Suzuki GSX-R K3 Plug&Play kit User Manual
Contents
1. O a 2 ml o 2 o x n 2 o 2 Ln N N co m oO SS nl ol S 4 pins Binder 719 female connector solder termination view AMP 16 pins female connectors contact insertion view AMP 12 pins female connector contact insertion view Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date 06 09 2005 Scala Scale Racing Data Power Titolo Title Cablaggio per kit Plug amp Play MXL Strada Suzuki K3 N disegno Drawing N 04 554 14 Rev Rev 3 Foglio Sheet 10f3 www aim sportline com User Manual Release 1 07 3 Racing Data Power MXL P amp P SUZUKI GSX R K3 N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by Cable lenght 1400 mm Gear channel Cable label Ch 8 Gear 3 pins Sumitomo female connector contact insertion view m Zu J white white Connected to pin 9 of 16 pins AMP connector Cable lenght 1400 mm 3 pins Sumitomo male connector Contact insertion view Water temperature channel Cable label Ch 1 Water T white Connected t2. press compute button i GSX R SUZUKI The software computes the equivalent circumference and the final value appears in the related cell red circled Speed 1 Please insert this value in the related cell of Wheel circumference mm f 901 4 Race Studio 2 Configuration window Pulses per wheel revolution 4 www aim sportline com 29 MXL P amp P SUZUKI GSX R K3 HID User Manual Release 1 07 Racing Data Power 8 TPS sensor configuration Once the TPS sensor is installed on the bike see the related chapter for further information it is necessary to calibrate it so to sample correct data This procedure needs a PC with Microsoft XP or Microsoft Vista operating system and Race Studio 2 software included in the kit The logger has to be connected to a switched on PC through the proper cable supplied with the kit run Race Studio 2 select the proper logger MXL Pista GSX R K3 K5 activate Channels layer select a free channel depending on MXL model enable the channel checking the related checkbox in Enabled Disabled column set if desired a channel name select Zero based Potentiometer through the menu of Sensor Type column s set the sensor unit of measure In the cell of Measure Unit column set high scale value suggested 110 click on Transmit button to transmit the configuration to the logger 5 System manager Installation name Data logger type Ec
3. Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date 06 09 2005 Scala Scale Racing Data Power Titolo Title Cablaggio per kit Plug amp Play MXL Pista Suzuki K3 N disegno Drawing N 04 554 13 Rev Rev Foglio Sheet 1 of 3 www aim sportline com 34 Racing Data Power MXL P amp P SUZUKI GSX R K3 N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by Cable lenght 1400 mm Gear channel Cable label Ch 8 Gear white Cable lenght 1400 mm white Connected to pin 8 of AMP 16 pins connector Connected to pin 9 of AMP 16 pins connector Water temperasture channe Cable label Ch 1 Water T Sumitomo 3 pins female connector contact insertion view N fo ER e N M 7 3 7 Sumitomo 3 pins male connector contact insertion view Va AMP 2 pins male connector contact insertion view AMP 2 pins female connector contact insertion view User Manual Release 1 07 Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da
4. TPS throttle position sensor cable 9 Note before starting kit installation it is suggested to carefully verify that the kit contains all listed items 1 1 Part Numbers see Appendix A MXL Strada Plug amp Play kit for Suzuki GSX R600 750 K3 code X10MXLSGS3467 e only CAN connection analog channels e technical draw code 04 554 14 MXL Strada Plug amp Play kit for Suzuki GSX R1000 K3 code X10MXLSGS3410 e only CAN connection analog channels e technical draw code 04 554 14 MXL Pista Plug amp Play kit for Suzuki GSX R600 750 K3 code X10MXLCGS3467 e only CAN connection analog channels e technical draw code 04 554 13 MXL Pista Plug amp Play kit for Suzuki GSX R1000 K3 code X10MXLCGS3410 e only CAN connection analog channels e technical draw code 04 554 13 Universal kit for MXL Strada Suzuki GSX R K3 wiring bracket code V02554140 e to transform an MXL Strada into a Plug amp Play application for Suzuki GSX R K3 e technical draw code 04 554 14 Universal kit for MXL Pista Suzuki GSX R K3 wiring bracket code V02554130 e to transform an MXL Pista in Plug amp Play application for Suzuki GSX R K3 e technical draw code 04 554 13 Optional to MXL Strada Suzuki K3 kit e R receiver code X41RX12090 e IR transmitter code X02TXKMAO1 e transmitter power cable code VO2POWTXO e TPS cable throttle position sensor Suzuki GSX R K3 code V02550690 www aim sportline com 7 _ MXL P
5. Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date Scala Scale Racing Data Power Titolo Title Cavo TPS per kit P amp P MXL Suzuki 2004 N disegno Drawing N 04 550 69 Rev 1 Rev Rev Foglio Sheet 1of1 www aim sportline com User Manual Release 1 07 40
