User Manual (English) Mixer-Grinders table top and floor standing
Contents
1. Check protections and safety devices are efficient the machine must stop when the protection grille is opened raised Run a number of tests utilising meat samples of the same size and type to be processed 7 5 Regular Maintenance Checks To ensure machine performance and longevity as well as following the foregoing instructions and procedures it is necessary to perform regular checks and tests as described below Before each work shift Check safety devices and protections are in place and efficient Check power cable efficiency and inspect for damage or wear CAUTION If the machine does not stop automatically when the protection grille is raised or malfunctions in anyway contact the Service Centre At the end of each work shift Clean the machine thoroughly and remove all waste products Remove clean and replace tools worm screw and paddle Fault Cause Remedy The machine does not Power switch in position 0 off Switch to position 1 on The protection grille is raised Lower protection grille Malfunction in microswitch on the hopper Contact Service Centre Electric motor or electric circuit faulty Contact Service Centre Mixing and mincing tools do not rotate Contact Service Centre paddle does not reverse rotation 7 6 Cleaning the machine At the end of each work shift the machine must be cleaned thoroughly and sanitised Stop the machine and switch the general power2. a polluting material and produces toxic fumes if burnt therefore do not dispose of nylon by burning and dispose of respecting waste management regulations in force If the machine is delivered to countries where there are special regulations dispose of packaging materials respecting local regulations on waste management UM CODE S31 REV 0 0 14 2 Technical Specifications 2 1 Main parts For reading purposes and better understanding of the machine the main machine components 5 are listed below and illustrated in fig 2 1 1 1 Maincasing 2 Mincer outlet MODELLO Ber 7 2 Potenza TC Hp 2940 4 0 Potenza ME Hp 1102 1 5 Protection Alimentazione Vv 230 400v 5oHz grille Capacit Kaf t 30 42 apacit vasca Kg TOM Giri min Rpm TC 200 1P 30 controls fig 2 11 5 Front closure panel 2 2 Caratteristiche Fig 23 1 tecniche BG 30T 105 c ZI a Ingombro mm BG 30T rg A 630 B 550 2 3 c 940 Di A B meriSioni e peso Vella mac en UM CODE S31 REV 0 0 11 pora poza SCHEDA MESCOLATORE n 4 4 SCHEDA TRITACARNE 4 4 4 ma Cambio tensione in anna Sara Mersatiodi tema Connettore limentaziono tiae Moreetio d tara Fig 2 5 1 2 4 Noise level The noise level of this machine results to be less than 70 dBA Upon request the manufacturer can provide a copy of
3. and the paddle 1 1 stops rotating Press pushbutton 5 to stop the So No mincing assembly stops the electric motor for i m i m mincing assembly Switch the general power el Se switch 0 and disconnect plug from mains B m a a power supply ly ly UM CODE S31 REV 0 0 16 machine from the power supply electrical hazard electrocution DO NOT process quantities of meat that cannot be contained in the hopper DO NOT wear clothing which does not conform to safety standards Consult your employer regarding safety standards and PPE personal protective equipment to wear DO NOT start the machine if not in perfect working order Before using the machine ensure that any dangerous condition has been appropriately eliminated If a malfunction occurs stop the machine immediately and contact your maintenance service DO NOT allow unauthorised personnel to perform work on the machine In the event of an electrical accident first remove the injured person from the conductor it is likely that the injured person will be unconscious This operation is dangerous as the injured person is a conductor and touching the person in question can cause an electric shock Isolate shut off power the machine from the main power supply if this is not possible move the injured person away from the machine using insulating material wood or PVC sticks fabric leather etc Immediately seek medical care and admit the person to hospital DO NOT u
4. devices and protections 1 Protection grille Fig 5 2 1 Visually check condition of this protection grille cover 2 Microswitches Fig 5 2 1 The model is fitted with two microswitches one on the cover and the other on the mincer inlet Proceed with the following operations and remember to replace safety protections after testing with the machine running carefully raise the cover until the microswitch trips and automatically stops the machine with the machine connected to the power supply but not working not running remove the inlet and start up the machine The machine should not start in this condition If this is not the case immediately contact you local dealer or manufacturer CAUTION In the event any of the safety devices and protections are not fitted and or faulty turn off the machine and disconnect from power supply and immediately contact your Service Centre 3 Product outlet Fig 5 2 1 Make sure the holes in the outlet are less than 8 mm in diameter if this is not the case a suitable protection not supplied by the manufacturer must be affixed to the outlet 5 3 Starting the machine IP TC Switch the general power switch to position 1 n Press pushbutton 1 to start the mixer paddle 1 and then press pushbutton 4 to start the mincing assembly E El 5 4 Stopping the machine B To stop the mixer press pushbutton 2 stops 3 6 the electric motor for mixer
