USER MANUAL
Contents
1. te i LI SSS J aaa EE BATTERY PACK 6 Figure2 Online R T 10K UPS Online R T UPS as Tower installation 6 OKJ BATIERY PAGI JILOLI LLII JAAN NAPA DULL Figure 3 Online R T 6K UPS Figure 4 Online R T 10K UPS Providing outstanding performance and reliability the UPS s unique benefits include Online UPS design with pure sine wave output True online double conversion technology with high power density utility frequency independence and generator compatibility Intelligent Battery Management technology that uses advanced battery management to increase battery service life2. OR ee I WAN JE OJP N l SE JE san a Ca jp JL ram BAITERY PACH LE o SS el de LOJ Figure 18 Plug the EBM cable into the UPS battery connctor 17 2 Replace UPS s front panel and EBM s front panel i jempana E O Ta O rarer DO o o a 7 C f i o EE o O Q ji J J EX a H EJ n O O were E Ees SsSsS sqs ia e EE f J fi a a o Oo OC I TEE M nee O i Ol o ee E o jawani CC N a o Ok Figure 1 9 Replace UPS s front panel and EBM s front panel A CAUTION Please connect the EBM
3. IEC EN 61000 4 2 Level 4 RS HEC EN 61000 4 3 Level 3 AEE Ka Sr as IEC EN 61000 4 4 Level 4 BURGE eee ANT a IEC EN 61000 4 5 Level 4 CS ate aa IEC EN 61000 4 6 Level 3 Power frequency Magnetic field IEC EN 61000 4 8 Level 3 Low Frequency Signals IEC EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 3 Installation This chapter explains Equipment inspection Unpacking the cabinet Checking the Accessory UPS setup and installation Connecting the internal battery Connecting the EBM s Installation requirements 3 1 Inspecting the Equipment If any equipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage Note Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative 3 2 Unpacking the Cabinet CAUTION Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of e
4. Fig 5 22 Set rated output voltage value 44 6 UPS Maintenance This chapter explains how to e Care for the UPS and batteries 6 Transport the UPS 6 Store the UPS and batteries 6 Test the batteries 6 Recycle the used Battery or UPS 6 1 UPS and Battery Care For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 25 C 77 F Note The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the frequency of usage and ambient temperature Batteries used beyond expected service life will often have severely reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency 6 2 Transporting the UPS NOTE The internal UPS batteries MUST be disconnected before transport CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries and the required prec aution Keep unauthorized personnel away from batteries If the UPS requires any type of transportation the batteries must be disconnected but not removed before the unit is transported 1 Verify that the UPS is off and disconnected from utility power 2 Place the UPS on a flat stable surface with the front of the cabinet facing you 3 Remove the UPS front cove
5. To start up the UPS Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 1 2 Verify that the internal batterties are connected If optional EBMs are installed verify that the EBMs are connected to the UPS Set the upstream circuit breaker not included to the I position ON The UPS display panel illuminates and shows a status of Welcome Verify that the UPS transfers to Bypass mode Press the button on the UPS front panel for at least three seconds The UPS display 2 with flashing Check the UPS display for active alarms or notices Resolve any active alarms before continuing See Troubleshooting 25 Te Verify that the UPS is operating normally and any loads are powered If optional EBMs are installed see Configuring the UPS for EBMs to set the number of installed EBMs To change any other factory set defaults see Operation Online series recommends setting the date and time At initial startup the UPS sets system frequency according to input line frequency input frequency auto sensing is enabled by default After initial startup auto sensing is disabled until manually re enabled by output frequency setting At initial startup inut voltage auto sensing is disbaled by default When manually enabled by output voltage setting at the next AC startup the UPS sets output voltage according to input line voltage Aft
6. parallel and the breaker panel is farther than 20 meters the length difference between input and output cable of the UPSs is required to be less than 5 4 6 3 Operation and maintenance For normal operating follow the single operating requirement Startup The units transfer to INV mode simultaneously as they start up sequentially in Line mode Shutdown the units are shut down on INV mode in a sequent way When the last one completes the shutdown action each unit will turn off the inverter simultaneously and transfer to Bypass mode 27 M0L M9 JO Wesbeip BulIM WejsAs jaljesed 5 8 66 6 E NG raeg dno zsan Jayeaug ndno Isan A 9 NV eeg ndur zsain N Heu ndul isan O O0110110 1010110 0 I0 I10 O O O JO JO JSOF LOF O SO FO WN Z3 IN 7I CN zl df EN 3 IN 141 XN zl df OjJOoOljJoljollolloj lojjollojlo OjJOoljJOoljJollolloljoljollollo Figure 26 Parallel systerm wiring diagram of 6K 10K 28 5 Operation 5 1 Display Panel The UPS has a four button graphical LCD with dual color backlight Standard back light is used to light up the display with white text and a blue background When the UPS has a critical alarm the backlight changes the text to dark amber and the background to red See Figure b
