 Page 49 of 50 CVOFIRE ONLY USE GENUINE REPLACEMENT PARTS Spirit Fires Ltd 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN T 01325 327 221 F 01325 327 292 www cvo co uk The information supplied in this manual is correct at the time of publication Dated on the 12 12 2010 There may be changes made in future as we improve our products If there are any queries about this appliance please email info cvoco uk or call our technical department on 01325 327221 Visit our web site for further details of our products Page 50 of 50
10. responsibility for incorrect parts being ordered When ordering replacement components or requesting technical assistance you should quote the following information Type of fire the gas type the serial number as shown on Data Plate plus the component part number or description of fault Fitting Spare Parts When removing any parts from the remote system these should be replaced in the same manner using the schematic diagram in this booklet When changing the injectors or pilot great care must be taken to assemble the parts in the correct manner to ensure the fire functions as designed Burner Removal Removal of the burner during installation will invalidate the warranty Speak to our technical department If the burner needs to be removed at anytime for repair follow the steps below e With the help of an assistant carefully remove the fascia This will be different depending on type metal or stone see install method earlier in this booklet Great care must be taken as the remote magic eye is fitted to the fascia e Lift the fascia from the wall sufficient to allow the magic eye to be unclipped from the black box remote e Place the fascia in a safe position e Lift out the front shelf taking care not to scratch the enclosure e Remove the 2 screws on each side which hold the shelf mounting brackets to the enclosure e Isolate and disconnect the gas supply e The burner carriage is screwed to the bottom of the enclosure by
11. shield in place over the Black Box Failure to do this will result in serious damage to the remote system which will not be covered by the warranty TEST THE GAS PRESSURE Turn the fire on full attach a manometer to the inlet test point and ensure there is a pressure of 20mb 1mb for natural gas appliances or 30mb or 37mb for propane appliances Now turn on all the other gas appliances in the house and re check pressure The pressure must still be within the tolerance of imb Now turn off all the other gas appliances and turn the fire down to pilot only the pressure must still be in the tolerance of imb If its not TRANSCO BORD GAIS or the propane supplier must be called to adjust the governor to the house before the fire can be commissioned further TEST THE FLUE The installer must check that all of the combustion products are entering the flue after 10 minutes by traversing the perimeter of the fireplace opening using a smoke match Ensure the flue and enclosures are sealed Page 21 of 50 BRIEF THE CUSTOMER e How to light and shut down the appliance e How to change the hand set batteries e How to change the main appliance batteries e The customer must be told of the need for regular servicing of the appliance at least once a year e The customer must be made aware that no rubbish is to be thrown onto the fire bed e The customer must also be aware that purpose provided ventilation should be checked regula
12. to remove any connections from the remote system during installation Removal of any connections will result in the warranty being invalidated and no claims will be accepted for the unit not working Page 10 of 50 General Installation Information This fire is intended for decorative purposes The installation must be in accordance with National Regulations and must be carried out by a qualified installer Clearances between the fire and all combustible materials must conform to National Regulations This fire must be installed and used in accordance with these instructions Prior to installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible The builders opening or fireplace opening must be constructed of a non combustible material For some countries a non combustible hearth must be fitted in front of the fire in accordance with National Regulations e g United Kingdom For some countries a purpose provided air supply must be fitted in accordance with National Regulations Any flue damper plate or flue restrictor must be removed or fixed permanently in the fully open position or shall only be fitted in accordance with National Regulations The chimney must be swept before the appliance is installed The unit must not be installed unless the chimney flue length is at least the distance indicated on page 6 minimum flue height
13. vent which runs along the bottom This plus the specified air intake area ensure the burner and flame perform as required Failure to do this will result in serious burner damage which is NOT covered by the warranty Metal Fascia Put the fascia against the wall fitting flush with the bottom and sides Draw around the fascia Measure the distances between the key holes on the back of the fascia drill plug and screw to the wall where applicable and then attach the fascia fig 9 Page 20 of 50 Commissioning the Fire This appliance requires a specific amount of ventilation to function as designed correct flame picture therefore any unused utility access points in the burner tray must be sealed with Aluminium foil tape The products of com 3 z outside atmosphere NY N N Y YY NY NY N eo DESCRIPTIONS INCORRECT AIR FLOW CORRECT AIR FLOW When installing the enclosure into an existing chimney or with a flue liner the enclosure amp gather must be sealed to the existing chimney to ensure that air cannot flow behind the enclosure flame reversal Failure to do this will result in serious damage to the burner unit and enclosure This damage is not covered by the warranty Use the commissioning sheet on page 3 completing each section in turn Refer to the lighting the fire section later in this handbook to learn the remote system and sequence Note This fire must not be operated without the heat
