DS-1200 G3 Service Manual 4b.1 - Shuttle Assy A2-1096-A
Contents
1. 12 M4 x 14mm CAP HD SCREW E2531A AIR 13 M5 x 12mm CAP HD SCREW E2508A AIR 14 M3 x 8mm GRUB SCREW E2521A AIR Page 4b 22 DS 1200 G3 Service Manual Page 4b 23 Issue 1 Sept 2013 PART OF SOLENOID ITEM 1 E s 4b 10 Solenoid Stop Assy A2 1097 A Page 4b 23 1200 G3 Service Manual Item Description ON SOLENOID W D 179 349 XH STOP ARM SOLENOID PLATE SIDE PLATE LH SIDE PLATE RH SOLENOID TOP STOP PIVOT SPACER STOP SOLENOID POST STOP STOP SPRING FLANGED BEARING F694ZZ STOP ARM LH Fixings M3 x 6mm PAN HD M4 x 8mm CSK SKT HD SCREW M4 x 4mm GRUB SCREW 4 5mm E CLIP 4b 10 Solenoid Stop A2 1097 A Part No 181 131 R6277A B8488A B8489A B8490A C2956A C2957A C2958A C2970A C6 0425 A G1176A E1077A B2 1306 A E2571A E2535A E2518A E5081A Qty Item Description 46 24 Issue 1 Sept 2013 Part No Qty Page 4b 24 DS 1200 G3 Service Manual 7 SEE SEC 4b 8 ASSEMBLY A2 1427 A 7 SEE SEC 4b 8 34 SEE SEC 4b 8a 6 SEE SEC 4b 1 SENSORS Item Description Part No Ref S1 Track Top RX 182 445 5 35 4 A 4b 11 Infeed Structure A2 1114 Issue 1 Sept 2013 1200 G3 Service Manual Item Description A DISTUBUTION PCB CONTROL PCB CPU PCB 4 WAY MAINS IN OUTLET PCB PLATE SHUTTLE BED ASSEMBLY SHUTTLE ASSEMBLY TRACK CASSETTE ASSEM2. i A2614A E sci 4b 5 Lower Conveyor Assembly A2611A Page 4b 11 1200 G3 Service Manual Page 4b 12 Issue 1 Sect 2013 4b 5 Lower Conveyor Assembly A2611A Item Description Part No Qty Item Description Part No Qty 1 LOWER CONVEYOR BED B8103A 1 Fixings 2 LOWER CONVEYOR CHASSIS B8104P 1 35 M4 x 8mm CSK HD SCREW E2668A 3 TENSION BKT SLIDE WASHER C2776A 8 36 M4 x 10mm CSK HD SCREW E2537A 4 BEARING FLANGED 12x21x5 E1087A 2 37 M4 FULL NUT E3502A 5 WASHER PL WAVED 0 86 DIA E4051A 2 38 M4 NYLOC E2505A 6 BELT LOWER CONVEYOR G5049A 4 39 CIRCLIP 12mm E5019A 7 SPRING CONVEYOR G1162A 4 40 E CLIP 12mm E5092A Tensioner Bracket Sub Assembly A2614A 4 15 ENV CONV TENSION BRACKET B6995P 1 16 ENV CONV IDLER ROLLER C2778A 1 17 SHAFT IDLER ROLLER C3378A 1 18 BEARING BALL 12mm E1054A 1 19 WASHER PL WAVED 13mm DIA E4052A 1 20 WASHER SPRING G6001A 1 Drive Roller Shaft Sub Assembly A2615A 1 25 ENV CONV DRIVE ROLLER C2777A 4 26 SHAFT BELT DRIVE C9015A 1 27 PIN DOWEL DIA x 18LG E5098A 5 28 PULLEY XL 16x12mm BORE F1349A 1 29 BELT 90XL 037 F5000A 1 30 LOCK CAM G4 0147 A 1 31 DOWEL PIN 4 DIA x 181 E5 0130 A 1 Page 4b 12 DS 1200 G3 Service Manual Page 4b 13 Issue 1 Sept 2013 IDLER ROLLER SHAFT ASSEMBLY A2616A DRIVEN SHAFT ASSEMBLY A2637A 4b 6 Upper Conveyor Assembly A2612A Page 4b 13 1200 G3 Service Manual Page 4b 14 Issue 1 Sept 2013 4b 6 Upper Conveyor Assembly A2612A Item Desc
