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V5 User Manual

1. 9 3 Chapter 10 Option Devices 10 1 Encoder Division Option Board 10 1 10 1 1 Encoder Division Option Board Installation and WIRING quide 2 10 1 10 1 2 Wiring guide for Encoder Division Option Board 10 2 10 1 3 Encoder Division Qutput 10 3 Chapter 11 Accessories 11 1 MCCB LS ELB LS Magnetic contactor LS input output wire specifications 11 1 LL Z AS input Tuse AC reactor DX reacio eto eH RSS Men 11 2 11 3 The selection of Braking Resistor and the Unit 11 3 Chapter 12 Dimensions pou ue nn e 12 1 Chapter 13 Block Diagrami 2 5 5 5555 55 555 55 a ese sees eee eee 13 1 Chapter 1 Introduction Pn Chapter 1 Introduction This instruction manual is designed for LS STARVERT iV5 series Vector Control EN Inverters which have excellent characteristics in speed and torque control with pulse encoder mounted on the shaft of 3 phase induction motor and covers instaliation maintenance wiring and operation for these inverters 1 1 Key Features
2. 6 38 6 4 5 Accel Decel pattern and time selection e 6 39 D FUN speed 6 39 2 FUN_40 47 Accel Decel time 1 4 Nix I DL cp C ME 6 39 3 FUN 36 39 5 curve ratio during Accel Decel 1 2 6 40 4 FUN 48 Deceleration time for zero speed selection 6 42 3 PUNTO Zero speed 6 42 6 FUN 5 time when is ON 6 43 117 1016 0 QI EMI MEQUE 6 43 BI FUN SAHOO M C CC E 6 43 6 4 6 Electronic thermal selection 4 6 44 6 4 7 Inverter switching frequency 6 45 1 FUN 57 Inverter switching frequency select 1 6 45 2 Setting range and factory setting of switching frequency 6 46 6 4 8 Power ON Start selection FUN 58 6 46 6 4 9 Restart after fault reset FUN 59 555 647 10 Restart after f
3. 6 25 Motor parameters ig eco e eoe oo e que ecc uc ee erre 6 26 T PAR 07 Taung 6 26 2 08 Motor cap selection of User ee Lie 6 26 3 09 cooling method 6 26 4 Encoder parameter PAR 10 44 13 Se ee 6 26 6 3 4 Encoder S W error detection PAR 1458715 ene 6 27 6 3 5 Auto tuning E 6 29 6 4 Function group FUN miel ll 6 36 6 4 1 Jump code FUN 00 6 36 64 2 Operating method Select 6 36 1 FUN_O1 RUN STOP source select penu EE 6 36 2 FUN OX Speed Method a n 6 37 3 FUN_03 Stop method Ku LCD M E 6 37 6 4 3 Motor Max speed setting FUN 04 6 37 6 4 4 Multi step speed and Dwell speed setting methods 6 37 _12 419 Multi step speed m seeeseeeteeeeee ee eee eee einen reor en eren enne eee erneuern ES 6 37 2 FUN 20 JOG speed command MM EM D M C M 6 37 3 FUN 21 Dwell Speed FUN 22 Dwell time
4. 10 WEB 37 Process PID D Gain 11 WEB 38 Process PID D Gain LPF Time constant EE s 12 WEB 39 Process PID Positive limit setting 13 WEB 40 PID Negative limit setting M B 14 WEB 41 Process PID output LPF Table of Contents 15 WEB 42 Process PID output Gain for Rewind 7 34 16 WEB 43 Process PID output Gain for Unwind 7 34 IZ Controler Ype selning 7 34 18 WEB 45 Minimum PID output setting 7 34 19 WEB 46 PIDHoldTime PID controller maintenance time after hold 7 36 20 WEB 47 Process PID feedback source setting 7 36 7 7 9 WEB Brake setting REL EU eM ccc ee 7 38 1 WEB 48 WB Enable WEB break detection function setting 7 38 2 WEB 49 INV WB Delay Setting of delayed time until WEB break detection 7 38 3 WEB 50 WB Delay Delayed time in WEB break detection
5. 7 3 7 4 3 Diameter hold function setting Option 7 3 7 4 4 Diameter initialization functiori setting Compulsory 7 4 7 4 5 Tension disable function setting Compulsory 7 5 7 4 6 Maximum motor speed setting Compulsory 7 5 7 4 7 Minimum defective line speed setting Compulsory 7 5 7 48 Minimum diameter setting Compulsory ee cere ee 7 6 7 4 9 Diameter computation source setting Compulsory uv D C DEDERE 7 6 Table of Contents 7 4 10 Rewind Unwind function setting Compulsory cec 7 4 11 Overwind Underwind function setting Compulsory 7 4 12 Tension Reference input setting Compulsory ES 7 4 13 PID Control feedback source setting Compulsory 7 5 Display Group DIS M 7 5 1 015 01 03 User selection display 1 2 and 3 7 5 2 Digital input output group DIO 1 DIO 01 DIO 07 Definition of multi function input 1 7
6. send 1 JOO Ajuejod ig uopoejeg peeds enbio 40128180 jana 40128120 2100 AN uogoejeg 55 00 s CT uomeieg Jew 1uaunz enbJo Lino a uon3ejeg enbuo peads oraz eu amp is IAW 13 13 pasds Chapter 13 Control Block Diagram MEMO UL MARKING ADDITIONAL UL MARKING 1 Short Circuit Rating Suitable For Use On Circuit Capable Of Delivering Not More Than Table1 RMS Symmetrical Amperes 240 for rated 240V drives or 480 for rated 480V dnves Volts Maximum or equivalent Table1 inverter Capaci Rating 200 400V Class 5 5kW 7 5kW 11kW 15kW 18 5 kW 22KW 30kW 37KW 5 000 400V Class 45kW 55kW 75 SOKW 110kW 132kW 10 000A 400V Class 160kW 220kW 18 000A 2 SHORT CIRCUIT FUSE BREAKER MARKING Use Class H or K5 UL Listed Input Fuse and UL Listed Breaker Only See the table below for the Voltage and Current renati Pi of the fuses and the breakers External External Fuse Internal Fuse laici dir tr ine Pss a so A 60 75 50 500 60 220 60 250 HinodeElec 2506960 v 70 500 100 220 125 250 HinodeElec 250
7. ASR Ramp 10 10000 1000 switch over 5 5 0 0 3600 0 rpm galn switch over Gain Ramp time 09 P Gain P4 ASR Gain Sel How to set the P and I gain of the ASR Automatic Speed Regulator The P gain of ASR becomes equal to the torque reference when the speed difference between the speed command and the real speed fed back to the ASR is identical to the rated slip The I gain is the time to be taken to accumulate the torque reference from 0 to 100 That is The output of ASR becomes equal to the 100 of the torque reference when P gain is set to 10096 and the speed difference is equal to the rated slip Speed response characteristic may be better but the control system may be unstable when P gain is increased or I gain is decreased On the contrary Speed response characteristic may be degraded if P gain is decreased or I gain is increased Rated Slip 10096 Torque Reference 100 0 6 56 LS ina Chapter 6 Function Description 6 5 5 Process PID control Process PID controller is added ouside the speed control loop and a wide variety of process contro can be implemented without using the stand alone PID controller outside the speed control loop or PLC Process PID Enb at CON 20 determines whether Process PID controller is enabled or not Process PID Enb at CON 20 can be set as follows Example programming CON 20 P
8. Chapter 6 Function Description DIO 1 14 3 Wire operation When FX or RX terminal is turned ON and turned OFF the terminal is maintained ON using this parameter Operating method when P2 is set to 3 Wire P2 3 Wire CM SPEED rpm FORWARD ME OFF TIME 3 Wire operation 1 15 Ext Trip B External trip signal input by b contact If the terminal set to this function is off the inverter disables the gating of IGBT and then the motor freely rotates to a stop The message written as External Trip Signal B contact appears on the LCD screen and STOP LED is blinking in the keypad This signal can be used as an external latch trip Chapter 6 Function Description DIO 1 16 Prohibit FWD Prohibition of forward rotation 1 17 Prohibit REV Prohibition of reverse rotation If Prohibit FWD or Prohibit REV is set it prohibits forward or reverse rotation respectively If Prohibit FWD is used speed command becomes 0 when it has positive value Similarly If Prohibit REV is used speed command becomes 0 when it has negative value Example When multi function input terminal P1 is set to prohibit FWD and P2 to prohibit REV the following diagram will be shown Motor RX ProhibitFWD 3 P1 240 P2 OFF TIME 1 18 Proc PID Dis Process PID disabled This function is used to disable the Process PID controller
9. Free of corrosive gas inflammable gas oil waste and dust Below 1000m above sea level Below Altitude vibration 5 9m sec 20 69 2 Wiring works Do not connect phase leading capacitors surge filter radio noise filter to the output of inverter Output terminals terminals named U V W respectively should be connected in a proper phase sequence 3 Adjustment before starting trial operation Be sure to check relevant parameters for the application before starting trial operation 4 Directions Be sure not to approach the machine when retry function is selected The ma chine may start working suddenly Stop key on the keypad should be set to be in use For safety additional emer gency stop circuit should be required Inverter restarts if alarm condition is cleared while FX RX signal is on There fore be sure to operate the alarm reset switch after checking if FX RX signal is off Never modify the inverter for inappropriate use Safety instructions e Motor may not be protected by electronic thermal protection e Do not start or stop the inverter by the magnetic contactor installed at the in put of inverter Noise filter should be used for the minimization of troubles by electro magnetic noise Electronic equipments close to the inverter should be pro tected against the damage caused by troubles Be sure to install the AC reactor at the input of inverter in case of input voltage unbalance
10. 3 4 8 Analog input jumper setting Voltage Current Motor NTC PTC Input and PNP NPN input mode switch setting 3 5 Terminal of the Auxiliary Power Supply Trial Operation 4 1 Keypad Operation 4 2 Keypad LCD lt 545 535 55555 454 lt 4 3 Setting of Parameter Values na dum mm mend dm dm men dm m gum um n s md mum mn uum mm dm 4 5 Auto Tuning ETE ERNST 4 5 1 Motor amp encoder parameter setting for auto tuning 4 5 2 Rotational auto tuning 4 5 3 Standstill auto tuning 4 5 Pulse Encoder Check eee 4 7 Operation by Keypad 4 8 Operation by Control Terminal Function Code Table 5 1 Display Group DIS 00 5 2 Digital DIO Group DIO 00 5 3 Parameter Group PAR 5 4 Function Group FUN 5 5 Control Group CON 5 6 User Group USR 5 7 Second motor Group 2nd
11. Open The inverter turns off its output when OHD is opened and the heat sink is overheated Inverter NTC Thermistor InvThem OP When inverter NTC Thermistor is open inverter stops its output When motor temp exceeds 150 C inverter stops its output to protect motor from Motor overheat MotOver Heat m 4 overheated Motor MotThem Err When there is an error in Thermistor that measures the temperature of motor Thermistor Error inverter stops its output Error NTC open PTC short circuit The internal electronic thermal of the inverter determines the over heating of the The inverter turns off its output if the DC voltage of the main circuit increases higher than the rated value 200V class 400V DC 400V class 820 V DC when the motor Over voltage protection Over Voltage decelerates or when regenerative energy flows back to the inverter due to a motor If the motor 15 overloaded the inverter turns off the output The inverter E Thermal cannot protect the motor when driving a multi pole motor or when driving multiple motors so consider thermal relays or other thermal protective devices for each motor Overload capacity 150 for 1 min External fault B Ext Trip B Use this function if the user needs to turn off the output by an external fault signal Electronic Thermal 1 It only comes under V2800 3750iV5 Chapter 9 Troubleshooting amp Maintenance Protective function Keypad d
12. 2 Multi function auxiliary output terminal definition DIO 41 AX1 Define I O 43 Define 7 5 3 Analog input output group AIO J 7 5 4 Function group FUN 7 5 5 Control group XX 7 6 Function Code of WEB Application Group WEB eee teen neret WEB GIOUD FUFTICHOIT 7 7 1 Jump code WEB 00 ede c ee Ie 7 7 2 Diameter display 1 WEB 01 Diameter Diameter size display 2 WEB 02 Current core Display of initial diameter selected 7 7 3 Diameter Initialization 1 WEB 03 DiaPreset Src diameter initialization type setting 2 WEB 04 1 diameter initial value 3 WEB 05 2 diameter initial value DC MMC E 4 WEB 06 3 diameter initial value on I eet te 5 WEB 07 4 diameter initial value 7 7 4 Speed setting when dolng WEB controlling 1 WEB 08 MaxMotor SPD Motor maximum rotating speed in case of minimum diameter 2 WEB 09 MinLine SPD Minimum ef
13. Output torque FWD Regenerating torque limit Positive torque limit Motor rpm REV Motor rpm FWD Negative torque limit Regenerating torque limit Output torque REV Tarque Limit value is determined one of the 9 different combinations shown below depending on CON_28 setting CON_28 Regenerating Positive Torque Limit Negative Torque Limit set value Torque Limit 9x _ Cms 30 31 Lees ow w Positive Torque Limit of Negative Torque Limit of Regenerating Torque Opt Opt Opt Option Option Limit of Option Vx marks the Torque Limit value defined in analog input terminal Chapter 6 Function Description CON 9 Torque Current reference The torque reference is converted to the torque current reference The torque current reference is generated from the rated current and magnetizing current of the motor The initial value of the rated current and magnetizing current of the motor can be set by OTIS vector motor parameter that is chosen at PAR O7 Code LCD display Description Setting range Unit Factory setting PAR 07 Motor Select Motor capacity selection 2 2 375 0 kw Chapter 6 Function Description 6 5 9 Speed search This is used to restart the motor during coasting without stopping the motor The setting for using this function is related to setting
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15. VECTOR STARVERT I 5 4 e Dimensions unit mm inches Models 1 2 3 W3 AES Li 968 5 998 f 5 22001 5 4 21 26 25 55 26 77 36 3 38 13 39 29 5 91 Chapter 12 Dimensions 5 2800 3150 3750iV5 4 Dimensions unit mm inches wi 2 H2 1110 442 SV2800iV5 4 30 39 19 69 0 51 19 69 43 70 17 40 5 31501 5 4 5 37501 5 4 1302 5 1271 5 495 6 30 22 83 0 55 22 83 51 28 50 06 19 49 12 6 LS industrial Systems Chapter 13 Control Block Diagram 92uU9J3JoJ J8 0J3u05 peeds R 021010J0 5 peeds Asuanbal4 JON Joje no e2 YOLOW JejnBug weibeig juiodjes Chapter 13 Control Block Diagram 0 1U8 Jn7 queuny 0 LA EN e5elIOA BERIOA dt LA MO FY WWOZ AOL 7 YWOL AS Wwoz AOL vwuoL AS wUOZ AOL 0 0 1 LA NO LA NO LA IAQ LY 62 HSE ES 2 paedg 2 g paedg ZA WO Liv Un UI i SZ 67 ZA IND Liv A LY LX ul dui DX paads peads 00L
16. Auto tuning 24 ALL1 Auto tuning starts when it is set to ALL1 PARP Auto tuning Checks whether the encoder wiring is properly 24 Tc done and an encoder works well by rotating 30 35 Sec nc lesung the motor at base speed in forward direction Auto tuning Stator resistance Rs is measured without 16 24 Rs Tuni ng rotating the motor Auto tuning The leakage inductance 51 of the motor is 5 20 Sec 24 sL Tunin g measured without rotating the motor Auto tuning The flux current IF is measured by rotating 30 60 Sec 24 IF Tuning the motor at base speed Auto tuning Stator self inductance Ls is measured by 50 60 Sec 24 Ls Tuning rotating the motor at base speed Accel Decel is performed repeatedly to find PARP Auto tuning motor constant Tr so that DB Resistor should 20 60 24 Tr Tuning be connected before starting tuning Otherwise Over Voltage trip will occur Auto tuning When auto tuning is complete successfully 24 None None is displayed If error occurs during auto tuning Error is displayed In this case verify motor parameters and encoder setting is done properly and redo the auto Auto tuning tuning If the problem persists contact LS 24 Error representative Chapter 6 Function Description PAR 3 Standstill auto tuning 3 1 Precaution Be sure to lock the motor shaft using magnetic brak
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18. 5 4 5 2 300 370 300 370 450 550 750 900 1100 1320 1600 2200 2800 3150 3750 Braking unit io Het a 400V 75KW Note 1 Example Combine two braking units of 75kW 400V Class for SV 900iV5 4 90kW Class 2 Refer to the Braking Unit user manual that came with the braking unit Chapter 11 Accessories 11 3 5 Braking resistor for braking unit 100 of Braking Torque 10 ED Braking Unit Resistance 0 Rated Power kW Refer to extra manual in the case of 100 ED braking unit Chapter 11 Accessories MEMO Chapter 12 Dimensions Chapter 12 Dimensions B SV 022 037 055 075 110 150 185 2201V5 2DB MD SV 022 037 055 075 110 150 185 2201V5 4DB MD MD Mold type bd 0 5 1230892943 3 a VECTOR INVERTER a ER LE lt tf OD Fe bos oe E E Dimensions unit mm E Models H1 2 Di SV022iV5 2 4DB MD 284 269 207 SV037iV5 2 4DB MD 11 18 10 69 8 15 SVO55iV5 7 87 7 09 355 340 202 SV110iV5 2 4DB MD 385 370 221 SV150iV5 2 A4DB MD 9 84 9 06 15 16 14 57 8 70 SV185iV5 2 4DB MD 304 284 460 445 254 SV220iV5 2 4DB MD 11 97 11 18 18 11 17 52 10 00 SV075iV5 Chapter 12 Dimensions 5 055 075 110 150 185 220iV5 2 DB SVO055 075 110 150 185 220iV5
19. 5 8 Analog AIO Group AIO Function Description 6 1 Display group DIS 00 6 1 1 015 00 control status monitoring 6 1 2 DIS 01 03 User display 1 2 3 6 1 3 DIS 04 Process PID controller ni 6 1 4 DIS 05 display 6 1 5 DIS 06 05 group display selection 6 2 DIO Group DIO ner ener rennen 6 2 1 Jump code DIO 00 6 2 2 Multi function Input terminal WO qu M Gu My ny qu p quoquo my ny qu qu RR ee ee eee ee ee eee ee uuum mah dm dm dm d dnd um 4 dada cuan uan n gn m cur cuam cr SS num mum 151 1 2 2 1 2 2 3 10 3 10 3 11 3 12 3 15 3 15 3 16 3 16 3 17 3 18 5 1 5 2 5 5 5 7 5 8 5 10 Table of Contents 1 DIO 01 DIO_O7 Multi function input ter
20. Chapter 6 Function Description AIO 4 Time out for command loss of Multi function analog input AIO 73 Time out It means the time for judging the loss time of analog input If the time that is set at AIO 73 Time Out is passed it can be considered as analog input loss Definition Display Unit Function description Setting range t sets the time for judging command loss when 0 1 120 0 the analog input is keeping from the moment of satisfying the condition set at multi function analog input loss criterion until the set time Time for loss of Multi function analog input AIO 73 Time out AIO 73 Time out can be applied AIO 12 Ail Wbroken AIO 24 Wbroken AIO 36 Ai3 Wbroken In the case of I O EXTN I O it can also be applied to AIO 48 Ai4 Wbroken AIO 60 Ai5 Wbroken 6 8 3 Analog output 1 AIO 74 83 description for multi function analog output terminal output source Bias Gain setting absolute value SV iV5 offers 2 analog outputs and according to the options of user you can vary the description for using The output rage is 10V 10V and the types as follows Function Definition Key Display Function Description Multi function analog It describes type of multi function analog output 01 definition BEEN EN output A01 is pd It describes source of multi function anal AIO 75 AO1 Source output
21. output P potentiometer on terminal input Running time Inverter running time displayed after Power On Inputterminalstatus Terminal In re ps 25 P7 ON OFF status of open collector output fault relay and contact output 0 OFF 1 ON Output terminal status Terminal ve ve 86 mxDwleljelelele Operating status displayed Running status Run Status NA In the case of using EXTN it will be displayed up to 15 6 2 14612 Chapter 6 Function Description DIS 6 1 3 DIS 04 Process PID controller Information on Output reference F B values of Process PID controller is displayed this code Process PID output PIDOut 5 0 0 Process PID reference value Process PID F B value 6 1 4 DIS 05 Fault display Current fault status previous two faults the number of faults occurred and faults information reset are available using SHIFT ESC key DIS 05 LCD display Description mas displayed when normal displayed Trip information given when tripped Refer to Chapter 8 Troubleshooting DIS 05 Last Fault2 1 fault displayed Total number of The number of total faults in memory from the initialization Fault Count ge faults until now is displayed Fault Clear Reset Clear the faults and initialize to 0 Faults information speed ref
22. 23 2 2 motor magnetizing current 2 2nd 24 2nd Mot Tr 30 300 ms 2nd 26 2nd Mot 515 2 motor leakage coefficient 0 00 10 00 2 6 7 7 2nd motor miscellaneous parameters ys LCD display Function Setting range Unit 2nd 11 2nd Cool Mtd 279 motor cooling method Same as the 17 motor LS Self cool Factory 2 motor 1 min level for electronic st 2nd ETH Amin T 1 evel for electroni Same as the motor 150 2 motor continuous level for st 2nd 33 2nd ETH Cont orotecion Same as the 17 motor Chapter 6 Function Description AIO 6 8 Analog AIO Group AIO_ 6 8 1 Jump code AIO 00 In AIO 00 jumping directly to any parameter code can be accomplished by entering the desired code number Example Moving to AIO 13 Press PROG and set to 5 using SHIFT ESC Up Y Down and press ENT key to move to AIO 13 If the desired code cannot be set the closest code will be displayed define 19 Not Used Jumping other code is available using Up Y Down keys 6 8 2 Multi function analog input 1 AIO 01 60 Multi function analog input terminal definition input source Min input Bias Max input Gain LPF Time constant criterion of command loss 3 analog input are assigned for AIO board Ai3 serves are the Motor NTC PTC input port and voltage or current signal can be fed into Ail and
23. Current Controlled Vector Control Inverter with Speed Sensor using IGBT as Power Semiconductor Device e Tension Torque Control and Wide Variety of Process Control Process PI Control Draw Control Droop Control Synchronous Control WEB Control etc Auto tuning of Motor Parameters for Precise Speed Torque Control Rotational Standstill mode e Encoder error H W and S W detection function e Inverter Application Features Tension Control Wide Range of Speed Control Application Applicable Machine System Steel Strip Paper Mill Textile Film Coater Printing Machine Lifts Elevators High Speed Operation High Starting Torque Positioning Hoisting Control stacker Crane Range Speed Process Contro e Parking Crane e Hoist e Machine Tool High Speed Operation Machine Control Wire Drawing High Starting Torque e Extruder Positioning Others e Conveyor High Speed Operation Industrial Washing Machine Positioning Chapter 1 Introduction 1 2 Inverter Nameplate and Model 1 2 1 Inverter nameplate Example SV LILILIL IVS 2DB INPUT 4 Inverter Model Name 3 Phase 50 60Hz 3 Phase 200 230 V OUTPUT 0 0 3600rpm 4 Input Power Source Specifications 1 Rated Capacity lt lt Output Power Source Specifications Running Freq Rated Output Current
24. Setting example Programming P6 as Torque control LCD display Description Setting range Unit Setting Multi function input terminal DIO 06 P6 define Spd Trq sel P6 definition CON 01 Control Mode Control mode setting Torque 1 CON_26 Torque Reference Source Selection 2 CON 27 Torque Reference Source In the speed control mode the output of the ASR acts as the torque reference In the torque control mode the torque reference is set by the analog input signal defined as Trq Ref Src on the control circuit terminal or by the option board and the polarity is reversed if the direction of the speed command is changed If the analog input is used as the torque reference the analog input ranging from 10 to 10V is converted to the percentage of the rated torque 100 100 to obtain the torque reference which can set from 250 to 250 by the settings of Gain and Bias CON 27 m Ref defines ref value when torque source is set to Keypad LCD display Description Setting range Unit Factory setting Torque reference source None Analog CON_26 Ref 5 selection Keypad Option CON_27 Torque Ref Torque Ref keypad 180 0 1800 00 3 CON_32 Torque Bias Source Select 4 CON_33 Torque Bias quantity The Torque Bias is the feedforward compensation which is added to the Torque Reference The source of Torque Bias could be selected by the Keypad CON_32 as one of Multi Function Analog In
25. AIO 39 7727 Analog input Ai4 In X1 Minimum Voltage Multi function Anal Input 40 7728 Aid via AIO 41 7729 Analog input In X2 Ai4 Maximum Voltage Multi function Analog input AIO72 772A Maximum Voltage Gain P AIO 43 7728 Analog input Ai4 In X1 Aid Minimum Voltage 1 Multi function Analog Input AIO_44 772C Minimum Voltage Bias _45 7720 Analog input 4 In 32 Maximum Voltage 0 Multi function Analog input AIO 46 772 Maximum Voltage Gain 4 output LPF time Multi function Analog input Aid command loss criterion select Multi function AIO 49 7731 Analog Input AIS Definition 9 Multi function Analog AIO 50 7732 input AIS Source Definition 1 1 It only comes under using EXTN LCD DISPLAY During Unit Default nbsp Out Y2 Wbroken Ai4 Define Source Out Y1 Refer to AIO 01 12 Out Y2 6 73 Ai4 Out Y1 Out Y2 AIO 48 7730 Aid Wbroken Refer AIO 01 When using EXTN_I O motor NTC PTC function is 0 Not Used Yes available at 45 16 Use Mot NTC AIS Define 0 10 gt 10 1 10 gt 10 2 0 gt 10V 3020 AIS Source 0 10 gt 10V Yes i Chapter 5 Function Code Table Code Comm Addr AIO 51 7733 Analog input AIS Minimum Voltage 9
26. Inverter type Voltage source inverter using IGBT Field oriented vector control inverter with speed sensor Analog setting 0 2 25 10 C of max Speed Digital setting 0 01 0 40 C of max Speed Speed control accuracy Analog setting 0 005 of maximum Speed Digital setting 0 1 rpm 50Hz 3 CT 150 1Min 0 00 6000 0 sec Time unit can be set 4 Combinations of acceleration Deceleration Time Speed setting resolution Cut off frequency of ASR Torque control accuracy Overload Capacity Time setting Accel Desi Combination Pattern Linear S Curve Braking method Dynamic braking using external resistors Braking torque 150 Braking resistor External braking resistor should be provided Digital setting via keypad e Multi step speed setting by input terminal selection Analog input settings of 10 10V or 4 20mA Remote setting by option card 3channels AI2 AI3 AI4 AI5 Extended I O e 10 gt 10 10210V 0 gt 10 10 gt 0 0 gt 20 2030mA AI3 AI5 Extended I O Motor NTC PTC selectable Selectable among 15 different user defined functions AIS Motor NTC only available with LG OTIS motors e FX BX RST P1 P7 Contact input Selectable among 41 different user defined input functions e 2 channels 1 AO2 e 10V gt 10V 10 gt 10V 0 gt 10V 10 gt OV output Selectable among 40 different u
27. Trial Operation 4 1 Keypad Operation LCD Keypad can display up to 32 alphanumeric characters and monitor or set parameter values to operate the inverter and the motor properly As follows are keypad view and explanation on each Key LED on the keypad Keypad View Function Description MODE Mode Enables to move to the other groups Initial Screen DIO gt FUN and go to the first code the same Enables to modify setting values Enables to move to the other groups Initial Screen lt DIO PAR lt FUN and save the changed setting values Key Y Down ______ Moves to the next code or decrements setting values _ SHIFT ESC Shift ESC Shift key in a setting mode and as ESC key in other stones Stop key during inverter operation STOP RESET Stop Reset Resets fault when inverter returns to normal after fault has occurred Lit when motor is in reverse revolution nun Blinks on acceleration deceleration lit in a constant speed Lit when the motor stops LED STOP RESET Stop Reset Blinks when fault has occurred Lit when motor is in forward revolution FWD Forward RUN Blinks on acceleration deceleration lit in a constant speed 1 JI IE Chapter 4 Trial Operation 4 2 Keypad LCD Display 4 2 1 LCD Start up display CX C a gt I gt Description Real motor speed in
28. sec FUN 46 nec Times 000 5000 sc FUN DecTme4 000 6000 sec E Um Um Deceleration time FLAG 7439 use 0 DecT 0 1 Yes Deceleration time FUN 51 7433 ERU E 0 0 6000 0 FUN 52 7434 PreExct Time 0 10000 FUN 53 7435 Hold Time Hold Time 100 10000 Electronic thermal FUN 54 ETH Select 0 No 1 Yes 1 Displayed when setting WEB Control Mode 12 13 14 15 16 17 1 19 40 45 47 9 Chapter 5 Function Code Table SETTING DATA Code Comm NAME AUS adjustment pace UNIT DEFAULT Electronic thermal level Electronic thermal level 50 FUN 55 for continuous Cont Yes Different Switching frequency PWM Freq according to No 6 48 select the capacity of inverter ves 59 a eee mem omnem ve m p sec urere 9 _ o _ en emen em pen ser ime oe e KB NIC sateen aoet ww xm wee xw m To Note 1 Displayed when setting the definition of multi aux output terminal DIO 41 010 43 as Brake Output Note2 It can set for only 5 5 22 kW 2 4 products case Battery Run of multi function input
29. 250 250 of rated torque by the cain and bias adj Thermal sensor in the motor NTC is fed into this terminal In this case the motor Use Mot NTC Use Motor NTC 5 displayed and motor overheat alarm and trip signal be aution This is applied only to LG OTIS Vector controlled Motor Thermal sensor in the motor PTC is fed into this terminal In this case the motor Use Mot PTC Use Motor PTC temperature is displayed and motor overheat alarm and trip signal can be triggered Thermal sensor is only applied to PT100 products Torque Limit Torque Limit Chapter 6 Function Description AIO Code setting about analog command definition is as follow Definition Code Display Function Description AIO 01 Ail Define AIO 02 Source Setting range Speed Ref Proc PID Ref Proc PID F B Draw Ref Torque Ref Flux Ref Torque Bias Torque Limit Definition of Multi function analog input Ai1 It defines the type of Multi function analog input Ail 10 gt 10V Definition 10 gt 10V of input source of 0 10V Muiti function analog 10 gt OV input 0 gt 20mA 20 gt Min mor of 0 00 It sets Min value of analog input AIO 03 Ail In X1 Multi function mor In X2 Without reference to AIO 02 set value it is input Ail based on O V voltage or Q mA current Min input Bias of It defines the set value of AIO 01 0 04 Out Y1
30. 512 25 MaxSpeed St time St2_time Effective Acceleration Time St1 time 8 27 time Speed difference MaxSpeed Maximum speed FUN 04 AccTime Set acceleration time FUN 40 42 44 46 511 Arpnr Acc S Start ST of FUN 36 at the time of acceleration Dec S End ST 96 of FUN 39 at the time of deceleration St2 S End ST 96 of FUN 37 at the time of acceleration Dec S Start ST 96 of FUN 38 at the time of deceleration St1 time The time when St1 Arpm is formed St2 time The time when St2 Arpm is formed 4 FUN 48 Deceleration time for zero speed selection 5 FUN 49 Zero speed deceleration time This is the time when the motor decelerates from the arbitrary speed to 0 rpm in speed This is valid only when FUN 48 is set to Yes If No is set the set deceleration time is applied Setting Code LCD display Description range Unit Factory setting Deceleration time selection for bcc zero speed idis __ _ Deceleration time irn ee for zero speed ee psec Chapter 6 Function Description FUN 6 FUN 51 Decel time when BX is ON When the motor should be stopped immediately in case of emergency BX on the control clrcuit terminal can be used When BX is ON the motor decelerates to a stop within Emergency deceleration time set at FUN 51 But if the motor does not stop within the deceleration time it rotates freely af
31. 7 38 4 WEB 51 WB Level WEB break detection level 7 38 7 7 10 Up to speed setting VERI p DD ECCE IC CC rcc 7 39 D WEB 9200 to Speed judgement seting 7 39 WEB S3 Up to Speed Ievel sel ng 7 39 Stop time seting aressssseseoeeeees esee eee ere pue 7 7 12 WEB Jog setting 7 0 1 WEB 55 704 speed setting MC 7 40 2 WEB 56 Jog Acceleration Deceleration time setting select 7 40 3 WEB S7 Jog Accel ral Dn Hme seting Seese e e 7 40 4 WEB 58 Jog Deceleration time setting 7 40 27213 7 49 Chapter8 Inspection and Replacement mu sc I M E 8 1 ELLE 8 1 D Replacement uoc pr 8 2 Chapter 9 Troubleshooting and Maintenance 9 1 Fault Display 9 1 9 2 MORIFODPg 9 2 9 3 Fault Reset xx ICD MCCC ECC 9 3 9 4 Fault Remedy