14. 01325 327221 Page 42 of 50 Replacing the Batteries Main Appliance Batteries If the remote alarm indicates that the batteries are flat do not use the appliance Ensure the appliance is switched off and has had time to cool down Lift the front shelf of the appliance taking care not to scratch the sides of the enclosure The battery pack will be visible Lift the battery pack from its holder and remove the flat batteries Insert 6 x AA batteries in the correct order and replace the battery pack in the holder ensuring that no wires are disconnected Refit the front shelf Hand Set Batteries Turn over the hand set and unclip the battery cover Fit a new 9V battery and refit the battery cover The appliance should now operate normally NOTE CVO Fire recommends that only high quality batteries are used in this appliance Lithium batteries provide the longest life Page 43 of 50 Cleaning Instructions Before cleaning the appliance turn off the Fire unit and allow it to cool for a number of hours Before using any cleaning materials test a small area first to ensure compatibility with the appliance finish CVO Fire cannot be held responsible for damage caused by cleaning the appliance Burner Bar Deposits It is normal for the burner bar to show a redish or white deposit This is caused by bi products of the gas being burnt and is unavoidable This can be remedied by using a stove paint like Hotspot High Tempera
15. CVO 6 PIN NUMBER 0063 BQ5340 Rev 3 2010 Compact Fire Ribbon With Battery Remote System TECHNICAL INSTALLATION MANUAL Important For use with Natural Gas G20 or LPG G31 check data plate within appliance for settings There are 2 Natural Gas Versions of this Fire that are CE approved Please refer to data plate for actual heat input of appliance It is recommended even if you have fitted these appliances before that you take the time to read through these instructions and follow them step by step Serial NuMber s sssssnnunnnnnnnnnnnnnnnnnnnnn Please quote this serial number when calling to discuss technical issues ordering spare parts or making a warranty claim Your Warranty is valid for 1 Year from date of delivery The Warranty card supplied with the appliance should be completed by the installer and returned to the following address Spirit Fires Limited Unit 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN This manual must be handed to the owner of the property once the fire has been installed and commissioned Page 1 of 50 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 13 Page 14 Page 14 Page 17 Page 17 Page 18 Page 20 Page 21 Page 22 Page 23 Page 23 Page 23 Page 23 Page 24 Page 25 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 32 Page 34 Page 34 Contents Commissioning Check List Parts List Con
16. atmosphere sensing devise is not adjustable and must not be disabled Page 32 of 50 Servicing Procedure Turn off the fire and allow cooling time Turn off the gas supply at the isolation tap Remove the fascia Using a Phillips style screwdriver loosen the screws on the mixer tube then undo the injector nut and remove the injector e Clean the injector and remove blockages Do not use a needle or wire as this may widen the journals which are set to the C V O test standards e Using a soft brush or vacuum cleaner carefully remove any debris from the burner unit e Make sure the pilot journals are clear and free from dirt e Re assemble the fire in the reverse order and re connect the gas supply then check for soundness e Check the pilot for a good flame e Re commission the fire See section earlier in this booklet For Spare Parts please call 01325 327221 and ask for customer service Page 33 of 50 Replacement Parts List There are no user replacement parts available for this fire The fitting of replacement parts must be carried out by a qualified GAS SAFE Engineer inline with current regulations Item description Code 8mm Isolation Tap AC026 Pilot Natural Gas Manual SIT NG 9103 Pilot Propane LPG Manual SIT LPG 9272 Injector Natural gas Stereomatic 380 Injector LPG Stereomatic 1 25mm Remote Control Parts Available upon request Note spare parts are not returnable CVO Fire cannot accept
17. e appliance The appliance has been tested to CE standards to ensure when installed correctly that all of the components operate within the designed temperatures In the instance of the remote system becoming hot enough to melt it highlights an install fault not a component failure Typical causes are using the fire without the heat shield incorrect burner ventilation unsealed enclosure an unsealed flue system or flame reversal Before purchasing new parts to repair the fire the cause of the melting must be rectified We will not accept any claims where the burner wiring or connections have been tampered with Page 45 of 50 Fitting the Optional Wall Switch For Fires with Battery Remote This work must be carried out by a GAS SAFE REGISTERED ENGINEER Page 46 of 50 Remote Diagram Take some time to review the attached diagram Remote Valve BATTERY Ignition Cable Manual Switch Link This is removed if the Manual Switch is to be Fitted Magic Eye NOTE THE POSITION OF THE LINK Page 47 of 50 INSTRUCTIONS 1 Use the gas isolation valve to isolate the gas 2 Taking care not to damage any components on the circuit board remove the heat shield 3 Note the position of the link in the circuit diagram 4 Gently remove the link and replace this with the wall switch cable 5 Route the cable as require ensuring that it is kept away from hot surfaces 6 Secure the wall switch in the required