7. would be exposed to direct sunlight or near heat Do not block ventilation openings in the UPS s housing Place cables in such a way that no one can step on or trip over them UPS has provided earthed terminal in the final installed system configuration equipotent earth bonding to the external UPS battery cabinets X An integral single emergency switching device which prevents further supply to the load by the UPS in any operation mode should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be provided in the building wiring installation For three phase equipment connection to an IT power system a four pole device which disconnect all phase conductors and the 4 neutral conductor should be provided in the building wiring installation X This is permanently connected equipment it must be installed by qualified maintenance personnel For permanently connected equipment make sure that a readily accessible disconnect device is incorporated in the building installation wiring To reduce the risk of fire connect only to a circuit provided with branch circuit overcurrent protection with an ampere rating in accordance with the IEC EN 60934 standard or your local electrical code and have a contact air gap of at least 3 mm Uninterruptible power supply output power 220V 6K 40 amp 2 pole circuit breaker 63 amp 10K 2 pole circui
8. 102 130 load transfers to Bypass mode after 2 minutes Synchronized THD lt 2 50 60Hz 10 Full load in Line mode Linear z AC mode Load gt 130 load transfers 3 0 1 of lt 5 for to Bypass mode after maximum Bh T aan 30 second and Toman s shutdown the output frequencyin non linear after 1 minute Battery mode load Table7 Environment and safety Temperature Humidity Altitude Storage temperature 0 C 40 C lt 95 lt 1000m 0 C 40 C Note if the UPS is installed or used in a place where the altitude is above than 1000m the output power must be derated in use please refer to the following Altitude M 1500 2000 2500 3000 3500 4000 4500 5000 Derating Power 49 8 Troubleshooting The online series UPS is designed for durable automatic operation and issues alarms to alert you whenever potential operating problems occur Usually the alarms shown by the control panel do not mean that the output power is affected Instead they are preventive alarms intended to alert the user Active alarms are accompanied by an audible buzzer The control panel provides troubleshooting information from two main menus UPS status menu Access to all active alarms Event Log menu Access to the most recent 50 events which may include active and closed alarms 8 1 Typical Alarms and Conditions Alarm or Condition Possible cause Action ON Maintenance Bypass Al
9. 1days Fig 5 19 Setting menu tree Auto Restart lt enabled gt cnabledidisabled A LA Automatic overload restart lt enabled gt enabled disabled A L4 AutoBypass lt enabled gt enableddisabled A Short circuit clearance lt disabled gt cnabledidisabled A Bypass voltage low limit lt 215V gt a Y Bypass voltage high limit lt 264V gt 120 215V usv A Y Bypass frequency Low limit lt 10 45 0Hz gt 1 A Y Bypass frequency High limit lt 10 55 0Hz gt HE voltage low limit lt 5 210V gt 1 10 x 43 HE voltage high limit lt 5 230V gt A Y HE frequency Low Limit lt 5 47 5Hz gt 1 10 A v 1 10 HE frequency High Limit lt 5 52 5Hz gt 1 10 External battery module lt 0 gt 04 A Y Set running time lt A Y LCD contrast Set running time Day 0001 Time 00 00 00 Day 0000 9999 Hour 00 23 Minute 00 9 Secoed 00 59 Example set rated output voltage value Setting menu tree Output voltage lt 230V gt By press Aor lt 1s By press lt 1s Output voltage lt 230V gt The option would flash yey press Aor lt 1s to select the wanted option Output voltage lt 220V gt yey press gt 1s to confirm the setting The option would stop flashing Output volt 2 S eT aher being confirmed lt 220V gt
10. Fig 5 11 Line va Output 220 Wang 220 GOHZ 60HZ 100 5400 W Fig 5 12 Line N Output 220 lise 220 6042 C 60HZ 100 5400 W Fig 5 13 Battery fail If the battery status detected is bad battery detected or battery disconnected the symbol of battery failure would be shown and UPS would alarm 5 3 Turning on and Turning off UPS Attention The UPS could only be turning on while connecting with the utility at the first time Attention Please switch off the connected loads first before turning on the UPS and switch on the loads one by one after the UPS is turned on Switch off all of the connected loads before turning off the UPS 5 3 1 Turning on UPS with utility 1 Check all the connection is correct 2 Power on the UPS the fan begins to rotate LCD will show the WELCOME logo Then LCD will show the default UPS status summary screen after UPS finishing self test 3 By pressing button continuously for more than 1 second the buzzer will beep 1s UPS starts to turn on 34 A few seconds later the UPS turns into Line mode If the utility power is abnormal the UPS will transfer to Battery mode without output interruption of the UPS 5 3 2 Turning on UPS without utility 1 2 Check all the connection is correct By pressing D button continuously for more than 100ms the UPS would be powered on At this time the fan begins to rotate LCD will show the WELCOME
11. G E 29 5al Display Panel rasana aaa aaa aa Aa aa einen 29 5 2 Operating Mode niasa rah aaa E an ANGGA ee 31 5 3 Turning on and Turning off UPS eeeeaaa eaaa eaaa aaa anana aana 34 5 4 LOD operation asasaran a AE AE denna ena ae 36 UPS Maintenance ssnnenssnneeneeeeeneesnnnes 45 6 1 UPS and Battery Care ss aaaanen eaaa aana naen anana aaa anana 45 6 2 Transporting the UPS 45 6 3 Storing the UPS and Batteries 46 6 4 Testing Batteries sanane aaa anaa anane a anana aana anana aaa aana nee 46 6 5 Recycling the Used Battery or UPS 47 Specification S azas aaa aan a GE aa aa NE 48 8 Troubleshooting 8 1 Typical Alarms and Conditions 9 Communication 9 1 RS 232 and USB Communication Ports 9 2 Network Management Card Optional 9 3 UPS Management Software 9 4 REPO Function 1 Introduction This Online R T Series is an uninterruptible power supply incorporating double conversion technology It provides perfect protection specifically for computer equipment communication systems to computerized instruments It protects your sensitive electronic equipment from basic power problems such as power failures power sags power surges brownout and line noise Power outages can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost producti