5. is supplied with the machine N 1 use and maintenance manual this manual N 1 spanner Upon receipt of the machine check that packaging is intact If damaged sign the carrier s delivery note but add the following comment accept with reserve and give the reason Once packaging is opened and if some of the machine components result to be damaged report the fact to the forwarding agent and or carrier within three days from the date on the transport document 3 3 Installation CAUTION The machine installation area must be level and firm and the supporting surface must provide a safe and stable base for the machine Plenty of space must be left around the machine This permits greater freedom of movement when working and allows operators to easily access the machine when maintenance is required Suitable lighting must be provided around the machine to ensure correct operator visibility 3 3 1 Installation Use a forklift truck or other similar type of handling equipment to move the machine which is delivered on a pallet and protected by cardboard packaging Remove the straps that secure the machine to the pallet Remove the cardboard packaging Remove film wrapping and all other packaging materials 3 3 2 Disposing of packaging materials Packaging materials such as cardboard boxes nylon wood can be eliminated with normal urban solid waste therefore disposed of without specific restrictions or treatment Nylon is
6. switch to 0 off and disconnect the plug from the mains power supply Utilising a sponge soaked in water and non toxic food grade degreaser remove and clean of any waste food product Do not use petrol solvents or other flammable liquids such as detergents Use authorised commercial non toxic and non flammable cleaning solvents Wear suitable PPE when cleaning and sanitising the machine Always follow the directions provided on the cleaning products utilised CAUTION The meat mincer mixer is designed to process meat therefore only food grade non toxic and neutral cleaning products may be used 7 7 Greasing The transmission gear reduction unit for the meat mincer is provided with specific oil which does not require changing The transmission reduction unit for the mixer is UM CODE S31 REV 0 0 21 7 Maintenance 7 1 Provisions Any machine maintenance or cleaning operations must be performed only with the machine disconnected from the power supply The area where you perform maintenance operations must always be clean and provided with suitable and sufficient lighting Do not allow unauthorised personnel to work on the machine Do not introduce any part of the body fingers into joints or sharp openings and always wear the necessary safety protections safety gloves glasses etc Do not use petrol solvents or other flammable liquids as detergents use commercial non toxic non flammable authorised solvents Do not use compres
7. to start the machine 2 Stop Press to stop the machine 3 Reverse switch discontinuous Changes paddle direction of rotation 5 Starting and Stopping IP TC 5 1 Checking power supply 1 1 connection z Connect the plug to the power supply press 2 2 the Start button 1 Fig 5 1 1 check direction t ri of tool rotation for the 380 three phase version The mixing paddle must rotate 3 3 anticlockwise If rotation is incorrect disconnect 1 L the machine from the power supply and contact 2 Yu 8 your local dealer i m gm Testing stop button efficiency EJ El With the machine connected to the power 1 m 1 m E supply and with the tool in movement press asa ig 5 1 UM CODE S31 REV 0 0 15 3 Testing Transport Delivery and Installation 3 1 Testing Your machine has been tested at our factory to Ingombro mm ensure efficient and correct operation and F Ba sor Settings P 690 2 eps ks 820 3 2 Delivery and Handling of the machine H 930 All the equipment delivered is thoroughly checked g N i Peso lorao before delivery to the forwarding agent or carrier Se gh gt Er Unless otherwise agreed upon with the customer Ue j L or due to specific transport requirements the gt 115 5 n h Fig 3 2 1 machine is packed in nylon and in a cardboard box Packaging details and size are illustrated in fig 3 2 1 3 2 1 List of equipment provided The following equipment
