ZX420 Service Manual - Cogsdill Tool Products
Contents
1. P O Box 11365 5883 Tehran Tel 021 879 6325 877 39 87 Telex 222576 acti ir Fax 021 877 46 80 Italy Kl ber Lubrication Italia S a S Via Monferrato 57 Sesto Ulteriano 1 20098 S Guiliano Milanese Casella Postale 13 104 1 20141 Milano Tel 02 98 213 1 Telex 316090 Fax 02 98281595 Japan NOK Kl ber Co Ltd Seiwa Building 1 12 15 Shiba Daimon Minato Ku Tokyo 105 Japan Tel 03 3434 1734 Fax 03 5472 6073 NOK Kl ber Co Ltd Kitaibaraki Plant 955 4 Am Ohishi Isohara Isoharamachi Kitaibaraki City Ibaraki 319 15 Japan Tel 0293 42 7320 Fax 0293 42 6784 Korea Republic of Kl ber Lubrication Korea Ltd Seoul Head Office Suite 802 Samhwan Camus Bldg 17 3 Yoido Dong Youngdungpo ku Seoul Tel 02 782 5151 Fax 02 784 9900 KLK SEOUL Daegu Factory 1132 Jungri dong Seo Ku Daegu Republic of Korea Tel 053 555 51 51 Fax 053 555 51 55 Malaysia Kl ber LUBRICATION MALAYSIAO SDN BHD 37 amp 37 1 Jalan Tanjung SD 13 2 Bandar Sri Damansara 52200 Kuala Lumpur Tel 03 632 8958 Fax 03 632 8940 Mexico Kl ber Lubrication Mexicana S A de C V Boleo 62 Col Maza Del Cuauhtemoc 06270 Mexico D F Tel 05 702 00 48 Fax 05 702 10 21 Morocco Anciens Establissements R Geissmann amp Fils Zankat Ach Charif El Idrissi Casablanca Tel 02 25 12 15 25 12 64 Telex 23 842 Fax 02 25 35 90 Netherlands Kl ber Lubrication Benelux2. m COGSDILL NUNEATON LTD Precision Engineers Be ZX420 CON Facing amp Contouring Head PRECISION ENGINEERS ZX420 CON Facing amp Contouring Head Service Manual Cogsdill Nuneaton Ltd Tenlons Road Nuneaton England Phone 44 0 2476 383792 Fax 44 0 2476 344433 Email sales cogsdill co uk www cogsdill co uk Table of Contents Customer Order Details Introduction CHAPTER 1 Installation of Head CHAPTER 2 Camloc Adjustment Gib Strip Adjustment CHAPTER 3 Recommended Spares CHAPTER 4 Lubrication Recommendations CHAPTER 5 Torque Settings CHAPTER 6 Recommended Spares 10 11 12 13 18 19 Customer Order Details When contacting Cogsdill Nuneaton for information about your order please have this sheet to hand Customer Quote No Works Order No Sales Order Processing No Additional Notes and Related Tooling T y Introduction spindles such as horizontal boring machines with C N C controls The combination of the spindle feed z axis and the workpiece w axis enables most profiles to be accurately machined The independent spindle feed z axis is utilised to actuate the feed out mechanism in the facing head Different makes of horizontal boring machine or machining centre will have different home positions for their inner spindle Ghank gauge line to the spindle nose face Cogsdill Nuneaton s facing heads are individu