3. PCB part no shown loom is a separate item 182 450 SENSORS Item Description Part No 51 Insert Track Clock Flag 180 689 S2 Track Index TX 182 437 S3 I Track Adv RX 182 442 THIS NUMBER SUPERSEDES ASSY No A2597A ITrack Bottom RX a 55 Track Index RX 182 444 4b 8 Track Cassette Assy A2 1091 A Page 4b 17 1200 G3 Service Manual Page 4b 18 Issue 1 Sept 2013 4b 8 Track Cassette Assy A2 1091 A Item Description Part No Qty Item Description Part No Qty 1 PCB ASSY A5 STEPPER 180 675 1 Fixings 2 MOTOR BRACKET ASSEMBLY A2657A 1 35 M4x 8mm HD SCREW E2509A AIR 3 SOLENOID STOP ASSEMBLY A2 1097 A 1 36 12mm HD SCREW E2575A AIR 4 PAPER BED B7292A 1 37 M4FULL NUT E3502A AIR 5 PULLEY PLATE B8049R 2 38 M4 WASHER E4011A AIR 6 CENTRE PLATE RH B8246P 1 39 M5 x 10mm CSK SKT HD SCREW E2565A AIR 7 CENTRE PLATE LH B8247P 1 40 M5 x 12mm CAP HD SCREW E2508A AIR 8 PAPER GUIDE RH B8251P 1 41 M5 x 12mm BUTTON HD SCREW E2532A AIR 9 PAPER GUIDE LH B8252P 1 42 M5 WASHER E4012A AIR 10 PCB BRACKET B8433P 1 43 M5x 12mm HEX SET BZP SCREW E2 0867 A AIR 11 TENSIONER CASSETTE B8444R 2 12 DOG WASHER C2865A 1 13 C SK SPACER C2866A 1 14 SPACER COLLAR C2868A 4 15 ALIGNMENT SPACER C3405A 2 16 PISTOL POST C3407A 2 17 SHAFT DRIVE C4227A 1 18 MOTOR SPACER C4259A 4 19 SENSOR MOUNT PISTOL C6316A 1 20 FRONT SENSOR MOUNT C6324A 1 21 FEET RUBBER SCREW ON E0018A 1 22 BEARING FLANGED 12 21 5 E1087A 2 23 WASHER P
4. Page 4b 26 DS 1200 G3 Service Manual Page 4b 27 Issue 1 Sept 2013 Dotted Items show alternative build of same component 4b 12 Overguide Assembly A2 1422 A Page 4b 27 1200 G3 Service Manual Item Description Om Q N OVERGUIDE SPRING 1 OVERGUIDE SPRING 2 OVERGUIDE OVERGUIDE COLLAR OVERGUIDE POST OVERGUIDE BLOCK SPRING RETAINER LOCK KNOB SPRING VANE BEARING BALL 6mm Fixings M3 x 6mm CSK SKT HD SCREW M4 x 8mm BUTTON SCREW x 12 CAP HD SCREW N R M5 x 15mm GRUB SCREW 12mm E CLIP Part No B0199A B0200A B8048A C2 1233 A C4504A C6 0448 A C6343A C3666E G1172A E1 0152 A E2560A E2544A E2575A E2528A E5092A 4b 12 Overguide Assembly A2 1422 A Qty Item Description ll A R A R A R A R Page 4b 28 Issue 1 Sept 2013 Part No Qty Page 4b 28