8. BERKEL BG 30T Always The Original SELF FEEDING MINCER AUTHORISED DEALER USE AND MAINTENANCE MANUAL UM CODE S31 REV 0 0 UM CODE S31 REV 0 0 24 UM CODE S31 REV 0 0 UM CODE S31 REV 0 0 23 UM CODE S31 REV 0 0 UM CODE S31 REV 0 0 22 Index 1 Delivery and Warranty Terms 7 Foreword Storing and using this manual Warranty Machine Description Machine Use Improper Use 6 1 Safety Provisions Machine Data and Specifications 7 1 Hazard Warning Signs Safety Protections and Devices Operating Position Vibrations Workplace Conditions Lighting PPE Personal Protective Equipment 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 9 1 1 1 1 1 1 1 1 1 1 1 Qvo 2 Technical Specifications 10 2 1 Main Parts 2 2 Technical Specifications 2 3 Machine Measurements and Weight 24 Noise Level 2 6 Wiring Diagrams 3 Testing Transport Delivery and Installation 13 3 1 Testing 3 2 Delivery and Handling of the machine 3 2 1 List of equipment provided 3 3 Installation 3 3 1 Installation 3 3 2 Disposing of Packaging 3 3 3 Handling and Moving the machine 3 4 Connecting to mains power supply 3 4 1 Three phase machine 400 V 50 60 Hz and three phase machine 230 V 50 60 Hz 4 Controls 15 4 1 List of Controls UM CODE S31 REV 0 0 4 Check protections and safety devices are in place and have not been damaged during transport With the machine working
9. aintaining the meat fresh and unaltered The controls are easily accessible and consist of two 24V pushbutton panels one for mincing and the other for mixing operations The machine has been designed to facilitate cleaning operations thanks to the following technical features easy part removal without the use of additional tools all electrical parts are IP 56 rated Machine models described herein are designed and manufactured conforming to the EU directive 89 392 and successive amendments The manufacturer shall not be liable for injury to persons or damage to the machine and property caused by unauthorised modifications tampering lack of or inefficient safety protections or improper use 1 5 Machine Use This machine has been designed for preparing minced meat The machine is designed for professional use and as such should be used by a skilled operator who must carefully read this manual before using the machine The machine is to be positioned on a clean and level floor 1 6 Improper Use As this mincer mixer is designed for processing meat it does not require specific workplace conditions However we recommend it is located in a closed environment protected from weather conditions and sudden changes in temperature CAUTION The food product to be mixed must be contained in the hopper and must never exceed hopper capacity refer to chap 2 2 1 6 1 Safety Provisions The mincer mixer must only be used for the purposes e
10. ation does not require the use of additional tools just your hands Remove the mincing assembly Unscrew nuts 6 and remove the cylinder 7 Clean all parts thoroughly refer to chap 7 6 6 6 Optional 6 6 1 Optional trestle with wheels A fig 6 6 1 Pay attention in moving machine with legs ri 6 6 1 and wheels UM CODE S31 REV 0 0 18 1 Delivery and Warranty Terms 1 1 Foreword CAUTION These symbols have been used to draw the reader s attention to hazardous operations and possible machine hazards to guarantee operator and machine safety Do not use the machine if you have not understood in full the warnings provided in this manual CAUTION Some of the drawings provided in this manual illustrate the machine or its parts without protective panels or devices in place to provide a clearer and better understating of the machine components Do not use the machine without all the necessary protections and safety devices correctly assembled efficient and in place It is forbidden to reproduce either in full or in part contents of this manual Any violation of copyright will be liable to prosecution 1 2 Storing and Using this manual This manual is meant to provide users with information and details about transport installation use and maintenance of the machine For this purpose this manual has been provided with descriptions and drawings Before using the machine read this manual thoroughly Store this ma
11. e disassembly disassemble and remove the electric motors electric and electronic components 7 9 Sostituzione dei ricambi Nel caso di necessita di parti di ricambio prendere contatto con la casa costruttrice Non usare ricambi che non siano originali Ricordiamo che il montaggio deve essere eseguito da personale specializzato 8 Inconvenienti e rimedi 8 1 Inconvenienti cause e rimedi UM CODE S31 REV 0 0 6 ag d le 8 Small legs with feet Medium legs with wheels High legs with wheels A 146 mm A 435mm A 807 mm B 326 mm B 615mm B 987 mm C 820 mm C 1109 mm C 1481 mm First of all remember to RELEASE THE WHEELS before move the ma chine otherwise it could fall towards the operator causing injuring and damaging the machine itself 6 6 2 Optional poliethylene tray B fig 6 6 1 The poliethylene extracting tray is suitable to support a weight NOT SU PERIOR of Kg 12 UM CODE S31 REV 0 0 19 meat a grinder plate 2 a knife 3 coupled to plate 4 a second knife 5 with a holed plate B Assembly B half unger a spacer 7 replaces knife 5 and plate 6 C Normal assembly A is the simplest assembly and consists of a worm screw a knife and an end plate It is not possible to mount the plates for assemblies B and C on models with mincing assemblies A The entire assembly group has to be changed 6 4 How to use the meat mincer mixer This machine is designed to mix mea
