User manual Hob ZGL640TW ZGL640ITX GB
Contents
1. Electric supply Gas connection Category Gas supply Gas burners NORMAL POWER BURNER Auxiliary 1 0 0 33 70 Semi rapid 2 0 0 45 96 3 0 natural Rapid gas 0 75 119 2 8 LPG www zanussi com 230 V 50 Hz 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse R1 2 112H3 G20 2H 20 mbar inj 1 100 mm Appliance class By pass diameters By pass in 1 100 mm Auxiliary 28 Semi rapid 32 Rapid 42 NORMAL POWER LPG Ge y gt Butane Propane G30 G31 3 28 30 37 mbar inj 1 100 mm 0 095 50 73 71 0 190 71 145 143 0 286 86 204 200 13 14 www zanussi com www zanussi com 15 www zanussi com shop e 2 48 ZN 1892934543 D GB 1920122. s ea au SER NO SER NO kk DATA DATA MADE IN ITALY iM Stick it on Guarantee Card and send this part Stick it on Guarantee Card and keep this part Installation Warning Refer to Safety information chapter Warning The following instructions about installation connection and maintenance must be carried out by qualified personnel in compliance with standards and local regulations in force Important safety requirements This hob must be installed in accordance with the Gas Safety Installation and Use Regula tions Current Edition and the IEE Wiring Reg ulations Current Edition For appliances installed in the Republic of Ire land please refer to NSAI Domestic Gas In Stick it on instruction booklet stallation I S 813 Current Editions and the ET CI Rules for Electrical Installations Provision for ventilation Detailed recommendations are contained in the following British Standards Codes Of Practice B S 6172 B S 5440 Par 2 and B S 6891 Current Editions The hob should not be installed in a bed sitting room with a volume of less than 20 m3 If it is installed in a room of volume less than 5 m3 an air vent of effective area of 100 cm is required If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of effective area of 50 cm is required while if the volume exceeds 11 m no air vent is required www zanussi com However if the room has a door whic
3. Do not use an external timer or a separate re mote control system to operate the appli ance Do not let the appliance stay unattended during operation www zanussi com Do not operate the appliance with wet hands or when it has contact with water Do not put cutlery or saucepan lids on the cooking zones They become hot Set the cooking zone to off after use Do not use the appliance as a work surface or as a storage surface If the surface of the appliance is cracked disconnect immediately the appliance from the power supply This to prevent an electri cal shock A Warning Risk of fire or explosion Fats and oil when heated can release flam mable vapours Keep flames or heated ob jects away from fats and oils when you cook with them The vapours that very hot oil releases can cause spontaneous combustion Used oil that can contain food remnants can cause fire at a lower temperature than oil used for the first time Do not put flammable products or items that are wet with flammable products in near or on the appliance Do not try to extinguish a fire with water Dis connect the appliance and cover the flame with a lid or a fire blanket Warning Risk of damage to the appliance Do not keep hot cookware on the control panel Do not let cookware to boil dry Be careful not to let objects or cookware fall on the appliance The surface can be dam aged Do not activat
4. a temperature of 50 C higher than the ambient temperature If it is www zanussi com necessary to change the fuse use a 3 amp AS TA approved BS 1362 fuse A B dl D A Green and Yellow B 3 amp fuse C Brown D Cord clamp E Blue The wires in the cord are coloured as follows Green and yellow Earth Blue Neutral Brown Live Replacement of the connection cable 1 Secure the cable by means of the clamp screws and refit the terminal block cover 2 Connect the green and yellow earth wire to the terminal in the plug which is marked with the letter E or the earth symbol or coloured green and yellow 3 Connect the blue neutral wire to the ter minal in the plug which is marked with the letter N or coloured blue 4 Connect the brown live wire to the termi nal in the plug which is marked with the let ter L It must always be connected to the network phase There must be no cut or stray strands of wire present The cord clamp must be correctly at tached to the outer sheath www zanussi com i To replace the connection cable use only HO5V2V2 F T90 or equivalent type Make sure that the cable section is applicable to the voltage and the working temperature The yel low green earth wire B must be approximately 2 cm longer than the brown or black phase wire A Warning A cut off plug inserted into a 13 amp socket is a serious safety s