3. Radnicka Cesta 175 10000 Zagreb Tel 01 45 78 627 Fax 01 45 78 629 Cyprus Lebanon TRCI Ltd 122 Limassol Avenue P O Box 4371 Nicosia Cyprus Tel 2 427 980 Telex 2 5737 Fax 2 423 021 Czech Republic Benzina a s obchodni zalezitosti Tridvorska ul 280 00 Kolin Tel 0321 26535 Fax 0321 20404 Denmark Kl ber Lubricatio Skandinavien A S Skjemvej 70 DK 7500 Holstebro Tel 97 42 46 20 42 42 77 Fax 97 41 38 58 Ecuador Empress Tecnica Comercial C A Eteco Av Amazonas 6017 y Rio Coca P O Box 17 17 589 Quito Tel 02 268 600 Fax 02 469 115 Egypt SAPO SA Salem for Agencies Export and Import P 0 Box 5567 Heliopolis West 11771 Cairo Tel 02 2909727 2909737 Fax 02 2916578 Alexandria office P O Box 114 Elsaray 21411 Alexandria Tel 03 587 3301 Fax 03 586 3514 El Salvador J M Escobar P O Box 107 San Salvador EL Salvador CA Tel Fax 503 2 98 34 72 Finland Kl ber Lubrication Skandinavian AIS Filial Finland Martinkylantie 67 FIN 01720 Vantaa Tel 9 854 56 10 Fax 9 854 56 130 France Kl ber Lubrication Francre SA 10 16 Allee E Ducretet F 26000 Valence Tel 04 75 44 84 36 Fax 04 75 40 89 10 Germany Kl ber Lubrication M nchen KG Geisenhausenerstrasse 7 D 81379 M nchen Postfach 70 10 47 D 81310 M nchen Tel 089 78 76 0 Telex 523131 Fax 089 78 76 Beratungs und Verkaufsb ros in Berlin Frankfurt Ha
4. 06465 902 Barueri SA Paulo Tel 011 7295 5511 Telex 11 39209 Fax 011 421 5150 Bulgaria BULEMS Bd Tzarigradsko Shosse 64 Block 11 Eingang B App 72 Sofia 1784 Bulgarien Tel 02 74 56 89 77 93 76 Telex 067 23066 Fax 02 76 24 29 Canada North American Headquarters Kl ber Lubrication North America L P 54 Wentworth Avenue Londonderry N H 03053 7437 Tel 603 434 7704 Fax 603 434 8046 Canadian Office Ontario Tel 905 628 5595 Fax 905 628 5402 Chile Kl ber Lubrication Lubricantes Especiales y Cia Ezequiel Fernandez 575 Comuna Nunoa Santiago Chile Tel 02 204 22 02 204 21 28 Fax 02 274 77 10 China Republic of LUBTEK Co Ltd 5FI 4 Lane 235 Pao Chiao Road Hsin Tien 23115 Taipei Hsien Taiwan R O C Tel 02 917 36 93 917 45 59 Fax 02 911 42 13 China people s Rep of Via Hong Kong CIS Commonwealth of Independent States STOELCK AUSSENHANDEL AG Hotel Mezhdunarodnaya 2 App 438 Krasnopresnenskaya Nab 12 Moskau 123610 Tel 253 15 57 Fax 255 05 04 Telex 411432 Comm su Colombia Hanseatica Ltd Bogota Atn Thomas Beller Calle 17 No 69B 06 A A 14467 Santafe de Bogota D C Colombia Tel 01 292 53 54 292 21 53 Fax 01 411 88 63 Costa Rica RESOCO SA Apartado 5559 1000 San Jose COSTA RICA Tel 506 232 8433 Telex 2102 teso Fax 506 232 8898 Croatia Republic of INA INDUSTRIJA NAFTE d d MAZIVA ZAGREB
5. 20 Tyler Texas 75707 POB 131359 Tyler Texas 75713 Tel 903 534 8021 Fax 903 581 4376 Uruguay Marx Representaciones Ltda Lieja 6962 P O Box 18948 Distrito No 9 C P 11500 Montevideo Tel 02 60 06 81 Fax 02 60 04 82 Vietnam Hantexmac Enterprice 340K Hoang Van Thu Street Ward 4 Tan Bihn Distriet HO CHI MINH CITY VIETNAM Tel 0084 8 8850485 8850486 8850487 Fax 0084 8 8457 391 Venezuela Sutexma SA Dr Paul a Chorro 31 Edif Blohm Apartado 2018 Caracas 1010 A Tel 02 541 36 08 541 30 43 Telex 29179 Fax 0058 2 542 14 4 17 ZX420 CON FACING amp CONTOURING HEAD SERVICE MANUAL Torque Settings The values are based on black finish alloy screws ZX 420 Con Detail Thread pee Pullstud M24 or 1 UNC Keeper plate cap head screw Slipper key cap head SCTCW Tool slide cap head screw The above table is intended for general guidance only In practice the actual torque tightening values can vary on whether the screws are lubricated or not Common sense should prevail in the application of the above values Another method of determining the correct torque is to tighten the screw with an allen key hexagon wrench to finger tight and then a further 30 past this position Cogsdill Nuneaton will not take any responsibility for miss use of this information which leads to damage of the ZX420 head tooling or personal injury 18 ZX420 CON FACING amp CONTOURING HEAD SERVI
