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B600 Service Manual

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1. A caution Warnings regarding possible risks of accident or injury Warnings regarding possible technical damage INFORMATION Information regarding operation Information for service personnel 2 2 Standards and Directives All safety information contained in these service instructions refers to the currently valid national laws and regulations of the European Union In other countries compliance with the applicable laws and national regulations is required In addition to the safety instructions contained in these service instructions the user is required to observe and comply with the BGV Employer s Liability Insurance Association regulations UVV accident prevention regulations and environmental protection regulations All information contained in these service instructions must be complied with at all times without restrictions The B600 power wheelchair has been constructed in accordance with state of the art technol ogy and is safe to operate The safety of the B600 power wheelchair is confirmed by the CE symbol and the declaration of conformity 2 3 General Safety Instructions INFORMATION Regular maintenance is important it improves safety and increases the lifespan of the product A CAUTION Risk of suffocation Packaging materials must be kept out of reach of children NOTICE Risk of damage due to unauthorised service Service and maintenance tasks may only b
2. NOK back rest and sect tilt Drive away lock Creep speed E ce i Attendant control M A Table 1a Information display 6 Service and Maintenance 6 1 Verification of General Condition O Check all safety related components for corrosion repair if required and reapply corrosion protection J Check weld seams J Check tightness of screw connections replace thread locking compound if required observe defined torque specifications replace defective screws e g in case of corrosion Check cables for ruptures signs of wear and proper attachment replace defective compo nents according to the cable layout plan J Check cable connections and plug connections 6 2 Fuse Replacement The fuse is located in a small yellow housing with a hinged cover outside the battery case Steps 1 Open the battery strap 2 Remove the cover 3 Open the cover of the fuse housing 4 Pull out the fuse and replace if required Otto Rock QUALITY FOR LIFE Properly reassemble all components upon completion of the work Figure4 Fuse replacement 1 Fuse housing with open cover 2 Fuse removed 6 3 Batteries A CAUTION Risk of injury while working on the battery Smoking and open flame are prohibited while working on the battery Sparks must be avoided Explosive gases can develop while the batteries are charging Observe the safety information provided by the battery manuf
3. Slide the holder onto the square tube and secure it with set screws Secure the square tube Connect the LCD monitor to the controller QI HB WO Nm Complete a function test for information on menus see the enAble50 instructions for use 67 do Rock QUALITY FOR LIFE Figure 63 Installing the LCD monitor standard holder 6 18 2 Replacing the Control Panel Tools O Phillips screwdriver Steps 1 Loosen the four Phillips screws on the holder 2 Remove the control panel and replace if required Properly reassemble all components upon completion of the work 6 18 3 Replacing the Control Panel Holder The control panel holder for the B600 power wheelchair is clamped to the underside of the arm rest with an iron rail Preparation J Remove the side panel CJ Remove and set aside the control panel Tools 7 Allen wrench size 3 Steps 1 Remove the side panel from the holder 2 Loosen the three set screws 3 Change the position of the control panel holder or remove the control panel holder and re place if required 68 Ade Bock QUALITY FOR LIFE Figure 64 Replacing the control panel and holder 6 18 4 Retrofitting Attendant Controls Standard or contour seat Attendant controls are delivered as an installation kit On the B600 power wheelchair with the standard or contour seat they are attached to cross tube on the back rest Two bore holes are provided for this purpose on
4. Motor tempera ture warning Control unit has switched to creep speed due to overheat ing Cool down phase Joystick warning Joystick not in zero position when switch ing on Bring joystick to zero position before switching on Hand control device fault Defective joystick Controller error Defective controller Communication error alternating flashing signal Faulty connection be tween the hand control device and controller Defective cabling soft ware or hardware Check cabling plug connections Battery under voltage Battery deep discharge Charge as soon as possible Battery over volt age Voltage too high after full charge and driving downhill Continue driving slowly Fault with seat tilt motor Faulty cabling or plug connection defective actuator Check cabling plug connections 73 OMe Bock QUALITY FOR LIFE Display LCD monitor Error warning Cause Measures symbol s display defect ke Back angle ere adjustment motor fault Lift seat motor fault Faulty cabling or plug Check cabling connection defective Drive motor fault plug connections actuator Electric footrest motor fault Brake fault Open brake release Close brake defective brake release check brake e g the Bowden cable Emergency stop Severe fault caused by malfunction in the controller hand co
5. 2 Change the position of the clothing protector or remove and replace it if required 26 Ade Bock QUALITY FOR LIFE Properly reassemble all components upon completion of the work Figure 13 Replacing the clothing protector 6 5 3 Retrofitting Arm Straps The arm strap must be anchored in the arm rest rail Tools CJ Allen wrench size 4 Steps 1 Insert lock cams into the track and position them as desired 2 Place both strap ends with eyelets onto the set screw and secure with nuts Properly reassemble all components upon completion of the work Figure 14 Retrofitting arm straps 27 CMe Bock QUALITY FOR LIFE 6 6 Footrests INFORMATION For information on installing the power footrests please see Section 6 12 4 6 6 1 Adapting Replacing the Footrests Various footrest systems with the same adjustment and mounting options are available for the B600 power wheelchair The length and position of the footrests can be individually adjusted to the wheelchair user As an option to the standard version elevating footrests with calf and knee pads may be installed Tools O Allen wrench size 5 O Allen wrench size 6 CJ Open end or combination wrench size 10 a Adapting to the lower leg length Steps 1 Pull the footrest lock lever back and pull the footrest up and out see Figure 15 2 Loosen the two set screws see Figure 16 3 Adjust the length by pulling out or pushi
6. ing point Main menu Favourites Most recent driving mode Driving mode 1 5 Joystick More information on the individual parameters is found in Section 8 5 3 Tone amp display Command tone Background light Dim delay Tone frequency Horn frequency Miscellaneous On Off switch monitor Switch monitor mode Switch delay mode Receptacle mode Navigation mode menu Menu delay Joystick module Basic setting Driving Joystick Miscellaneous All parameters are equivalent to those for the hand control device The parameters do not refer to the standard hand control device but to the stand alone joystick attendant control Special input Basic setting Driving Settings Miscellaneous All parameters are equivalent to those for the hand control device The parameters do not refer to the standard hand control device but to input devices such as the mini joystick or 1 5 button input special input device 84 Otto Rock QUALITY FOR LIFE Main Menu Submenu Settings Parameters System Driving general Maximum speed The maximum speed parameter forms another layer settings above the speed values that can be programmed under input devices Example Max speed 60 Forward speed 80 In driving mode 1 0 8 x 60 48 of the normal driving speed Maximum RPM Limits the maxi
7. Adjusting the Seat Angle without electrical or mechanical seat tilt The two front seat brackets are used to adjust the seat angle These brackets have several bore holes on their lower end The angle of the seating unit is changed by using a different bore hole e g upper bore hole 0 middle bore hole 3 or lower bore hole 6 50 Ade Bock QUALITY FOR LIFE Tools O Allen wrench size 5 CJ Open end or combination wrench size 13 Steps 1 Loosen the screw connections between the seat brackets and the adjustment brackets 2 Push the seating unit up or down until the desired seat angle is achieved 3 Screw the seat brackets to the adjustment brackets Properly reassemble all components upon completion of the work Figure 46 Adjusting the seat angle 6 10 7 Standard Seat Replacing Adjusting the Side Panel Attachment Device The attachment device is located on either side on the rear cross brace under the seat Tools CJ Allen wrench size 4 Steps 1 Loosen the two set screws 2 Remove the side panel attachment device and replace or readjust as required Properly reassemble all components upon completion of the work 51 Ale Bock QUALITY FOR LIFE Figure 47 Side panel attachment device 1 Side panel attachment device 6 10 8 Installing the Contour Seat Option The optional contour seat is attached to the seat plate with hook and loop straps You can mount the contour seat on the frame of
8. Ensure correct polarity is used when connecting the batteries 21 OMe Bock QUALITY FOR LIFE Preparation O Pull out the battery case see Section 6 3 1 CJ Remove the fuse see Section 6 2 J Remove the battery see Section 6 3 3 Steps 1 After completing the preparations the battery case can simply be removed and replaced if required Properly reassemble all components upon completion of the work 6 3 5 Reinstalling the Battery Cable NOTICE Risk of battery damage Ensure correct polarity is used when connecting the batteries Preparation O Pull out the battery case see Section 6 3 1 CJ Remove the fuse see Section 6 2 Disconnect and remove the battery see Section 6 3 3 Tools CJ Allen wrench size 3 CJ Open end or combination wrench size 11 Steps Insert the new battery cable through the hole at the front of the battery case Reinstall and reconnect the batteries Connect the battery cable at the proper location on the battery Remove the two piece protective cover on the controller Remove all cable ties from the battery cable Disconnect the old battery cable from the controller for controller connections see Figure 9 N Oo QI 5 OND Connect the new battery cable to the controller and attach it with cable ties as before Properly reassemble all components upon completion of the work 22 Otto Rock QUALITY FOR LIFE
9. ensure suitable precautions are taken to secure the applicable com ponents against falling Equipment used to raise loads must prevent the load from accidentally shifting in a dangerous manner dropping in free fall or being accidentally released When using lifting platforms ensure that the B600 power wheelchair is centred on the platform and no parts such as the anti tipper project into the danger area Otto Bock QUALITY FOR LIFE A CAUTION Risk due to hazardous materials Hazardous materials may only be kept at the place of work in quantities required for ongoing tasks Regularly and safely remove waste and residue Clean up spilled substances immediately 2 5 Safety Instructions for Maintenance Tasks A CAUTION Risk of injury due to pinch points For design reasons there are pinch points between the seat and frame of the B600 Special caution is required during all work on the corresponding components A CAUTION Hazards while working on the brake system Note that there is no braking functionality when the brake is unlocked The brake must only be unlocked in hazardous situations and for maintenance or repairs The corresponding force required for acceleration and deceleration must come from the person pushing Once push mode is no longer needed the brake release lever must be locked immediately NOTICE Risk of damage due to improper preparation of maintenance tasks The B600 power
10. kova 25 SK 81105 Bratislava 1 Slovensk Republika Tel Fax 421 2 52 44 21 88 e mail info ottobock sk www ottobock sk Otto Bock Romania srl Sos de Centura Chitila Mogosoia Nr 3 RO Chitila 077405 Jud Ilfov Tel 40 21 4363110 Fax 40 21 4363023 e mail lonut savescu ottobock ro www ottobock ro Otto Bock Adria D O O Dr Franje Tudmana 14 HR 10431 Sveta Nedelja Tel 385 1 3361544 Fax 385 1 3365986 e mail info ottobock hr www ottobock hr Otto Bock Adria Sarajevo D O O Omladinskih radnih brigada 5 BIH 71000 Sarajevo Tel 387 33 766200 Fax 387 33 766201 obadria bih net ba www ottobockadria com ba Otto Bock Sava d o o Maksima Gorkog bb 18000 Nis Republika Srbija Tel Fax 381 18 539 191 e mail info ottobock rs www ottobock rs Otto Bock Ortopedi ve Rehabilitasyon Teknigi Ltd Sti Ali Dursun Bey Caddesi Lati Lokum Sokak Meric Sitesi B Block No 6 1 TR 34387 Mecidiyek y Istanbul Tel 90 212 3565040 Faks 90 212 3566688 e mail info ottobock com tr www ottobock com tr Otto Bock Alg rie E U R L 32 rue Ahc ne outalab Coop rative les Mimosas Mackle Ben Aknoun Alger DZ Alg rie Tel 213 21 913863 Fax 213 21 913863 e mail information ottobock fr www ottobock fr Otto Bock Egypt S A E 115 El Alameen St Mohandeseen Giza ET Egypt Tel 20 23 302 43 90 Fax 20 23 302 43 80 e mail info ottobock com eg www ottobock com eg Americas Otto Bock
11. 1 General Information 1 1 Foreword These service instructions describe all regular maintenance tasks as well as repair and replace ment tasks for the B600 from Otto Bock Mobility Solutions GmbH They include all information required by dealers in order to correct functional and mechanical defects on components of the B600 The information in these service instructions is essential in order to work on the B600 correctly and safely This is why this document in particular the section Safety Instructions must be read carefully by all persons working on the B600 This ensures the functionality of the B600 is fully utilised 1 2 Intended Use The B600 power wheelchair is intended for indoor and outdoor individual self transportation by persons with limited mobility The B600 power wheelchair may only be used by persons who have the required physical and mental capabilities Any other use is considered improper use The manufacturer is not liable for any personal injury or damage to property resulting from improper use in such cases the user has sole liability The B600 power wheelchair may only be used by properly trained persons Training is one of the prerequisites in order to protect against personal risks and to operate the B600 power wheelchair safely and properly Otto Bock QUALITY FOR LIFE 2 Safety Instructions 2 1 Explanation of Symbols A WARNING Warnings regarding possible risks of severe accident or injury
