INSTALLATION MANUAL - Manitowoc Beverage Systems
Contents
1. It is not recommended that the End User makes any adjustments or carries out any Maintenance other than a Check the mains lead and plug Visually for condition b Check the unit and its Pipework for evidence of leaks visually c Check that the condenser grill and vents are not choked or obscured NOTE THERE ARE NO USER SERVICEABLE PARTS Methods of Cleaning NOTE Persons performing Cleansing Sanitizing operations MUST be competent and fully trained in safe methods of use of Cleansing Sanitizing Agents and their applications NOTE PERSONAL PROTECTIVE EQUIPMENT SHOULD ALWAYS BE USED NOTE DO NOT USE A WATER OR STEAM HOSE TO CLEAN THE UNIT WHILST STILL INSTALLED NOTE IT IS IMPORTANT THAT ALL THE VENTS AND GRILLS ARE KEPT CLEAR inc Condenser grills where applicable Weekly By End User Isolate unit from Mains Electricity Supply Clean and sanitize the units cooling coils and product lines using Proprietary Cleanser Sanitiser of the Alkaline Hypochlorite type in accordance with the Manufacturers recommendations Annually By a Competent Service Maintenance Engineer a Isolate unit from Mains Electricity Supply b Remove any extraneous debris from the unit or its casing preferably using a Vacuum cleaner or brush c Check unit for electrical safety TO WALL MOUNTING BRACKET RETAINING CLAMP CLOSE CONDENSER MATRIX AGAINST MOUNTING SURFACE AND MARK FIXING HOLE POSITION Connect the flow and return2. CE BANK CAPACITY DELTA T 5 DEGC E DELTA T 10 DEGC a DELTA T 15DEGC DELTA T 20 DEG C a DELTA T 25 DEGC ICE BANK WT KG s PRODUCT THROUGHPUT LITRES ICE USED PER HOUR kg PER MTRE OF PYTHON ICE WEIGHT USED PER HOUR kg l ES iat Tr ES ES RES Ee 0 5 10 15 20 25 30 35 40 45 50 55 60 PYTHON LENGTH METRES EXCLUDING RETURN
3. vicinity where hot air may be re circulating Use the recommended tubing 15mm O D 10mm UD Special EVA to connect the base unit to the heat dump Do not use PVC braided tube as this is not compatible with glycol and will degrade over a period of time Do not exceed the recommended distance and lift from the base unit to the heat dump of 10M Lift 50M Run The heat dump must be connected using a minimum of 1 5mm two core cable If a smaller cable is used a voltage drop will occur which may cause the fan motor to run at a reduced speed If the unit is to be installed inside a building or room ensure that there is adequate ventilation within the room to enable the heat to be dissipated effectively Temperatures within the room should not exceed 32 C Do not kink the flow and return tubes which would restrict the coolant flow Do not insulate the flow and return lines The flow and return lines must not be strapped together as heat transfer between the two will affect the system performance Ensure that the heat exchanger matrix of the heat dump is kept clean and free from obstructions It is recommended that it should be cleaned with a soft brush at regular intervals See maintenance schedule 1a To enable the heat dump to be mounted on a flat surface a floor standing mounting kit is available as an option Order part number 09 0203 01 For details on use and mounting refer to installation instructions on pages 8 12 MET
4. Drilling positions for mounting holes 12 INSTALLATION GUIDE GENERAL Unpack the unit from its transportation packing and visually check for any signs of damage Site the unit in a convenient location in the cellar or room where it is to be sited and make sure that a Mains Electricity Supply is within 2 meters and in an area allowing free circulation of air The unit should be fitted with a correctly fused and wired 13 amp plug fitted with a 10 amp fuse or alternatively a standard Euro Plug to IEC83 1975 For water cooled units site the heat dump in a convenient location preferably in a non heat sensitive and shaded area on the outside of the building If it cannot be installed outside ensure that the area is well ventilated and free from other heat sources Please refer to