Home

PW8000ST User Manual Issue1.4.book

1. FRAGILE and ARROW indicator should be intact if the equipment has been transported in an upright position In case of rupture or if they are suspect inform the carrier and Uninterruptible Power Supplies Ltd immediately Other claims for shipping damage must also be filed immediately and the carrier must be informed within 7 days of receipt of the equipment Packing materials should be stored for further investigation i CAUTION Visible transport damages must be notified to the carrier immediately after receipt Ensure that the received UPS corresponds to the description indicated in the delivery note 3 2 1 Site transportation If you transport the UPS equipment after it has been off loaded for example for storage or moving to a different installation location please observe the following precautions CAUTION Transportation To avoid the UPS cabinets and or battery cabinet falling over use the shipping brackets on the rear and front to secure the cabinets Do not tilt the cabinets more than 10 from vertical CAUTION Potential dangers If the cabinet has been tilted it might damage the equipment and it should not therefore be connected to the mains electricity supply The weight of the UPS system could cause serious injuries to persons or anything in the surrounding area UPS454 01 02 PW8000DPA User Manual 01 12 13 7 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY
2. UPS CABINET v 3L1 3L2 3L3 3N PE 1 O Output Supply O INPUT UPS CABLE TERMINAL Phase L1 1L1 Phase L2 1L2 Phase L3 1L3 NEUTRAL 1N EARTH PE BYPASS UPS CABLE TERMINAL Phase L1 2L1 Phase L2 2L2 Phase L3 2L3 NEUTRAL 2N EARTH PE OUTPUT UPS CABLE TERMINAL Phase L1 3L1 Phase L2 3L2 Phase L3 3L3 NEUTRAL 3N PE Fuse B A Cable B mm Fuse C A Cable C mm Cable D mm ST 40 3 x 80 5x 16 3 x 80 4 x 16 5x 16 ST 60 3x 125 5x35 3x 125 4x35 5x35 ST 80 3 x 160 5 x 50 3 x 160 4x50 5 x 50 ST 120 3 x 224 4x95 1x50 PE 3 x 224 4x95 5x95 ST200 3 x 350 5x185 3 x 350 4x185 4x185 Fuse and Cable recommendations to IEC 60950 1 2001 The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 Figure 3 8 Dual Input Feed Connection block diagram UPS454 01 02 PW8000DPA User Manual 01 12 13 19 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY 3 9 Connecting the UPS Output Supply WARNING Opening or removing the UPS enclosure covers will create the risk of exposure to dangerous voltages if power is connected to the UPS 3 9 1 Safety notes Ensure you read and understand the following safety notes before you begin the UPS electrical installation 1 All operations detailed in this section must be performed by an author
3. as shown in Figure 3 5 There are three terminal block connections for each UPS module annotated Battery N The cables at the top of these terminal blocks are connected to the battery isolators associated with each individual UPS module The battery strings are connected to the bottom of the terminal blocks as shown in Figure 3 9 Note Figure 3 9 depicts the ST 60 Cabinet which houses up to three UPS modules Battery configuration options Several battery configurations are possible depending on the required load power and battery autonomy time Several examples are shown in the following diagrams Common battery configuration Where a common battery configuration is implemented all the UPS modules are fed by a common battery source which may comprise a number of parallel battery strings Where this type of installation is used common battery links must fitted to the bottom of the battery connection terminal blocks as shown in the left hand diagram of Figure 3 9 UPS454 01 02 PW8000DPA User Manual 01 12 13 21 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY 3 10 3 Connecting the battery cables WARNING This procedure must be carried out by or under the supervision of the system commissioning engineer 1 Ensure that the UPS input bypass supply isolators fuses are open on the input distribution board and verify that no power is being fed to the UPS Ensure that t
4. A licence is issued with every software serial number for use of what is known as the UPS service on a single server in connection with one UPS and an unlimited number of connected WINDOWS workstations For operation with two or more servers a further licence is required for each additional server In this case it is of no importance whether the UPS service on these servers is active or whether the server was stopped by a remote UPS service The same applies to the use of RCCMD with the remote send receive modules for multi server shutdown under NT UNIX and other operating systems The service programs are generally supplied as single licences In order to use a single CD ROM for several multi server shut down units you must acquire additional licence codes 7 4 6 RCCMD Server shutdown In order that remote shutdown of servers can take place initiated by the SNMP card or WAVEMON software further licenses must be purchased The license s for the RCCMD client or listening software that resides in each target server 52 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY T Options 7 5 PowerREPORTER management software PowerREPORTER is a remote monitoring and management service which provides peace of mind protection by offering a continuous 24 7 365 watch over mission critical facilities Continuous monitoring is an affordable insurance policy to detect issues a
5. Supplies Ltd Uninterruptible Powerm Supplies Ltd A KOHLER COMPANY Document Control ISSUE DATE REVISION SUMMARY Issue 1 0 0 09 09 09 Initial issue Issue 1 1 0 01 06 10 GENERAL Style update to align with Kohler documentation Issue 1 2 0 18 11 11 Update illustrations specification and general error corrections Part number changed to 454 01 00 Issue 1 3 0 05 04 13 Updated contact details Issue 1 3 1 28 05 13 Updated 24Hr contact details Issue 1 4 0 20 12 13 Added ST 200 model details and updated layout UPS454 01 02 PW8000DPA ST User Manual Dated 20 12 13 Uninterruptible Power Supplies Ltd A KOHLER COMPANY Uninterruptible Power Supplies Ltd has taken every precaution to produce an accurate complete and easy to understand manual and will therefore assume no responsibility nor liability for direct indirect or accidental personal or material damage due to any misinterpretation of or accidental mistakes in this manual 2005 Uninterruptible Power Supplies Ltd This manual may not be copied nor reproduced without written permission of Uninterruptible Power Supplies Ltd UPS454 01 02 PW8000DPA ST User Manual Dated 20 12 13 Table of Contents 1 Safety 1 1 Description of symbols used in this manual 1 2 User precautions 2 General Description 2 1 Reliability and Quality Standards 2 2 PW8000DPA ST System 2 3 System Configuration
6. Supplies Ltd ta 3 Installation KOHLER COMPANY SINGLE INPUT FEED standard Mains 3x400 230V Static Switch Static Switch Static Switch UPS Module 6 2 2 o o z o Q 2 UPS Modules 2 5 Maintenance Bypass IA1 UPS CABINET BATTERY CABINET Cabinet Mounted Single Input Feed Input 3x400V 230V Output 3x400V 230V Fuse A Cable A mm Max P CableD mm2 Inom Agl CB Current ST 40 3x80A 5x16 68A 5x16 58A ST 60 3x125A 5x35 102A 5x35 87A ST 80 3x160A 5x50 136A 5x50 116A ST 120 3x224A 4x95 1x50 PE 208A 5x70 174A ST200 3x350A 5x185 333A 5x185 290A Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 DC Cables and Battery fuses are bespoke to the installation Figure 3 3 PowerWAVE 8000DPA ST fuse amp cable rating for single input supply 1 2 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installation INPUT FEED BYPASS FEED Mains 3x400 230V Mains 3x400 230V Static Switch Static Switch Static Switch UPS Module 1 UPS Module 6 7 UPS Modules 2 5 1 1 1 BATTERY Maintenance Bypass IA1 CABINET UPS CABINET Cabinet Mounted Dual Input Feed Input 3x400V
7. please complete the enquiry form shown below and return or FAX it to Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Tel 01256 386700 Hook 0800 731 3269 24 Hr Hampshire Fax 01256 386701 RG27 9XA Email service upspower co uk UPS454 01 02 PW8000DPA User Manual 01 12 13 5 Uninterruptible Power Supplies Ltd 2 General Description A KOHLER COMPANY 2 6 Extended Service enquiry form Fax to 01256 386701 www upspower co uk Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 Names Misses ee eer Pee ea JOD Title gidiciieieancnd eli edhe eens COMPANY Ncc AddresS dueniehinue rue retis EEE EEC te e cs eret te ete Er ee eed esi deep cata PoStCOdO uniensenelescedeniner d fa nre RRMRDADRI INDOOR EOYrRe dan XR PR SERERE AERE MM ZZ e eE a arae E EE E 1o PEE E mail 3 uaHBiSHuEun eei MEI i Please contact me to discuss C Extended Warranty options for my PW8000DPA ST UPS C Extended warranty options for my UPS System as below Man fact re r riirii ieta iaae Model Ne eeror a a Rating KVA eite t Re PEE reaa ERR C Replacement Batteries eeciseeseee entente innen C Others derem arn ranean eter ERR UE aE Ei deen ste please specify Thank you for your enquiry which will receive our prompt attention If you need to c
8. 1 Use a screened cable with a single pair 0 6 mm and maximum length of 100 m 2 Connectthe cable as shown in Figure 7 1 UPS454 01 02 PW8000DPA User Manual 01 12 13 49 Uninterruptible Power Supplies Ltd K Options A KOHLER COMPANY 7 3 Generator ON facilities The Generator ON facility must use a normally open contact which closes to signal that a generator is running and supplying the UPS input power UPS Generator On On Generator When used this facility enables the option to Port inhibit the operation of the battery charger and or static bypass See Set up User menu screen in section 4 3 8 X1 1 X1 2 1 Use a screened cable with a single pair OO Terminal block 0 6 mm and maximum length of 100 m 2 Connectthe cable as shown in Figure 7 2 Figure 7 2 Generator ON Connection 7 4 UPS Monitoring and automated control software 7 4 44 SNMP Card slots Simple Network Management Protocol SNMP is a world wide standardised communication protocol that can be used to monitor any network connected device via a simple control language and display the results in an application running within a standard web browser The PW8000DPA ST contains two SNMP slots one is designed to house a Modem Ethernet SNMP adapter card and the other a Modem GSM adapter Alternatively SNMP connectivity can also be implemented using an external SNM
9. 2 4 Advanced Design Features 2 4 1 Input booster technology 2 4 2 Flexible battery management 2 4 3 Decentralized Parallel Architecture DPA 2 5 Warranty 2 5 1 Extended warranty 2 5 2 Additional service maintenance support 2 6 Extended Service enquiry form 3 Installation 3 1 Introduction 3 2 Receipt of the UPS 3 2 1 Site transportation 3 3 Unpacking 3 3 1 Nameplate 3 4 Batteries 3 5 Storage 3 5 1 UPS 3 5 2 Battery 3 6 Positioning 3 6 1 Planning the installation 3 7 UPS Power Cabling preparation and planning 3 7 1 General requirements 3 8 Connecting the UPS input supply 3 8 1 Safety notes 3 8 2 Preparing the input cabling 3 8 8 Connecting the UPS input power cables 3 9 Connecting the UPS Output Supply 3 9 1 Safety notes 3 9 2 Preparation for the output cabling 3 9 3 Connecting the UPS output cables 3 10 Connecting the batteries 3 10 1 Safety Notes 3 10 2 Battery cabling 3 10 3 Connecting the battery cables 3 10 4 Internal battery for ST 40 and ST 60 cabinets 3 10 5 External battery enclosures k mk onna AAU UOUNNN N Qo dco dodoocoo NO NDPNOPFPNODPFNOPFNOPNRPKNPKNPNSAA ANN 00000000 0 O0 O UPS454 01 02 PW8000DPA ST User Manual Dated 05 04 13 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 3 11 Module interfacing facilities 3 11 1 Smart Port JD1 Serial RS 232 and USB Port 3 11 2 X1 amp X2 Dry Port volt free contacts 4 Operation 4 1 Commissioning 4 2 UPS co
10. 31 31 32 32 32 33 33 34 34 34 35 35 35 36 36 37 37 37 37 38 38 39 40 41 42 42 42 42 43 43 43 43 44 45 45 45 45 45 46 46 46 47 47 47 47 48 UPS454 01 02 PW8000DPA ST User Manual Dated 05 04 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 7T Options 7 1 Introduction 7 2 Remote emergency stop 7 3 Generator ON facilities 7 4 UPS Monitoring and automated control software 7 4 1 SNMP Card slots 7 4 2 The importance of UPS management 7 4 3 WAVEMON Shutdown and Monitoring Software 7 4 4 Functional description 7 4 5 Licensing 7 4 6 RCCMD Server shutdown 7 5 PowerREPORTER management software 7 5 1 Functional description 8 Specification 8 1 Mechanical Characteristics UPS Cabinet 8 2 Mechanical Characteristics UPS Module 8 3 Input Characteristics 8 4 Battery Characteristics 8 5 Battery Capacity Usage 8 6 Heat Dissipation Per Module With Non Linear Load 8 7 Output Characteristics 8 8 Standards 8 9 Environmental Characteristics 8 10 Communication Options 8 11 Fuses amp Cables Quick Reference 49 49 49 50 50 50 51 51 52 52 52 53 53 55 55 56 56 56 56 57 57 57 58 58 59 UPS454 01 02 PW8000DPA ST User Manual Dated 05 04 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY IV UPS454 01 02 PW8000DPA ST User Manual Dated 05 04 13 Uninterruptible Supplies Ltd t KOHLER COMPANY 1 Safety 1 Safety 1 1