5. burners Care and cleaning Warning Refer to Safety information chapter Warning Deactivate the appliance and let it cool down before you clean it Disconnect the appliance from the electrical supply before you do cleaning or maintenance work Scratches or dark stains on the surface have no effect on how the appliance oper ates You can remove the pan supports to easily clean the hob To clean the enamelled parts cap and crown wash them with warm soapy water and dry them carefully before you put them back Wash stainless steel parts with water and then dry them with a soft cloth The pan supports are not dishwasher proof They must be washed by hand When you wash the pan supports by hand take care when you dry them as the enamel Warning Make sure pot handles do not protrude over the front edge of the cooktop and that pots are centrally positioned on the rings in order to achieve maximum stability and to obtain lower gas consumption Do not place unstable or deformed pots on the rings to prevent from spill and injury Information on acrylamides Important According to the newest scientific knowledge if you brown food specially the one which contains starch acrylamides can pose a health risk Thus we recommend that you cook at the lowest temperatures and do not brown food too much ling process occasionally leaves rough edges If necessary remove stubborn stains using a past
6. cleaning pads solvents or metal objects Disposal A Warning Risk of injury or suffocation Contact your municipal authority for informa tion on how to discard the appliance correct ly Disconnect the appliance from the mains supply Cut off the mains cable and discard it Flat the external gas pipes Semi rapid burner Semi rapid burner Control knobs Spark generator button Auxiliary burner 6 Rapid burner smi nein ignition position maxi mum gas supply x 0 minimum gas supply www zanussi com Daily use Warning Refer to Safety information chapter Ignition of the burner Warning Be very careful when you use open fire in kitchen environment Manufacturer decline any responsibility in case misuse of the flame Always light the burner before you put cookware To light the burner 1 Push and hold the spark generator button Be 2 At the same time turn the control knob counterclockwise to the maximum position and push it down to light the burner 3 Release the spark generator button when burner lights but keep the control knob on this position for approximately 5 seconds this will let thermocouple to warm up If not the gas supply will be interrupted 4 Adjust the flame after it is regular i lf after some tries the burner does not light check if the crown and its cap are in correct positions Helpful hints and tips Warning Refer to Safety inf
7. gas sup ply pipe and the pressure adjuster if fitted There is no spark when lighting the gas There is no electrical supply Make sure that the unit is con nected and the electrical supply is switched on Control the fuse If the fuse is released more than one time refer to a qualified electrician Burner cap and crown are Make sure that the burner cap placed uneven and crown are in correct posi tions The flame is blow out immediately Thermocouple is not heated After lightning the flame keep after ignition sufficient the knob pushed for approxi mately 5 seconds The gas ring burns unevenly Burner crown is blocked with Make sure that the injector is food residues www zanussi com not blocked and the burner crown is clear of food particles If there is a fault first try to find a solution to the problem yourself If you cannot find a solution to the problem yourself speak your dealer or the local Service Force Centre These data are necessary to help you quickly and correctly These data are available on the supplied rating plate Model description at Product number PNC Serial Number S N Use the original spare parts only They are available at Service Force Centre and approved spare parts shops Labels supplied with the accessories bag Stick the adhesive labels as indicated below MOD Wb as PROD NO PROD NO C b
8. of clamps fixed to the side of the cabinet in order to avoid any contact with the eguipment beneath the cooktop Make sure that there is access to the mains plug after the installation Electrical Reguirements Permanent electrical installation must agree with the latest I E E Regulations and local Elec tricity Board regulations For your own safety the installation must be done by a gualified electrician e g your local Electricity Board or a contractor who is on the roll of the National In spection Council for Electrical Installation Con tracting NICEIC The manufacturer refuses to be held re sponsible if these safety measures are not abided by Supply connections This hob has to be connected to 230 240 V 50 Hz electricity supply The hob has a terminal block which is marked as follows L Live terminal N Neutral terminal or E Earth terminal Before carrying out the connection make sure 1 The limiter valve and the electrical system can take the appliance load see the rating plate 2 The supply system is equipped with an effi cient earth connection in compliance with the current standards and regulations 3 The outlet or omnipolar switch used for connection is easily accessible with the appliance installed The appliance is supplied with a 3 core flexible powercable with a 3 amp plug In any case the power cable must be positioned in such a way that no part of it reaches