12. Figure8 Removing the protective cover 6 3 6 Installing New Battery Vent Hoses Only for Lead Acid Batteries NOTICE Risk of battery damage Ensure correct polarity is used when connecting the batteries Preparation O Pull out the battery case see Section 6 3 1 CJ Remove the fuse see Section 6 2 J Remove the battery see Section 6 3 3 Tools CJ Open end or combination wrench size 11 Steps 1 Route the battery vent hose through the hole at the rear of the battery case 2 Insert the battery 3 Properly connect the vent hose to the battery Properly reassemble all components upon completion of the work 23 CMe Bock QUALITY FOR LIFE 6 4 Replacing the Controller INFORMATION When connecting the cables ensure correct assignment INFORMATION For information on connecting the controller please see Section 8 2 Preparation O Pull out the battery case see Section 6 3 1 CJ Remove the fuse see Section 6 2 Tools O Allen wrench size 3 Steps 1 Remove the two part protective cover see Figure 8 2 Disconnect all connections from the controller 3 Loosen the two Allen head screws remove the controller and replace if required Properly reassemble all components upon completion of the work Figure9 Controller Control unit connector Lighting actuator connector Motor connector 1 Lighting connector Motor connector 2 QI SS Q
13. QUALITY FOR LIFE When setting the charger up close to a window protect it against direct sunlight Keep the charger from overheating The vent openings on the back of the charger must not be cov ered e Turn off the control unit during the charging process so that the entire charging current flows to the battery Avoid dust and dirt Only clean with a dry cloth The remaining battery capacity determines the range of the B600 power wheelchair The follow ing factors affect the battery capacity CJ Ambient temperature O Age of the batteries CJ Amount of use CJ Charging process Driving for an extended period of time in the lower range of the battery indicator will result in deep discharge and therefore battery damage In addition there is a risk that the B600 power wheelchair may stop due to zero battery capacity and bring the user into a dangerous situation see above Tools O Charger approved by Otto Bock Steps 1 Turn off the control unit on the power wheelchair 2 Insert the 3 pin charger plug into the charging receptacle on the control panel 3 Connect the battery charger to a wall outlet The batteries will start charging automatically and the current battery capacity is indicated on the LEDs on the battery charger see Table 3 4 When the charging process is complete disconnect the battery charger from the wall outlet and from the control panel 5 Turn on the control unit the power wheelch
14. Tel 39 051 692 4711 Fax 39 051 692 4720 e mail info italia ottobock com www ottobock it Otto Bock Iberica S A C Majada 1 E 28760 Tres Cantos Madrid Tel 34 91 8063000 Fax 34 91 8060415 e mail info ottobock es www ottobock es Industria Ortop dica Otto Bock Unip Lda Av Miguel Bombarda 21 2 Esq P 1050 161 Lisboa Tel 351 21 3535587 Fax 351 21 3535590 e mail ottobockportugal mail telepac pt Otto Bock Benelux B V Ekkersrijt 1412 NL 5692 AK Son en Breugel Tel 31 499 474585 Fax 31 499 476250 e mail info beneluxgottobock com www ottobock nl Otto Bock Scandinavia AB Koppargatan 3 Box 623 S 60114 Norrk ping Tel 46 11 280600 Fax 46 11 312005 e mail info ottobock se www ottobock se O00 Otto Bock Service p o Pultikovo Business Park Greenwood Building 7 69 km MKAD RUS 143441 Moscow Region Krasnogorskiy Rayon Tel 7 495 564 8360 Fax 7 495 564 8363 e mail info ottobock ru www ottobock ru Otto Bock Hung ria Kft Tatai t 74 H 1135 Budapest Tel 36 1 4511020 Fax 36 1 4511021 e mail info ottobock hu www ottobock hu Otto Bock Polska Sp z o o Ulica Koralowa 3 PL 61 029 Poznan Tel 48 61 6538250 Fax 48 61 6538031 e mail ottobock ottobock pl www ottobock pl Otto Bock ERs r o Protetick 460 CZ 33008 Zru Senec Tel 420 37 7825044 Fax 420 37 7825036 e mail email ottobock cz www ottobock cz Otto Bock Slovakia s r o Caj
15. control device 3 Controller 4 Separate LCD monitor 8 2 Controller The controller is attached to the wheelchair with two screws see Section 6 4 345678 9 10 11 12 Figure 71 Controller 1 2 3 4 5 6 7 8 J8 Actuator 1 2 and driver outputs J9 Lighting connection J1 Analogue input connector J2 Analogue input connector J3 Analogue input connector J4 BUS connector J5 BUS and charger inhibit connector J6 Encoder switch connector 9 M1 Motor 1 connector 10 BATT Battery connector 11 M2 Motor 2 connector 12 J7 Encoder switch connector 76 Ade Bock QUALITY FOR LIFE The housing heats up during high current operation Therefore installing the controller on a metal surface with sufficient clearance for air circulation around the housing is recommended This transfers heat away from the device improving performance and increasing the lifespan of the controller 8 2 1 Wiring the Controller The illustration below shows the wiring of the enAble50 controller for a system that has drive motors equipped with encoders DRIVER 3 DRIVER 1 DRIVER 2 oT yp i AH actuator 2 LIGHT INDICATOR 3 xl FRONT RIGHT O ACTUATOR 1 FRONT LEFT o REAR RIGHT r te REAR LEFT iade x x xp y xnl BUS B al CANL
16. g on the bottom of the display module 81 OMe Bock QUALITY FOR LIFE Operation a Display The interface is displayed using a so called menu tree The displayed menu tree range may consist of up to 7 lines The selected function is indicated by a blinking box The menu tree branches into several levels with the lowest level containing individual parameters with numeri cal values displayed on the far right Program General Drive bese Heian rive M ZERER Actual ee T Foruari Speed 4 Fornara Speed 254 Figure 77 Menu tree For easier navigation of the selected branch in the menu tree the display includes nodes rec tangles They are connected with lines to indicate the relationship between items on the same level in the vertical direction and the depth of branching in the horizontal direction The selected branch is indicated with a solid node while the currently selected function is indi cated by a blinking node b Main menu The main menu of the handheld programming device contains 5 main items In the Program menu item the parameters of individual modules can be changed Monitor allows you to display the current module status and parameters The status of the control elements battery voltage and battery capacity motor current and voltage during opera tion as well as other important module data can be used for system analysis For debugging purposes the errors are stored in fault history for the ind
17. motor mount Preparation CJ Remove the drive wheels Tools O Allen wrench size 4 CJ Open end or combination wrench size 10 Steps 1 Hold the splash guard up against the motor mount so that the mounting holes line up 2 Insert two Allen head screws and secure using cap nuts Figure 26 Installing the drive wheel splash guard 6 7 7 Replacing the Steering Caster NOTICE Risk of damage due to improper preparation of maintenance tasks Use suitable objects such as wooden blocks to secure the B600 power wheelchair against sliding or tipping The drive wheels must rotate freely INFORMATION When installing the steering caster ensure that the steering caster and drive wheel are aligned 36 Ade Bock QUALITY FOR LIFE Tools O Two Allen wrenches size 4 Steps 1 Loosen the Allen head screw 2 Remove the steering caster and replace if required Properly reassemble all components upon completion of the work Figure 27 Removing the steering caster 6 7 8 Replacing the Caster Fork Installing the Curb Climbing Assist or Caster Fork INFORMATION Do not tighten the fork too snugly the fork must be able to turn by approximately 180 at a time The caster forks for the B600 power wheelchair are supplied as complete units They come standard without a spring or curb climbing assist Both items are available as options To install an option the complet
18. nana a Aa akan kk Ak A A A HK KHK kK WAR 47 6 10 2 Standard Seat Replacing Adjusting the Back Upholstery 48 6 10 3 Standard Seat Replacing the Seat Frqme E EEEE eese eee e ie na annua 48 6 10 4 Standard Seat Replacing the Seat Plate sees eere esses seen nan 49 6 10 5 Standard Seat Changing the Seat Height cesse eer eres esee nana nu 50 6 10 6 Standard Seat Adjusting the Seat Angle sees eere r essen nana nu 50 6 10 7 Standard Seat Replacing Adjusting the Side Panel Attachment Device 51 6 10 8 Installing the Contour Seat Option cesis eese na nnn nana 52 6 10 9 Recaro Seat Replacing the Base Frame ueee esee esee nass uana aaa a a aaa a annu 53 6 10 10 Recaro Seat Replacing the Seat Attachment Device cesse 53 6 10 11 Recaro Seat Retrofitting Seat Modules Option 22222020000000000000000 54 6 11 Seating System ODUONS wii cie obere a ciya ei da equi mega H b Ka Vu n dij n Un Ba b 54 6 11 1 Installing the Headrest Installation Kit Option u eere enn 54 6 11 2 Retrofitting the Four Way Chest Strap Option for Recaro Seat Only 55 6 11 3 Retrofitting the Lap Belt Option eee esee eene ener nnn nnn kkkaaaaaaaa kan kaka aA 56 6
19. pin 2 Seat bracket attachment front 3 Seat bracket attachment rear 53 OMe Bock QUALITY FOR LIFE Figure 50 Recaro seat Unlocking and mounting 6 10 11 Recaro Seat Retrofitting Seat Modules Option The seat bottom of the Recaro seat module is attached to the seat frame and removed in the same manner as the complete Recaro seat The modular back rest is hooked into the seat bottom Two corresponding adapters are found on the seat bottom Tools CJ Flat screwdriver Steps 1 Attach the safety plate to the front adapter 2 Hook the back rest onto the seat bottom 3 Attach the front locking mechanism to the rear adapter Properly reassemble all components upon completion of the work 6 11 Seating System Options 6 11 1 Installing the Headrest Installation Kit Option The headrest holder is attached to the back frame Tools CJ Allen wrench size 3 CJ Open end or combination wrench size 10 54 Otto Rock QUALITY FOR LIFE Steps 1 Attach the holder to the top of the back tube with two screws A round back tube requires an adapter plate in order to compensate for the curvature ordered separately The holes are predrilled Figure 51 Installing the headrest installation kit 6 11 2 Retrofitting the Four Way Chest Strap Option for Recaro Seat Only Tools O Screwdriver O Allen wrench size 4 CJ Hand drill O Drill bit size 4 Steps 1 Screw the cross tube to the back of the
20. the driving characteristics of the power wheelchair after configuration programming is complete Programming must only be completed by authorised personnel Neither Otto Bock nor the control unit manufacturer are liable for damages especially in combination with special controls caused by programming that was not properly professionally adapted to the abilities of the wheelchair user The enAble50 wheelchair control unit includes a number of parameters that can be programmed using the handheld programming device or the PCPS 1314 see Section 8 4 These program mable parameters allow the driving characteristics and performance of the vehicle to be adapted to special user requirements Information about the use of the handheld programming device can be found in Section 8 4 1 83 8 5 1 Main Parameters Ale Bock QUALITY FOR LIFE The menu tree is divided into the following three main parameters O Input devices O system settings CJ configuration Main Menu Parameters Submenu Settings Hand control device settings Input devices Basic setting 5 adaptable profiles Speed Responsiveness Mode All driving parameters refer to operation with the hand control device Driving All parameters that affect driving are listed here More information on the individual parameters is found in Section 8 5 2 Starting point When the system is powered up it starts at the follow
21. the potentiometer is between minimum and maximum the turning acceleration is adjusted linearly Ensure the user can operate the wheelchair safely at maximum accel eration Input devices Hand control device settings Driving Profile 1 P1 gt Turning delay DrehV Service 100 10 96 Maximum turning delay Specifies the turning delay of the wheelchair when the position of the potentiometer is set to maximum A high value represents higher turn ing delay and more rapid direction changes High turning delay values result in abrupt direction changes and should only be used in special cases If the position of the potentiometer is between minimum and maximum the turning acceleration is adjusted linearly Ensure the user can operate the wheelchair safely at maximum delay 90 Otto Rock QUALITY FOR LIFE Menu Tree Access Min Max Default Unit Help Text Input devices Service 0 2 0 Constant speed forward reverse Hand control device settings If Constant speed cruise is Driving selected the wheelchair accelerates 1 to the desired speed If the command Profile 1 P1 is reduced the wheelchair maintains speed Direction changes are always possible The wheelchair decelerates if an opposing command of 5096 or less is issued A stop is achieved via a mode button command or an opposing command of more than 5096 If Constant speed
22. upon completion of the work Figure 21 Removing the casing 6 7 3 Replacing the Drive Wheel NOTICE Risk of damage due to improper preparation of maintenance tasks Use suitable objects such as wooden blocks to secure the B600 power wheelchair against sliding or tipping The drive wheels must rotate freely Tools J Torque wrench O Allen wrench size 6 Steps 1 Jack up the drive wheels 2 Loosen all four Allen head screws remove the wheel and replace if required Properly reassemble all components upon completion of the work NFoRMATION When installing the wheel tighten all four Allen head screws to a torque of 25 Nm Figure 22 Removing the drive wheel 33 do Rock QUALITY FOR LIFE 6 7 4 Replacing the Wheel Flange Preparation CJ Remove the wheel Tools O Socket size 19 CJ Puller Steps 1 Loosen the screw see Figure 23 2 Use the puller to remove the wheel flange and replace if required see Figure 24 Properly reassemble all components upon completion of the work inrorwarion When installing the wheel tighten all four Allen head screws to a torque of 55 Nm Figure 24 Applying the puller 34 Otto Rock QUALITY FOR LIFE 6 7 5 Removing the Drive Wheel Spring or Changing the Coefficient NOTICE Risk of damage due to improper preparation of maintenance tasks Use suitable objects such as wooden blocks to secure the B600 power w
23. wheelchair must be turned off and the fuse must be removed for all maintenance tasks This does not apply to functional tests of the electrical components e Secure the product to prevent it from tipping over or falling e g off the workbench e Some components of the power wheelchair e g the batteries frame seat and motors are very heavy Hoisting devices of sufficient capacity must be used where applicable Clean disinfect the product before you start the inspection Consult the instructions for use regard ing product care or product specific inspection information NOTICE Risk of damage due to unsecured screw connections Unsecured screw connections can become loose while using the product Secure screws and nuts The screw connections must be tightened properly after all installation tasks Defined torque specifications must be followed The screws and nuts for many of the screw connections are equipped with thread lock If you have to undo such screw connections the nuts or screws must be replaced with new ones equipped with thread lock If new screws or nuts with thread lock are not available apply a medium strength liquid thread lock substance such as Loctite 241 or Euro Lock A24 20 to the existing screws NOTICE Risk of upholstery damage During any work on the seat the upholstery must be adequately protected against mechanical and chemical damage The back rest and seat bottom are flame retardant but nev