the information below for particular installation requirements pertaining to the type of unit being installed INTEGRAL UNITS 1 Ensure the cooler is installed in a well ventilated location with no obstructions to the condenser or front side and rear panel ventilation slots The unit must not be installed in an area where it will be exposed to temperatures which are likely to cause freezing i e below 0 C or are in excess of 32 C 2 Ensure the unit is installed on a level surface and is filled to the overflow with cold water below 24 C Ideally ice should be used to reduce the water bath temperature to as low as possible before switching the unit on The w
5. HODS OF CLEANING NOTE DO NOT USE A WATER OR STEAM HOSE TO CLEAN THE UNIT WHILST STILL INSTALLED NOTE IT IS IMPORTANT THAT ALL THE VENTS AND GRILLS ARE KEPT CLEAR Including Condenser grills where applicable NOTE PERSONAL PROTECTIVE EQUIPMENT SHOULD ALWAYS BE USED Twice Annually By a competent Service Maintenance Engineer Isolate the unit from the Base Cooler electricity supply Open the unit to access both sides of the condenser matrix and remove any extraneous debris from the unit or its casing preferably using a vacuum cleaner or brush Check unit for electrical safety POWER ISOLATION METHOD Switch off the socket that the base cooler unit is installed into Remove the plug from the socket Prevention of Freezing Action required if Freezing occurs It is recommended that all exterior Pipework to the unit is insulated to prevent freezing In the event of freezing up occurring the following action is recommended Isolate the unit from Base Coolers Electricity Supply Apply gentle warmth to the general area of the unit and its Pipework taking care not to scorch burn the insulation tubing surrounding the pipes c Check for obvious leaks d Reconnect the base cooler mains electricity supply e Observe the unit running for a short time watching out for leaks strange noises or any form of malfunction If no problems are observed the normal operation of the unit may be resumed Max Min Ambient temperatures re
6. ater level must be checked and topped up once the python lines have been primed 3 Dose the water bath with Aquacid CS cooler water control agent in accordance with instructions supplied on the bottle taking note of health amp safety instructions 4 Ensure all tubing connections to the product coils and re circulation pump are well insulated with Armaflex type insulation to prevent condensation 5 Ensure that the python run is not excessive and is routed away from external heat sources Maximum lift is 16m WATER COOLED UNITS 1 Ensure the cooler base is installed in a well ventilated location with no obstructions to the front side and rear panel ventilation slots The unit must not be installed in an area where it will be exposed to temperatures which are likely to cause freezing i e below 0 C or in excess of 32 C 2 Ensure the unit is installed on a level surface and is filled to the overflow with cold water below 24 C Ideally ice should be used to reduce the water bath temperature to as low as possible before switching the unit on The water level must be checked and topped up once the python lines have been primed 3 Dose the water bath with Aquacid CS cooler water control agent in accordance with instructions supplied on the bottle taking note of heath amp safety instructions 4 Ensure that the header tank is filled to its maximum level with the correct ratio of water glycol coolant mix 30 to prevent freezing of the