32. DIO 1 9 Analog Hold When FUN 02 is set to analog and one of the selected terminal set to Analog Hold is ON inverter fixes its output frequency regardless of the frequency reference change The changed frequency reference is applied when the terminal is OFF This function is useful when a system requires constant speed after acceleration Motor i Reference frequency Speed Qutput frequency Analog Hold P1 TIME 1 10 Main Drive Each inverter linked to system can be controlled separately When this terminal is turned On changing operating speed reference operating method and torque limit is done via only Keypad without changing the user setting parameter value When Drive terminal is turned On Main Drive operation is available as shown below condition e Inverter during stop It is applied immediately e Inverter during operation It is applied after stop The parameter value of FUN 01 Run Stop Src FUN 02 Spd Ref Sel CON 28 Trq Lmt Src related with Operating speed reference Operating method and Torque limit is not applied when Main Drive terminal 15 turned On even though parameter is changed via keypad or communication It is applied when the terminal is turned Off during stop The parameter value of CON 01 Control Mode is operated same as above parameter described The setting of T speed reference method and Torque limit is set as shown below Function Main Drive Main Drive OFF Ap
33. Diameter Computation LPF Time Constant When computing the diameter to avoid the sudden change in diameter you may set low pass filter LPF This set value operates with LPF delay time In case set the set value in large scale diameter computation becomes slow while setting in small scale diameter computation becomes quicker Loader Display Name of Function Set Range is Unit al Default cone Computation LPF 3 WEB 16 False Core False Core Value Setting Function Code In case the diameter received by the inverter through the diameter computation S W inside the inverter or by the system where the diameter sensor is built in is smaller than the set value in the WEB 16 False Core it is judged as False Core At this time if one of multi function output DIO 41 AX1 Define DIO 43 OC1 Define is set to False Core the set multi function output is On The reference of the set value is of the diameter Function __ a su eR ERE Factory Loader Display Name of Function Set Range Unit Default WEB 16 False Core Value Setting 0 0 50 0 7 7 6 Winder setting 1 WEB_17 Re Un Wind Rewind Unwind Setting There are three methods in general at the time of tension control First to control the tension of the fixed roll using Bridle Roil or Nip Roll Second to wind the Web as in the Winder in which the diameter of Winder get larger as time goes by Lastly to unwind the W
34. FS2 5 07515 2 0B 7 5kW 050 50 250VAC 5 270x140x90 258 100 3209 B SV110iV5 2 DB SV150iV5 2 DB 15kW FE T100 x 100 250 0m mA 425 200 130 408 166 13 8Kg B SV185iV5 2 DB 18kW SV2205 2 0B 22KW FE T120 x 120A 250 ZA 425x200x130 608 106 138 5 3001 5 2 DB 30kW 150 150 250 27mA 480x200x160 468 166 15Kg 53701 5 2 08 37kW FE T170 x 170A 250VAC 0 5 27 480x200x160 468 166 16kg B F 3 50022954 08 22 12A asm ZImA 250x110 60 238x78 18Kg 5 2 SV037iV5 4 DB 37XW SV055iV5 4 DB 5 5kW FE T030 x 380VAC Q 5mA ZTmA 270x140x60 SVO75iV5 4 DB 7 5kW _5 1101 5 4 DB 11kW SV150iV5 4 DB ET FE T050 x 05 zma 27044080 258x106 3 2Kg SV185 V5 4 DB FE TO60 x 60 380VAC 05 270x140x90 258 106 359 B 152 5 2201 5 4 DB 22kW SV300iV5 4 DB 30 05 27mA 350x180x90 338 146 7 5Kg FE 1100 x 380VAC tama fm 425x200x130 408166 138Kg B 153 5 4501 5 4 DB 45kW Svssows DB sow 7120 00 tate 425000130 408466 1380 _Sv7501V5 4 DB 75kW FE T170
35. If Proc PID Enb at the CON 20 is ON and also this terminal is ON the output of Process PID controller becomes zero Otherwise Process PID controller generates its output depending on the controller operation Proc PID Enb at 20 determines whether this function is used or not The setting for this code is as follows Factory Code LCD display Description Setting range Unit setting Disable CON 20 ProcPID Enb 2 Enable Disable Termina Disable at CON 20 blocks the output of Process PID controller and Enable at CON 20 enables the Process PID controller If Terminal is set the multi function terminal set to Proc PID Dis determines whether the output of Process PID controller is enabled or not prevent the saturation of Process PID controller Process PID controller is enabled only if the multi function input terminal is set to Proc PID Dis and its terminal input is OFF and operation command is Process PID controller does not work if operation command is not ON or Process PID Disable is not set Truth table is as follows ndustrial Systems 6 13 Chapter 6 Function Description DIO Proc PID Dis Operating reference Multi function input signal ON OFF 20 _ ON Disable Terminal OFF Disable Enable Dsae Disable Disable Disable 1 19 Timer input The multi function input terminals Pi P 7 can generate the timer output
36. If this is set motor parameters are automatically set These are designed to fit for LG OTIS vector motor When other makers motor is used program the motor parameters properly When using a motor having a rating not specified in this code select User Define Then PAR 08 will be displayed Enter motor rating in this code Then enter motor parameters in the name plate and perform Auto tuning to proper parameters before use LCD display Description Setting range Unit Factory setting 2 2 375 Q Same as inverter PAR O8 UserMotorSel Motor cap Selection of User 1 5 1543750 0 3 PAR 09 Motor cooling method Select the cooling method of the motor to use Motor cooling method is used to check if the motor is currently overloaded or not The self cooled motor should be set to Self Cool and the forced cooled motor to Forced Cool Code LCD display Description Setting range Unit Factory setting Forced cool PAR 09 Cooling Mtd Motor Cooling method Self cool 4 Encoder parameters PAR 10 13 Pulse number of encoder direction error detection LPF Enter the pulse number of encoder mounted on the motor shaft at the 10 the pulse number of encoder If 12 Encoder error check enable is set to Yes Encoder error signal is detected and then triggers fault alarm in the case of the wire cut or the miswiring But for open collector type encoder it is unable to detect the
37. Multi function Analog input 52 7734 Minimum Voltage Bias Code Out Y1 Multi function Analog 53 7735 input In X2 AIS Maximum Voltage Out Y2 Multi function Analog input AIO 54 7736 Ai5 Maximum Voltage Gain 0 Multi function Analog AIO_55 7737 input In X1 AIS Minimum Voltage Out Y1 Multi function Analog input AIO 56 7738 Minimum Voltage Blas Mult function Analog 57 7739 input AiS In X2 5 Maximum Voltage Multi function Analog input AIO 58 77 AIS Maximum Voltage Gain 9 Multi function Analog Input AIO B0 1736 command loss criterion select Multi function AIO 73 7749 Analog input command loss time Multi function AIO 74 7744 Output AO1 Definition 1 It only comes under using EXTN analog 1 Define AIS In Out Y2 Wbroken Adjustment During Run Default Refer to AIO_03 12 6 73 0 Not Used 1 Ail Value 2 12 Value 3 13 Value 4 Value 5 Aib Value 7 PreRamp Ref 8 PastRamp Ref 9 ASR Inp Ref 11 Motor Speed 12 Speed Dev 13 ASR Out 14 Torque Bias 15 PosTrq Limit 16 NegTrq Limit 17 RegTrq Limit 18 Torque Ref 19 IqeRef 20 Iqe 21 Flux Ref 22 IdeRef 23 Ide 24 Q Out 25 ACR D Out 26 VdeRef 27 vgeRef 28 Out Amps RMS 29 Out Volt RMS 30 Power
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39. in On Function Code Loader Display of Function Set Range Unit Factory Default WEB 24 Stall Stall Type Proportional Stall Input Stall Input 0 0 50 0 Chapter 7 WEB Control Application Taper Input WEB 21 Core Size Diameter Tension Input WEB 19 X Boost Enable P1 P7 Boost Input WEB 23 Boost Type Stall Enable P1 P7 Stall Input WEB 25 Taper Calculator gi Hyperbolic Taper Disable P1 P7 Taper Type None m Linear 1 Tension set point Tension Reference taking Taper Boost and Stall into account 8 WEB 26 Tension Ramp Setting of Ramp in Tension Reference Input When the machinery starts Web is in loose state because of lower tension Therefore the sudden tension command at earlier operation stage may cause unexpected change in tension To avoid such phenomenon when the command value of loadcell or dancer is applied to the step the change can be led in smooth manner so that the normal PID controller movement can be carried out by setting the ramp time of the tension input command value If WEB 26 Tension Ramp is set to 10 0 sec and the final PID command set to 50 the tension command will operate as shown in the Figure 15 Function Code Loader Display of Function Set Range Unit Factory Default Chapter 7 WEB Control Application PID
40. reference speed in Draw control reference speed in Process PID control and reference speed in Droop control In this case final speed command output is limited to the maximum speed command to the motor Factory setting FUN 04 Max motor speed 400 0 3600 0 1800 0 6 4 4 Multi step speed and Dwell speed setting methods Code LCD display Description Setting range unit 1 FUN 12 19 Multi step speed 0 7 2 FUN 20 JOG speed command If the multi function terminal is selected as a multi step speed setting or jog operation the speed command is determined by the combination of multi function terminals P1 to P7 and jog speed command Multi speed command by the combination of P1 P2 and P3 is generated as follows In case multi step speed 0 is selected P1 P2 and P3 all are OFF One of the speed commands from the keypad analog voltage input and option board is fed into the inverter In case P4 is ON it ignores the speed command selection by other terminals and jog Chapter 6 Function Description FUN operation command has a priority In this case the motor is operated at the speed of FUN_20 Jog speed command Setting speed Speed command source is selected at FUN 02 One of analog inputs FUN 12 and Option board tting FUN 13 Speed 1 Multi step speed 1 0 0 FUN 04 00 FUN 14 Speed 2 Multi step speed 2 0 0 04 rpm 00 FUN 15 speed 3 Multi step speed 3 0 0 FUN 04
41. x 170A 380VAC tm 480x200x160 468x166 169 5 9001 5 4 DB 90kW 230 230A 380VAC 13 19 580x250x205 560x170 226Kg SV1100iV5 4 DB T1ORW avava DB 142 400A 1AmAiSmA 392x260x116 2405235 103Kg SV16001V5 4 DB 160kW SV2200iV5 4 DB 220kW FE T600 x 600 380VAC 13 150mA 392x260x116 240x235 10 3Kg SV2B00iV5 M DR 2B0KW Svitsows DB 315XW 1000 1000A 380VAC 480x280x166 280x255 18Kg SVirSOWS A DB 0 NN SVOSSIVS 20B MD 5 56 030 250VAC 05 27 270 1400 258x106 24Kg a Svo7siv 208 WD 75kW 050 50A 250 05 27 270x140x90 B 2 SV110V5 20B MD 1ikW Saa a 100 _ 100A 250 0 5mA 425 200 130 408 166 13 FS 3 SV185iV5 2DB MD 18kW 20 FE T120 x 120A 250VAC 05 27 425x200x130 408x166 13 8Kg gt 3 SVOSSIVS 4DB MD 5 5kW SVTIOIVS DB MD KW No maa snswsapsuo akw 10900 50 3 0 CSA 2704140590 2580106 3 2Kg Sviasivs40B 18kW 060 60 380VAC 05mA2ImA 270 140 90 258x106 389 B 2 Svzvs4DB 22KW FE T070 x 350x180x80 X 1 Industrial environment EN 50081 2 A cla
42. 0 Valua _ ______ PAS Value mm PesttampRef ASR inp Ref Speed Dev PeWglimt Flux Ref Ide Ref ACR Q Out DIS 01 User Display 1 D Out PreRamp Ref VdeRef VgeRef Qut Amps RMS Out Volt RMS Bus Volt Proc PI Ref Proc F B Proc PI Out MotTemp NTC MotTemp d Oo O Run Time Terminal In Temat _______ RunSatus Line SPD 2 ReelSPD gt mum uemems mee Process PID Output 0 0 Ref GEGE Apes S 0 0 6 3 PAGE Fauty Display Display 0 Used 7106 User Group Display Setting Usr Grp Disp 1 Dis User Grp 0 Not Used Yes 6 4 2 Display ALL 1 Itis effective only when you use Extended I O EXTN I O 2 Itis displayed on WEB control Mode Chapter 5 Function Code Table 5 2 Digital DIO Group CODE Comm LCD SETTING DATA Adjustment CODE NAME NO Addr DISPLAY Tie Gas During Run ampterauckvew ams 0 Not Used 1 Speed L 2 Speed M 3 Speed H 4 Jog Speed 5 MOP Up MOP Dawn 7 MOP Clear 8 MOP Save 9 Analog Hold 10 Drive 11 2nd Func 12 Xcel L 13 Xcel H 14 3 Wire 15 Ext Trip B 16
43. 0 7C07 4th Diameter Initial Value Diam Preset 4 WEB 10 100 0 Motor Maximum Rotating 7C08 Speed with Min Diameter MaxMotor SPD 75 0 3600 0 Code Name LCD DISPLAY PAGE WEB 01 7 01 WEB 02 7 02 Selected Initial Diameter WEB 03 5 ui WEB 06 WEB 07 WEB 08 7 21 22 7 22 7 22 WEB 10 Minimum Diameter Min Diameter 5 0 100 0 Selection Acceleration Deceleration WEB_11 7COB Time ihid case of WEB AccDecWeb No 1 Yes CHEER mmm pU em m e om 17 EE Bb mma 0 None Taper Type Setting Taper Type 1 Hyperbolic 0 None 2 Linear Taper Input Value Setting 100 0 1000 EE 26 Boost Input Value Seti 00 500 Stall Type Setting a BL Ramp Time Setting WEB 26 7 1 Tension Reference Tension Ramp 0 00 600 00 Value Tension Control Enable 0 Disable 7 1 PID Reference Type Setting PIDRef Sel 1 pun 1 29 TEC zen Process PID 12 Gain proche 00 1000 1 Yes Chapter 7 WEB Control Application Code Comm Setting Data Adjustment No Addr Code Name LCD DISPLAY During Run PAGE fat ae PID Gain Ramp Time 0 Linear Type Setting Process PID P Gain Profiler WEB 35 7C23 Process PID P Galn Profiler WEB_39 Process PID Positive Li
44. 0 0 _ FUN 16 Speed 4 Multi step speed 4 0 0 FUN 04 0 0 FUN 17 Speeds MultsepspeedS 00 FUNO4 mm 00 FUN I8 Speed Mult stepspeed 00 FUNO4 mm 00 FUN_19 Speed 7 multistep speed7 00 0404 pm 00 FUN 20 JogSpeed JOGspeed 0 rm 1000 04 Max motor speed 3 FUN 21 Dwell Speed FUN 22 Dwell Time Acceleration is instantly stopped and restarted before driving a heavy load such as hoists when selected ME Factory Code LCD display Description Setting range Unit setting FUN 21 Dwell Speed Dwell Speed 0 0 FUN 04 mm 1000 FUN 22 Dwell Time Dwell Time 0 00 100 00 sec 000 0 FUN 04 Maximum motor speed disabled when FUN 22 is set to 0 Speed Time FUN 22 1 RUN Chapter 6 Function Description FUN 2 2022 _ 6 4 5 Accel pattern and time selection 1 FUN 33 Accel Decel reference speed Acceleration time deceleration time and BX time Is set the basis of the value at FUN 33 Accel decel reference speed which is speed or Ref speed s D Max Speed 3000rpm Setting Speed 1500rpm actual Accel Time 2 5 4 2 M Setting Accel Time 5 sec i petting example 2 If FUN_33 is set to Ref Speed and speed command and acceleration time is set to 1500rpm and 5 seconds respectively it takes 5 seconds to
45. 04 Ail Out Y1 adjustment Connect the voltage source or current source between Ail 5G multi analog terminals of standard 1 0 devices Feed O V or O mA with the AIO 03 In X1 set as 0 and then follow as below LCD Display Description a gt Ail on Initial Gain Factory setting 018 When pressing the PROG key current output 96 to input 04 0 00 value is displayed on the first line and current setting bias on the second line AIO P 0 00 If you want to adjust Bias to be 0 00 at input on the 04 Bias 0 18 first line adjust it to be 0 00 using Up key Out Y1 After setting 0 00 Bias and pressing ENT key it is 0 18 displayed and the changed value is saved AIO 06 Ai1 Out Y2 adjustment Connect the voltage source or current source between 5G multi analog terminals of standard 1 0 devices Feed 10 V or 20 mA with AIO 05 In X2 set as 100 and then follow as below LCD Display Description Aii Out Y2 100 00 95 Initial Gain Factory setting AIO Ai1 98 00 94 When pressing the PROG key current output 96 to input O6 Gain 100 00 95 value is displayed on the first line and current setting gain on the second line AIO Ai1 100 00 95 If you want to adjust Gain to be 100 00 at 10V input on 06 Gain 102 00 94 the first line adjust gain to be 102 0096 using 4 0 key Out Y2 After setting 102 0096 Gain and pressing ENT key it
46. 20B 55kW FFVS TO3T x 500759508 MD 75kW FFVE TOS2 X 52 250VAC 0 5mA 27mA 400199580 _ 385x160 SV110V5 2DB MD _ 44kW KW SV150IV5 2DB MD 100A 250 P Gm SV1BSiV5 2DB MO 5 22945 208 MD 22KW 120A 250 rows 21 FS 2 A SVOSSIVS 4DB 5 5 sw FFVS TO31 0 SAC osma 27ma 40169560 SVHOVSMADB 11kW 55045408 15KW 5 053 53 380VAC 05 ZIMA 466 258 65 440 5x181 25 5 A FS 2 406 FFV5 TO61 61 Nma 541x312x65 5155x235 25Kg 8 29 2 SVZOVS 4DB 0 22KW FFVS TO72 x 72 380VAC 05 27mA 541 212 65 5155x235 28Kg 8 X 1 Industrial environment EN 50081 2 class gt 61000 6 4 02 2 Domestic and industrial environment EN50081 1 B class gt EN61000 6 3 02 259 A 52 250VAC 05 27 400 199 5 60 _ 366x160 M5 A FS2 _ 5 seres Standard Filters p m INVERTER CODE VOLTAGE Gro ir ue rib WEIGHT THREE PHASE NE MAS SV022iV5 2 08 220 5 0551 5 2 DB 5 5kW FE TO30 x 30A 250VAC 05 27 270 140 60 258x106 B
47. 3 User code define USR 04 67 It displays the type and value of the user code when PROG key is pressed The code can be set in the same manner as the codes in the other group can be If the code is User Grp and its set value is Not Used the code can be changed by pressing the PROG key once more Total 64 user group data can be programmed and saved To make the unused data invisible set it to Not Used Chapter 6 Function Description USR Chaning User group codes User Used Press the PROG key once ns gt User Used Pressing the PROG key once more and press the SHIFT ESC key to change the group o P2 Defi DIS DIO PAR FUN CON AIO 2ND DIS o DIO 02 Press the SHIFT ESC key once more and the group is USRP User Dior changed DIS DIO Dior 01 Pressing A Up Y Down key navigates 1 T da the codes in the selected group Qi 01 Pressing the ENT key changes the code P2 Define Used 64 Press PROG key change the value using a Up Lud P2 Define Down and then press ENT key to save the Lud M value into memorv Use the A Up key to move to other codes in the USRP User Grp Not Used o Chapter 6 Function Description 2nd EN 3 XA h hp 6 7 2nd Function Group 2nd 274 function group is equiva
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49. 60 In case of the inverter trip the inverter resets the fault automatically and waits for Delay time before automatic restart at FUN 61 and restarts The inverter will not restart any more blocks the IGBT gating signals and issues the trip message if the inverter trip occurs more than number of automatic restart at FUN 60 For example if inverter starts sucessfully by automatic restart and trip doesn t occur any more the number of automatic restart doesn t add If it fails trip occurs again 1 is added based on the previous accumulated number That is the number is added continuously without the The conditions for the initialization of the number of automatic restart The number automatic restart accumulated so far is initailized by turning the inverter power ON OFF e If the number of automatic restart reaches to the set value at FUN 60 the automatic restart won t be conducted any more Then push the reset key in loader forcefully for clearing trip so that the number of automatic restart will be initialized again arid be increased from the beginnning N CAUTION Particular attention should be directed to this function as the inverter clears the fault automatically and motor suddenly restarts when trip occurs Auto restart function is disabled when the following trips occur BX Emergency stop Low Voltage Arm Short U V W DB Fuse Open Ext Trip B External trip B Inv
50. A01 output gt 10V output A01 og source definition 10 gt Multi function analog 100 0 It describes Bias of multi function analog iod M os output A01 Bias AIO 77 output 01 Multi function analog 0 0 It describes Gain of multi Function analog AOT POLLAN output A01 Gain 500 0 output A01 Multi function analog output A01 It is possible to have positive absolute value 78 EOS the absolute value NOT Yes of analog output A01 settinc Chapter 6 Function Description AIO The other multi Function analog output terminals have same functions The following pictures is the diagram of Multi function analog output 01 definition It can be output as the dotted line according to the setting of 01 Source Analog Output Mapping Diagram 2 Adjusting Gain and Bias by Keypad AIO 76 AOI Bias setting It can be set the Bias value of analog output value It can occur actual output more than the Bias value LCD Display Description 4 Initial Gain Factory setting AIOP Ao1 018 When pressing the PROG key current output 9o to input 76 Bias 0 00 value is displayed on the first line and current setting bias on the second line AIO 1 0 00 If you want to adjust Bias so that output is occurs when is 76 Bias 30 0 more than 30 adjust it to be 30 0 using 4 0 key A01 Bias After adjusting Bias and pressing ENT key it is displayed 76 30 096 and the changed value i
51. Ai2 by the jumper setting Analog input on the control circuit terminal can be used as single function among the following 8 functions In the table below 10 functions for Including Motor NTC PTC Voltage input range is 10 10V and current input range is 0 20mA Any analog input cannot be set as the same function as the other inputs If 2 analog inputs are set to the same function last set analog input is changed to Not Used When analog input is changed to the other function previously set value is initialized to 0 In the case of EXTN_J O 5 analog inputs are possible and Mot NTC PTC input is possible for Aib Setting Definition value Speed Ref Speed Reference 10V input is equivalent to 100 of maximum speed Proc PID Ref 10V input is equivalent to 100 of reference of Process PI controller Reference Proc PID F B Process F B 10V input is equivalent to 100 of reference of Process PI controller Draw Control 10V input is equivalent to 100 of reference of Draw controller 10V input is equivalent to 100 of rated torque 4 Reference It can set up to 250 250 of rated torque by the cain and bias adj Flux Ref Flux Reference 10V input is equivalent to 100 of rated flux 10V input is equivalent to 100 of rated torque 4 It can be set up 10 250 250 of rated torque b gain and bias adj 10V input is equivalent to 100 of rated torque It can be set up to
52. Auto tuning setting is done properly and redo 24 the auto tuning If the problem persists contact LS representative FWD REV LED on keypad will blink during Auto tuning If setting PAR 24 Auto tuning to ALL2 all procedure is same as ALL1 except Encoder Testing will be skipped Motor constants of each can be selected and separately tuned Encoder Test Rs Tuning Lsigma Flux Curr Ls Tuning Tr Tuning If encoder phase A B or inverter output wiring is switched during Auto tuning Enc AB Chgd message will be displayed In this case changing PAR 11 Enc Dir Set setting from A Phase Lead to B Phase Lead or oppositely will erase the need for changing the wiring gs Chapter 4 Trial Operation 4 5 3 Standstill auto tuning 1 Precaution Be sure to lock the motor shaft using magnetic brake 2 StandStill Type Auto tuning procedure LCD Display Description Tuning Time PARP AutoTuneType 23 standstill Set the auto tuning type to Standstill PARP Auto tuning 24 ALL1 Auto tuning starts if ALL1 is set PARP Auto tuning Stator resistance R is measured 20 30 Sec 24 Rs Tuning without rotating the motor PARP tuning 90 150 5 2 st Tuning see is measured witnout rotating the r Flux current IF rotor time constant Auto tuning and stator self inductance Ls is 24 If Tr Ls Tuning measured simultane
53. CODE CURRENT VOLTAGE creo Wi es mm MOUNT OUTPUT THREE PHASE NOM SV022iV5 2 DB 2 20 SV037iV5 2 DB 37k 5 020 20 250 oSA sisal 329x199 5x60 319100 1869 MS A FS 2 SV055iV5 2 DB 55kW 5 030 30A 290VAC 05 27 451 234 5 60 437 190 21Kg 5 A FS 2 SV075IV5 2 DB 7 5kW FFV5 TO50 x 250VAC 451x234 5x60 26 M5 FS 2 SV110iV5 2 DB 100A 250 SVI50V5 2 DB 15k SVIB5iVE 2 DB 18KW V220iV5 2 DB SV300iV5 2 DB V370iV5 2 DB SV022iV5 4 208 2 2k EE Say FFVS TO11 x may FFV5 1030 x 5v110iv5 4 DB 11kW 5 7051 9 SV185iV5 4 DB SV220iV5 4 DB SV300iV5 4 DB 30KW SV370iV5 4 DB 37kW 9V4501V5 4 DB 45kW 9 5501 5 4 DB 55kW 7505 4 DB 75kW 120A 250VAC 05 27ma 150A 250VAC 5m 27 180A 250VAC 0 329 199 5 60 315 160 1 5Kg wee Dei mi Q 5mA ETE ETE FS2 3 to M SVQOOIVS 4 DB SV1100iV5 4 DB 41320145 4 08 132KW 390 Uy DB T60kW SV22001V5 A DB X 600A 380VAC Sv2800V5 4 DB 280kW 315kW 1000A 380VAC 27 SV37501V5 4 08 3750 SWOSSIVS
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55. Compulsory In case of using loadcell for tension control sensor tension reference is used for setting the set point of actual tension In this case final tension Reference the output of set block becomes the reference input of PID control When not using Taper function Boost function and Stall function tension reference input value becomes the reference input of PID control Tension reference input setting constitute three methods by keypad by analog input and by communication The sum of the values from these three method is input that is the sum of WEB 19 Tension input Analog input communication Furthermore upper lower limit is restricted within the range of 100 0 96 100 0 96 At this WEB 28 PIDRef Se should be set to Taper Out If dancer is used it means controlling the position of dancer rather than actual tension Therefore if WEB 28 PIDRef Sel is set to Dancer Pos the value set in tension input reference input is meaningless If dancer taper function is used where analog output AIO 74 AIO 79 is set to Tension Out its usage is meaningful For the dancer position like in the case of tension reference the sum of WEB 29 Dancer Pos Analog input communication is input D Tension Reference Input Setting by Keypad In case of using loadcell To conduct tension reference input setting by keypad you may set WEB 19 Tension Input TensionInput 19 50 0 i 2 Tension Reference Input Setti
56. DIS 03 display is not desired value c Check one of Ail Ai3 is defined as Speed Ref 8 Motor keeps rotating at OV condition when speed setting is via Analog input 1 When AIO 11 Definition of Al1 Input Is set to Speed Ref rm a Adjust the Ail Bias at AIO 14 Setting unit 96 The displayed value is speed command Set the desired value ex 0 096 and press ENTER key 2 Follow the same steps to check 9 Motor detects speed reference but motor rpm is showing decreasing while motor is overheated or hunting Check the motor wiring There is a possibility of incorrect motor wiring when motor is 220V 380V dual rating Motor does not normally rotate when pole number setting is Incorrect However motor may get damaged in case of miswiring If this problem occurs contact motor sales office Refer to Power terminal description in this manual Chapter 9 Troubleshooting amp Maintenance EN 2 Is motor capacity set correctly Check PAR 07 motor rating selection is set the same as motor in use See the nameplate for motor rating 3 Is motor parameter set correctly s Motor parameters vary by manufacturer STARVERT IV5 setting is based on OTIS vector motor as default Motor parameters should be changed when other makers motor is used 10 Nothing displayed on the LCD D Is the connection of inverter and keypad tight er Check the inverter and Keypad connection 2 Is input
57. Input 4 Multi function input 5 Multi function input 6 gt Mulli function input 7 Common Potentiometer 10 kohm 1 2W but 10 10 Analog input 1 lt 10 10V 0 10 Ai alog input 2 10 0 oginput2 Q 0 20mA 20 Analog Motor NTC PTC Common 3 4 Note Main circuit FX RX BX RST P1 MMO P2 MM1 P3 ATO PA FHM P5 BAT P6 BRC P7 MCC CM VREF AI2 DB Unit Optlon STARVERT iV5 V Power supply 5 PE Common 0 GE EncoderA At Phase input Encoder B Phase input p RA Open collector GE output RB GE AO1 AO2 5G 30A 30C e 1 E 1B amp 2A 2B 5G Control circuit x SIO terminal indication for SV2800 3750iV5 PE PENT GE G24X o Encoder Line Drive Type A phase encoder pulse output Encoder output Common B phase encoder pulse output Encoder output Common Multi function output 1 Analog oulput Multi function output 2 C10 10V 10 10V 0 10V 10 QV Fault relay output 250V 1 DC 30 1 Auxiliary relay output 250V 1 30 1 Open collector Output 24V 50 Chapter 3 Installation and Wiring 3 3 Power Circuit Terminal 3 3 1 Power circuit terminal arrangement N CAUTION Be
58. Kpd Ax Ax 28 751C Torque limit source selection Lmt Src 4 Ax Kpd 5 4 CON 29 7510 Torque imitinforvardrun Pos Tratme 00 200 1900 Yes 30 751E Neg Traimt 00 200 1506 31 751F 00 200 190 Ye 0 None CON_32 7520 Torque Bias source selection Trq Blas Sre Keypad 0 None 0000 1111 7531 Speed search setting Speed Search bit setting 0100 No 6 68 1 Displayed only when the E L IO board is installed 2 Displayed only when the SYNC IO board is installed Chapter 5 Function Code Table a 2 5 6 User group USR Setting Data Adjustment Range Unit Default During Run User Define Initiailze to the Inttlal value adequate to the application Yes User data save No NM Recall saved User Data User Recall No Ys No Chapter 5 Function Code Table 5 7 Second motor function 2nd CODE Comm SETTING DATA Adjustment NO Addr EE During Run 2 EE TE 100 2 motor 5 ratio 1 2 motor S ratio 2 ae d rs gi 2nd Acc S Ed 0 0 50 0 fam motor 5 ratio 1 in deceleration start 2nd Dec 5 St m 2222 acceleration time of 2 motor 0 00 6000 0 0 Self cool Encoder pulse no of 2 motor 2nd Enc 360 4096 Encoder direction setting 0 A Phase Lead Encode
59. Max Motor Speed rpm Gear Ratio x Line Speed _ 100 m m 1591 55 rpm Core Diameter x 7 0 1 m x WBP MaxMotor SPD 08 1591 5 rpm 7 4 7 Minimum Effective Line Speed Setting Compulsory Minimum effective line speed is the minimum value of the line speed command that can compute the diameter The line speed command at the time of web control should be larger than the minimum effective line speed If the line speed command is small than this value diameter computation 5 not operated Setting is done in WEB 09 MinLine SPD Chapter 7 WEB Control Application wEBP MinLine SPD 09 10 0 7 4 8 Minimum Diameter Setting Compulsory Minimum diameter indicates the diameter of the smallest core in 96 against the maximum diameter in full diameter Minimum diameter is used as the minimum limit of diameter computation during operation and the selected initial core value is restricted by the minimum diameter Therefore it should be set equal to or less than the diameter initialized by multi function input analog input or communication It can be set in WEB 10 Min Diameter Min Diameter 10 10 0 7 4 9 Diameter Computation Source Setting Compuisory In WEB CONTROL mode the diameter determines the motor speed keeping a certain line speed At this time as the diameter becomes less motor rotating speed gets faster while as the diameter become larger the motor rotating speed gets slow
60. NTC When using LG OTIS Motor Only AI3 Th Voltage input AI3 switch set on right Them side A Motor NTC PTC Input Selectable 15 functions as following Speed Process PI controller Process PI controller feedback Draw Motor NTC PTC COMMON COMMON terminal for Analog input O PE P S Power supply 5 Line Drive Power for Pulse Encoder Encoder A phase B signal for Line Drive Type Encoder L SA signal e Set the 1 2 switch at P5 on I O PCB and set the JP4 switch to u ult 5 4 Notel T Encoder A phase B signal for Complementary or Open Collector Type signal Encoder Encoder B phase Set the JP2 switch at P15 on I O PCB and set the JP4 switch signal to OC for the use of Open Collector Caution The usages of Z phase signal are as follows and its Z PZ Encoder Z phase signal functions will be available soon Use for Z phase pulse provided encoders UJ Chapter 3 Installation and Wiring Item Name Function Description e 2 and Z signals are used for Line Drive type so set the 7 JP5 switch to LD e PZ signal is used for Open Collector type so set the JP5 switch to OC Encoder signal output A phase GE Output Common Encoder signal output B phase GE Output Common AO1 Analog Output 1 10V gt 10V 10 gt 10V 0 10V 10 gt OV output e Selectable among 34 Motor speed speed ref 12 Torque AO2 Analog Output 2 command 1 2