12. f Conformity provided conforming to the EEC Directive 89 392 and the manufacturer shall not be held liable for any injury to persons or damage to things Furthermore the manufacturer shall not be liable for injury to persons or damage to the machine and property caused by incorrect installation improper use of the machine by unskilled personnel failure to comply with the regulations in force in the country in which the machine is used lack of or insufficient maintenance use of non original spare parts and spare parts not specifically designed for the UM CODE S31 REV 0 0 7 model non observance of the instructions and provisions provided in this manual 1 4 Machine description This meat mincer mixer is a simple yet high performing machine The main casing is in steel grade AISI 304 The tools are polished stainless steel ensuring greater hygiene and ease of cleaning The mixing paddle is stainless steel ensuring greater hygiene and longevity Product inlet cylinder worm and collar ring are die cast stainless steel grade AISI 304 Reverse switch and low tension control panel Efficient locking of outlet to improve mincing and tendering quality also ensuring greater longevity of plates and knives Steel gears enclosed in an oil bath Air cooled three phase motors offering High motor performance and longevity Increase in product processing output due to less downtimes Machine heat reduction m
13. he machine to guarantee and ensure personal safety when operating 1 6 2 Assembling mixing paddle Fig 6 2 1 Raise the protection grille 1 Raise the front panel 3 From the front of the hopper mount the mixing tool paddle 2 to the transmission assembly A With your left hand maintain the paddle 2 in position From the top of the hopper using your right hand grasp and maintain the paddle 2 in position With you left hand free close the front panel 3 and insert paddle 2 into fitting B Let go of the paddle 2 with your right 3 hand and close the protection grille 1 8 Close and secure hinges 5 in position BES S Fig 6 2 1 6 3 Assembling food outlet Fig 6 3 1 The meat mincer mixer can be fitted with three different types of mincing assembly A Enterprise or normal B half UNGER C total UNGER A Assembly C total unger consists of a worm screw 1 which conveys the UM CODE S31 REV 0 0 17 the Stop button 2 Fig 5 1 1 The machine should stop immediately Starting the machine Connect the power cable to mains power supply to 1 start the machine simply press the Start button 1 Fig AG 5 1 1 the machine should start working u a Stopping the machine To stop the machine simply press the stop button 2 Fig 5 3 1 and the machine stops 3 5 2 Checking efficiency and fitting of safety
14. ion To make sure the machine has not been damaged during transport or during installation perform the following checks Before starting the machine Check that mains voltage corresponds to the voltage indicated on the rating plate Check danger and warning signs and labels are affixed to the machine and not damaged UM CODE S31 REV 0 0 20 Starting and Stopping 15 5 1 Checking Power Supply Connection 5 2 Checking efficiency and fitting of Safety Devices and Protections 5 3 Starting the machine 5 4 Stopping the machine 5 5 Reversing rotation Using the Machine 17 6 1 Provisions 6 2 Assembling Mixing Paddle 6 3 Assembling Food Outlet 6 4 Howto Use the Meat Mincer Mixer 6 5 Removal and Disassembly of Tools 6 6 Optionals 6 6 1 Optional trestle with wheels 6 6 2 Optional poliethylene tray Maintenance 18 74 Provisions 7 2 Foreword 7 3 Factory Tests 7 4 Tests and Checks at Installation 7 5 Regular Maintenance Checks 7 6 Cleaning the machine 7 7 Greasing 7 8 Scrapping 7 9 Spare Parts Troubleshooting and Remedies 20 8 1 Malfunctions causes and remedies UM CODE S31 REV 0 0 5 provided with long life grease which does not require changing 7 8 Scrapping As the majority of the machine components are manufactured from stainless steel they are not subject to specific waste treatment management disconnect the general differential power switch and unwire the plug from the cable Proceed with machin