18. e Wall bracket is supplied in 2 pieces The first part is bonded to the stone at the factory The second part is fixed to the wall The fascia is supplied with the wall bracket attached Remove the 4 cross headed screws remove the wall bracket and put the fascia and screws in a safe place Ensure the wall is flush before fitting the fascia Position the wall bracket as shown below Measure the dimension as shown below from top of enclosure lintel to the top edge of the wall bracket The fascia is very heavy and the wall bracket must be secured into a solid surface using suitable screws amp rawl plugs to ensure it cannot fall or be pulled from the wall Ventilation Air Intake For the burner to work correctly there should be an air intake cut out below the front shelf as shown in the above image This air void provides burner ventilation to ensure the flame remains stable and the remote system remains cool The Air Flow is provided via the from fascia lower intake Failure to ensure this will result in serious damage to the remote system This damage is not covered by the warranty Page 18 of 50 Hanging the Stone Fascia amp Fitting Magic Eye With the help of an assistant lift the fascia into place Unclip the remote magic eye and plug into the remote control as shown on wiring diagram Once the remote is attached lift the fascia on to the wall bracket Refit the 4 cross headed screws and ensure fascia is secure WARNING The fascia mus
19. e is very brittle The spark should jump across the gap between the electrode and the gas outlet on the pilot head If the ignitor fails a lighted taper can be inserted into the pilot area to check that gas is reaching the pilot Burner Flame The flame on this type of appliance is normally directed towards the rear of the enclosure This is normal due to the opening size and flue system The flame will never stand upright It is to be expected that over time the surface on the rear of the enclosure will tarnish This is typical wear and tear for a gas fire If the flame is drawn under the shelf this highlights a serious installation fault and the appliance must not be operated until the cause is found A typical cause would be unsealed burner holes or failure to seal the enclosure and flue flame reversal Any resulting damage is not covered by the warranty which covers defective parts only Warning Fire Guards amp Hearths This appliance is not fitted with an integral guard In normal use consideration may be given to the use of a fireguard conforming to BS6539 or BS6778 so that the approach to the appliance is limited such that access to the flame is minimised It is recommended that a fireguard conforming to BS6539 or BS6778 is used for the protection of young children the elderly and infirm The installer is to advise the user not to stand too close to the appliance for prolonged periods of time and warn that loose
20. had buttons at the same time The pilot is a safety device which monitors the gas pressure and flue conditions If a fault in either of these areas are detected the pilot will not allow the fire to be lit Please review the installation conditions before proceeding Page 26 of 50 Shutdown if the Handset is Faulty and the Fire is Lit The appliance has a safety shut down switch which is built into the remote system This is in the form of a button fitted inside the appliance In the unlikely event that the wall switch is not fitted and handset is lost damaged or broken while the fire is lit the fire can be shutdown by pressing this button Safety Shutdown Procedure Carefully lift the front shelf taking care that the appliance will be hot The reset button is fitted to the top of the remote shield Carefully insert hand below the shelf taking care not to touch any hot surfaces Press and hold the button for up to 60 seconds The appliance will shut down Taking great care not to touch any hot surfaces carefully remove your hand and replace the front shelf Do not use the appliance until the handset has been repaired or replaced To purchase a new handset call 01325 327221 Page 27 of 50 Fault Diagnosis Troubleshooting Symptom Check List Tick The system beeps all the time There is a fault diagnosis system built into the battery remote The remote gives out a sequence of beeps This is a code w
21. hich indicates a fault See section 13 for details Appliance clicks but no spark or weak spark Check spark lead is connected properly Check spark electrode is in the correct area and the gap correctly distanced to the pilot Appliance sparks but does not light pilot Check for a good spark Check the spark is in the right area Check that the ventilation is not too strong and drawing the gas away from the pilot Check that there is gas at the input and at the pilot Check that remote valve is operating correctly If there is no gas Check isolation tap shut off is open Check for blockages in the gas pipes If there is gas but pilot does not light Check for a good spark Check the spark is in the right area Check that the ventilation is not too strong and drawing the gas away from the pilot Check the pilot gas slot is clear Pilot lights but does not light main burner Check the pilot flame is heating the thermocouple Check the thermocouple nut is properly tightened into the valve Check that the pilot lights early on ignition clicks Check ventilation is not too strong and drawing the pilot flame away from the thermocouple Burner lights but turns off after a few minutes When using LPG Bottles ensure bottle is not empty To run this appliance on bottles a minimum of 2 x 47KG bottles with a changeover valve is required The bottles must have a
22. lled enclosure from either the rear left or right hand sides the gas supply is best run through the left side of the enclosure The fire has an 8mm inlet via an isolation valve The fire also includes a pressure test point elbow to test inlet pressure The gas pipe work should be routed into the enclosure via the available access holes If the gas pipe work is over 1 5mtrs in length it is recommended that the pipe work is increased in diameter from this point to 15mm and possibly 22mm depending on the length to the meter This will ensure a stable gas supply Gather The steel gather unit if required should now be held up in the opening for preparation on the fitting of the enclosure Note if the standard gather is not going to be used to exhaust the combustions provisions should be made in accordance with Corgi regulations Installation Continued The steel enclosure with burner unit is then positioned so that the front edge is positioned as per the fascia type to be fitted see pages 18 20 Once the steel frame burner is correctly positioned it is then fixed using fixing screws which pass through the frame into the newly built fire opening Page 15 of 50 brickwork The Enclosure must be secure and unable to move The air intake area at the front of the fire must be left open The gas supply is now connected and the burner unit is to be tested for safe operation The front shelf should now be unpacked and fitted Great care must be