12. O 9 1 RS 232 and USB Communication Ports To establish communication between the UPS and a computer connect your computer to one of the UPS communication ports using an appropriate communication cable When the communication cable is installed power management software can exchange data with the UPS The software polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in figure 26 and the pin functions are described in Table 3 0000 Figure 28 RS 232 Communication Port DB 9 Connector Table 3 RS 232 Communication Port Pin Assignment Pin Function Direction from Number the UPS 1 Battery Low signal Out Transmit to external device 2 3 Receive from external device 4 PnP from external device 54 Signal common To external device No connection On Battery signal Vdc Power GND E RS 232 Communication Port 9 2 Network Management Card Optional Network Management Card allow the UPS to communicate in a variety of networking environments and with different types of devices The Online series has one available communication bay for the following connectivity cards Connect UPS MS Web SNMP Card has SNMP and HTTP capabilities as well as monitoring throug
13. Screens Description Normal mode The UPS is operating in Normal mode from utility power Battery mode When the UPS is running in battery mode the buzzer beeps once every 4 seconds Bypass with output The UPS does not have the backup function when it is in bypass mode The power used by the load is supplied from the utility power via internal filter The UPS will beep once every 2 minutes in bypass mode Bypass without output The UPS in bypass mode without output Status Summary Screen Line Output 220 son 220 602 60HZ 100 5400 W Fig 5 3 Line Output O 18ov 220 Y OHZ M 60HZ 100 5400 W Fig 5 4 Line PL Output 220 ligne 220 60HZ 602 100 w ail 5400 Fig 5 5 Line D Output 220 Y 180v 0 602 QHz 0 ow Fig 5 6 Line Output 220 Wang 2207 GOHz mm Gor 100 5400 W Fig 5 7 High Efficiency Mode After the UPS is turned on the power used by the load is supplied from the utility power via internal filter while the utility power is in normal range so the high efficiency could be gained in the HE mode Once the mains is loss or abnormal the UPS would transfer to Line mode or Battery mode and the 32 load is supplied continuously 1 The function could be enabled through the LCD setting or the software Winpower etc 2 Itis attention that the transfer time of UPS output from HE mode to battery mo
14. USER MANUAL ONLINE UPS 6 10KVA Rack Tower Contents wk sINTTOQUCHION siaran Aa ENG EEN Bg aa deu aa Ne aa aaa aa aa a a 1 Safety WaN OS sas asas daana aia ent tre et ote Ta aa aa a na aa ana ana tenet 4 Aa IM ASIAN ANO aana aa aa a a a aa na nana a na aaa na a na na Nk a aaa aaa 4 2 2 Operaio a e E a a Tere 5 2 3 Maintenance Servicing and faults asaeeeee eaaa nenen unen ene 6 2 4 Transpo 2 4 vy a a AG NG a ne a eS 7 2 5 SOVAGE 55 nn TA D ee OO 7 216 Standards ss as Ta a NE E MR AO ee Jeu ENG NG EN 7 Install ation sasana aaa DN ENTENI NUN retenu de es 9 3 1 Inspecting the Equipment anana nana anana nana a anane 9 3 2 Unpacking the Cabinet 9 3 3 UPS Rear Panel 12 3 4 UPS Front Panel 13 3 5 Rackmount Setup cccceceeeeeeeeeeeneeeeeeeeeeeeeeaeeeeeeeeeeeeensaeeeeeees 14 3 6 Tower Setup 19 3 7 Installation of UPS with AC inputs ssaseeeee eea eaaa aana n anane 19 Power cables connection amp Startup 22 4 1 Access to terminal block 23 4 2 Common input sources CONNECTION sasae eaaa eaaa ane a anane 23 4 3 Separate input sources CONNECTION 24 4 4 Frequency converter connection e ssasaaaa eaaa a eaaa nane a anane 25 4 5 UPS Initial StartUp sarasa aga wa EL AR aga NE NG a NG EN NEGEN ga a NGE NG aa nagara 25 4 6 Parallel operation anana anaa aane 26 i ODOT ALON aa aa asa aa a A aaa aa aaa aa TAN TENG TE TAA EE TE Ta E TE AN
15. an external isolating device a show in the following illustration Check for hazardous voltage between all terminals before operating on this circuit 4mm 10AWG 2 5mm 2 12AWG 2 22 External distribution panel Coil remote switch Magneto thermal input main switch AC Contactor rate 208 240V 45A 6K AC Contactor rate 208 240V 68A 10K 4 1 Access to terminal block Access to terminal block remove the 2 screws of the terminal block cover Figure 22 PDU of 6K 10K 4 2 Common input sources connection A CAUTION This type of connection must be carried out by qualified electrical personnel A CAUTION Always connect the earthing wire first 23 elelelelelelelelelel ereneneienerene ene BYPASS INPUT OUTPUT JP LN GLEN GLEN G Figure 23 Common input sources conection 4 3 Separate input sources connection A CAUTION This type of connection must be carried out by qualified electrical personnel A CAUTION Always connect the earthing wire first elelelelelelelelele eee eee eee BYPASS INPUT OUTPUT PLNGLNGLNG Figure 24 Separate input sources connection 24 4 4 Freguency converter connection lelelelelslel l lelel eisieie see 61616 r aa u WR Figure 25 Freguency converter connection ot 4 5 UPS Initial Startup
16. ance Screw Port Connector Breaker Bypass Switch o o LH o EN gt 2 UPS Communication Slot USB Port RS 232 Port Input Output Terminal Block Figure 9 Online R T 6K Rear Panel 12 10K model Parallel USB RS 232 External Battery UPS Communication Slot Connector Port Port connector o O 6 OL J is O 5 a oa l 6 fey Output Circuit Output REPO Port Maintenance Breaker Bypass Switch Figure 10 Online R T 10K Rear Panel 3 4 UPS Front Panel This section shows the front panel of the Online R T UPS The Online series have the same LCD panel and the same control button LCD panel o a O O o o l CIL Sd _ z 1 i o On Off Button Select B