5. 2656A Page 4b 3 1200 G3 Service Manual Page 4b 4 Issue 1 Sept 2013 4b 2 TIF Idler Shaft Assy A2656A Item Description Part No Qty Item Description Part No Qty 1 TIF GUIDE TAPE ASSY A2684A 3 Fixings 2 TENSIONER TRACK IF 8445 2 25 M4x6mm BUTTON SCREW 2649 AIR 3 PRESSURE ROLLER C2704E 4 26 4 8 GRUB SCREW E2520A AIR ja SHSETIDESRS C9000A 27 12mm CIRCLIP E5019A A R 6 WASHER PL WAVED 13mm DIA E4052A 6 7 PIN DOWEL 3 DIA x 18LG E5098A 2 8 PULLEY ASSEMBLY F0 0065 A 2 TIF GUIDE TAPE ASSY A2684A x1 15 COLLATE GUIDE TAPE B0126A 1 16 TIF GUIDE TAPE HOLDER B8469A 1 17 DISC HUB C2923P 1 18 SCREW M4 SKT CAP HDX16 E2524A 1 19 SCREW M8 SOCKET SETx8 E2766A 1 20 SPRING VANE G1172A 1 Page 4b 4 Issue 1 Sept 2013 Page 4b 5 Manual DS 1200 G3 Service 1 A2 1110 A SHORT ON LONG KIT SENSORS IN 2 POSITIONS ONLY USED WITH FEEDER Item Description 182 439 180 692 Shuttle RX Trackguide Clocks N Sensor PCB part no shown loom is a separate item THESE PARTS ONLY USED ON STATION 1 78 7A SEE NOTE Page 4b 5 4b 3 Shuttle Bed Assy A2 1092 A STD amp A2 1427 A ODD ODD IS DIFFERENT FOR SHUTTLE 2 1427 ITEM 7A BED HS BED ASSY SEE ITEMS LIST 3 SEE SEC 4b 3a NOTE DS 1200 G3 Service Manual Part No OSI SI O ON A2 1110 A A2 1421 A A2 1113 A A2 1122 A B9149A
6. 4b 9 DS 1200 G3 Service Manual Page 4b 10 Issue 1 Sept 2013 4b 4 Feed Interface Assembly A2599A Item Description Part No Qty Item Description Part No Qty 1 LOWER CONVEYOR ASSEMBLY A2611A 1 Fixings 2 UPPER CONVEYOR ASSEMBLY 2612 1 30 M4x6mm CAP HD SCREW E2512A AIR 3 IDLER ASSEMBLY 2613 2 31 M4 x 10mm HD SCREW E2507A AIR 4 CHASSIS LH B8101P 1 32 M4x8mm CAP HD SCREW E2509A AIR 5 CHASSIS RH B8102P 1 33 4 12mm CAP HD SCREW E2575A AIR 6 12mm BRG HSG UNTAPPED C2769A 3 34 M4x 12mm CSK HD SCREW E2564A AIR 7 12mm BRG HSG CSK UNTAPPED C2911A 1 35 M4x20mm HD SCREW E2510A AIR 8 IDLER T BOLT C2927A 1 36 M4 WASHER E4011A AIR 9 IDLER BEARING POST C4282A 1 37 M4FULL NUT E3502A AIR 10 LOCATION BLOCK C6314P 2 38 M4 NYLOC E3505A AIR 11 STRETCHER BAR C9013A 4 39 DOWELPIN 3 x 16mm E5086A AIR 12 SPACER M4 x 10 E0333A 2 40 E CLIP 9 5mm E5073A A R 13 BEARING P LOAD SPRING 28 2 79 0 41 0346 2 41 CIRCLIP 12mm E5019A AIR 14 SPACER M4 x 15 E0349A 2 15 BEARING BALL 12mm E1054A 4 16 BEARING BALL 8x16x5mm E1061A 2 17 PULLEY 34T S2M F1303A 2 18 BELT TIMING DS2M 448X10W D S F5084A 1 19 SPRING BRUSH G1001C 2 20 SPRING HOLDER G1054A 2 21 ALIGNMENT PLATE LH B8667P 1 22 ALIGNMENT PLATE RH B8668P 1 Page 4b 10 DS 1200 G3 Service Manual Page 4b 11 Issue 1 Sept 2013 RS AN DRIVE ROLLER SHAFT ASSEMBLY 2615 SL 4 CUm f TENSIONER BRACKET ASSEMBLY