11. as applicable UPS454 01 02 PW8000DPA User Manual 01 12 13 39 Uninterruptible Power Supplies Ltd 4 Operation KOHLER COMPANY 2 Simultaneously press the two ON OFF push buttons on the UPS control LINE 2 BY PASS panel a The UPS will run through an automated start up sequence accompanied LOAD by the following indications LINE 1 INVERTER LINE 2 LED lights red then changes to green BE NE INVERTER LED lights green BATTERY LED lights green constant m BATTERY b LCD displays the LOAD PROTECTED message L 3 The UPS module is now on line and connected to the parallel system T 4 5 3 Transfer to maintenance bypass mode If required the load can be transferred to the maintenance bypass supply to enable the UPS module to be powered down for maintenance or servicing This will connect the load to the unprotected bypass mains supply WARNING Before you close the maintenance bypass switch IA1 ensure that the UPS is operating in its on bypass mode All the operations in this section must be performed by authorised and trained personnel This procedure describes the sequence of operations to transfer the load to the maintenance bypass supply and then shut down the UPS module s Prior to commencing this procedure check and confirm the following UPS system status on all working UPS modules in a multi module system The mimic panel LED indications should be as shown below on all working UPS mo
12. for UPS Module 4 for UPS Module 5 Battery fuse Battery fuse Battery fuse Battery fuse Battery fuse for UPS Module 6 Battery fuse To Modules 1 amp 2 To Modules 3 amp 4 To Modules 5 amp 6 To Modules 7 amp 8 To Modules 9 amp 10 TO UPS BATTERY ISOLATORS TO UPS BATTERY ISOLATORS 1 2 To Modules 1 amp 2 N 2 To Modules 3 amp 4 N 3 To Modules 5 amp 6 N 4 To Modules 7 amp 8 N 5 To Modules 9 amp 10 N TO UPS BATTERY ISOLATORS 1 To Modules 1 amp 2 2 To Modules 3 amp 4 3 To Modules 5 amp 6 4 To Modules 7 amp 8 5 To Modules 9 amp 10 UPS CABINET 200kVA Example To Modules 1 amp 2 To Modules 3 amp 4 To Modules 5 amp 6 To Modules 7 amp 8 To Modules 9 amp 10 TO UPS BATTERY ISOLATORS TO UPS BATTERY ISOLATORS 1 2 To Modules 1 amp 2 N 2 To Modules 3 amp 4 N 3 To Modules 5 amp 6 N 4 To Modules 7 amp 8 N 5 To Modules 9 amp 10 N TO UPS BATTERY ISOLATORS 1 2 To Modules 1 amp 2 2 To Modules 3 amp 4 3 To Modules 5 amp 6 4 To Modules 7 amp 8 5 To Modules
13. 20kVA UPS Module Output Rated Power per Module Cosq 0 8 kVA 10 20 Output Rated Power per Module Cosq 1 0 KW 10 20 Output Current In Cos 1 0 400 V A 14 5 29 Output Rated Voltage V 3x380 220V or 3x400 230V or 3x415 240V Output Voltage Stability 96 Static 1 Dynamic Step load 0 100 or 100 0 lt 4 Output Voltage Distortion With Linear Load lt 1 5 With Non linear Load EN62040 3 2001 lt 3 Output Frequency Hz 50 Hz or 60 Hz Output Frequency Tolerance Synchronized with mains lt 2 selectable for bypass operation or lt 4 Free running 0 1 Bypass operation At Nominal Input voltage of 3x400 V 15 or 199 V to 264 V ph N Permissible Unbalanced Load 100 All 3 phases regulated independently Phase Angle Tolerance Deg 0 deg With 100 Unbalanced load Overload Capability on Inverter 125 load 10 min 150 load60 sec Output short capability RMS A Inverter 3 x In during 40 ms Bypass 10 x In during 20 ms Crest Factor 3 1 8 8 Standards 10kVA UPS Module 20kVA UPS Module Safety EN 62040 1 1 2003 EN 60950 1 2001 A11 2004 Electromagnetic Compatibility EN 62040 2 2005 EN61000 3 2 2000 EN61000 3 3 1995 A1 2001 EN61000 6 2 2001 Emission Class C2 Immunity Class C3 Performance EN62040 3 2001 Product certification CE Degree of protection IP 20 UPS454 01 02 PW8000DPA User Manual 01 12 13 57 Uninterruptible Powerm Supplies Ltd 8 Specificati
14. 230V Input 3x400V 230V Output 3x400V 230V FuseB Cable B mm Max I P Fuse C Cable C mm Cable D mm I nom Agl CB Current Agl CB ST 40 3x80A 5x16 68A 3x80A 4x16 5x16 58A ST 60 3x125A 5x35 102A 3x125A 4x35 5x35 87A ST 80 3x160A 5x50 136A 3x160A 4x50 5x50 116A ST 120 3x224A 4x95 1x50 PE 208A 3x224A 4x95 5x70 174A ST200 3x250A 5x185 333A 3x350A 4x185 5x185 290A Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 DC Cables and Battery fuses are bespoke to the installation Figure 3 4 PowerWAVE 8000DPA ST fuse amp cable rating for dual input supply UPS454 01 02 PW8000DPA User Manual 01 12 13 1 3 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY olo CofC C O O OJ O OE OfO OJo Oo o o SS SS uma ST 40 olo oolo o olo
15. 8 Gnd connected GND 6 O X1 9 12Vdc 12Vdc source OUT O _ Max 200mA load X1 10 Gnd GND _ UPS454 01 02 PW8000DPA User Manual 01 12 13 29 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY Output Interfaces Terminal blocks X2 DRY PORTS Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA max Pin Contact Signal Function X2 1 NO Alarm MAINS_OK Mains Present X2 2 Mains Failure NC X2 3 Common Com X2 4 NO Message LOAD ON INV Load On Inverter X2 5 Load on bypass NC X2 6 Common Com X2 7 NO Alarm BATT_LOW Battery Low X2 8 Battery OK NC X2 9 Common Com X2 10 NO Message LOAD ON MAINS Load On Mains BYPASS MODE X21 Load on Inverter NC X2 12 Common Com X2 13 NO Alarm COMMON_ALARM Common Alarm X2 14 No Alarm Condition NC X2 15 Common Com Figure 3 17 Dry Port X2 Connections 30 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 4 Operation 4 Operation 4 4 Commissioning The PW8000DPA ST UPS is a high quality complex electronic system that must be commissioned by a fully trained and authorised Uninterruptible Power Supplies Ltd field service engineer before it is put into use The commissioning engineer will Connect the UPS battery Check the
16. 9 amp 10 UPS CABINET 200kVA Example Figure 3 14 External battery cabinet connection for ST 200 cabinet UPS454 01 02 PW8000DPA User Manual 01 12 13 27 Uninterruptible Power Supplies Ltd 3 Installation KOHLER COMPANY 3 11 Module interfacing facilities 7 8 1 2 3 4 1 2 3 4 5 6 6 1 JR2 RS485 Notused 2 X2 Customer interface on Phoenix Terminals potential free contacts 7 3 x1 Customer inputs 4 LEDs Interface Board Status LEDs 8 5 JD1 RS232 Sub D9 female PC Interface 6 USB PC Interface 7 SLOT 2 PowerReporter Slot for optional modem ethernet card only 8 SLOT 1 Slot for optional SNMP card only Figure 3 15 UPS Interfacing connectors ST40 ST120 The PW8000DPA ST system contains a communications card which provides various I O interface facilities Two LEDs 4 located on the board provide indication of the board s status Green LED blinking twice per second indicates normal operation RedLED board alarm indicates possible board replacement when lit 3 11 1 Smart Port JD1 Serial RS 232 and USB Port The SMART PORT is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female and the USB is a standard USB port When installed the optional SMART PORT software WAVEMON this connection
17. CAUTION Storage The UPS should be stored in the original packing and shipping carton The recommended storing temperature for the UPS system and batteries is between 5 CT and 440 C The UPS system and the battery sets must be protected from humidity 9096 RF non condensing 3 3 Unpacking WARNING The UPS system the battery cabinet option and the batteries are heavy and may tip during transportation causing serious injury if the unpacking instructions are not followed closely If the packages are received in good order i e the tip amp tell FRAGILE and ARROW indications on the packing container are intact then perform the following steps to unpack the UPS 1 If the cabinet is shipped inside a wooden case remove the screws at the base and sides of the case then carefully remove the case from the equipment Cut the wrappers and remove the packing container by pulling it upwards Remove the plastic sheeting covering the UPS Remove the UPS from the pallet Retain the packaging materials for future shipment of the UPS oar oN Examine the UPS for any sign of damage Notify your supplier immediately if damage is apparent 7 Open the cabinet door and ensure that all the UPS modules are correctly and securely fitted in their compartments Ensure that a protection cover is fitted to the front of any empty UPS compartments 3 3 4 Nameplate The technical specifications of the PW8000DPA ST are provide
18. CB Cable A mm Max I P Current Cable D mm ii l nom ST 40 3x80A 5x16 68A 5x16 58A ST 60 3x125A 5x35 102A 5x35 87A ST 80 3x160A 5x50 136A 5x50 116A ST 120 3x224A 4x95 1x50 PE 208A 5x70 174A ST 200 3x350A 5x185 333A 5x185 200A Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 DC Cables and Battery fuses are bespoke to the installation UPS454 01 02 PW8000DPA User Manual 01 12 13 59 Uninterruptible Power Supplies Ltd 8 Specification A KOHLER COMPANY INPUT FEED BYPASS FEED Mains 3x400 230V Mains 3x400 230V Static Switch Static Switch Static Switch UPS Module 6 E 3 3 o z e o 2 UPS Modules 2 5 Maintenance Bypass IA1 UPS CABINET BATTERY CABINET Cabinet Mounted Dual Input Feed Input 3x400V 230V Input 3x400V 230V Output 3x400V 230V Fuse B Cable B Max I P Fuse C Cable C Cable D Knom AgI CB mm Current Agl CB mm mm ST 40 3x80A 5x16 68A 3x80A 4x16 5x16 58A ST 60 3x125A 5x35 102A 3x125A 4x35 5x35 87A ST 80 3x160A 5x50 136A 3x160A 4x50 5x50 116A ST 120 3x224A 4x95 1x50 PE 208A 3x224A 4x95 5x70 174A ST 200 3x350A 5x185 333A 3x350A 4x185 5x185 290A Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse
19. Maintenance Uninterruptible Power Supplies Ltd A KOHLER COMPANY 5 5 Battery testing The battery test takes approximately 3 minutes to complete and should be performed only if There are no alarm conditions The battery is fully charged The input mains supply is present The battery test procedure can be performed from the UPS front panel and can be carried out irrespective of the operating mode off line or on line and whether or not the load is connected 5 6 Battery maintenance The battery maintenance shall be done by an authorized Uninterruptible Power Supplies Ltd Service Partner 5 7 Battery disposal and recycling Batteries contain dangerous substances that can harm the environment if disposed of carelessly If you have reason to change the batteries always consult with your local environmental waste disposal organisations to obtain the recommended disposal and recycling information ay ed 46 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 6 Troubleshooting 6 Troubleshooting 6 1 Alarms If an alarm condition occurs the red ALARM LED will illuminate on the UPS control panel and the audible alarm will sound In this case proceed as follows 1 Silence the audible alarm by pressing the RESET button 2 Identify the cause of the alarm by viewing the events register in the main menu See paragraph 4 3 3 3 In case of doubt
20. allows the computer to monitor the mains voltage and the UPS status continuously and display a message in the event of any UPS system changes Figure 3 16 and show the connection to a PC from the UPS for PC s with a 9 pin serial port and 25 pin serial port respectively 28 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation Interface Cable Interface Cable Interface Cable UPS end Computer end UPS end 9 Pin D Type 9 Pin D Type 9 Pin D Type Male Female Male Interface Cable Computer end 25 Pin D Type Female Figure 3 16 Connector Cable PC Serial Port 3 11 2 X1 amp X2 Dry Port volt free contacts All the Input and Output interfaces are connected to Phoenix terminals cable 0 5 mm Input Interfaces Terminal block X1 Connection of Remote Shut down facilities Generator Operation Customers specials see also OPTIONS section Terminal Contact Signal X1 1 N4 O 12Vdc Customer IN 1 default as ONGENERATOR operation NC Generator ON X1 2 Gnd GND 6 O X1 3 N4 O 12Vdc Customer IN 2 Function on request to be defined on purchase X1 4 Gnd GND 6 O X1 5 IN 4 O 3 3Vdc Battery Temperature If connected the battery charger current is temperature dependent X1 6 Gnd GND 6 O X1 7 IN 4 O 12Vdc Remote shutdown Do not remove the factory mounted bridge until an external remote shut down is X1
21. b The BYPASS LED is green gius 2 c The LCD displays MANUAL BYP IS CLOSED Powering down a UPS module ee When the load is connected to the maintenance bypass supply as described above the UPS module s can be totally powered down for example if required for maintenance testing using the following procedure Note Carry out the following procedure on each UPS module in a parallel system 6 Onthe UPS control panel simultaneously press both ON OFF buttons a TheLCD panel will indicate LOAD OFF SUPPLY FAILURE 7 Open the fused battery isolator for the UPS module in the UPS cabinet or in LINE 2 BY PASS the external battery cabinet rack as applicable LOAD WARNING The UPS module cabinets are still live at the input LINE 1 INVERTER and output power terminals due to the closure of maintenance bypass switch BATTERY WARNING The load is now supplied from the bypass mains and is not protected against power failure 4 5 4 Complete system shutdown If the load does not need power for an extended period of time the UPS system can be shutdown completely using the following procedure WARNING All the operations in this section must be performed by authorised and trained personnel CAUTION This procedure will totally disconnect load power Ensure that it is safe to lose power to all the loads connected to the UPS system before you begin this process pp 1 Isolate all load equipment c