6. CE MANUAL Chapter General Assembly Drawing amp Parts List e General assembly drawing of ZX420 head ZX420 GA e Parts list for to be used in conjunction with the above drawing e Standard tooling for the ZX420 head 19
7. HEAD SCREW Figure 2 02 Adjustment of camloc stud 10 ADJUSTING SCREWS DETAIL 31 GIB STRIP KEEPER STRIP REMOVED THIS SIDE ADJUSTING SCREWS DETAIL 31 N di de r N ei N 5 6 ee popop WL C C C C C Cs NANIXVN SMOMLS SANS 00r O sist co TEE aaa 1 f Fig 2 03 Gib sttip adjustment GIB STRIP DETAIL 3 Gib Strip Adjustment Recommended Spares To minimise downtime of your ZX420 head we recommend you catty spate parts Below is a list of the main spare items that may need replacement through normal wear and tear The spare parts can be fitted by you the customer e Actuator detail 10 e Toolslide detail 5 e Slipper key detail 20 12 Lubrication Recommendations Grease Nipples Fig 4 01 Location of external grease nipples 44 Altemp Q NB 50 The benefits of this tribologically developed lubricant are Long term lubrication product for Boundary friction conditions gt gt gt gt gt Enables precise positional accuracy and repeatability Prevents fretting corrosion Provides unparalleled resistance to water based coolants Resists centrifuging at high rotational speeds No workplace contamination Apply Altemp Q NB 50 pas
8. N V Energlestraat 5 NI 1411 AN Naarden Postbus 111 NI 1400 AC Bussum Tel 035 695 14 64 Fax 035 695 12 99 New Zealand Via Australia Norway Kl ber Lubrication Skandinavian A S Filial Norge Postboks 72 N 1483 Skytta Tel 47 67 06 78 40 Fax 47 67 06 78 50 Pakistan Industrial Contracting Trading Company 16 Gulshan Terrace P O Box No 549 M A Jinnah Road Karachi 74200 Tel 021 26 25 188 26 29 029 Telex 27479 aktiv pk Fax 021 216312745 Peru RAUL FATULE SA Av Elmer Faucett No 272 2 piso Lima 32 Peru Tek 01 445 10 206 Fax 01 445 13 624 Phillipines Republic of the Diversified Holdings Inc Rm 300 DHI Bldg 2 Lapu Lapu cor Victoria St Magallanes Village Makati Metro Manila Tel 02 8338566 68 8342781 86 Telex 22322 MTA PH Fax 02 834 27 86 Poland TOP LUBRICANTS INDUSTRIAL ul Skoczowska 19 61 345 Poznan Starolcka Tel Fax 061 8 73 98 05 Portugal Paulo C Barbosa Lda Rua Antonio Silva Marinho 211 249 P 4100 Porto Tel 02 619 7170 619 7175 F 02 619 71 79 Singapore Republic of Kluber Lubrication South East Asia Pte Ltd 25 International Business Park 04 103 G German Centre Singapore 609916 Tel 0065 562 9460 Fax 0066 562 9469 Marine Teknik Pt Ltd Blk 196 Pandan Loop 05 17 Pantech Industrial Complex Singapore 128384 Tel 0065 779 8366 Fax 0065 779 8266 Slovenia PETROL d d Dunajska 50 1527 Lj