15. is recommended to wear safety rubber gloves and suitable work clothes UM CODE S31 REV 0 0 10 3 3 3 Moving the machine ATTENTION Handle the machine carefully and with extreme ATTENTION avoiding that it acciden tally falls which could seriously damage it Due to the solid weight of the machine at least two people are required for moving it 3 4 Connecting to mains power supply Connect a 16 AMP plug to the power cable plug not supplied with machine CAUTION Check the mains power supply corresponds to the voltage indicated on the rating plate All installation wiring and electrical operations must be performed by qualified and authorised personnel Connect the machine to an earthed power supply Extension leads may be utilised if required but these must conform to safety standards The extension lead cross section must be greater than the machine power cable to avoid hazardous overheating in the machine Do not pull or twist the power cable which causes damage to the internal wires i gt 3 4 1 Three phase machine 400 Volt 50 Hz and three phase machine 230 Volt 50 Hz 2 The machine is supplied with a 2 5 m long power cable with a 4 x 1 5 mm section Connect the power cable to the three phase power supply and install and wire an adequate thermomagnetic differential switch Make sure the 3 cable is always earthed 4 Controls Hm Fig412 z 4 1 List of controls fu 1 Start continuous 5 Press
16. nual with care near the machine in an easily accessible place to allow for easy reference when required If the manual is damaged or lost ask your local dealer for a new copy or contact the manufacturer directly In the event the machine is sold provide the manufacturer with the new owner s details name and address The information and technical specifications provided in this manual correspond to those at the moment of product marketing and as such cannot be considered inadequate due to new product improvements or updates The manufacturer has the right to alter or modify its products and or manuals without having to alter previous models or manuals except in specific cases In case of doubt contact your local service centre or the manufacturer directly Due to ongoing product improvement the manufacturer continuously improves and modifies the product therefore any suggestions or ideas that could improve machine performance or this manual are most welcome Warranty terms and conditions are those valid at the time of purchase If you have any queries in regard please contact your local dealer 1 3 Warranty Terms The user shall not tamper alter or modify the machine in any way for whatever reason If a malfunction occurs contact the manufacturer Any attempts at dismantling modifying or in general tampering with any component of the machine by the user or by unauthorised personnel shall null and void warranty cover and the Declaration o
17. se the machine if there is gas in the atmosphere with the possibility of explosion DO NOT perform any type of work or repair on the machine unless expressly authorised ALWAYS RESPECT procedures provided related to maintenance and technical assistance 1 7 Machine Data and Specifications For precise and turnaround replies to queries or when ordering spare parts from the service centre always provide Model Serial number and Year of manufacture For quick reference when contacting the service centre we suggest you fill in the box in fig 1 7 1 with the Serial N machine specifications Year of manufacture This information can be found on the machine rating plate Type as illustrated below CAUTION Do not for any reason alter the data given on the rating plate Fig 1 7 1 A modello del tritacarne B numero di matricola C tensione motore Volt D potenza motore Hp E frequenza motore Hz L ism tay CE F potenza motore Kw ee mp re EA eB peso della macchina in Kg anno di produzione produttore 1 7 1 Hazard ece O VOLT 230 VOLT 400 Warning Signs fig 1 72 Fig 1 7 1 UM CODE S31 REV 0 0 9 CAUTION Do not touch electrical components with the machine connected to the mains power supply Always respect and observe warnings affixed to the machine Non observance of such warnings may cause serious injury Make sure that all
18. sed air to clean the machine If necessary use safety glasses with lateral protection and limit the pressure to a maximum 2 atm 1 9 bar Do not use naked flames as lighting for checking and maintenance operations Do not grease the machine when it is working 7 2 Foreword Regular maintenance and a correct use of the machine are indispensable to ensure maximum efficiency and performance and to guarantee machine safety To ensure machine performance and to avoid invalidating machine warranty all parts must be replaced with original spare parts 7 3 Factory tests The machine has been factory tested to ensure performance efficiency and correct machine settings The factory tests are Before starting the machine Machine operating voltage corresponds to the voltage requested by the buyer Warnings caution signs and labels machine rating plate which provides all technical specifications and the machine serial number are all affixed to the machine All screws are tighten to their correct torque The machine complies to the standards in force and with the regulations provided in this manual With the machine working Check protections and safety devices are in place and efficient the machine must stop when the protection grille is opened raised General operational and functional tests A number of tests to ensure the machine is adjusted correctly for the type of food processing required 7 4 Tests and checks at installat