7. commended Minimum 5 C nb 30 glycol water mix Maximum 32 C WARNING THIS UNIT CAN CONTRIBUTE TO THE AMBIENT TEMPERATURE WARNING THIS UNIT IS UNSUITABLE FOR USE BY UNSUPERVISED CHILDREN INFIRM OR AGED PERSON 11 ENSURE THAT FAN WIRING IS ROUTED THROUGH RETAINING CLIP Connect the wiring and the Pipework to the cooler following the instructions supplied with the coolerR Recommended materials for heat dump to cooler connections Pipework 15mm OD x 10mm ID COBRACOL tubing Cable 1 5 mm sq 2 core white PVC covered no earth Insulation tubing 3 8 or 1 2 ID Use of the equipment This unit is intended for use in conjunction with cooling units manufactured by Whitlenge Drink Equipment Ltd It is designed to be connected at the end of the water glycol recirculation lines as a means of removing heat from the cooling system There are NO other recommended uses for this unit DISMANTLING DECOMMISSIONING PROCEDURE Isolate the unit from the Base cooler electricity Supply Disconnect the recirculating coolant inlet and Outlet pipes ADJUSTMENTS MAINTENANCE REQUIREMENTS It is not recommended that the end user makes any adjustments or carries out any maintenance other than a Check the mains lead and plug visually for condition b Check the unit and its pipework for any evidence of leaks visually c It there is any accidental spillage of liquid onto the unit isolate the Base Coolers mains ele
8. ctricity supply before cleaning up removing the spillage NOTE THERE ARE NO USER SERVICEABLE PARTS CORRECT SAFE HANDLING Handling of this unit offers no specific hazard Unit weight 9 kg s 20 Ibs dry 10 Recommended Guide Lines For Use Of This Equipment If the fridge unit is operated to make the ice bank whilst the installation is being completed fit a short loop to the recirculation pump line and have the pump running whilst the ice is building This will stop any over icing problems that may occur NOTE The unit should be installed and serviced by a suitably trained person NOTE Sealed plugs may be fitted to new units Ways the Equipment should not be used This unit is intended for use as a Cooling unit to cool Beers Lagers and Ciders to the correct serving temperature It is designed to be installed in the system between the bulk storage facility and the Dispense Head with the product s passing through the cooling coils s of the unit There are NO other recommended uses for this Equipment Correct Safe Handling The weight of this unit is such that other than moving it across flat ground which is facilitated by integral Castors Wheels or lifting to a relatively safe height of 12 utilising two people a Mechanical Lifting Device should be used Unit Weights Dry 66 kg s Integral 67 kg s Water Cooled Operation 126 kg s Integral 127 kg s Water Cooled Unit Sizes Ht 910mm inc pump Width 580mm inc handl
9. es Depth 680mm inc rear channels WARNING THIS EQUIPMENT MUST BE EARTHED The Wires in this Mains Lead are Coloured in accordance with the following Code Green and Yellow Earth Blue Neutral Brown Live As the Colours of the Wires in the Mains Lead of this Appliance may not correspond with the Coloured Markings identifying the Terminals in the Plug to be fitted proceed as follows a The Wire which is coloured Green and Yellow MUST be connected to the terminal in the Plug that is marked with the letter E or by the earth symbol coloured Green or Green and Yellow b The Wire which is coloured Blue MUST be connected to the Terminal in the Plug that is marked with the letter N or coloured Black c The Wire which is coloured Brown MUST be connected to the Terminal in the Plug that is marked with the letter L or coloured Red Dismantling Decommissioning Procedure Isolate the unit from Mains Water Supply Isolate Product Supply from unit Isolate unit from coolant lines Drain glycol mixture in to suitable containers Siphon or pump out water from bath Allow ice bank to melt the careful use of hot water may be used to accelerate this process WARNING FAILURE TO REMOVE ALL ICE WATER COULD RESULT IN SUBSTANTIAL AMOUNTS OF WATER BEING RELEASED FROM THE UNIT WHICH MAY BE DETRIMENTAL TO THE UNIT AND OR ITS SURROUNDINGS AND INCREASE THE MAXIMUM WEIGHT OF THE UNIT Adjustment Maintenance Requirements