17. arm Code 72 UPS was manually commanded to switch to bypass and will remain in bypass until commanded out of bypass Check the maintain bypass switch status In Battery Mode Alarm Code 62 A utility failure has occurred and the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown In Eco Mode Alarm Code 63 The UPS is on bypass while operating on the High Efficiency setting The equipment transferred to bypass utility power as a normal function of High Efficiency operation Battery mode is available and your equipment is protected Epo Active Alarm Code 71 The external contacts in the rear of the UPS are configured for REPO operation and they have been activated 50 Check the EPO connector status Site Wiring Fault Alarm Code 04 Site Fault detection is supported on all models anytime there is a Grounding Neutral connection Alarm triggers when the difference between ground and neutral voltage is gt 15v Site Fault detection should be enabled by default It can still be enabled disabled from the LCD settings menu Reconnect all input wires Utility Abnormal Alarm Code 02 Utility is out of the tolerance of input Check input mains condition Back feed Alarm Code 93 UPS has a unexpected bypass current on battery mode Transfer to maintenance bypass and call service Battery Disconnec
18. de is about 10ms But it is still too long for some sensitive load Converter mode In converter mode the UPS would free run with fixed output frequency 50Hz or 60Hz Once the mains is loss or abnormal the UPS would transfer to battery mode and the load is supplied continuously 1 The function could be enabled through the LCD setting or the software Winpower etc 2 The load should be derating to 70 in converter mode Warning When the warning occurs it illustrates that there are some abnormal problems during the operation of UPS Normally the problems are not fatal and the UPS continues working but they should be paid attention to or the UPS may fail Line Output 220 lion 220 6012 PIN 50HZ 100 w d sil 3780 Fig 5 8 Line i Output 220 ion 220 GOHZ 60HZ 100 I 5400 W Fig 5 9 Line A Output 220 Y 180v 0 60 2 MENE OZ 0 O0 w Fig 5 10 Fault When the fault occurs it illustrates that some fatal problems happened the UPS would directly cut off the output or transfer to bypass and keep alarming The backlight of LCD would also turn to red 33 Overload When the UPS is overload the alarm will beep twice every second Some unnecessary loads should be get rid of one by one to decrease the loads connected to the UPS Battery Test UPS is executing a battery test mep e j a 220 ago 220 GOZ ME 6QHZ 120 i 6480 W
19. elow LCD Screen ON OFF Button Select Button Scroll Button Scroll Button Up or Back Down or Forward Figure 5 1 6 10K Rack On line UPS Control Panel Table 5 1 Control Button Functions The Button Funtion Illustration When the unit is no power and has Power on connected with battery press this button for gt 100ms amp lt 1s to power on When the unit is powered on and in 0 Turn on Bypass mode press this button for gt 1s to turn on When the unit has been turned on Turn off press this button for gt 3s to turn off 29 When displaying default UPS status Enter main Kena summary screen press this button for gt 1s to enter the main menu tree Press this button for gt 1s to exit the A Exit main present menu to default system status menu display menu without executing a command or changing a setting Press this button for gt 100ms amp lt 1s to Scroll up scroll up the menu option Press this button for gt 100ms amp lt 1s to Scroll down scroll down the menu option Press this button for gt 100ms amp lt 1s to Enter next select the present menu option or enter menu tree next menu but do not change any setting Press this button for gt 100ms amp lt 1s to Select one lt ss select the present menu option or enter next menu but do not change any option setting Confirm the Press this button for gt 1s to confirm the present i edited o
20. er the subsequent startup auto sensing is disabled until manually re enabled by output voltage setting If you installed an optional REPO test the REPO function Activate the external REPO switch Verify the status change on the UPS display Deactivate the external REPO switch and restart the UPS 4 6 Parallel operation 4 6 1 Brief introduction of the redundancy The parallel structure is 1 1 As long as the UPS is equipped with parallel cables up to 2 UPSs can be connected in parallel to configure a sharing and redundant output power 4 6 2 Parallel installation 1 Users need to use a specialty 15 pin communication cable for this series which should have 15 cores corresponding stitches and shield as the UPS parallel cable The length of the parallel cable is appropriate to be less than 3 m Strictly follow the stand alone wiring requirement to perform the input wiring of each UPS 26 Connect the output wires of each UPS to an output breaker panel Connect each output breaker to a main output breaker and then to the loads Each UPS need an independent battery bank Please refer to the wiring diagram in the next page and select suitable breaker The output wiring requirement is as follows When the distance among the UPSs in parallel and the breaker panel is less than 10 meters the length difference between input and output cable of the UPSs is required to be less than 20 When the distance among the UPSs in
21. ers to Battery mode and discharges the batteries for 25 of the original expected runtime The status screen displays Battery test running and the percentage of the test completed The results display on the UPS status screen as completing 6 5 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS 47 7 Specifications This chapter provides the following specifications e Model list e General Specification 6 Electrical Performance e Environmental and Safety Table4 Model list UPS Model 6K model 10K model EBM Model 180V EBM Table5 General specification Model 6K 240V EBM 10K Power Rating 6KVA 5 4KW 10KVA 9KW Frequency Hz 50 60 50 60 Voltage 120 276 VAC 120 276 VAC Input P Current 32A max 55A max Voltage 180VDC 240VDC Battery Current 38A max 52A max Voltage 208VAC 220VAC 230VAC 240VAC 208VAC 220VAC 230VAC 240VAC Current 28A 46A Dimension WxDxH mm 438 x 698 x 129 438 x 704 x 215 5 Weight kg 46 kg Table6 Electrical performance Input 82 5Kg Voltage Frequency Power Factor 50 60 Hz 10 gt 0 99 Full load Single phase 48 Output FO Prequeney Distortion Overload capacity eurent Factor tolerance crest ratio