61. Opt command with communication at the time of Web control FUN 02 Spd Ref Sel Note In case of setting FUN 02 Spd Ref Sel to the other value than Line SPD Ref or Line SPD Opt you cannot make exact Web control Therefore please set Line SPD Ref or Line SPD Opt without fail 7 5 5 Control Group CON CON 02 Application allows you the setting of general vector control mode and WEB control mode In case of conducting Web control please set WEB Control without fail Only when setting WEB Control you can confirm all the function and Web group necessary for WEB control in the keypad TuS TUTUP Definition of Function nCode Display Unit Explanation of Function Name Setting Range General Vect E It is set when using the general vector function CON 02 Application application control WEB Control It is set when using Web control function Chapter 7 WEB Control Application 7 6 Function Code of WEB Application Group WEB Setting Data Adjustment Addr Default During ee fd Diameter Size Display 5 0 100 0 I BE LI Diam Preset 1 1 Diam Preset 2 Current Core 2 Diam Preset 3 Display Only 5 Option 0 Keypad Setting of the Type of 7C03 Diameter Initiallzation DiaPreset5Src 1 Analog 0 Keypad 2 Option 7004 we os 70 WEB 10 000 3 Diam Preset 4 4 Analog 7CO6 3rd Diameter Initial Value WEB 10 100
62. Otherwise generator or phase leading capacitors may be destroyed by the harmonic current from inverter e If 400V class motor is used with the inverter insulation enforced motor should be used or countermeasures against the suppression of micro surge voltage generated by the inverter should be carried out Otherwise micro surge vol tage is generated across input terminal for the motor and this voltage lowers allowable insulation break down voltage and then may cause the destruction of the motor e Be sure to set the parameters once more in case of initialization of parameters all values of parameters is set to values of factory setting e High speed operation can be set easily therefore be sure to check the perfor mance of motor or machine before changing parameter value e DC braking function cannot produce a zero servo torque If required additional equipment should be installed e When Inverter trip or emergency stop BX occurs without keypad connected LED on the control board will blink by the interval of 0 5 sec But LED will blink by 1 sec when keypad is connected 5 Countermeasure against malfunction troubles e If inverter is damaged and then gets into uncontrollable situation the machine may lead to the dangerous situation therefore to avoid this situation be sure to install the additional equipments such as brake 6 Maintenance inspection and parts replacement e Do not perform the megger insulation resistance check
63. Output Capacity Bar Code 4 Serial Code 00000000000 LS Industrial Systems Co Ltd 1 2 2 Inverter Model Name SV V5 2 DB MD 380V LS STARVERT Series e Max Applicable Motor 022 2 2kW 3750 375kW 5 Series Input Voltage 2 200V Class 200 230V 4 400V Class 380 480V Built in DB Circuit DB Built in DB Circuit DB Resistors Integrated Blank No Built in DB Circuit Use external DB Unit MD Mold Type 2 2 22kW All of the specifications other than the dimension based on the specifications of the metallic cover type 5 5 22kW class Input Voltage 380V 380V Input Voltage 30 220kW 400V Blank Below 22kW 200 400 280 375kW 400V ENCODER TYPE D 2 2 220kW Blank 5V Line Drive 15V Open Collector 24V 24V Line Drive Open Collector 280 375kW 5 12 15V ENCODER 5V Line Drive 15V Open Collector 24V ENCODER 24V Line Drive Open Collector Chapter 2 Specification Pn Chapter 2 Specification 2 1 Standard Specification 2 1 1 200V Class SV Jiv5s 2 0B 022 037 055 075 110 150 185 220 300 370 Max applicable HEJEJEJESEREIEIICREAER Capacity 45 61 9 122 175 225 282 331 46 55 E fated aren 59 74 88 122 16 5
64. Preset The diameter value initialized becomes the value of communication set and is restricted to WEB 10 Min Diameter 2 WEB 04 Diam Preset 1 1st diameter initial value 3 WEB 05 Diam Preset 2 2nd diameter initial value 4 WEB 06 Diam Preset 3 3rd diameter initial value 5 WEB 07 Diam Preset 4 4th diameter initial value The diameter initialization in tension control Diam Preset means empty core at the time of winder operation while full core at the time of Unwinder operation In case of initialize the core with multi function input terminal it is set with one of WEB 04 Diam Preset 1 WEB 07 Diam Preset 4 according to the WEB 04 Diam Preset 1 WEB 07 Diam Preset 4 set to CoreSize L and CoreSize H In case all the defined multi function input terminals are Off or are not set with the multi function input the initial value of diameter is set to Diam Preset 1 applying to bridle roll or nip roll instead of general winder and unwidner you may set all the initial values to 100 0 In the core initialization using analog and communication any initial value of WEB 04 Diam Preset 1 WEB 07 Diam Preset 4 is not applied The reference of the set value is the diameter initial value expressed in 96 at the time of full diameter Chapter 7 WEB Control Application 2 2022 _ Function ES Factory Code Loader Display Name of Function Set Range Unit Default WEB 04 Diam Preset 1 1st Core initial value
65. Prohibit FWD 17 Prohibit REV 18 Proc PID Dis 19 Timer input 20 SoftStrtCncl oy 21 ASR Galn Sel pem 22 ASR P PI Sel 23 Flux Ref Sel 24 PreExcite 25 Spd Trq Sel 26 Use Max Trq 27 Use Try Blas 6 5 30 Battery Run re 41 Dia Hold 1 42 Dla Preset 1 43 CoreSize L 1 44 CoreSize H 1 45 TensionDisable 0 46 PI Gain Sel 1 47 PID ITerm Clr 1 48 Taper Disable 1 49 Stall Enable U 50 Boost Enable 1 51 Quick Stop 84 52 Jog Web ee 53 Under Wind 8982 1 na m mmm m mpm mmm pom Dm _ me pm mmm CR 6 16 mmm eM M o e Note 1 It is displayed on WEB control Mode Note 2 It is for only 5 5 22kW 2 4 products PAGE DIO 04 Chapter 5 Function Code Table 20022 SETTING DATA uNIT DEFAULT During Run 0 Not Used 6 17 Definition of multi function CODE NAME PAGE NO D Not Used 1 Ready 2 Zero Spd Det 3 Spd Det 4 Spd Det ABS 5 Spd Arrival 6 Timer Out 7 LV Warn 8 Run 9 Regenerating 10 Mot OH Warn 11 Inv OH Warn 12 Spd Agree 13 Trq Det 14 Det 15 OverLoad 16 Stop 17 Steady 18 Brake Output 23 WEB Break S Up To Definition of multi function 7429
66. Proportional the final line speed command In case of line speed command WEB 45 Min FPID is E PID Output x WEB 45 Final Line Speed Command 96 Line Speed Command 94 100 Function Factory Loader Display Name of Function Set Range Unit Chapter 7 WEB Control Application Line Speed direction from reference black E Line Speed from reference block SZ T If Line Speed is lower than WEB 45 Output is WEB 45 PID Type WEB 44 PID output from PID block SC EM E PID direction from reference block PID Type Block Diagram 19 WEB 46 PIDHoldTime PID controller Maintenance Time after Hold In case of Inverter Hold Command the motor speed is reduced to 0 In case the output deviation of Process PID controller exists the motor is operated by the deviation of PID output To avoid this this is the function where it conducts PID operation for the period of time set to WEB 46 PIDHoldTime and then the motor carries out free run and stops by the friction force of the system If the output of Process PID is 0 the motor stops regardless of the time set to WEB 46 PIDHoldTime Factory Default Function Code Loader Display Name of Function Set Range Unit PID Controller Maintenance 20 WEB 47 PID F B Src Process PID Feedback Source Setting WEB_47 PID F B Src is the function where the feedback source is set when Process PID controller is used When set to Analog the definition o
67. Reverse direction Line Speed Motor Motor command opeed making PID output Speed Feedback Splicing 96 Unwind Underwind Setting Roll Rotating Direction in case of Forward Direction Operation 7 7 7 Tension controlling setting 1 WEB 19 Tension Input tension Reference Input Setting In case of using loadcell in the tension control you have to set tension reference If using dancer you have to set the position reference of dancer In this case Taper Stall and Boost are required according to the system requirement This function code is the function code where tension reference is set when using the loadcell as the tension control use sensor Tension reference is input with the sum of the analog input value at the time of setting WEB 19 Tension Input and analog input Ail Define to Tension Ref and the set value of Address 0x0511 in common area For further detail please refer to Block Diagram at the time of Web Control In case of using dancer this function code plays the role giving the dancer Taper function In case of setting the set value of WEB 28 PIDRef Sel to Dancer Pos and setting WEB 29 Dancer Pos WEB 19 Tension Input can be set with the input tension of the dancer At this time you may connect with the dancer after setting one of analog output AIO 74 AO1 Define AIO 79 2 Define to Tension Out Factory Loader Display Name of Function Set Range Unit Default Function C
68. Run Stop Src Run Stop via FX RX terminal Control terminal NPN mode Wiring INPUT 5 5 0 Foteniiomelter Related Function Code 1 RUN STOP source select FUN 01 Set it to 0 Terminal 1 Speed setting method FUN 02 Set it 0 Analog Analog Input 1 AIO 01 Set it to 1 Speed Ref Analog Input 1 Input Method Detinion N e eer ee 010 Set speed command 1500 rpm via All Potentionmeter in Ref Speed Setting DIS 01 DIS 01 PreRamp Ref FUN 40 Set Accel time to 10 sec in FUN 40 Accel Decel time FUN_41 Set Decel time to 20 sec in FUN 41 Motor starts to rotate in Forward direction at 1500 rpm with Accel time 10 sec when FX terminal is turned ON Motor decelerates to stop with Decel time 20 sec when FX terminal is turned OFF Terminal FX When RX terminal is turned ON motor starts to rotate in Reverse Terminal RX direction at 1500 rpm with Accel time 10 sec When it is OFF motor decelerates to stop with Decel time 20 sec Chapter 5 Function Code Table oo _ Chapter 5 Function Code Table mark of communication adrress indicates communication exclusion 5 1 Display Group DIS Setting during Inverter operation Yes possible No impossible CODE Comm LCD SETTING DATA Adjustment CODE NAME NO Addr DISPLAY RANGE UNIT DEFAULT During Run 00 Motor Speed Cantrol Mode Q 0rpm SPD Output Torque Output Current 0 0 0
69. USR_O2 User save 6 68 IUSR GIUE TEC eee E 6 68 6 6 3 User code define 5 04 67 E ED E E E cin I DE 6 68 6 7 2nd Function Group 2nd ee 427 6 7 1 Jump code 2nd 00 6 70 6 7 2 2nd motor control mode selection 2nd 01 SSS SS 6 70 6 7 3 2nd motor speed setting 6 70 1 2nd 02 The 2 motor maximum speed eue 6 70 2 2nd 04 The 2 digital speed setting 6 70 6 7 4 2nd motor parameters related to acceleration and deceleration 6 71 6 7 5 2nd motor parameters related to the pulse encoder 6 71 6 parameters soe e E epee ne ree 6 71 6 7 7 2nd motor miscellaneous parameters 6 71 6 8 Analog AIO Group AIO deve de Mee duce uua uu dedecus uncos 6 8 1 Jump code AIO 6 72 6 8 2 Multi function analog input eere
70. below SPD Initial Display Tq 00 00 FUN Jum code Move to FUN Group by using MODE Key E Jump code Press PROG Key gt Enter 40 by SHIFT ESC Up Down Key ENT FUNP 1 Acc time 1 is settable 10 00 sec Time 1 Press PROG Key 10 00 sec Setting Mode Cursor l appears and blinks 1 Move the to the position to be changed using Hic 00 sec SHIFT ESC key FUN Acc 1 00 et the data using 4 0 Down Time 1 w men 40 15 00 sec save the changed data by pressing ENT key Cursor disappears Chapter 4 Trial Operation 4 4 Data Groups SV iV5 series inverters use LCD keypad for user s convenience Data groups are divided into 12 groups for easy access depending on the inverter application LCD keypad Name on the upper Description left Motor speed Motor control mode Generating torque Output Display group DIS urrent User selection display Process PID output reference feed back value Fault disp 50 on Digital I O group Digital input igi parameters and so on Parameter initialization Parameter read write lock password group Motor related constants Auto tuning and so on FUN CON selection and so on Control mode ASR PI gain Process
71. by flowing the magnetizing current into It before run command is ON so that speed control characteristic can be improved at the time of the acceleration of the motor Chapter 6 Function Description DIO 1 25 Spd Trq Sel Speed Torque Control Transfer Speed and torque control can be switched using this function This terminal input overrides the input from the keypad Control mode can be switched only during stop state Despite multi function terminal input during running the control made can be switched only after stopping 1 26 Use Max Torque Maximum Torque Enable If this input is ON the torque limit value of the speed controller 15 fixed to its maximum value On the contrary when this input turns off the value defined at CON_29 CON_31 applies to torque limit value This function disables the inverter continous operation lead to damage to the motor and inverter Take caution when using 1 27 Use Bias Torque Bias enable If one of the multi function terminals P1 P7 is selected as Use Trq Bias torque bias value is fed into the inverter following the input signal Besides if Use Trq Bias is not set and Keypad is set at CON 32 torque bias value set at CON 33 is fed into the inverter And if Analog is set at 32 Trq Bias Src and the input is selected as Torque Bias the torque bias value is fed into the inverter Therefore in order not to use the torque bias value None shoul
72. encoder error therefore PAR 12 should be set to No In case the wiring for encoder A B phase or inverter output U V W is changed Enc AB Chgd message is shown during the auto tuning operation In this case 11 Enc Dir Set can be changed without changing the wiring of pulse encoder If encoder signal is mixed with electromagnetic noise signal encoder signal may be less affected by the electromagnetic noise signal by adjusting PAR 13 Encoder LPF Time Constant Description Setting range Factory setting PAR 11 Enc Dir Set Encoder direction setting A Phase Lead B Phase Lead A Phase Lead 6 26 LS ina Chapter 6 Function Description PAR Description Encoder pulse In FWD RUN A phase leads in FWD rotation zx eur qe qd L LIL Phase Lead B phase leads in REV rotation B phase leads in FWD rotation If you set Enc Err Chk of PAR 12 to Yes when there is disconnection or misconnection of encoder encoder error is detected and show the encoder abnormity sign In the case of open collector method of encoder it isn t possible to detect encoder error So set 12 to No Improper setting of encoder parameters may deteriorate accurate speed control and lead to overcurrent or overvoltage trips Refer to chapter 9 Troubleshooting Factory LCD display Description Setting range Unit setting PAR 10 Number of encode
73. group by collecting frequently used codes In DIS 06 user can set whether User group is displayed or not in three selections Code LCD display Parameter name Description Not Used User group not displayed Only Display User group displayed rest of groups are not displayed If you Dis Usr Grp want to display the rest move to other group in Jump code or change the selection User group display DIS_06 Usr Grp Disp sclection Display all groups including User group But 2nd group is displayed only when 27 group is defined EXT group is displayed when Option board is installed Display ALL Chapter 6 Function Description DIO 6 2 DIO Group DIO 6 2 1 Jump code DIO 00 In 00 jumping directly to any parameter code be accomplished by entering the desired code number Example Moving to I O 05 Press PROG and set to 5 using SHIFT ESC a Up Down and press ENT key to move to I O 05 If the desired code cannot be set the closest code will be displayed DIO gt P5 define 05 Not Used Jumping other code is available using A Up Down keys 6 2 2 Multi function input terminal 1 DIO 01 DIO 07 Multi function input terminal P1 P7 define It defines Multi function input terminals 5 5 has 7 dedicated terminals P1 P7 for the setting of parameters below However the multiple terminals cannot be selected for the same function and if s
74. is 06 102 00 96 displayed and the changed gain is saved Chapter 6 Function Description AIO EM The same procedure is applied to AIO 08 Out Y1 and AIO 10 Ail Y2 and also to the other multi function analog input For example about multi function analog input setting In X1 20 Out Y2 8096 In X2 70 Out Y1 30 for the 0 10V input analog command changes are as follows In X1 Out Y1 Blas Change Change Initial Value Speed set Speed set Speed set 100 100 100 30 10 20 10V 2094 10V Voltage input Voltage input Voltage input In X2 Change Out Y2 Galn Change Speed set Speed set 10096 100 80 30 30 70 10 Voltage input 20 20 10V Voltage input 70 3 Criterion for command loss of Multi analog input Ail AIO 1 You can choose criterion for command loss of signal that is fed into multi function analog input Definition Code Display Criterion for AIO 12 Wbroken command loss of Multi analog input Ail 6 76 LS ing Unit Function description Setting range Do nt set analog bs If the analog input under the 1 2 of set value of AIO 03 Ai1 In X1 is fed it means analog loss If the analog input under set value of AIO 03 In X1 is fed it means analog loss There are same functions for choosing the criterion of command loss of the other multi function analog input Half of x1
75. motor is normally accelerated only when FUN 58 Power on start enable is set to Yes 1 The speed search operation 5 enabled at the time of acceleration when FUN 58 Power on start enable is set to Yes Chapter 6 Function Description USR 6 6 User Group USR_ User group can be generated by collecting the frequently used function codes and it also can be created by using the existing function codes for the specific application 6 6 1 Jump code USR_00 Jumping directly to any parameter code can be accomplished using USR 00 Example Jumping to USR 03 Press PROG key first and set 3 using A Up Y Down SHITF ESC and press ENT key to jump to USR 03 If the desired code cannot be accessed or void it automatically jumps to closest code USRP User Recall 03 After jumping it is available to jump to other codes using a Up F Down 6 6 2 Macro 1 USR 01 Macro Init The initialization of the code F can be defined according to the gp the user defines Code LCD display Description Setting range Unit setting 2 USR O2 User Save USR 01 This enables the code type and the set value which the user define to be saved into the memory 3 USR_03 User Recall This enables the code type and the set value saved by USR Save to be recalled from the memory LCD display Description Setting range Unit Factory setting ati TE 6 6
76. operates when the set multi function input terminal is On FUN 01 should be set to Terminal 1 and Jog operates even if Fx terminal is not On DIO 07 PIDITerm Clear Taper Disable Emergency Stop Function Quick Stop Setting Jog Web Jog operation function Setting Under Wind Although the value in WEB 18 is set to Overwind Under wind function Setting it operates Under wind if the set multi function input terminal is On Although the value in WEB 17 set to Rewind it Unwinder Unwinder function Setting operates Unwinder if the set multi function input terminal is On Chapter 7 WEB Control Application 1 Diameter Hold function If the multi function input terminal set to Dia Hold is On it stops diameter computation and maintains the diameter value At this time the diameter hold function operates if one of the following conditions is satisfied D Condition of diameter initialization Except function code initialization is not satisfied and the multi function input terminal set to Dia Hold is On 2 Condition of diameter initialization Except function code initialization is not satisfied and the multi function input terminal set to Quick Stop is On 3 Condition of diameter init alization Except function code initialization is not satisfied and the multi function input terminal set to Quick Stop is On and the multi function input terminal set to TensionDisable is On or WEB 27 Tension Enb
77. operation In case the web is wound in new core in the winder sudden load change occurs Such sudden change in load makes the speed slower which causes low tension of web and finally the web becomes drooped To avoid such phenomenon you may operate it at higher speed than the line speed command in splicing state WEB 59 Splice Level is the 95 value for the line speed command For example if the line speed command is 50 m m and the set value of WEB 59 Splice Level 7 40 LS ae Chapter 7 WEB Control Application 15 10 the final line speed command of the empty core at the time of splicing operation becomes 55 m m Function Code Factory Loader Display Name of Function Set Range Default Spice Splicing Level Setting 00 1000 00 Line Direction Full diameter Swivelling Empty Core e Splicing Operation Status Diagram Chapter 7 WEB Control Application speed Calculator Diameter from Diameter calculation block Line Speed Diameter 94 Speed reference x Min Diameter Yo WEB 10 Line Speed direction from reference block Line Speed from reference block NL 4 6 Line Speed is lower than WEB 45 Output is WEB 45 UID type WEB 44 PID output from PID block SC a 557 PID direction from reference block P U TensionDisable P1 P7 0 Splicing Level WEB 59 x PID direction e 1 Line Speed Command Bloc
78. power turned on Check inverter power is applied If nothing is displayed on the LCD in this condition contact LS representatives 11 Motor speed oscillates and speed is not constant during constant Run D Is encoder wired using twisted shield cable gt encoder signal wiring should be conducted with Twisted Shield Cable Otherwise speed may oscillate at low speed or high speed due to encoder input noise leading to motor vibration or abnormal motor sound at stop Is the connection of inverter and motor and encoder grounding proper Check the grounding of inverter and encoder is connected This could occur when not connected Fixed screw for the connection of encoder grounding and the inverter is located on the right bottom side of the control PCB Loosen the fixed screw and insert the ground wire of the encoder and tighten the screw Refer to encoder wiring diagram For grounding the motor use G of the inverter Main terminal 3 Connect inverter panel grounding connected with motor grounding to the building grounding If not incorrect motor speed may be input due to encoder input noise 4 Is too large speed gain assigned to the inverter while motor load is light Motor oscillates at stop when PI gain is set much larger than the actua load in CON 03 and CON 04 Chapter 9 Troubleshooting amp Maintenance Therefore gain should set accordingly Responsiveness increases when P gain is set higher and I lower
79. properly set cr motor 15 not LG OTIS vector motor perform the Auto tuning or set this correctly If it Is Incorrectly set inverter performance will be dramatically deteriorated 49 Is 19 number of motor poles properly set Check the motor nameplate and setting matches 17 CON 28 Torque limit setting is set to Is CON 29 CON 31 setting correct c CON 29 CON 31 marks upper limit in inverter output torque For the application lower torque limit is required when torque shortage occurs increase this value a STARVERT 4V5 5 overload capacity 15 150 1 min when using torque limit over 15096 time and the number of use should be limited 42 When CON 28 torque limit setting Analog or Option the corresponding input value is properiy set c CON 28 is set to Analog one of AI1 Ai2 Ai3 should be defined as Torque limit If set to Option refer to Option manual for proper setting 3 Motor speed is not increasing while it is running D Is PAR 10 number of Encoder pulse set properly factory default is 1024 If it is not OTIS vector motor contact with Encoder maker 2 FUN 01 is set to Keypad FUN 02 to Keypad1 FUN 12 Speed 0 to 100 0rpm and press FWD key but motor speed is not 100 0rpm In this case check for encoder wiring s If encoder wiring is disconnected or switched it rotates only uni direction with low speed 30 0 60 0rpm and over 15096 its rated current Check th
80. reduction in product life and damage to the equipment Protective function Keypad display Description The inverter turns off its output when the output current of the inverter flows more than 200 of the inverter rated current Over Current OC W The inverter turns off its output when a ground fault occurs and the ground fauit Ground Fault is more than the internal setting value of the inverter Over current trip Protection function may protect the inverter when a ground fault occurs due to a low ground fault resistance regenerative load This fault can also occur due to a surge voltage generated at the The inverter turns off its output if the DC voltage is below the detection level Low Voltage Low Voltage because insufficient torque or over heating of the motor can occurs when the input Protection voltage of the inverter drops The inverter turns off its output if the output current of the inverter flows at 18096 Protection of the inverter rated current for more than the current limit time S W Inv OLT The inverter turns off its output when the rated current of the inverter flows more Overload than regulation level 15096 for 1 minute Inversely proportional to time The inverter turns off its output if the heat sink over heats due to a damaged InvOver Heat fan an alien substance in the cooling by detecting the temperature of Heat the heat sink Heat j
81. reference 50 0 Internal value time 5 0 sec Tension Command where Ramp Time is applied 9 WEB 27 Tension Enb Setting of Tension Control Enable Function This is the function of conducting On Off of the final output of PID controller If the multi function input terminal 01 I O 07 set to TensionDisable is Off and WEB 27 Tension Enb becomes Enable PID controller operates In any other case PID controller doesn t operates any longer Factory Default Function Code Loader Display Name of Function Set Range Unit WEB 27 Tension Enb Tension Control Enable Disable Function Setting Enable Enable WEB 27 Tension Enb Disable 0 Enable 1 PID enable Disable 0 Enable 1 Tension disable P1 P7 Activated 1 PID Controller Operation Diagram 7 7 8 WEB PID Contro 1 WEB 28 PIDRef Sel PID Reference Type Setting When loadcell is used at the time of tension control PID controller controls actual tension Accordingly the reference input of PID controller should be the output of taper computation Therefore the set value of WEB 28 PIDRef in the tension control where loadcell is used becomes Taper Out If dancer is used it controls the actual dancer position where the set value of WEB 28 PIDRef Sel is Dancer Pos and in this case to carry out the tension control of web you need to set one of analog outputs AI O 74 AO1 Define AIO 79 AO2 Define to Te
82. sure that is not Neutral Line but DCN and P is DCP SV022 037 055 075 110 150 185 220iV5 2 DB SV022 037 055 075 110 150 185 220iV5 4 DB no SV110 150 185 220iV5 2 DB MD SV110 150 185 220iV5 A DB MD MD Mold Type fe fs ee sj B 57900 1100 1320 1600 2200iV5 4 Lep sh BEC V300 37015 2 SV300 370 450 550 75015 4 SV2800 3150 3750iV5 4 e Chapter 3 Installation and Wiring 3 3 2 Power circuit terminal description Function Description Connected to 3 phase input power supply 3 Phase input power supply 1 200V Class 200 230V 50 60Hz 2 400V Class 380 480V 50 60Hz Inverter Output Connected to 3 phase induction motor Used for inverter frame earth Resistor Connected to braking resistor DC Reator and DB Unit Used for DC Reactor DB Unit and DC link common connection DB Unit Used for DB Unit and DC link common connection 3 3 3 Cautions to be required for wiring to power circuit terminal 1 Connect terminals S and T to 3 phase input power supply after checking inverter nameplate attached on the inverter Never connect terminals U V and W to 3 phase input power supply It results in lethal damage to the inverter R S G U V W Input Voltage 2 Never connec
83. terminal P1 P amp is tumed On Chapter 5 Function Code Table 2 2022 _ 5 5 Control group CON Setting Data Adjustmen t During Code Comm No Addr PAGE Code Name Range Default EE t 1 WEB Control 755 cu 2000 50 Xe Lowe ze men m conos 755 0 m s exe me mre s Few sw oso m m _ conos 75 m 9 Yes CORO me 10 750A speen aner asr gam mtoro ASR Tarspd 00 3809 09 Ime meme peser rime conis 755 00589 00 Yes conas 75r CON 16 7510 _ Process PID Positive limit _ Proc Pos Lmt 100 0 100 0 2 17 7511 Process PID Negative Ilmit Proc Lmt mE 100 0 Proocss PID output ET 19 7513 Process PID output gan 250 0 250 0 0 Disable 7514 Process PID output Enable Proc PID Enb 1 Enable 0 Disable 2 m 0 None 7514 Torque reference source selection Trq Ref Src 0 e 0 Kpd Kpd 1 Kpd Kpd Ax 2 Kpd Ax Kpd 3
84. 0 185 220iV5 2 DB SV022 037 055 075 110 150 185 220iV5 A DB Main Power Circuit DB Resistor optional O 0 o AC inout d B1 B2 220 4407 O O 50 60 Hz STARVERT iV5 W G Control Circuit i Note 1 Q Line Drive Type Aux powsr source AMT Power supply 5V air or control circuit Trasformer Co ov GE 220v 50 60Hz RE gt Encoder n FWD run stop command Phasa input A run stop command RX Encoder Bt ase inpu Emergency stop R Fault resa RST A A phase encoder pulse output Multi functlon Input 1 0 Midi tad GE Common RB Mulli funetion 1 A Bphase encoder pulse output Multi function input 3 P PXATO GE Encoder output Common function inputa C Mult function input 1 Analog output 1 Analog output Multi function input5 BAT 2 Analogoutput2 19 10V function input6 10 10V i 56 Common 0 10V Multi functlon Input 7 P MCC 10 OV 30A Fault relay output 30 Q ac 250V DS Polentiometer p Power supply 10V VREF 30B Boe DC 30 V 1 10 k ohm
85. 00 0 jeu XM Chapter 13 Control Block Diagram Ay30 9A 129159 E 5 dOLSINAY 25 ION LNOD JOL233A uon ejno e5 13 11 Chapter 13 Control Block Diagram sqi uonguJ 1 8seuJ e ct waung 19997 aseug _____ uonoes 043u09 JOJO lal Systems 1 LS Indus 13 12 SS M Chapter 13 Control Block Diagram 6 4 d 01 48Jeu peeds oy ener B5 E g d 9 uomogjec 4E8Jd peub peoads euis dois Wee peopeAQ feuBis 1 y 3ndjno raul jguB s Bujuum 0 100 J6 100 jndino uon2unj ninty um Bujduigi 810J8q pds ulpi pueg uon2ajer oi 1no uon ejag BAUTY pds 169uJ8AO Japanu ubmereg peads x8 anel uonaejep Gs uonoejeg 6v 5 eino duua
86. 0maA Wires for the control circuit terminal should be separated from ones for the power circuit terminal if possible and in case wires for both control circuit terminal and the power circuit one cross each other they should be crossed at right angles 909 Cee eT Wires for Main Circuit Min distance 10cm ________________________________________ _______________ _________________________________________________________________________ E Min distance 10cm nuam re er ie Wires for Control Circuit 3 4 5 Caution on wiring pulse encoder 1 Check up of the coupling and alignment of motor and encoder shaft D Be sure to mount the pulse encoder at the location where it rotates at the same speed as the motor does In case there is speed slip between the motor shaft and encoder shaft the motor may not start or it causes mechanical vibration 3 Poor alignment of motor and encoder shaft results in torque ripple and causes mechanical vibration which has the same frequency as the motor speed at the constant speed region 2 Wiring the pulse encoder D Be sure to use twist paired shield wire and ground shield wire to screw for earth on the I O PCB Signal wires should be separated from the power lines if possible Electromagnetic noise may affect the pulse encoder output signals Chapter 3 Installation and Wiring 3 4 6 Encodder wiring and switch setting method 15V Complementary Open Collec