10. nting bracket can be used as a guide for marking its hole centres Ensure that the wall mounting bracket is mounted squarely to ensure level movement of the condenser matrix when fitted Either mark the position of the third mounting screw at the time of marking the wall mounting bracket position or after fitting the wall mounting bracket hang the condenser matrix on close against the mounting surface and mark the fixing position Note the third fixing screw will pass through the hole in the condenser matrix The retaining clamp is fitted over the screw which can then be tightened to retain the condenser matrix 8 Power Isolation Method The unit is fitted with a single phase 3 pin 13 amp plug fitted with a 10 amp fuse or alternatively a standard Euro Plug to IEC83 1975 Switch off the socket that the plug is plugged in to Remove the plug from the socket Prevention of Freezing Action required if Freezing occurs It is recommended that the unit is sited in such a way as not to expose it to temperatures likely to cause freezing i e below 0 C If the Unit is to be sited in an unheated area then it would be wise to insulate all Pipework and provide some form of Emergency Heating which should be controlled by a Frost Stat and sited in the close proximity to the Unit In the event of Freezing Up occurring the following action is recommended Isolate the unit from Mains Electricity Supply Isolate Product Supply from unit Apply ge
11. ntle warmth to the general area of the unit and its Pipework Check for obvious leaks Turn water supply on whilst continually watching for leaks Reconnect product supply Reconnect Mains Electricity supply Observe unit running for a short period watching out for Leaks Strange noises or any other form of malfunction if no problems are observed then normal operation of the unit may be resumed Max Min Ambient Temperatures Minimum 5 C Maximum 32 C WARNING THIS EQUIPMENT CAN CONTRIBUTE TO THE AMBIENT TEMPERATURE WARNING THIS UNIT IS UNSUITABLE FOR USE BY UNSUPERVISED CHILDREN AGED OR INFIRM PERSONS CAPACITY GUIDE Glycol Requirement For Inter Cool 30 water cooled Installation 30 Glycol 70 Clean Water Mix System Protection Down To 20c Python Length Feet 10 20 30 40 50 60 70 80 90 10 11 12 13 14 17 19 Pints 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 65 7 0 7 5 8 0 Metres 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 Litres 1 2 1 5 1 8 2 1 24 2 7 3 0 3 3 3 6 3 9 4 2 14 5 48 Note Add 1 7 Litres for glycol tank The information given above is based on the use of the correctly specified tube with an internal bore of 10mm Length is given as total run and includes return
12. pipework from the base unit to the fittings on the heat dump labelled FLOW and RETURN and secure the pipes to the mounting surface so that the weight of the pipes is not being carried on the heat dump fittings Note Do not kink the pipework as this will restrict coolant flow Do not insulate the pipework Pipework mounted on an exterior surface may be insulated if it is felt that due to extreme conditions freezing may occur Do not strap the flow and return pipes together as heat transfer between the two will effect the systems performance Route a twin core 24 volt supply cable through the lower guide tube and then through thestrain relief grommet positioned below the two way terminal block on the condenser matrix Note The wires are not polarised and may be fitted either way round Ensure that the amount of cable entering through the main cover is not excessive and cannot become entangled in the fan blade Tighten the strain relief grommet to support the cable This should not be the only means of support for the cable therefore fix back to the mounting surface at regular intervals along the cable length ROUTE 24V SUPPLY CABLE z THROUGH LOWER GUIDE TUBE IN CONDENSER MATRIX FIX 24 V SUPPLY CABLE TO MOUNTING SURFACE AT REGULAR INTERVALS After the condenser matrix is fully fitted to the mounting surface hang the cover fan assembly onto its hinges With the cover fan assembly open connect the wires from the fan to