22. battery cabinet rack as applicable 5 The UPS module is now totally shut down ENE BATTERY 6 Remove the two screws on the front of the UPS module that are fixing it to the cabinet 7 Using the two black handles pull the UPS module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT A WARNING Wait at least 2 minutes to allow the module s electrolytic capacitors time to discharge 8 After two minutes fully withdraw the UPS module from the cabinet by pulling it horizontally 9 If you are not intending to replace the UPS module immediately fit a blanking cover over the UPS compartment opening and secure it in place using the screws removed earlier 4 7 2 Refitting the UPS module 1 Remove the blanking cover if fitted 2 Using two people lift the UPS module and slide it two thirds of the way into the UPS compartment make sure not to plug the UPS module into the rear connector 3 Push UPS module firmly into its final position to assure good contact on the rear plugs A Secure the module in place using the screws removed earlier Start the UPS module and bring it on line See paragraph 4 5 2 ge 4 8 Replacing a UPS module in a CAPACITY multi module system WARNING All the operations in this section must be performed by authorised and trained personnel serious injury or damage We recommend that the modules are handled by two persons at all times Always employ suitable liftin
23. contact your nearest service agent or call Uninterruptible Power Supplies Ltd on 0800 731 3269 6 2 Menu Commands Event Log Measurements A detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD panel can be found in paragraph 4 3 6 3 Fault Identification and Rectification Messages and Alarms Alarm Condition Meaning Suggested Solution UPS FAULT There is a fault in the UPS and therefore normal Call the authorised service centre for operation cannot be guaranteed assistance Fi IMS BYF RECT FALLT Mains power supply is outside prescribed tolerance The input power to UPS is high low or missing If site power appears to be OK check the input circuit breakers etc supplying the UPS OUTPUT SHORT There is a short circuit at the UPS output Check all output connections and repair as required OVERLOAD Load exceeds the UPS rated power Identify which piece of equipment is causing the overload and remove it from the UPS Do not connect laser printers photocopiers electric heaters kettles etc to the UPS OVER TEMPERA TURE UPS temperature has exceeded the allowed value Check the ambient temperature of the UPS is less than 30 C If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER OFF The attached battery and the battery charger set up Call the authorised service centre for do not correspond or battery
24. of battery blocks into the UPS control system using the control panel Service Set Up menu when the system is commissioned 22 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installation o o e de dz lt lt N N x x o o d dm Ec lt lt lt lt lt n N N N N x x x x x o o o o o Aak L1 P ESSE EE EE EE 3C fefe is joo O c le lejeje e ejere e i fo UPS Mod 1 UPS Mod 2 Fused battery isolator Fused battery isolator 1x10kVA Module fitted 1x20kVA Module fitted 2x20kVA Modules fitted 1 x 40 7Ah Batteries 1 x 50 7Ah Batteries 2x40 7Ah Batteries Figure 3 10 ST 40 Cabinet internal battery configuration UPS454 01 02 PW8000DPA User Manual 01 12 13 23 Uninterruptible Supplies Ltd ta 3 Installation A KOHLER COMPANY Es a UPS Mod 1 UPS Mod 2 UPS Mod 3 Fused battery isolator Fused battery isolator Fused battery isolator 1x10kVA Module fitted 2 x 20kVA Module fitted 3 x 20kVA Module fitted 3 x 20kVA Module fitted 1x 2 x 40 7Ah Batteries 2x 2 x 40 7Ah Batteries 3x 2 x 40 7Ah Batteries 3x 1 x 50 7Ah Batteries Figure 3 11 ST 60 Cab
25. power and charged A 15 2 30 4 battery per Module output Cos 1 0 Max Input Power with rated output power and discharged kW 11 5 23 battery per Module output Cos 1 0 Max Input Current with rated output power and discharged A 16 6 33 3 battery per Module output Cos 1 0 8 4 Battery Characteristics 10kVA UPS Module 20kVA UPS Module Variable Number of 12V Battery Blocks No 24 50 36 50 Maximum Battery Charger Current A 4A 4A Battery Charging Curve Temperature compensation Battery Test Battery Type Ripple free IU DIN 41773 Standard temp sensor optional Automatic and periodically adjustable Maintenance free VRLA or NiCd Depending of the effective load in kW used by the module 8 5 Battery Capacity Usage 10kVA UPS Module 20kVA UPS Module Number of battery blocks 24 28 30 34 50 36 40 40 48 50 Max Power in KW 8 8 10 10 16 20 16 20 Max autonomy min 999 5 999 5 5 999 999 56 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 8 Specification 8 6 Heat Dissipation Per Module With Non Linear Load 10kVA UPS Module 20kVA UPS Module Heat dissipation with 10096 non linear load per module W 550 1100 EN 62040 1 1 2003 BTU h 1887 3745 Airflow 25 30 C with non linear load per module m3 h 150 150 EN 62040 1 1 2003 Dissipation at no load Ww 130 170 8 7 Output Characteristics 10kVA UPS Module
26. 0 ST 80 ST 120 Power cable and connection sizes 14 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd t 3 Installation KOHLER COMPANY ST 200 External Batt 2L1 2L2 2L3 2N Cabinet lelelelele lTelelelele elelelele Die g s llelele e Offs l eleleil e Common Single Dual 5 Battery Feed O O O O Links Links 1L1 1L3 Input Mains PE Protective safety earth 2L1 2L3 Bypass Mains Dual feed only 3L1 3L3 Output to Load PE Protective Earth N Nawta Bypass Mains Supply Dual input feed only External Batt left lord Remove links for Dual input NOT NEUTRAL LINK Remove links for separate battery installation and connect batteries to individual terminals Note that when using individual batteries each battery is connected to two UPS modules UPS Output load supply oz B lors zv Tor v OH 2 CO IE UPS Input Mains Supply UPS Separate Battery Common Battery Input Bypass Input Rectifier Output Load Range N 3 N 3 N PE 3 N PE ST 200 5 x 35 T 3 x 2x M10 B 3 x M12 B 4 x M12 B 4x M12 B 1 batt feeds 2 modules PE 1 x M10 B PE 1x M12 B PE 1x M12 B PE 1x M12 B Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescrib
27. 20kVA Example TO UPS BATTERY ISOLATORS EXTERNAL BATTERY CABINET a P a P p a 444 ZZZZZZ 06061101 5 S KHANMTNO QN m s lO 0 Om s 1 0 vB vg vg vg vg wg X000 vm s s53 222222232 523 23 35 35 35 35 SOTTO 909909099 99009932 S v Sod REA Lu EL 900000000000009009 Fa Fa Fa 5e ga S B ZAEZEAE2E EZ2E E2z2zLIL 2z222l L2 22 Po pe P 2 LLLLLL LAL LLL OLA Lee A g A aes af ad ae 555555 555555555555 z zb 2 EmL mL f2f je NIN ain tiv uu oo OlOJO OOJO OO OO OJIOO Ooo CJOJOJO OJO OJOJOJOJO O OJOO OJO Ooo OIO O OOI O OC OJOIOJO OJO oloo ojo OJOJO OOO O00 Oloo OO OOJO OJIOIOJOIOO OIOOOO O PE PE For reasons of clarity the wiring for modules 1 3 5 only is shown in detail EXTERNAL BATTERY CABINET UPS CABINET 120kVA Example TO UPS BATTERY ISOLATORS p e a gt p Hp ZZZZZZII11I 11 5 Es 5 E Noms ini SENMENN o m st 0 v3 v3 v8 vg v3 98 9002020 o9o u oZuooguoxo az Bz 22 22 22 Zs Sopop 9009999999993 EDO ef d ep cep pp 2232223 222222 2222z2Z oS oS aS oS os os EZ 2 2127 Zu2 E72 2 LLLLLL SLO LOL LLALeR ae ae ac ae ao ae 222525225 555 555 555555 z z z f2 zb zl je Cx ex ex ewm tjt uu ooo IO ojojo O OjO OJ DO DOO Oloo OQOQO OO O OJO O OJO O OJOIO O OIO OIOJO IOJOJO ololo lololo OJO OJO
28. 4 5 2 How to transfer the load to the maintenance bypass See paragraph 4 5 3 How to shut down the entire UPS system See paragraph 4 5 4 4 5 1 Starting the UPS system from the maintenance bypass This procedure describes the sequence of operations necessary to power up the UPS module s whilst the load is connected to the Maintenance Bypass supply and then transfer the load to the UPS Inverter s On Line mode personnel WARNING All the operations in this section must be performed by authorised and trained Prior to powering up the system check and confirm the UPS system status The load is supplied via the closed maintenance bypass switch IA1 All UPS modules are powered down Powering up the UPS module s Perform steps 1 3 below on each UPS module 1 Close the fused battery isolator for the UPS module in the UPS cabinet or in LINE 2 BY PASS the external battery cabinet rack as applicable a The UPS mimic panel LINE 1 LED will be permanent green LOAD b The BATTERY LED will be flashing green push INVERTER c TheLCD display will indicate LOAD OFF SUPPLY FAILURE E BATTERY On the UPS control panel press and release both ON OFF buttons LINE 2 BY PASS simultaneously then wait 60 seconds RE nn DERI a The UPS module will begin to power up Lio b Initially LINE 2 LED will be red then change to green c Atthis stage the LCD display will indica
29. 54 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 7 Options Options 7T 1 Introduction The PW8000DPA ST UPS has the following available options Remote emergency stop facilities Generator ON facilities 1xCustomer input function customer defined WaveMON shutdown and management software SNMP Card for network management and remote monitoring Modem Ethernet interface for PowerReporter management software 7 2 Remote emergency stop The remote emergency stop facility takes the form of a normally closed contact which opens to operate the emergency stop sequence On leaving the factory the remote emergency stop function is disabled and it must be activated by a hardware code on the SETUP SERVICE menu Please contact your distributor to enable this operation if required The remote shutdown facility is connected to terminal port X1 7 X1 8 on the communication card located on the PW8000DPA ST front frame In order to allow the safe removal maintenance or testing of the remote emergency stop device without affecting the UPS operation it is recommended that a terminal block with linking facilities is installed between the UPS and the remote emergency stop mechanism Remote shutdown UPS Remote Shutdown Port X1 7 X1 8 Terminal block Figure 7 1 Remote emergency stop cabling
30. ANY 2 General Description LS pee ge hw hoe uer vu repr pru Ere pc pr EIE vL En peg ST 40 Cabinet ST 60 Cabinet ST 80 Cabinet ST 120 Cabinet ST 200 Cabinet 2x20kVA modules 3x20kVA modules 4x20kVA modules 6x20kVA modules 10x20kVA modules 80 Batteries 240 Batteries No Batteries No Batteries No Batteries Figure 2 1 PW8000DPA ST module configuration 2 4 Advanced Design Features 2 4 4 Input booster technology The UPS module s inbuilt advanced booster technology results in a perfect sinusoidal input power quality at 0 99 input power factor with a harmonic content of 3 THD i This leads to a more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised It also means that traditional harmonic filters are no longer required The high power factor presented by the UPS on the incoming mains supply minimises cabling and fusing costs due to the resulting lack of reactive power consumption This together with the accompanying low harmonic currents provide the following benefits No additional losses in wires and cables Noextra heating of transformers and generators Noover sizing of generators No false circuit breaker tripping and malfunction Noerratic operation of computers telecommunication monitors electronic test equipment etc Noresonance with pow
31. D displays are as illustrated here EN 9 The UPS is now operating in its on line mode The load is protected and supplied by inverter power ENSE BATTERY T 4 5 2 Individual UPS module start stop procedure If a multi module system is designed with built in redundancy it is possible to stop and start one UPS module without affecting the operational status of the overall system i e one UPS module can be taken off line whilst the remaining modules remain operating in their on line mode and maintain a protected load supply A WARNING All the operations in this section must be performed by authorised and trained personnel UPS module shut down Use this procedure to power down one module in a redundant module system 1 Simultaneously press the two ON OFF buttons on the UPS control panel LINE 2 BY PASS a The LED display will give the indications shown i LOAD 2 Open the fused battery isolator for the UPS module in the UPS cabinet or in E LINE 1 INVERTER the external battery cabinet rack as applicable E 3 The UPS module is now totally shut down mE BATTERY WARNING Although the UPS module is shut down it is still connected to the input bypass mains UPS module start up Use this procedure to start a UPS module and connect it to a multi module system that is already running 1 Close the fused battery isolator for the UPS module in the UPS cabinet or in the external battery cabinet rack
32. Description of symbols used in this manual WARNING The warning symbol is used where there is danger of an electrical shock equipment damage or personal injury CAUTION The caution symbol is used to highlight important information to avoid possible equipment malfunction or damage gt gt 2 User precautions WARNING Keep this manual with the UPS for future reference WARNING The UPS and peripheral equipment must be installed and commissioned by suitably qualified and trained personnel who are aware of the potential shock hazards WARNING Do not attempt to install this UPS system until you are satisfied that ALL the safety instructions and hazard warnings contained in this manual are read and fully understood WARNING High leakage current Ensure that the UPS has been correctly earthed before you connect the mains power supply WARNING This UPS must not be started up or put into use without having first been commissioned by a fully trained engineer authorised by the manufacturer WARNING All servicing must be performed by qualified personnel Do not attempt to service the UPS yourself You run risk of exposure to dangerous voltages by opening or removing the UPS covers Uninterruptible Power Supplies Ltd will assume no responsibility nor liability due to incorrect operation or manipulation of the UPS WARNING The PW8000DPA ST is a Class A UPS product according to BS EN 62040 In a domestic environment the UPS may ca