9. E User manual Hob U S E R MANUAL ZGL640TW ZGL640ITX ZANUSSI Contents Safety instructions __________ _ _ _ Product description Daily use _______2__ 2 2 2 LL Helpful hints and tips oof pp A Safety instructions Before the installation and use of the appliance carefully read the supplied instructions The manufacturer is not responsible if an incorrect installation and use causes injuries and dam ages Always keep the instructions with the ap pliance for future reference Children and vulnerable people safety Warning Risk of suffocation injury or permanent disability This appliance can be used by children aged from 8 years and above and persons with re duced physical sensory or mental capabili ties or lack of experience and knowledge if they have been given supervision or instruc tion for the operation of the appliance by a person who is responsible for their safety Do not let children play with the appliance Keep all packaging away from children Keep children and pets away from the appli ance when it operates or when it cools down Accessible parts are hot If the appliance has a child safety device we recommend that you activate it Cleaning and user maintenance shall not be made by children without supervision Installation Warning Only a qualified person must install this appliance Remove all the packaging Do not install or use a damaged appliance Obey th
10. are necessary for the type of gas you use see table in Technical Data chapter 4 Assemble the parts follow the same pro cedure backwards 5 Replace the rating plate it is near the gas supply pipe with the one for the new type of gas supply You can find this plate in the package supplied with the appliance If the supply gas pressure is changeable or dif ferent from the necessary pressure you must fit an applicable pressure adjuster on the gas sup ply pipe Adjustment of minimum level To adjust the minimum level of the burners 1 Light the burner 2 Turn the knob on the minimum position 3 Remove the knob 4 With a thin screwdriver adjust the by pass screw position gt A lt Nz A The by pass screw lf you change from natural gas G20 20 mbar to liquid gas fully tighten the adjustment screw in If you change from liquid gas to natural gas G20 20 mbar undo the by pass screw ap proximately 1 4 of a turn Warning Make sure the flame does not go out when you quickly turn the knob from the maximum position to the minimum position Electrical connection Do not pull the mains cable to disconnect the appliance Always pull the mains plug 10 The appliance must not be connected with an extension cable an adapter or a multiple socket There is a risk of fire Do not let the power cable to heat up to a temperature of more than 90 C The cable is guided by means
11. e cleaner Make sure you position the pan supports correctly after cleaning To make the burners work correctly make sure that the arms of the pan supports are in the centre of the burner Be very careful when you replace the pan supports to prevent the hob top from damage After cleaning dry the appliance with a soft cloth www zanussi com Removing the dirt 1 Remove immediately melting plastic plastic foil and food containing sugar Stop the appliance and let it cool down before you clean limescale rings water rings fat stains shiny metallic dis colorations Use a special cleaner appli cable for surface of hob 2 Clean the appliance with a damp cloth and some detergent 3 At the end rub the appliance dry with a clean cloth The stainless steel can become tarnished if it is too much heated Refer to this you must not Troubleshooting cook with potstones earthenware pans or cast iron plates Do not use aluminium foil to prevent damage the top during operation Cleaning of the spark plug This feature is obtained through a ceramic igni tion candle with a metal electrode Keep these components well clean to prevent difficult light ing and check that the burner crown holes are not obstructed Periodic maintenance Periodically speak your local Service Force Centre to check the conditions of the