13. the terminal block Note Ensure that the wiring from the fan is routed through the plastic clip provided to prevent the possibility of the wires becoming entangled in the fan blade HEAT DUMP INSTALLATION INSTRUCTIONS NOTE The unit should be installed and serviced by a suitably trained person Unpack the unit from its transportation packaging and visually inspect for signs of damage Site the dump in a convenient location preferably in a non heat sensitive and shaded area on the outside of the building If it cannot be installed outside ensure that the area is free from other heat sources and is adequately ventilated to prevent heat build up from the hot exhaust air from the heat dump In either situation the heat dump should be sited to allow free circulation of air The maximum recommended height of the heat dump above the cooler is 10 meters Fitting Remove the wall mounting bracket from the assembly mounted on lift off hinges Slacken the two fixing screws securing the cover fan assembly to the condenser matrix swing the cover open and lift off the assembly WITH COVER ASSEMBLY FULLY OPEN LIFT OFF REMOVABLE WALL MOUNTING BRACKET COVER ASSEMBLY FIXING SCREWS With reference to the attached drawing drill the surface onto which the heat dump is to be fitted at the stated mounting hole centres ensuring that adequate clearance is allowed around the heat dump to allow future access for cleaning Note the wall mou
14. tubes connecting the heat dump to the base unit which can be exposed to sub zero temperatures See Glycol Requirement Chart 5 Ensure that the coolant re circulation pump and tubing connecting to the heat dump is primed with coolant that there are no air locks or restrictions and that coolant is freely returning into the header tank Top up the header tank to maximum level after priming 6 The header tank level must be regularly checked and maintained with the correct ratio of water glycol mix 30 7 Ensure all tubing connections to the product coils and re circulation pump are well insulated with Armaflex 8 Ensure that the python run is not excessive and is routed away from external heat sources Maximum lift is 16m 9 All water cooled units are fitting with a auto reset thermal switch to protect the compressor should the glycol level drop the heat dump become blocked or the glycol pump fail NOTE The Water Cooled units SHOULD ONLY be used in conjunction with the 2 Pass Heat Dump part No 09 0202 01 4 HEAT DUMP INSTALLATION GENERAL GUIDELINES It is important that the heat dump is sited correctly to enable it to work efficiently The guidelines below should be adhered to wherever possible 1 2 Ensure the unit is sited on an outside wall preferably non south facing in the correct orientation out of direct sunlight Ensure there are no other heat sources i e a condensing unit or another heat dump in the immediate
15. wy SCOTSMAN BEVERAGE SYSTEMS Inter Cool 30 Water Cooled amp Integral Remote Cooler INSTALLATION MANUAL A0 tL Tin aim PUE Du ei i A Cha ett INTER COOL 30 A La SCOTSMAN BEVERAGE SYSTEMS SERIAL NUMBER HEAD OFFICE SCOTSMAN BEVERAGE SYSTEMS LTD CHANCEL WAY HALESOWEN INDUSTRIAL PARK HALESOWEN WES T MIDLANDS ee WDE INS 96 ISSUE 1 APPROVED BY R D J Belcham Tel 44 121 501 2566 DATED 4 03 04 Fax 44 121 550 0873 INTERCOOL 30 INTEGRAL amp WATER COOLED SPARES PARTS LIST PART DESCRIPTION SBS PART No CUSTOMER PART No 4 CONDENSER FAN BLADE BLOWER OP71381 8 21cc COMPRESSOR CM73505 gt GLYCOL PUMP 2 STAGE PU72046 01 RECIRC PUMP 3 STAGE PU48623 I 318 LONG COIL SACAEA A01B CONDENSER FAN MOTOR 16W MO46690 La CASTOR OP72053 ICEBANK THERMOSTAT PI45173 E CONDENSER CN71855 TB 24 V TRANSFORMER 90VA PI42544 GREEN NEON INDICATOR OP71737 01 HEAT DUMP FAN MOTOR MO46688 wp HEAT DUMP MATRIX TWO PASS CN42989 I 318 SHORT COIL SACAEA B01B en HEAT DUMP FAN BLADE SUCKER P148354 AQUACID CS 150ML KLEENCARE P142138 GLYCOL 5 LITRES OP73364 TRANSFORMER FUSE SECONDARY 6 25A T P148987 Minimum distance for mounting the Heat Dump from vertical and horizontal surfaces 30 00cm From Wall 30 00cm From Wall 13 00cm from Ceiling Mounting Holes 250 00cm From Floor 57 00cm
Download Pdf Manuals
Related Search