24. 12 Electric Seat FURnCt OnS E E U LC A LEEE ix ae 57 6 12 1 Retrofitting the Electric Seat Tilt Option eee esses rena 57 6 12 2 Retrofitting the Electric Back Angle Adjustment Option 58 6 12 3 Retrofitting the Lift Seat Option e eeeee esee eren nnn nn na nana anna n annua 59 6 12 4 Retrofitting Electric Footrests ODt OD E uu esses eene nnn nnn 61 6 12 5 Retrofitting the Seat Module when required cesses eere 62 6 13 Replacing the Frame 41 eli eee eiie esee seen n nana nhanh haha aaa a REN ERR MER RR RR ERR RR ww Wa a a 62 6 14 Replacing the Drive Unit Sustainer oe eeee eese eee eese anna nna a hana anu 63 Oto Rock QUALITY FOR LIFE 6 15 Replacing the Drive MOIOF oett e Miete ducti etna a tania eo ei RE po eere Ee uen M HWR A 65 6 16 Installing the Anti Tipper 111 e eeeee eese esee een an nh uana aha aka kaka a KA RR RR EE ERR RAE HEAR 66 6 17 Replacing the Oscillating Crank 222u2z222002220002000000000000nn0onnnnnnnnn na nana a aa an uua 66 6 18 Replacing Retrofitting Control Elements 20222000200000000000000000000000000 67 6 18 1 Installing the LCD Monitor u2 2 2022222200000000000 20 eere eene neun uuu aaa axak Aaaa ERKA aa E EE ERA ERR RR AR 67 6 18 2 Replacing the Control PONE ccccssssssss
25. 9 0i Oo Program the control unit 57 OMe Bock QUALITY FOR LIFE Figure 54 Retrofitting the electric seat tilt option 6 12 2 Retrofitting the Electric Back Angle Adjustment Option A back frame with crossbrace new upholstery and a back rest actuator are required to install the electric back angle adjustment option The electric back angle adjustment option is delivered as a preassembled unit Preparation CJ Remove the back frame from the bearing plate seat frame see Section 6 10 1 Tools O Allen wrench size 5 CJ Open end or combination wrench size 13 Steps 1 Install the bearing plate with the crossbrace of the electric back angle adjustment option Figure 55 1 2 Install the back frame on the bearing plate seat frame 3 Connect the actuator ratchet bolt to the locking mechanism of the crossbrace Figure 55 2 4 Fasten the additional cables to the frame with cable ties to prevent them from extending into the adjustment range 58 Otto Rock QUALITY FOR LIFE INFORMATION Ensure the cable length is sufficient when the back angle adjustment option is acti vated and that the cables cannot be crushed ol Connect the additional cable to the actuator O Connect the additional cable to the controller or seat module if applicable N Program the control unit Figure 55 Retrofitting the electric back angle adjustment option 6 12 3 Retrofitting the Lift Se
26. Argentina S A Piedras 1314 C digo Postal RA 1147 Ciudad Aut noma de Buenos Aires Tel 54 11 4300 0076 e mail ventas ottobock com ar Otto Bock do Brasil Ltda Rua Jovelino Aparecido Miguel 32 BR 13051 030 Campinas S o Paulo Tel 55 19 3729 3500 Fax 55 19 3269 6061 e mail ottobock ottobock com br www ottobock com br Otto Bock HealthCare Canada Ltd 5470 Harvester Rd Burlington Ontario L7L 5N5 CA Canada Tel 1 289 288 4848 Fax 1 289 288 4837 e mail info ottobock ca www ottobock ca Otto Bock HealthCare Andina Ltda Cl nica Universit ria Telet n Autopista Norte km 21 La Caro Chia Cundinamarca Bogot Colombia Tel 57 1 8619988 Fax 57 1 8619977 e mail ottobock telesat com co Otto Bock de Mexico S A de C V Av Avila Camacho 2246 Jardines del Country MEX Guadalajara Jal 44210 Tel 52 33 38246787 Fax 52 33 38531935 e mail info ottobock com mx www ottobock com mx Otto Bock HealthCare LP Two Carlson Parkway North Suite 100 U S A Minneapolis Minnesota 55447 Phone 1 800 328 4058 Fax 1 800 962 2549 e mail usa customerservice ottobock com www ottobockus com Asia Pacific Otto Bock Australia Pty Ltd Suite 1 01 Century Corporate Centre 62 Norwest Boulevarde Norwest Business Park AUS Baulkham Hills NSW 2153 Tel 61 2 88182800 Fax 61 2 88182898 e mail healthcare ottobock com au www ottobock com au Beijing Otto Bock Orthopaedic Industries Co Ltd He
27. Direct sunlight UV light causes the tyres to age prematurely As a result the tread surface hardens and corner pieces break out of the tread INFORMATION Avoid parking the wheelchair outdoors whenever possible Regardless of wear and tear the tyres should be replaced every 2 years If the wheelchair is parked for an extended period of time or the tyres overheat e g in the vicinity of radiators or in case of exposure to strong sunlight behind glass the tyres may become permanently deformed Therefore sufficient clearance should always be maintained from sources of heat and the wheelchair should be moved frequently or placed on blocks for storage Steps 1 Verify the tyre condition in regards to tread porosity and cracking 6 7 2 Replacing the Casing or Inner Tube of Pneumatic Tyres Both the steering casters and drive wheels have two piece rims that can be separated by re moving the Allen head screws Tools O Plastic tyre mounting lever fJ Inner tube repair kit O Allen wrench size 6 Steps Let the air out of the tyre Loosen all five Allen head screws Separate the two pieces of the rim Pry back the casing from the edges of the rim Push the valve completely through to the inside of the rim and pull out the tube O O A OND Replace the tube or repair it with a conventional bicycle tube repair kit Ade Bock QUALITY FOR LIFE Properly reassemble all components
28. M ES 13 4 Required Tools and Accessories nenn 13 5 lnformdtion W BIEI o le h AEn EE EDE A A EE EE cu tuu dedi K Ri a ek a Cu ka LRL E a Du ue E DEN kaka 15 6 Service dnd MGINTENGNGE 2 so quon edidere een indoles quin bocce hacia den qus bU AA A AA AA KAKA AA KARA KA WARA RR 16 6 1 Verification of General Condition 12 cesse esses eene enean annua haha aaa a auae WA KRA A 16 6 2 Fuse Neplgcemehlb cios te tere onte cate TO ad S dana aka D Ov ved ets USE 16 6 3 BOONES Fe ucciso can n Mese a biha ya Raz Ak ike Dav n bUa n ka RANA RID Pate Fin pF Russ Sf LEURS DIR Ba S k GOG 17 6 3 1 Checking qnd Topping Up the Fluid Level Only for Leqd Acid Batteries 18 6 3 2 Charging the Batleries ri k la n yak dik n As A Bab duya Vay an nva e d d Ee arae u dak ay aiaa y n 19 6 3 3 Replacing the Batteries 1 c eiiis esses eee kak sana uana a kanan AWK HAKAR RA WAW A HHHH RR RR AR 21 6 3 4 Removing the Battery Case 4 eese esses eene ease nans xana ka aaa aaa ER RR RR RR RR ARA WAW SERRE RR WR AR 21 6 3 5 Reinstalling the Battery Cable eee ee eiie esses esee een enean ana a nana sauna A A HAKAR AR 22 6 3 6 Installing New Battery Vent Hoses Only for Lead Acid Batteries 23 6 4 Replacing the Controller eoe aep eor an Bih ana eS exa nsa Rec n WA a uan s Uu Uu a 24 0 9 Side Pane
29. N 24 Otto Rock QUALITY FOR LIFE 6 5 Side Panels 6 5 1 Adapting Replacing the Side Panels A side panel attachment device is located on the left and right sides of the seat frame The side panels with arm rests are inserted into these adapters The height and position of the side panels can be individually adapted to the arm length of the wheelchair user Tools CJ Allen wrench size 2 Forearm length adjustment Steps 1 Loosen the two set screws 2 Change the position of the side panels by moving them forward or back or remove and re place them if required Figure 10 Adapting the side panel to the forearm length Upper arm length adjustment Steps 1 Loosen the set screw at the top of the side panel attachment device 2 Move the arm rest to the required height 3 Tighten the set screw 25 Ale Bock QUALITY FOR LIFE Figure 11 Adapting the side panel to the upper arm length Replacing the side panel Steps 1 Loosen the wing nut on the side underneath the side panel attachment device 2 Pull the side panel up and out and replace if required Properly reassemble all components upon completion of the work Figure 12 Replacing the side panel 6 5 2 Replacing the Clothing Protector Preparation CJ Remove the side panel Tools CJ Allen wrench size 3 Steps 1 Loosen the two Allen head screws on the side panel ensure the lights are protected against falling if applicable
30. Oto Rock QUALITY FOR LIFE B600 Service Manual Otto Rock QUALITY FOR LIFE B600 Power Wheelchair Service Instructions Contents Page 1 General Informationen cres pans anaor iv Eua aan AA A KA AA KAR AA A KK A A a 6 TET FOT WOH ERNEUT ABA AT A RALA RA MA Du SID SAAD U RE R ARE M R R RA AW SURA RE WERE AA ASE RON 59402200506 6 1 2 Intended Use to peni Sera xa Une i raala RR RR RA ER EGER WR ua Wu y Del e RR AR 6 2 Safety Instr elions 4 ads r eoeo o oo oooo e 7 2 1 Explanation of Symbols siiis tn Lia e eia QD Re ha En ER h ka ER ta Max aka hun xanan n wek 7 2 2 Standards and Dive Chives oii xim n ii an n ARA Wa aa ran EX AAR h n k RO nan SUN SEU h naba UE DA NE A l ER RE 7 2 3 General Safety Instructions E EEEEL Esas ERE ERE A RERUNIAREASRNAPRE em 7 2 4 Safety Instructions for the Use of Tools and Accessories osse 8 2 5 Safety Instructions for Maintenance Tasks 1 esee esee sees seen eae n nana kaka kak aa 9 2 6 Safety Instructions for Maintenance Tasks on Electrical Components 10 2 7 Safety Instructions for DisB0S4l u u u uu0 uu 20a 11 2 8 Safety Instructions for Controller Configuration cese rere 11 3 Transportation and Storage u edo cu pau FYwk raras E Yl ruo nn dod gas DUC E RO SR AA AA AA WARA AA RR NR 12 o 1 TRANSDOMIGTION NT m 12 xci c
31. Xow ANALOG INPUT 1 ENC_M2_Supply wN S Ww ANALOG INPUT 2 eg x mo 2 ANALOG INPUT 3 4 5 LACUS 3 2 te Dus 5 Ker 2 CANL a xen aC Bus B 1 Bus B 4 ous te enable 50 h COMPATIBLE DEVICE BUS enable 50 cowapa DEVICE e ln D ni a a J6 k EEH Figure 72 Controller connection schematic 8 2 2 Technical Data Connections Wire gauge Mating force M1 M2 Motors 2 5 4 mm 40 Nm M1 M2 Brake 0 5 1 mm 18 Nm Battery 2 5 4 mm 40 Nm J4 bus J9 12 pin 0 5 1 mm 1 5 kg 77 OMe Bock QUALITY FOR LIFE 8 2 3 Actuator Outputs The controller has two independent actuator outputs Technical data for the first actuator output Voltage 0 100 Vet Current for 20 seconds 20A Steady current 10A Technical data for the second actuator output Voltage 0 100 96 Vaa Current for 20 seconds 15A Steady current 7A The actuator outputs are short circuit protected However short circuiting the actuator output against the negative pole of the battery while the actuator is in operation may damage the output The actuators have high impedance when they are not in operation 8 3 Seat Module The controller is attached to the wheelchair with two screws and can be aligned in any position see Section 6 12 5 1 2 3 4 5 67 Fig
32. acturer Wear protective goggles Ensure sufficient ventilation when charging the batteries in an enclosed room Drive batteries can supply very large amounts of energy and may arc if they are short circuited There fore always disconnect the batteries when working on the motor control or wiring A CAUTION Risk of polluting the environment with battery acid The batteries of the power wheelchair contain a toxic acid They must not be disposed of with regular domestic waste and the battery acid must not enter the sewage water system or ground The battery manufacturer s instructions printed on the bat teries must be observed NOTICE Risk of battery damage In order to prevent short circuits always use insulated tools when working on the batteries Prevent deep discharge of the batteries in order to avoid loss of functionality and permanent battery damage Ensure correct polarity is used when connecting the batteries and battery capacity meter The standard version of the B600 power wheelchair is equipped with two 12 V lead acid batter ies with a capacity of 60 Ah During the charging process the water acid mixture rapidly turns into gas The B600 power wheelchair may be equipped with two gel batteries with a capacity of 74 Ah as an option 17 Ale Bock QUALITY FOR LIFE 6 3 1 Checking and Topping Up the Fluid Level Only for Lead Acid Batteries INFORMATION Check the fluid level of wet cell batterie
33. air is now ready for operation Figure 7 Otto Bock charger The battery charger indicates the following states 20 Otto Rock QUALITY FOR LIFE Display Function Green LED is illuminated 1x Low maintenance battery 2x Maintenance free battery gel Steady Battery is charged to 80 Yellow LED is illuminated Battery is charging Green LED is illuminated Battery is fully charged Battery is defective or missing Red LED is illumi i ed LE or charging time has been exceeded Table 3 LED display on the charger The battery charger features a programmed recharging phase Once a discharged battery is completely charged after approximately 8 hours the battery charger can remain connected with no risk of overcharging or damaging the battery 6 3 3 Replacing the Batteries A CAUTION Risk of injury due to electric current Always remove the main fuse before doing any work on the batteries NOTICE Risk of battery damage Ensure correct polarity is used when connecting the batteries Preparation J Remove the battery cover see Section 6 3 1 CJ Remove the fuse see Section 6 2 Tools CJ Open end or combination wrench size 11 Steps 1 Disconnect all battery cables 2 Lift out the batteries by the handles and replace if required Properly reassemble all components upon completion of the work 6 3 4 Removing the Battery Case NOTICE Risk of battery damage
34. at Option INFORMATION For a patient weight gt 120 kg or when installing a combination lift seat and seat tilt unit reinforced springs have to be installed between the oscillating crank and drive unit sustainer see Section 6 7 5 When installed the Heavy Duty version of the lift seat for a patient weight of 180 kg please note that a reinforced side panel is required see Figure 56 6 The seat width can be increased by up to 60 mm in 20 mm increments with the use of spacers INFORMATION If a seat module is required it is installed on the lower lift seat frame at the front of the drive unit sustainer The B600 can be equipped with two versions of a lift seat up to 120 kg Heavy Duty up to 180 kg The lift seat is delivered as a preassembled unit lift seat combination lift seat seat tilt Preparation O Remove the old seat including the seat plate and seat frame See Section 6 10 Tools O Allen wrench size 5 CJ Open end or combination wrench size 13 59 OMe Bock QUALITY FOR LIFE Steps 1 Install the frame of the lift seat installation unit with supplied seat brackets Figure 56 2 Front seat brackets Figure 56 3 Rear seat brackets on the wheelchair frame 2 Fasten the additional cables to the frame with cable ties to prevent them from extending into the adjustment range INFORMATION The cabling is routed from the opening of the top expansion bellows plate along the cabl