23. mote control instruction document The gas unit should be installed to the manufacturer s instructions by a Gas Safe registered gas installer every 12 months the gas fire unit should undergo a regular service this work should be carried out by a competent person who is Gas Safe registered familiar with the CVO Fire range of goods When carrying out the annual service the competent person should examine and verify the following The correct safe operation of the ODS oxygen depletion system That the fire unit correctly cross lights A pressure drop test to verify that there are no gas leaks That the electronic ignition system operates correctly That the burner surface is free from damage and debris That the owner has a copy of the installation and operation manual Servicing Instructions General CVO Recommend that this appliance is serviced every 12 months by a GAS SAFE Engineer The following servicing procedure should be carried out regularly and only by a qualified person Note foreign bodies which can gather on the surface of the burner unit it is inevitable that servicing can be a dusty operation Suitable precautions should be taken Important The pilot and flame sensing device fitted to this fire is also an atmosphere sensing device If for any reason any part of the pilot assembly is to be replaced the entire assembly including the pilot burner thermocouple electrode and injector must also be exchanged This
24. nd enclosure must be sealed by silicone or metal tape to ensure an airtight seal when fitting the gather Screw the gather in place from the inside of the enclosure using the 6 countersunk screws provided Fitting the Metal Enclosure Support Lintel Builders opening The original fire opening must be closed using bricks blocks infill the opening to the required base of the burner the void behind the brickwork should also be filled block work or rubble can be used It is advisable to install a solid base inside the fire opening to sit the steel framework supporting the burner unit and stone or metal enclosure on to It is advisable to allow 15mm clearance in the height of the fire opening this can then be filled with cement ready for the burner to be placed onto IMPORTANT NOTE When fitting the enclosure unit the enclosure front edge must be positioned depending on the fascia type see pages 18 20 Incorrect positioning of the enclosure will result in burner damage Page 14 of 50 Fit gas and electric supply Support to the bummer Lintel Also Fit Hardwired Bed the bummer on concrete and level Switch if required out fig 2 Gas Supply Consult the Data Plate within the appliance to ensure the correct gas type and pressure is available within the property Before commencing to create the fire opening for the inglenook unit note that a gas supply is required The gas supply pipe should run into the insta
25. nd swept regularly to keep the flue clear and free from debris and excessive build up of soot The fire needs to be covered up when work is undertaken to ensure the unit does not get damaged or gas outlets blocked Do not throw rubbish on the unit as this will block or hamper its efficiency Due to the newness of the materials the fire may give off a slight smell for a period of time after commissioning This is quite normal and any odours should disperse within a few hours of operation Page 12 of 50 Building and Installation Work A qualified person should complete all building work a qualified and competent person to all relevant national legislative controls must carry out the installation of gas burners mechanical extraction flue systems and remote control units Building work should only commence after a thorough survey of the intended location of the impending installation has been completed and it has been established that the unit can be installed and operated without risk to the owner or tenants of the property or their neighbours Where existing chimney systems are to be used in conjunction with the Fire Ribbon they should have been swept and undergone thorough examination to ensure that they are in a sound and safe condition as well as providing an adequate draw when the gas fire unit is in operation A simple smoke test will reveal weather or not the chimney is working correctly It is important that the gas supply
26. ore present 4 x Beeps Motor Failure sound In case of motor failure the buzzer produces a sequence of 4 beeps with a repetition rate of 1s To resume the normal operations it s necessary to substitute the valve with a working one to repeat the ignition sequence and to verify the alarm sound is no more present 5 x Beeps Driver leakage sound In case of on board motor driver current leakage failure the buzzer produces a sequence of 5 beeps with a repetition rate of 1s To resume the normal operation it s necessary to substitute the board with a working one to repeat the ignition sequence and to verify the alarm sound is no more present 6 x Beeps Under voltage low battery In case on under voltage low battery supply voltage less than ADC circuit reference power supply the buzzer produces a sequence of 6 beeps with a repetition rate of 1s To resume the normal operations it s necessary to substitute the battery with a new one and to verify the alarm sound is no more present Page 29 of 50 BLACK BOX IR RF Alarm sound description 7 x beeps Low Battery Substitute the battery with a new one and verify the sound alarm stops Before inserting the new battery pack remove the old one and wait until the sound disappears Wait at least 2 minutes before adding the new batteries If the sound is still present after adding new batteries execute an ignition sequence 3 x beeps Manual Wall Switch Keyboard Failure Substitu