22. es UPS serial number firmware serial number model type would be shown here By press 4 gt 1s the display would return the last main menu tree L 2 e e Control Y By press 4 gt Is Identification lt gt Type Model By press 43 lt 15 ji 6000VA online HV L x _ x By press 4 or gt lt Is Y Y Serial Number Settings 123456789 A e Y e UPS Firmware XXXXX XXXX A Fig 5 18 Identification menu tree 5 4 7 The setting menu Please contact your local distributor for furiher information before using the settings Some settings would change the specification and some settings would enable or disable some functions The unsuitable option set by user may result in potential failures or 42 protecting function loss even directly damage the load battery or UPS The most of settings could only be done while UPS is in Bypass mode Password AAAA 208V r password gt lt disabled gt enabledidisabled Y Audio Alarm lt enabled gt enabled disabled Y Output voltage lt 230v gt 220V 230v 240V Y Output frequency lt 50Hz gt autosensing A SOHz 60Hz Power strategy lt normal gt normal high efficiency converter Y DC start lt enabled gt enabled disabled a Y Site wiring fault alarm lt disabled gt enabled disabled Y Ambient temperature waming lt disabled gt enabledidisabled Automatic battery Tests period lt Tdays gt 0 3
23. h a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network In addition This series UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details 55 9 3 UPS Management Software Free Software Download WinPower WinPower is a brand new UPS monitoring software which provides user friendly interface to monitor and control your UPS This unique software provides safely auto shutdown for multi computer systems while power failure With this software users can monitor and control any UPS on the same LAN no matter how far from the UPSs ES Winpower Manager Yer1 0 agent Read jej x System Logs UPS Tools Monitor Preference Language Help UPS Status UPS Normal alts BYPASS Frequency Max Valt On Battery Min Volt Foi Model a Voltage 41 Com Port BATTERY till Standard 360 V Temp 004 Capacity 1000 ee 2004110128 13 53 35 Agent Start Installation procedure 1 Go to the website http www ups software download com winpower htm 2 Choose the operation system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When your computer restarts the WinPower software will appear as a green plug icon located in the system tray near
24. he battery test 2 Clear EPO status once EPO status is enabled the UPS output would be cut off To recover to normal status first EPO connector should be closed and enter this menu to clear EPO status then UPS would stop alarm and recover to Bypass model And UPS needs be turned on by manual operation 3 Reset Fault status when fault occurs UPS would keep in Fault mode and alarm To recover to normal status enter this menu to reset error status then UPS would stop alarm and recover to Bypass mode And the reason of fault should be checked and deleted before UPS is turned on again by manual operation 4 Restore factory settings all the settings would be recover to default factory settings It could only be done in Bypass mode Bypass gt 1s gt lt gt el 2 Control Bypass 18 Buzzer Mute gt a Y Y Identification Start Battery Test A A Y v MANG Clear EPO Status Settings Y Reset fault status A 4 Clear event log x Restore factory settings A Fig 5 17 Control menu tree 41 p Buzzer Mute no Status Battery test OK Schedule battery test no p Status EPO active Clear no wp Status Fault active Reset fault no Total events 50 p Clear event log no gt Reset no 5 4 6 The identification menu By press 4 on the menu of Identification the display would enter the next identification menu tree The identification information includ
25. hoosen 1 Transformer in the Normal AC input Bypass AC MLVS1 x aaa T MLVS2 LEX AQ Load Normal AC Transformer 2 Transformer in the Bypass AC input Transformer Bypass AC MLVS1 _ pt MLVS2 a C Normal AC Load 3 Both of them have transformer Transformer Bypass AC MLVS1 D pp Normal AC Transformer B Load 20 Freguency converter without Bypass AC input Main low voltage switchboard MLVS CS Normal AC gt Load 21 4 Power cables connection amp Startup This section explains 6 Access to terminal block 6 Common input sources connection Separate input sources connection Frequency converter connection UPS initial startup Use cable cross section and protective device specification modest w o o Protective earthing conductor Amm 10AWG 6mm BAWG Min cross sectio pur LANG 4mm 10AWG 6mm 8AWG Min conductor cross section Input use oa Output LN 4mm 10AWG 6mm 8AWG Min conductor cross section External Battery Cabinet Positive Pole Negative pole Neutral Pole Min conductor cross section External Battery Cabinet Fuse in Positive Pole Negative 60A pole Neutral Pole The UPS does not have an automatic protection device against current backfeed It is suggested to install
26. isplayed one by one The max number of record is 50 when the number is larger than 50 the oldest one would be changed to the newest information By pressing 4 gt 1s the display would return the last main menu tree 38 UPS status A Y Bypressq gt is 0001 05 01 00 Event log lt Alarm 41 4 gt Output overload By press 3 lt Is 13 A A Y y 0001 05 01 00 Event 02 Measurements Utility Abnormal 2 3 Y 0000 00 00 00 Alarm 14 Over Charger 3 3 Fig 5 15 Event menu tree 5 4 4 The measurement menu By pressing on the menu of Measurement the display would enter the next measurement menu tree A lot of detailed useful information could be checked here Ex the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing 4 gt 1s the display would return the last main menu tree 39 UPS status Y Event log A Y Measurements Control DC Bus 226 3v 225 9 Temperature 22C By press 4 gt 1s Output gt 850w 1130va By presses lt s Output 24 9 Battery 228 2v 100 A Y Bypass input 220 4v 60 0nz A Y Line input 220 4v 60 01 Y Output 220 4v 60 0ir Fig 5 16 Measurement menu tree 5 4 5 The control menu By pressing on the menu of Control the display would enter the next control menu tree 1 Start Battery Test is one command to control the UPS to do t