35. caused by factors such as friction may lead to electrostatic discharge high voltage with low current upon contact with the wheelchair however this does not represent a health hazard Since this may impair comfort it can be prevented by mounting a ground strap on the drive unit sustainer wheelchair frame Figure 59 64 Drive unit sustainer removed Ade Bock QUALITY FOR LIFE 6 15 Replacing the Drive Motor A CAUTION drive motors Risk of injury due to electric current Turn off the control unit of the B600 power wheelchair and disconnect all plug connections to the control unit power module before performing any work on the Preparation O Remove the drive wheel see Section 6 7 3 Remove the splash guard see Section 6 7 6 O Loosen the Bowden cable on the drive motor see Section 6 8 1 Tools CJ Allen wrench size 6 Steps 1 Disconnect the motor connection on the controller 2 Loosen the four Allen head screws see Figure 60 identified with arrows 3 Remove the motor and replace if required Properly reassemble all components upon completion of the work Figure 60 Replacing the drive motor 65 Ale Bock QUALITY FOR LIFE 6 16 Installing the Anti Tipper The anti tipper for the B600 power wheelchair may only be used as a pair one on the left one on the right Tools CJ Allen wrench size 5 CJ Open end or combination wrench size 13 Steps 1 Attach
36. d only be used in special cases If the position of the potentiometer is between minimum and maximum the reverse acceleration is adjusted linearly Ensure the user can operate the wheelchair safely at maximum accel eration 89 OMe Bock QUALITY FOR LIFE Menu Tree Access Min Max Default Unit Help Text Input devices gt Hand control device settings gt Driving gt Profile 1 P1 Reverse delay VorV Service 100 20 96 Maximum reverse acceleration Specifies the reverse delay of the wheelchair when the position of the potentiometer is set to maximum A high value represents a short delay time and a rapid stop High delay values result in abrupt speed changes and should only be used in special cases If the position of the potentiometer is between minimum and maximum the reverse delay is adjusted linearly Ensure the user can operate the wheelchair safely at maximum delay Input devices Hand control device settings Driving Profile 1 P1 Turning acceleration DrehB Service 100 10 96 Maximum turning acceleration Specifies the turning acceleration of the wheelchair when the position of the potentiometer is set to maximum A high value represents higher turning acceleration and more rapid direction changes High turning acceleration values result in abrupt direction changes and should only be used in special cases If the position of
37. e 6 8 1 Replacing the Brake Release A CAUTION Risk of accidents and injury due to rolling Before working on the brake release turn off the B600 power wheelchair Secure the B600 power wheelchair so it cannot roll away INFORMATION Only mount the brake release while it is unlocked Ensure that the short Bowden cable is at the bottom The Bowden cable for the left side passes in front of the drive unit sustainer Depending on user preferences the brake release is located on the frame cross brace at the front to the right or left under the seat Tools O Allen wrench size 4 CJ Allen wrench size 7 Steps 1 Loosen the Bowden cables on the drive motors 2 Loosen the Allen head screw on the frame cross brace 3 Open the cable ties 4 Remove the brake release and replace if required Properly reassemble all components upon completion of the work 40 Otto Rock QUALITY FOR LIFE Figure 33 Replacing the brake release 6 8 2 Setting Adjusting the Brake Release The Bowden cables are normally adjusted on the brake release housing If the correct setting cannot be obtained by means of the adjustment screw the threaded rod on the other end of the Bowden cable can be moved by approximately 5 8 mm on the drive motor side Subsequently the brake release must be completely readjusted When making adjustments for the first time e g cable replacement the Bowden cable should have very litt
38. e caster fork is replaced Tools CJ Socket size 19 Steps 1 Remove the black plastic protective cap 2 Loosen the nut 3 Remove the caster fork and replace if required Properly reassemble all components upon completion of the work 37 do Rock QUALITY FOR LIFE Figure 28 Caster fork standard Figure 29 Caster fork with curb climbing assist Figure 30 Caster fork with spring 6 7 9 Installing the Caster Swivel Lock Option Tools O Allen wrench size 2 O Pin punch 38 Ade Bock QUALITY FOR LIFE Steps 1 Slide the spring onto the thin end of the bolt and insert both into the bore in the frame from below 2 Slide the set screw onto the locking lever and tighten Figure 31 Installing the caster swivel lock 6 7 10 Installing the Splash Guard for the Caster Fork Option INFORMATION When installing the steering caster ensure that the steering caster and drive wheel are aligned The splash guard for the steering caster is attached to the caster fork Preparation fJ Removing the steering caster Tools CJ Allen wrench size 3 Steps 1 Hold the splash guard up against the caster fork so that the mounting holes line up 2 Insert two Allen head screws through the holes from the inside to the outside and then tighten 39 Ale Bock QUALITY FOR LIFE Figure 32 Installing the splash guard for the caster fork 6 8 Brake and Brake Releas
39. e completed by properly trained authorised personnel Use only original spare parts for all service and maintenance tasks NOTICE Risk of damage caused by failure to comply with maintenance intervals Otto Bock recommends having the B600 power wheelchair inspected and maintained for functionality and operational safety by authorised personnel at least once a year In case of frequent user changes growing children or youths or users with changing clinical pictures the wheelchair should be inspected adjusted and maintained twice a year OMe Rock QUALITY FOR LIFE NOTICE Risk of damage caused by failure to comply with the service documentation Familiarity with the service instructions and the instructions for use is essential for proper service The service and maintenance instructions must be read carefully before commencing work The service instructions apply in conjunction with the instructions for use and the spare parts catalogue All docu ments must be used together All safety instructions contained in these service instructions and all other applicable documents must be observed and complied with They must be available to service and maintenance personnel at all times NOTICE Risk of damage due to excessive heat or cold The B600 may only be operated in the temperature range from 25 C to 50 C It must not be operated at temperatures outside this range NOTICE Risk
40. e system configuration with all modules and checks whether all modules are present Remote control The menu tree for the extended display with Bluetooth LCD can be set up here The structure is customis able Seat Actuator configu ration The existing seat actuators functions are assigned to the outputs in the seat module Possible limitations can be programmed via limit switches Actuators amp steering The controller actuators can be configured here Very important setting that establishes the respec tive wheelchair model The steering is defined 2 additional standard actuators can be programmed with normal steering e g for the tilt function or back rest Possible limitations can be programmed via limit switches Table 5 Main Parameter Settings 87 8 5 2 Driving parameter settings do Rock QUALITY FOR LIFE Menu Tree Access Min Max Default Unit Help Text Input devices gt Hand control device settings gt Driving gt Profile 1 P1 Forward speed VorG Service 100 20 96 Maximum forward driving speed Determines the highest possible for ward driving speed at full deflection when the position of the potentiom eter is set to maximum If the position of the potentiometer is between minimum and maximum the highest possible forward driving speed is adjusted linearly Ensure the user can operate the wheelchair safely at maximum sp
41. e track installed on the right and left Figure 56 4 to the seat module or controller Ensure the cable length is sufficient when the back angle adjustment option is activated and that the cables cannot be crushed 3 Set the magnetic pin micro switch gap INFORMATION A micro switch activated by a magnetic pin Figure 56 5 is located near the front of the lift seat It reduces the driving speed as soon as the lift seat moves from the lower home position The gap between the micro switch and magnetic pin must not be more than 1 mm It is adjusted by turning the set screw on the magnetic pin Connect the additional cable to the actuator Connect the additional cable to the controller or seat module if applicable Install the seat back on the bearing plate see Section 6 10 1 Fully assemble the seat with side panels footrests etc o N Oo OO Ff Program the control unit Figure 56 Retrofitting the lift seat 60 Otto Rock QUALITY FOR LIFE 6 12 4 Retrofitting Electric Footrests Option The electric footrests are delivered as a preassembled unit knee pads optional The footrests of the B600 power wheelchair are self contacting Preparation O Remove the standard footrests and footrest adapters Tools O Allen wrench size 5 CJ Open end or combination wrench size 13 Steps 1 Insert the footrest adapters for the electric footrests into the seat frame and screw them into place Fi
42. each anti tipper to the drive unit sustainer with two Allen head screws Figure 61 Installing the anti tipper 6 17 Replacing the Oscillating Crank INFORMATION When attaching the motors to the oscillating cranks be sure to tighten the bottom screws first Each motor is attached to the oscillating cranks with four Allen head screws The oscillating cranks are attached to the drive unit sustainer with one screw each Preparation O Remove the drive motor see Section 6 15 Tools O Socket size 19 O Allen wrench size 6 Steps 1 Loosen the hexagon nut 2 Remove the oscillating crank and replace if required Properly reassemble all components upon completion of the work 66 Ade Bock QUALITY FOR LIFE Figure 62 Replacing the oscillating cranks 6 18 Replacing Retrofitting Control Elements 6 18 1 Installing the LCD Monitor INFORMATION Additional information and operating instructions for the LCD monitor are contained in a separate manual A separate LCD monitor with infrared and Bluetooth optional is available to operate special controls and for environment control functions It is mounted on the arm rest on the opposite side from the control panel Tools CJ Allen wrench size 2 Steps 1 Slide the square tube for the holder adapter onto the attachment rail below the arm rest ap plies to standard holder height and or laterally adjustable holder swan neck holder
43. eed Input devices Hand control device settings Driving Profile 1 P1 Reverse speed R ckG Service 100 20 96 Maximum reverse driving speed Determines the highest possible reverse driving speed at full deflection when the position of the potentiom eter is set to maximum If the position of the potentiometer is between minimum and maximum the highest possible reverse driving speed is adjusted linearly Ensure the user can operate the wheelchair safely at maximum speed Input devices Hand control device settings Driving Profile 1 P1 Turning speed DrehG Service 100 96 Maximum turning speed Determines the highest possible turning driving speed at full deflection when the position of the potentiom eter is set to maximum The turning speed is normally set to a much lower value than the forward driving speed If the position of the potentiometer is between minimum and maximum the highest possible turning speed is adjusted linearly Ensure the user can operate the wheelchair safely at the selected speed 88 Otto Rock QUALITY FOR LIFE Menu Tree Access Min Max Default Unit Help Text Input devices Hand control device settings Driving Profile 1 P1 Forward acceleration VorB Service 100 20 96 Maximum forward acceleration Specifies the forward acceleration of the wheelchair whe
44. erefore uncontrollable operating performance with a risk of accidents Always test the driving characteristics of the power wheelchair after configuration programming is complete Programming must only be completed by authorised personnel Neither Otto Bock nor the control unit manufacturer are liable for damages especially in combination with special controls caused by programming that was not properly professionally adapted to the abilities of the wheelchair user 11 OMe Rock QUALITY FOR LIFE 3 Transportation and Storage The following environmental conditions apply to transportation and storage Ambient temperature 40 C to 65 C 3 1 Transportation A CAUTION Risk of accidents due to insufficient fastening The B600 power wheelchair must be properly fastened to the transportation vehicle in order to secure it against shifting e g with tensioning straps NOTICE Risk of damage due to falling The maximum net weight of the B600 power wheelchair is 115 kg Hoisting devices and transportation vehicles used for transportation must have sufficient capacity Secure the B600 power wheelchair inside the transportation vehicle e g using tensioning straps In order to do so use the eyebolts at the front and back of the power wheelchair and the defined mounting points in the transportation vehicle Before transporting the power wheelchair switch off the control unit and engage the brake You can
45. ertheless flammable They must not come into contact with open flame or embers OMe Rock QUALITY FOR LIFE NOTICE Risk of damage due to improper cleaning after the completion of maintenance tasks The B600 may not be cleaned with a jet of water or a pressure washer under any circumstances A cloth or sponge may be used for cleaning Water must not come into direct contact with the motor under any circumstances Check the operating performance of the B600 power wheelchair after cleaning INFORMATION The tyres of the B600 power wheelchair contain chemical substances that may react with other chemi cal substances e g cleaning agents acids etc 2 6 Safety Instructions for Maintenance Tasks on Electrical Components NOTICE Risk of damage due to improper preparation of maintenance tasks e f the driving function is not required turn off the control unit or jack up the drive wheels in order to prevent uncontrolled operation through accidental joystick activation Water must not come into direct contact with the electronics or battery during maintenance tasks When attaching plug connections on the controller ensure the contacts are assigned correctly A CAUTION Risk of injury while working on the battery Only use a battery charger supplied by Otto Bock which has been tested and approved for the respective batteries by Otto Bock observe information on the charger Failure