6. Lateral mirrors are fixed to the bike chassis with two hex screws that have a plastic cover To remove the covers see Figure 1 It is then possible to remove the hex screws shown in Figure 2 Both mirrors need to be removed Afterwords remove the front screen and the right lateral fairing It is suggested to remove the front screen to uninstall the stock dash and install the new one The fairing is fixed to the bike with four Phillips thread forming screws In Figure 3 the position of the screws is shown remove them The logger wiring is to be installed on the bike right side It is only required removal of the right lateral fairing fixed to the chassis through 6 hex screws and four plastic pins Screws are red circled in Figure 4 while pins are highlighted by red yellow arrows in Figures 4 and 5 The plastic pin on Figure 4 is only visible looking at the bike frontally www aim sportline com Figure 3 front screen 4 Phillips thread forming SCrews Figure 4 right lateral fairing screws and pins LIL Racing Data Power The remaining three plastic pins are on the bottom part of the bike To correctly remove them refer to Figures 6 and 7 Insert a tip in the central hole of the pin and press until you hear a click This way the pin is released Once the pin released it is possible to remove it Use a flat screwdriver insert under the pin and rotate it All the three pins have to be
7. MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 Figure 28 position of lateral and bottom wings of the bracket Figure 29 lateral screws fixing Before remounting lateral fairing front screen bike seat and fuel tank switch the bike on and check system integrity its correct installation and proper working www aim sportline com 16 _ MXL P amp P SUZUKI GSX R K3 Ci TD User Manual Release 1 07 Racing Data Power 2 8 Installing the TPS cable Suzuki stock wiring MXL wiring connector TPS sensor Unplug the Suzuki stock cable form TPS sensor and connect it to MXL wiring male connector labelled as TPS as shown in the image above Connect female connector of MXL TPS cable to the TPS sensor as shown by the blue arrow Connect the 4 pins male plastic Binder connector to one of the free channels depending on MXL model See chapter Channels To configure the channel the TPS sensor is installed on refer to the related chapter in the following pages www aim sportline com 17 MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 Racing Data Power 3 MXL connection inputs Thanks to interfaces cable supplied with Plug amp Play Suzuki GSX R K3 kit data acquisition is really easy and fast Here below all connectors that allows the user to display data on MXL are shown e Lap connector left connector which allows lap time acquisition e Expansion modules conne
8. Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date 06 09 2005 Scala Scale Racing Data Power Titolo Title Cablaggio per kit Plug amp Play MXL Pista Suzuki K3 N disegno Drawing N 04 554 13 Rev Rev Foglio Sheet 3 2of3 www aim sportline com 35 Racing Data Power MXL P amp P SUZUKI GSX R K3 N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by 10 pins Hirose female connector table Channel AMP 12 pins pin cable colour Hirose pin connection cable lenght 1 n c 2 Red 2 12V Vbext 3 n c On board i Hack k PA Lis 11 Green 6 Vb AAO mM 12 Grey 7 Speed 8 n c 9 n c 8 bleu 10 RPM Binder 719 connectors table Channel Binder pin Cable colour AMP 12 pins pin AMP 16 pins pin connection cable length 1 whie 5 Analog input 2 Ch 2 2 black 7 Analog GND i 3 red 330 mm 4 bleu V reference 1 white 4 Analog input 3 Ch3 2 black 3 Analog GND i 3 red 330 mm 4 bleu 6 V reference 1 white 1 Analog input 4 Ch 4 2 black 3 Analog GND 3 red 9 VB 380 mm 4 bleu 2 V reference 1 white 16 Analog input 5 Ch 5 2 black 15 Analog GND 3 red 9 VB 380 mm 4 bleu 2 V reference 1 white 13 Analog input 6 Ch 6 2 black 15 Analog GND 3 red 11 VB 430 mm 4 bleu 2 V ref
9. equivalent circumference calculated using the following formula Wheel Circumf N Np pinion teeth number N Nc crown teeth number Using the default values for crown pinion teeth number and wheel circumference for a Suzuki GSX R K3 750 the equivalent circumference is 801 4 31 55inches If the pinion or the crown are changed and the new one has a different teeth number equivalent circumference needs to be re computed For the automatic compute of the wheel circumference please refer to Equivalent circumference compute paragraph Equiv Circumf www aim sportline com 23 MXL P amp P SUZUKI GSX R K3 ID User Manual Release 1 07 Displayed channels are ECT water temperature threshold value Low Min 50 High Max 90 ODOMETER by default it is set on show odometer Once on the track with optical lap receiver and transmitter the logger switches automatically on Show lap time mode Switching on off the MXL the logger shows again odometer Note To modify and customize displayed channels refer to Race Studio Configuration user manual This way the configuration is ready and can be transmitted to MXL to do so press Transmit button on the top keyboard www aim sportline com DA MXL P amp P SUZUKI GSX R K3 HID User Manual Br Release 1 07 Racing Data Power 6 Gear calibration Gear calibration is the last system configuration step This procedure is to be done only if the defa