27. k of electric shock The battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Verify that no voltage is present before servicing Batteries have a high short circuit current and pose a risk of shock Take all precautionary measures specified below and any other measures necessary when working with batteries remove all jewellery wristwatches rings and other metal objects use only tools with insulated grips and handles When changing batteries replace with the same quantity and the same type of batteries Do not attempt to dispose of batteries by burning them It could cause explosion Do not open or destroy batteries Effluent electrolyte can cause injury to the skin and eyes It may be toxic Please replace the fuse only with the same type and of the same amperage in order to avoid fire hazards Do not dismantle the UPS except the qualified maintenance personnel 2 4 Transport x Please transport the UPS only in the original packaging to protect against shock and impact 2 5 Storage The UPS must be stockpiled in the room where is ventilated and dry 2 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission EC EN 62040 2 Category C2 Radiated Emission JEC EN 62040 2 Category C2 EMS ESD
28. l the UPS in the sliding rail De Be De Bee De De Sh Oe Re De Be De De 5 9 a D D De De De De De De De De Be Do De De De De De De De Be De Dec Figure 16 Install the sliding rails 7 Install the battery pack and battery protection plate then replace the front panel dl ur i Te g fa Ho q 6 cf a g a D Bo g off a D k a a D D P oj al a We D of fl D F f q JE D o ol D He qt D OV rs of r d aig D nl q o wb A d al im o fal g q a bd D By Jee h Q a BP e Fe ng e a o E By yl 5 a eo p g ol o i r l Old Io d D ge fal D 8 ih g old oi Pe j id fa d al B o ni mill Figure 17 Installing the Cabinet 8 Replace the battery tray and connect the internal battery connector then replace the protection plate and the front panel 9 If installing additional UPSs repeat Step 1 through Step 8 for each cabinet 16 3 5 2 Installing the EBMs Note A little of arcing may occur when connecting an EBM to the UPS This is normal and not harmed Plug the EBM cable into the UPS battery connector quickliy and firmly To install EBMs 6K Model 1 Plug the EBM cable into the UPS battery connctor
29. lectric shock CAUTION The cabinet is heavy Use caution to unpack and move the cabinet Be careful when moving and opening the carton Leave the components packaged until ready to install To unpack the system Step 1 Open the outer carton and remove the accessories packaged with the cabinet see Figure 586 Online R T 6KUPS Optional Sage ee 5 LA Ee Figure 5 Unpacking the Cabinet of 6K UPS Online R T 10K UPS Optional Figure 6 Unpacking the Cabinet of 10K UPS 10 A CAUTION The cabinet is heavy Lifting the cabinets into the rack requires a minimum of two people Step 2 With one person on each side carefully lift the cabinet out of the outer carton using the handles on the cardboard and set it on a flat stable surface see Figure 7 amp 8 Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Lifting the Cabinet Figure 7 Lifting the Cabinet of 6K UPS 11 Figure 8 Lifting the Cabinet of 10K UPS Step 3 Discard or recycle the packaging in a responsible manner or store it for future use 3 3 UPS Rear Panel This section shows the rear panel of the Online R T models 6K model Ground REPO Parallel Output Output Circuit Mainten
30. logo Then LCD will show the default UPS status summary screen after UPS finishing self test By pressing D button continuously for more than 1 second the buzzer will beep 1s UPS starts to turn on A few seconds later the UPS turns into Battery mode If the utility power comes back the UPS will transfer to Line mode without output interruption of the UPS 5 3 3 Turning off UPS with utility 1 To turn off the inverter of UPS by pressing button continuously for more than 3 seconds and the buzzer will beep 3s The UPS will turn into Bypass mode at once When completing the above action UPS output voltage is still present In order to cut off the UPS output simply cut off the utility power supply A few seconds later LCD display shuts down and no output voltage is available from the UPS output terminal 5 3 4 Turning off UPS without utility 1 To power off the UPS by pressing button continuously for more than 3 second and the buzzer will beep 3s The UPS will cut off the output at once A few seconds later LCD shuts down and no voltage is available from the UPS output 35 5 4 LCD operation Except the default UPS status summary screen the user could get more useful information about UPS current status detailed various measurements old events which ever occurred UPS own identification and could change the settings to fit the user own requirements optimize the function of UPS 5 4 1 The main menu In the defa
31. o lopsided to fault The UPS transfers to Bypass mode if supporting the load BUS Short Alarm Code 24 Indicates that the BUS voltage decrease very fast Contact your service representative BUS Softstart Fail Alarm Code 25 Indicates that the BUS could not soft start successfully Contact your service representative Inv Over Voltage Alarm Code 32 Indicates that the UPS get invert over voltage fault The UPS transfers to Bypass mode if supporting the load Inv Under Volatge Alarm Code 33 Indicates that the UPS get inverter under voltage fault The UPS transfers to Bypass mode if supporting the load Inv Softstart Fail Alarm Code 34 Indicates that the inverter could not soft start successfully Contact your service representative Charger Fail Alarm Code 15 Indicates that the UPS has confirmed the charger has failed The UPS turns off the charger until the next power recycle Contact your service representative Battery Over Voltage Alarm Code 16 Indicates that the battery voltage is too high The UPS will turn off the charger until the battery voltage is normal Fatal eeprom Fault Alarm Code A3 Indicates that the UPS could not read eeprom successfully 53 Contact your service representative 9 Communication This chapter describes 6 Communication ports RS 232 and USB Network Management Card Optional UPS Management Software REP