46. evices Therefore all mobile devices must be turned off when driving The B600 can generate electromagnetic fields that can cause interference for other devices There fore turn off the control unit whenever you do not need it INFORMATION During extended periods of disuse or shipment of the B600 power wheelchair remove the fuse from the battery case in order to prevent deep discharge of the batteries due to standby consumption 2 7 Safety Instructions for Disposal INFORMATION If the power wheelchair is no longer in use it must be disposed of properly in accordance with national regulations If a wheelchair is to be disposed of all components and materials of the power wheelchair must be recycled or disposed of properly A CAUTION Risk of polluting the environment with battery acid The batteries of the power wheelchair contain a toxic acid They must not be disposed of with regular domestic waste and the battery acid must not enter the sewage water system or ground You must observe the battery manufacturer s instructions printed on the batteries 2 8 Safety Instructions for Controller Configuration A WARNING Risk of accidents and injury due to incorrect configuration settings Modified parameter settings in the configuration can lead to changes in driving characteristics In particular changes to the speed acceleration braking or joystick settings can lead to unexpected and th
47. f the error was displayed sporadically J Check the possible causes in the error display table see Section 7 2 or the error codes enAble50 instructions for use Perform the recommended checks and corrective actions 7 2 Error Display on the Control Panel LCD Monitor For troubleshooting purposes the control unit of the B600 power wheelchair identifies the fol lowing categories depending on the effect of the malfunction on the system J Error O Warning CJ Defect A warning indicates a status or malfunction of one or several individual components of the B600 power wheelchair All problems that have ever occurred are saved in a list and can be retrieved e g in case of a general overhaul of the B600 power wheelchair The saved data can be used to determine future service and maintenance intervals for example The following table shows the different error messages on the control panel display or separate LCD monitor In the LCD monitor the error message also includes the identification number of the error that has occurred for more detailed information see the enAble50 instructions for use 647G490 D GB 72 Otto Rock QUALITY FOR LIFE Display symbol s LCD monitor display Error warning defect Cause Measures Controller temper ature warning Overheating due to excessive load Cool down phase Motor tempera ture warning Overheating due to excessive load Cool down phase
48. gure 57 1 2 Insert the electric footrests into the footrest adapters until they lock in place Figure 57 2 The footrests footrest adapters are self contacting 3 Fasten the additional cables to the frame with cable ties to prevent them from extending into the adjustment range INFORMATION Ensure the cable length is sufficient when the footrest option is activated and that the cables cannot be crushed 4 Connect the additional cable to the actuator 5 Connect the additional cable to the controller or seat module if applicable 6 Program the control unit Figure 57 Retrofitting electric footrests 61 Ale Bock QUALITY FOR LIFE 6 12 5 Retrofitting the Seat Module when required INFORMATION For information on connecting the seat module please see Section 8 3 Controlling more than three electric seat functions requires the installation of a seat module The seat module should be installed on a metal brace below the seat included in the scope of delivery Tools g Allen wrench size 3 CJ Open end or combination wrench size 8 Steps 1 Remove the seat seat plate 2 Install the seat module on the metal brace Figure 58 1 3 Screw the metal brace in place using oval head screws self locking nuts Figure 58 2 4 Install and connect the seat module cables for connections please see Section 8 3 Figure 58 Retrofitting the seat module 6 13 Replacing the Fra
49. h Guard Option eese eere 36 6 7 7 Replacing the Steering Caster eee eee eiie k ba eese nennen hana n r nuVa n V RA KWA n h ka RR 36 6 7 8 Replacing the Caster Fork Installing the Curb Climbing Assist or Caster Fork 37 6 7 9 Installing the Caster Swivel Lock Option eese eene eere nnn 38 6 7 10 Installing the Splash Guard for the Caster Fork Option 39 6 8 Brake and Brake Release eee i seii eiie esee seen nean nnn nuin a hana anu HK KRA R AW WA nuu 40 6 8 1 Replacing the Brake Release E EEC e iiie esee essa una kaka uana Ra kk kk aa AA HK RAE AK WAAR 40 6 8 2 Setting Adjusting the Brake Release eese eee eiie eiie esee sana aa hahaha naa kk AA 41 6 8 3 Brake Setlings erii naar nae Ta nan ARE An Zan danya ridi Kai 42 6 8 4 Functional Test of Brake Settings EE Eka kaka aaa aaa a aaa nana RAA 42 CNIEEDI In E h RA A S R Deka 43 6 9 1 Retrofitting Lighting isal irinakulasiy ki Mulaku kalana ni 43 6 9 2 Replacing Defective Lamps lina y n zindan ilan l na W BE jya Wilay ank d n bu Van di WER Ka kU B n AV 45 6 10 SOUS MC na WEN 47 6 10 1 Replacing the Bearing Plate esee eiie eese esee esee on DD
50. h and sockets sizes 8 20 CJ Open end or combination wrenches sizes 8 24 CJ Allen wrenches sizes 2 3 4 5 6 7 8 J Torque wrench O Socket size 19 O Puller O Pin punch 3 mm O Plastic hammer I Drill bit size 4 6 mm hand drill J Plastic tyre mounting lever fJ Inner tube repair kit CJ Side cutting pliers O Water pump pliers gripping width up to 32 mm fJ Liquid thread lock medium strength rJ Handheld programming device 13 to Bock QUALITY FOR LIFE Figure 2 Tools Figure 3 Handheld programming device Otto Bock QUALITY FOR LIFE 5 Information Display INFORMATION Please see Section 7 2 for information on the display of error messages using the control panel display LCD monitor Messages are shown on the control panel display or LCD monitor Display symbol s LCD monitor display Function Driving menu with speed level and battery capacity Low battery capacity Charging process with drive stop Electric back adjustment it Electric seat tilt m I ere Dh is t Ee 7 Lift seat M oOo AQ Electric footrests both oor o d gt Electric footrest left or ae x OMe Bock QUALITY FOR LIFE Electric footrest right ere _ U NT Programmable functions amp eve J J S D e g coupled electric seat adjustment gt
51. he bumper bar is attached to the rear of the battery case Tools CJ Allen wrench size 5 Steps 1 Hold the bumper bar against the battery case 2 Secure with two Allen head screws Figure 68 Installing the bumper bar 71 OMe Bock QUALITY FOR LIFE 7 Error Diagnosis NOTICE Risk of damage due to unauthorised service Improper or poorly executed repairs may result in the unsafe operation of the power wheelchair The error diagnosis may therefore only be carried out by authorised dealers who have established knowledge of electronic controllers from Otto Bock Otto Bock will not assume any liability for damages that are due to improperly or poorly executed repairs INFORMATION Experience has shown that problems with the wheelchair electrical system are frequently caused by errors and defects in the plug connections and cabling They should be inspected first for this reason Errors are either shown on the control panel display LCD monitor see Section 7 2 or displayed using the handheld programming device The handheld programming device see Section 8 4 can capture errors more precisely with the help of error codes The separate enAble50 instruc tions for use contain a table with error codes causes and possible steps for resolution 7 1 Diagnostic Steps For an efficient and successful error diagnosis proceed as follows O Verify whether the error was generated for a concrete reason or i
52. heelchair against sliding or tipping The drive wheels must rotate freely The drive wheel springs are attached at two points On the drive unit sustainer at the top and on the oscillating crank Preparation O Remove the drive wheel see Section 6 7 3 J Open the battery case see Section 6 3 4 Tools O Allen wrench size 5 O Allen wrench size 6 CJ Open end or combination wrench size 13 Steps 1 Loosen both Allen head screws holding the drive wheel spring 2 Remove the spacers and drive wheel spring 3 Install a new drive wheel spring if required or change the coefficient turn the upper plate up or down by hang a Turn to the left Greater spring tension b Turn to the right Less spring tension INFORMATION Make sure that both springs are adjusted equally The factory default setting is 60 mm from the spindle to the spring plate Properly reassemble all components upon completion of the work Figure 25 Removing the drive wheel spring 1 Upper screw connection 2 Plate to change the coefficient 3 Lower screw connection 35 Ale Bock QUALITY FOR LIFE 6 7 6 Installing the Drive Wheel Splash Guard Option NOTICE Risk of damage due to improper preparation of maintenance tasks Use suitable objects such as wooden blocks to secure the B600 power wheelchair against sliding or tipping The drive wheels must rotate freely The splash guard is screwed to the
53. hting and remove the rear covering 3 Detach the rear lighting from the metal crossbrace 4 Push the light holder onto the metal crossbrace and screw it in place see Figure 37 5 Attach the light cable along the seat frame using cable ties 6 Connect the light cable to the corresponding input on the controller underneath the seat see Section 8 2 Properly reassemble all components upon completion of the work Figure 36 Detaching the rear covering 44 Ade Bock QUALITY FOR LIFE Figure 37 Detaching the rear lighting from the metal crossbrace 6 9 2 Replacing Defective Lamps Tools CJ Allen wrench size 3 O Flathead screwdriver small Headlights Steps 1 Fold the halogen lamp with cover forward by pressing the black locking lever on the bottom of the lamp 2 Pull the retaining ring back 3 Pull the halogen lamp back remove it and replace if required 4 Properly reassemble all components upon completion of the work INFORMATION During installation ensure that the notch on the halogen lamp socket is positioned correctly and engages Figure 38 Replacing the halogen lamp in the headlight 45 Ale Bock QUALITY FOR LIFE Front direction indicator Steps 1 Slightly press into the recess at the top of the housing until the lug disengages 2 Fold down the cover 3 Turn the bulb counter clockwise by one quarter turn and remove it Properly reassemble all components upon c
54. ividual modules In ad dition to a brief description the error type error code line number and time stamp are stored for evaluation For the controller error statistics are be created to register the number of de tected errors The error history can be cleared after evaluation or when repairs are completed All current errors are displayed by the system error monitor This allows current problems to be identified quickly Device data for the individual modules are recorded in the Information submenu This includes the model number serial number software and hardware version etc The last main menu item contains the device settings for the handheld programming device This is where you can change the language and contrast settings in addition to reading device errors that have occurred 82 Otto Rock QUALITY FOR LIFE c Changing values Navigate through the menu tree by moving the blinking cursor using the four directional button The respective sublevel can be opened by using the right button in each node until you reach the parameter value level Parameters can be increased or decreased by pressing the plus or minus symbol on the toggle switch By pressing the toggle switch briefly the values are changed by small increments keeping the toggle switch depressed for a longer time changes the values by larger increments The following list shows the programmable wheelchair parameters The monitor values list of individual module e
55. lace if required Properly reassemble all components upon completion of the work Figure 43 Standard seat Replacing the seat frame 6 10 4 Standard Seat Replacing the Seat Plate Only standard seats have a seat plate Steps 1 Remove the seat cushion 2 Unlock the back rest and fold it forward 3 Pull the seat plate up with a sharp tug and replace if required Properly reassemble all components upon completion of the work Figure 44 Standard seat Replacing the seat plate 1 Seat cushion 2 Seat plate 49 Ale Bock QUALITY FOR LIFE 6 10 5 Standard Seat Changing the Seat Height NOTICE Risk of cable damage Ensure the cables attached to the frame with cable ties are not damaged Changing the seat height of the B600 power wheelchair requires replacement of the seat brack ets The seat brackets are attached to the front of the frame with clamping brackets Preparation CJ Remove the seat Tools CJ Allen wrench size 5 J Open end or combination wrench size 13 Steps 1 Remove the black plastic caps of the rear Allen head screws 2 Loosen the Allen head screws on the rear brackets 3 Loosen the Allen head screws on the two front brackets 4 Remove the seat brackets from the seat frame and replace if required Properly reassemble all components upon completion of the work Figure 45 Front and rear seat brackets 1 Front seat bracket 2 Rear seat bracket 6 10 6 Standard Seat
56. le play before adjusting it Tools J 2 open end or combination wrenches size 7 to establish the setting J 2 open end or combination wrenches size 8 to make adjustments INFORMATION Lock the adjustment screw every time the setting is changed Otto Bock recommends making adjustments in small increments turn a Adjusting an over tightened Bowden cable Steps 1 Loosen the M5 counter nut SW 8 and turn the adjustment screw clockwise on the brake release housing 2 Commence functionality check from the beginning 41 OMe Bock QUALITY FOR LIFE b Adjusting a slack Bowden cable Steps 1 Loosen the M5 counter nut SW 8 and turn the adjustment screw counter clockwise on the brake release housing 2 Commence functionality check from the beginning Figure 34 Adjusting the Bowden cable 1 Adjustment screws on the brake release housing 2 Threaded rod for readjustment 6 8 3 Brake Settings A CAUTION Risk of accidents and injury due to a lack of brake functionality Incorrect brake settings can lead to a loss of braking power Repairs and settings must only be made by authorised personnel Replace damaged Bowden cables with new ones immediately Correct brake settings are essential for safe driving This is why Otto Bock recommends inspect ing the brake every three months To avoid excessive friction the radius of the Bowden cable must not be less than 10 cm Damaged Bowden cables m
57. ls ioi mts p piede yaaa A UB E EL geo cia Daku n R k WE BANA L E 25 6 5 1 Adapting Replacing the Side Panels eee eiie elei e esee eese nean anna nana nana 25 6 5 2 Replacing the Clothing Protector 1 eere eese esses ee eene nen na nana u uan aa aa aa Rana ana u 26 6 5 3 Retrofitting Arm Straps eee eiii eee e esee see anna hahaha aha u uana aa AREE RR HK RR REIR AERE ARR a ka a a an 27 6 6 FDOLFOSIS sii eee ici la Tin a VA ka DO e Nen eto CER Eq ode 28 6 6 1 Adapting Replacing the Footrests 1 eese esses eee esee esee nana nana aa A HK KHK RR WAAR 28 6 6 2 Replacing the Footplate eiii es esee isses en asas nana ahhh hause aa aaa A HK HAA AW KERA WA WAAR WA Wa 31 OMe Bock QUALITY FOR LIFE 6 7 Whe l rc ea 32 6 7 1 Inspecting the General Condition e crees esses eee eene eee n nana nana aaa a KARKER AA 32 6 7 2 Replacing the Casing or Inner Tube of Pneumatic T res 32 6 7 3 Replacing the Drive Wheel 1 eee eeee eese eiiis eese eun aka sk a aaa aa Aa HK RAA Ak A A A SERRE RR WAAR 33 6 7 4 Replacing the Wheel Flange z jiii isi inin paie lulalaida l na sara sau eain nana nha na aaa aa AREE RR RR Rana 34 6 7 5 Removing the Drive Wheel Spring or Changing the Coefficient 35 6 7 6 Installing the Drive Wheel Splas