33. Installation Dual Input Feed Refer to the schematic drawing and connection table in Figure 3 8 1 The UPS is supplied as standard with facilities for a single cable feed for the rectifier and bypass supplies For a dual feed configuration remove the links between 1L1 2L1 1L2 2L2 and 1L3 2L3 on the Input Terminal Block See Figure 3 5 Leave the Neutral link connected between 1N 2N 2 Connect the UPS input supply cables to terminals 1L1 1L2 1L3 and 1N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation A CAUTION The input Neutral cable must ALWAYS be connected 3 Connect the UPS bypass supply cables to terminals 2L1 2L2 2L3 and 2N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation A CAUTION The bypass Neutral cable must ALWAYS be connected 4 Secure the cables to the fixing rail located under the UPS connection terminals Note The UPS commissioning engineer will configure the UPS system for a dual input operation at the time of commissioning UPS454 01 02 PW8000DPA User Manual 01 12 13 1 7 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY L1 e Main 12 ains INPUT UPS CABLE TERMINAL Single Feed Links ile _ Phase
34. L2 1L2 Phase L3 1L3 NEUTRAL 1N EARTH PE IL1 IL2 IL3 1N PE 2L2 2L3 2N PE F2 o tifier Rectifier a 3 3 8 2 5 o n 2 Static Switch Static Switch Maintenance Bypass IA1 UPS CABINET OUTPUT UPS Y CABLE TERMINAL 3L1 3L2 3L3 3N PE Phase L1 3L1 Phase L2 3L2 D D D D D Output Phase L3 3L3 Supply NEUTRAL 3N 1 l I ii EARTH PE Fuse A A Cable A mm Cable D mm ST 40 3 x 80 5x 16 5 x 16 ST 60 3 x 125 5x35 5x35 ST 80 3 x 160 5x50 5x50 ST 120 3x224 4x95 1x50 PE 5x70 ST200 3x350 5 x 185 5 x 185 Fuse and Cable recommendations to IEC 60950 1 2001 The fuse and cable rating details in the above tables are a recommendation only The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 Figure 3 7 UPS with Single Input Feed Connection block diagram 1 8 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 3 Installation L1 Mains Supply L1 Bypass Supply L2 L2 L3 L3 N N PE PE Fuse B Fuse C IL1 IL2 IL3 1N PE 2L1 2L2 2L3 2N PE F1 F1 F2 Rectifier Inverter Rectifier UPS Module 1 Inverter UPS Modules 2 6 Static Switch Static Switch Maintenance Bypass IA
35. OJO OO o OO oe OIO O DI OIlO OQOO OO O Oloo o O ei olojo O O O ie Figure 3 13 External battery cabinet connection ST 120 Cabinet shown Figure 3 13 shows typical methods for connecting the UPS cabinet ST 120 in the example to an external battery installation The top diagram illustrates connection for an individual battery installation and the lower diagram shows a common battery installation A similar connection diagram for the ST 200 cabinet is shown in Figure 3 14 Note that the ST 200 cabinet only contains connections for five external battery strings however each connection is wired to the battery circuit breakers of two UPS modules Therefore where an individual battery configuration is used with the ST 200 each battery is in fact connected to 2 UPS modules rather than an individual module as is the case for the lower powered cabinets 26 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installation EXTERNAL BATTERY CABINET for UPS Module 1 2 for UPS Module 3 4 for UPS Module 5 6 for UPS Module 7 8 for UPS Module 9 10 Battery fuse Battery fuse Battery fuse Battery fuse Battery fuse EXTERNAL BATTERY CABINET for UPS Module 1 for UPS Module 2 for UPS Module 3
36. P adapter connected to the UPS RS232 output JD1 An SNMP Ethernet adapter contains an RJ 45 connector which allows it to be connected to the network using a standard network cable Once connected the UPS Management software agent which is already installed in the SNMP adapter then monitors the UPS operating parameters and outputs its data in SNMP format to the connected network In a multi module UPS system the SNMP interface can communicate system wide data or data for an individual UPS module The SNMP adaptor requires a PC with terminal connections and for normal operation at least one network connection Ethernet is also required External SNMP Adapter SNMP MONITOR mui Figure 7 3 SNMP Internal and external adapters 50 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY T Options 7 4 2 The importance of UPS management The utility supply is inevitably unreliable every now and then and assuring continuous power to all the facilities connected to it can be a difficult task The situation is further complicated if worldwide systems are managed via a Local Area Network LAN or Wide Area Network WAN However by using the PW8000DPA ST UPS system in conjunction with purpose designed network management tools a systems administrator can take measures to back up data and prevent system errors or data loss even in the event of a relatively long util
37. T multi module system WARNING All the operations in this section must be performed by authorised and trained personnel serious injury or damage We recommend that the modules are handled by two persons at all times Always employ suitable lifting aids and safety platforms where possible WARNING A UPS module weighs up to 22kg If the UPS module is handled inappropriately it might cause If a UPS module is faulty in a redundant multi module system the load will continue to be protected by the remaining modules which will continue to operate in the on line mode Under these circumstances the faulty module may be replaced without having to transfer the load to bypass 42 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 4 Operation 4 7 4 Extracting the UPS module 1 Identify the faulty UPS module with the alarm condition and RESET the alarm The audible noise will stop If the red ALARM LED remains on there is a fault in the module Verify that load is being supplied by the other module s by checking that their LCD panels show LOAD PROTECTED 3 On the UPS module to be replace simultaneously press the two ON OFF LINE 2 BY PASS buttons on the UPS control panel a The mimic indications should be as illustrated here LOAD LINE 1 INVERTER 4 Open the fused battery isolator for the UPS module in the UPS cabinet or in the external
38. UPS electrical installation and operating environment Perform a controlled UPS start up Fully test the UPS system for correct operation and set up Carry out operator training Ltd approved engineer must be considered as an electrical hazard and Uninterruptible Power Supplies Ltd will accept no responsibility for its safe operation or the safety of any operating personnel Furthermore the manufacturer s warranty will be invalidated immediately if the UPS is powered up or used before it has been correctly commissioned WARNING Any PW8000DPA ST UPS system not commissioned by an Uninterruptible Power Supplies 4 2 UPS control panel Figure 4 1 illustrates the control panel located on the front of each UPS module Power Management Display PMD Control Menu Navigation Mimic LED Indicators ALARM LED Module ON OFF and selection keys and RESET key Keys Figure 4 1 UPS control panel UPS454 01 02 PW8000DPA User Manual 01 12 13 31 4 Operation Uninterruptible Power Supplies Ltd A KOHLER COMPANY 4 2 1 Power Management Display PMD The 2 x 20 character LCD Power Management Display simplifies communication with the UPS and also provides UPS monitoring information See paragraph 4 3 The menu driven LCD enables the operator to Access the event register Monitor the input and output voltage current frequency amp power Monitor the battery run time Perform commands such as UPS start
39. Y OFF Normally closed Serial ports RS232 on Sub D9 USB Slot for SNMP Slot for PowerREPORTER 1 x LCD display for each module RJ45 Plug for future options 5 Voltage free contacts For remote signalling and automatic computer shutdown 1 x Remote Shut down EMERGENCY OFF normally closed 2 x Programmable Customer Inputs 1st default as GEN ON normally open 2nd free normally open 1 x Temperature sensor for battery control 1 x 12Vdc output max 200mA 2 x Programmable Customer s Inputs 15t default as GEN ON Normally open 2nd free Programmable Customer s Inputs Normally open 1 x system frame For monitoring integration in network management and service 1x For monitoring and software management SNMP card optional For monitoring and integration in network management For monitoring and integration in network management PowerREPORTER card optional for Premium Power Protection UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY 8 Specification 8 11 Fuses amp Cables Quick Reference SINGLE INPUT FEED standard i BATTERY CABINET Inverter Mains 3x400 230V c ED E o o z o Q D Static Switch Static Switch UPS Modules 2 5 UPS Module 6 Static Switch Maintenance Bypass IA1 UPS CABINET Cabinet Mounted Single Input Feed Input 3x400V 230V Output 3x400V 230V Fuse A Agl
40. a KOHLER COMPANY 4 3 8 Set up User menu screen 1 Set up language 2 Set up Date and Time 3 Set up battery test 4 Set up operation with Gen Set 4 3 9 Set Up Service menu screen 1 This Menu is reserved for authorized service engineers only 2 Type in password gt SET LANGUAGE SET DATE AMD TIME ENGL TSH FRANCAIS DEUTCH DUTCH SPAMTISH FOL ISH FOR TOGUESE gt SET UP DATE TIME SET UP BATT TEST 0 H v HH HIM zz 1 31 gt SET UP BATT TEST SET UP GEH SET OPER CH 23 gt HOJE OF DAY BEE REPETITIVE teh gt SET UF GEN SET OPER YM BATT CHARGE LOCK ee B BYPASS LOCK gt SET UF SERVICE PASSHORD gt PhrHSSH RDE 36 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 4 Operation 4 4 Operating modes 4 4 4 On line inverter mode LINE 2 BY PASS When the UPS is operating in the on line mode the load is supplied LOAD through the LINE 1 RECTIFIER and INVERTER This provides the LINE 1 INVERTER highest degree of protection especially in the event of a mains disturbance or failure and is always recommended if the critical load e g computer systems will not tolerate even very brief supply interruption In the event of an inverter fault or overload condition the UPS transfers the load to the bypass supply autom
41. and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 DC Cables and Battery fuses are bespoke to the installation 60 UPS454 01 02 PW8000DPA User Manual 01 12 13
42. ass mode The maintenance bypass mode is effected by means of the IA1 BYPASS SWITCH on the front of the UPS Switch IAT Effect ON Maintenance Bypass Switch Closed Load on bypass mains CLOSED LCD indication MAINTENANCE BYP CLOSED LED Indicators will indicate as shown in the table below OFF Bypass Switch Open Normal operating condition Load on inverter OPEN LCD indication MAINTENANCE BYP OPEN LED Indicators will indicate as shown in the table below LED Indicator Switch IAT ON Switch IAT OFF LINE 1 Green Green LINE 2 Green Green BYPASS Green ON INVERTER RED ON BATTERY Green Green UPS454 01 02 PW8000DPA User Manual 01 12 13 37 4 Operation Uninterruptible Power Supplies Ltd A KOHLER COMPANY mains disturbance or failure and we therefore strongly recommend that you switch over to the on line or on CAUTION When the UPS is operating on maintenance bypass the load is not protected in the event of a bypass mode as soon as possible 4 5 Operating Instructions Under normal operating conditions all the modules in a multi module system are running and operating in the on line mode See paragraph 4 4 1 The following procedures are provided in this section Howto start up the UPS system and transfer the load from the maintenance bypass to the on line mode See paragraph 4 5 1 How to stop start one UPS module in a redundant multi module system See paragraph
43. atically and without interruption transfer time 0 4 4 2 On bypass line interactive mode In the on bypass line interactive mode the load is normally supplied from the bypass mains LINE 2 and the static BYPASS In the event of a bypass supply failure the load is automatically transferred to the inverter within 3 to 5 msec this is valid for single and parallel module systems The battery charger remains active in this mode Although the on bypass mode offers greater efficiency than the on line mode it is recommended only if the load can tolerate interruptions of up to 3 5 ms which is the transfer time taken when switching from the on bypass mode to the on line mode 4 4 3 Maintenance bypass mode Each cabinet is fitted with a maintenance bypass switch IA1 which when closed connects the UPS module s output terminals directly to the UPS bypass mains supply This facility allows the UPS system to be shut down for maintenance or repair whilst maintaining the load on the raw unprotected bypass supply mode before the maintenance bypass switch is WARNING ALL the UPS modules in a parallel A module system must be selected to on bypass operated closed Maintenance bypass switch IA1 E BATTERY L T Figure 4 2 On line mode LINE 2 BY PASS 00 0 0 LOAD LINE 1 INVERTER BATTERY Figure 4 3 On bypass mode MAINTENANCE Switch IA1 BYPASS UPS Figure 4 4 Maintenance byp