87. 1 2W Analog input Analog input 1 AI1 s mm 40 10 1B Analog 2 12 0 10V og 7 AC 250V 1 10 0V DC 30V 1A 0 20mA Analog Input 3 AI3 2B 20 OC1 Motor NTC PTC Common 56 2 collector output 24 50 Note Main circuit Control circuit 5G Encoder power source common terminal for V022 037iV5 Note 1 It is used when inverter control circuit is energized from auxiliary power source 220 VAC separated from main power supply Use insulated transformer to separate from main power supply Transformer capacity Above 100VA recommended Only 5 5 22kW 2 A Press supported Other products will be released later 3 3 Chapter 3 Installation and Wiring 5 300 370iV5 2 5 300 370 450 550 750 900 1100 1320 1600 2200 2800 3150 37501 5 4 Note AC Fans for 300 2200iV5 4 series should be changed the input power source of transformer 1 tap Main Power Clrcult corresponding with that of inverter Factory default is 380VAC DB Resistor Optlonal MCCB 3 phase input 220444 O 777 0 E 50 60Hz FWD run stop command REV run stop command Emergency stop Fault reset 3 Mulll funcilon Input 1 Multi functlon input 2 Mull functlon Input 3 Multi function input Multi function
88. 31 DC Bus Chapter 5 Function Code Table Code Comm Ma Addr Code Name LED DISPLAY AIO 74 AO1 Define Multi function ru AIO 75 774B Analog Output 1 Source 2 0 2 10V O1 Source Definition Multi function 774 Analog Output 1 Blas 100 0 AIO 77 1 Blas Mult Function AIO 77 7740 Analog Output AQ Gain 0 0 500 0 1 Gain Multi Function AIO 78 774 value 01 ABS 0 No 1 Yes 0 No setting Multi function 2 Definition Multi function AIO_80 7750 Analog Output AQ Source Source Definition Multi function AIO 81 7751 curse AO2 Bias Refer to AIO_74 78 Multi function AIO 82 7752 Analog Output 2 Gain AO2 Gain Multi function Analog Output AIO_83 7753 AQ1 absolute value 2 ABS setting 1 Displayed only when WEB mode setting Adjustment During Run 33 PROC F B 34 Proc PI Out 35 Une Speed Multi function 36 Tension Out Analog Output 37 Diameter 0 Not Used Yes 1 Definition 38 MotNTC Temp 39 MotPTC Temp 40 Inv Temp 0 10 gt 10V Jun i Chapter 6 Function Description DIS Chapter 6 Function Description 6 1 Display Group DIS 6 1 1 DIS 00 Motor control status monitoring Displayed when Power ON Motor speed Motor control mode d 0 0rpm SPD Tq 0 0 0 0A P di Output current Output torque Parameter name Moto
89. 400 0 3600 0 rpm 1800 0 2ndSpd 0 2 motor multi step speedo 003600 rpm 00 LCD display Function Setting range Unit y Chapter 6 Function Description 2nd 0022 6 7 4 2nd motor parameters related to acceleration and deceleration Setting range and factory setting value should be referred to FUN 36 to FUN 41 Setting range Unit Factory setting LCD display Function 2nd 05 2ndAccSSt 2 motorsratiolinacce startt 0 0 500 00 2nd 06 2 DecSEd 2 motor 5 2 end 00 500 00 2nd Decs ed motor Sreto 2in decel end 007500 00 6 7 5 2nd motor parameters related to the pulse encoder Code 2 Setting DAN LCD display Function Unit Factory setting 2nd 12 2nd Enc 2 motor encoder pulse number 360 4096 E 1024 kid T Phase Lead 2nd 13 2nd Enc Dir 2 motor encoder direction set B Phase Lead Phase Lead 2nd 14 2nd Enc Chk 279 motor encoder test enable D Yes 27 motor encoder LPF time 6 7 6 2nd motor parameters Code Setting Factory LCD display Function range Unit setting 2nd 17 2nd BaseSpd 2 motor base speed 300 0 1800 0 3600 0 2nd 18 2nd 2 motor rated voltage 120 560 V 2nd 19 2nd Pole enter 2 12 4 2nd 20 2nd Mot Eff 2 Motor Efficiency 70 100 2nd 21 2nd R Slip 2 motor rated slip 10 250 2
90. 6 125 200 15 100 500 100 220 150 250 HinodeElec 2506 150 Class 214 21 12 58 Hinode Elec 250GH 175 20 125 Hinode Elec 250GH 225 30 150 500 225 220 250 250 HinodeElec 250GH 250S 37 200 500 225 220 250 250 HinodeElec 2500 2505 5s jo LL LUNO _ 75 30 50 30 460 35 660 HinodeElec 660GH 35 T1 35 500 50 460 63 660 HinodeElec _ 660GH 63 Lu mo e aso eo Hrade Elec ___ 185 60 50 100 460 100 660 HinodeElec _ 660GH 100 22 70 500 100 460 125 660 HinodeElec _ 660GH 125 30 100 500 100 460 125 600 HinodeElec _ 600FH 125S 40 37 100 500 225 460 150 600 HinodeElec 600 1508 Class 45 100 500 225 460 200 600 HinodeElec 600FH 200S 55 150 500 225 460 200 600 HinodeElec 600 200 75 200 500 225 460 125 600 Hinodetlec 600 1256 90 250 500 400 460 200 600 HinodeElec 600FH 2008 110 300 500 400 460 200 600 HinodeElec 600 2005 132 400 500 400 460 300 600 HinodeElec 600FH 3008 160 400 500 400 460 300 600 HinodeElec 600 3005 220 600 460 600 600 HinodeElec 600SPF 600UL 3 FIELD WIRING TERMINAL 1 Use Copper wires only with Copper conductors 75 C 2 Input and mo
91. 6 CON 10 Motor Speed at the time of ASR Gain transfer 6 55 6 5 5 Process Control 0657 6 59 OOP 661 6 5 8 Torque control 6 63 1 CON 26 Torque reference source selection 6 63 2 CON 27CD rque r felefice Aer enie pee 6 63 3 32 Torque Bias source Select uc D E TE 6 63 4 CON 33 Torque Bias quantity 6 63 3 CON 35UIOIqUe 6 64 6 Torque Blas Enable Dlsable AM sn ups 6 64 7 34 Torque Bias F F 6 64 8 CON 28 31 Torque limit define Torque limit during FWD RUN REV RUN Regenerating 6 65 Syurorque Current reference i esc cest 6 66 6 5 9 Speed search 48 6 67 6 6 User Group USR 00 6 68 TUS 6 68 O62 Planer eroe us 6 68 Sees Sees esc re ee 6 68 2
92. 7 1 Parameter setting for keypad operation to rotate the motor at 100 rpm Run Stop Src P 1 RUN STOP command setting by keypad 01 Keypad FUNP Spd Ref Sel 2 Operating speed reference setting by keypad 02 Keypad1 Speed 0 12 100 0 rpm 57 Operatingispsexd sening 4 7 2 Forward Reverse Run FWD REV D Low speed operation Check if motor speed is 100 rpm in the start up LCD screen after pressing FWD key 100 SPD Checkif motor speed is 100 rpm in the start up LCD screen after pressing REV key 100 SPD following table describes the cases of abnormal rotation due to the incorrect wiring of encoder and or motor Rotating bg Speed display ET Torque display Torque display Wiring Status Wiring Status Command direction Reverse 100 0 rpm VES 10 Reverse 10 40 rpm Pisae TE DET Torque Limit reversed Tax Forward 10 4Dpm is0WTorgue imi wiring reversed Encoder and Motor RX Forward 1000 Below 10 allreversed If A and B phase are reversed be sure to replace A with B phase wire after checking the pulse encoder wiring Or user does not need to change wiring if PAR 11 Enc Dir Set setting value is changed from A Phase Lead to B Phase Lead e If Motor wires are reversed be sure to replace V with W phase wire after checking the motor output wiring Tor
93. A DB seyn er RR Models Wi W2 Wa W4 5 Li L2 Di D2 D3 Hi H2 6 0551 5 2 40 2344 180 272 27 391 2 2211 2095 75 6 SV075IV5 2 4DB 9 22 7 08 15 4 8 7 8 24 2 95 0 23 SV110IV5 2 4DB SV150IV5 2 4DB 335 284 284 25 5 248 6 237 100 7 14 SV185iV5 2 4DB 13 1 41 1 11 1 1 00 9 78 9 331 3 93 0 27 SV220IV5 2 4DB Chapter 12 Dimensions B 5 300 370iV5 2 SV300 370 450 550 7501 5 4 wi T cm STARVERT VS T amp WS 3 WA e Dimensions unit mm inches Models amp Wi d W2 i W3 LE 319 2 5 3701 5 2 4 10 6 10 6 12 5 13 7 25 0 26 0 26 7 4 72 7 76 SV450iV5 4 5 5501 5 4 10 8 5V750iV5 4 275 359 6 375 730 6 758 5 780 82 3 189 3 259 325 10 8 14 2 14 7 28 7 29 9 30 7 3 24 7 45 10 2 12 8 SV300iV5 2 4 Chapter 12 Dimensions B 57900 1100 1320 16001 5 4 LIU 1 STARVERT V5 5 9001 5 4 83 2 234 6 286 2 23 5 8 5 5 13201 5 4 1000 952 231 6 23 5 8 5 Chapter 12 Dimensions 5 22001 5 4 A
94. Detection Time elapses overspeed error detection is activated If FUN 6415 set to 0 00 5 and motor rpm exceeds FUN 63 inverter immediately detects overspeed error Chapter 6 Function Description FUN EN w 31 6 4 13 Brake opening and closing setting 1 FUN 65 Brake opening time 2 FUN 66 Brake opening speed 3 FUN 67 Brake opening current 4 FUN 68 Brake closing time 5 FUN 69 Brake closing speed It only operates when multi aux ouput terminal DIO 41 DIO 43 is set to Brake Output The motor brake is not opened during motor Auto tuning so be sure to open the brake forcedly when you do the rotating type motor s Auto tuning About Brake opening time Multi aux output terminal becomes on after passing initial excitation time of motor and it operates with the brake opening speed during set time About Brake opening speed Multi aux output terminal becomes on after passing initial excitation time of motor and it operates with the set speed during brake opening time Brake openig current value is set as the percentage of magnetic current of motor The brake openig signal operates only after ocurring more output current than set value Brake closing time means the set time after multi aux output terminal is off below the brake closing speed Set more high brake closing time value than decelerating time between brake closing speed and 0 At the brake closing speed multi a
95. E and 2004 108 CE Directives Place Chonan Chungnam Korea 44 Y I i f Signature Date Mr Dok Ko Young Chul Factory Manager Full name Position 2 2020 RFI POWER LINE FILTERS LS inverters iV5 series RFI FILTERS THE LS RANGE OF POWER LINE FILTERS FF Footprint FE Standand SERIES HAVE BEEN SPECIFICALLY DESIGNED WITH HIGH FREQUENCY LG INVERTERS THE USE OF LS FILTERS WITH THE INSTALLATION ADVICE OVERLEAF HELP TO ENSURE TROUBLE FREE USE ALONG SIDE SENSITIVE DEVICES AND COMPLIANCE TO CONDUCTED EMISSION AND IMMUNITY STANDARS TO EN 50081 CAUTION IN CASE OF A LEAKAGE CURRENT PROTECTIVE DEVICES IS USED ON POWER SUPPLY IT MAY BE FAULT AT POWER ON OR OFF IN AVOID THIS CASE THE SENSE CURRENT OF PROTECTIVE DEVICE SHOULD BE LARGER THAN VALUE OF LAKAGE CURRENT AT WORST CASE IN THE BELOW TABLE RECOMMENDED INSTALLATION INSTRUCTIONS To conform to the EMC directive it is necessary that these instructions be followed as closely as possible Follow the usual safety procedures when working with electrical equipment All electrical connections to the filter inverter and motor must be made a qualified electrical technician 1 Check the filter rating label to ensure that the current voltage rating and part number are correct 2 For best results the filter should be fitted as closely as possible to the incoming mains supply of the wiring enclousure usually dire
96. F B is 10096 the output of Process PID controller is 10096 If I gain is 1096 and P gain is 0 and the input error is 10096 it takes the output of the Process PI controller 1 second to be accumulated up to 100 Finally the output of Process PID controller 96 multiplied by the maximum motor speed FUN 04 is added to the total speed command LCD display Description Setting range Unit Factory setting Proc PID Kp Process PID P gain 0 0 999 9 00 Process PID T gain 205100 oo 15 Process PID Dgan 00200 00 To prevent the Process PID controller from being saturated by the malfunction of the Process PID controller the output of the Process PID controller can be limited to the positive or negative value separately from the maln speed controller Code LCD display Description Setting range Unit Factory setting CON 16 Process PID positive limit 100 100 CON 17 Proc Neg Lmt Process PID negative limit 100 100 Low pass filter at the output of the Process PID controller can be used In this case filter output is multplied by the output gain and fed to the speed command LCD display Description Setting range Unit Factory setting Process PID output CON 18 Proc Out LPF 500 LPF time constant CON 19 Proc OutGain 19 Proc OutGain Process PID output gain 250 0 250 0 toa If the output error of Process PID exists
97. Factory Code LCD display Description Setting range Unit dar pei Ee ve Ec m setting PAR 02 All Paramter Read Nove No Y PAR 03 Paramter Write NofYes No __ Chapter 6 Function Description PAR a e Para read 0 Yes 298 2 Remove the keypad Para write y SET OOO 68 OC oO 3 Install it to the copied inverter 3 3 04 Parameter Lock Set it to 12 to disable paramter change Code LCD display Description Setting range Unit Factory setting 04 Parameter lock 09255 4 PAR_05 Password When user put any four digit number except 0 and cycle the power only Display groupd will appear Press Mode key and 05 Password will be directed If the right password 16 entered all other groups can be accessed and adjustable To clear the password set it to 0 When you forget the password enter 5052 It is the master password and it resets the password to 0 Code LCD display Description Setting range TTA Factory setting PAR 05 099 Chapter 6 Function Description PAR 6 3 3 Motor parameters setting 1 PAR 07 Motor rating setting 2 PAR 08 Motor cap selection of user Select the motor rating Its factory default value is the same as inverter capacity
98. I M MEME SER SL 5 5 cem m 10 2ND 1 3 7 3 7 5 5 15 0 7 22 0 9 37 0 PAR 07 7307 Motor capacity selection Motor select E 50 i 15 132 0 17 220 0 19 315 0 ee _ ram _ oAPhaseea mu 8 Rated Volt 120 560 IN Rated Slip 5 Rated Cur 0 Rotatlonal 3 eee None ALL1 ALL2 Encoder Test Rs Tuning PAR 24 Auto tuning range setting 2 Auto Tuning Lsigma Flux 5 Tuning Tuning Tuning Torque Tune Torque 10 0 100 0 EN ANN max ma renee cont soon e PAR 28 EE amp 637 an ueste on sae r8 0 000 5 000 Encoder umm 1 When PAR 07 is set to User Define PAR_08 will be displayed 2 If PAR 23 Auto tuning type select is set to Standstill the order of display in PAR 24 Auto tuning range setting will be None ALL1 gt Rs Tuning Lsigma If Tr Ls Tune Chapter 5 Function Code Table PAR 33 Code is necessary only in the case of installation of SIN COS Encoder option board Don t modify the default value X1 when not using SIN COS Encoder board If you modify the value the normal operation isn t possible For any extra information in detail refer to the opti
99. Input set value is 20 96 the set Chapter 7 WEB Control Application value of final tension becomes 60 In the boost function the set value of WEB_23 Boost Input is not always 0 but it just operates in case of the multi function input terminal DIO 01 DIO 07 set to Boost Enable being On Function Code Factory Loader Display Name of Function Set Range Unit Default WEB 22 Boost Type Boost Type Proportional WEB 23 Boost Input Boost Input 004500 9 00 6 WEB 24 Stall Type Stall Type 7 WEB 25 Stall Input Stall Input This function is used when Web is wound with the weaker tension than the preset tension In case of setting WEB 24 Stall Type to Fixed the set value of tension less WEB 25 Stall Input set value becomes the set value of final tension For example with the taper function unused if the set value of tension is 50 and WEB 24 Stall Input set value is 20 the set value of final tension becomes 30 If WEB 24 Stall Type is set to Proportional the set value of tension multiplying by WEB 25 Stall Input set value Is subtracted For example with tne taper function unused if the set value of tension is 50 and WEB 25 Stall Input set value is 20 96 the set value of final tension becomes 40 In the Stall function the set value of WEB 25 Stall Input is not always 0 but it just Operates in case of the multi function input terminal DIO 01 DIO 07 set to Stall Enable
100. L2 Encoder Test PAR 24 Auto Tuning Auto tuning range setting Rs Tuning Lsigma Flux Curr Ls Tuning Tr Tuning There are 8 types of auto tuning selection for Rotational mode 2 Rs Lsigma2 Flux Current Ls 1 Encoder test gt Perform ALL2 Rs Lsigma Flux Current Ls Tr Perform each parameter seperately Tr follows Rs Ls auto tuning to find exact value To save tuning time increase PAR 25 Tuning torque for Auto tuning when load inertia is high during Tr tuning FWD REV LED is blinking during auto tuning tuii Description Nore No Operation Rs Lo I Flux Ls Tr are tuned continuously after Encoder test Rs Lo I Flux Ls Tr are tuned continuously except Encoder Test Encoder Test Only Encoder Test The motor is rotating at 1500 rpm in forward direction and the encoder wiring status is checked Rs tuning Only The stator resistance is tuned at standstill Lsigma Lsigma tuning Only The Leakage Inductance is tuned at standstill Flux current Only The motor is rotating at 1500 rpm and finds Flux current The motor is rotating at 1500 rpm and finds Rotor Inductance Tr Only Tr Tuning The motor is ramping UP and DOWN continuously But tuning time can vary It should be autotuned after Rs Lo and Ls Chapter 6 Function Description PAR 2 3 Rotational auto tuning procedure LCD display Description PARP AutoTuneType Set it to Rotational 23 Rotational
101. Mult responding to analog input value of AIO 03 Anput Al Max input of AIO 05 In X2 Multi function analog VAUR O put input 1 Max input gain of 0 00 It defines the set value of 01 PIE s d 250 00 kis responding to analog input value of AIO 05 Min input of In X2 It sets Min value of analog input AIO 07 In X1 Multi function analog 0 00 9 Without reference to AIO 02 set value it is input Aii M Min input Bias of 3 Ai1 Out Y2 It defines the set value of AIO 01 iia 10 00 responding to analog input value of AIO 07 Max input of i AIO 09 AilIn X2 Multi function analog 100 00 It set Max input value of analog input 0 00 value input Ail Max input gain of 250 00 It defines the set value of 01 TUS icu ngog Im to analog input value of AIO 09 Input LFP time 11 LPF Montse 2000 ms n sets LPF time constant about analog input Option for criterion of None EL 12 command loss of Multi Half of x1 3 An F oh Command function analog input Below x1 AIO 13 AIO 36 AI2 are the same with the analog input above In the case of EXTN I O same up to It defines input source of Multi function analog input AIO 37 AIO 60 Ai4 Ai5 But in the case of Ai3 and there is no c
102. Over Heat inverter overheated MotOver Heat Motor overheated Encoder Err Encoder error Over Load Overload trip E Thermal Electronic thermal protection 0 2 5 9 0 If trip does occur 30 sec after restart inverter adds the number of restart by one automatically and this cannot exceed setting value Chapter 6 Function Description FUN 6 4 11 Wait time for restart upon stop Only active when FUN 03 is set to Free run and operating method is Terminal Code LCD display Description Setting range Unit Factory setting FUN_62 Wait time for Restart upon Stop 0 00 10 00 Even though restart command is input after stopping the operation inverter does not run until FUN 62 setting time elapses Target speed Motor 9 Actual speed d i i OFF OFF ON TIME FUN 62 Restart Time 6 4 12 Overspeed error detection Inverter detects error if motor rpm exceeds its limit User can set the detection level and time of overspeed Code LCD display Setting range Unit Factory setting FUN 63 OverSpdLevel Overspeed Detection Level 100 0 130 0 120 0 FUN 64 OverSpd Time Overspeed Detection Time 0 00 2 00 sec 000 FUN 63 is based on 100 of FUN 04 Max Speed When motor speed exceeds FUN 63 Overspeed Detection Level and FUN 64 Overspeed
103. PID gain Draw control setting Droop control related constants Torque control related constants V F control related constants and so on It is displayed when Communication option board is installed Communication setting parameter and so on Analog Input or Output Parameter and so on User macro function macro function save macro function recall 27 motor control mode 2 motor accel decel time 27 motor parameters and so on It is displayed when EL I O option board is installed Elevator operation function setting parameter and so on Operating frequency Operation mode Stop mode Acceleration Function group deceleration time and pattern Carrier frequency Electronic thermal Control group Exterior group Analog I O group User group AIO USR 2 function group 2nd Elevator aroup E L It is displayed when SYNC_I O option board 15 installed Synchronous operation function setting parameter and so on WEB group WEB 2 and Tension control setting parameter while WEB 1 It is displayed when option board is installed Refer to the option manual for more details Synchronous group SYNC Refer to Chapter 6 Function Description for more details Refer to the description of Chap 7 for more information about WEB group 1 Chapter 4 Trial Operation e Group transfer in the keypad For transfer to another group MODE key is used and A Up V Down key is used to move up and down i
104. RPM Revolution Per Minute SPD Speed control mode TRQ Torque control mode Motor control Mode WEB WEB control mode BX Emergency stop BAT Battery operated mode Displays ratio to the rated torque of a motor Inverter output current in RMS 4 2 2 Group display 1 2 Speedi 13 Description Displays the name of each parameter group There are DIS DIO Parameter group PAR FUN CON AIO USR and 2 group Displays a code name to be set Code Number Displays a code name to be set Code data and unit Displays a code data and a code unit to be set g NJ Chapter 4 Trial Operation 4 3 Setting of Parameter Values In case inverter is to be in use using a keypad proper parameter values can be set depending on the load and operation condition For more detailed information refer to Chapter 6 First move on to the code in a group where is intended to change parameter value cursor Bl blinks by pressing PROG key Parameter value can be set using SHIFT ESC Up and Down keys and then can be saved by entering ENT key Note In some cases data will not be changed for the following two reasons Some data cannot be changed during Inverter operation Parameter data lock function is set PAR 04 Parameter Lock is enabled Im Example In case the 1st acceleration time is to be changed from 10 sec to 15 sec it can be set as shown
105. Right choice for ultimate yield LSIS strives to maximize customers profit in gratitude of choosing us for your partner SV 1V5 User Manual 2 2 7 200V 2 2 375kW 400V Tes 58 Ergin Forge zi Pane REESE Ex safety Instructions Read this manual carefully before installing wiring operating servicing or Inspecting this equipment Keep this manual within easy reach for quick reference LS industrial Systems Safety instructions Thank you for purchasing LS Vector Drives SAFETY INSTRUCTIONS To prevent injury and property damage follow these instructions Incorrect operation due to ignoring instructions will cause harm or damage The seriousness of which is indicated by the following symbols N DANGER This symbol indicates the instant death or serious injury if you dont follow instructions This symbol indicates the possibility of A WARNING death or serious injury This symbol indicates the possibility of CN CAUTION injury or damage to property The meaning of each symbol in this manual and on your equipment is as follows N This is the safety alert symbol Read and follow instructions carefully to avoid dangerous situation AN This symbol alerts the user to the presence of dangerous voltage inside the product that might cause harm or electric shock After reading this manual keep it in
106. Switch automatic seed regulator PI gain Using ASR Gain Sel function one of the two P and I gains can be selected for PI speed controller ASR Example Programming P5 as ASR PI Gain Code LCD display Description Setting range Unit Setting value bio 05 Se ASR Gain Sel CON_03 ASRPGaini OR Automatic Speed Regulator 200 0 CON 04 ASRIGaini ASR I Gain 1 0 50000 Po OFF CON O5 ASR LPF time constant 1 0 20000 CON 06 ASR P Gain2 ASR P Gain 2 0 0 200 0 CON 07 ASRIGain2 ASR 1 Gain 2 0 50000 P5 ON CON 08 ASRLPF2 ASR LPF time constant 2 0 20000 1 22 ASR P PI Sel ASR P PI Transfer The ASR could be P controller or PI controller by MFi programmed as ASR P PI Sel When the ASR Gain is switched to each other the effective P gain could be changed gradually with the time ASR Ramp CON 09 in order to prevent the shock in the machine because of the quick change of P gain Programming Example Programming P6 as ASR P PI Sel 1 Factory Setting range Unit setting Code LCD display Description 1 23 Flux Ref Sel Flux reference selection Multi function input termina 5 Define If the flux reference selection is ON flux reference is set to the value which analog voltage 10 10V is converted to ratio of the rated flux 1 24 PreExcite Pre excitation This function enables the motor to build up the flux
107. V class models applies the following load rating D Rated load classified by the switching frequency Output 2 2 22kW 200 400V Output 15kW 400V MD current current 10095 100 50 1kH 10 SkHz 1OkHz 2 The above graph is only applied when the inverter is operated in the allowable temperature Pay attention to the air cooling when the inverter is installed in a panel box and the inside temperature should be within an allowable temperature range This derating curve is based on inverter current rating when rated motor is connected 6 4 8 Power ON start selection FUN_58 In case No is set the inverter can be operated only if the terminal should be On again after it is Off once In case Yes is set the inverter starts to run at the instant the power is supplied to the inverter if FX terminal input is On or RX terminal input is On If the inverter starts to run while the motor is freely rotating first the motor decelerates to a stop and restart LCD display Description Setting range Unit Factory setting Yes No FUN_58 Power on start selection CAUTION Particular attention should be directed to this function due to potential hazard as motor starts to run suddenly upon applying AC input power Chapter 6 Function Description FUN 6 4 9 Restart after fault reset FUN 59 In case No is set the inverter be operated only if the ter
108. WEB 10 100 0 WEB 05 Diam Preset 2 2nd Core initial value WEB 10 100 0 WEB 06 Diam Preset 3 3rd Core initial value WEB 10 100 0 WEB 07 Diam Preset 4 4th Core initial value WEB 10 100 0 The condition of diameter initialization is as follow 3 Multi function input terminal set to Dia Preset is On and the line speed command is less than the set value of WEB 09 MinLine SPD 4 Multi function input terminal set to Dia Preset is and the multi function input terminal set to TensionDisatle is On 5 In case of initializing the function code in PAR 01 Para Init In this case however the diameter initialization value is always initialized with the set value of WEB 04 Diam Preset 1 7 7 4 Speed setting when doing WEB controlling 1 WEB 08 MaxMotor SPD Motor Maximum Rotating Speed in case of Minimum Diameter This function indicates the motor maximum rotating speed in case of the minimum diameter with the maximum line speed command given Accordingly to maintain the exact line speed it requires setting the exact motor rotating speed in WEB 08 MaxMotor SPD Setting can be conducted as follow Assuming maximum line speed in 100 m m gear ratio 5 1 and core diameter in 100 mm the maximum motor speed set value becomes 1591 5 Max motor speed rpm Gear Ratio x 5 1591 55 rpm Core Diameter x 0 mm x x MaxMotor SPD 08 1591 5 rpm Function Code Factory D
109. accelerate from the standstill to 1500rpm speed Setting Speed 1500rpm 500rpm 5 sec 2 5 Sec i Actual Accel Time Setting Accel Time 2 FUN 40 47 Accel Decel time 1 4 Accel Decel time 1 4 can be set in SV iV5 as shown below 1 M Factory Code LCD display Description Setting range unit setting FUN_40 Acceleration time 1 0 00 6000 0 sec 2 00 FUN_42 Acceleration time 2 0 00 6000 0 se 300 Deceleraton tme2 000 6000 sec 300 Time 3 Acceleration 000 6000 se 40 DecTme3 _Deceleration tmes 000 6000 se 40 RUN a6 Au me Acceleration time 4 000 6000 50 Cum sr Decemionumes 000 6000 500 Chapter 6 Function Description FUN Example Programming P1 2 as Xcel L and Xcel H Code LCD display Description Setting range Unit Factory setting DIO 01 define Definition of P1 input DIO 02 P2 define Definition of P2 input Speed Accel time 1 Accel time 2 Accel time 4 FX or OFF ON i P1 2 ON TIME Accel Decel 1 Accel Decel 2 Accel Decel 3 Accel Decel 4 __ x 9o 3 FUN 36 39 S curve ratio during Accel Decel 1 2 The ramping pattern of the Linear and S Curve could be used by setting the parameters below S Curve pattern is used to control the acceler
110. al is generated through the multi function output terminal and the inverter keeps running Overload warning signal Qutput current m d Multi function output OverLoad Code Display Description Unit Default DIO 57 OL level Overload warning level 30 250 DIO 58 Overload warning time 030 se 10 Note The set value of overload alarm level is of percentage to the rated current of the motor 2 17 Stop Stop is ON when the inverter keeps stopping 2 18 Steady This is ON when the inverter is running at the constant speed Chapter 6 Function Description DIO EM MA 2 19 Brake output Output the signal of opening or closing of brake ne al low and OFF Speec Gomrar d Yolor Speed m Out pul Lt fat UN 57 je Jutput Yechanical Jutput Display Decription Unit Default 0 00 30 00 sec 00 _ BKOpen Spd Brake opening speed 0 0 500 0 0 0 FUN_67 _ _67 Release Curr Brake opening current 0 0 150 0 Er _68 Time Brake closing time 0 00 30 00 FUN G9 BKClose Spd Brake dosing speed 0 0 500 0 Note Brake opening current value is set as a percentage of the motor magnetic current 6 22 LS ing Chapter 6 Function Description DIO 3 DIO 46 Fault output relay 30A 30B 30 This function can be used when the inverter fault signal is genereted through the rela
111. and mem Ai2 as Draw Reference LCD display Description Setting range Unit Factory setting function analog input 02 02 Spd Ref Sel Ref Sel Speed reference selection Db Keypad1 FUN12 Speedo Multi speed 0 00 3600 mm 5000 Draw quantity 94 Anolog input V 100 10 La Run speed Spd Ref value Spd Ref value x Sign of analog input operates by absolute value norm Speeds corresponding to Draw quantity 1000 0 o 2 5009 2 6000 100 8 4000 k 50 200 0 ZH Analog input V Chapter 6 Function Description CON 6 5 7 Droop control Droop control uses the drooping characteristic of the speed with respect to the torque reference control method is used to prevent the saturation of the speed controller due to the difference between the speed reference and the real speed when the inverter is used for load balancing of the multiple motors and helper roll which is the auxiliary device of the main roll shown in the figure below the speed command is adjusted properly depending on the torque reference Code LCB display Description Setting range Unit Factory setting CON 23 Droop Quanti 00 190 CON 24 Droop MinSpd 0 0 3600 0 If the torque reference the output of the speed controller becomes higher than the set Droop start torque it reduces the speed command and consequently decreasing
112. as the taper input but in specific case the value less than 0 can be input which means as the diameter gets larger the tension becomes larger Factory Loader Display Name of Function Set Range Unit Default Ye _20 Hyperbolic Linear 00 WEB 21 Taper Input Taper Input 100 0 100 0 Function Web Direction Desired Stress i Combined Tansion Rall Tension Composition Diagram Tension Tension Hyperbolic Linear 100 Taper 100 Taper 0 Taper 0 Taper 100 Taper 100 Core Size 100 Diameter Core Size 10096 Diameter Taper Type and Tension according to the Amount of Taper Set 4 WEB 22 Boost Type Boost Type 5 WEB 23 Boost Input Boost Input This function is used when Web is wound with the stronger tension than the preset tension If WEB 22 Boost Type is set to Fixed the sum of WEB 23 Boost Input set value and the set value of tension becomes the final set value Df tension For example with the taper function unused if the set value of tension is 50 and WEB 23 Boost Input set value is 20 the final set value of tension becomes 70 If WEB 22 Boost Type is set to Proportional the set value of tension multiplying by WEB 23 Boost Input set value is added For example with the taper function unused if the set value of tension 50 and WEB 23 Boost