58. me NOTICE Risk of damage due to improper preparation of maintenance tasks Turn off the B600 power wheel chair prior to performing any work on the frame Secure the product to prevent it from tipping over or falling e g off the workbench NOTICE Risk of cable damage while cutting During installation take note of the cables attached to the frame seat and drive unit sustainer using cable ties Carefully cut the cable ties with side cutting pliers or a knife without damaging the cables The frame of the B600 power wheelchair is set on top of the drive unit sustainer 62 Otto Rock QUALITY FOR LIFE Tools CJ Allen wrenches sizes 3 4 5 6 7 J Open end or combination wrenches sizes 8 13 O Phillips screwdriver Steps 1 Unscrew all components attached to the frame Side trim components left right Loosen the mounting screws Bumper Loosen the screws on the drive unit sustainer Rear covering see Section 6 9 1 Lighting see Section 6 9 Brake brake release see Section 6 8 1 gt o a0 0 Q Remove cable ties cabling g Remove the caster fork see Section 6 7 8 2 Loosen the seat brackets adjustment brackets of the seating unit on each side of the frame and remove them 3 Remove the frame from the drive unit sustainer a Rear Loosen 4 x hexagon head screws b Front Loosen 2 x hexagon head screws 4 Remove the frame and replace if required Properly rea
59. mum RPM Quick stop factor Factor that determines the delay e g if the joystick is forward released while driving Quick stop factor reverse Emergency brake Factor that determines the delay in case of problems in the control unit e g the wheelchair is turned off while driving Forward tracking Reverse tracking Compensates for speed differences between the right hand and left hand motor Directional stability can be improved V steering limit Determines speed changes in curves Navigation button mode Defines whether long or short mode signals have different meanings Profile increase stop Profile change Emergency All driving parameters if the wheelchair is in an operation emergency situation creep speed Wheelchair Parameters that relate to the wheelchair base frame geometry e g wheelbase These parameters should not be changed Reverse opera tion audio signal A warning signal can be emitted during reverse opera tion It can be activated or deactivated in individual profiles 85 OMe Bock QUALITY FOR LIFE Main Parameters Menu Submenu Settings Delays Various delays can be programmed Automatic shutoff The wheelchair turns off after the established delay It does not shut down if the setting is O Stop timeout After the delay specified here the wheelchair switches from cruise control operation to normal ope
60. n the position of the potentiometer is set to maximum A high value represents a short accel eration time and a fast start High acceleration values result in abrupt speed changes and should only be used in special cases If the position of the potentiometer is between minimum and maximum the forward acceleration is adjusted linearly Ensure the user can operate the wheelchair safely at maximum accel eration Input devices Hand control device settings Driving Profile 1 P1 gt Forward delay VorV Service 100 20 96 Maximum forward delay Specifies the forward delay of the wheelchair when the position of the potentiometer is set to maximum A high value represents a short delay time and a rapid stop High delay values result in abrupt speed changes and should only be used in special cases If the position of the potentiometer is between minimum and maximum the delay is adjusted linearly Ensure the user can operate the wheelchair safely at maximum delay Input devices Hand control device settings Driving Profile 1 P1 Reverse acceleration R ckB Service 100 20 96 Maximum reverse acceleration Specifies the reverse acceleration of the wheelchair when the position of the potentiometer is set to maximum A high value represents a short accel eration time and a fast start High acceleration values result in abrupt speed changes and shoul
61. ndheld programming device is more portable The PCPS is usually used to establish the initial parameter settings while the handheld programming device is used for changes after deployment 8 4 1 Handheld Programming Device The handheld programming device 493U36 SK180 is designed for programming inspection and debugging of the wheelchair modular control system MCS Figure 76 Handheld programming device Control and display elements 1 LCD Graphic display 128 x 64 pixels to display functions and parameters 2 Cross navigation key A control element to navigate the cursor in the menu tree Press the up down arrow to move the cursor vertically in the menu tree Press the right hand arrow at the branch points to open the corresponding sub functions and press the left hand arrow to closes these sub functions again 3 Toggle switch This control element is used to increase or decrease the selected parameter values 4 Programmable bookmarks 3 user defined bookmarks This function enables you to jump quickly among various points in the menu tree To set a bookmark select an item and press the key for a longer time at least 3 seconds Then the cursor will jump to the predefined position by pressing the key quickly Initial operation 1 Turn on the wheelchair control 2 Ensure the cable is securely connected to the handheld programming device 3 Connect the bus plug of the handheld programming device to a free bus receptacle e
62. ng in the footrest tube Properly reassemble all components upon completion of the work Figure 15 Unlocking the footrest 28 Otto Rock QUALITY FOR LIFE Figure 16 Adjusting the lower leg length 1 Setscrew b Adapting to thigh length This setting is changed on the footrest holder mounted to the seat frame Steps 1 Pull the footrest lock lever back and pull the footrest up and out see Figure 15 2 Loosen the two Allen head screws on the back of the adapter 3 Loosen the two Allen head screws on the left and right of the seat frame respectively 4 Disconnect the footrest tube from the adapter or adjust it to a different length Properly reassemble all components upon completion of the work Figure 17 Adjusting the footrest to the thigh length c Installing elevating footrests with calf and knee pads Tools O Allen wrench size 3 CJ Open end or combination wrench size 10 29 do Rock QUALITY FOR LIFE Steps 1 Remove the standard footrest holder 2 Install the footrest holder for elevating footrests 3 Loosen the Allen head screws 4 Remove and replace the standard footrests d Replacing the knee pad Steps 1 Remove the footrest 2 Loosen the Allen head screw 3 Remove the knee pad or replace if required Properly reassemble all components upon completion of the work Figure 18 Replacing the knee pad e Replacing the calf pad The calf pad is attached to the footrest
63. ngXiang Tower No 15 Tuanjiehu South Road Chaoyang District Beijing 100026 P R China Tel 86 10 85986880 Fax 86 10 85980040 e mail china ottobock com cn www ottobock com cn Otto Bock Asia Pacific Ltd Suite 3218 32 F Sun Hung Kai Centre 30 Harbour Road Wanchai Hong Kong Tel No 852 2598 9772 Fax No 852 2598 7886 e mail info ottobock com hk Otto Bock HealthCare India Pvt Ltd Behind Fairlawn Housing Society Sion Trombay Road Chembur IND Mumbai 400 071 Tel 91 22 2520 1268 Fax 91 22 2520 1267 e mail information indiaottobock com www ottobockindia com Otto Bock Japan K K Yokogawa Building 8F 4 4 44 Shibaura Minato ku J Tokyo 108 0023 Tel 81 3 3798 2111 Fax 81 3 3798 2112 e mail ottobock ottobock co jp www ottobock co jp Otto Bock Korea HealthCare Inc Beakyoung B D 2FL 37 22 Samsung dong Gangnam gu ROK Seoul 135 090 Tel 82 2 577 3831 Fax 82 2 577 3828 e mail info ottobockkorea com www ottobockkorea com Otto Bock South East Asia Co Ltd 1741 Phaholyothin Road Kwaeng Chatuchark Khet Chatuchark T Bangkok 10900 Tel 66 2 930 3030 Fax 66 2 930 3311 e mail obsea ottobock co th www ottobock co th Other countries Otto Bock HealthCare GmbH Max Ndder Str 15 D 37115 Duderstadt Tel 49 5527 848 1590 Fax 49 5527 848 1676 e mail reha export ottobock de www ottobock com Ihr Fachh ndler Your specialist dealer Versandanschrift f r R cksendu
64. ngen Address for Returns Otto Bock Manufacturing K nigsee GmbH LindenstraBe 13 07426 K nigsee Germany Hersteller Manufacturer Otto Bock Mobility Solutions GmbH LindenstraBe 13 07426 K nigsee Germany Phone 49 69 9999 9393 Fax 49 69 9999 9392 ccc ottobock com www ottobock com LL J Y LI Otto Bock Mobility Solutions GmbH has been certified by the German Society for the Certification of Quality Assurance Systems DQS in accordance with DIN EN ISO 13 485 2007 reg no 435514 MP27 management system GB 02 1003 Otto Bock 647G158
65. ntrol device and or drive motor Table 4 Error display INFORMATION The enAble50 instructions for use 647G490 D GB include a list of error codes WARNING XXX and ERROR XXX on the LCD monitor as well as information on corrective actions 74 Otto Rock QUALITY FOR LIFE 8 enAble50 Wheelchair Controller Installation and Programming INFORMATION The enAble50 instructions for use 647G490 D GB contain more detailed information about the control unit and the connection of input devices 8 1 Overview The enAble50 control unit is extremely versatile featuring smooth operation good responsive ness and concise colour displays Various input devices can be used alternately in order to meet the needs of users Special Input Device actuators Sitzmodul Figure 69 Control unit elements With the enAble50 control unit the power wheelchair can indicate the causes of error messages on the display Error sources in the drive section and in the electric options are indicated by flashing of the cor responding sections in the display s pictogram or a visual display on the separate LCD monitor see Section 7 2 The handheld programming device can be used to make parameter changes available separately 75 OMe Bock QUALITY FOR LIFE lt o 4 Figure 70 Components of the enAble50 wheelchair controller 1 Attendant control 2 Hand
66. of damage caused by overload The maximum load capacity for the B600 power wheelchair is 120 kg optional 180 kg INFORMATION Familiarise yourself with the functions of the product If you are not familiar with the product read the instructions for use prior to inspection The instructions for use are available from the manufacturer see overview of all Otto Bock subsidiaries under Otto Bock Worldwide Additional documentation can be downloaded from the homepage of Otto Bock at www ottobock de or www ottobock com 2 4 Safety Instructions for the Use of Tools and Accessories A CAUTION Risk of health impairment due to the use of incorrect tools When completing the tasks only use tools that are suitable for the conditions at the place of work and for which safety and the protection of health are assured with proper use Verify proper functionality before use In the use of tools and supplies also consider the ergonomic relationships between the place of work tools and supplies workplace organisation workflow and tasks this is particularly important in regards to posture during the use of tools and supplies A CAUTION Risk of health impairment due to the use of improper work clothing Ensure legally prescribed protective work clothing is worn A CAUTION Risk of injury during tasks that involve lifting When repair and maintenance tasks must be completed under raised parts or equipment
67. ompletion of the work INFORMATION During installation ensure that the lug on the bulb engages in the notch on the socket Figure 39 Replacing the front direction indicator lamp Rear direction indicator Steps 1 Loosen the two screws and remove the protective pane 2 Remove the bulb from the socket towards the front and replace it Properly reassemble all components upon completion of the work Tail light Steps 1 Loosen the two screws and remove the protective pane 2 Pull the bulb from the socket towards the bottom and replace it Properly reassemble all components upon completion of the work INFORMATION During installation ensure that the lug on the bulb engages in the notch on the socket INFORMATION Ensure the protective pane is properly positioned in the housing during installation Tighten the screws for the protective pane thoroughly so that moisture cannot penetrate the lamp 46 Otto Rock QUALITY FOR LIFE Figure 40 Bulb replacement direction indicators and tail lights 1 Direction indicator bulb 2 Rear light bulb 6 10 Seats A CAUTION Risk of burns in the proximity of fire The back rest and seat bottom of the B600 power wheelchair are flame retardant but nevertheless flammable Therefore utmost caution is required near any sources of open flame or sparks especially lit cigarettes NOTICE Risk of damage to seat upholstery During any work on the seat
68. onnected the control unit has to be reprogrammed Please see the enAble50 Instructions for Use for more information 6 12 1 Retrofitting the Electric Seat Tilt Option The B600 power wheelchair may be retrofitted with a seat tilt option It is integrated into the seat frame and operated by an actuator The seat tilt option is delivered as a preassembled unit seat tilt combination lift seat seat tilt Preparation CJ Remove the old seat including the seat plate and seat frame see Section 6 10 Tools O Allen wrench size 5 CJ Open end or combination wrench size 13 Steps 1 Install the frame of the seat tilt installation unit with supplied seat brackets Figure 54 1 Front seat brackets Figure 54 2 Rear seat brackets on the wheelchair frame 2 Install the cables INFORMATION Ensure the cable length is sufficient when the seat tilt option is activated and that the cables cannot be crushed INFORMATION If the Heavy Duty lift seat is equipped with a seat tilt option also ensure that the spiral cable of the seat tilt motor is centred on the crossbrace for the lift seat unit and attached with cable ties Figure 54 4 Connect the additional cable Figure 54 3 to the actuator Connect the additional cable to the controller or seat module if applicable Install the seat back on the bearing plate see Section 6 10 1 Fully assemble the seat with side panels footrests etc N