44. charger fault assistance INVERTER FAULT Inverter is faulty Call the authorised service centre for assistance SY HCHROM FAULT The inverter and mains are not synchronised The frequency of the input voltage to the UPS is outside operational limits and the UPS static bypass has been temporarily disabled BATTERY IM DISCHARGE Battery is near end of autonomy Shutdown load connected to UPS before the UPS switches itself off to protect its batteries KIAMUAL BP IS CLOSED Maintenance Bypass closed This alarm is only displayed if the UPS is on Load supplied by raw bypass mains Maintenance Bypass UPS454 01 02 PW8000DPA User Manual 01 12 13 47 6 Troubleshooting Uninterruptible Power Supplies Ltd A KOHLER COMPANY 6 4 Contacting Service Uninterruptible Power Supplies Limited has a service department dedicated to providing routine maintenance and emergency service cover for your UPS If you have any queries regarding your UPS please contact us Uninterruptible Power Supplies Ltd Woodgate Bartley Wood Business Park Hook Hampshire RG27 9XA Tel 01256 386700 0800 731 3269 24 Hr Fax 01256 386701 Email service upspower co uk We recommend that your UPS is protected by an Extended Warranty Agreement see Section 2 for details These agreements assist us in caring for your UPS correctly ensuring that it is well maintained and attended to promptly should any problems occur 48 UPS4
45. charging the batteries For longer term storage the battery should be fully recharged every 6 months 20 C Extreme temperature under charge overcharge or over discharge will destroy batteries Key Point Note the following Charge the battery both before and after storing Always store the batteries in a dry clean cool environment in their original packaging Ifthe packaging is removed protect the batteries from dust and humidity CAUTION Sealed batteries must never be stored in a discharged or partially discharged state 3 6 Positioning 3 6 1 Planning the installation A certain amount of pre planning will help ensure smooth trouble free equipment installation The following guidelines should be taken into account when planning a suitable UPS location and environment 1 The equipment must be installed and transported in a upright position 2 The floor at the installed location and en route from the off loading point must be able to safely take the weight of the UPS and battery equipment plus fork lift during transit 3 The UPS cabinet requires space to bottom front and back to enable cooling airflow Suitable ventilation airflow must also be provided See Figure 3 1 Allow a 200mm minimum clearance at the back of the cabinet 4 All parts of the UPS required for maintenance servicing and user operation are accessible from the front Reserve a minimum of 900mm space at the front of the UPS cabinet 5 Anambient te
46. d on the nameplate which is situated at the front internal door of the UPS Check that the details on the nameplate corresponds to the purchased material detailed on the delivery note 3 4 Batteries The standard batteries connected to the UPS are sealed maintenance free batteries which will be mounted either within the UPS cabinet or an external battery cabinet The battery will usually be connected when the UPS is commissioned Battery life depends very much on the ambient temperature and optimum battery life will be obtained if the batteries are operated at a temperature of 20 C If the UPS is delivered without batteries Uninterruptible Power Supplies Ltd is not responsible for any damage or malfunctioning caused to the UPS by the incorrect storage installation or connection of batteries by third parties 8 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 5 Storage 3 5 1 UPS If you plan to store the UPS prior to use store it in a clean dry environment with a temperature between 5 C to 40 C and RH of less than 90 If the packing container is removed you must protect the UPS from dust 3 5 2 Battery The UPS utilizes sealed maintenance free batteries whose storage capability depends on ambient temperature It is therefore important not to store the UPS for longer than 6 months at 20 C 3 months at 30 C or 2 months at 35 C storage temperature without re
47. dules LINE 2 BY PASS LED Colour LINE 1 Green LOAD LINE 2 Green LINE 1 INVERTER paa BY PASS OFF INVERTER Green EEH BATTERY BATTERY Green The LCD panel should display LOAD PROTECTED If anything other than LOAD PROTECTED is displayed then press the RESET button and if LOAD PROTECTED is still not displayed there is a problem with the UPS system and you should seek assistance Transferring the UPS to the on bypass mode 1 On the control panel of any one module in a multi module system a Press the UP key once to access the menu system b Use the UP DOWN keys to move the cursor so that it is adjacent to COMMANDS and then press the ENTER key c Use the UP DOWN keys to move the cursor so that it is adjacent to LOAD TO BYPASS then press the ENTER key The UPS system will transfer the load to static bypass on all UPS modules in a parallel system 3 Onall UPS module check and confirm that LINE 2 BY PASS a The INVERTER LED has extinguished A I NI b The BYPASS LED is green LOAD c The LCD displays LOAD NOT PROTECTED yu INVERTER EEE BATTERY 40 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER Company 4 Operation Closing the maintenance bypass switch 4 Close the maintenance bypass switch IA1 UNE2 BVPASS 5 On all UPS module check and confirm that A D N a The INVERTER LED has changed to red LOAD
48. e 9 After two minutes fully withdraw the UPS module from the cabinet by pulling it horizontally 10 If you are not intending to replace the UPS module immediately fit a blanking cover over the UPS compartment opening and secure it in place using the screws removed earlier 4 8 2 Refitting the UPS module 1 2 Remove the blanking cover if fitted Using two people lift the UPS module and slide it two thirds of the way into the UPS compartment make sure not to plug the UPS module into the rear connector Push UPS module firmly into its final position to assure good contact on the rear plugs Secure the module in place using the screws removed earlier Start the UPS module and transfer the system from the maintenance bypass back to inverter See paragraph 4 5 1 44 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 5 Maintenance 5 Maintenance 5 1 Introduction A WARNING All the operations described in this chapter must be performed by suitably qualified personnel 5 2 System calibration To ensure optimum UPS operation and efficient load protection we recommended that the system s operating parameters are checked every six months and recalibrated where necessary The batteries should also be checked every six months depending on the ambient temperature 5 3 User responsibilities There are no user serviceable parts contained within the UPS
49. ed IEC or local regulations e g BS7671 2008 4 DC Cables and Battery fuses are bespoke to the installation Figure 3 6 ST 200 Power cable and connection sizes UPS454 01 02 PW8000DPA User Manual 01 12 13 15 Uninterruptible Power Supplies Ltd 3 Installation A KOHLER COMPANY 3 8 Connecting the UPS input supply WARNING Opening or removing the UPS enclosure covers will create the risk of exposure to dangerous voltages if power is connected to the UPS 3 8 1 Safety notes Please ensure you read and understand the following safety notes before you begin the UPS electrical installation 1 All operations detailed in this section must be performed by an authorised electrician or qualified personnel 2 Once the electrical installation is completed the initial UPS start up and commissioning must be performed by qualified personnel authorised by the manufacturer 3 Do not operate the UPS if there is water or moisture present 4 When carrying out any work on the UPS input power cables you must ensure that the UPS supplies are isolated at the supply distribution panel and where possible locked out Warning notices should be posted where applicable to prevent inadvertent operation of the input supply isolators 3 8 2 Preparing the input cabling Before you start connecting the UPS input cables Ensure that the provided fuses and cables satisfy the ratings shown in Figures 3 3 to 3 5 and are in accordance with the presc
50. ee phases DLITFLIT CURRENT Ase a BA ga nmg cao ca 10 Output Current all three phases 34 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd me KOHLER COMPANY 4 Operation 11 Active Output Power all three phases ACTIVE POWER KH 56 66 66 56 8e 88 i REACTIVE POHER 12 Reactive Output Power all three phases sk VA 56 66 66 56 88 88 13 Apparent Output Power all three phases APPARENT POHER RMA GE 66 85 668 86 06 14 Output Power all three phases OUTPUT POWER 6x5 48 66 86 68 88 08 i LE 15 Battery capacity B T T CAPACITY t7 gea ca 4 3 5 Commands menu screen 1 Transfer Load to inverter LOAD TO BYPASS 2 Transfer Load to bypass gt LOAD T BYPASS PERFORM BATT TEST 3 Battery Test gt PERFORM BATT TEST 4 3 6 UPS Data menu screen 1 These general UPS Data are installed at the manufacturing plant UPS SERIAL NUMBER TiTi TiTiTITITI 2 Manufacturing date DATE OF MANUFAC TURE 15 63 69 3 EPROM Version EPROM VERS TOM VE 4 Actual Date and Time DATE TIME ddr ya hh mm ss 4 3 7 Set Up Service menu screen 1 This Menu is reserved for authorized service engineers only 2 SET UP SERVICE PARSSIN OFTI i gt FAaSSH ORTX 2 Type in password pz UPS454 01 02 PW8000DPA User Manual 01 12 13 35 4 Operation Uninterruptible Supplies Ltd t
51. er factor correction capacitors UPS454 01 02 PW8000DPA User Manual 01 12 13 3 Uninterruptible Power Supplies Ltd 2 General Description A KOHLER COMPANY 2 4 2 Flexible battery management This equipment employs a flexible battery management which avoids premature deterioration of battery life by advanced management of battery charging and preventive failure diagnostics The major benefits are AC ripple free battery charging due to a dc dc charger separated from the rectifier and inverter Wide range of number of battery blocks 24 50 blocks of 12V depending autonomy times UPS s wide input voltage operating window extends the battery life due to fewer discharge cycles Battery discharge protection caused by load jumps Proactive battery protection from false manipulations and inadequate charging voltages Proactive battery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm User selectable battery tests Optional temperature compensated charging to enhance battery life 2 4 3 Decentralized Parallel Architecture DPA The PW8000DPA ST system features DPA paralleling technology that provides n x redundancy without introducing a single point of failure The modules utilizing the DPA technology are completely autonomous be means of individual power units bypasses CPUs control panels and separate battery configuration 2 5 Warranty The PW8000DPA ST UPS is supplied with a lim
52. er module of the UPS management software is UPSMAN which communicates with the UPS via an RS232 USB interface Running as a background application UPSMAN collects and interprets the messages received from the UPS and places them at the disposal of the client module UPSMON as well as any connected SNMP based instrumentation and control system If UPSMAN detects voltage variations or a power failure it can execute various system event routines by means of which for example the server is switched off or a warning alarm is sent to the connected users These system event routines are a part of the management software and can be configured in to suit local application requirements The software of your PW8000DPA ST UPS unit can be integrated into a network in two ways 1 Bythe server which is supplied by the UPS itself and has been integrated into the network In most cases this server is used as a sub agent and you only need the WAVEMON software without an SNMP adapter You will also need to establish an RS232 USB connection between the UPS and computer server 2 In many cases the use of what is referred to as an SNMP adapter is to be preferred in order to integrate the UPS into the network In this case up to 50 computers can be shut down in one RCCMD environment RCCMD remote console command is an additional software module that is used in order to execute a command typically a shutdown command in a remote system 7 4 5 Licensing
53. g aids and safety platforms where possible i WARNING A UPS module weighs up to 22kg If the UPS module is handled inappropriately it might cause If a UPS module is faulty in a capacity parallel system the load will automatically transfer to the modules static bypass which will then operate in the on bypass mode 4 8 4 Extracting the UPS module 1 Identify the faulty UPS module with the alarm condition and RESET the alarm The audible noise will stop If the red ALARM LED remains on there is a fault in the module Verify that load is supplied from the bypass supply 3 Close the maintenance bypass switch IA1 UPS454 01 02 PW8000DPA User Manual 01 12 13 43 Uninterruptible Powerm Supplies Ltd 4 Operation A KOHLER COMPANY 4 On all UPS module check and confirm that LINE 2 BY PASS a The INVERTER LED has turned to red ED b The BYPASS LED is green EUM c The LCD panel displays MANUAL BYP IS CLOSED pial ge Open the fused battery isolator for the UPS module in the UPS cabinet or in the external battery cabinet rack as applicable The UPS module is now totally shut down Remove the two screws on the front of the UPS module that are fixing it to the cabinet EE BATTERY Using the two black handles pull the UPS module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT A WARNING Wait at least 2 minutes to allow the module s electrolytic capacitors time to discharg