10. n 2 Phillips 5 12 mm recess screws n 4 Grover washers 4 mm n 4 washers 5 mm n 4 Phillips threading forming recess screws 40 12 Z Z www aim sportline com D MXL P amp P SUZUKI GSX R K3 HID User Manual _ Release 1 07 Racing Data Power m ne DE TZ A T I N y n 2 EA a A MXL Pista kit N 1 MXL pista 1 N 1 Suzuki GSX R K3 interface wiring 2 N 1 IR Transmitter 3 N 1 IR receiver 4 N 1 Transmitter power cable 5 N 1 USB cable for MXL 6 N 1 Leaflet AIM products 7 N 1 Race Studio 2 software CD 8 N 1 TPS throttle position sensor cable 9 N 1 Bracket kit 10 that includes n 4 Phillips 4 8 mm recess screws n 2 Phillips 5 12 mm recess screws n 4 Grover washers 4 mm n 4 washers 5 mm n 4 Phillips threading forming recess screws 40 12 www aim sportline com 6 MXL P amp P SUZUKI GSX R K3 HID User Manual be Release 1 07 Racing Data Power Universal kit for customers that already have an MXL Strada Pista N 1 Universal interface cable for Suzuki GSX R K3 2 N 1 Bracket kit 10 that includes n 4 Phillips 4 8 mm recess screws n 2 Phillips 5 12 mm recess screws n 4 Grover washers 4 mm n 4 washers 5 mm n 4 Phillips threading forming recess screws 40 12 MXL Strada optional N 1 IR transmitter 3 N 1 IR receiver 4 N 1 Transmitter power cable 5 N 1
11. Gear sensor om Calculated with neutral signal Channel 8 2u a Condition enabling checked alarms Engine v Bil O Farrlir Threshold 100 bf 250 TA 250 TA oned Channel for alarm Threshold water_Temp_ECT a o vem Oil_Press_signal lea iz JW fi A Link alarm to measure fields Channel for alarm Fuel_level al Turning_light v S gt Hi_beam Battery Measure Short name Measure Short name Field 1 always displayed Field 2 always displayed w ater_Temp_ECT ECT E Enable static string Battery BATT None bud Welcome text None Field 3 page 2 Text 1 Field 4 page 2 None v l None ha The following fields have already been set RPM RPM Max value is set on 14000 Gear sensor the procedure explained in chapter 6 is required Shift light an engine limiter at 11000 Rpm is expected If the engine has a limiter with an higher max value users need to modify threshold values inserted in the shift lights cases so that the last red led switches on just before the limiter intervention Speed the speed sensor of Suzuki GSX R K3 bike is installed on the jackshaft that connects the gearbox to the pinion The number of magnets installed on this jackshaft is 4 The wheel circumference written in the proper cell is an
12. HID User Manual e Release 1 07 Racing Data Power PRESENTATION AIM a world leader in data acquisition for racing environment Established in 1976 AIM is today a world leader in the production of high performances instruments for racing environment dashes data loggers digital displays lap timers AIM set new standards in various motor sports from kart to car bike dragster Formula 1 boat Offshore and even snowboards AIM products merges the functionalities of traditional tachometers RPM indicators temperature pressure and lap timers with compact high performing friendly using units Different products for different applications but with one shared characteristic great innovation Each AIM system is completely designed produced and tested by its technicians The research and development board is made of electronic and mechanical engineers physics and other specialists that develop firmware software hardware and the related documentation Our fame is build on quality products innovative technology and faithful commitment in Supporting our customers www aim sportline com 3 _ MXL P amp P SUZUKI GSX R K3 HID User Manual _ Release 1 07 Racing Data Power Preface MXL Plug amp Play kit for Suzuki GSX R K3 is the dashboard with data logger function in Pista version designed for an easy and quick installation with a minimum effort a straight connection with the bike ECU is made and a lot of different informa
13. amp P SUZUKI GSX R K3 HID User Manual _ Release 1 07 Racing Data Power 2 Plug amp Play kits installation Suzuki GSX R K3 Plug and Play kits have been expressly designed to be real plug and play systems The anchor plugs mounted on the back of the logger allows the user to replace the stock dash in an easy and quick way with no need of cutting bending or punching anything each component is Plug and Play The logger needs to be connected to the bike high beam using the bracket that comes with the kit The bracket is in black anodized aluminium lightweight and mechanically resistant e Do not cut any cable the wiring supplied with the kit is Plug amp Play e Be careful not to damage the stock connectors while plugging unplugging them in the following pages is described how to correctly manage them e Do not install the system when the engine is hot stock connectors are quite near to the engine and there is burning danger e The space under the fuel tank is quite reduced be careful plugging unplugging the connectors e Be careful not to lose screws and washers e Be careful not to damage the fairings while installing uninstalling them www aim sportline com 8 CALL Racing Data Power MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 2 1 Removing the lateral mirrors and the front and lateral fairings The first installation step is removing lateral mirrors and front and lateral falrings