7. 811A C2865A C2867A C2941A C3406A C4255A C4258A C6310E C9760A D0001A E0006A E0389A E1087A E4051A F1294P F1295A F1298E F5078A F5161A P2176A P2177A G6178A C4497A Qty l3 PB N sch DA N _ sch sch sch sch sch sch sch sch Item 40 41 42 43 44 45 Description OVERGUIDE 1 HS OVERGUIDE 2 HS SHUTTLE CHASSIS HS PAWL PLATE 2 WIRED 5V FAN RH SHUTTLE GUIDE TAPE For spares order A3 0474 A Fixings PLASTIC RIVETS M3 x GRUB SCREW M3 x 16mm CIRPIN CAP HD SCREW M4 x 8mm CAP HD SCREW M4 x 12mm POZI PAN HD SCREW M4 x 14mm CAP HD SCREW M4 FULL NUT M4 WASHER M5 x 8mm CAP HD SCREW M5 x 10mm CAP HD SCREW M5 WASHER M8 x 20mm CAP HD SCREW M4 x 8mm POZI PAN HD SCREW T T RIBBON CLAMP M6 x 8 GRUB SCREW M4x 8 GRUB SCREW 3 8 WASHER GEAR WASHER M3 x 10mm CAP HD SCREW M3 WASHER M3 FULL NUT Page 4b 2 Part No R2912P B2 2451 P R2914P B0 0219 A 181 1580 G6 0263 A 169 145 E2521A E5052A E0333A E2509A E2581A E2531A E3502A E4011A E2751A E2516A 4012 2582 E2701A G6146A E2648A E2520A E4014A P2494A E2500A E4009A E3500A Issue 1 Sept 2013 Retro Kit C9001A Replacement A0452A comprises the following ITEMS 6 25 39 Page 4b 2 DS 1200 G3 Service Manual 4b 3 Issue 1 Sept 2013 ES DM 6 7 Pegs Zeg E GUIDE TAPE ASSY TIF A2684A KS 4b 2 TIF Idler Shaft Assy A
8. B9152A B9153A B2 2202 A B9154A B3 1491 A C3632A C3633A C6384A E0417A N R B3 1138 A C2942A G3 0498 A Page 4b 6 Issue 4b 3 Shuttle Bed Assy A2 1092 A STD amp A2 1427 A ODD Description SHORT ON LONG KIT GUIDE ARM ASSY BACKSTOP MOTOR ASSY TRACK GUIDE INPUT KIT RUNNER SIDE GUIDE HS TOP BED HS TOP BED HS ODD BED HS SHUTTLE BRACKET LH KNOB POST BED POST BED RUNNER KNOB GREEN INSERT SIDE GUIDE SPIGOT SHORT ON LONG GAUGE A2 1421 A GUIDE ARM ASSY B3 1488 A B3 1489 A B3 1490 A C2404A D1030A E0485A E0486A G1216A G1032C GUIDE ARM GUIDE ARM SUPPORT GUIDE ARM BRACKET LOCK SCREW M4 LOCK LEVER GREEN INSULATION SLEEVE SPACER 6mm x 15mm SPRING FINGER 0 56mm DIA COMP SPRING ITEM 7 TOP BED HS B9153A IS USED ON ASSY A2 1092 A ONLY ITEM 7A TOP BED HS ODD B2 2202 A IS USED ON ASSY A2 1427 A ONLY Qty 9 Q9 sch EA No N wech ch im NI A2 1110 A SHORT ON LONG KIT B3 1150 A B3 1151 A C2 1079 A C6 0426 A E2502A SH