69. orrect battery handling Please note the following when handling the bat teries Charge the batteries immediately if the bar at the bottom of the battery indicator is flashing Do not charge in the green range During extended periods of disuse charge the batteries of the B600 power wheelchair weekly Otto Bock assumes no liability for damage caused by deep discharge NOTICE Risk of damage to the battery charger risk of damage caused by the battery charger Please note the following when using the charger Only use a battery charger supplied by Otto Bock which has been tested and approved for the re spective batteries by Otto Bock observe information on the charger Failure to do so can result in a battery explosion and possible impairment of health due to contact with battery acid Only the battery charger provided by Otto Bock may be used for charging The information on the nameplate of the charger must match the country specific voltage of the re spective power supply network Only use the battery charger within the specified ranges of temperature and humidity Place the rubber feet of the battery charger on a level surface When setting the charger up close to a window protect it against direct sunlight Only use the battery charger within the specified ranges of temperature and humidity Place the rubber feet of the battery charger on a level surface 19 OMe Bock
70. pond ing side The adjustment process is described in Section 6 8 2 under Adjusting a slack Bowden cable 6 If no deviations are found during the tests described above no readjustment is necessary 6 9 Lighting The lighting is connected to the controller underneath the seat see Section 8 2 for connections The controller is pre programmed It can be adapted to the respective lighting system by pro gramming it using the handheld programming device see Section 8 4 6 9 1 Retrofitting Lighting The optionally available lighting for the B600 power wheelchair may be retrofitted at any time a Front lights The front lights are attached to the side panel Preparation CJ Remove the side panel Tools CJ Allen wrench size 3 Steps 1 Unscrew the plastic adapter on the side panel 2 Insert the light holder into the outer slots and screw into place see Figure 33 3 Attach the light cable along the seat frame using cable ties 4 Connect the light cable to the corresponding input on the controller underneath the seat see Section 8 2 Properly reassemble all components upon completion of the work 43 OMe Bock QUALITY FOR LIFE Figure 35 Retrofitting front lights b Rear lights The rear lights are integrated into the rear covering Tools O Philips screwdriver Steps 1 Loosen the screws underneath the rear covering locking mechanism see Figure 36 2 Loosen the mounting screws for the rear lig
71. r OK Damage Replacement LCD monitor if present Upholstery cushion 94 Otto Rock QUALITY FOR LIFE Maintenance and Service Plan B600 Mechanical back adjustment u Adapters E Clothing protector Curb climbing assist E Headrest adapter Comments The maintenance service was carried Place date Signature out by 95 96 OMe Rock QUALITY FOR LIFE Otto Rock QUALITY FOR LIFE e 97 98 OMe Rock QUALITY FOR LIFE Kundenservice Customer Service Europe Otto Bock HealthCare Deutschland GmbH Max N der Str 15 D 37115 Duderstadt Tel 49 5527 848 3433 Fax 49 5527 848 1460 e mail healthcare ottobock de www ottobock com Otto Bock Healthcare Products GmbH KaiserstraBe 39 A 1070 Wien Tel 43 1 5269548 Fax 43 1 5267985 e mail vertrieb austria ottobock com www ottobock at Otto Bock Suisse AG Pilatusstrasse 2 Postfach 87 CH 6036 Dierikon Tel 41 41 4556171 Fax 41 41 4556170 e mail suisse ottobock com Otto Bock Healthcare plc 32 Parsonage Road Englefield Green GB Egham Surrey TW20 OLD Tel 44 1784 744900 Fax 44 1784 744901 e mail bockuk ottobock com www ottobock co uk Otto Bock France SNC 4 Rue de la R union B P 11 F 91941 Les Ulis Cedex T l 33 1 69188830 Fax 33 1 69071802 e mail information ottobock fr www ottobock fr Otto Bock Italia S R L Via Filippo Turati 5 7 I 40054 Budrio BO
72. r decelerates by one incre ment e g from 6696 to 3396 when a brief opposing command of 5096 is issued A stop is achieved via a mode Switch or with a permanent opposing command A WARNING Risk of injury due to incorrectly installed control buttons Never select Constant speed mode cruise or stepped unless the mode button is installed so that the user can operate it quickly at any time Profile 1 P1 Input devices Service 20 100 100 96 Performance gt Hand control device settings The performance parameter may be gt Driving less than 100 to limit the maximum gt Profile 1 P1 torque Limiting the torque reduces the power of the wheelchair This can prevent dangerous oollisions or crossing obstacles Performance Performance Reducing torque is usually only feasible for indoor operation After reducing the torque ensure the user is able to cross any obstacles that need to be crossed Table 6 Driving parameter settings 92 8 5 3 Joystick Parameter Settings Who Roche QUALITY FOR LIFE Menu Tree Access Min Max Default Unit Help Text Input devices gt Hand control device settings gt Joystick gt Dead band operation Service 10 50 20 Centre dead band Centre dead band defines the joystick travel before the system recognises the command The value corresponds to a circle around the joystick zero poin
73. ration Stop timeout Specifies whether the cruise control automatically deactivated stops after the stop timeout or not Driving timeout Delay between the last driving command and auto matically switching to the prior mode No switching if the parameter is set to O Aux timeout Delay between the last input command and auto matically switching to the prior operating mode No switching if the parameter is set to O Menu timeout Defines the command delay for menu operation IR function timeout Delay before the IR menu jumps up one level No jump if the parameter is set to O Motor amp wheels Parameters that adapt the drive motors to the control ler The direction of rotation can be changed Seat Actuators 1 to 5 Parameters to adjust the seat actuators speed current The seat module offers a separate 12 volt output The voltage can be turned on or off under the Miscellaneous menu item Extended display with Bluetooth Tone amp display Mouse Remote control The display is needed to control external devices using infrared Bluetooth can only be used to control a computer mouse Bluetooth must be activated first Brake Parameters that establish when the brakes engage and disengage Actuators amp steering Actuators Steering motor 2 actuators can be connected to the controller For example speed and current values can be pro grammed here D
74. reduce the size of the power wheelchair for transportation by folding down the back rest and removing the side panels and footrests Figure 1 Eyebolts 1 Eyebolts rear 2 Eyebolts front Otto Rock QUALITY FOR LIFE 3 2 Storage INFORMATION If the B600 power wheelchair is not moved for several days permanent colour changes may occur where the wheelchair comes into contact with the surface it is standing on This is why Otto Bock recommends storage on a suitable surface during extended periods of disuse The B600 power wheelchair must be stored in an enclosed room Remove the main fuse oth erwise there is a risk of deep discharge The storage location must be dry and have sufficient air circulation There must not be any build up of humidity The B600 power wheelchair must not be subjected to any damaging exterior influences e g rain snow or strong solar radiation during storage Otto Bock recommends storing the B600 power wheelchair with slightly elevated tyre pressure and to use assembly stands or wooden blocks in order to raise the tyres completely off the ground in order to protect them from frost Regularly rotating the wheels helps to prevent flat spots 4 Required Tools and Accessories Suitable tools and accessories for the completion of service tasks are listed below CJ Flat screwdrivers blade widths 2 5 3 5 5 5 mm O Phillips head screwdriver size 2 CJ Reversible ratchet handle wrenc
75. river outputs J1 J2 J3 J1 J3 sind programmierbare Ausg nge die jeweils mit 2 A belastbar sind und auf Batterie gesetzt werden Programmierbar sind externe Hupe Ausgang schaltet bei Hupfunktion Ventilator Ausgang schaltet bei Erreichen der programmierten Kontrollertemperatur berspannung Ausgang schaltet bei berschrei tung einer programmierbaren Spannung R ckw rtsfahrt Ausgang schaltet bei R ckw rts fahrt System ein Ausgang schaltet wenn das System eingeschaltet ist Light Parameter for light and direction indicator settings Battery Parameters for battery settings which are very time consuming to establish The default settings should be retained Odometer reset Daily and total odometer readings can be reset Hour meter reset Resets the hours of operation for the drive motors 86 Otto Rock QUALITY FOR LIFE Main Menu Parameters Submenu Settings Drive away lock Turns the drive away lock function on off The lock is activated when the mode button is pushed and held for approximately 5 seconds or the corresponding menu item is selected from the auxiliary menu How ever the mode button cannot be used in this manner if the smart button parameter is activated since the long mode command is used to shut down the system in this case Value On off Configuration Save system configuration Saves th
76. rrors subitem information and the settings for the handheld programming device are not listed individually here However they are easily viewed on the handheld programming device thanks to the uniform menus INFORMATION Ensure that the freely accessible parameter for the standard LCD contrast default value 130 is not changed because the value quickly leaves the defined range and the font can no longer be distinguished from the background In that case the handheld programming device must be reset using a PC program 8 4 2 PC Programming Station PCPS The enAble50 control unit can also be programmed with the PCPS 1314 programming station In addition to the programming software an interface is required to connect the computer and control unit An adapter is required to programme the enAble50 wheelchair control unit Article no 493U32 SK185 includes the programming software interface and adapter cable INFORMATION For more information on using the software please consult the enAble5O instructions for use 8 5 Programmable Parameters A WARNING Risk of accidents and injury due to incorrect configuration settings Modified parameter settings in the configuration can lead to changes in driving characteristics In particular changes to the speed acceleration braking or joystick settings can lead to unexpected and therefore uncontrollable operating performance with a risk of accidents Always test
77. s regularly and top it up as required Tools O Flathead screwdriver wide Steps 1 oR W N 6 7 Pull up slightly on the locking handle at the bottom rear of the battery case and unlock the slide then pull out the slide with the battery case Remove the fuse see Section 6 2 Disconnect all cables Lift the batteries out by the handles and set them down on a level surface The fluid level is visible from the outside Compare it against the Min and Max labels on the front and rear of the batteries If the fluid level is too low open the cover of the corresponding cell Add distilled water until the fluid level is between the Min and Max labels Properly reassemble all components upon completion of the work Figure5 Battery case open disconnecting cables 1 Battery case with gel batteries installed 2 Disconnecting the battery cables Ade Bock QUALITY FOR LIFE Figure 6 Fluid level indicator battery cell 1 Min max labels for the fluid level 2 Cover of an individual battery cell 6 3 2 Charging the Batteries A WARNING Risk of injury due to incorrect charging profile adjustment When switching from wet cell to gel bat teries changing the charging profile on the charger is mandatory see notice on the charger NOTICE Risk of battery damage Ensure correct polarity is used when connecting the battery charger to the batteries NOTICE Risk of damage due to inc
78. scesescesensnnanenssnsneceasansnsnssusseneasanenganensssenananes 68 6 18 3 Replacing the Control Panel Holder eese eee eee i eee esee eese aa anra na nan nun 68 6 18 4 Retrofitting Attendant Controls eee e eere esses seen en ana a nana aaa axana nA WAW A HKH ERR RR AR 69 6 18 5 Installing Joystick Accessories eee eiie esee esee kaka kaka kana KAKA Ak A aa A HKH Rea WAAR 70 6 19 Retrofitting Accessories 1 eee eie ee eese eese aen n una nhau aaa ha aaa ERR RE ER RR RR ERR HAA HH HE A n 70 6 19 1 Retrofitting Rear View Mirrors E EECEELE eere e esee enne nana nhanh nana uuu aa A A HHHH RR RR AR 70 6 19 2 Installing the Bumper BQr 4 1 n b Le yin dal aada aa nana dan kak kula Sakan n RR RR REM APER HR kun y r 71 T Errot DIGO OSIS u 2 kun n bakan kak huda ati aa ke a w ku eku Sera kake W a ye dcc uu ee 72 7 1 Diagnostic Steps eei od DR yaka n l ale a aha R n b DELO VAN AWE LER R RAA 72 7 2 Error Display on the Control Panel LCD Monitor EEE EEE 72 8 enAble50 Wheelchair Controller Installation and Programming 75 B T OVePVIBW se s e Ain EEE yaran wa AW n ek Diyala eM M M ee tas EE 75 peel ol RE ee Dee nee M 76 8 2 1 Wiring the Controller yalan anna anne 77 8 2 2 Technical Data Connections eee ee
79. se aaa nana nana h uaa a aaa kaka kaka kana kana u ERA WERA u ua 77 8 2 3 Actualor Outputs 5i oii Wala e niban ol na lana ei ee ve VA bda easy a e Da e eva LR Ra No E be Vi lane h Dan Ta Pa Ran Vaya 78 8 3 Seat Module iij ee ba aor dan ku a ace oe awe U Wa a dinya U v cun dann Ru ka 78 8 3 1 Wiring the Seat Module 2 kilis RE atan zid ae An bika d ran ae R RAV de hin 79 8 3 2 Elecirical D ta e n Waya na lakin aan caved aiei ua Wa d a d jay aa Te caeca E diwa Wana k EWEN 80 8 4 Pr gramm No DEVICES a ix Mal n xn kane Hb e ae iU amator 81 8 4 1 Handheld Programming Device e cesses esee esee esee nana sauna aaa aa AWK HKH KARA W HWH WE Wu WR 81 8 4 2 PC Programming Station PCPS eese h nhu nana aenean ana aaa aaa WR RR 83 8 5 Programmable Paramilers al alaninas nay y sere ERR ESRER EXER FE anna 83 8 5 1 Main Parameters eee eiie iiis esee seen a ana aaa a haa a a aaa aa ERA ERR RR SR adada niiti daaa aeaiia 84 8 5 2 Driving parameter settings esee esses eese nean nhanh axaaa ak on on aa ARK KAK KAR RW HWH WE Wu WR 88 8 5 3 Joystick Parameter Settings inan d data dlei larayak n e anan didaa hana a aaa aaa auod 93 9 Maintenance and Service Plan B600 eeeeeeeseeeeee eene enne keka kk nnne nnn 94 OMe Bock QUALITY FOR LIFE
80. seat frame see Figure 52 1 2 Attach the single strap end to this tube see Figure 52 2 a Spread the two eyelets so they fit over this tube b Insert the screw through the eyelets and bore hole in the centre of the tube and tighten the screw Remove the protective cap from the button see Figure 52 3 Remove the back adjustment button from the back rest see Figure 52 4 Press out the three small plastic nipples from the rear see Figure 52 5 Remove the rest of the covering N 9 QI PR Oo Of the two holes in the metal plate bore out the top hole for the strap mounting screws see Figure 52 6 Attach both of the other strap ends to these bore holes Co 9 Install the covering and adjustment button 55 Ale Bock QUALITY FOR LIFE Figure 52 Installing retrofitting the four way chest strap only for Recaro seat 6 11 3 Retrofitting the Lap Belt Option The lap belt is available for both seat models and is attached to the sides but not to the back of the seat frame For the standard seat the belt is attached and screwed to the bearing plate with a bracket and eyelet Figure 53 Retrofitting the lap belt 56 Otto Rock QUALITY FOR LIFE 6 12 Electric Seat Functions INFORMATION A seat module is required if more than two electric seat functions are installed see Section 6 12 5 INFORMATION After new electric seat functions are installed and c