14. to be fixed to MXL in correspondence of the 4 anti vibration mountings and with 4 screws and 4 Grover washers Figure 22 shows the correct assembling of MXL bracket and washers rear view MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 Figure 19 water temperature connector particular Figure 20 how to unplug a connector BE Figure 22 MXL and bracket rear view www aim sportline com 14 CALL Racing Data Power 2 6 Cables connection The 6 installation step is installing the wiring supplied with the kit The entire wiring is wrapped in a rubber girdle Bend it 90 degrees and let it run along the bike right side Follows these instructions to correctly install the wiring Let the wiring except cable labelled Lap pass between the high beam and the front fairing The 2 AMP connectors Lap cable and stock wiring the one terminating with a black aluminium box should remain over the high beam chassis Both AMP connector and black box are too big to pass between the chassis and the high beam It is suggested to insert the wiring from top Let the cable labelled Gear Water temp etc pass along the bike chassis like in Figure 25 Use plastic wrappers to fix them to the bike stock wiring Gear and Water temp stock connectors are under the fuel tank and it is better to let them enter in the engine compartment as in Figure 25 Gear a
15. GND 3 red 330 mm 4 bleu 6 V reference 1 white 1 Analog input 4 Ch 4 2 black 3 Analog GND 3 red 9 380 mm 4 bleu V reference 1 white 10 USB D USB 2 black 10 GND 1080 mm 3 red 7 USB D 4 n c Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date Scala Scale 06 09 2005 Titolo Title Cablaggio per kit Plug amp Play MXL Strada Suzuki K3 N disegno Drawing N Rev Rev Foglio Sheet 04 554 14 Racing Data Power 3 3 of 3 www aim sportline com User Manual Release 1 07 39 Racing Data Power 11 2 Appendix B TPS Cable MXL P amp P SUZUKI GSX R K3 N rev Rev N Descrizione Description Data Date Firma Signature Contr da Ckd by TPS cable for MXL Plug amp Play kit for Suzuki GSX R K3 K4 4 pins Binder 719 male connector 4 pins Binder 719 male connector pinout solder termination view Cables spilt detail 3 pins Yazaki male connector 3 pins Yazaki female connector Contact insertion view White Heat shrink o gt White Red Black Cf e e JB s SSS Saat AN Black Red White 3 pins Yazaki male connector contact insertion view Rif Ref Q t Q ty Material Material N articolo
16. I GSA ES ES harness 04 554 13 ECU Manufacturer None Y ECU Model None New configuration name DEFAU LT Vehicle name IDEFAU LT Speed measure unit kmh Temperature measure unit Pressure measure unit a Cancel e Data logger type select MXL Pista or MXL Strada Suzuki GSX R depending on the kit New configuration name fill in a configuration name Vehicle name fill in a vehicle name Select speeds temperatures and pressures unit of measure Click on OK button to create the configuration select Channels layer to enter MXL channels configuration Race Studio 2 version 2 30 12 File Gestione sistema AIM Scarico dati Analisi Identificazione sistema AIM Online Calibrazione sistema AIM Gestione sensori personali aj System manager Racing Data Power AIM Sportline The World Leader in Data Acquisition Configurazione selezionata Mome installazione Tipo centralina Nome veicolo Tempo di DEFAULT MAL PISTA SUZUKI GSR DEFAULT 12 41 26 Scegli configurazione Canali Configurazione sistema Configuratore espansioni via CAN www aim sportline com 21 u MXL P amp P SUZUKI GSX R K3 Ci TD User Manual Release 1 07 Racing Data Power lf an MXL Pista is being configured this window appears 23838 hms 52823hms Bl Select configuration Channels System contiguestion CA
17. IBRATION END CALIBRATION RESTART CALIBRATION Cancel Select highest gear number enabling the related checkbox and press Continue button engage progressively all gears also with the bike switched off but the master switch on and press Continue button after each gear engagement as for the instructions that appear on the PC monitor New values are stored automatically by the system Gear sensor calibration ri ia np fo wf a lo Cancel www aim sportline com 26 MXL P amp P SUZUKI GSX R K3 HID User Manual _ Release 1 07 Racing Data Power Once the calibration is over this window appears Gear sensor calibration Gear number Raw value NEUTRAL Im Click on END CALIBRATION DJ OR oe Cl H 2 H3 H4 H5 HE END CALIBRATION RESTART CALIBRATION Cancel To finish this procedure press End calibration button This window appears Sensor calibration Configuration name Sistem type LOGGER_CONF MAL PISTA Sensors to autocalibrate Click here to autocalibrate all sensors In the list Channel name Sensor type Status Click here to calibrate Sensors to calibrate Channel name Sensor type Status Click here to calibrate Gear Gear potentiometer Calibrated o talbrate Transmit calibration Cancel Press Transmit calibration button and the new configuration is transmitted to the logger www aim sportline com 27 MXL P amp P SUZUKI GSX R K3 Ci