19. t and convey it to the product inlet for mincing Load to the meat to be processed into the mixer the general power switch should be off in position 0 The food product is loaded from above and must remain inside the hopper Do not exceed mixer volume capacity Close the protection grille and proceed with starting operations chap 5 Make sure the paddle rotates in an anticlockwise direction Tighten the collar ring slightly 4 Fig 6 2 1 on the mincing outlet and start the mincer If the meat is minced correctly there is no need to adjust the collar If adjustment is necessary tighten the collar 4 slightly until obtaining the required mincing quality When all the meat has been minced press the stop button to stop the mincer To avoid excessive wear in the plates and knives which not only saves on parts but ensures better mincing quality stop the mincer when there is no meat in the machine If necessary it is possible to reverse both mixing and mincing rotation however remember that to stop mixer reverse rotation you must press the mixer stop button whereas for the mincer simply release the reverse button to stop the mincer automatically 6 5 Removal and disassembly of tools Fig 6 2 1 Switch the general power switch to 0 off Raise the protection grille 1 unhook the four hinges 5 raise the front panel 3 Remove all waste product on the mixing tool paddle 2 Remove collar ring 4 This oper
20. the noise level test 2 5 Wiring Diagrams 2 5 1 Three phase wi diagram for 400 V Three phase wiring diagram connected to 230 V UM CODE S31 REV 0 0 12 UM CODE S31 REV 0 0 13
21. warnings are affixed to the machine and are legible If necessary affix or replace Fig 1 8 1 1 8 Safety Protections and Devices CAUTION Before using the machine ensure that the safety devices are correctly positioned and in perfect working order At the beginning of each work shift check that they are fitted and efficient if not inform the maintenance manager 1 Protection grille 2 Safety microswitches 3 24 V controls CAUTION Never tamper with safety protections or devices 1 9 Posti di lavoro La corretta postazione che l operatore deve occupare per otti mizzare il lavoro sulla macchina indicata dalla fig 1 9 1 1 10 Vibrations The vibrations generated by the machine to the floor are not of significant importance 1 11 Workplace conditions This machine is designed to operate in the following conditions min workplace temperature 5C max workplace temperature 40 operating humidity 50 at 40 C 1 12 Lighting Machine location must have adequate natural and artificial lighting conforming to local safety regulations Lighting must conform to the regulations and laws of the country in question and must not cause reflections or glares creating a hazard Lighting must be sufficient to allow for easy reading of the control panel and to easily identify location of the emergency hit button 1 13 PPE Personal Protective Equipment Specific equipment is not required However it
22. xpressly intended by the manufacturer In particular DO NOT use the mincer mixer for mixing products other than meat DO NOT use the machine unless it has been correctly installed with all protections and safety devices efficient and correctly fitted to avoid serious injury DONOT access the electrical components without having first disconnected the UM CODE S31 REV 0 0 8 5 5 Reversing rotation Press pushbutton 3 to reverse paddle rotation To stop press pushbutton 2 Stop To reverse mincing assembly rotation press pushbutton 6 on the mincer pushbutton panel and maintain pressed until the mincer assembly starts rotating To stop simply release pushbutton 6 and the mincing assembly will stop automatically without having to press the stop button 2 Note At the end of a work shift or when the machine is not required always turn the general power switch to position 0 off 6 Using the Machine 6 1 Pro ons CAUTION Only authorised and qualified personnel and or operators may use the machine Before using the machine the operator must check that all safety devices and protections are efficient and in place If not turn off the machine and contact your maintenance department With the 1 assistance of a qualified operator before using 3 the machine for the first time perform a number of practice tests without any food product This type of training will help you become familiar with 3 t
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