113. ase refer to the communication common area of communication option borad manual Line Speed Command by Analog Input FUNP Spd Ref Sel 02 Line SPD Ref Ail Define 01 Line SPD Ref 2 Line Speed Command by Communication FUND Spd Ref Sel 02 Line SPD Opt if 7 4 3 Diameter Hold Function Setting Option If you desire Hold rather than Computation during operation in exclusive using WEB CONTROL you may use it after setting one of the multi function inputs DIO 01 DIO 07 to Dia Hold In case the multi function input set is On the diameter will not be computed any more maintaining the motor speed corresponding with the currently computed diameter only When the multi function input is Off the diameter is computed again DIOP P1 Define 01 Dia Hold Chapter 7 WEB Control Application 7 4 4 Diameter Initialization Function Setting Compulsory When rewound to full diameter or web is completely unwound from the core core should replaced In this case you need to inform inverter of the core being replaced A diameter initialization function can be selected out of multi function input DIO_01 DIO 07 analog input and communication Diameter initialization source can be selected from WEB_03 DiaPresetSrc D Diameter initialization by multi function input In the diameter initialization by multi function input WEB_03 DiaPresetSrc is set to Keypad In this case one of multi functio
114. at stopping it keeps current motor speed during PID Hold Time and then free runs and stops by stopping friction power If output error is 0 motor is stopped regardless of PID Hold Time setting LCD display Description Setting range Unit Factory setting CON 21 PIDHoldTime Process PID Hold Time 10000 5000 6 58 LS ind Chapter 6 Function Description 2 2 _ 6 5 6 Draw control Draw control is a sort of Open Loop tension control Draw 15 the ratio of speed difference between one and the other Tension is generated as in the following equation Draw Setting Line Speed Setting D V1 V2 V2 71 72 V2 T ExSxD ExSx Where V1 V2 Transfer speed of each roll m min T Tension kg E Elasticity coefficient of processed material kg mm2 5 Sectional area of processed material mm2 Chapter 6 Function Description CON Draw reference multiplied by draw quantity set at CON_22 is added up to the speed command and the sum acts as the final speed command Acc Dec Speed Ref Routine Process PI Output Value Draw quantity i 100 100 Draw Control Setting OPP PUR ese One of the multi function analog input is set to the draw command ranging from 100 to 100 and the speed command multiplied by Draw quantity is added up to the speed command Speed Ref to obtain the final speed comm
115. ation of the machine as linear to minimize the shock at the start The parameters FUN 36 39 determine the rate of S Curve pattern as In the flgure below FUN 36 37 are applied the acceleration and FUN 38 39 in the deceleration Factory Code LCD display Description Setting range Unit setting FUN 36 Ace Start Curve ratio at the beginning of Tw oo acceleration a Geen a FUN 38 DecSStart 2 0 0 50 0 FUN 39 DecSEnd PEE E 0 0 50 0 deceleration Curve ratio at the end of Chapter 6 Function Description FUN Programming example of S curve pattern Speed 8 2 gt ERE 81 Arpm Acceleration Stl time L time i 572 time Basic equation St time FUN 36 50 0 52 time AccTime FUN 37 50 0 51 Sti MaxSpeed AccTime 0 5 512 512 time MaxSpeed AccTime 0 5 Chapter 6 Function Description FUN Calculation 1 Arpm StI 2 Arpm The difference between the current speed and the target speed L time Arpm Stl Arpm 512 Arpm MaxSpeed Effective Acceleration Time St1_time L_time St2 time Calculation 2 lt Sti_Arpm St2_Arpm 51 time V Arpm St time 25 MaxSpeed StL_time St2_time St2 ime Vf Arpm
116. aut eset Sat ee Se 6 48 1 FUN 60 Number of auto restart 6 48 2 FUN 61 Delay time before auto restart 6 48 6 4 11 Wait time for restart upon stop 6 49 6 4 12 Over speed error detection 6 49 6 5 15 Brake Opening and Closing sening lt 5 lt 55555555552 5 5 54 ee enc eec 6 50 6 4 14 Battery operated Battery Run speed and Input voltage setting 6 52 6 5 Control group CON CA I M E E 6 54 6 5 1 Jump code CON 00 a c 6 54 6 5 2 Control mode select CON 01 locu ee 6 54 6 5 3 Application mode CON 02 xc ur CC C CE CE 6 54 6 5 4 Automatic speed regulator ASR ce gene 6 54 1 5 LPF time constant 1 6 54 Table of Contents 2 0B ASR LPF time constant 2 n Co C CC 6 54 3 CON 03 04 ASR Gain 1 6 55 4 06 07 ASR PI Gain 2 6 55 gt 09 Ramp Me IGE ASR 6 55
117. based on the timer ON delay time at I O 55 and timer Off delay time at I O 56 The following example is the case where I O 05 is set to timer input and the mult function output terminal AX1 at I O 41 is set to Timer Out Code LCD display Description gie Unit Setting value DIO_05 PS Define Timer Input DIO 41 AX1 Define Multi function output terminal AX1 Timer Out Define DIO 55 TimerOn Timer On Delay Time 0 1 3600 0 sc 050502 DIO 56 TimerOff Diy Timer Off Delay Time 0 1 3600 0 sc Multi function input terminal P5 Multi function output Terminal AX1 Timer ON delay time Timer OFF delay time 1 20 SoftStartCncl Soft Start Cancel Soft start cancel is used when the shortest acceleration deceleration time is required without using the existing accel decel time In this case rea acceleration deceleration time depends on the load condition and response characteristic of speed controller The following table shows what kind of acceleration deceleration time is used when P1 P2 and are used for the transfer of accel decel time or soft start cancel function is enabled r Chapter 6 Function Description DIO Example Programming as SoftStrtCncl P1 Xcel L P2 Xcel H P3 SoftStartCncl Accel Decel time o oem o om o or x X Nel Dec 1 21 ASR Gain Sel
118. but system may become unstable Gain value varies system but generally set for and set for Increase PAR 13 Enc LPF setting value 6 Is there slip present at the connection of encoder and motor shaft Poor encoder and motor connection may generate slip Check the connection is tight 12 Parameter change is not saved s Turn the power off and turn it on If problem persists contact LS representatives 13 Fuse Open trip occurs constantly D is the input line voltage normal Check the line voltage input If phase to phase unbalance exceeds 2 qgreater than 6V for 380V input an AC reactor should be provided Otherwise inverter may get damaged and A S fee will be charged during Warranty period 2 is the phase sequence of the output terminal U V W correct Check the level of the input signal 3 Is the motor insulation damaged rm Various types of malfunction occur when the insulation is damaged In general operation stops at a certain speed and more overload or OC U V W trip occurs during regenerating Or motor overheating and rotating speed oscillates This condition persists for a while and then Fuse Open trip occurs It marks motor insulation is damaged In this case replace the motor 14 Motor input current is too large D Check the motor wiring Check the motor wiring for the use of 220V 380V transition type motor Refer to Main circuit terminal Chapter 9 Troubleshooting amp Maintenan
119. cated up to 32 digits in English letters and Arabic numerals allowing you to directly check a variety of settings on screen Shown below are the appearance of LCD loader and the functions of each part When setting control CON group CON 02 Application to WEB Control LCD loader home screen is changed into web control mode as shown in the following figure For the function of each Key of the loader please refer to Loader in 4 1 Chapter 4 Tq 0 0 0 0A 7 1 1 Method of Changing into Web Control Mode CONP Application Move to Application Mode of Control CON Group 02 General Vect Application 02 General Vect Universal Vector Application Mode Cursor appears m Application Change into WEB control mode using Up key 02 WEB Control Application 02 WEB Control Set to WEB control mode pressing ENT key LS industrial systems 7 1 Chapter 7 WEB Control Application EN M h 7 2 Loader Display in WEB Control Mode 7 2 1 Home Screen 1 2 The status of the screen as above is called Home Screen of Display Group or Home Screen and you can return to this home screen by pressing SHIFT ESC key Each item on the screen shows the associated information as shown in the table below Item 3 Function Motor Speed Indicate actual rotating speed of the motor in rpm SPD Speed Control Mode To
120. ce EM 1 hJ 2 Are motor and inverter capacity set correctly 3 Is the setting of motor constants appropriate Refer to 2 and 9 and check the motor and inverter setting 15 OC U V W trip occurs frequently during operation Motor input current is oscillating D check the encoder installation c f encoder connection is poor motor vibration affects encoder and incorrect encoder signal is input to the Inverter Vector inverter controls the speed from Encoder F B value so it follows the input signal whether correct or not increasing inverter current If so contact motor maker or encoder commission company 2 Is there no inverter output phase loss 9 Is the motor insulation not damaged Refer to 13 and check the inverter and motor 16 Accel Decel cannot be made properly and green lamp in REV FWD key is blinking load and frequency reference signal is oscillating 1 Check motor wiring 2 FUN 40 FUN 47 Accel Decel time and 015 00 motor load Blinking Green lamp marks motor is accelerating or decelerating If the rotating speed oscillates and green lamp is blinking it marks inverter output torque shortage due to mis calculation of load In this case increase the torque limit to enable inverter to accelerate decelerate within its rating If load is set too high it will shorten inverter life or damage to the unit p Chapter 10 Option Devices Chapter 10 Option Devices 10 1 Encode
121. cess PID P Gain Profiler Gain Setting 1 00 10 00 000 Function Loader Code Display P gain adaptation squared Linear d 5 Quadratic Cubed Diameter P Gain applicable where Gain 100 0 96 Adaptation Gain 2 00 Core Size 10 0 10 WEB 37 ProcPID Kd Process PID D Gain 11 WEB 38 ProcKd LPF Process PID D Gain LPF Time Constant WEB 37 ProcPID Kd and WEB 38 ProcKd LPF constitute D controller of Process PID controller When the error deviation is 100 where WEB 37 ProcPID Kd setting is 100 99 it means D controller output before going through LPF is 100 96 Without LPF D controller generates outputs when the error changes only As this characteristic makes the system unstable LPF is a necessary function in D controller Function Code Loader Display Name of Function Set Range WEB_37 ProcPID Kd Process PID D Gain Setting 0 0 100 0 Process PID D Gain LPF Time Constant 0 0 100 0 WEB_38 ProcKd LPF 12 WEB_39 Proc Pos Lmt Process PID Positive Limit Setting 13 WEB 40 Proc Neg Lmt Process PID Negative Limit Setting WEB 39 Proc Pos Lmt and WEB 40 Proc Neg Lmt are the upper and lower limits of the final output of Process PID controller WEB 39 Proc Pos Lmt sets the limit of PID controller output value while WEB 40 Proc Neg Lmt sets limit of PID controller output value This function expresses the PID controller output in value For example if error is 100 and P Gai
122. coder output Encoder Qutput SIO pulse Item Function Voltage Input Current Input Voltage Input Motor NTC PTC Input Vcc Peripheral device e g PLC High speed Counter Warning Wiring must be considered with input circuit Because encoder output is open Collector type The figure is shown the wiring when inverter is connected with High speed counter of LSIS PLC input Description Extended I O EXTN_I O board is added analog Input AI4 AI5 How to use terminal Pin Voltage Input AI2 AI3 AI4 AI5 Current Input AI2 AI3 NTC PTC input AI5 Note Jumper setting and functions are explained at I O control terminal description COMMON COMMON terminal for Analog Input UJ Chapter 3 Installation and Wiring 3 4 4 Wiring the control circuit terminal D Shield wire or vinyl insulated wire are highly recommended to be used for the control circuit terminal 2 Be sure to use twisted shield wire if wiring distance gets too long Wire should be at least as thick as 0 2 0 8 mm 18 26 AWG 2 Screwing torque limit should be kept under 5 2 Ib in 5 Maximum interrupting capacity of auxiliary contact 1 2 is of AC 250V 1A DC 30V 1A 6 Maximum interrupting capacity of fault alarm relay A B contact is of AC 250V 1A DC 30V 1A 7 Open collector output 1 2 and 3 can be used below maximum of 24V 10
123. ctly after the enclousures circuit breaker or supply switch 3 The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the mounting holes and face area of the panel to ensure the best possible earthing of the filter 4 Mount the filter securely 5 Connect the mains supply to the filter terminals marked LINE connect any earth cables to the earth stud provided Connect the filter terminals marked LOAD to the mains input of the inverter using short lengths of appropriate gauge cable 6 Connect the motor and fit the ferrite core output chokes as close to the inverter as possible Armoured or screened cable should be used with the 3 phase conductors only threaded twice through the center of the ferrite core The earth conductor should be securely earthed at both inverter and motor ends The screen should be connected to the enclousure body via and earthed cable gland 7 Connect any control cables as instructed in the inverter instructions manual IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POSSIBLE AND THAT INCOMING MAINS AND OUTGOING MOTOR CABLES ARE KEPT WELL SEPARATED FF SERIES Footprint SHIELDEDO CABLE 1 1 1 i INVERTER i 1 FILTER FE SERIES Standard SHIELDED CABLE FILTER 5 series Footy int Filters INVERTER me
124. cy stop is available when the emergency occurs during sequential operation If the multi function input terminal DIO 01 DIO 07 set to Quick Stop is On it conducts emergency stop maintaining the tension of web for the same deceleration time regardless of the current motor rotating speed that is the period of time set to WEB 54 Quick Stop Even after it completely stopped the tension of the web is still kept For example if the winder roll speed is 170 rpm and the gear ratio is 10 1 the motor rotating speed is 1700 rpm If unwinder S industrial systems 7 39 Chapter 7 WEB Control Application roll speed is 140 rpm and the gear ratio is 11 1 the motor rotating speed is 1540 rpmi In this case if the set value of WEB 54 Quick Stop of such two inverters is 5 sec it stops after 5 sec although the rotating speed of two motors are not same where the multi function input terminal DIO 01 DIO 07 set to Quick Stop is On Function 2 Factory COG co Wr Default WEB_54 Quick Stop Quick Stop Time Setting 0 0 1000 sc 10 7 7 12 WEB Jog Setting 1 WEB 55 JogSpd Web Jog Speed Setting 2 WEB 56 JogTime Sel Jog Acceleration Deceleration Time Setting Select 3 WEB 57 JogAcc Time Jog Acceleration Time Setting 4 WEB 58 JogDec Time Jog Deceleration Time Setting If the multi function input DIO 01 DIO 07 set to Jog Web is On Process PID controller operates but doesn t conduct diameter computatio
125. d CoreSize H respectively Preset Srce 03 DIOP P1 define 01 Dia Preset DIOP P2 define 02 CoreSize L DIOP define 03 CoreSize H P2 ON OFF ON OFF Preset Core Applied im pest ore NSB iam Presets _ Chapter 7 WEB Control Application Initialization of Core by Analog Input Terminal Initialization of Core by Analog Input Terminal requires setting of WEB 03 to Analog first Select one of multi function input terminals DIO 01 DIO 07 and then set it to Dia Preset Select one of analog input terminal definitions AIO 01 AIO 13 AIO 25 and then set it to Diam Preset You may initialize the diameter according to On Off of multi function input terminal set to Dia Preset The diameter value initialized however becomes the value of analog input terminal set and it is restricted to WEB 10 Min Diameter Example Setting DIO 01 and AIO 01 to Dia Preset and Diam Preset respectively WEBP Preset Src 03 Analog DIOP Pl define 01 Dia Preset Ail Define 01 Diam Preset Initialization of Core by Communication Initialization of Core by Communication requires setting of WEB 03 to Option first Select one of multi function input terminals DIO 01 DIO 07 and then set it to Dia Preset You may initialize the diameter according to On Off of multi function input terminal set to Dia
126. d is fed directly to the torque bias quantity regardless of the status of the terminal Therefore In order not to use the torque bias command set at CON_33 CON_32 should be set to None or the multi function terminal input should be set to Torque bias enable and then the terminal should be left open Example Programming P5 as Torque Blas EnableTorque Bias LCD display Description Setting range Unit Factory setting Multi function input terminal DIO 05 P5 define Use Trq Bias P5 definition 7 CON 34 Torque Bias F F This is the torque bias quantity to compensate for the friction loss which varies with the rotational direction of the motor and added up to the torque bias quantity Code LCD display Description Setting range Unit Factory setting 34 Trq Bias FF rompen ANON 101 150 0 150 0 T Friction loss 6 64 l inch Chapter 6 Function Description 8 28 31 Torque Limit Define Torque Limit during FWD RUN REV RUN Regenerating The torque limit can be selected separately depending on the motor control mode such as forward rotation and reverse rotation and regeneration modes In all modes the limit values can be set by the function code the multi function terminal input and the option board respectively Code LCD display Description Setting range Unit Factory setting CON_28 Trg Lmt Src Torque Limit Source select 10
127. d be set at CON 32 or one of the multi function terminals P1 P7 should be selected as Use Trq Bias and then be kept the terminal Open 1 28 Battery Run Selection of battery operated mode When main power is not able to use by simultaneous power failure at elevator application motor can be operated temporarily with battery power This function is available from 5 5 to 22kW 2 4 products Refer to 6 4 14 Battery Run speed and input voltage setting for details of Battery Run 2 DIO 08 Reversal of Multi function input terminal Multi function input terminal is based on the A contact operation If a specific terminal should be changed to contact operation the relevant terminal setting should be set from 0 to 1 Once the relevant terminal is set to 1 the terminal operates on the basis of contact and it is effective before it is changed to 70 But in case of the external trip contact it is changed to A contact operation Terminals are displayed in the order of P1 P2 P3 P4 P5 P6 and P7 from the beginning P1 P7 A contact P1 P6 B contact DIO Neg Function DIO Neg Function 08 0000000 08 1000010 3 DIO 09 Low pass filter time constant for the terminals This setting affects the response speed of the control circuit terminals FX RX BX P1 P7 RST It is greatly effective when electro magnetic noise signal is present in the input signal The larger the consta
128. d command is 50 the final line speed command becomes 60 In case the set value of PID output Gain is PID controller operates in reverse direction This is useful in the sensor in inverse proportion For example if the highest pressure falls under the O V voltage of loadcell and the final pressure falls under 10 V voltage of loadcell you may use it by setting PID output Gain as value In case of Process PID control if the line speed command is 0 where PID output is in minus value the motor may rotate in reverse direction To avoid this iV5 is programmed in such manner that it cannot be operated in reverse direction when the PID output is larger than the line speed command in internal S W Factory Loader Display Name of Function Set Range Unit Default Rewind use Process PID Output Gain Unwind use Process _ WEB 43 PIDOGainUn PID Output Gain 250 0 250 0 17 WEB 44 PID Type PID Controller Type Setting 18 WEB 45 Min FPID Minimum PID Output Setting Function Code In this function there are two 2 types of Process PID controllers If WEB 44 PID Type is set to Fixed a certain value of PID controller is output regardless of the line speed command That is the final line speed command is the sum of line speed command and PID output For example if the line speed command is 50 96 and PID output is 10 the final line speed command becomes 60 If the line speed comma
129. dent and fire After the input power is applied or removed the inverter will remain hot for a couple of minutes Otherwise you may get bodily injuries such as skin burn or damage Do not apply power to a damaged inverter or to an inverter with parts missing even if the installation is complete Otherwise electric shock could occur Safety instructions Do not allow lint paper wood chips dust metallic chips or other foreign matter into the drive Otherwise fire or accident could occur OPERATING PRECAUTIONS 1 Transport and Installation Be sure to carry inverter in a proper way suitable for its weight or it may result in damage to inverter Do not pile up inverters above allowable limit Be sure to install the inverter as directed in this instruction manual Do not turn off the power supply to the damaged inverter Do not open the front cover while carrying the inverter Do not place the heavy material on the inverter The direction of installation should be observed properly as criterions specified in this manual show Make sure that you should not put screw metal material water oil and the in flammable something else Keep in mind that inverter is very vulnerable to drop from the mid air and strong shock Be certain to use the inverter under the following conditions Ambient temperature 10 40 Non frozen Below 90 RH Dewdrop should not be formed Storage temperature 20 65
130. devices malfunction failure Damage was caused by improper repair or altenng by other than LS authorized distributor or service center Damage was caused by an earthquake fire flooding lightning or other natural calamities When LS nameplate is not attached When the warranty period has expired You get various useful informations or services visiting our web site http www lsis biz Revision History Revision History rg 2 27 Edition Ver 1 20 Added codes 3 3 Edition Ver 1 30 Changed functions seno vr 1707 ation MDs rein Wer 20 ate ig U Ver 2 40 Synchronizauon operation WEB controlling Junc 2008 97 Edition 280 375kW Capacity extension April 2009 10 Edition Ver2 41 Battery operated mode function added Environment management Disposable product LS inverter is designed for lt f preserving environment LSIS regards the environmental preservation as a high priority and When you disuse the products all our employees do our best for you can recycle by separating the environmental preservation fresh earth them to iron aluminum bronze and synthetic plastic cover
131. e 200 230v oec Input 3 200 230V 10 10 50 60 2 5 Inverter weight 2 1 2 400 Class 037 055 EE Em mm Max EmEEE HE applicable motor output kW 3 7 7 5 15 18 5 Note WATS A561 22 url a9 0 3600 380 ABO UE 4 DB 450 550 750 900 1100 1320 1600 2200 2800 3150 3750 Max 75 100 120 150 175 215 300 373 420 500 applicable motor output kW 75 280 315 Note 557 NE NE 0 3600 139 139 150 216 216 269 269 386 536 838 838 3 380 480V 10 10 or 50 60 Hz 596 Note 1 It represents the output capacity of maximum applicable motor in case LG OTIS 4 pole motor is used 2 Rated capacity 3 V I is calculated based on 220 for 200V class 440V for 400V class 3 Maximum output voltage cannot be generated above specified input voltage 4 Derate the rated current by 10 when the input voltage is in the range of 507 528 The electrical specifications of the MD type 2 2 22kW Class are the same as the above SV J Jiv5 2 4DB MD 075 110 150 185 Inverter weight kg Ibs 7 7 16 9 7 7 16 9 13 7 30 2 13 7 30 2 20 3 44 7 20 3 44 7 Chapter 2 Specification 2 2 Common Specification Items Detailed Specification
132. e encoder wiring and whether wiring of defined terminal and motor encoder terminal is shorted Chapter 9 Troubleshooting amp Maintenance 3 If motor speed does not increase and keeps abnormally 30 0 60 0 rpm stop the motor and switch the wiring of A and B phase of Encoder Check whether motor rotating direction is reversed as seen in 4 In the case of Line Drive type encoder wire A phase to B B and B phase to Complementary for the case of Open Collector type encoder reverse the wiring of PA and PB Or switch the encoder direction in PAR 11 Enc Dir Set and try RUN 4 Motor rotates in reverse direction Switch the wiring of output phase V W Switch the wiring of encoder phase and B as indicated in 3 Or switch the encoder direction in PAR 11 Enc Dir Set and try RUN 5 Motor rotating direction cannot be changed D Is RUN STOP setting proper Check FUN 01 RUN STOP command setting matches the actual operating mode If FUN 01 is set to Terminal Keypad but operation cannot be made change it to Keypad Terminal If it does not work refer to 6 2 Is one of the terminal defined as FWD REV Run Disable ON Check one of DIO 01 DIO 07 terminals is defined as Prohibit FWD or Prohibit REV If so check input terminal status in DIS 01 DIS 03 If rotating direction is not changed check the terminal is ON 6 Keypad or terminal malfunctions D When REV FWD STOP
133. e marks FWD Run command and voltage REV Run command Analog po secung FWD Option FWD REV Option REV 10 07 Forward direction 6 36 LS ing Chapter 6 Function Description FUN 2 FUN 02 Speed setting method There are four methods to set operating speed Keypad 1 Keypad 2 Digital setting via keypad Analog speed setting via analog input terminal define Option speed setting via option card To change speed reference in Keypad 1 method change the value in FUN 12 Speed 0 using 0 V Down key and press ENT key to enter the value into memory However in Keypad 2 the changed value is reflected real time without pressing ENT key Taa FUN 02 Spd Ref Src Speed setting method Keypad 1 3 FUN 03 Stop method This determines the stop mode of the motor If this is set to Decel and then stop command is ON the motor decelerates to a stop within the deceleration time set at FUN 39 Deceleration Time 1 But if the motor does not stop within the deceleration time it Is freely rotating after the deceleration time If this Is set to Free run and then stop command s ON the motor freely rotates immediately Factory LCD display Description Setting range unit setting ree run 6 4 3 Motor max speed setting Maximum value of the speed command to the motor is set to the sum of setting speed
134. e minimum limit in diameter computation at the time of Unwinder operation and the minimum limit in the diameter initialization using analog communication diameter initialization using communication diameter computation using diameter sensor In the inverter S W if the set value of WEB 10 Min Diameter is larger than the set value of WEB 04 Diam Preset 1 WEB 07 Diam Preset 4 it is limited to the set value of WEB 10 Min Diameter Therefore the set value of WEB 10 Min Diameter should be set to the set value equal to or less than that of WEB 04 Diam Preset 1 WEB 07 Diam Preset 4 If applying Bridle Roll or Nip Roll other than general winder and unwinder the set value of WEB 10 Min Diameter should be set as 100 Function Code Factory Loader Display of Function Set Range Unit Default WEB 10 5 0 100 0 00 4 WEB 11 AccDecWeb Selecting Acceleration Deceleration Time Setting at the time of Web Control 5 WEB 12 Acc TimeWeb Acceleration Time at the time of Web Control 6 WEB 13 Dec TimeWeb Deceleration Time at the time of Web Control When setting WEB 11 AccDecWeb to No WEB 12 Acc TimeWeb and WEB 13 Dec TimeWeb are not displayed on Keypad but acceleration deceleration time of FUN 40 Acc Time 1 FUN 41 Dec Time 1is applied at the time of Web control When set to Yes WEB 12 Acc TimeWeb and WEB 13 Dec TimeWeb are displayed on Keypad and then the set value of WEB 12 Acc TimeWeb and WEB 13 Dec T
135. e to find motor parameters correctly 3 2 Parameter setting LCD display Description Setting range Unit Pin PAR 23 AutoTuneType Auto tuning type selection 2 StandStill None ALL1 PAR 24 Auto Tuning Auto tuning range setting Rs Tuning Lsigma If Tr Ls Tune There 4 modes for Standstill auto tuning ALL1 Rs Lslgma If Ls Tr Rs Tuning Lsigma If Tr Ls Tune Perform each parameter seperately Auto tuning type None ____ Operation Rs Lo If Tr Ls are tuned continuously except Encoder Test Description Rs tuning Only The stator resistance is tuned at standstill Lo tuning Only The Leakage Inductance is tuned at standstill If Tr Ls Tune Finds If Tr Ls by applying DC current pulse e FWD REV LEDs are blinking during auto tuning LCD Display PARP AutoTuneType 23 StandStill PARP Auto tuning 24 ALL1 PARP Auto tuning 24 Rs Tuning PARP Auto tuning 24 sL Tuning PARP Auto tuning 24 If Tr Ls Tuning Auto tuning 24 None Auto tuning 24 Error Chapter 6 Function Description PAR 3 3 StandStill type auto tuning procedure Description Set the auto tuning type to Standstill Auto tuning starts if ALL1 is set Stator resistance RS is measured without rotating the motor The leakage Inductance sL of the motor 15 measured without rotating the motor Flux current IF rotor time constant tr and stator self inducta
136. eb as in the Unwinder in which the diameter of Unwinder gets smaller as time goes by In this function you may set to Rewind in case of winding the web as in the Winder or control the tension of the fixed roll using Bridle Roll or Nip Roll while set to Unwind in case of unwinding the web as in the Unwinder Chapter 7 WEB Control Application n Factory Default WEB_17 Re Un Wind Rewind Unwind Setting pes 2 WEB 18 O U Wind Overwind Underwind Setting Loader Display of Function Set Range Unit There are two methods case of winding unwinding the web with Winder or Unwinder First to wind or unwind the web from up to down centered on the roll Second to wind or unwind the web from down to up centered on the roll This function is the code deciding the way of winding or unwinding the web According to the set value of the function code the motor rotating direction is decided The following figure and the table show the direction of line speed command PID output command and splicing command according to WEB 17 Re Un Wind and WEB 18 O U Wind settings Function Code Factory Loader Display Name of Function Default Overwind Undenwihid Overwind WEB 18 Wind Overwind Underwind Setting Rewind Unwind Type Items Overwind Underwind Overwind Underwind Line Speed direction PID direction Splicing direction Table 1 Line Speed PID and Splicing Direc
137. efault Loader Display Name of Function Set Range Unit Motor Maximum WEB 08 MaxMotor SPD Rotating Speed in case of 75 0 3600 0 300 0 Minimum Diameter Note After the installation of the system be sure to check the motor rotating speed using the gauge when the maximum line speed command is given by the empty core 2 WEB 09 MinLine SPD Minimum Effective Line Speed This function is the function related with diameter computation and diameter initialization The set value is the minimum value of the line speed command that can compute the diameter that is expressed in 96 in proportion of maximum line speed 100 At the time of winder operation the line speed command should be larger than the set value to compute the diameter If the line speed command is smaller than the set value the diameter i SS 7 21 Chapter 7 WEB Control Application computation is not conducted If the line speed command is smaller than the set value and the multi function input terminal set to Dia Preset is On the diameter can be initialized reference of the set value is the 90 of maximum line speed Function Factory CONG 01 Default 3 WEB 10 Min Diameter Minimum Diameter It Indicates the diameter of the smallest core 9o which Is used as the minimum limit of diameter computation at the time of Taper computation P Gain Profiler computation and Unwinder operation th