54. ge The email which provides details relating to the fault a snapshot of the UPS performance parameters and a device identification string is automatically processed and UPSL s Service Centre personnel are alerted UPS454 01 02 PW8000DPA User Manual 01 12 13 53 Uninterruptible Supplies Ltd ta e Options KOHLER COMPANY UPSL s Service Centre personnel are then able to liaise with the company s field service team and will remotely diagnose the UPS incident before reaching the facility with appropriate spare parts within the contracted service agreement timeframe 54 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 8 Specification 8 Specification 8 1 Mechanical Characteristics UPS Cabinet ST 40 ST 60 ST 80 ST 120 m EE E i Se 4E Maximum 2 module 3 modules 4 modules 6 modules 10 modules Configuration 10 or 20kVA 10 or 20kVA 10 or 20kVA 10 or 20kVA 10 or 20kVA and and and and and 80 x 7 9Ah batteries 240 x 7 9Ah batter NO batteries NO batteries NO batteries ies Max Power kW 40 60 80 120 200 Dimensions mm 550x1135x770 550x1975x770 550x1135x770 550x1975x770 WxHxD Weight of kg 92 173 82 133 174 Empty Cabinet Weight with kg 130 up to 136 229 up to 238 157up to 169 245 up to 263 360 up to 389 modules and with 2 Modules with 3 Modu
55. hat the battery cables are connected under the following conditions a No mains voltage is present in the UPS Do not attempt to complete the battery wiring or close the battery isolators before this system has been b Allthe loads are disconnected commissioned c The UPS battery isolators are open and the external battery isolators are open in the external battery cabinet where used i e the terminals to which the battery cables are to be fitted are electrically isolated 3 10 2 Battery cabling TO UPS BATTERY TO UPS BATTERY ZZZ ZZZ eo00 KE NM NM N HK NM KEK NM vuv vuv vuv vuu vuv vuv P o Xu uu E a a me or D mi i cu od Ee COO DOD COD COO DOD TUUU OOo 000 000 OOo 000 000 22 SS 222 225 SS 222 NNN NNN NNN NNN NNN NNN Q n 0 amp G 0 0 2 4 a a 2 40 6 0 6 2 48 2XDDD DDD DDD DDD DDD DDD Ololo ojoo O olojo oloo O OJOJO OOJO OJOJO OJOJO OJO O ooo o O OlOJO oloo o O PE 1L1 PE 1L1 ZZZ 2L1 ZZZ III 2L1 CN O0 eA 000m F 090 ve U4 0 DOD DOD ADD DOD DOD ADD EEE EES EES ccce Sf amp fece amp s RAR RRR RRR RAR ARR ARG COMMON BATTERY INDIVIDUAL BATTERIES Figure 3 9 Battery connections ST 60 Cabinet shown In all modules the batteries are connected to terminal blocks mounted on the left hand side of the power connection rail
56. he MAINTENANCE BYPASS isolator IA1 is open OFF 3 Ensure that the battery isolators within the UPS cabinet are open If connecting wiring to an external battery cabinet or racks a Ensure that the fused battery isolators in the external battery cabinet or racks are open b Connect the protective earth cable PE between the UPS and external battery cabinet c Connect the battery cables ensuring the cables are connected to the corresponding N terminals 5 If connecting the internal batteries ST 40 and ST 60 cabinet a Connect the batteries to the battery connection terminal blocks ensuring the cables are connected to the corresponding N terminals Note DC Cables and battery fuses are bespoke to the installation 3 10 4 Internal battery for ST 40 and ST 60 cabinets The ST 40 and ST 60 cabinets are designed to house 80 and 240 internal 12V 7 9Ah battery blocks respectively Different battery configurations are shown below For details of the battery connections see Figure 3 5 and Figure 3 9 Important notes When the cabinets are populated with 10kVA UPS modules the 12V batteries can be connected in strings of 24 50 even numbers only depending the power sourced on the output When the cabinets are populated with 20kVA UPS modules the 12V batteries can be connected in strings of 36 50 even numbers only depending the power sourced on the output The commissioning engineer will program the correct number
57. inet internal battery configuration 3 10 5 External battery enclosures The ST 40 and ST 60 cabinets have integral battery storage however this is not possible with the ST 80 ST 120 and ST 200 units due to the space required to house a battery of a suitable size In the case of ST 80 and ST 120 systems the battery is either contained in an external battery cabinet or rack mounted A range of bespoke battery enclosures designed specifically to suit individual site requirements can be supplied for the ST 80 and ST 120 models two typical examples are shown in Figure 3 12 In all cases the battery enclosure is fitted with suitably rated fused isolators which are connected to the battery connection terminals inside the PW8000DPA ST as shown in Figure 3 5 Note DC fuses and cables are bespoke to the installation 24 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation Fe F3 F2 F3 F4 F5 Fused nos isolators Fused battery isolators Battery Cabinet 120 Battery Cabinet 200 Figure 3 12 External battery cabinets UPS454 01 02 PW8000DPA User Manual 01 12 13 25 Uninterruptible Supplies Ltd 3 Installation KOHLER COMPANY UPS CABINET 1
58. ised electrician or qualified personnel 2 Once the electrical installation is completed the initial UPS start up and commissioning must be performed by qualified personnel authorised by the manufacturer 3 Do not operate the UPS if there is water or moisture present 4 When carrying out any work on the UPS output power cables you must ensure that the UPS supplies are isolated at the supply distribution panel and where possible locked out Warning notices should be posted where applicable to prevent inadvertent operation of the input supply isolators 3 9 2 Preparation for the output cabling Circuit breakers or equivalent protection must be fitted between the UPS output and load equipment to provide additional protection to the UPS in the event of an overload or short circuit and also provide a means of isolating individual loads if required Before you start connecting the UPS output cables to the load distribution panel Ensure that the potential load does not exceed the UPS model output power rating OUTPUT POWER on the nameplate Ensure the output circuit breakers are correctly sized with respect to the load rating and associated cabling The maximum total load rating and maximum load rating of the individual load sockets should be indicated on the output distribution board The circuit breakers must comply with the prescribed IEC Standards e g BS7671 2008 It is recommended that a separate output distribution board is pro
59. ited warranty that the UPS and its component parts are free from defects in materials and workmanship for a period of one year from the date of commissioning or fifteen months from the date of original delivery whichever is the sooner This warranty is the only warranty given and no other warranty express or implied is provided This warranty is invalidated if the UPS is used without having been commissioned by a fully trained and authorised engineer The warranty does not apply to any losses or damages caused by misuse abuse negligence neglect unauthorised repair or modification incorrect installation inappropriate operating environment accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then Uninterruptible Power Supplies Ltd will at its sole option repair or replace the UPS All replaced parts will remain the property of Uninterruptible Power Supplies Ltd As a general policy Uninterruptible Power Supplies Ltd does not recommend the use of its products in life support applications where failure or malfunction of the product can be reasonably expected to cause failure of the life support device or to significantly affect it s safety or effectiveness applications concerned with direct patient care Uninterruptible Power Supplies Ltd will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to Uni
60. ity supply outage In the case of an abnormal utility supply suitable UPS management software will also enable a system administrator to monitor all concerned networks from a central point and identify bottlenecks at an early stage In spite of extensive system monitoring if an administrator fails to intervene in a timely manner serious damage can still occur It is important therefore that the installed UPS software will react automatically in such a case and shut down the supplied system in a safe and controlled manner Uninterruptible Power Supplies Ltd considers it important to have a complete solution for its UPS systems and offers its customers a number of remote control and monitoring tools to provide optimum protection Two monitoring system options are available for use with the PW8000DPA ST UPS system SNMP monitoring software The SNMP adapter described above requires a PC with terminal connections and for normal operation at least one Ethernet network connection It also requires that the network operating system in use is SNMP compatible Uninterruptible Power Supplies Ltd offer suitable monitoring software with SNMP functionality for NetWare OS 2 all Windows NT systems on INTEL and ALPHA network platforms WAVEMON UPS monitoring and control software WAVEMON is designed to operate in conjunction with many of the systems supplied by Uninterruptible Power Supplies Ltd and features both UPS monitoring and automatic UPS server shutdo
61. j o o O O O Cabinet b Remove links PE 1L3 1N PE 3L1 3L3 PE for Dual Feed 1L1 1L3 Input Mains s Bx NOT NEUTRAL LINK 2L1 2L3 Bypass Mains xternal Batt 2L1 212 213 2N Dual feed only Common battery 3L1 3L3 Output to Load links shown fitted PE Protective Earth N Neutral ololo Jalol oloo olo ololo wee Ojoo gE S S ooo ooofolo ol o ol o ololo ST 60 E i Cabinet PE T N 1L1 1L2 1L3 1N PE 3L1 3L3 External Batt 2L1 212 2l3 2N 3L2 olojojo o c olofo olo olo ST 80 Cabinet PE PE N External Batt 2L1 212 23 2N 3L2 3N e e C T TE QIelo ST 120 Cabinet 3L1 3L3 PE External Batt 2L1 212 213 2N 3L2 3N UPS Common Battery Input Bypass Input Rectifier Output Load Range N 3 N 3 N PE 3 N PE ST 40 3 x M5 B 4 x 16 25mm T 5 x 16 25mm T 5 x 16 25mm T ST 60 3 x M6 B 4 x 35 T 4 x 35 T 4 x 35 T PE 50 T PE 50 T ST 80 3 x M6 B 4 x 50 T 3 x 50 T 3 x 502 T N 70 95mm T N 70 95mm T N 70 95mm T PE 50mm T PE 50 T ST 120 3 x 2xM5 B or 4 x 70 95mm T 4 x 70 95mm T 4 x 70 95mm T 3x M10 B PE 50 T PE 50 T Notes 1 Fuse and Cable recommendations to IEC 60950 1 2001 2 The fuse and cable rating details in the above tables are a recommendation only 3 The UPS must be installed to prescribed IEC or local regulations e g BS7671 2008 4 DC Cables and Battery fuses are bespoke to the installation Figure 3 5 ST 40 ST 6
62. l to form a redundant module system The UPS modules are assembled in a range of purpose designed free standing cabinets containing up to six UPS modules batteries and system switch gear Cabinet mounted systems are rated according to the maximum number of 20kVA modules that can be housed i e 40kVA 60kVA 80kVA 120kVA and 200kVA see Figure 2 1 The 40kVA and 60kVA cabinets also contain the UPS batteries whereas these must be located externally in the 80kVA 120kVA and 200kVA cabinets Key Point All the modules fitted within a cabinet must be of the same rating i e it is not possible to mix 10kVA and 20kVA modules in the same parallel system 2 3 System Configuration The illustrations in Figure 2 1 show the available cabinets fully populated with either 2 3 4 6 or 10 UPS modules however each of the systems shown can operate with as little as a single module fitted Thanks to the advanced PW8000DPA ST system design if a cabinet is not fully populated it is possible to add further modules as required to increase the system capacity without the need to power down the system or in any way disrupt the load This hot swappable design also means that individual modules can be exchanged while the equipment is running without the need to transfer the load to the bypass supply depending on system redundancy and demanded load 2 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMP
63. les with 4 Modules with 6 Modules with 10 Modules no batteries Colours Front Graphite grey Pulverlacke No 4222903402 serie O9RCCAT1 Side walls Graphite grey Pulverlacke No 4222903402 serie O9RCCAT1 UPS454 01 02 PW8000DPA User Manual 01 12 13 55 8 Specification Uninterruptible Power Supplies Ltd A KOHLER COMPANY 8 2 Mechanical Characteristics UPS Module Output Active Rated Power kW Number of 12V Battery Blocks No Dimensions WxHxD mm Weight UPS Module kg Colours 10kVA UPS Module 20kVA UPS Module 10 20 24 50 36 50 488 x 132 x 540 3 HU 18 6 21 5 Front RAL 7016 Depending of the effective load in kW used by the module 8 3 Input Characteristics Input Voltage Tolerance ref to 3x400 230V for Loads in 10kVA UPS Module 20kVA UPS Module Output Rated Power per Module cosq 0 8 kVA 10 20 Output Rated Power per Module cos 1 0 KW 10 20 Nominal Input Voltage V 3x380 220V N 3x400V 230V N 3x415 240V N V 23 15 3x308 177 V to 3x460 264 V for 10096 load 30 15 3x280 161 V to 3x460 264 V for lt 80 load 40 15 3x240 138 V to 3x460 264 V for lt 60 load Input Frequency Hz 35 70 Input Power Factor PF 0 99 100 load Inrush Current A max In Input Distortion THDI Sine wave THDi 3 100 load Max Input Power with rated output power and charged kW 10 5 21 battery per Module output Cos 1 0 Max Input Current with rated output