ON LONG GUIDE LH SH ON LONG GUIDE RH SLIDE BUSH SH ON LONG BLOCK SCREW M3 CSK SKT HDx8 A2 1122 A TRACK GUIDE INPUT KIT 35 B2 1319 A 36 B0 0210 A FIXINGS 40 E2502A 41 E2538A 42 E2563A 43 E2708A 44 E2509A 45 E2530A 46 E3505A 47 E4011A 48 E3502A 49 E4033A 50 E2651A GUIDE SPRING PLATE SHUTTLE INPUT SPRING SCREW CSK SKT HD x 8 SCREW M4 POZI PAN HD x 6 SCREW 4 POZI CSK
9. BLY OVERGUIDE ASSEMBLY BASE STRUCTURE ASSEMBLY MAINS CHANNEL CABLE STRAP CASSETTE GUIDE EVEN N A BOX A DATUM PLATE SMALL PYLON LARGE PYLON BOX KICKER SPIGOT N A MOUNTING BOSS N A MOUNTING BOSS SHORT TENSION BAR A TENSION BAR B TRACK SENSOR MOUNT MOUNTING BAR LONG CLAMP BAR TIE BAR SPRING DISC 15mm FOOT M12 x 260mm BOLT GRADE 8 8 SHUTTLE COLLAR ITRACK BELT GUIDE ASSY TRACK SENSOR MOUNT Issue 1 Sept 2013 Page 4b 26 4b 11a Infeed Structure A2 1114 A Part No Qty Item Description Part No 180 8082 1 Fixings 180 6768 2 36 M3 x 6mm SLOTTED PAN HD SCREW E2651A 180 7138 2 37 M3 WASHER E4009A 183 240 1 38 M4 x 8mm BUTTON HD SCREW E2544A B7217P 1 39 M4 X 10mm POZI PAN HD T T SCREW E2711A A2 1092 A A2 1427 A 2 40 M4 x 12mm CAP HD SCREW E2575A A2 1096 A 2 41 M4 WASHER E4011A A2 1091 A 2 42 M4 FULL NUT E3502A A2 1422 A 2 43 M5 X 10mm CAP HD SCREW E2656A B1677P 1 44 M5 X 16mm CAP HD SCREW E2606A B7216P 1 45 M5 WASHER E4012A B7218P 3 46 M8 x 12mm CAP HD SCREW E2698A B7269A 1 47 M8 X 20mm CAP HD SCREW E2582A 48 M3 FULL NUT E3500A R2916P 2 B8051P 1 B8256P 2 B8257P 2 NOTE 1 ITEMS MARKED THUS ARE FOR REF ONLY amp ARE NOT PART OF R2917P 2 A2 1114 A C2811A 4 NOTE 2 ITEMS MARKED THUS 8 ARE PART OF MODULE CONTROL PANEL C2873A 8 ASSY 184 149 C4254A 2 C5978P 2 C5983P 2 C6356A 1 C9072A 2 C9073A 10 C9126A 6 0006 32 E0301A 4 E2748A 4 P2013A 2 2 1093 2 B3 1486 A 1
10. DS 1200 G3 Service Manual Page 4b 1 Issue 1 Sept 2013 11 43 22 E ITEM 65 TO BE SECURED IN POSITION Pu USING LOCTITE 603 2 7 44 69 70 Ee SEE NOT 66 BELOW 55 Sensor PCB part no shown loom is a separate item SENSORS Description Part No Track Adv TX 182 443 Shuttle Clock Flag 180 746 Shuttle TX 182 440 Shuttle Index RX 182 439 LOCATION OF NAME IDENTITY LABEL Shuttle Index TX 182 440 Track Top TX 182 440 Track Bottom TX 182 440 1200 G3 Service Manual Item Description MTR STEP 3 STK S S WIRED PCB ASSY A5 STEPPER PCB ASSY DISC SENSOR IDLER SHAFT ASSY TIF DOCUMENT SPRIING HUB amp DISC ASSY SHUTTLE SHUTTLE BRACKET HS