18. N Expantions config XE Wheel circumference mm 01 4 Water Temo Sundi CHR 21 Generi near 05V 2 Generk near 0 5 Generic ineo 0 5 V 2 Generic inoar S VY 1 Gonerk Inmar 0 5 V Generk Inger 0 5 V SU EL UT bis r Saas 5 RE ch ond x je rule ena coni ee Both of them show the channels sampled by the logger Note all additional analog channels are disabled by default To configure them refer to Race Studio Configuration user manual www aim sportline com 22 _ MXL P amp P SUZUKI GSX R K3 Ci TD User Manual Release 1 07 Racing Data Power lt is now necessary to configure the display select System configuration layer es System manager Current configuration Installation name Data logger type Vehicle name Available time Time with GPS DEFAULT MXL STRADA None None DEFAULT 0 00 00 h m s 7 13 04 h m Select configuration Channels System configuration J CAN Expansions configurator dcr iomo N Installation name Logger ECU Manufacturer ECU Model Y 1 DEFAULT MXL PISTA SUZUKI GSX _v SUZUKI GSXR_K7_K8 E 2 DEFAULT MXL PRO 05 zl BOSCH ms3 Bic This window appears er Multiply Factor j1 v MAX value 14000 v Over rey threshold D Shift Lights 5 peed 110 amp chae speed 10800 Obscuring time 8 Lap segments 1 1 LAP GI Show lap time Show odometer Show running lap time Alarm led
19. Suzuki GSX R K3 Plug amp Play kit User Manual AD Racing Data Power MXL P amp P SUZUKI GSX R K3 Ci TD User Manual Release 1 07 Racing Data Power SUMMARY PIENO aaa 4 leali 5 1 1 Part Numbers see Appendix A rnnrrrrei iii 7 2 FUD Ge Play KAS ISA AION iaia 8 2 1 Removing the lateral mirrors and the front and lateral fairings iii 9 2 2 Removing the bike seat and lifting the fuel tank ri 11 2 3 Releasing the high beam and the front fairing screwS rire 12 2 4 Removing the stock dash unplugging the connectors 1rrsrrrrreniiire iii 12 24 PESSINA TERE laici 14 CA CT A PRIORA RANE E AIA 15 2 0 ASIAGO DE MI rio 16 RI narra 17 3 MXL connection INPUIS iii ar 18 4 MXL GSX R K3 firmware srrsiiie iii 19 lla 20 betana 25 6 1 Saving the configuration with custom gear calibration rrriiiiiiii 28 7 Equivalent Circumference compute 0uu00a000a0000an0nanunnannnanunnnunnnnnnanun nun nnnnnanennn 29 8 IPS sensor configuration nen 30 sc 32 10 Data download and analySisS rr r resi 33 11 MAL optional CIS iii 33 11 1 Appendix A MXL for Suzuki GSX R K3 kit WiriN s iii 34 ec BUBEN TFS DaB een er 40 www aim sportline com 2 MXL P amp P SUZUKI GSX R K3
20. TD User Manual Be Release 1 07 Racing Data Power 6 1 Saving the configuration with custom gear calibration To save the new configuration in Race Studio 2 database activate Select configuration layer in system configuration window and press Receive button System manager peri rame Ton Ist Tre Tasse Tr DEFAULT Mn stRADA SULE lione None er je 1 lah slic aflazz I The configuration of the logger connected to the PC the MXL whose configuration was previously transmitted is read and saved as the last on bottom of configurations database highlighted in yellow Note for any further information concerning Race Studio 2 Configuration installation and use refer to the related user manual www aim sportline com 28 _ MXL P amp P SUZUKI GSX R K3 HID User Manual Release 1 07 Racing Data Power 7 Equivalent circumference compute To compute the equivalent circumference to be inserted in the correspondent cell of Race Studio 2 software Channels layer is possible to use Bike exe It is placed in X Utilities folder Race Studio 2 software CD To do so browse the Cd GSX R SUZUKI ae DI Double click on Bike exe icon and the o following window appears e Qu Please AR O insert Drive gear teeth number 1 PP era insert Driven gear teeth number 2 GE i O u select circumference unit of measure 3 Ss ae insert circumference value 4 cam
21. ctor right connector for all CAN expansion modules GPS Lambda probe connection e 2 AMP connectors 12 and 16 pins which allow communication between the logger and Suzuki GSX R K3 ECU AMP 12 pins AMP 16 pins connector connector Lap connector Expansions Modules connector www aim sportline com 18 MXL P amp P SUZUKI GSX R K3 HID User Manual e Release 1 07 Racing Data Power 4 MXL GSX R K3 firmware MXL Strada Pista for Suzuki GSX R K3 is equipped with a special firmware version that provides the user with a second virtual dashboard On the road the display is set on street mode and shows these parameters RPM graph bar configurable scaling black digital RPM value battery voltage total and partial odometer date and time fuchsia VIEW QUIT button to switch the options O ECT BATT 545 ac Speed red bos SB LHI 008 Engaged gear green Always on top analog inputs depending on MXL version blue Figure 30 Display in modalit strada Field until 4 fields displayed two by two light blue To switch the visualization use gt gt button On the track when passing by a switched on transmitter the display switches automatically on track mode Lap time takes the place of odometer on the display Figure 31 BATT LAP34 UG ECT 845 132 119 35 CAI 3Co Inn 8108 Figure 31 Display in modalit pista Visualisation mode street track set via softwar
22. d unplug the connector from the dash Figure 17 shows gear and water temperature stock connectors default position For further information concerning the stock connectors refer to Figures from 18 to 19 The gear connector shown in Figure 18 is a 3 pins white connector usually placed on the left part of the bike see Figure 17 Here below are shown the two gear connectors male and female Note cable colours correspond to real ones White connector E To the engine To the ECU www aim sportline com MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 Figure 18 gear connector particular 13 iD Racing Data Power Water temperature stock connector Figure 19 is a 2 pins green connector placed on the left part of the bike see Figure 17 Here below is the water temperature connector NOTE cable colours corresponds to real ones Green connector To the ECU 3 pins male female connector are inserted one in the other To unplug male connector from female one use a flat screwdriver push down the locking tongue and unplug the connectors Attention pull the connectors and not the cables they me be seriously damaged and unplug each cable from the connector 2 5 Assembling the kit The 5 installation step is assembling the kit for Suzuki GSX R It has four anti vibration mountings already fixed on the back of MXL Install MXL on the aluminium bracket the bracket needs