9. ally set to suit each customer s machines if our standard home position will not fit C ogsdill Nuneaton s Facing heads are designed to work on machines with live Use the Cogsdill Nuneaton facing and contouring heads to machine large castings or components that are awkward for holding or rotating for conventional machining External turning grooving taper boring radius forming chamfering recessing threading can all be finished in one set up without removing the workpiece from the machine tool table Cogsdill Nuneaton s development of quality tooling and pursuit for continuous improvement in our product lines has now resulted in a proven rugged design for it s facing heads All moving parts are precision ground and heat treated to ensure lasting accuracy with next to no backlash Oilways are built into internal slide mechanisms and lubrication is through easily accessible grease nipples Cross slides and actuators may be coated with a friction reducer to reduce actuation pressures resulting in improved machining capabilities and reduced wear to critical parts upon request When you the customer feel it necessary to design and manufacture your own tooling please feel free to consult us about your intention We can provide any information to you that you might need Our aim is to serve and satisfy you the customer please take advantage of this offer Suitable for Horizontal Boring Machines with Size 5 6 amp 7 Inch Spindle
10. nnover Krefeld N rnburg Stuttgart 16 Greece E Scazikis L Marangos SA P 0 Box 154 57022 Sindos Industrial Area of Thessaloniki Tel 31 797640 Telex 412095 roul gr Fax 31 798890 and 8 Serronstr 10441 Athens Tel 01 52 25 310 Telex 225 116 Fax 01 52 23 412 Guatemala Nativo Trading Ltda Apartado Postal 2212 3a Callo 1 69 Zone 1 Ciudad de Guatemala CA 01001 Tel 02 514273 Telex 9255 Fax 02 536846 Hong Kong Kl ber Lubrication Hang Kong China Ltd Unit 18 21 1 F Advanced Technology Centre F S S T A 148 Choi Yuen Road Sheung Shui New Territories Hong Kong Tel 0852 2692 01 91 2692 03 29 Fax 0852 2693 4304 Telex 33234 KLINT HX India AJAY METACHEM LTD Sangli Bank Bldg 4th FI 296 Perin Nariman Str behind Reserve Bank Building Fort Mumbai 400 001 Tel 022 2662017 2662022 2665637 Telex 118 6458 ajay in Fax 022 2660530 Pune Office 72 76 Mundhwa Pune 411036 India Tel 0212 672030 672250 Telex 145 7381 ajay in Fax 0212 672837 Kl ber Lubrication India PVT Ltd 504 Navbharat Estates Zakaria Bunder Road Sewri West Mumbai 400 015 Tel 022 416 6019 Fax 022 414 7319 Indonesia Republic of PT A Darmawan JI Hegarmanah 63 Bandung 40141 Tel 022 230100 Telex 28238 darmawan bd Fax 022 433080 Tran Faratek Ltd Technical amp Trading Consultants North Vali Asr Ave before Vanak Sq No 1262 Apt No 5