27. osure must stand 18mm proud of the finished wall Gather An optional gather is available to attach the enclosure to a 127mm class 2 flue liners This gather should be ordered with the appliance however if this has been missed this can be ordered from Customer Services on 01325 327221 Gas Supply This appliance requires a steady gas supply within 1mBar of the approved pressure as shown on the data plate at all times Inlet is via an 8mm gas line If the gas line is longer than 1 5mtrs then the gas line should be increased in diameter to 15mm and possibly larger depending on the length of gas pipe required LPG Version If running this appliance from Gas Bottles the minimum requirement is 2 x 47Kg bottles with a regulator set to the required pressure and a changeover valve Failure to do this will result in nuisance shutdowns especially in very cold weather Flame It is normal with this type of appliance for the flame to be directed towards the back of the enclosure Flue System This fire is approved for use with a class 2 127mm flue of 2 meters minimum If a flue system in excess of the specified length is used this may cause a very strong draw to occur which will result in the flame being adversely effected and forced towards the back of the enclosure This is unavoidable and is a site specific condition and does not indicate an appliance fault Remote Heat Shield This fire is approved with the heat shield in place The fire sho
28. re is supplied with a hand set to switch the fire on off and regulate the flame up down In order to operate the appliance the handset must be pointed directly at the magic eye line of sight on the fire The hand set has a child safe feature to avoid accidental lighting Please read lighting the fire section later in this handbook before operating the appliance The remote is powered by 6 x AA Batteries in the appliance and a 9V battery in the handset It is recommended that only Lithium batteries are used in the remote system to ensure a long life Note that if the fire shuts down it is set in safe mode to reactivate the fire press button 1 only on the handset This will cause a beep Now the fire can be lit again using the standard start up sequence The remote system has a fault diagnosis system built in which is indicated by a number of beeps Review the fault diagnosis section later in this manual for the code A warning sound when the internal batteries become low will e heard however if the batteries are totally dead there will be no sund If the appliance fails to operate on the hand set change the batteries in both the appliance and the hand set as this is the most common cause of failure IMPORTANT NOTE All CVO fires are given a 100 full function test at the factory before being shipped Never remove any wires from the black box or the remote system All connections are required There is no need
29. rly e Complete the warranty card and give this to the customer e Give the customer the instruction booklet Final Install Check List e Are the Flue amp Enclosure sealed to ensure no air can travel around the sides or back of the enclosure e Are all other access holes in the burner tray sealed with metal tape e Is the heat shield fitted e Has the customer being shown how to operate the appliance e Has the customer been shown how to replace the handset and main appliance batteries e Has the commissioning sheet on page 3 been completed e If you have any questions or the fire is not operating correctly contact the manufacturer on 01325 327221 before you leave the installation e If the appliance is not fitted in strict accordance with these instructions CVO cannot be held responsible for any damage caused and reserve the right to charge for any corrective work Page 22 of 50 Oxygen Depletion Pilot System There is a highly sensitive oxygen depletion sensor designed into the pilot light If any part is damaged the entire unit must be replaced Do not attempt to bend or alter the flame head thermocouple or aeration hole Use only genuine spare parts as similar looking parts from other appliances may well give different or inferior performance and could lead to a hazard Spark Ignition Failure The gap between the pilot electrode and the pilot should be 3 5 4 5mm and normally adjustment is not necessary the electrod
30. rubbish et cetera upon the burner surface Debris from any source or soot formed should be removed from time to time see Cleaning instructions If any of its parts are damaged and need to be exchanged the original manufacturers parts must be used Pilot Assembly The pilot light and flame sensing device fitted to this fire is also an atmosphere sensing device which shuts off both the main burner and pilot if evacuation of the combustion products is interrupted If the fire shuts itself off restart the fire following the procedure in section Lighting the fire If the fire continues to shut itself off do not use the fire and have the flue and fire checked by a suitably qualified person The pilots ODS Oxygen depletion sensor must not be put out of operation The user must not adjust the pilot Once the flue and fire units have been checked and remedial action taken the fire is ignited in the manner depicted in section Lighting the fire Due to the newness of materials the fire may give off a slight smell for a period of time after commissioning This is quite normal and any odours should disperse within a few hours of operation For some countries a purpose provided air supply must be fitted in accordance with National Regulations This fire should be checked regularly to ensure that it is free from obstruction A qualified person should service the fire regularly Fire Guards It is recommended that a fireguard