23. e is stored by the logger Default setting is show odometer If user sets via software Show lap time this visualisation mode is restored at each switch on no matter if the bike is on the road or on track Note for further information concerning the display management and its configuration refer to MXL Strada Pista Pro and or Race Studio Configuration user manual www aim sportline com 19 MXL P amp P SUZUKI GSX R K3 HID User Manual Release 1 07 Racing Data Power 5 Configuration After MXL installation the logger is ready to work thanks to the default configuration In case a custom configuration is needed here follows the correct procedure Run Race Studio 2 software Press AIM system manager button on the left vertical keyboard the panel showing all AIM systems managed through this software appears select MXL Fie AIM system manager Douninad data Analysis AIM system identificato Ord AIM Sporthne Al i SHON Press New button in system configuration window tace Studio versioni Z 430 12 System manager ha E DEFAULT MALPISTAO SUZUKI GSXR_ DEFAULT 124126 hms 43603 hms NH NG Mea STRADA SUDAIGSt ne Me eri i www aim sportline com 20 _ MXL P amp P SUZUKI GSX R K3 Ci TD User Manual i Release 1 07 Racing Data Power Fill in the window here below New configuration Data logger type MAL PISTA SUZUK
24. eam and the front fairing screws to install more easily the kit These screws are self threading Phillips In Figure 12 is highlighted one of the two remaining screws of the fairing Note in the Figure the screws has already been removed Once released these screws pull softly the front fairing onwards to fix the lateral screws of the new dash see Figures 28 e 30 for further information While pulling the fairing pay attention not to disconnect the high beam that may fall down Note to pull the fairing onwards screws and pins should have been removed Figure 12 front fairing and high beam screws position Figure 13 front fairing and high beam screws released 2 4 Removing the stock dash unplugging the connectors The fourth installation step is removing the stock dash and unplugging the stock connectors The stock dash is fixed to the bike in four points with two 5 mm hex screws in the first two and through a bracket in the other two Remove the hex screws highlighted in Figure 14 Figure 14 stock dash front screws position www aim sportline com 12 CALL Racing Data Power Once removed the screws it is possible to uninstall the stock dash and rotate it towards himself and unplug it from the high beam Once removed the stock dash unplug the 16 pins AMP connector from the back of the dash Remove the plastic cover press the tongue highlighted by an arrow Figure 16 an
25. erence 1 white 12 Analog input 7 Ch 7 2 black 11 Analog GND 3 red 11 VB 430 mm 4 bleu 14 V reference 1 white 10 USB D 2 black 10 GND 4 n C Rif Ref Q t Q ty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date Scala Scale 06 09 2005 Titolo Title Cablaggio per kit Plug amp Play MXL Pista Suzuki K3 N disegno Drawing N Rev Rev Foglio Sheet 04 554 13 3 30f3 Racing Data Power www aim sportline com User Manual Release 1 07 36 Racing Data Power MXL P amp P SUZUKI GSX R K3 N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by iring for MXL Strada Suzuki K3 Plug amp Play ki o gt No wi oo O oo me Oe nO so 2 0 ta OL 6 1 E E 2 ES O O O O mi E A Ec Ec zZ 25 30 ag no ao vQ ag ae o mea ig So 10 pins Hirose female connector 2 pins AMP male connector 2 pins AMP female connector 1 10 By Gi AMP 16 pins female connector AMP 12 pins female connector
26. lue button with the gas in zero position press on the corresponding Get raw value button match acquired values with custom values to be inserted in Measure box press OK button The calibration is transmitted to the logger www aim sportline com 31 ID Racing Data Power MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 9 Channels Channels set in MXL Strada Pista for Suzuki GSX R default configurations are MXL Pista Suzuki Channel Identifier RPM SPD 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Ch 7 Ch 8 CALC_GEAR ACC 4 LOG TMP BATT MXL Strada Suzuki Sigla Identificativa RPM SPD 1 Ch 1 Ch 2 Ch 3 Ch 4 Ch 5 Ch 6 Ch 7 Ch 8 CALC_GEAR LOG TMP BATT Channel name Engine Speed 1 Channel 2 Channel 3 Channel 4 12V Channel_5 12V Channel_6 12V Channel_7 12V Gear Calculated Gear LatAcc Datalogger_Temp Battery Nome canale Engine Speed_1 Water_Temp_ECT Channel 2 Oil_Press_signal Channel 4 Fuel level Turning _light Hi beam Gear_pot Calculated_gear Datalogger _Temp Battery Function RPM Value Speed value Free channel Free channel Free channel Free channel Free channel Free channel Engaged gear number Calculated gear Lateral Acceleration Data logger temperature Battery voltage Funzione RPM Value Speed value Water temperature Free channel Oil pressure Free channel Fuel level Turning lights ON OFF High beam ON OFF Gear potentiomete