138. en the heatsink inside the inverter is higher than the overheat alarm level nly for an alarm 27 Display Description Unit Default 2 14 Trq Det Trq Det is ON when the torque output of ASR reaches the setting torque level Display Description Range Unit Default DIO_53 TD level Torque Detect Level 0 0 250 0 OO DIO 54 TD Band TD hysterisis band 019100 05 Chapter 6 Function Description DIO 2 15 Lmt Det Trq Lmt Det is ON when the output of ASR Torque reference is saturated so that its limit value is generated 2 16 OverLoad Overload is ON when the inverter output current is higher than the overload alarm level On the basis of the rated current of the motor Refer to the following values of overload alarm level DIO 57 and overload alarm time DIO 58 e DIO 57 Overload warning level DIO 58 Overload warning time If the inverter output current keeps flowing more than overload alarm level DIO 57 and longer than overload alarm time DIO 58 alarm signal is triggered The overload signal is canceled when the inverter output current flows less than overload alarm level DIO 57 and longer than overload alarm time DIO 58 has passed Overload alarm signal can be generated by the multi function outputs 1A 1B 2A 2B OC1 EG OL should be set in the DIO 41 42 and 43 Multi function auxiliary terminal output setting to use this function Even if overload occurs its alarm sign
139. epeats abrupt Accel Decel many times to find the motor constant Tr during tuning 2 Rotational Auto tuning procedure LCD Display Description Tuning Time PARP AutoTuneType 23 Rotational Set it to Rotational PARP Auto tuning Auto tuning starts when it is set to 24 ALL 1 1 Checks whether the encoder wiring is Auto tuning properly done and an encoder works 30 35 Sec 24 Enc Testing well by rotating the motor at 1500 rpm in forward direction PARP Auto tuning Stator resistance Rs is measured 10 20 5 24 Rs Tuning without rotating the motor PARP Auto tuning The leakage inductance sL of the 24 LT motor is measured without rotating the 5 20 Sec 5 uning motor Auto tuning The flux current IF is measured by 30 60 Sec 24 IF Tuning rotating the motor at 1500 rpm Auto tuning Stator self inductance Ls is measured 50 60 Sec 24 Ls Tuning by rotating the motor at 1500 rpm Accel Decel is performed repeatedly to PARP Auto tuning find motor constant Tr so that DB i Resistor should be connected before 20 60 Sec 24 Tr Tuning starting tuning Otherwise Over Voltage trip will occur Chapter 4 Trial Operation Auto tuning When auto tuning is complete 24 successfully None is displayed If error occurs during auto tuning Error is displayed In this case verify Total motor parameters and encoder 3 5 Min is required PARP
140. er keeping a certain line speed Accordingly the diameter computation source is the function that decides whether to calculate the diameter computation by inverter internal S W or to calculate the analog output of the dlameter sensor attached to the system through the analog input terminal of the inverter D Diameter Computation Source when computing the diameter by inverter S W Computation of diameter by inverter S W is to compute the diameter by the built in S W You may set WEB 14 Diameter Src to Internal T Diameter Src 14 Internal 2 Diameter Computation Source when computing the diameter using diameter sensor To compute the diameter using diameter sensor you need first to set WEB_14 Diameter Src to External and then one of Analog input AIO 01 Ail Define AIO 13 Ai2 Define and AIO 25 Define to Diameter WEBP Diameter Src 14 External Ail Define 01 Diameter Note When the diameter computation source is set to External the diameter initialization function doesn t move Chapter 7 WEB Control Application 20022 _ 7 4 10 Rewind Unwind Function Setting Compulsory Tension control is divided into three 3 method First Unwind Function tension control in such manner as time goes by the diameter of material gets smaller keeping rewinding Second tension control of a fixed roll such as Bridle Roll or Nip Roll Lastly Wind or Rewind Function tension control in s
141. erence before fault occurs speed F B value output frequency current Voltage torque current reference amp actual value DC Link voltage input terminal status output terminal status Run status running time be monitored using PROG 4 Up Y Down keys Pressing ENT key will return to top To enter the fault info into memory as Last Fault 1 press RESET key Refer to Chapter 9 troubleshooting and maintenance for more details Chapter 6 Function Description DIS LOO display No Trip informat ion LED display No Trip information Overcurrent in Phase U Electronic thermal E Thermal Overcurrent in Phase V Overload trip Over Load OvercurrentinPhasew ocw 16 External trip OD _4 FuseOpen FuseOpen 17 Communication Error COM Error 6 IGBTshortinphaseU ArmShot U 19 Motor overheat MotOverHeat 8 IGBTshortinphaseW ArmShor W 21 Motorthermaleror MotThemEr 9 IGBTshotinpahse DB ArmShort DB 22 Motor over speed Over Speed 10 ____ 3 _____ HW Diag _ X Note When multiple faults occur at the same time the MOST CRITICAL fault will be displayed and the rest of others be inferred from the value using PROG 4 Up Y Down keys 1 Applicable only to 110 220 5 2 Applicable only to SV2800 3750V5 6 1 5 DIS O6 User group display selection User can make User
142. ermal level for 1 minute Electronic thermal level 50 FUN 55 for continuous up to 15096 Self cool Electronic thermal protection level is set in based on the Motor rated current at PAR 22 1 min level of ETH 1 Min electronic thermal at FUN 55 is the current level which should be referred to when the motor is operated for a minute and the motor is estimated to be overheated Continuous level of electronic thermal at FUN 56 is the current level which should be referred to when the motor is operated continuously and the motor is estimated to be in thermal equilibrium Continuous level is set to the motor rated current 10096 and should be less than 1 min level of electronic thermal at FUN 55 PAR 09 Cooling type should be set correctly to ensure the proper electronic thermal protection e Self cool This should be set when cooling fan mounted on the motor shaft is used for cooling The cooling performance is greatly reduced when the motor 15 operated at the low speed Compared to high speed region the motor is rapidly overheated at the low speed region even if the same current flows into it So like the graph below according to frequency the allowable continous current value of Continuous level of electronic thermal of FUN 56 is reduced and electronic thermal function starts operating e X Forced cool This should be set when the cooling fan is powered by the separate power supply Continuous level of electronic ther
143. ern n rrr emm 6 72 1 AIQ 01 60 a alog input terminal definition 5 55555 5 5 2554 525 355 5 5 555 5 5225 6 72 2 ABjusung Blas Out Yi and OUt Y2 DY Loader 6 75 3 Criterion for command loss of Multi analog input Ail AIO 1 6 76 4 Time out for command loss of Multi function analog input AIO 73 Time out 6 77 5 08 3 Analog 6 77 1 AIO 74 83 6 77 2 Adjusting Gain and Bias by keypad 1 2 6 78 Chapter 7 WEB Control Application 7 1 Change into WEB Control mode 7 1 7 1 1 Method of changing into Web control mode 7 1 7 2 Loader Display in WEB Control Mode 7 2 7 2 1 Home screen MC E E 7 2 7 3 Change Of Parameter Group 7 2 7 4 Parameter Setting required for Web Control 7 3 7 3 D control mede seting COM PUISONY 73 7 4 2 Line speed command setting Option
144. es not need to change wiring if user changes the setting value of 11 Enc Dir Set from A Phase Lead to B Phase Lead e Torque display is on the basis of the no load operation Chapter 4 Trial Operation p Speed Setting via Keypad Run Stop via Terminal FX RX Operation condition Control mode Speed control Ref Speed 1500 rpm setting via keypad Accel Decel time Accel 10 sec Decel 20 sec Run Stop Src Run Stop via FX RX terminal Control terminal NPN mode Wiring C 22 3532852 x 555854 Related Function Code Parameterseming code Set it to 0 Terminal 1 FUN 40 Set Accel time to 10 sec in FUN 40 ide io FUN 41 Set Decel time to 20 sec in FUN 41 5 Motor starts to rotate in Forward direction at 1500 rpm with Terminal FX Accel time 10 sec when FX terminal is turned ON Motor decelerates to stop with Decel time 20 sec when FX terminal is turned OFF When RX terminal is turned ON motor starts to rotate in Reverse Terminal RX direction at 1500 rpm with Accel time 10 sec When it is OFF motor decelerates to stop with Decel time 20 sec Chapter 4 Trial Operation Analog Voltage Input AI1 Run Stop via Terminal FX RX Operation condition Contro mode Speed contro Ref Speed 1500 rpm analog input via AI1 Potentiometer Accel Decel time Accel 10 sec Decel 20 sec
145. esetSrc 03 Keypad After jump movement you can move to the other code using AUP Y DOWN key 7 7 2 Diameter Display 1 WEB 01 Diameter Diameter Size Display It indicates in value the sizes of the diameter computed by the inverter internal S W or the diameter of the analog output of the diameter sensor built in the inverter stem input through the analog input terminal Function Code Default Diameter Size Display 5 0 100 0 Loader Display Name of Function Set Range Unit Diameter 2 WEB 02 Current Core Display of Initial Diameter Selected It indicates the initial diameter selected It is displayed as follow depending on the setting of WEB 03 DiaPresetSrc First when set to Keypad depending on the combination of multi function input DIO 01 DIO 07 it displays Diam Preset 1 Diam Preset 4 Second when set to Analog it displays Analog Lastly when set to Option it displays Option dod E bud Loader Display Name of Function U Factory Default Diam Preset 1 Diam Preset 2 Displays initial diameter Diam Preset 3 WEB 02 Current Core selected Display Only Diam Preset 4 Analog Option Diam Preset 1 7 7 3 Diameter Initialization 1 WEB 03 DiaPreset Src Diameter Initialization Type Setting The core will be replaced when winding out the material in case of rewinding or when unwinding out the material In this case it requires informing the inverter of
146. f analog input terminal AIO 01 13 AIO 25 is set to Tension F B and such amount of feedback is input to the inverter this case the amount of feedback is 0 unless the terminal is defined In case set to Option it is to input the amount of feedback to inverter through communication In this case the amount of feedback is 0 unless such value is input In case of setting to Option please conduct communication cycle not exceeding 10 ms Factory Default Function Loader Display Name of Function Set Range Unit Analog Chapter 7 WEB Control Application 12018 0194 5592014 m 9 18 did 201d 4d Ld 19 did S BAMe Old d Old 5882044 ueg jdepy 2 d OL PSA ewe uw 18 8ugi 18 UN Ald i dda 196 uodo 9 4 Old 59200 4 Cream Ben 2044 MM D g 4 Old 5890034 LA gt oa 04 09 amp 2u818J8J 4004 jndno pe OMM CX P ME EE er GEID GBIN pulaA JUWEH Iur Sog 204 j l gd 185 ld INO did EE H3AAJ CPI did 2024 2044 NNO d
147. fective line speed 3 WEB 10 Min Diameter Minimum diameter 4 WEB 11 AccDecWeb Selecting Acceln Decel Time Setting c rn 5 WEB 12 Acc TimeWeb Acceleration time at the time of Web contro 6 WEB 13 Dec TimeWeb Deceleration time at the time of Web control 7 7 5 Diameter COM PUGS 9 5 9 9 ee ae sene seeeae eeeecnea eo noree nuda Even eng ense nere 1 WEB 14 Diameter Src Diameter computation type setting 2 WEB 15 Diameter LPF Diameter computation LPF time constant 3 WEB 16 False Core Falsec core value setting TAO WN Nder setting see e eee 1 WEB 17 Rewind Unwind setting 2 WEB 18 Overwind Underwind setting 7 7 7 7 tension controlling setting 1 WEB 19 Tension Input tension reference input setting 2 WEB 20 Taper Type Taper type seting ee ee 3 WEB 21 Taper Input Taper amo
148. function input terminals 1 and it uses the set values of Timer On delay time at 55 and of Timer Off delay time at 1 56 The example of code setting is shown in the table below when 1 07 is set to Timer Input and I O 41 is set to Timer Output Display Description Range Unit Default DIO_07 P7 define Definition of P7 Input Definition of multi function DIO 41 AX1 Define output terminal relay output 1 Timer Out 1 1B DIO 55 TimerOn Timer ON delay 0 1 3600 0 DIO 56 TimerOff Dly Timer OFF delay 0 1 3600 0 Chapter 6 Function Description DIO Timer ON Delay Timer OFF Delay 2 9 LV LV is enabled when the DC link voltage of the inverter is less than the detecting level of low voltage alarm 2 10 Run It is ON when the inverter is running 2 11 Regenerating It is ON when the motor is regenerating 2 12 Mot OH Warn Motor Overheat Warning Using NTC or PTC signal built in the motor Motor Overheat is ON when the temperature inside the motor is higher than the overheat alarm level This signal is only for an alarm not for the inverter tri xt In the case of 1 0 it corresponds to Ai5 Define AIO 25 is set to Use Mot NTC or Use Mot Display Description Range Unit Default DIO 64 MH Warn Temp Motor overheat detect 75 130 010 65 Warn Band hysterisis band 2 13 Inv OH Warn Inverter Overheat Warning Inverter Overheat is ON wh
149. g PAR_31 731F EncDiv Ratio Encoder Pulse Output Division Rate 1 1128 PAR 32 7320 Encoder Division Output Filter Encoder division output option card outputs one pulse signal when input pulse number matches the value set in 31 LCD Eee A B pulse output follows input pulse phase The relationship between output of A B pulse follows the same as input pulse Division ration can be set within the range of 1 1 output pulse per 1 input pulse 1 128 1 output pulse to 128 input pulse PAR_31 setting range 0001 1128 Division ratio cannot be set higher than 1 and only 1 or 2 can be set for numerator The below is Division ratio calculation formula refers to the value from thousand 0000 and refers to value less than thousand 0000 PAR 31 set value Nx1000 Division ratio 1 N M Setting range N 0 1 M 1 128 PAR_31 LILY 40 When PAR 31 setting value is below 1000 0 a numerator value becomes 1 and when above 1000 1 a numerator value becomes 2 For example if PAR 31 is set to 15 the division ratio is 1 15 and if 1015 the ratio is 2 15 Division ratio is settable up to 1 128 and greater than 1 is not settable Using Up key on the Keypad PAR 31 value is increased and increase routine is 1 gt 2 gt 3 gt 4 gt gt 127 gt 128 Division ratio 1 128 1002 Division ratio 1 gt 1003 gt 1128 Division ratio 1 64 and decrease routine using Down key on the
150. g Web signal are On Chapter 7 WEB Control Application 2 Multi function Auxiliary Output Terminal Definition DIO 41 AX1 Define I O 43 Define When CON 02 Application of Control CON Group is selected as WEB Control you can select the following function in addition For further detail please refer to WEB group function explanation Functio Loader Definition of Function nCode Display Explanation of Function Setting Range Web Break WEB Break Detects and outputs the short of Web AX1 Define Up to Speed TA Detects and outputs the deviation between Detection P line speed command and actual line speed False Core Outputs if the diameter is less than the set The rest of the multi function output terminal has the same function In the standard input output board however AX1 and AX2 are relay output while OC1 is open collector output 7 5 3 Analog Input Output Group AIO If you select WEB Control at CON 02 Application you can select following functions more The function description is simple so refer to WEB Group function description for more details Function Loader Definition of Function Code Display Explanation of Function Name Setting Range The set value of WEB 08 MaxMotor SPD is maximum line speed command 0 100 where E i the input is 0 10V In case of 10 input it recognizes 0 10V I TensonCommand Tension Ref t means the
151. ge _ Setting range Unit Factory setting ASR LPF1 ASR LPF time constant 1 0 20000 0920900 m o CON 08 ASR LPF2 ASR LPF time constant 2 0 20000 pms 0 3 03 O4 ASR PI Gain 1 4 CON 06 07 ASR PI Gain 2 One of 2 sets of PI gain can be selected by ASR Gain Sel in Multi function input terminal Description Setting range Unit Factory setting w wo meer m aren e _ 5 CON 09 Ramp time for ASR gain Transfer 6 CON 10 Motor Speed at the time of ASR Gain Transfer ASR PI controller can be transferred to P controller depending on the status of the multi function terminal input set as ASR P PI transfer When is set to ASR P PI transfer LCD display Description Setting range Unit Factory setting Multi function input terminal P6 definition avoid the shock to the control system due to the rapid change P and I gain in case of ASR gain transfer if the multi function terminal Input set to ASR Gain Sel is the transferred P gain changes gradually for the time set at CON 09 P gain 2 is transferred to P gain 1 at the higher speed than the value set at CON 10 This happens when the multi function terminal input set to ASR Gain Sel is On not Off Chapter 6 Function Description CON LCD display ripti Setting range Unit Factory setting
152. h communication cycle not exceeding 10 msec If communication cycle exceeds 10 msec PID feedback setting by communication should not be conducted WEB PID F B Src 47 Option 7 5 Display Group DIS 1 7 5 1 DIS 01 03 User Selection Display 1 2 and 3 In the User Selection Display 1 2 and 3 one of the followings selected can be indicated Factory default is PreRamp Ref for DIS 01 DC Bus Volt for DIS 03 and Terminal In for DIS 03 If WEB Control is selected for CON 02 Application of Control CON Group it displays the following Please be noted that the displays at the time of WEB CONTROL are summarized only in this data Explanation on Function Diameter Diameter Displays diameter in 9o value Line Speed Line SPD CMD MM M Display line speed command in value ReelSPD SPD Roll Speed RolSped 0 Display roll rotating speed in value Chapter 7 WEB Control Application 7 5 2 Digital Input Output Group DIO E 1 DIO 01 DIO 07 Definition of multi function input P1 7 In case of selecting 02 Application of Control CON Group as WEB Control you may select the following function in addition For further detail please refer to the explanation on WEB group function Functio Loader Display Name of Function Unit Diameter Computation Hold Select when desiring to hole the diameter Dia Hold computation Diameter Initialization uu D
153. he voltage 10 V or the current 20 mA is actually fed into analog input terminal inverter recognizes the final analog input value as 50 If you set as above and the rated speed is 1800 rpm you cannot set more than 900 rpm although you feed 10 V into analog input terminal Analog input Mapping diagram AIO 03 In X1 and AIO 05 Ail In X2 are for setting the allowed range of voltage of current that is fed into analog input terminal so generally you can set AIO 03 In X1 as 0 AIO 05 In X2 as 100 But the analog input device make happen Chattering around O 96 you can adjust the set value of AIO 03 Ail In X1 up to the level of escaping the Chattering When Main Controller recognizes the voltage or current that is fed into analog input terminal the difference can occur by the detail of I O devices AIO 04 Out Y1 and AIO 06 Ail Out Y2 are for correcting this error in Main Controller 50 they a kind of Bias and Gain If the analog input is negative value you can set AIO 07 AIO 10 as the same as the above Chapter 6 Function Description AIO It is possible for iV5 inverter to input also tne upper limit of 2 4 according to the setting of AIO 02 Ail Source not only the upper limit of 1 3 as the analog input Mapping diagram It is also possible to operate along the dotted line according to the setting of AIO 03 AIO 10 2 Adjusting Bias Out Y1 and Gain Out Y2 by Loader
154. ia Preset Command Select when initializing diameter Select one of WEB 04 WEB 07 by On Off of the multi function input terminal at the time of diameter initialization by keypad CoreSize CoreSize Preset Core L Applied n Code CoreSize L Core Select 1 Function WEB 04 Dm Preset WEB 05 Dia Preset WEB 06 Diam Preset 3 WEB 07 Diam Preset 4 Tension Disable Tension Control Prohibition Prohibit the Blase PID controller output when the set multi function input terminal is On PI Gain of process PID is transferred from 1 to 2 when the set multi function input terminal is On CoreSlze H Core Select 2 Function PI Gain Sel DIO 01 X Accumulated portion of I Accumulated portion of I controller of Process controller of Process PID PID controller is initialized when the set multi controller is initialized function input terminal is On Stops the taper function when the multi Taper Function Prohibition function input terminal set during operation mode by taper function is On Stall Enable Stall Function Setting Stall function operates when the set multi function input terminal is On Boost function operates when the set multi Boost Enable Boost Function Setting function input terminal is Inverter stops after the lapse of the time set in WEB 54 when the multi function input terminal set to stop the inverter operation at Jog
155. ial set value of PAR_27 is set too low 24 PAR 27 UP Repeat the calculation after increasing 3096 to initial value Chapter 6 Function Description FUN EM 6 4 Function group FUN 6 4 1 Jump code FUN 00 Jumping directly to any parameter code can be accomplished using FUN 00 Jump code Press PROG key first and set 2 using 4 Up Y Down SHITF ESC and press ENT key to jump to FUN 02 If the desired code cannot be accessed or void it automatically jumps to closest code Spd Ref Sel 02 Analog After jumping it is available to jump to other codes using Up Y Down 6 4 2 Operating method select 1 FUN O1 RUN STOP source select There are four methods for issuing RUN STOP command of the motor Terminal 1 Termina 2 Digital input of the FX RX terminal Keypad FWD REV STOP key on the keypad Option using Option card Factory setting Terminal 1 Factory setting Code LCD display Description Setting range Unit Terminal 1 Terminal 2 Keypad Option FUN 01 Run Stop Src RUN STOP source select Terminal 1 Difference between Terminal 1 and Terminal 2 setting Run Stop source select Terminal ON OFF Terminal ON OFF E FWD REV select a FWD run command Stop command REV run commane e Run command ___ OF Stopcommand 00 Terminal 2 SS REV rotation FWD rotation Terminal 1 For Analog speed setting applying Voltag
156. id 1 qeuz 0 emesig 4d Ld uojsua 96001 EEND Ld 195 Wed aid a 0 ley 14 did 8928510 22 gawJeiqeu3 vojsua d Ld JP uus 1 id sseooJd 120189 did Chapter 7 WEB Control Application 7 7 9 WEB Break Setting 1 WEB_48 WB Enable WEB Break Detection Function Setting 2 WEB_49 INV WB Delay Setting of Delayed Time until WEB Break Detection after Inverter Operation 3 WEB 50 WB Delay Delayed Time in WEB Break Detection 4 WEB 51 WB Level WEB Break Detection Level In the web control mode the web is broken if it has tension it can bear In this case if the system continues the web control without such breakage of the web detected it may cause more serious accident Accordingly the inverter is set so as to force the output of PID controller to be 0 when the web breakage is detected when tne diameter computation is not carried out Furthermore if one of multi function output DIO 41 AX1 Define DIO 43 OC1 Define of the Inverter 5 set to WEB Break It lets out the output contact polnt showing the state of breakage In WEB 48 WB Enable mode you can set WEB Break Detection function If it is set to Yes please set the multi function output and conduct its connection so that the higher level controller can receive the output In case of WEB 49 INV WB Delay for a certain period of time from the moment the inver
157. imeWeb applied to the acceleration deceleration time and the reference of acceleration deceleration reference is Max Speed Function Factory Code Loader Display Name of Function Set Range Unit Default Selecting Acceleration Deceleration No 1 Time Setting at the time of Yes Web Control Acceleration Time at the time 22 of Web Control 0 00 o Deceleration Time at the WEBS time of Web Control aiii cde 050 7 7 5 Diameter Computation 1 WEB 14 Diameter Diameter Computation Type Setting 7 22 Chapter 7 WEB Control Application This function is the function code that determine whether to calculate the diameter computation by inverter internal S W or to receive the input diameter via the analog output of the diameter sensor attached to the system through the analog input terminal of the inverter In case of setting WEB 14 Diameter Src to Internal diameter is computed by the inverter internal S W while if set to External the diameter is input by the diameter sensor Accordingly when set to External the diameter is not computed in the diameter inverter and furthermore the diameter preset function doesn t operate Factory Function Loader Display Name of Function set Range Unit Default WEB 14 Diameter Computation Internal Setting External 2 WEB 15 Diameter LPF
158. inverter conducted correctly Refer to Main Circuit Terminal 2 Is the Encoder type jumper on I O PCB set correctly Refer to Encoder wiring If encoder type is either Complementary or Open collector slide JP4 switch to OC and slide JP2 switch to 15 If encoder type is Line Drive slid the JP4 switch to LD and slide JP2 switch to PS Factory default Line Drive T 3 Is motor rotating direction set correctly Refer to Monitoring Encoder operation Refer to 4 10p STARVERT 4V5 defines Forward rotation when motor rotates in clockwise from the view of Rear 9 Bracket Motor 4 Is inverter operating correctly in no load condition Refer to Operation via Keypad and Control Terminal 9 4 2 Check list before installation Check 1 9 before installation Check 10 16 when problem has occurred during use 1 The Motor Does Not Rotate 7 Is red lamp blinking Check whether other trips occur in DIS 05 If fault occurs press RESET key to clear trip status and try operation Chapter 9 Troubleshooting amp Maintenance zx Check whether BX Emergency stop signal is applied on keypad and input terminal defined as is ON in 015 03 If 50 release and try operation DIS Terminal In 03 0010000000 2 RUN STOP method is properly set Check FUN 01 RUN STOP method setting matches the actual operation mode RUN STOP via keypad terminal If FUN 01 Is set to terminal but
159. ion Analog Input AIO 22 7716 Maximum Voltage Gain 2 input LPF time Multi function Analog Input _24 7718 AI2 loss cummand Criterion select Multi function AIO_25 7719 Analog input 13 Definition Multi function AIO 26 Analog Input Source Definition Multi function AIO 27 771B Analog Input In Minimum Voltage Muiti function Analog Input AIO 28 771C AI3 Minimum Out Y1 Voltage Blas Murti Function AIO 29 771D Analog input In X2 i3 Maximum Voltage Multi function Analog Input 5 M AIO 30 771E Maximum Out Y2 Refer to AIO 03 12 Voltage Gain Multi Function AIO 31 Analog Input In X1 Minlmum Voltage Multi function AIO 32 7720 Analog input Out Y1 Mult function AIO 33 7721 Analog input In X2 Maximum Voltage PAGE 7712 AIO 20 7714 Ai2 Out Y1 A2 Out Y2 6 73 2 Wbroken Define Refer to 01 Possible to NTC PTC motor Yes 16 Use Mot NTC 0 10 gt 10V ta loa Source Chapter 5 Function Code Table Code Comm No Addr Muiti function Analog input AO riaa 3 Maximum Voltage Gain Ai3 input LPF Multi function Analog input AIO 36 Command loss criterion select Multi function AIO 37 7725 Analog input SE Ai4 Definition 1 Multi function AIO 38 7726 Analog input Source Definition
160. ion mode and BAT displayed by turns In case multi function output sets to INV Ready it turns off during battery operated mode After battery power is energized to inverter inverter will start 2 seconds later after the time for releasing the low voltage trip and raising the internal voltage If voltage is falling less than about 53 of FUN 71 set value it sets down as low voltage trip so it is detected a trip retum to main power main power must be energized after releasing the magnetic contactor and signal from the battery and then low voltage trip is detected speed FUN 71 must be determined according to battery voltage FUN 70 base speed 17 and motor rated voltage PAR 18 Please operate the inverter with low speed by battery capacity Chapter 6 Function Description CON 6 5 Control Group CON_ 6 5 1 Jump code CON_00 Jumping directly to any parameter code can be accomplished using CON 00 Jump code Jumping to CON 11 Press PROG key first and set 11 using A Up Down SHITF ESC and press ENT key to jump to CON 11 If the desired code cannot be accessed or void it automatically jumps to closest code Proc PID Ref 11 0 0 95 After jumping it is available to jump to other codes using A Up Y Down 6 5 2 Control mode select CON 01 In the motor control mode there are speed and torque control modes based on the vector c
161. is Disable 2 Condition of diameter initialization Except function code initialization is not satisfied and the multi function input terminal set to Jog Web is On 5 Condition of diameter initialization Except function code initialization is not satisfied and WEB Break occurs 2 Diameter Preset Function The multi function input terminal set to Dia Preset becomes On when the diameter preset function operates if one of the following conditions is satisfied D The multi function input terminal set to Dia Preset becomes and the line speed command is less than the set value of WEB 09 MinLine SPD 2 The multi function input terminal set to Dia Preset becomes On and the multi function input terminal set to TensionDisable is On When initializing the function code in PAR 01 Para Init the initialized value of diameter in this case is always initialized with the set value of WEB 04 Diam Preset 1 3 Jog operation function Jog operates if one of the following conditions is met where the multi function input terminal set to Jog Web becomes On D FUN 01 Run Stop Src is set to Terminal 1 and only the multi function input terminal set to Jog Web is On 2 FUN 01 Run Stop Src is set to Keypad and only the multi function input terminal set to Jog Web is On after the FWD button is pressed in keypad 3 When FUN 01 Run Stop Src is set to Terminal 1 the inverter doesn t operate if both Fx signal and Jo
162. isplay Description Arm Short U _ Inverter output is stopped when IGBT Arm short or output short occurs IGBT Short Arm Short V Arm short DB is only come under V110 220iVS Arm Short W SV2800 3750iV5 are displayed as ArmShort without reference to UVW phases The inverter turns off its output by opening the fuse when something is wrong with the main circuit IGBT to protect the wiring from being damaged from short currents _ 1 Displayed when Encoder signal fault occurs H W Encoder Error Encoder Err 2 Displayed when there is a discord of detection time standard of motor error of PAR 14 S BX protection Used for the emergency stop of the inverter The inverter instantly turns off the Instant Cut BX output when the BX terminal is turned ON and returns to regular operation when the BX terminal is tumed OFF Take caution when using this function Motor ans versna cd Over Speed Displayed when motor rotates over 120 its rated speed Communication COM Error Error CPU Error This fault is displayed when the inverter cannot communicate with the keypad H W Error HW Diag Displayed when CPU has a problem and then the inverter blocks the IGBT gating signals FAN Lock FAN Lock The inverter tums off its output when there is an Fan Lock Encoder When there is an error Encoder power source the inverter turns off its ouput PowerEr roc Converted to initial screen and displayed EPR on the right upper side 1 It on