31. see image To Light the Fire As a child proof system both buttons 1 amp 2 must be pressed at the same time for a number of seconds until the ignition spark sequence starts To operate correctly the handset must be pointed directly at the magic eye on the appliance When the pilot flame presence is detected ionization flame control the system holds for 10 seconds to warm the thermocouple Once the thermocouple is warm enough to hold the magnet unit the valve will allow gas to the burner at the maximum setting e In case of failure during pilot ignition sequence the EDB puts the system in safe mode To restart the ignition sequence press Button 1 again e Standby Mode It is possible once the fire is lit to operate in standby mode with pilot only lit To do this press button 2 High Setting By pressing Button 3 the burner flame is increased to the maximum rate Low Setting By pressing Button 4 the burner flame can be reduced to the minimum rate e Turn Off To turn the appliance OFF Button 1 is pressed Each time a button is pressed a beep will be heard Page 39 of 50 To Summarise o Button 1 amp 2 together This switches the appliance ON o Button 1 This switches the appliance OFF and Resets the Appliance o Button 2 This sets the unit into standby mode pilot only o Button 3 This sets the flame at maximum rate o Button 4 This sets the flame at minimum rate Each
32. spillage and ensure the remote system functions correctly Page 44 of 50 WARRANTY INFORMATION This appliance carries full CE approval and has a long and reliable history The CE approval ensures that if installed correctly the appliance will function as designed If the appliance develops a fault please refer to the fault diagnosis section earlier in this booklet for possible causes This appliance is supplied with a 12 month warranty from the date of delivery The Warranty covers defective parts only and does not cover typical wear and tear that occurs with a gas fire appliance In order to make a warranty claim you will be required to supply the serial number of the appliance as shown on the front of this book and full details of the GAS SAFE engineer who installed the appliance we may request a copy of the installation receipt Failure to supply details of the Registered Engineer who installed the appliance will invalidate the warranty To register your appliance please complete and return the warranty card supplied with the fire To raise a warranty claim call Customer Service on 01325 327221 IMPORTANT NOTE Heat Damage This fire must never be operated without the heat shield in place over the Black Box Failure to do this will result in serious damage to the remote system We will not accept any claims for melted remote system In this instance in highlights a very serious issue over the installation of th
33. ssembly Refer to the remote fault diagnosis if the unit beeps repeatedly If the switch is not to be used or fitted the remote link must be fitted to the remote black box The fire will not operate without either the switch or the link e Button 1 By pressing this switch this starts the ignition sequence press amp hold for 3 sec minimum The gas to the pilot is open and the magnet unit pressed by the motor the spark is generated When the pilot flame presence is detected the system holds for 10 seconds to warm the thermocouple e Once the thermocouple is warm enough to hold the magnet unit the valve will allow gas to the burner at the maximum setting e Incase of failure during pilot ignition sequence the EDB puts the system in safe mode To restart the ignition sequence press Button 1 again e It is possible once the fire is lit to operate in standby mode with pilot only lit To do this press button 2 e By pressing Button 3 the burner flame is increased to the maximum rate e By pressing Button 4 the burner flame can be reduced to the minimum rate e To turn the appliance OFF Button 1 is pressed e Each time a button is pressed a beep will be heard NOTE If the appliance is shut down unexpectedly the valve must be reset first before the fire can be re lit To do this press the OFF button until a beep is heard Then commence the starting sequence as detailed above by pressing both left
34. struction Dimensions Technical Data Introduction Unpacking the Appliance Gas Burner Construction Remote Control System General Installation Information Building and Installation Work Fitting the Optional Gather Fitting the Metal Enclosure Guidance on Ventilation and Ceiling Preparing to Fit the Fascia Fitting the Stone Fascia Fitting the Metal Fascia Commissioning the Fire Final Install checklist Oxygen Depletion Pilot System Spark Failure Burner Flame Warning fire Guards and Hearths Appliance Start Up Shut Down Instructions Remote Handset Shutdown if the Handset is Faulty and the Fire is Lit Fault Diagnosis Troubleshooting Battery Remote System Fault Diagnosis Quick Reference Fault Table Remote Control Components Service and Aftercare Requirements Servicing Instructions Replacement Parts List Burner Removal Page 35 Gas Fire User Instructions Page 2 of 50 CVO Commissioning Checklist Important Notice Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims Flue Check Pass Fail 1 Flue is correct for appliance 2 Flue Flow test 3 Spillage test Gas Check 1 Gas soundness amp let by test 2 Standing pressure test 3 Appliance working pressure on High Setting NB All other gas appliances must be operating on full 4 Gas rate