27. nd Ch 1 Water temp cables have two connectors male and female Connect AIM male connectors to female stock ones and vice versa Connect the 16 pins black connector to the male one in the black aluminium box press until a click is heard Refer to Figure 26 for further information Once the 16 pins connector has been connected use the stock dash plastic cover to make the connection water resistant MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 Figure 26 particular of AMP connector www aim sportline com 15 CALL Racing Data Power 2 7 Installing the kit The 7 installation step is connecting the 26 pins MS connector to MXL Once installed the connector place the black aluminium box between the bracket and the high beam When the channels interface box has been placed using Velcro or plastic wrappers install the kit on the high beam The new dash needs to be fixed in four points two of them frontally visible and two lateral Use the M5 screws supplied with the kit to fix the new dash in the two frontal points and the Phillips thread forming screws to fix it laterally Use the thread forming screws supplied with the kit to fix the new dash laterally Figure 29 The screws have to be inserted in the hole circled in Figure 29 Note the front fairing has already been pulled onwards like in Figure 13 It is possible to use plastic wrappers to fix the new wiring to the chassis
28. o pin 8 of AMP 16 pins connector 1 2 AMP 2 pins male connector contact insertion view 2 1 AMP 2 pins female connector contact insertion view User Manual Release 1 07 Rif Ref Q t Qty Materiale Material N articolo Item N Progettato da Designed by Contr da Ckd by Approvato da Approved by Nome file File name Data Date Scala Scale 06 09 2005 Racing Data Power Titolo Title Cablaggio per kit Plug amp Play MXL Strada Suzuki K3 N disegno Drawing N 04 554 14 Rev Rev Foglio Sheet 3 2 of 3 www aim sportline com 38 Racing Data Power MXL P amp P SUZUKI GSX R K3 N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by 10 pins Hirose female conector table Channels AMP 12 pins pin AMP 16 pins pin cable colour Hirose pin conection cable lenght 1 n c 2 Red 2 12V Vbext 4 Brown 3 Oil P Ch 3 Onboard 1 Black 4 GND 12 Yellow 5 High beam Ch 7 420 mm me 11 Green 6 VB 12 Grey 7 Speed 13 Purple 8 Dir Light Ch 6 16 White 9 Fuel Ch 5 8 Bleu 10 RPM Binder 719 connectors table Channel Binder pin Cable colour AMP 12 pins pin AMP 16 pins pin connection cable lenght 1 white 5 Analog input 2 Ch 2 2 black 7 Analog
29. r Calculated gear Data logger temperature Battery Voltage There are other channels that depending on the wiring the user bought can be used to connect additional sensors like suspension potentiometers brake pressure sensors etc Note for further information concerning additional sensors installation and configuration refer to MXL and Race Studio Configuration user manual www aim sportline com 32 n MXL P amp P SUZUKI GSX R K3 HID User Manual _ Release 1 07 Racing Data Power 10 Data download and analysis When a test session is over it is possible to download data stored in the logger memory and save them in a database Note data download and analysis are only available on MXL Pista For further information on this subject refer to Race Studio Configuration and Race Studio Analysis user manual 11 MXL optional expansions Thanks to AIM wide range of products expressly dedicated to the different needs of each pilot MXL is a modular and expandable system GPS Module allows the user to sample a lot of important information brake and Suspensions analysis information concerning the vehicle chassis and analysis of the pilot behaviour in each point of the track This allows the user to see the track position and related speed and even to evaluate his mistakes exporting all information in Google Earth Sport performances will be reviewed through real images LCU ONE CAN controls and allows the
30. removed When all hex screws and pins are removed the right lateral fairing is released MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 e wee as Se VII DSS PRI a ahi et ER sept Moe CAN RE inn i a AEA N a Vine Figure 5 Right and left fairings junction pins position Figure 7 removal of the plastic pin www aim sportline com 10 CALL Racing Data Power MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 2 2 Removing the bike seat and lifting the fuel tank Some bikes connectors are very near to the engine and placed under the fuel tank it is then required to lift the latter To lift It remove the bike seat which is fixed to the bike with two screws In Figure 8 the left screw is indicated Remove the two lateral screws of the bike seat as shown in Figure 9 It is now possible to remove the bike seat The fuel tank is hinged to the chassis near to the seat and fixed with two hex screws placed close to the fork Unscrew them as shown in Figure 10 Once the screws are removed it is possible to lift the fuel tank using the bike standard equipment as shown in Figure 11 Figure 10 how to remove the fuel tank Figure 11 lifting the fuel tank www aim sportline com 11 CALL Racing Data Power MXL P amp P SUZUKI GSX R K3 User Manual Release 1 07 2 3 Releasing the high beam and the front fairing screws The 3 installation step is releasing the high b