64. mperature of 20 C is recommended to achieve a long battery life The cooling air entering the UPS must not exceed 40 C 6 Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load 7 n summary the UPS should be located where a Humidity 90 non condensing and temperature 15 C to 25 C are within prescribed limits b Fire protection standards are respected c Cabling can be performed easily d A minimum 900mm front accessibility is available for service or periodic maintenance e Requested air cooling flow is available f The air conditioning system can provide a sufficient amount of air cooling to keep the room at or below the maximum desired temperature g No dustor corrosive explosive gases are present h The location is vibration free i Ifthe UPS will be installed in bayed enclosures partition walls have to be installed UPS454 01 02 PW8000DPA User Manual 01 12 13 3 Installation 3 Installation Uninterruptible Supplies Ltd ta KOHLER COMPANY Y Open Doors Battery Battery Min Clearance mm ST 40 ST 80 ST 60 ST 120 200 Open Doors 200 ST 200 300 900 ST 40 ST 60 ST 80 ST 120 ST 200 550 x 1135x770 550x 1975x770 550x 1135 x 770 550x 1975x770 550 x 1975 x 770 Totally front accessibility for service and maintenance no side top
65. nd provide an early warning before they develop into a crisis The main features and benefits offered by PowerREPORTER are Realtime email notification sent directly to UPSL Service Centre in response to alarm critical events Acquisition of key performance data and productivity information Empowers you with the details needed to better understand machine performance and quickly troubleshoot downtime events Combined with a service contract PowerREPORTER improves service levels The engineer can determine if site attendance is necessary and bring relevant spare parts Monthly Status Report detailing trends and alarms Optional battery analysis and care service PowerNSURE measures battery voltage temperature impedance and prolongs battery service life through the application of battery charge equalization 7 5 4 Functional description UPS g g UPS with n n Power REPORTER Site manager Alarm Event Data Q Servers with IN amp monthly report Q Power REPORTER SS software UPS Email server Y Wu UPSL 24Hr g Helpdesk Consultant j Roi specialists A A DON UPS Service rO 6 Engineer Figure 7 5 PowerREPORTER operation PowerREPORTER communicates constantly with your UPS system in order to automatically detect any error or alarm messages In the event of an incident being detected PowerREPORTER automatically connects with UPSL s Service Centre via an email transmitting a status messa
66. nterruptible Power Supplies Ltd that e the risks of injury or damage have been minimized the customer assumes all such risks the liability of Uninterruptible Power Supplies Ltd is adequately protected under the circumstances CAUTION The UPS contains batteries that must be re charged for a minimum of 12 hours every six months at 20 C to prevent deep discharging Batteries that have been deep discharged for whatever reason are not covered by this warranty 4 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 2 General Description 2 5 4 Extended warranty The standard warranty may be enhanced by protecting the UPS with an extended warranty agreement maintenance contract An extended warranty agreement enhances the standard warranty by providing the following Regular preventative maintenance inspections Guaranteed speed of response to operational problems 24 hour telephone support Fully comprehensive cover excluding batteries and capacitors Contact the Service Support Hotline on 0800 731 3269 for further details 2 5 2 Additional service maintenance support In addition to providing support for the PW8000DPA ST UPS Uninterruptible Power Supplies Ltd can provide maintenance and support on a wide range of different UPS products If you are interested in an extended warranty for your PW8000DPA ST UPS or for any other UPS products you may have
67. ntrol panel 4 2 1 Power Management Display PMD 4 2 2 Mimic LED indicators 4 2 3 Operator keys 4 3 Description of the LCD display 4 3 1 Status screens 4 3 2 Main menu screen 4 3 3 Eventlog menu screen 4 3 4 Measurements menu screen 4 3 5 Commands menu screen 4 3 6 UPS Data menu screen 4 3 7 Set Up Service menu screen 4 3 8 Set up User menu screen 4 3 9 Set Up Service menu screen 4 4 Operating modes 4 4 1 On line inverter mode 4 4 2 On bypass line interactive mode 4 4 3 Maintenance bypass mode 4 5 Operating Instructions 4 5 1 Starting the UPS system from the maintenance bypass 4 5 2 Individual UPS module start stop procedure 4 5 3 Transfer to maintenance bypass mode 4 5 4 Complete system shutdown 4 6 Replacing a UPS module in a single module system 4 6 1 Extracting the UPS module 4 6 2 Refitting the UPS module 4 7 Replacing a UPS module in a REDUNDANT multi module system 4 7 1 Extracting the UPS module 4 7 2 Refitting the UPS module 4 8 Replacing a UPS module in a CAPACITY multi module system 4 8 1 Extracting the UPS module 4 8 2 Refitting the UPS module 5 Maintenance 5 1 Introduction 5 2 System calibration 5 3 Userresponsibilities 5 4 Routine maintenance 5 5 Battery testing 5 6 Battery maintenance 5 7 Battery disposal and recycling 6 Troubleshooting 6 1 Alarms 6 2 Menu Commands Event Log Measurements 6 3 Fault Identification and Rectification Messages and Alarms 6 4 Contacting Service 28 28 29 31
68. o Make settings and adjustments via the menu driven LCD display Start up and shut down the UPS and transfer the load between inverter and bypass Monitor and display the UPS operating voltages currents frequencies and other values on the LCD display 32 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 4 Operation Key function summary KEYS FUNCTION ON OFF Used to switch on or switch off the UPS ON OFF Both keys must be pressed simultaneously UP A Scroll upwards through a displayed menu DOWN W Scroll downwards through a displayed menu RESET Cancels the audible alarm If the alarm condition was transient the ALARM LED will also extinguish otherwise it will remain ON red ENTER Confirms selects a chosen menu item ON OFF Start up and shutdown buttons The UPS may be switched ON or OFF by simultaneously pressing both ON OFF buttons on the control panel The inclusion of two buttons is designed to prevent accidental UPS start up or shutdown During normal operation pressing the two ON OFF keys will immediately shutdown the UPS module n a single module installation this will disconnect the UPS from the load n a parallel module system the UPS module will shutdown however the load may or may not transfer to the bypass supply in the remaining module s depending on the prevailing load and available module redundancy Note T
69. o shut down all the modules in a parallel system you must press both ON OFF buttons on every module CAUTION If the OFF buttons are operated on all the UPS module while the UPS is not on Maintenance Bypass it will interrupt the load power supply 4 3 Description of the LCD display 4 3 1 Status screens DESCRIPTION LCD DISPLAY 1 Loadis protected by UPS power supplied by the inverter LOAD normal operation The batteries are connected and OK PROTECTED 2 Load is not protected It is either supplied by mains power load LUAD FI on bypass or it is supplied by the inverter normal operation and NUT PROTECTED the batteries are not OK 3 Load supply interrupted The UPS has been switched off by tne LOAD OFF Pas ON OFF buttons SUPPLY FAILURE 4 The UPS module is not supplying load LOAD DTSCOMMECTED FHE Note On the right hand side of the LCD there is a 3 digit indicator defining the module s position in a multi module system The maximum number of modules in a parallel system is ten UPS454 01 02 PW8000DPA User Manual 01 12 13 33 Uninterruptible Power Supplies Ltd 4 Operation A KOHLER COMPANY 4 3 2 Main menu screen DESCRIPTION LCD DISPLAY 1 A log of the last 64 events is stored in the Power Management gt gt EWEMT LOG Display See paragraph 4 3 3 MEASUREMENTS 2 Allows monitoring of voltages power frequencies currents pr TEE EIUS autonomy etc See paragraph 4 3 4 COMMANDS 3 Enables the commands L
70. oad to inverter Load to bypass and gt COMMANDS battery test to be executed See paragraph 4 3 5 UPS DATA 4 Allows the UPS personalized information such as serial number HPS DATA to be entered See paragraph 4 3 6 SET UP USER 5 Allows user to set up Date Time automatic battery test etc abc c NN See paragraph 4 3 8 SET UP SERVICE 6 Password protected area for service engineer use only gt SET UP SERVICE See paragraph 4 3 8 4 3 3 Event log menu screen DESCRIPTION LCD DISPLAY 1 Logging Control a log of the last 64 events is stored in the Power eae ee Management Display LOAD TO INW 2 Every stored event is identified with a sequential number and time Bz ig a L4 s8 39 stamp LOAD TO BYP 3 All events and alarms are indicated with their date and time of EF Bs i18 HG 14739 14 appearance LOAD OFF 4 3 4 Measurements menu screen DESCRIPTION LCD DISPLAY 1 Battery Runtime BATT RUH TIME MIH Ei Emm 2 UPS Output Frequency QUTPUT FREQUENCY HZ TA BIE 3 Bypass Frequency BYPASS FREQUENCY HZ yp q y BB o8 4 Battery Voltage BATTERY VOLTAGE oto A B E 5 Battery Charger Current BATT CHARGE CUR TAJ 0 60 uu 6 Battery Discharge Current DISCHARGE CURRENT A7 ea aa 7 Rectifier Input Voltage all three phases RECTIFIER VOLTAGE Cv BEE eaa Baa 8 Bypass Input Voltage all three phases BYPASS VOLTAGE V5 BBE BEE ABE OUTPUT VOLTAGE V ac BBE BEE ga 9 Output Voltage all thr
71. on KOHLER COMPANY 8 9 Environmental Characteristics 10kVA UPS Module 20kVA UPS Module Audible Noise with 10096 5096 Load dBA 55 49 57149 Operation temperature C 0 40 Ambient Temperature for Batteries C 20 recommended Storage Temperature C 25 70 Battery Storage Time at Ambient Temperature Max 6 months Max altitude above sea level m 1000m 3300ft without de rating De rating factor for use at altitudes above 1000m Height above sea level m ft De Rating Factor for Power sea level according 1500 4850 0 95 IEC 62040 3 2000 6600 0 91 2500 8250 0 86 3000 9900 0 82 Relative Air humidity Max 95 non condensing Accessibility Totally front accessibility for service and maintenance no need for side top or rear access Positioning Min 20 cm rear space required for fan Input and Output Power Cabling From the bottom on the front Efficiency AC AC up to at Cos 1 0 Load 100 75 50 25 20kVA 95 5 95 5 95 94 5 10kVA 95 5 95 5 95 94 5 Efficiency with Linear Load at cos 0 8 lagging Typically up to 1 higher of above values Efficiency Non linear Load EN 62040 1 1 2003 Typically up to 1 lower of above values Eco Mode efficiency at 100 load 98 depending on Module power 8 10 Communication Options Power Management Display PMD RJ45 Plug Not used Customer Interfaces Outputs DRY PORT X2 Customer Interfaces Inputs DRY PORT X1 1 x Remote Shut down EMERGENC
72. onnected to the UPS system by opening the fused isolators or circuit breakers in the UPS output load distribution board A WARNING Perform the following steps only after the load has been fully isolated 2 Onthe UPS control panel simultaneously press both ON OFF buttons a TheLCD panel will indicate LOAD OFF SUPPLY FAILURE 3 Open the fused battery isolator for the UPS module s in the UPS cabinet or LINE 2 BY PASS in the external battery cabinet rack as applicable a The mimic indications should be as illustrated here LOAD LINE 1 INVERTER 4 Open the UPS Input isolators and Bypass supply isolators in a dual feed system at the building power distribution panel 5 The UPS is now voltage free BATTERY UPS454 01 02 PW8000DPA User Manual 01 12 13 41 4 Operation Uninterruptible Supplies Ltd ta KOHLER COMPANY 4 6 Replacing a UPS module in a single module system WARNING All the operations in this section must be performed by authorised and trained personnel A UPS module weighs up to 22kg If the UPS module is handled inappropriately it might cause serious injury or damage We recommend that the modules are handled by two persons at all times Always employ suitable lifting aids and safety platforms where possible WARNING 4 6 4 Extracting the UPS module 1 Transfer the load to the maintenance bypass supply See paragraph 4 5 3 2 Simultaneously press the two ON OFF butt
73. ons on the UPS control panel LINE 2 BY PASS a The mimic indications should be as illustrated here i LOAD 3 Open the fused battery isolator for the UPS module in the UPS cabinet or in LINEA INVERTER the external battery cabinet rack as applicable 4 The UPS module is now totally shut down 5 Remove the two screws on the front of the UPS module that are securing it mm BATTERY to the cabinet 6 Using the two black handles pull the UPS module forwards until the rear connectors are disconnected DO NOT FULLY EXTRACT THE UNIT A WARNING Wait at least 2 minutes to allow the module s electrolytic capacitors time to discharge 7 After two minutes fully withdraw the UPS module from the cabinet by pulling it horizontally 8 If you are not intending to replace the UPS module immediately fit a blanking cover over the UPS compartment opening and secure it in place using the screws removed earlier 4 6 2 Refitting the UPS module 1 Remove the blanking cover if fitted 2 Using two people lift the UPS module and slide it two thirds of the way into the UPS compartment make sure not to plug the UPS module into the rear connector 3 Push UPS module firmly into its final position to assure good contact on the rear plugs A Secure the module in place using the screws removed earlier a Start the UPS module and bring it on line See paragraph 4 5 2 4 7 Replacing a UPS module in a REDUNDAN