11. s LENGTH EXCLUDING TOOLING MACHINE SPINDLE TRAVEL SES C DIAMETER RANGE EE Installation of Head EYE BOLT SPINDLE NOSE BONNET INNER SPINDLE SOCKET HEAD CAP SCREWS Fig 1 01 Fitting the bonnet to the spindle nose ENSURE ALL FOUR CAMLOCS ARE IN THE OPEN POSITION ENSURE ALL FOUR CAMLOC STUDS ARE LINE WITH CAM LOC HOLES a er Fig 1 02 camlocs in their open position and aligned with camloc studs ZX420 HEAD TAPER CLAMPED INTO SPINDLE INNER SPINDLE WOUND FORWARD AND inner spindle Fig 1 03 Locating and clamping the ZX420 head into the Lock et Po SEA ae EES I BE en r L LL J EEN I O l M n po Del fos re a or JUST CLEAR OR TOUCHING e the ZX 420 onto the mac lamping d cl Fig 1 04 Locating an i Camloc Adjustment Figure 2 01 camloc stud in locked position CAMLOC STUD CAP
12. te to all sliding surfaces on assembly of the head and thereafter by high pressure lever type grease gun Frequent relubrication with Altemp Q NB 50 is not generally required depending on service conditions As a guideline we recommend re application every 200 300 operating hours or as deemed necessary in practice 15 Kl ber Lubrication Branches Worldwide Argentina Kl ber Lubrication Argentina SA Martin J Haedo 4301 63 1602 Florida Prov Buenos Aires Tel 54 11 4709 1400 0236 4505 3686 1055 Fax 54 11 709 5394 Australia Kl ber Lubrication A division of Freudenberg Australia Pty Ltd 1st Floor 3 Brand Drive PO Box 4 Thomastown VIC 3074 Tel 03 9464 7577 Fax 03 9464 7588 Sydney Branch Office 14 Daniel Street P O Box 164 Botany N S W 2019 Sydney Tel 02 666 5744 Telex 26121 lesco Fax 02 3169490 Austria Kl ber Lubrication Austria Ges m b H Franz Wolfram Scherer Strasse 32 Postfach 84 A 5028 Salzburg Kasern Tel 0662 45 27 05 0 Telex 633326 Fax 0662 45 27 05 30 Belgium Kl ber Lubrication Benelux DSA NV Rue Cardinal Mercier 100 B 7711 Dottignies Tel 056 48 33 11 Telex 57059 Fax 056 48 62 52 Bolivia Quimiza Ltda Casilla 4667 av Ecuador 2416 La Paz Bolivia Tel 02 35 06 56 35 05 78 Fax 02 39 13 57 Brazil Kl ber Lubrication Lubrificantes Especials Ltda amp Cia Rue S o Paolo 345 Distrito Industrial de Alphaville
13. ubljana Tel 061 131 21 55 Fax 061 319 857 South Aflica Republic of Kl ber Lubrication Ply Ltd P O Box 11461 Ranhart Alberton 1457 Tel 011 908 2457 2458 2459 Fax 011 8647373 Spain Kl ber Lubrication GmbH Iberica S en C Carratera Nacional 154 KM 22 E 08150 Parets del Valles Barcelona Tel 03 573 07 11 573 06 66 573 06 67 Telex 93659 klub e Fax 03 573 07 54 Sweden Kl ber Lubrication Skandinavien A S Filial Sverige Box 601 S 19426 Uppland Vasby Tel 08 59 09 86 00 Fax 08 59 09 86 01 Switzerland Kl ber Lubrication AG SCHWEIZ Thurgauerstrasse 39 CH 8050 Zurich Tel 01 308 69 69 Fax 01 308 69 44 Thailand TEXMAC Co Ltd Kl ber Division Texmac Building 912 Stinakarin Road Suanluang Suanluang Bangkok 10250 G P 0 Box 1594 Bangkok 10501 Thailand Tel 02 3218730 42 Telex 87917 texmac th Fax 02 3227893 Turkey Kl ber Lubrication YAGLAMA R NLERI SAN VE TIC A S Korukent A1 Blok D 2 80600 Levent Istanbul Tel 0212 273 14 49 275 05 50 Fax 0212 267 23 67 United Kingdom Kl ber Lubrication Great Britain Ltd Hough Mills Northowram Halifax HX3 7BN Tel 01422 205115 Fax 01422 206073 Email sales uk kluber com United States of America Kl ber Lubrication North America L P 54 Wentworth Avenue Londonderry N H 03053 7437 Tel 603 434 7704 Fax 603 434 8046 Summit Industrial Products Inc 9010 County Road 21
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