SENSOR BRACKET SKI BRACKET RH SKI BRACKET LH SHUTTLE GUIDE LH SENSOR COVER SHUTTLE SHUTTLE SPACER SPACER x 10 SHUTTLE COVER SHORT FORM GUIDE KICKER SPIGOT DOG WASHER LOCK KNOB PIVOT MOUNTING POST SENSOR TOP A KICKER SPACER PIVOT BLOCK B SHAFT DRIVE SHUTTLE EJECT ROLLER SPRING DISC 15mm SPACER M4 x 25 HEX BEARING FLANGED 12x21x5 WASHER PL WAVED 0 86 DIA PULLEY STS 30T 52 PULLEY T5 22T DRIVE PULLEY STS 30T 52 BELT STS 90T 100 52 180 2 PAWL BELT T5 132T PAIR BEARING LOCATOR BEARING LOCK SHUTTLE TAPE LOCK SPACER 65 6 4b 1 Shuttle Assy A2 1096 A Part No 181 0820 180 675 180 746 A2656A B0201A B4428A B9155P B7204P B7213P B7214P B9339P B9340P C4506A E0333A R2911P B8432P C2
11. HD x 6 SCREW M4 POZI PAN HD x 6 SCREW M4 SKT CAP HD x 8 SCREW M6 SOCKET SET x 16 NUT M4 NYLOC DIN 985 BZP WASHER M4 FORM A BZP NUT M4 FULL WASHER WAVED 8 89ID 12 500 18THK SCREW M3 PAN HD x 6 1 Sept 2013 N N Page 4b 6 DS 1200 G3 Service Manual Page 4b 7 Issue 1 Sept 2013 4b 3a Backstop Motor Assy A2 1113 A Page 4b 7 DS 1200 G3 Service Manual 4b 3a Backstop Motor Assy A2 1113 A Item Part No Description 1 180 691 PCB SPLITTER 3SENS 4SOL 2 2 1014 GEARBOX ASSY CAST 3 B7293P CLAMP PLATE 4 B8164P BACKSTOP MOUNTING 5 C2518A ADAPTOR GEAR BOX 6 C2519A IDLE POST 7 C2520A BEARING BUSH 8 C3443A SLIDER BOBBIN 9 C4244A SHAFT DRIVE 10 C9027A SHAFT SLIDE 11 D1053A SLIDER 12 E0333A SPACER M4 x 10 19 F1230A PULLEY MXL 15x6mm 14 F4150A GEAR 40Tx8mm 1 0M 15 F5047A BELT 140MXL 6 4 16 P2432A SLIDER POST FOR SPARES ORDER D1 0086 A Fixings 21 E2512A M4 x 6mm CAP HD SCREW 22 E2507A M4 x 10mm CAP HD SCREW 23 E2575A M4 x 12mm CAP HD SCREW 24 E2712A M4 x 35mm CAP HD SCREW 25 E4011A M4 WASHER 26 E5055A 3 5mm E CLIP 27 E5073A 9 5mm E CLIP Qty N N N cl cl cl lol 4b 8 Issue 1 Sept 2013 Page 4b 8 DS 1200 G3 Service Manual Page 4b 9 Issue 1 Sept 2013 32 36 gt lt 2 SEE SEC 456 A 15 5 M 32 36 E 8 3 SEE SEC 4b 7 4b 4 Feed Interface Assembly A2599A Page
12. L WAVED 0 86 DIA E4051A 2 24 PIN DOWEL 3 DIA x 20 LONG E5097A 1 25 PULLEY ASSEMBLY F0047A 4 26 PULLEY STS 30T S2M F1298E 1 27 PULLEY T5 DRIVE F1299A 2 28 BELT STS 90T 100 S2M 180 F5078A 1 29 TRACK PAWL BELT F5 0167 A 2 30 SPACER M4 x 15mm E0349A 4 31 PAWL PLATE 3 B0 0220 A 6 32 GEAR WASHER P2494A 2 33 LOCK SPACER C2 1231 A 1 Page 4b 18 DS 1200 G3 Service Manual Page 4b 19 Issue 1 Sept 2013 ui 4b 8a Itrack Belt Guide Assembly A2 