12. e installation instruction supplied with the appliance Keep the minimum distance from the other appliances and units Careandcleaning 6 Troubleshooting 7 Installation e 8 Technical information 12 Subject to change without notice Always be careful when you move the appli ance because it is heavy Always wear safety gloves Seal the cut surfaces with a sealant to pre vent moisture to cause swelling Protect the bottom of the appliance from steam and moisture Do not install the appliance adjacent to a door or under a window This prevents hot cookware to fall from the appliance when the door or the window is opened Ifthe appliance is installed above drawers make sure that the space between the bot tom of the appliance and the upper drawer is sufficient for air circulation The bottom of the appliance can get hot We recommend to install a non combustile sepa ration panel under the appliance to prevent access to the bottom Electrical connection A Warning Risk of fire and electrical shock All electrical connections must be made by a qualified electrician The appliance must be earthed Before carrying out any operation make sure that the appliance is disconnected from the power supply Use the correct electricity mains cable Do not let the electricity mains cable tangle Make sure the mains cable or plug if appli cable does not touch the hot appliance or hot cookware
13. e the cooking zones with emp ty cookware or without cookware Do not put aluminium foil on the appliance Cookware made of cast iron aluminium or with a damaged bottom can cause scratches on the glass ceramic Always lift these ob jects up when you have to move them on the cooking surface Provide good ventilation in the room where the appliance is installed Make sure that the ventilation openings are not blocked Use only stable cookware with the correct shape and diameter larger than the dimen sions of the burners There is a risk of over heating and rupture of the glass plate if ap plicable Make sure the flame does not go out when you quickly turn the knob from the maximum to the minimum position Make sure pots are centrally positioned on the rings and do not stick out over edges of the cooking surface Use only the accessories supplied with the appliance Do not install a flame diffuser on the burner Care and Cleaning Warning Risk of damage to the appliance Product description Cooking surface layout ER O o JH Control knobs min pescan no gas supply off posi tion Clean regularly the appliance to prevent the deterioration of the surface material Do not use water spray and steam to clean the appliance Do not clean the burners in the dishwasher Clean the appliance with a moist soft cloth Only use neutral detergents Do not use abrasive products abrasive
14. etween the components as shown in the diagram Screw the parts to gether without using excessive force www zanussi com gt a Do CU l A BC A End of shaft with nut B Washer C Elbow Connection to the gas supply should be with either rigid or semi rigid pipe i e steel or cop per The connection should be suitable for connect ing to R 1 2 1 2 BSP male thread When the final connection has been made it is essential that a thorough leak test is carried out on the hob and installation Make sure that the main connection pipe does not exert any strain on the hob If you use flexible metal pipes make sure that they agree to ISO 10380 and ISO 10807 standards Be careful they do not come in touch with mobile parts or they are not squeezed Also be careful when the hob is put together with an oven Important It is important to install the elbow correctly with the shoulder on the end of the thread fitted to the hob connecting pipe Important Failure to ensure the correct assembly will cause leakage of gas Important Make sure that the gas supply pressure of the appliance obeys the recommended values Rigid connection Carry out connection by using metal rigid pipes copper with mechanical end Injectors replacement 1 Remove the pan supports 2 Remove the caps and crowns of the burn er 3 With a socket spanner 7 remove the injec tors and replace them with the ones which