163. ittle and check the speed Is Increasing for setting by potentiometer turn the pot to max smoothly To stop the motor disconnect the FX and CM terminal 2 RX Operation Reverse Run Command by Control Terminal D Apply between and 5G for setting by potentiometer adjust it to Min 2 Check the motor speed display in display group shows 0 0rpm after connecting the terminals RX and Increase AI1 voltage little by little and check the speed is increasing for setting by potentiometer turn the pot to max smoothly 3 stop the motor disconnect the RX and CM terminal 3 The cases of abnormal rotation due to the wrong wiring of encoder and or motor during low speed about 100rpm operation by control terminal Rotating MIO Speed display Torque display Wiring Status Command 100 0 rpm Below 10 T orma Reverse 100 0 rpm Below 10 10 40 rpm 150 Torque Limit Encoder wiring Reverse 10 400 150 CTorque Limit reversed Phase V and W o Rx Forward 107 40 rpm 150 Torque Limit wiring reversed FX Reverse 100 00 Below 10 Encoder and Motor Forward 1000 pm Below 109 al reversed If A and B phase are reversed be sure to replace A with B phase wire after checking the pulse encoder wiring If motor wires are reversed be sure to replace V with W phase wire after checking the motor output wiring It do
164. k Diagram Chapter 8 Inspection and Replacement Chapter 8 Inspection and Replacement The 5 series is an industrial electronic product with advanced semiconductor elements However temperature humidity vibration and aging parts may still affect it To avoid this it is recommended to perform routine inspections 8 1 Precautions N CAUTION B Be sure to remove the drive power input while performing maintenance B Be sure to perform maintenance only after checking that the bus has discharged The bus capacitors in the electronic circuit can still be charged even after the power is turned off B correct output voltage can only be measured by using a rectifier voltage meter Other voltage meters including digital voltage meters are likely to display incorrect values caused by the high frequency PWM output voltage of the drive 8 2 Inspection 1 Routine Inspection Be sure to check the following before operation conditions of the installation location The conditions of the drive cooling Abnormal vibration Abnormal heating 2 Periodical Inspection Are there any loose bolt nut or rust caused by surrounding conditions If so tighten them up or replace them Are there any deposits inside the drive cooling fan If so remove using air Are there any deposits on the drive s Printed Circuit Boards If so remove using air Are there any abnormalities in
165. key on the keypad is lit Red or Green zr Refer to 1 if RUN STOP is not activated by Keypad or Terminal If setting change is not available 04 may set to prohibit parameter write To release this setting enter 12 in PAR 04 If problem persists contact L5 representatives 2 When STOP key is blinking This marks trip condition or BX active status Check any other trips occur in DIS 05 Reset the trip and try run Check BX signal is ON on the keypad and input terminal signal in DIS 01 DIS 03 Reset BX and try run Chapter 9 Troubleshooting amp Maintenance 3 When green lamp on REV FWD key is blinking It marks accel decel is in operation If inverter keeps operation in this condition it means load capacity calculation is incorrect and exceeds inverter rating Refer to 16 7 Operating speed does not change during run 1 Is FUN 02 speed setting proper Speed setting methods in STARVERT iV5 are Analog input Keypad and Option Select appropriate one among them 2 Is DIS O1 PreRamp Ref setting the correct value Current speed ref Values are displayed in DIS 01 DIS 03 Check the displayed value matches the setting value If speed is not variable check the encoder Refer to 13 3 Speed setting method is Keypad and speed ref displayed DIS 01 DIS 03 is not correct Check terminal setting in DIO 01 DIO 07 defined as Multi step speed setting 4 When speed setting method is Analog and DIS 01
166. keypad is the same as increase routine Chapter 10 Option Devices EN 10 4 Hal gatare Chapter 11 Accessories Chapter 11 Accessories 11 1 MCCB LS ELB LS Magnetic Contactor LS input output Wire specifications tor MCCB Magnetic contactor Voltage Inverter models kW ELB LS LS 221 _ oem mene 5 1851 5 20 ABS203b EBS203b GMC 80 SV220iV5 2DB ABS203b EBS203b GMC 100 Lx ove so Coe _ _ mesones industrial 11 1 Chapter 11 Accessories 11 2 AC input fuse AC reactor DC reactor Motor AC input Inverter models AC reactor DC reactor kW fuse onnsa wa osmana scenes on oan 9V37501V5 4 1200A 0 024mH 952 A 0 064mH 1195 A X For 2 27 22kW DC reactor standard is not provided for not having DC reactor wiring terminal Voltage 200V tw 400V Ww NW 11 2 LS ina Chapter 11 Accessories 11 3 The Selection of Braking Resistor and the Unit 11 3 1 The selection of dynamic braking resistor Resistor values shown in the following table is calculated on the basis of 150 of rated braking torque 5 ED 1 Power rating of resistor should be doubled for resistor frequency 10 ED use Additi
167. lent to the parameter group which includes the data related to the 2 motor in case single inverter controls 2 motors One of the multi function terminal input P7 DIO 01 DIO 07 should be set to parameter is basically the same as those of the 1 moto If the multi function terminal input enables the 1 motor the 1 motor parameters become valld Similiarly if the multi function terminal input enables the 274 motor the 274 motor parameters become valid 6 7 1 Jump code 2nd 00 You can move on to the code you want to check using 2nd 00 Example If you want to move on to 2nd 02 After pressing the PROG key set to02 using SHIFT ESC Up Down keys and then press the ENT key If the code to jump to Is not found the nearest code number is selected 2ndb 2nd Max Spd 02 1800 0 rpm You can check the other code using Up Y Down keys 6 7 2 2nd motor control mode selection 2nd 01 In the motor control mode there are speed and torque contro modes based on the vector control The speed sensor such as the pulse encoder is required if speed control Speed and torque control is to be used Code No Factory LCD display Function Setting range pn setting 2 motor control mode Speed 6 7 3 2nd motor speed setting 1 2nd 02 The 2 motor maximum speed 2 2nd 04 The 27 digital speed setting Factory setting 2nd Max Spd 27 motor maximum speed
168. ln Multi function 07 7707 Ad Input Ail In X1 In X2 0 00 Minimum Voltage em function E Ail OutYi Ail Out Y2 10 00 10 00 Voltage Bias Multi function 09 7709 Analog Input Ail In X2 100 00 0 00 100 00 Ai1 Maximum Voltage Multi function 2106 Out Y2 250 00 0 00 100 00 Voltage Gain input LPF Las ss HR Multi function 0 None Analog Input Ail Wbroken 1 Half of x1 0 None Multi function Analog Input All definition AIO 12 770C command loss Criterion select 1 Displayed only when WEB mode setting 2 Below x1 Chapter 5 Function Code Table Setting Data row Code Name LCD DISPLAY 3 resin Unit Default Multi function AIO 13 770D Analog input 412 Define Aj2 Definition Multi function Analog 14 770 Ai2 Source Ai Source definition Multi function AIO 15 770F Analog input In X1 Ai Minimum Voltage Multi function Analog input AIO 16 7710 Minimum Al2 Out Y1 Voltage Bias Multi function AIO 17 7711 Analog input Ai2 In X2 Ai Maximum Voltage Multi function Analog input Al2 Maximum Ai2 Out Y2 1 Refer to 01 12 Multi function 7713 Analog input Al In Xi 442 Minimum Voltage Multi function Analog input 12 Minimum Voltage Blas AIO 21 7 15 Analog input i In X2 Ai2 Maximum Voltage Muiti Funct
169. low way for a certain perlod of time when you transfer gain This is the function of transferring the gain as shown in tne Figure when setting multi function input DIO 01 DIO 07 to PI Gain Sel and then powering it On Factory Code Default Function Loader Display Name of Function Set Range Unit P Gain i Ki2 KH P2 Gain Contact uc 4 m PI Gain Ramp time WEB 34 PI Gain Ramp Time 8 WEB 35 P Profiler Process PID P Gain Profiler Type Setting 9 WEB 36 P Apt Gain Process PID P Gain Profiler Gain Setting In case of Winder the inertia increases as the diameter increases when winding the web Therefore P Gain has to change to achleve the same winding performance regardless of the increase of inertia following the increased diameter There exist four 4 types of profiles Linear Square Cubed and Quadratic belng decided accordance with the kind of web WEB 35 P Profiler is the function code that sets the type of P Gain Profiler while WEB 37 P Apt Gain is the function code that sets the gain applicable to P Gain Profiler If WEB 36 P Apt Gain is set as O Profiler function doesn t operate Chapter 7 WEB Control Application Factory Name of Function Set Range Unit Default Linear WEB_35 P Profiler Process PID P Profiler Type Setting piis Linear Quadratic WEB 36 P Apt Gain Pro
170. ly comes under V2800 3750iV5 Fuse Open Fuse Open 9 2 Monitoring Fault Condition 9 2 1 Monitoring fault display LCD display Description Oc U Current fault displayed U phase overcurrent Check the current fault display before pressing reset key pressing PROG key 4 Up Y Down shows operating status at the time of the fault such as output frequency current voltage F B value torque current reference actual value dc link voltage input output terminal status operating status and run time and the fault contents Press ENT key to exit Pressing RESET key will store the value in DIS 05 Last Fault1 9 2 2 Monitoring previous faults e Previous 2 faults are saved DIS 05 Last fault 1 2 Last fault 1 is more recent fault than Last fault 2 Refer to 8 2 1 monitoring fault display to check the fault contents Code LCDdispay Description DIS 05 Last Faulti Previous fault 1 DIS 05 Last Fault2 Previous fault 2 DIS 05 Fault Clear removes Last Faulti Last Fault2 data Chapter 9 Troubleshooting amp Maintenance 9 3 Fault Reset There are 3 ways to reset the inverter After performing this the number of automatic restart 15 initialized 1 Use RESET key on the keypad 2 Short the RST CM terminal to reset 3 Cycle the power turn the power OFF and turn it ON 9 4 Fault Remedy 9 4 1 Check the below diagnosis before troubleshooting 1 Is the wiring of a motor and an
171. mal at FUN 56 which is allowable continuous current is applied regadless of the operating frequency Chapter 6 Function Description FUN Allowable continuous current 96 Forced cool 100 96 90 Self cool 65 600 1800 rpm Motor rpm The characteristic of allowable continuous current with respect to 4 pole 60Hz motor Load Current 96 ETH cont Motor i2t Characteristic Curve The motor protection is possible by calculating and accumulating 1 even in load variation and frequent run stop 6 4 7 Inverter switching frequency select 1 FUN 57 Inverter switching frequency select This parameter affects the audible sound of the motor noise emission from the inverter inverter termperature and leakage current If the ambient temperature where the inverter is installed is high or other equipment may be affected by potential inverter noise set this value lower setting range 2 5 10 0 kHz Code LCD display Description Setting range Unit setting Chapter 6 Function Description FUN 2 Setting range and factory setting of switching frequency Inverter capacity Voltage 2 2 22 kW 2 5 10 kHz 10 kHz ne kW kHz kHz mov 99 132046 assen 160 220 kW 280 375 KW Continuous Operation Derating Information 15kW 400V MD class model among 5 5 22kW 200 400
172. mand direction following the setting of Rewind Unwind function and Overwind Underwind function For further detail please refer to the explanation on WEB group Chapter 7 WEB Control Application Rewind Overwind with Forward Run command Line Direction Forward Line Speed Matar ET 4 iat pes otor command X Speed Do ASR ES making K PID output Speed Splicing 96 Feedback Figure 1 Roll Rotating Direction at the time of Rewind Overwind Setting Forward Direction Operation Command Rewind Under wind with Forward Run command Line Direction Line Speed command PID output Splicing Feedback Figure 2 Roll Rotating Direction at the time of Unwind Overwind Setting Forward Direction Operation Command Unwind Over wind with Forward Run command Line Direction Forward direction Line Speed Motor command 9 9 PID output Speed TNT Feedback Splicing 96 Figure 3 Roll Rotating Direction at the time of Unwind Overwind Setting Forward Direction Operation Command Chapter 7 WEB Control Application Unwind Under wind with Forward Run command Line Direction Reverse audios direction TT n Line Speed O 94 6 qc 1 i output Speed TES Feedback Spe Figure 4 Roll Rotating Direction at the time of Unwind Overwind Setting Forward Direction Operation Command 7 4 12 tension Reference input Setting
173. maximum tension command value is 10 where the input Ai1 Define Dancer Position Dancer Ref It means dancer command value is 100 where Command the input 15 10V It means taper command value is 100 where Taper Command Taper Ref E the input is 10V It means the amount of tension feedback is Ea Tension F B 100 where the input is 10V In case of using the diameter sensor it means the diameter is 100 where the input is 10V case of using diameter initialization by analog Diameter Diameter itn Diam Preset input it means the diameter is 100 where the input is 10V Diameter Diameter output Define TT Outputs the final tension command after computing Taper Boost and Stall Um HEN UN Outputs the current diameter Outputs the final line speed command that is the sum of line speed command and PID controller AQ Chapter 7 WEB Control Application 7 5 4 Function Group FUN If CON 02 Application of Control CON Group is selected as WEB Control you may select the following function in addition For further detail please refer to the explanation on WEB group function Function Loader Definition of Function Code Display Unit Explanation of Function Setting Range a It is set when conducting line speed Line SPD Ref command with analog input at the time of Speed Setting Web control Method It is set when conducting line speed Line SPD
174. minal P1 P7 define 6 5 2 DIO 08 Reversal of Multi function input terminal 6 16 3 DIO 09 Low pass filter time constant for the terminals 6 16 6 2 3 Multi function Digital output terminal 6 17 1 DIO 10 Inversion of multi function aux contact output Relay output Open collector output 6 17 2 DIO 41 43 Multi function aux contact output and Open collector output setting 6 17 3 DIO 46 Fault output relay 30A 30B 30C eene 6 23 4 DIO 59 6l Overoda Bip enable level Ume eee 6 23 5 DIO 97 Operation method when losing command 6 23 6 3 Parameter group PAR 6 24 6 3 1 Jump code PAR U 6 24 6 3 2 Parameter group 2 552 2 552 lt 5252 2 2 505222 441 6 24 1 Ol Parameter initialize 6 24 2 PAR 0Z ar OXA Parameter Read Write 6 24 3 04 Lock Sa ai eiui lg ecce nose eec heec eer 6 25 4 PAR Ob Password 1
175. minal should be On again after it is Off once In case Yes is set the inverter starts to run at the instant the inverter fault is cleared if FX terminal input is or RX terminal input is At the time of the inverter trip the motor start to coast to a stop because the inverter blocks the IGBT gating signals If the inverter starts to run while the motor is freely rotating first the motor decelerates to a stop and restart If set 49 Speed search to bit 1 from previous bit 2 operation begin by speed search function when fault is reset Code LCDdisplay Setting range Unit Factory setting FUN 59 RST Restart Restart after fault reset N CAUTION Take caution for this function When FUN 59 is set motor runs immediately upon fault is reset Chapter 6 Function Description FUN EN 3w 3 3 1 6 4 10 Restart after fault reset 1 FUN 60 number of auto restart try 2 FUN 61 delay time before auto restart This function prevents the permanet stop of the inverter due to the trip The inverter automatically resets the fault and restarts and continues to run after the fault occurs if the number of automatic restart is set and the inveter operation is possible Code LCD display Description Setting range Unit Factory setting wen eme moms e In case the inverter trip occurs the inverter restarts by The number of automatic restart at FUN
176. mit _ 100 0 100 0 100 0 733 Process PID Negative it m x pw FERE Unwind Use Process PID Minimum Controller ie fa Es Time of Maintenance of PID 0 7 2 PIDHodTime 0 0 100 0 Yes 7 36 Process PID Feedback Type 0 Analog 7 3 WEB WE 48 Peon 1 Yes Setting of Time Delayed until WEB 49 CJ1 Web Break Detection after INV WB Delay 0 1 600 0 7 38 Inverter Operation Time WEB 50 7C32 Delayed for WEB Break WB Delay 0 1 600 0 7 Detection WEB Break Detection Level WBlevel 0041000 oo 738 MS TIT m NS ON T Quick Stop time Setting Quick Stop 0041000 sec 10 Ye 73 re WEB 56 7 38 Time Setting Select JogTime Sel 0 No 1 Yes Yes 7 40 Jog Acceleration Tine Stn aco 60000 we 59 74 wes 7C Jog deoeraton Sering 000 6000 se 50 ve 740 WES 59 Sotng Leve Sein o0 ve 740 P Profiler Chapter 7 WEB Control Application 7 7 WEB Group Function 7 7 1 Jump code WEB_00 You may directly jump into the code desired using WEB 00 Example If you want to move to WEB_03 Press PROG key and then press SHIFT ESC AUP DOWN keys to set 3 Then you may move to the following mode by pressing ENT key WEBP DiaPr
177. n In this case the set value of WEB 55 JogSpd Web is calculated in of WEB 08 MaxMotor SPD deciding the motor rotating speed For example if the set value of WEB 08 MaxMotor SPD is 300 rpm and the jog speed set to WEB 55 JogSpd Web is 20 96 where the multi function input DIO 01 DIO 07 set to Jog Web becomes the motor rotating speed is 60 rpm In case of jog operation the jog can set the Acceleration Deceleration Time instead of the basic Acceleration Deceleration Time FUN 40 Acc Time 1 FUN 41 Dec Time 1 When WEB 56 JogTime Sel is set to No the basic Acceleration Deceleration Time is applied during jog operation mode while when set to Yes WEB 57 JogAcc Time and WEB 58 JogDec Time are applied during jog operation mode Function f Factory Code Loader Display Name of Function Set Range Unit Default WEB 55 2 05 Web Jog m Setting 001000 100 WEB 56 JogTime Sel EA Deceleration Time Setting Select WEB 57 JogAcc Time Jog Acceleration Time 0 00 6000 0 sec 5 00 WEB 58 JogDec Time Jog Deceleration Time 0 00 6000 0 sc 500 7 7 13 Splicing Level Setting In the splicing system the winder core should be replaced without any change in line speed command When splicing the process PID controller doesn t operate in the empty core Therefore the multi function input terminal DIO 01 DIO 07 set to TensionDisable should be On The splicing function doesn t operate durlng jog
178. n area 0 0510 For further detail of communication please refer to communication common area of communication option borad manual DiaPresetSrc 03 Option 7 4 5 Tension Disable Function Setting Compulsory When using it exclusively for WEB CONTROL only you may conduct tension control using LoadCell or Dancer In this case tension control carries out PID control where it is the Tension Disable Function to perform On Off of the final output of this PID control With WEB 27 Tension Enb set to Enable if Tension Disable is Off it outputs the final output of PID control while if Tension Disable is On it interrupts the final output of PID control When WEB 27 Tension Enb is set to Disable Tension Disable Function is not applicable To conduct the setting Tension Disable Function you may use it setting one of the multi function inputs DIO O1 DIO 07 to TensionDisable DIOP define 05 TensionDisable Tension Enb WEB 27 should be set to Enable 21 Enable A E 7 4 6 Maximum Motor Speed Setting Compulsory This is the setting of maximum rotating speed of the motor in minimum diameter to maintain the maximum line speed in case of exclusively using WEB CONTROL This can be done by setting WEB 08 MaxMotor SPD In case of maximum line speed in 100 m m gear ratio 5 1 and core diameter in 100 mm the motor maximum speed can be calculated in the following formula
179. n inputs DIO 01 DIO 07 should be set Dia Preset Then the rest of multi function inputs are set to Core size L and Core size H and the preset value selected out of four diameter preset values of WEB 04 WEB 07 by the following combination becomes the initial diameter value in accordance with On Off of the multi function input terminal where Dia Preset is set The minimum of the initial diameter value is limited by the WEB 10 Min Diameter DiaPresetSrc 03 DIOP P2 Define 02 Dia Preset DIOP Define 03 CoreSize L DIOP P Define CoreSize H P3 ON OFF P4 ON OFF Applicable Preset Core Value WEB 04 Diam Preset 1 WEB 05 Diam Preset 2 WEB 06 Diam Preset 3 ___ __ __ WEB 07 Diam Preset 4 2 Diameter Initialization by Analog Diameter initialization by analog is conducted setting WEB 03 DiaPresetSrc to Analog In this case of AIO 01 Ail Define 13 Ai2 Define and AIO 25 Define should be set to Diam Preset The minimum of the initial diameter value is limited by WEB 10 Min Diameter DiaPresetSrc 03 Analog DIOP P2 Define 18 Dia Preset Chapter 7 WEB Control Application 3 Diameter Initialization by Communication To conduct the diameter initialization by communication WEB 03 DiaPresetSrc should be set to Option In this case command can be set in communication commo
180. n is transferred from WEB 30 ProcPID 1 to WEB 31 ProcPID Kp2 during WEB 34 PIDGain RAMP Time For further detail on gain transfer please refer to WEB 34 PIDGain RAMP Function Factory Code Loader Display of Function Set Range Unit Default Process PID Gain WEB 31 ProcPID Kp2 du og Gain 0 0 999 9 0900 Error 10096 P controller 100 output P controller 5 WEB 32 ProcPID Kil Process PID 1 Gain Setting 6 WEB 33 ProcPID Ki2 Process PID Ki2 Gain Setting I Gain l sec means the time taken for the output to be accumulated up to 100 96 when 100 96 Error is maintained where P Gain is 0 After setting the multi function input DIO 01 DIO 07 to PI Gain Se and then powering it On I Gain is transferred from WEB 32 ProcPID Ki1 to WEB 33 ProcPID Ki2 during the WEB 34 PIDGain RAMP Time For further detail on gain transfer please refer to WEB 34 PIDGain RAMP ded Loader Display Name of Function Set Range Unit Factory Default WEB 32 ProcPIDKii Process PID 11 Gain Setting 001000 sec 5000 WEB 33 ProcPID Ki2 Process PID 12 Gain Settina 0 01000 sec 00 Sf veis 7 31 Chapter 7 WEB Control Application Error 9 Integral 10095 osceru Controller gain time I controller 7 WEB 34 PIDGain RAMP PID Gain Ramp Time Setting Sudden change in PI Gain may cause unexpected oscillation To avoid such phenomenon you need to carry out setting in s
181. n multi step speed 0 FUN 12 Speed 0 is selected P1 P2 P3 OFF speed reference is input by the method set in FUN 02 Analog keypad 1 2 option If the jog FUN 20 is active inverter operates with jog frequency regardless of other terminal signal input Set FUN 02 keypad FUN 12 Speed 0 FUN i3 Speed 1 FUN 14 Speed 2 FUN 15 Speed 3 FUN 18 Speed 6 x x x ow HN2zg5e 1 5 MOP Motor operated potentiometer Up 1 6 MOP Down 1 7 MOP Clear 1 8 MOP Save When multi function input terminals P7 is set to Up Down inverter performs Accel Decel Constant Run according to the terminal input Generally MOP function is used to adjust the speed simply with terminal ON OFF When MOP UP Down is selected inverter ignores FUN 02 setting and performs MOP operation To cancel it change the defined terminal to Not Used If this function is selected with Main Drive function operating reference is done by and the rest will be defined by Main Drive function Max speed limit is FUN 04 Max Speed If Save is entered during operation the current speed reference value is saved as Data and 6 6 L5 Chapter 6 Function Description DIO retained When the MOP operation resumes the retained value will be used as speed reference Clear resets the Data value to 0 It is used to change the saved value Exam
182. n of PID controller is set as 200 the output of PID controller before restricted becomes Chapter 7 WEB Control Application EM 200 96 If the upper limit of PID controller is set as 100 however the final output of PID controller becomes 100 Factory Loader Display Name of Function Set Range Unit Default WEB_39 Proc Pos Lmt _ Process PID Positive Limit 100 0 100 0 100 0 WEB 40 Proc Neg Lmt Process PID Negative Limit 100 0 100 0 100 0 14 WEB 41 PID Out LPF Process PID output LPF Function Code This function sets LPF time constant against the process PID controller final output value As the time constant increases the responsiveness of PID controller output gets slower but its stability increases Factory Default Function Code Loader Display Name of Function Set Range Unit 15 WEB_42 PIDOGalnRe Rewind use Process PID Output 16 WEB_43 PIDOGainUn Unwind use Process PID Output Gain This function sets the final output gain of Process PID controller You may set WEB_42 PIDOGainRe in case of winding the web that is when setting Rewind in WEB_17 Re Un Wind On the contrary you may set WEB_43 in case of unwinding the web that is when setting Unwind in WEB_17 Re Un Wind The set value is the value against the maximum line speed command For example if you set WEB_44 PID Type to Fixed and PID output Galn to 10 where the line spee
183. n phase loss of A or B occurs and or error PARP Auto tuning between reference speed and encoder feedback speed 24 Enc Error exceeds motor rated slip Check whether wiring of encoder power PE GE and A B phase is conducted correctly i Displayed in case of reverse wiring of phase A B or U V Auto tuning W Wire the U V W in a corect order or change the 24 Enc AB Chgd encoder direction setting to B Phase Lead in _11 Displayed when RS value is greater than 5 9 or less PARP Auto tuning than 0 002 0 Check for wiring of inverter and motor 24 Rs Error and motor damage It may occur when motor rating is much lower than that of inverter Auto tuning Displayed when sL is higher than 100 mH Check for 24 sL Error wiring of inverter and motor and motor damage Displayed when motor rpm exceeds 1650 rpm 1800 rpm PARP Auto tuning rated motor during flux current calculation or flux 24 IF Error current is not measured for a long time Check for wiring of inverter and motor and number of motor phase Displayed when motor rpm exceeds 1650 rpm 1800 rpm Auto tuning rated motor during Ls calculation or Ls is not measured 24 Ls Error for a long time Check for wiring of inverter and motor and number of motor phase PARP Auto tuning Displayed when initial set value of PAR_27 is set too high 24 PAR 27 DOWN Repeat the calculation after lowering 3096 to initial value PARP Auto tuning Displayed when init
184. n the same group Display group 1 group Parameter group Function group Control group DIO Pl define 01 Not Used E gt Ail Value 0 0 Out Amps RMS 0 0 v gt RBun Stop Sre Terminal 1 PAR Para read 02 No P2 define 02 Not Used Para write 03 No m gt P3 define Nor Used x b P4 define Not Used 5 define Password FUN Speed 0 05 Not Used 05 0 12 0 0 rpm a 4j iv weet 5 7 DIS Usr Grp Disp Lost Command FUN Spd 06 Not Used 97 None 33 1 69 0 00 5 User group and 2 group is omitted In these group transfers User Group 2 Group AIO Group and WEB Group are omitted Chapter 4 Trial Operation 4 5 Auto Tuning Parameters such as stator resistance R stator leakage inductance sL flux current IF rotor time constant and stator self inductance Ls are indispensable for obtaining an excellent contro performance in the vector control and are automatically measured and set using auto tuning function SV iV5 features two types of Auto tuning 1 Rotational Auto Tuning 2 Standstill Auto Tuning 4 5 1 Motor amp encoder parameter setting for auto tuning The Motor capacity Basic speed Rating voltage Pole number Efficiency Rating slip and Rating current on the nameplate of the motor and the pulse number of encode
185. nce Ls is measured simultaneously without rotating the motor When auto tuning 15 complete successfully None is displayed If error occurs during auto tuning Error is displayed In this case verify motor parameters and encoder setting Is done properly and redo the auto tuning If the problem persists contact LS representative 90 150 Sec 40 70 Sec Total 3 5 minutes Chapter 6 Function Description PAR EM 4 Motor parameters The following parameters are found during Auto tuning Motor parameters described below are entered based on LG OTIS vector motor Factory de LCD display Description Setting range Unit setting 0 0 70 of 26 Flux Curr Motor flux current motor rated A current PAR 27 17 Rotor time constant 30 3000 PAR28 s Leakage inductance 0 00 500 00 EE m PAR 29 Lsigma Leakage coefficient 0 00 100 00 PAR 30 Rs Stator resistance 0 000 5 000 Additional functions are as follows User can stop tuning during tuning using STOP key In case Encoder test is failed inverter does not conduct Rs tuning and displays Encoder Err If this happens press Reset key and retry Encoder test Tr Tuning result can be slightly different for times Perform it couple of times Chapter 6 Function Description PAR 2 2022 _ 5 Auto tuning error message LCD Display Description and Solution Displayed whe
186. nd is changed from 50 7 34 Chapter 7 WEB Control Application to 60 96 the final speed command becomes 70 When WEB 44 PID is Fixed the final line speed command is Final Line Speed Command 96 Line Speed Command 96 PID Output 96 When WEB 44 PID Type is set to Proportional PID output is generated in proportion with the line speed command That is the final line speed command is the sum of line speed command and tne PID output in proportion with the line speed command For example if the speed command is 50 and PID output is 10 the final line speed command becomes 55 In this case the line speed command is larger than the set value of WEB 45 Min FPID B When WEB 44 PID Type is Proportional the final line speed command in case of line speed command WEB 45 Min FPID is PID Output x Line Speed Command 1 100 Final Line Speed Command 7e Line Speed Command 100 In case of initial operation the system should maintain the tension of web starting with initial web tension and 0 speed command in possession In the above formula if the line speed command is 0 the final line speed command becomes 0 where the tension of web cannot be maintained Accordingly to maintain the tension of web if the line speed command is less than WEB 45 Min FPID the final line speed command under the following formula can be applied C When WEB 44 PID Type 15
187. ng by Analog Input In case of using loadcell To conduct tension reference input setting by analog input you may set one of Analog input AIO 01 Define AIO 13 Ai2 Define and AIO 25 Ai3 Define to Tension Ref Ail Define 01 Tension Ref Chapter 7 WEB Control Application 3 Tension Reference Input Setting by Communication In case of using loadcell To conduct tension reference input setting by communication you may use communication common area Address 0x0511 For further detail please refer to communication common area data Dancer Position Input Setting by Keypad In case of using dancer To conduct dancer position input setting by Keypad you may set WEB 28 PIDRef Sel to Dancer Pos and then set WEB 29 Dancer Pos PIDRef Sel 28 WEBP Dancer Pos 29 50 0 amp 5 Dancer position input Setting by analog input In case of using dancer To conduct dancer position input setting by analog input you may set WEB 29 PIDRef Sel to Dancer Pos and then set one of Analog Input AIO 01 AI1 Define AIO 13 Ai2 Define and AIO 25 AI3 Define to Dancer Ref WBP PIDRef Sel 28 Dancer Pos Ail Define 01 Dancer Ref 6 Dancer position input Setting by communication In case of using dancer To conduct dancer position input setting by communication you may set WEB 28 PIDRef Sel to Dancer Pos and then use communication common area address 0x0512 For fu