32. optimize recharge time Selectable High Efficiency mode of operation Start on battery capability for powering up the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Extended runtime with up to four Extended Battery Modules EBMs per UPS Optional installation method Rack amp Tower Firmware is easily upgraded without a service call Remote shutdown control through the Remote Emergent Power off REPO port Maintenances are simplified by allowing the safe replacement of batteries without powering down the UPS Parallel with another Online R T UPS max amount is 2 Optional Rack Slider PDU is standard configuration with maintenance bypass switch 2 Safety Warnings CAUTION Before performing the procedures in this document read and follow the safety instructions and important regulatory information in your Safety Environmental and Regulatory Information document IMPORTANT SAFETY INSTRUCTIONS FOR EACH STEP SAVE THESE INSTRRUCTIONS 2 1 Installation Condensation may occur if the UPS is moved directly from a cold to a warm environment The UPS must be absolutely dry before being installed Please allow an acclimatization time of at least two hours X Do not install the UPS near water or in damp environment Do not install the UPS where it
33. ptions and change the setting setting Table 5 2 Buzzer definition UPS condition Buzzer status Fault active Continuous Warning active Beep every second Battery output Beep every 4 seconds if battery low buzzer Beep every second Bypass output Beep every 2 minutes The UPS provides useful information about UPS itself load status events measurements identification and settings through the front panel display 30 After powering on the LCD will display Welcome logo for several seconds and then enter to the default page which shows the UPS status summary The display automatically returns to the default UPS status summary screen when no button has been pressed within 15 minutes On the UPS status summary screen it provides the following information 6 Status summary including mode and load Alarm status if any are present Notes alarm including fault and warning information Battery and charger status including battery voltage charge level and charger status Running information and running time UPS operating status Battery information UPS output information Utility input Load information information Fig 5 2 The default LCD display The more detailed operation of LCD is illustrated in the chapter of 5 4 5 2 Operating mode The different graphic symbol could be displayed corresponding to current operating mode or status 31 Table 5 3 Status Summary
34. r 45 4 Disconnect the internal battery connectors 5 Replace the UPS front cover 6 3 Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteries charge to 90 capacity in approximately 4 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has passed and the batteries were never recharged do not use the UPS Contact your service representative When to Replace Batteries When the status summary screen displays the UPS fault icon with the Service Battery alarm and the audible alarm sounds continuously the batteries may need replacing Contact your service representative to order new batteries 6 4 Testing Batteries For a battery test please check 6 The batteries must be fully charged e The UPS must be in Normal mode with no active alarms The load must be higher than 10 To test batteries 1 Connect the UPS to utility power for at least 48 hours to charge the batteries 2 Press the button for one second to go to the main menu selection and scroll down to the Control menu using the G button 3 Press the button to enter the Control menu Use the button to scroll to the Battery Test option 5 Press the button to start the battery test 46 During the battery test the UPS transf
35. t Alarm Code 11 Battery voltage is lower than the batteries disconnected level defined for this UPS This may be due to a blown fuse intermittent battery connection or battery cable being disconnected Verify that all batteries are properly connected If the condition persists contact your service representative Battery low Alarm Code 12 The UPS is in Battery mode and the battery is running low This warning is approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity Service Battery Alarm Code 13 A faulted battery string has been detected and as a result the battery charger has been disabled until it is replaced 51 Contact your service representative Output Overload Alarm Code 41 Output is overload Remove some of the equipment from the UPS The UPS continues to operate but may switch to Bypass mode or shutdown if the load increases The alarm resets when the condition becomes inactive Inv Overload Fault Alarm Code 42 UPS has transferred to bypass or fault mode because of overload in inverter mode The UPS transfers to Battery mode if supporting the load Remove some of the equipment from the UPS Byp Overload Fault Alarm Code 43 UPS has cut off the output and transferred to fault mode beca