74. ontact us immediately call free on Freefone 0800 731 3269 or E mail us on service upspower co uk www upspower co uk 6 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Supplies Ltd ta KOHLER COMPANY 3 Installation Installation 3 1 Introduction This chapter contains all the information necessary for the correct unpacking positioning cabling and installation of the PW8000DPA ST UPS cabinet WARNING All the operations described in this section must be performed by authorised electricians or A suitably qualified personnel Uninterruptible Power Supplies Ltd will take no responsibility for any personal or material damage caused by incorrect cabling or operations or activities which are not carried out in strict accordance with the instructions contained in this manual 3 2 Receipt of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack CAUTION When off loading the UPS always keep it in an upright position Do not drop the equipment Do not stack the pallets due to the high energy batteries involved and the heavy weight The packing container protects the UPS from mechanical and environmental damage This protection is further increased by wrapping the PW8000DPA ST UPS with a plastic sheet Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage The outside Tip amp Tel
75. or rear access required Min 200 mm rear space required for ventilation 300mm rear From the bottom at the front Dimensions WxHxD mm Accessibility Positioning Input Output Power Cabling Figure 3 1 UPS Space Recommendations 3 7 UPS Power Cabling preparation and planning 3 7 1 General requirements It is the customer s responsibility to provide all external fuses isolators and cables used to connect the UPS input and output power supplies The information in this section should assist in the planning and preparation of the UPS power cabling The UPS input supply and bypass supply should be connected to the utility mains through a LV Distribution board and protected by a circuit breaker or fuse This provides overload protection and also a means of isolating the UPS from the mains supply when required Similarly the UPS output supply should be connected to the load equipment via a suitably fused output distribution panel The UPS can be wired with a single feed input standard whereby the UPS input supply is connected internally to the UPS bypass circuit or it can be wired with a dual feed input whereby the UPS bypass circuit is connected to a dedicated bypass supply See Figure 3 3 Figure 3 3 identifies the UPS input output cabling requirements and provides information regarding fuse ratings cable ratings and cable sizing This information is given for guidance only P Fig
76. ribed IEC Standards or local regulations e g BS7671 2008 Donot commence this procedure until the UPS is properly installed at its intended final location 3 8 8 Connecting the UPS input power cables 1 To protect personnel during the UPS installation ensure that the connections are performed under the following conditions a No mains voltage is present b Loads are shut down and disconnected c The UPS is shut down and voltage free d The UPS Maintenance Bypass Isolator IA1 is OFF 2 Gain internal access to the UPS and remove the UPS terminal cover 3 Connectthe earth cable from the LV Distribution Board to the protective earth PE terminal in the UPS 4 The PW8000DPA ST input supply can be wired for single feed standard or dual feed operation Connect the input power cable coming from the LV Distribution Board to the UPS input terminals following the appropriate instructions single feed or dual feed below Single Input Feed Refer to the schematic drawing and connection table in Figure 3 7 1 Connectthe UPS input supply cables to terminals 1L1 1L2 1L3 and 1N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation A CAUTION The input Neutral cable must ALWAYS be connected 2 Secure the cables to the fixing rail located under the UPS connection terminals 1 6 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 3
77. so the maintenance requirements to be carried out be the user are minimal beyond ensuring that the local environment in which the UPS operates is kept cool clean and dust free 5 4 Routine maintenance It is essential that the UPS system and batteries receive regular preventative maintenance inspection to maximise both the useful working life and system reliability When the UPS is commissioned the commissioning engineer will attach a service record book to the front of the UPS which will be used to log the full service history of the UPS hazardous AC and DC voltages and should be performed only by an authorised engineer who has been WARNING Preventative maintenance inspections involve working inside the UPS which contains A trained by Uninterruptible Power Supplies Ltd During a preventative maintenance inspection the maintenance engineer will check Site environment conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options Preventative maintenance inspections form an integral part of all Extended Warranty Agreements maintenance contracts offered by Uninterruptible Power Supplies Ltd For further details see Paragraph 2 6 UPS454 01 02 PW8000DPA User Manual 01 12 13 45 5
78. te LOAD NOT PROTECTED and the module mimic LED indications should be as illustrated here LINE 1 INVERTER mE BATTERY Ensure that ALL the UPS modules are in the state shown before continuing with this procedure 38 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 4 Operation Transferring the load to the UPS from the Maintenance Bypass 4 Ensure that the BYPASS LED is green on all UPS modules 5 Open the maintenance bypass switch IA1 LINE 2 BY PASS a TheLCD panels will display MANUAL BYPASS OPEN HH um b The INVERTER LED will be extinguished LOAD LINE 1 INVERTER c An audible alarm will sound 6 Press the RESET button to cancel the audible alarm on all UPS modules a The LCD display will now indicate LOAD NOT PROTECTED BATTERY 7 On the control panel of any one module in a multi module system a Press the UP key once to access the menu system b Use the UP DOWN keys to move the cursor so that it is adjacent to COMMANDS and then press the ENTER key c Use the UP DOWN keys to move the cursor so that it is adjacent to LOAD TO INVERTER and then press the ENTER key 8 The UPS system will transfer the load to the inverter on all UPS modules in LINE 2 BY PASS a multi module system a The LCD display s will now indicate LOAD PROTECTED LOAD LINE 1 INVERTER b Check and confirm that the LE
79. up and shut down and transfer the load between INVERTER and BYPASS Access diagnostic and test facilities service mode Adjust the UPS configuration and operating parameters service mode 4 2 2 Mimic LED indicators The mimic diagram leds indicate the operational status of the UPS power blocks and change colour between Green and Red and OFF to indicate the active power flow through the UPS LINE 1 rectifier and LINE 2 bypass indicate the availability of the UPS input mains and bypass mains power supply INVERTER and BYPASS when green indicates which of the two sources is supplying the critical load power The BATTERY LED indicator flashes when the battery is supplying the load e g following a mains failure The ALARM LED is a visual indication of an internal or external alarm condition When activated it is accompanied by an audible warning LED Indication summary Indicator Status Interpretation LINE 1 GREEN Mains available RED Mains not available LINE 2 GREEN Mains bypass OK RED Mains bypass not OK or not present OFF UPS is turned OFF ALARM OFF No alarm condition RED Alarm condition has been reset INVERTER GREEN Load on inverter RED Inverter fault OFF Inverter not operating switched OFF BY PASS GREEN Load on bypass OFF Bypass not operating switched OFF BATTERY GREEN Battery OK RED Battery fault or discharged Flashing GREEN On Battery 4 2 3 Operator keys The operator keys allow the user t
80. ure 3 5 shows details of the power terminal connections withing the UPS including connection sizes and recommended tightening torque This illustration shows that the UPS unit requires the following power cables Key Point This information is given for guidance only All fuses isolators and power cables must be rated and installed in accordance with the prescribed IEC standards or local regulations e g BS7671 2008 10 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Powerm Supplies Ltd KOHLER COMPANY 3 Installation Rectifier In three phase 1L1 1L2 1L3 neutral 1N protective earth PE connection for the rectifier input Bypass In three phase 2L 1 2L2 2L3 neutral 2N protective earth PE connection for the bypass if used as Dual Feed input Load Out three phase 3L 1 3L2 3L3 neutral 3N protective earth PE connection for the load output External Battery Plus Common N Minus protective earth PE connection for the external batteries Input neutral grounding P Key Point Input neutral is required to operate the rectifier In TN S systems no 4 pole input switches or circuit breakers should be used During battery operation the neutral must always be grounded Figure 3 2 Input neutral grounding UPS454 01 02 PW8000DPA User Manual 01 12 13 1 1 Uninterruptible
81. use radio interference In such an environment the user may be required to undertake additional measures AAAA UPS454 01 02 PW8000DPA User Manual 01 12 13 1 Uninterruptible Powerm Supplies Ltd 2 General Description KOHLER COMPANY 2 General Description 2 1 Reliability and Quality Standards Congratulations on your purchase of the PW8000DPA ST Using a unique modular construction the PW8000DPA ST represents a completely new generation of medium power 3 phase UPS Systems incorporating the latest technological developments in power engineering High reliability upgrade ability low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution Uninterruptible Power Supplies Ltd specialises in the design building installation and maintenance of Uninterruptible Power Systems This compact and powerful UPS is just one example of our wide range of state of the art power protection devices and will provide your critical equipment with a steady and reliable power supply for many years The criteria and methods which are used in the design manufacture and maintenance of Uninterruptible Power Supply Systems are certified to International Standard ISO 9001 EN 29001 and ISO 14001 A full UPS Specification is given in Chapter of this manual 2 2 PW8000DPA ST System PW8000DPA ST is a truly modular system based on 10kVA or 20kVA UPS modules which can be connected in paralle
82. vided for the load 3 9 8 Connecting the UPS output cables 1 To protect personnel during the UPS installation ensure that the connections are performed under the following conditions a No mains voltage is present b Loads are shut down and disconnected c The UPS is shut down and voltage free d The UPS Maintenance Bypass Isolator IA1 is OFF 2 Gain internal access to the UPS and remove the UPS terminal cover 3 Connect the protective earth cable from the Load Distribution Board to the output protective earth PE terminals as shown in Figure 3 5 4 Connectthe UPS output supply cables to terminals 3L1 3L2 3L3 and 3N on the UPS main terminal block See Figure 3 5 Ensure correct clockwise phase rotation A CAUTION The output Neutral cable must ALWAYS be connected 5 Secure the cables to the fixing rail located under the UPS connection terminals 6 Ensure the output cables are connected to the correct power terminals on the output load distribution panel 20 UPS454 01 02 PW8000DPA User Manual 01 12 13 Uninterruptible Power Supplies Ltd A KOHLER COMPANY 3 Installation 3 10 Connecting the batteries 3 10 1 Safety Notes WARNING Opening or removing the UPS enclosure covers will create the risk of exposure to dangerous voltages if power is connected to the UPS The final assembly and connection of the battery units must be carried out by the commissioning engineer 1 For personal protection ensure t
83. wn facilities 7 4 8 WAVEMON Shutdown and Monitoring Software Fave mi PMC Sofbware 24 09 2003 1245 stem Serial communication restored leas System Serial communication bet 24 08 2000 ES Gyshem Connected Eo UPS Annalablc UPS 3 E 3 Figure 7 4 Monitoring screen image UPS454 01 02 PW8000DPA User Manual 01 12 13 51 7 Options Uninterruptible Power Supplies Ltd A KOHLER COMPANY WAVEMON comprises a bespoke software package which is installed on a local PC and communicates with the UPS via USB or a standard RS232 serial cable of up to 15m in length It is only required when an SNMP card or adapter box is not purchased The main features of WAVEMON are On screen autonomy time battery time countdown On screen server log off and shutdown procedure Time and date stamp event log Extensive logging of all UPS activity and power quality data Permits alarm warnings to be monitored remotely via email Scheduled UPS service mode and other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special modules for MS Office software to close and save open documents Compatible with all optional modules like UPSDIALER SNMP adaptors temperature sensors etc 7 4 4 Functional description WAVEMON is a client server software application for networks and local workstations In general it consists of two parts the serv

PW8000ST User Manual Issue1.4.book

Contents

Download Pdf Manuals

Related Search

Related Contents