31. tion depending on the logger model are displayed with no need of additional sensors MXL STRADA MXL PISTA e RPM e RPM e Speed e Speed e Water temperature e Water temperature e Oil Pressure Signal e Engaged gearl e Fuel level e 6 free channels e Turning lights e High beam e Engaged gear e 2 free channels The logger like the stock dash is powered by the bike master switch MXL Strada and Pista for Suzuki GSX R K3 kits have been developed for the following bike models Cubic capacity Year 2003 Year 2004 Year 2005 750 See N mena supported Note thanks to the optical IR transmitter receiver included in MXL Pista kit optional to MXL Strada lap times will be displayed recorded For any additional information not expressly handled in this tutorial always refer to MXL user manual and or to Race Studio Configuration user manual www aim sportline com 4 MXL P amp P SUZUKI GSX R K3 HID User Manual _ Release 1 07 Racing Data Power 1 Kit description Suzuki GSX R K3 Plug amp Play kits differ depending on the version of MXL Each type of kit includes some of the objects shown in the above picture recognizable by their numbers MXL Strada kit N 1 MXL Strada 1 N 1 Suzuki GSX R K3 interface wiring 2 N 1 USB cable for MXL 6 N 1 Leaflet MXL Suzuki GSX R K3 7 1 Race Studio 2 software CD 8 1 Bracket kit 10 that includes n 4 Phillips 4 8 mm recess screws
32. u Vehicename Available time Time with GPS Total frequency Master frequency Expansions freq Expansions DEFAULT MXL PISTA LIFE F88_CAN DEFAULT 3 04 17 h m s 2 09 16 h m s 376 Hz 376 Hz 0 Hz 0 Select configuration Channels gt System configuration CAN Expansions configurator instalation name Veh nano Speed Temp E cr GENS CHET Pi i I CE a DEFAULT MaFistA sueuiGSi live Mm pam i mm allee jazz 0 Click Calibrate on the left vertical keyboard or on the menu bar ML Peta LFE FDH BEFALT Jwt hana maamaa LT ni ra Cave I m ee nni lan A www aim sportline com 30 MXL P amp P SUZUKI GSX R K3 Ci TD User Manual Release 1 07 Racing Data Power This window Gear potentiometer Calibrated Sensor calibration Channel Name Sensor type Measure unit tes Zero based potentiometer Raw data Measure Current values 1 0 0 HIGH POSITION ab a ZERO POSITION sx How to calibrate your sensor 1 Maintain your sensor in high or right reference position and click on lt Get raw value gt proper button 2 Maintain your sensor in zero or rest reference position and click on lt Get raw value gt proper button 3 Insert measure values corespondent to above indicated reference positions Click lt 0K gt button A Cancel Follow the instruction that appears on the PC monitor with gas completely opened press Get raw va
33. ult one does not allow correct visualisation of the engaged gear number This procedure can only be done using a PC with Microsoft XP or Microsoft Vista operating system and Race Studio 2 software included in the kit installed The logger has to be connected to the PC through the proper USB cable supplied with the kit and switched on Once the PC connected to MXL and this last one switched on run Race Studio 2 and select the logger MXL Strada Pista GSX R e press Calibrate button on the menu bar or AIM System calibration button on the left vertical keyboard 7 Hace Sidi ion 2 30 12 a m 5 HT all te AIM Sportline Imm 2707 Moti CAN Esquarsiora configue stce ECU Marfa set ECU Fk PT This window appears press calibrate button corresponding to the sensor to calibrate Sensor calibration Configuration name System type LOGGER_CONF MXL PISTA Sensors to autocalibrate Channel name Sensor type Status Click here to calibrate Sensors to calibrate Channel name Sensor type Status Click here to calibrate Gear potentiometer Calibrated www aim sportline com 25 MXL P amp P SUZUKI GSX R K3 Ci TD User Manual zu Release 1 07 Racing Data Power This window appears Gear sensor calibration Gear number Raw value NEUTRAL D Check radio button corespondig with pour higher gear number 1 2 then click on CONTINUE 3 4 5 vio CAL
34. user to optimize Stoichiometric ratio Air Fuel with extreme precision To obtain maximum engine performance LCU ONE uses a Bosch LSU 4 9 wide band probe and can detect punctual Lambda values in a range 0 65 1 6 www aim sportline com 33 4 u Racing Data Power MXL P amp P SUZUKI GSX R K3 11 1 Appendix A MXL for Suzuki GSX R K3 kit wirings N rev Rev N Descrizione Description Data date Firma Sign Contr da Ckd by N 7 Binder 719 4 pins female connectors 3 pins Sumitomo male connector 3 pins Sumitomo female connector I ll H for MXL Pista Suzuki K3 Plug amp Play ki iring 10 pins Hirose female connector 2 pins AMP male connector 2 pins AMP female connector AMP 16 pins female connector AMP 12 pins female connector 4 8171615141312 1615 1411312 11109 4 615141312 12111091817 4 pins Binder 719 female connector solder termination view AMP 16 pins female connector contact insertion view AMP 12 pins female connector contact insertion view User Manual Release 1 07
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