81. ssemble all components upon completion of the work 6 14 Replacing the Drive Unit Sustainer A CAUTION Risk of injury due to electric current Turn off the B600 power wheelchair prior to performing any work on the drive unit sustainers and disconnect all plug connections between the drive unit sustainer and frame Before removing the motors disconnect the brake release wires A CAUTION Risk of injury during tasks that involve lifting Some components e g the batteries frame seat and motors are very heavy When removing or installing such components ensure they are lifted in an ergonomically correct manner Hoisting devices of sufficient capacity must be used where applicable Tools O Allen wrench size 5 CJ Allen wrench size 6 Steps 1 Remove the seat including seat frame see Section 6 10 2 Remove the lighting see Section 6 9 63 OMe Bock QUALITY FOR LIFE 3 Remove all components attached to the frame and drive unit sustainer Battery case see Section 6 3 4 Controller see Section 6 4 Side panels see Section 6 5 Footrests see Section 6 6 Wheels see Section 6 7 Brake release see Section 6 8 1 Trim components bumper see Section 6 13 Motors see Section 6 15 Anti tipper see Section 6 16 Bumper bar 6 19 2 Properly reassemble all components upon completion of the work INFORMATION Static electricity
82. stepped is selected the wheelchair accelerates by one increment with each short command 3396 6696 and 10096 up to the maximum speed Direction changes are always possible The wheelchair decelerates by one incre ment e g from 6696 to 3396 when a brief opposing command of 5096 is issued A stop is achieved via a mode Switch or with a permanent opposing command A WARNING Risk of injury due to incorrectly installed control buttons Never select Constant speed mode cruise or stepped unless the mode button is installed so that the user can operate it quickly at any time Forward stop HaltV 91 OMe Bock QUALITY FOR LIFE Menu Tree Access Min Max Default Unit Help Text Input devices Service 0 2 0 Constant speed forward reverse Hand control device settings If Constant speed cruise is Driving selected the wheelchair accelerates to the desired speed If the command is reduced the wheelchair maintains gt Reverse stop HaltR speed Direction changes are always possible The wheelchair decelerates if an opposing command of 5096 or less is issued A stop is achieved via a mode button command or an opposing command of more than 5096 If Constant speed stepped is selected the wheelchair accelerates by one increment with each short command 3396 6696 and 10096 up to the maximum speed Direction changes are always possible The wheelchai
83. t No movements or commands are executed unless the joystick is moved beyond this circle Increasing this value is useful if the operator has a pronounced hand tremor Input devices gt Hand control device settings gt Joystick gt Switch operation Service Off On Off On Off Switch function The joystick can be used like a switch If the switch function is ON the proportional function is replaced by a switch function Moving the joystick from the centre by more than 50 generates a 100 command in the desired direction Input devices gt Hand control device settings gt Joystick gt Tremor suppression Service 100 Suppresses a tremor on the joystick 0 96 gt Tremor suppression deacti vated 100 gt Maximum tremor suppres sion INFORMATION If a brief command is used for system operation e g if 3 direction profile is selected tremor suppression should not exceed 9096 If tremor suppression exceeds 9096 in such a case the brief command is ignored Table 7 Joystick parameter settings 93 OMe Bock QUALITY FOR LIFE 9 Maintenance and Service Plan B600 Customer Re use Year of manufacture Serial no B600 General Condition Driving report Areas Check the functionality settings damage or deformation and screw connections for all components listed here B Control unit E Control unit holde
84. the left and right of the back tube respectively Tools CJ Allen wrench size 4 Steps 1 Hold the bracket for the attendant controls against the back tube 2 Attach with two Allen head screws 3 Attach the control panel Figure 65 Mounting attendant controls standard contour seat Recaro Seat On the B600 power wheelchair with the Recaro seat the attendant controls are attached to the headrest 69 do Rock QUALITY FOR LIFE Tools O Allen wrench size 3 CJ Open end or combination wrench size 10 Steps 1 Remove the headrest 2 Guide the metal rods of the headrest through the two loops on the control panel holder 3 Reattach the headrest to the seat 4 Adjust the width of the holder with the two set screws 6 18 5 Installing Joystick Accessories Tools CJ Allen wrench size 6 Steps 1 Slide off the top of the joystick 2 Slide an accessory such as the fork for tetraplegics golf ball stick etc onto the metal pin 3 Mount the accessory by tightening the set screw Figure 66 Installing joystick accessories 6 19 Retrofitting Accessories 6 19 1 Retrofitting Rear View Mirrors Tools CJ Allen wrench size 3 Steps 1 Attach the rear view mirror to the track on the control panel holder 2 Individually adjust it to user requirements by turning it manually 70 Who Roche QUALITY FOR LIFE Figure 67 Retrofitting rear view mirrors 6 19 2 Installing the Bumper Bar T
85. the standard seat Tools CJ Allen wrench size 3 Steps 1 Set the seat bottom with hook and loop straps onto the seat plate and press it into place 2 Remove the back upholstery 3 Slip three mounting clamps for the back of the contour seat onto the right and left of the frame respectively 4 Put the seat back in place and mount it with six Allen head screws Figure 48 Contour seat back rest with mounting clamps 1 Frame for back rest 2 Contour seat back rest 3 Mounting clamps 6 52 Ade Bock QUALITY FOR LIFE 6 10 9 Recaro Seat Replacing the Base Frame Tools O Allen wrench size 5 Steps 1 Pull the latch underneath the seat slightly lift the seat and push it back 2 Remove the seat 3 Unscrew the seat brackets from the front and rear of the frame 4 Remove both parts of the Recaro base frame and replace if required Properly reassemble all components upon completion of the work 6 10 10 Recaro Seat Replacing the Seat Attachment Device The seat attachment device of the Recaro seat is screwed to the underside of the seat Tools O Allen wrench size 4 Steps 1 Unlock and remove the seat 2 Lay down the seat and loosen the three Allen head screws on each side of the seat attach ment device 3 Remove the seat attachment device and replace if required Properly reassemble all components upon completion of the work Figure 49 Recaro seat bottom view 1 Release mechanism
86. the upholstery must be adequately protected against mechanical and chemical damage 6 10 1 Replacing the Bearing Plate Tools 7 Allen wrench size 5 CJ Open end or combination wrench size 13 Steps 1 Loosen the three Allen head screws identified with arrows 2 Remove the bearing plate and replace if required INFORMATION The screw in the middle of the plate serves as stop for the back angle adjustment 47 Ale Bock QUALITY FOR LIFE Figure 41 Replacing the bearing plate 6 10 2 Standard Seat Replacing Adjusting the Back Upholstery Steps 1 Completely remove the back upholstery and readjust remove or replace the hook and loop straps according to individual user requirements Figure 42 Standard seat Back upholstery 6 10 3 Standard Seat Replacing the Seat Frame NOTICE Risk of cable damage Take note of the cables attached to the seat frame with cable ties Carefully cut the cable ties with side cutting pliers or a knife Ensure that you do not damage the cables during this process Preparation CJ Remove the side panels Tools CJ Allen wrench size 5 CJ Open end or combination wrench size 13 48 Ade Bock QUALITY FOR LIFE Steps 1 Loosen all cables connected to the seat frame by cable ties 2 Loosen the two Allen head screws on the front seat brackets 3 Loosen the two Allen head screws at the rear 4 Remove the seat frame and rep
87. to do so can result in a battery explosion and possible impairment of health due to contact with battery acid Smoking and open flame are prohibited while working on the battery Sparks must be avoided Explosive gases can develop while the batteries are charging Observe the safety information provided by the battery manufacturer Wear protective goggles Ensure sufficient ventilation is provided when charging the batteries in an enclosed room Drive batteries can supply very large amounts of energy and may arc if they are short circuited There fore always disconnect the batteries when working on the motor controls or wiring NOTICE Risk of battery damage In order to prevent short circuits always use insulated tools when working on the batteries Prevent deep discharge of the batteries in order to avoid loss of functionality and permanent battery damage Ensure correct polarity is used when connecting the batteries NOTICE Risk of damage to the battery charger Prevent overheating of the charger during the charging proc ess Ensure that the cooling ribs on the back of the device are not covered Otto Rock QUALITY FOR LIFE INFORMATION The B600 has been tested according to EMC regulations The following particularities must be observed during operation and communicated to the user The driving characteristics of the B600 can be affected by electromagnetic fields mobile phones or other radiating d
88. tuator outputs A1 A5 All five actuators can operate forwards or backwards independently in a speed range from O to 10096 Nominal current For 1 second 25A For 10 seconds 15A Continuous maximum 10A 1 Data apply when only one of the actuators is in operation 2 This nominal current depends on the seat module installation O Up to 5 actuators may be operated simultaneously The total current is not permitted to exceed the maximum supply current of 18 A O Each actuator is short circuit protected M to M There is no protection against incorrect wiring between battery B or B and the actuator connector so that the module could be destroyed in this case O The absolute current limit of the actuators can be set by a parameter This parameter applies to all actuators O The actuator outputs have high impedance when they are not in operation INFORMATION The enAble50 instructions for use 647G490 D GB contain information on the power supply and ac tuator connectors 80 Otto Rock QUALITY FOR LIFE 8 4 Programming Devices The enAble50 control unit is programmable e g the settings for the various programmable pa rameters can be set using a programming device Two programming devices are available A handheld programming device and a PC programming station PCPS The PCPS has additional functions not offered by the handheld programming device On the other hand the ha
89. tube Steps 1 Remove the footrest 2 Loosen the Allen head screw 3 Remove the calf pad or replace if required Properly reassemble all components upon completion of the work 30 Ade Bock QUALITY FOR LIFE Figure 19 Replacing the calf pad 6 6 2 Replacing the Footplate Various footplates are available for the B600 power wheelchair As an alternative to the standard version with segmented footplate a continuous aluminium footplate may be installed Tools CJ Allen wrench size 6 Steps 1 Loosen the Allen head screw that connects the footplate to the installation kit 2 Remove the footplate and replace if required Properly reassemble all components upon completion of the work Figure 20 Replacing the footplate 31 Ade Bock QUALITY FOR LIFE 6 7 Wheels A CAUTION Risk of injury due to worn or defective tyres Replace wheels with PU tyres if the material is crack ing or damaged or when the tread becomes worn down to such an extent that there is only 5 mm of radius left on the outer edges of the tyre Replace the casing of pneumatic tyres if it is bald or shows signs of cracking or other damage The B600 power wheelchair is propelled by two 14 drive wheels and steered by means of two front steering casters The B600 power wheelchair comes standard with 9 steering casters 10 steering casters are available as an option 6 7 1 Inspecting the General Condition INFORMATION
90. ure 73 Seat module connection schemata IN A IN B IN C IN D IN E connections RSW A1 A5 connections actuators A1 A5 BUS connection BUS connection BATT bridge external supply connection 12 V DC connection must be activated by parameter gt On Off NOOR WON 78 Oto Rock QUALITY FOR LIFE 8 3 1 Wiring the Seat Module The illustration below shows how to wire the seat module The battery connector either has to be connected to the bus using a 2 pole bridge see Figure 75 1 or directly to the battery using the 4 pole plug see Figure 75 2 If the seat module is connected directly to the battery you may also use the battery to supply higher loads Mating Receptacles BUS exibit Bus Cable Curt ag m Molex Connectors BATT 4 pin V N gt Figure 75 Battery connection for power supply 79 Ale Bock QUALITY FOR LIFE 8 3 2 Electrical Data Power supply Operating voltage 16 33 V Power supply via bus 12A Power supply direct from the battery continuous 18A Power supply direct from the battery 3 seconds 24A Standby current typical 4 mA Table 6 Power supply A 2 pin bridge between poles 1 and 5 of the battery connector is required for the power supply of the seat module via the bus If more current is required the seat module can be wired directly to the battery poles 1 4 In this case a fuse must be installed as shown in the wiring diagram Ac
91. ust be replaced immediately for example if individual wires are protruding or there is a kink in the black sheath 6 8 4 Functional Test of Brake Settings During the functional test of the brake settings please observe the following points and complete the tasks described below Steps 1 Lock the release lever in position 1 2 While driving straight forward at approximately 6 km h release the joystick in its front most position 3 If the wheelchair maintains its current direction during the delay repeat the test on a slope of 1096 unless this is limited by information on the nameplate 42 Oto Rock QUALITY FOR LIFE 4 If the wheelchair leaves the current direction adjust the Bowden cable for the opposite side The adjustment process is described in Section 6 8 2 under Adjusting an over tightened Bowden coble 5 If the wheelchair tracks properly in both cases conduct the following test on an even surface a Pull the release bolt on the brake housing The lever automatically moves forward into position 2 You should not be able to push the wheelchair with the lever in this position If the drive wheels do not lock loosen the Bowden cable for the side with the wheel that still rotates by f2 turn see Section 6 8 2 Adjusting an over tightened Bowden cable b Turn the lever to position 3 The wheelchair can be pushed easily even when turning If the wheelchair pulls to one side tighten the Bowden cable on the corres

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