35. suitable regulator Check thermocouple nut is properly secured to the valve Check ventilation is not too strong and the flame is not blowing off the thermocouple Check gas pressure is correct and maintained at constant level especially with other appliances in the home working Page 28 of 50 Battery Remote System Alarm Sequence This fire is operated via a battery remote system with AA batteries The remote system has a built in alarm system which indicates and faults which may arise A fault is indicated by a sequence of a pre defined peeps The number of beeps corresponds to a certain failure NOTE There are two types of black box fitted to this type of appliance See the black box to identify which one is fitted to your fire BLACK BOX EDB20 Alarm sound description 2 x Beeps Low battery alarm In case of low battery voltage supply voltage below 6V the buzzer produces a sequence of 2 beeps with a repetition rate of 1s To resume the normal operation it s necessary to recharge or substitute the battery with a new one and to verify the alarm sound is no more present 3 x Beeps Manual Wall Keyboard failure sound In case of keyboard failure i e cable opens or pushbutton stuck closed the buzzer produces a sequence of 3 beeps with a repetition rate of 1s To resume the normal operations it s necessary to substitute the keyboard with a working one and to verify the alarm sound is no m
36. t never be sealed or built flush into the wall The Fascia has an air vent at the lower edge This with Air Intake provides ventilation to the burner unit If this is blocked or the fascia not fitted in the way shown then serious damage to the burner and remote system will result which is NOT covered by the warranty The Finished fascia should look like the image below If this is not the case then it is not fitted correctly and the fire will not function as designed The fascia must never be fitted flush to the wall See image below Page 19 of 50 Fitting the Metal Fascia See information above for details of the Air Intake requirements WARNING the Enclosure on the Metal Fascia must be flush with the wall before attempting to fit the fascia Put the fascia against the wall so that the lower edge is level with the shelf Draw around the fascia Remove fascia and turn over Measure positions of screw key holes and mark this onto the wall Drill and Plug holes Fit Suitable Screws to a depth to ensure the fascia locks against the wall when fitted With the help of an assistant lift the Fascia towards fire Unclip the remote magic eye and plug this into the remote box as shown on the wiring diagram Lift fascia onto the wall until key holes line up then pus fascia down to lock in place WARNING The metal fascia must sit off the wall 40mm It must never be installed flush into the wall or plaster The fascia has an air
37. taken when inserting the shelves to avoid scratching the inside of the metal enclosure Page 16 of 50 Guidance on Ventilation and Sealing Air Intake Area Burner Ventilation Air is required to the burner unit This is supplied via the fascia bottom edge The area between the shelf and the bottom edge of the fascia must not be sealed This area is required as an Air Intake Area VOID pr PLUE LINER DESCRIPTIONS The products of combustion must X gt Only flow from the enclosure to the outside atmosphere LL LLULL EES lt lt lt INCORRECT AIR FLOW CORRECT AIR FLOW Preparing to fit the Fascia SURROUND The Fascia can now be fitted providing the wall surface is perfectly level both vertically and horizontally See image left Important If the wall is not level the wall should be skimmed until level This shows positive areas that can cause fractures in the facia surround if fitted to a Wall of uneven surface Failure to fit the fascia to a flat wall will cause serious damage to the fascia which is not covered by the warranty J 17 of 50 Fitting the Stone Fascia Stone Fascia Hanging Bracket Positioning Note the Enclosure on the Stone Fascia Version must protrude by a total of 20mm from the wall If this is not done flame performance will be affected and possible enclosure and burner damage will occur This is NOT covered by the warranty Th
38. te the keyboard with another one and verify the sound alarm stops 4 x beeps Valve Motor Failure Substitute the valve with another one Repeat the ignition sequence and verify the sound alarm stops 5 x beeps Driver Leakage Black Box Faulty Substitute the board the motor drive circuit is damaged Execute an ignition sequence and verify there s no sound alarm 6 x beeps Under Voltage Low battery Substitute the battery with a new one and verify the sound alarm stops Before inserting the new battery pack remove the old one and wait until the sound disappears Wait at least 2 minutes before adding the new batteries If the sound is still present after adding new batteries execute an ignition sequence Battery Replacement When replacing the batteries they must be replaced as a complete set and a full new set used The system has a memory and if any old batteries are used the alarm sequence will not be reset To reset the alarm Remove the old batteries Wait 10 minutes Fit a set of 6 new Alkaline or Lithium batteries Start the fire Page 30 of 50 Remote Control Components Remote Valve Ignition Cable Black Box JE YO Bemmi Magic Eye Page 31 of 50 Manual Switch Link This is removed if the Manual Switch is to be Fitted Service and Aftercare Requirements When completing the annual service of the unit refer to the enclosed technical installation and operational manual amp the re
39. the appliance When the pilot flame presence is detected ionization flame control the system holds for 10 seconds to warm the thermocouple Once the thermocouple is warm enough to hold the magnet unit the valve will allow gas to the burner at the maximum setting e In case of failure during pilot ignition sequence the EDB puts the system in safe mode To restart the ignition sequence press Button 1 again Standby Mode It is possible once the fire is lit to operate in standby mode with pilot only lit To do this press button 2 High Setting By pressing Button 3 the burner flame is increased to the maximum rate Low Setting By pressing Button 4 the burner flame can be reduced to the minimum rate e Turn Off To turn the appliance OFF Button 1 is pressed Each time a button is pressed a beep will be heard Page 24 of 50 To Summarise o Button 1 amp 2 together This switches the appliance ON o Button 1 This switches the appliance OFF and Resets the Appliance o Button 2 This sets the unit into standby mode pilot only o Button 3 This sets the flame at maximum rate o Button 4 This sets the flame at minimum rate Each time a button is pressed a beep will be heard Page 25 of 50 Using the Manual Control Panel if fitted Included with the fire is a manual switch membrane which can be stuck to the wall Please ensure that the switch and cable do not become detached during a