15. h opens directly to the outside no air vent is required even if the volume is between 5 m3 and 11 m3 If there are other fuel burning appliances in the same room B S 5440 Part 2 Current Edition should be consulted to determine the requisite air vent requirements For appliances installed in the Republic of Ire land please refer to the NSAI Domestic Gas Installation I S 813 Current Editions Table Four Location The hob may be located in a kitchen a kitchen diner or bed sitting room with a volume greater than 20 m3 but not in a bathroom or shower room The minimum distance combustible material can be fitted above the hob in line with the edges of the hob is 400 mm If it is fitted below 400 mm a space of 50 mm must be allowed from the edges of the hob For appliances installed in the Republic of Ire land please refer to NSAI Domestic Gas In stallation I S 813 Current Edition Section 7 Permitted Locations of Appliance Gas Connection A Warning Any gas installation must be carried out by a GAS SAFE REGISTER installer Make sure that once the hob is installed it is easily accessible for the engineer in the event of a breakdown The manufacturer will not accept liability should the above instructions or any of the oth er safety instructions incorporated in this in struction booklet be ignored On the end of the shaft which includes the G 1 2 threaded elbow adjustment is fixed so that the washer is fitted b
16. hock hazard Ensure that the cut off plug is disposed of safely Important The replacement of electric cable must be carried out exclusively by the service force centre or by personnel with similar competencies in accordance with the current regulations Assembly min 600 mm min 650 mm min 100 mm 11 A supplied seal B supplied bracket Possibilities for insertion Kitchen unit with door The panel installed below the hob must be easy to remove and let an easy access in case a technical assistance intervention is necessary E r e mm dni 20 mm max 150 mm A Removable panel B Space for connections Technical information Hob dimensions Width 580 mm Length 500 mm Hob recess dimensions Width 500 mm Length 470 mm Heat input 12 Kitchen unit with oven The hob recess dimensions must obey the indi cation and the kitchen unit must be equipped with vents to let a continuous supply of air The electrical connection of the hob and the oven must be installed separately for safety reasons and to let easy remove oven from the unit A 50 cm2 HE 8 y e PA 360 cm2 Rapid burner Semi rapid burner Auxiliary burner TOTAL POWER 3 0 kW 2 0 kW 1 0 kW G20 2H 20 mbar 8 kW G30 3 28 30 mbar 567 g h G31 3 37 mbar 557 g h www zanussi com
17. ormation chapter www zanussi com A Burner cap B Burner crown C Ignition candle D Thermocouple Warning Do not keep the control knob pushed for more than 15 seconds If the burner does not light after 15 seconds release the control knob turn it into off position and try to light the burner again after minimum 1 minute Important In the absence of electricity you can ignite the burner without electrical device in this case approach the burner with a flame push the relevant knob down and turn it counter clockwise to maximum gas release position If the burner accidentally goes out turn the control knob to the off position and try to light the burner again after minimum 1 minute The spark generator can start automatical ly when you switch on the mains after in stallation or a power cut It is normal Turning the burner off To put the flame out turn the knob to the sym bol Warning Always turn the flame down or switch it off before you remove the pans from the burner Energy savings If possible always put the lids on the pans When the liquid starts to boil turn down the flame to barely simmer the liquid Warning Use pots and pans with bottom applicable to the dimension of burner Do not use cooking vessels on the hotplate that overlap its edges Burner Diameters of cookware Rapid 180 260 mm Semi rapid 120 220 mm Auxiliary 80 160 mm Warning Do not put the same pan on two
18. when you connect the appli ance to the near sockets Make sure the appliance is installed correct ly Loose and incorrect electricity mains ca www zanussi com ble or plug if applicable can make the termi nal become too hot Make sure that a shock protection is instal led Use the strain relief clamp on cable Make sure not to cause damage to the mains plug if applicable or to the mains cable Contact the Service or an electrician to change a damaged mains cable The electrical installation must have an isola tion device which lets you disconnect the ap pliance from the mains at all poles The isola tion device must have a contact opening width of minimum 3 mm Use only correct isolation devices line pro tecting cut outs fuses screw type fuses re moved from the holder earth leakage trips and contactors Gas connection All gas connections should be made by a qualified person Make sure that there is air circulation around the appliance The information about the gas supply is on the rating plate This appliance is not connected to a device which evacuates the products of combus tion Make sure to connect the appliance ac cording to current installation regulations Pay attention to requirements regarding ade quate ventilation Use Warning Risk of injury burns or electric shock Use this appliance in a household environ ment Do not change the specification of this appli ance
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