36. t breaker k You can connect four extended battery module to the uninterruptible power supply Earth connection is essential before connecting to the building wiring terminal 2 2 Operation X Do not disconnect the earth conductor cable from the UPS or the building wiring terminals in any time since this would cancel the protective earthing of the UPS system and all connected loads k The UPS output terminal block may be electrically active even if the UPS system is not connected to the building wiring terminal In order to completely disconnect the UPS firstly press the OFF button then disconnect the mains lead Ensure that no liquid or other foreign objects can enter the UPS 5 k The UPS can be operated by any individuals without previous experience 2 3 Maintenance servicing and faults x The UPS operates with hazardous voltages Maintenance should be carried out only by qualified maintenance personnel Caution risk of electric shock Even after the unit is disconnected from the mains power supply building wiring terminal components inside the UPS are still connected to the battery which are potentially dangerous Before carrying out any kind of service and or maintenance please disconnect the batteries Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals x Batteries must be replaced only by qualified personnel Caution ris
37. the clock 56 9 4 REPO Function The Remote Emergence Power Off interface provides an emergence power off function When the REPO function is enabled once the EPO port is pulled out the UPS would shut off the output and enter into EPO mode and the UPS would not respond anything command unless the port is plugged back 57 614 08090 00
38. to protective ground with 8 AWG wire for EBM model firstly 10K Model a LEA ER P GO Figure 20 Plug the EBM cable into the UPS battery conector 18 3 6 Tower Setup Tower setup as below DE 6 ui TN E My NINA Figure 21 Tower setup 3 7 Installation of UPS with AC inputs CAUTION Online 6K 10K series support that the UPS can have separate AC inputs So before connecting wires of seperate AC inputs you should confirm that their earthing systems are identical Otherwise a transformer is necessary UPS with common Normal and Bypass AC inputs Main low Bypass AC voltage gt Dh switchboard MLVS Load Normal AC UPS with separate Normal and Bypass AC inputs gt Earthing systems are identical Bypass AC MLVS1 _ MLVS2 ni Normal AC Load gt Earthing systems are separate Three different installations can be c
39. ult UPS status summary screen when pressing do P lt 1s the detailed information about alarm the system status battery would be shown In the default UPS status summary screen when pressing 4 gt 15 the display would enter main menu tree The main menu tree includes six branches UPS status menu event log menu measurement menu control menu identification menu setting menu 36 UPS status A v Event log Measurements Control L p Settings A Y Identification WELCOME Alarm 41 Output over load Alarm Roll Battery Volt 220V Battery resting Charger level 100 Status Line mode Running time 0001 03 01 00 A Fig 5 14 Main menu tree 37 5 4 2 The UPS status menu By pressing on the menu of UPS status the display would enter the next UPS status menu tree The content of UPS status menu tree is same as the default UPS status summary menu By pressing 4 gt 1s the display would return the last main menu tree The detail information about UPS status please see Fig5 14 5 4 3 The event log menu By pressing 7 on the menu of Event log the display would enter the next event menu tree All the old event alarm and fault have been recorded here The information includes the illustration the event code and the operating time of UPS when the event happened By press do gt lt 1s all the event could be d
40. use of overload in bypass mode or HE mode Remove some of the equipment from the UPS Output Short Circuit Alarm Code 31 Indicates that the UPS has detected abnormally low impedance placed on its output and considers it a short circuit Remove all the loads Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is removed before turning on again Fan Failure Alarm Code 84 Indicates that the fan could not work normally Check fans of UPS Heatsink Over Temperature Alarm Code 81 Indicates that the temperature of heatsink is too high UPS will get over temperature fault soon If the UPS transferred to Bypass mode If the condition persists shut down the UPS Clear vents and remove any heat sources Allow the UPS to cool Ensure the airflow around the UPS is not restricted Restart the UPS Ambient Over Temperature Alarm Code 82 Indicates that the ambient temperature is higher than the operation temperature on specification 52 BUS Over Voltage Alarm Code 21 Indicates that the UPS get BUS over voltage fault because of BUS The UPS transfers to Bypass mode if supporting the load BUS Under Voltage Alarm Code 22 Indicates that the UPS get BUS under voltage fault The UPS transfers to Bypass mode if supporting the load BUS Unbalance Alarm Code 23 Indicates that the positive BUS voltage and negative BUS voltage are to
41. utton S croll Button Up or Back Scroll Button Down of Forward Figure 11 The Online R T UPS Front Panel 13 3 5 Rackmount Setup CAUTION The cabinet is heavy so 1 Remove the battery tray from the UPS before lifting 2 Lifting the cabinets into the rack requires a minimum of two people CAUTION Removing the batteries should be performed or supervised by personnel with knowledge of batteries and the requieres precautions Keep unauthorized personnel away from batteries CAUTION If installing an EBM install the EBM directly below the UPS 3 5 1 To install the UPS and EBM in a rack 1 Open the front panel and put it above the UPS Figure 12 Open the front panel left 6K Model right 10K Model 2 Remove the battery protection plate see Figure13 Figure 13 Removing the Battery Protection Plate 14 3 Pull the battery tray out using the plastic tabs and remove the battery tray see Figure14 Figure 14 Removing the Battery Tray 4 Install the PDU s ears to the UPS T Figure 15 Install the PDU s ears to the UPS 5 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 3U space allocated for the each UPS and EBM 15 6 Install the sliding rails in the rack then instal
42. vity and expensive repairs With the Online R T UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The UPS s flexibility to handle an array of network devices makes it the perfect choice to protect your LANs servers workstations and other electrical equipment Online R T UPS as Rack installation Figure1 Online R T 6K UPS
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