40. the property supply This Fire has a battery remote control system and requires only the connection of a 8mm gas supply The remote is operated via a handset and infra red magic eye positioned on the appliance Important Note Gas Supply The appliance is supplied with an 8mm isolation valve fitted ready for connection to an 8mm inlet tube Before starting to create the construction opening for the unit provisions for a gas supply need to be made To maintain a good standing pressure we recommend that a 15mm copper pipe supply be routed as close as possible to the unit with a reduction down to 8mm diameter for the final connection The 8mm run should be no longer that 1 5m in length The gas supply pipe should run into the installed enclosure from either the rear left or right hand sides the gas supply is best run through the left side of the enclosure LPG Version If running this appliance via Gas Bottles then the minimum requirement is 2 x 47Kg bottles with a regulator set to the required pressure and a changeover valve Failure to do this will result in nuisance shutdowns especially in very cold weather WARNING The fire is supplied fully tested and working There should be no need to make any adjustments or to remove any connections from the remote system Page 9 of 50 Remote Control System Take some time to learn about the remote system fitted to this fire This Fire remote control system which is powered batteries The fi
41. time a button is pressed a beep will be heard Page 40 of 50 Using the Manual Control Panel if fitted Included with the fire is a manual switch membrane which can be stuck to the wall Please ensure that the switch and cable do not become detached during assembly Refer to the remote fault diagnosis if the unit beeps repeatedly If the switch is not to be used or fitted the remote link must be fitted to the remote black box The fire will not operate without either the switch or the link e Button 1 By pressing this switch this starts the ignition sequence press amp hold for 3 sec minimum The gas to the pilot is open and the magnet unit pressed by the motor the spark is generated When the pilot flame presence is detected the system holds for 10 seconds to warm the thermocouple e Once the thermocouple is warm enough to hold the magnet unit the valve will allow gas to the burner at the maximum setting e Incase of failure during pilot ignition sequence the EDB puts the system in safe mode To restart the ignition sequence press Button 1 again e It is possible once the fire is lit to operate in standby mode with pilot only lit To do this press button 2 e By pressing Button 3 the burner flame is increased to the maximum rate e By pressing Button 4 the burner flame can be reduced to the minimum rate e To turn the appliance OFF Button 1 is pressed e Each time a button is pressed a beep
42. ture Stove Paint which is sold in 100ml cans online for approx 7 Similar products may also be available from major DIY stores or fireplace retailers It may be required to paint the burner bar every 6 months or so depending on usage Cleaning the Gas Fire Burner and Enclosure The most effective method of dust debris removal is achieved with the aid of a vacuum cleaner however great care must be taken to ensure that the pilot assembly is not touched Using a vacuum cleaner with a soft brush head gently remove any debris dust from inside the encloOsure and around the burner unit Once all of the dust and debris has been removed the surfaces can be cleaned with the use of a soft cloth and a hand held stainless seel cleaner which is available from most supermarkets Cleaning the Metal Fascia This can be done with a soft cloth and a hand held stainless steel cleaner which is available from most supermarkets Cleaning the Stone Fascia This can be done with a soft cloth and stone cleaner which is available from most supermarkets Removing spillages This appliance has an electronic remote system Where a liquid has been spilled onto the surface of the fire or enclosure DO NOT USE THE APPLIANCE contact your installer to ensure the remote system functions correctly Wax Never place candles on the burner shelves If molten wax enters the burner unit DO NOT USE THE APPLIANCE contact your installer to remove the
43. uld never be operated without the heat shield any resulting damage caused by heat is not covered by the warranty Page 7 of 50 Unpacking the Appliance Read these instructions fully before proceeding Carefully examine the carton for damage before proceeding If it is obviously damaged please contact supplier over whether to proceed Remove the fire and examine its general condition If satisfied by the condition proceed with the installation PLEASE NOTE no claims will be accepted for damaged or faulty components once the appliance has been installed Read the installation instructions fully before starting to install the appliance The installation should only be carried out by a GAS SAFE registered engineer and in accordance with national and local regulations for gas The installation must also be in accordance with relevant parts of local and national building regulations For the Republic of Ireland reference should be made to IS813 and ICP3 and any guidance notes from Bord Gais Failure to have the fire fitted by a qualified person nullifies ALL warranties and guarantees Page 8 of 50 Gas Burner Construction Take some time to review the burner construction taking note of the positions of the main components and the required connections Before starting to install the appliance review the Data Plate fitted to the appliance for the gas type and pressure requirements of the appliance Ensure these are correct for

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