1093 A Page 4b 19 1200 G3 Service Manual Page 4b 20 Issue 1 Sept 2013 4b 8a Itrack Belt Guide Assembly A2 1093 A Item Description Part No Qty Item Description Part No Qty 1 TRACK GUIDE CENTRE LEFT B2 1307 A 1 2 TRACK GUIDE CENTRE RIGHT B2 1308 A 1 3 TRACK GUIDE LEFT B2 1309 A 1 4 TRACK GUIDE RIGHT B2 1310 A 1 5 SPACER 15mm C2 1076 A 2 6 SPACER 20mm C2 1077 A 4 Fixings 10 M4 x 10mm BUTTON HD SCREW E2625A AIR 11 M4 x 20mm SOCKET SET SCREW E2506A AIR Page 4b 20 DS 1200 G3 Service Manual Page 4b 21 Issue 1 Sept 2013 4b 9 Motor Bracket Assy A2657A Page 4b 21 1200 G3 Service Manual Page 4b 22 Issue 1 Sept 2013 4b 9 Motor Bracket Assy A2657A Item Description Part No Qty Item Description Part No Qty 1 RIVET 3 5mm 169 145 4 2 PCB ASSY DISC SENSOR 180 689 1 3 MTR STEP 3 STK S S WIRED 181 0820 1 4 HUB amp DISC ASSY 8mm B4318A 1 5 SENSOR BRACKET B7204P 1 MOTOR BRACKET B8249P 1 7 PULLEY STS 30T S2M F1294P 1
13. ription Part No Qty Item Description Part No Qty 1 UPPER CONVEYOR BED B8105A 1 Fixing 2 UPPER CONVEYOR CHASSIS B8106P 1 30 M4 x 8mm CSK HD SCREW E2668A AIR 3 BEARING FLANGED 12x21x5 E1087A 2 34 CIRCLIP 12mm E5019A AIR 4 WASHER PL WAVED 0 86 DIA E4051A 2 32 E CLIP 12mm E5092A AIR 5 BELT UPPER CONVEYOR G5048A 4 33 CIRCLIP GROOVELESS 12mm E5020A A R 6 SPRING FOLD ROLLER G1026A 2 34 E CLIP 9 5mm E5073A A R 7 T BEARING 8mm G4005A 1 Idler Roller Shaft Sub Assembly A2616A 1 12 ENV CONV IDLER ROLLER C2778A 4 13 SHAFT BELT IDLER C9014A 1 14 BEARING BALL 12mm E1054A 4 15 WASHER PL WAVED 13mm DIA E4052A 4 16 T BEARING 8mm G4005A 1 17 WASHER SPRING G6001A 4 Driven Shaft Assembly A2637A 1 23 ENV CONV DRIVE ROLLER 2 4 24 SHAFT BELT DRIVE C9015A 1 25 PIN DOWEL 3 DIA x 16 m6 E5086A 4 26 LOCK CAM G4 0147A 1 27 PIN DOWEL 4 DIA x 18LG E5 0130 A 1 Page 4b 14 DS 1200 G3 Service Manual Page 4b 15 Issue 1 Sept 2013 4b 7 Idler Assembly A2613A Page 4b 15 1200 G3 Service Manual Page 4b 16 Issue 1 Sept 2013 4b 7 Idler Assembly A2613A Item Description Part No Qty Item Description Part No Qty 1 IDLER POST C2816A 1 2 N R 3 WASHER WAVED 8mm E4033A 1 4 PULLEY ASSEMBLY F0 0061 A 1 5 WASHER 12 3 x 8 5 x 0 18 E4 0079 A 1 Fixings 7 E CLIP 8mm E5054A AIR Page 4b 16 DS 1200 G3 Service Manual Page 4b 17 Issue 1 Sept 2013 2 SEE SEC 4b 9 LOCATION OF 35 38 NAME IDENTITY LABEL 3 SEE SEC 4b 10 25 Sensor
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