188. nitial LCD display 98 00 Pressing PROG key shows in upper side the percent of 06 Gain 100 00 input to output and in low side the gain value be set presently AIO P 100 00 If you try to adjust the gain to show 100 00 Press 06 Gain 102 00 A Up key repeatedly and set to be 102 0095 Out Y2 After adjusting Gain if you enter ENT key the adjusted 102 00 gain value is saved Out Y1 Bias Adjustment of Analog input e Apply or between 5G for setting by potentiometer adjust it to Min Adjust the other multi analog input terminals in same manner Key Handling Loader Display Description Out Y1 0 00 94 Initial LCD display 018 Pressing PROG key shows in upper side the percent of 04 Bias 0 00 95 input to output and in low side the Bias value be set presently 0 00 if you try to adjust the Bias to show 0 00 Press A Up 04 Bias 0 18 key repeatedly and set to be 0 00 Ai1 Out Y1 After adjusting Bias if you enter ENT key the adjusted 0 18 Bias value is saved Chapter 4 Trial Operation 4 8 4 FX RX operation 1 FX Operation Forward Run Command by Control Terminal Apply OV between and 5G for setting by potentiometer adjust it to Min Check the motor speed display in display group shows 0 0rpm after connecting the terminals FX and CM Increase voltage little by l
189. nsion Out and then connect it with dancer At this time WEB 29 Dancer Pos becomes the reference input of PID controller Function Code Factory Loader Display Name of Function Set Range Unit Default WEB_28 PIDRef Sel PID Reference Type Setting 2 Chapter 7 WEB Control Application 2 WEB 29 Dancer Pos Dancer Reference Position Setting To maintain the desired tension you should set the reference position of dancer In this case it follows tne reference position value of dancer with the deviation between the reference position of dancer set to WEB 29 Dancer Pos and the actual dancer position fed back from outside using PID controller The reference position of dancer is the sum of the set value of WEB 29 Dancer Pos and Dancer Ref set to Analog inputs AIO 01 Ail Define AIO 13 Ai2 Define AIO 25 Ai3 Define Loader Display Name of Function Set Range Unit Factory Default WEB 29 Dancer Reference Position 100 0 1000 00 3 WEB 30 ProcPID Kp1 Process PID Kp1 Gain Setting 4 WEB 31 ProcPID Kp2 Process PID Kp2 Gain Setting P Gain means the output of PID controller becomes 100 when 10096 error is maintained where I Gain is 0 Furthermore P Gain 50 means the output of PID controller becomes 50 when 100 error is maintained where I Gain is 0 When setting multi function input DIO 01 DIO 07 to PI Gain Sel and then powering it On P Gai
190. nt becomes the slower response speed becomes Response speed is approximately proportional to the setting value times 2 5 m sec Chapter 6 Function Description DIO 6 2 3 Multi function digital output terminal 1 DIO 10 Inversion of Multi function aux contact output Relay output Open collector output Factory default settinf of Multi function Relay outputs is A contact To change it to B contact set it to 1 See the below for setting example terminal layout is AX1 2 NC NC from left Setting example AX1 A contact AX1 OC1 B contact DIO gt Neg Func Out DIO gt Neg Func Out 10 00000 10 10100 2 DIO 41 43 Multi function aux contact output AX1 AX2 and Open collector OC1 output setting Multi function digital output terminal serves as one of the functions listed in the table below Multi function aux contact Is activated when the selected function Is ON 6 77 a OO saa ___ __ eee 2 1 Not used It is set unless multi function output is not used as any function listed above 2 2 INV ready INV Ready becomes ON when inverter is ready to operate normally If trip signal occurs INV Ready is left OPEN immediately as shown in the figure below Trip signal Chapter 6 Function Description DIO EM 2 3 5 Detects
191. o the invalid terminal definition 15 displayed as Not Used And the selected function cannot be adjusted while running Set value Description No Set value Description Speed L Multi step speed Low Ext Trip B External trip B contact Speed M Multi step speed Middle Prohibit FWD Forward Run Disabled Speed H Multi step speed High Prohibit REV Reverse Run Disabled Jog Speed Jog speed Proc PID Dis PID operation disabled MOP Up MOP UP operation Timer Input Timer ON MOP Down MOP Down operation SoftStrtCncl Cancel Soft start MOP Clear MOP Speed Clear Reset ASR Gain Sel Switch ASR gain MOP Save MOP Speed Save ASR P PI Sel Switch ASR P PI Analog Hold Analog speed ref Hold Flux Ref Sel Switch Flux reference e ES 9 10 Chapter 6 Function Description DIO 1 1 Speed L 1 2 Speed M 1 3 Speed H 1 4 JOG operation By defining P1 P4 as Speed L Speed M Speed H and Jog Speed the selected references in FUN 12 20 Multi step speed 0 7 and Jog speed become active as speed reference Example To define Multi function input terminals P1 P2 as Speed L Speed M Speed H and P4 as Jog Speed LCD display Description Setting range Unit Set value DIO_01 P1 define Multi function input terminal define seo DIO 02 P2 define Multi function input terminal P1 define Speed M DIO_03 P3 define Multi function input terminal P3 define Whe
192. ode WEB_19 Tension Reference Input 100 0 100 0 2 WEB 20 Taper Type Taper Type Setting 3 WEB 21 Taper Input Taper Amount Input In case of Winder as the diameter gets larger the tension toward the center direction of the diameter increases Desired tension is as shown in the Figure 12 toward the direction of dot line The tension occurs from the stress however and therefore the sum of two vectors work as the total tension To maintain the tension toward the desired direction you may use this taper function There are three methods of using taper function First it is not to use taper function that is tape function is not applicable in case of powering On after setting WEB 20 to None setting WEB 20 to the others than None but setting WEB 21 Taper Input to 0 0 and setting one of multi function inputs DIO 01 DIO 07 to Taper Disable Second it is to set to Hyperbolic when the tension 7 26 LS ina Chapter 7 WEB Control Application 20022 changes showing non linear behavior depending of the diameter Third it is to set to Linear when the tension changes showing linear behavior depending on the diameter By inputting the amount of taper the sum of the set value of WEB 21 Taper Input the input value of analog input terminal set to Taper Ref and the set value of address 0x0514 in the common area is decided as the amount of final taper In general the value larger than 0 is input
193. of FUN 58 and FUN 59 49 are required for this function The proper values should be set depending on the inertia moment GD of the load and the torque of the motor in use LCD display Description cov Speed Search Speed search setting 1111 0100 FUN 58 Power on Run selection FUN 59 RST Restart Restart after fault reset CON 49 speed search setting is as follows Set value code pita ae L ok 13 Speed search during Accelerating pf Emm Speed search during Fault Reset restarting CON_49 Speed search during Instant Power Failure restarting search during Instant Power Failure restarting HT 1 13 Speed search when FUN 58 Power ON starting is set to Yes 1 Bit 1 0 The motor is normally accelerated without the speed search operation 1 The speed search operation is enabled at the time of acceleration Automatic restart and FUN 58 Power on start enable included 2 Bit 2 0 The motor is normally accelerated without the speed search operation after the trip occurs 1 The speed search is enabled at the time of restart after the trip occurs Automatic restart and FUN 59 Restart enable after fault reset included 3 Bit 3 0 The motor stops when instantaneous power failure occurs Run command should be turned ON again to restart the operation 1 The speed search is enabled at the time of restart after the instantaneous power failure occurs 4 Bit 4 0 The
194. on dedicated manual 5 4 Function group FUN CODE Comm SETTING DATA Adjustment NO Addr UNIT DEFAULT During Run CODE NAME LCD DISPLAY Jump for quick view 0 Terminal 1 RUN STOP command 1 Terminal 2 source selection Run Stop Sre 2 Keypad 3 Option 0 1 1 Speed setting source 2 Keypad2 FUN 02 selection Ref Sel 3 Option 6 Line SPD Ref 7 Line SPD Opt 9 7402 FUN o Speed speed 2 T e 1 un e l l un E FU FU FU FU FU FU 8 Multi step speed 7 in en E E ERE RUE Fu E d MUlitep speed 5 d FUN 20 8 un 0 0 Max Spee 1 FUN 21 7415 Dwell Speed Dwal Speed 0 0 Max S FUN 33 is reference Acc Dec Ref ae ee SP ox FUN 36 7424 Acc 5 Start 0 0 50 0 FUN 37 7425 Acc 5 End 0 0 50 0 yp mm mm EF m mm am mm EH FUN 39 7427 5 2 In acceleration start 5 End 0 0 500 7428 Acceleration Bme 1 Acc Time 1 0 00 6000 0 FUN 41 7429 Dec Time 1 0 00 6000 0 N N N FUN 42 Acceleration lime 2 Acc Time 2 0 00 6000 0 FUN 43 742B Deceleration time 2 Dec 2 0 00 6000 0 EH EN EN 040 6 00 FUN DecTme3 00060000
195. onal braking unit should be installed for above SV 300iV5 2 SV300IV5 4 Rated Capacity 5 ED Inverter wy SV 0221 5 2 DB SV 0371 5 2 DB SV 0551V5 2 DB SV 0751V5 2 DB SV 1101V5 2 DB SV 022iV5 4 DB 200 400 SV 0371 5 4 DB 130 MM O O v 1 ED is based 100 seconds v 2 Rated capacity is based the self cooling 11 3 2 Wiring of the temperature sensor on braking resistor Temperature sensor is attached in the LSIS braking resistors to prevent the fire Terminal of Braking Power Terminal of Inverter Resistor One of the multi function input Contact is normally ON at the Chapter 11 Accessories 11 3 3 Braking unit D SV037DBH 2 37kW 200V Class Braking Unit 10 ED 5 037 4 37kW 400V Class Braking Unit 10 ED SVO075DBH 4 75 400 Class Braking Unit 10 ED e SVO75DB 4 75kW 400V Class Braking Unit 100 ED SV220DB 4 220kW 400V Class Braking Unit 100 ED The Combination of two braking unit for 400V class is possible for more than SV900iV5 4 capacity When ED is more than 1096 Use the braking unit for 100 ED Ex vertical load such as carne hoist When the inverter capacity is more than 220kW use the braking unit for SV2200DB 4 100 ED Refer to description manual included in braking unit product for the use of 100 ED braking unit 11 3 4 Combination of braking unit SV Inverter Ud 5
196. ontrol For further details by groups except WEB group please refer to Function in Chapter 6 of the Main Manual Chapter 7 WEB Control Application 7 4 Parameter Setting required Web Control To conduct WEB control be sure to set inverter parameters in following sequence For further details of the function please refer to the explanation on WEB group function 7 4 1 WEB Control Mode Setting Compulsory In order to use exclusively for web control be sure to set the setting of CON_02 Application to WEB Control Upon setting it to WEB CONTROL Web group is displayed When set to General Vect WEB group is not displayed Application 02 WEB Control 7 4 2 Line Speed Command Setting Option 5 speed command Is avallable by selecting one out of Analog Keypad1 Keypad2 Option Line SPD Ref Line SPD Opt in FUN 02 Spd Ref Sel In order to use it exclusively for WEB CONTROL be sure to use either Line SPD Ref or Line SPD Opt selected At this time CON 02 Application should be set to WEB Control and then you have to select line speed command FUN 02 Spd Ref Sel As the line speed command by analog input one of 01 Define AIO 13 Ai2 Define and 25 Define should be set to Line Spd Ref Line SPD Opt is the line speed command by communication and therefore you may set this line speed command in the communication common area 0 0500 For further detail of communication ple
197. ontrol The speed sensor such as the pulse encoder is required if speed contro CSpeed and torque control yu are to be used Code LCD display Description Setting range Unit Factory setting Speed 01 Control Mode Control mode selection Speed Torque 6 5 3 Application mode CON 02 General vector mode or Elevator mode can be selected CON 02 LCD display Description Setting range Unit Factory setting General Vect Elevator CON 02 Application Application mode setting 5j General Vect Synchro WEB Control 1 Only displayed with Elevator option board EL IO installed 2 Only displayed with Synchonization option board SYNC IO installed 6 5 4 Automatic speed regulator ASR 1 CON_O5 ASR LPF Time Constant 1 2 OB ASR LPF Time Constant 2 One of the two PI gains of ASR can be selected depending on the status of the multi function terminal input set as the ASR Gain Selection That is if the multi function terminal input is Off 1 numbered gain and LPF time constant is selected On the contrary if this input is 2 gain and LPF time constant are selected Chapter 6 Function Description Example gr P4 as PI Gain Code LCD display Description Setting range Unit Set value Multi function input RES DIO 04 P4 define ASR Gain Sel P4 definition The two sets of Lowpass Filter are as follow LCD display Description Setting ran
198. operates reducing such deviation when there occurs the deviation between line speed command and actual line speed However too quick line speed command problem of the motor or mechanical problem can lead to the discrepancy of the line speed command This may cause serious problem to the system WEB 52 UTS Enable and WEB 53 UTS Level are the functions to judge such situations If the deviation between line speed command and actual line speed is larger than WEB 53 UTS Level and one of multi function output DIO 41 AX1 Define DIO 43 Define is set to Up to Spd it can be acknowledged when you let out the output contact point WEB 53 UTS Level is the 96 value against the line speed command It has 2 Band to avoid chattering If the set value of WEB 53 UTS Level is too low fault operation may happen by the excessive state even near the set level Function Code Loader Display Name of Function Set Range Unit Factory Default WEB_52 UTS Enable Setting Yes WEB_53 UTS Level Up to Speed Level Setting 0 0 100 0 UTS Enable WEB 53 UTS Level WEB 54 UTS Output X 0 Line Speed from reference block M 19 X Y To AUX Reel Speed f b from feedback bloc Min Diameter WEB 10 Speed xDiameter Min Diameter WEB 10 Diameter from diameter block Up to Speed Block Diagram 7 7 11 WEB 54 Quick Stop Quick Stop Time Setting It is the function where emergen
199. operation is not performed change it to keypad mode and try operation If FUN 02 is set to Keypad but operation is not performed change it to Terminal and try operation If either way cannot work refer to 6 2 The motor does not rotate when Green lamp on REV FWD key is ON D Is inverter U V W output correctly wired to motor U V W output Refer to Main circuit terminal 2 Is the motor shaft jammed by brake or other mechanical devices Check the directly connected brakes relay on time and brake open time On DIS 01 PreRamp Ref is speed reference displayed not 0 set the desired speed reference if it is set to 0 If it is incorrectly set refer to 7 Is PAR 07 motor rating properly set check the motor nameplate and setting matches 5 Is PAR 16 motor speed properly set check the motor nameplate and setting matches 6 Is PAR_22 motor rated current properly set check the motor nameplate and setting matches Is PAR_26 motor flux current properly set If LG OTIS vector motor is not used consult LS representative or set the correct value in accordance with application However it cannot set to exceed PAR_22 motor rated current Normally it is 30 40 of rated Chapter 9 Troubleshooting amp Maintenance 202022 _ motor current 8 Is PAR 21 motor rated slip properly set check the motor nameplate and setting matches 8 Is PAR 27 Motor secondary time constant Tr
200. option 30kW and higher U V W f DC Reactor DB resistor SO Chapter 3 Installation and Wiring 3 4 Control Board and Terminal 3 4 1 Control board Jumper description Control board Jumper description according to S W version Set jumper of control board as following if it is not set rightly it may result in misworking S W version can be verified in display group of Function code list 1 Before S W V2 00 V1 XX V1 93 Set JP1 to OLD in Control board 2 After S W V2 00 V2 00 Set JP1 to INEW in Control board Factory default Note The products which released after 2007 are being set up to NEW e iV5 Control Board 5 5 375kW Class T MAN _ Chapter 3 Installation and Wiring 3 4 2 Control circuit terminal arrangement 57022 22001 5 PEO bi rtd CN3 os 395 2 Joe EG E 5 Je 2 HB OOax Chapter 3 Installation and Wiring 3 4 3 Control circuit terminal function description Function Description Forward Run Command Forward Reverse RUN Command is ON when closed to CM in NPN input mode Reverse Run Command Motor stops when FX RX is ON or OFF at the same time Emergency Stop ON when closed
201. or cannot perform acceleration due to overcurrent Encoder S W error detection is adopted to detect the errors such as wrong wiring and incorrect pulse input during normal operation not during Auto tuning Inverter determines encoder error if motor speed is not accelerated proportional to operating time and target speed after PAR 14 EncFaultTime elapses and polarity does not match To activate S W error detection function set CON 01 Speed Auto Tuning is not selected set EncFaultTime except 0 If run command is removed before EncFaultTime elapses or acceleration is turned to deceleration due to target speed change inverter cannot detect encoder S W error Inverter determines encoder S W error by comparing motor speed and Target speed XEncFaultPerc while operation status is acceleration after EncFaultTime elapses Encoder S W error detection is performed only once after operation starts and activates when target speed becomes twice the rated slip For example when target speed is 500 rpm and rated slip is 40 rpm the detection active level is 80 if 80 of PAR 14 alapses targal speed aod motor speed begins accumulated and comparing their polarity aller PAR_14 elapses each cumulative value Is calquiated by mean value Target sneed Motor speed Target speed t t t Speed reference Motpr 3peed Speed reference Spaed reference rms PAR 21 x2 5 motor speed rms value target s
202. ously without rotating the motor When auto tuning is complete tuning successfully None is displayed If error 24 None occurs during auto tuning Error is displayed In this case verify motor Total 3 5 parameters and encoder setting is done minutes PARP Auto tuning properly and redo the auto tuning If the problem persists contact LS 24 Error representative FWD REV LED on keypad will blink during Auto tuning e Motor constants of each can be selected and separately tuned Rs Tuning Lsigma Flux Curr Ls Tuning Tr Tuning Chapter 4 Trial Operation 4 6 Pulse Encoder Check 4 6 1 The definition of forward rotation Forward rotation is of counter clockwise from the side view of motor shaft Motor 4 6 2 Forward rotation check Be sure to check if positive speed is displayed when inverter power is on and rotates the motor the forward direction 5 4 6 3 Reverse rotation check Be sure to check if negative speed is displayed when inverter power is on and rotates the motor in the reverse direction 0 SPD Tq If speed is displayed 0 0 rpm or unchanged or speed polarity is reversed check if wiring for the pulse encoder s properly done Incase the motor shaft cannot be rotated with hands refer to next chapter Chapter 4 Trial Operation 4 7 Operation by Keypad 4
203. output AXL 1 Define Definition of multi functian Auodilary output QC1 Define Same as DIO 41 0 Not Used xem Dum ome et x o MB A B C ses pnr o a9 mx soea owain ee uem Dosi _____ os e DIO 43 722 z m gn ans Der meten mo ss ue mmeona meon wm ov ve 010 57 79 amp o e mos ose s NER REN NEM 10 2 at teenies wwe sar mentes m E ons How to Run at Lost JE 2p BE 1 Displayed WEB Control mode setting Chapter 5 Function Code Table 5 3 Parameter group PAR CODE Comm LCD SETTING DATA Adjustmen NO DISPLAY During Run CODE 0 Groups PAR 01 7301 Initialize parameters init 2 DIS 3 DIO 4 PAR 5 FUN 6 CON 7 EXT 8 AIO PARO2 Readparameters Nozyes No _ Para write A
204. peed i rms x PAR 147 EncFaultTime Ae eee eee 5 REP PAR 14 Time elpased begins counting from the polnt J targel speed becomes twice the PAR 21 Run command FUN 02 Keypad 1 or Keypad 2 FUN 027 Analog or Up Cown Operalion Chapter 6 Function Description PAR 6 3 5 Auto tuning The motor parameters for the Vector Control are autotuned by Starvert iV5 The stator resistance Stator Inductance Leakage Inductance and Rotor time constant are found and saved User can select the type of Auto tuning in Rotational or Standstill mode 1 Motor and encoder parameters setting for auto tuning e following paramters should be set according to motor nameplate to find motor parameters correctlv 3 Factory Setting range Unit setting 2 2 375 0 PAR 07 Motor Select Motor capacity selection User Define Lou _08 UserMotorSei Motor cap selection of USER 1 5 375 0 55 PAR I0 EncPulse Pulse of encoder 360 4986 104 Base Speed Motor base speed 100 0 3600 0 Rated Vot Motor rated voltage 120 560 v 2200440 _ PARIS PoleNumber Motormumberofpoes 2w12 4 PAR20 Effideny Motrefideny 00 400 PAR 21 Rated Slip Motor rated slip 10 250 mpm PAR 17 Motor base speed is the frequency inverter outputs its rated voltage It is to be set within the range of When standard motor is Motor Max
205. ple MOP function setting and operation method is as follows display Tee Setting Description range Unit Set value Code DIO 01 P1 define Multi function input terminal P1 define 1 DIO 02 P2 define Multi function input terminal P1 define un MOP Down DIO 03 P3 define Multi function input terminal P3 define m MOP Clear DIO 04 P4 define Multi function input terminal P4 define 4 5 Up Down example 1 This is used only if terminal ON OFF is required for speed control Motor MOP Up speed OFF le Chapter 6 Function Description DIO MOP Save example 2 In case terminal input assigned to MOP Save function is ON operation speed at that instant is memorized and operates at the saved speed when operation resumes oaved speed ref by Motor Save Speed 1 2 OFF Save P4 OFF OFF TIME 1 CO Chapter 6 Function Description DIO Clear setting example 3 To clear the saved speed MOP Save function use MOP Clear ON OFF If MOP Clear is ON during running the inverter decelerates its speed to zero speed If MOP is ON during stop this function resets the speed reference to 0 Motor Previous speed saved Speed MOP Up Clear 1 OFF ON OFF MOP Clear P3 OFF ON OFF TIME m SO Chapter 6 Function Description
206. plied point of time Operating Parameter value of reypas moce FUN_01 Run Stop Operating Speed Keypadi mode Parameter value of referenca FUN_02 Spd Ref Sel E Parameter value of KREK PERDO MOGE 28 Trq Lmt Src Parameter value of Control Mode Speed mode 01 Control Mode After inverter stop Chapter 6 Function Description DIO 1 11 2nd Func the 2 function setting The 5 inverter has the capability to control 2 motors independently second motor may be active by selecting one terminal for this function and turn it ON 2 function is not displayed if the terminal is not defined for this or the defined terminal is OFF X Cross reference table for 1 function and amp 2 function Parameter 2 function 1 function Acceleration time 2nd Acc time FUN_40 Time 1 Deceleration time 2nd Dec time Dec time 1 Encoder related 2nd 12 2nd 14 PAR 11 PAR 15 parameter 2nd 15 2nd 26 PAR 16 PAR 30 Electronic thermal level 2nd ETH 1min for 1 min Electronic thermal level for continous 2nd ETH Cont X Note 1 amp 2 function switch over should be selected when the motor is stopped If selected during RUN 2 function is not active until motor stop 1 12 XCEL L 1 13 XCEL H Refer to FUN 40 47 Accel Decel time 1 2 3 4 LCD display Description Factory setting FUN_40 Accel time 1 2 00 sec FUN 41 Decel time 1 2 00 sec FUN_42 Accel time 2 3 00
207. pter 3 Installation and Wiring N CAUTION NEVER change the jumper setting during inverter run Otherwise it may cause inverter trip adversely affecting the entire system Motor NTC input for Analog Input 3 is ONLY available when OTIS Motor is connected If user use a motor other than LG OTIS with different NTC PTC specification and use this function it will lead to motor overheat and damage to the motor e Do not change the setting of PNP input switch during inverter operation It can influence to the system since contact input is changed Set the switch correctly before inverter operation 3 5 Terminal of the Auxiliary Power Supply 3 5 1 The position of the terminal e s EE T z Au P FE 24 Lato Feu Terminal of k TM M 5 Auxiliary Power Supply 3 5 2 Function description of auxiliary terminal block Symbol Terminal Name Terminal Description Input Power Inputs single phase Auxiliary power input 220V 10 10 50 60 2 input source 3 5 3 Wiring and Precaution of auxiliary terminal block D Connect the auxiliary power supply through insulated transformer separated with main power supply 2 User polyvinyl chloride insulated wire for auxiliary power cable 3 User the cable above 0 5mm 20 AWG UJ Chapter 4 Trial Operation Chapter 4
208. put and the Option The Torque Bias is enabled by MFi programmed as UseTrq Bias The MFI should be ON for enabling the Torque Bias The Analog Input 10 10V is converted to 100 100 and this could be expanded up to 250 250 with gain and bias Chapter 6 Function Description Code LCD display Setting range Unit Factory setting None Torque Bias source Analog Trq Bias Src selection Keypad Option Torque Bias quantity 150 0 150 0 5 CON 35 Torque Balance In the lift use the load torque balance can be adjusted to obtain a good riding comfort at start up using the load cell which is a sort of an weighing devices installed at the bottom of the lift CON 35 is adjusted to show 50 after the car weight becomes equal to the weight of counter weight The value displayed when pressing PROG key on the keypad is the loadcell voltage input to the inverter Therefore adjust the percent using A Up Down to make it to be setpoint of actua load compensation Code LED display Description Setting range Unit Factory setting CON_35 Trq Balance Torque Balance quantity 0 0 100 0 6 Torque Bias Enable Disable Torque bias is enabled depending on the status of the multi function terminal input set to Torque bias enable But if Torque bias enable is not set and CON_32 is set to Keypad the torque bias command set at CON_32 by the keypa
209. que display is on the basis of the no load operation Chapter 4 Trial Operation 2 High Speed Operation Change the value of FUN 12 to 1000 0 rpm and Check the display LCD by pressing FWD REV keys shown below When pressing FWD key 1000 0 SPD When pressing REV key 1000 0 SPD Tq es 4 8 Operation by Control Terminal 4 8 1 Parameter setting Run Stop Src 01 Terminal 1 02 Analog Max Speed 04 1800 0 rpm Define opeed Ref Spd Ref Sel AlOP Source 02 s Setting RUN STOP command by terminal 2 Setting Speed reference by Analog 3 Setting Max motor speed 4 Ail Analog input terminal define 5 Ail Analog input terminal Source define Select 10 gt 10V 10 gt 10V 0 gt 10 10 gt 0 0 gt 20 20 gt 0 4 8 2 Wiring example when issuing speed reference using speed potentiometer on AI1 terminal Connect the potentiometer to VREF and 5G as shown below Speed Pot 1 2W 10k Control Terminal Chapter 4 Trial Operation 4 8 3 Adjusting All Gain and Bias example of analog input Ail setting D Out Y2 Gain Adjustment of Analog input Apply 10V or 20mA between 5G for setting by potentiometer adjust it to Max e Adjust the other multi analog input terminals in same manner Key Handling Loader Display Description Out Y2 100 00 I
210. r Division Option Board 10 1 1 Encoder division option board installation and WIRING guide e Connect the option card s connector to 4 on the control board mi oc mu gs gt Control Board nM of O 25 ES T IA we p P Encoder Division Option Board Y iS iS Return Pulse TE gt 1 0 Board LE pT M m m ca XE o SS vag Division Output Chapter 10 Option Devices 10 1 2 Wiring guide for encoder division option board Connect Encoder output terminal Open collector output on I O board to input terminal of the option card Encoder Division Option Encoder Division Option Connection board Board Terminal name Board Description and terminal RT Encoder Phase Division Input External controller Phase Input Output RT B Encoder Phase B Division Input External controller Phase B Input SIO return External controller pulse output Encoder Division Option Board e g PLC High terminal speed Counter Wiring must be considered with input circuit Because encoder output is open collector type The figure is shown the wiring when inverter is connected with High A cow speed counter of LSIS COM PLC Chapter 10 Option Devices 10 1 3 Encoder division output Sets the division ratio for monitoring the Encoder pulse signals Code Address Description Setting range display settin
211. r error check enable 0 No Encoder LPF me constant TES 0 0 nd 2nd 23 7817 Flux urrent of 2 motor 2nd Fix Cur 70 of 2nd 22 p 7818 Rotor time constant of 2 7 motor znd Mot Tr 30 3000 7819 Leakage Inductance of 2 motor 2nd Mot Ls 26 781A Mot 515 Stator resistance OF 2 motor Electronic thermal level Electronic thermal continuous level Chapter 5 Function Code Table 5 8 Analog AIO Group AIO Setting Data justm jeg TEE Code Name LCD DISPLAY Range Unit Default Noc ire O T 0 Not Used 1 Speed Ref 2 Proc PID Ref 3 Proc PID F B 4 Draw Ref 5 Torque Ref 6 Flux Ref AIO 01 7701 All Define jud 0 Not Used 9 Line SPD Ref 10 Tension Ref 2 11 Dancer Ref 12 Taper Ref 1 13 Tension F B 14 Diameter 15 Diam Preset 0 10 gt 10V Multi function 1 10 2 10V Analog Input 2 0 2 10V AjO 2 27700 NiSowc 310509 0 10 gt 10V definition 0 20mA Multi function AIO 03 7703 Analog input Ail In X1 0 00 Ail In X2 Ail Minimum Voltage Multi function Analog 04 7704 Input 1 Minimum All Out Y1 10 00 All Out Y2 Valtage Bias moss mos Sc eee 7705 Analog Input Ail In X2 0 00 100 00 96 100 00 Yes Maximum Voltage Multi function Analog Input z AIO 06 7706 Ail Maximum Qut Y2 0 00 250 00 100 00 Yes Voltage Ga
212. r pulse 360 4096 PAR_12 Enc Err Chk Encoder error check PAR_13 Encoder LPF time constant 0000 0000 6 3 4 Encoder S W error detection 14 15 Encoder error detection time encoder error reference speed To achleve correct motor speed detection and control using encoder proper wiring of encoder and motor should be preceded If operation is continued with faulty wiring of Encoder Motor overcurrent flows to the motor damaging the motor Therefore encoder should have functions to detect encoder input error and wrong wiring SV iV5 can monitor encoder H W error by setting PAR 12 to Yes and it monitors encoder pulse signal input status to detect H W faults such as encoder disconnection error However wrong wiring error cannot be detected with this function In this case perform Rotational Auto tuning Set PAR 23 AutoTuneType to Rotational and perform Encoder Test Then wiring problem be detected by applying voltage and checking speed detection level while motor is running There are some loads ex Elevator performing Encoder Test described above is difficult To solve this fault 5 adopts the following functions to detect S W faults Factory Code LCD display Description Setting range Unit setting PAR 14 EncFaultTime Encoder error detection time 0 00 10 00 speed Chapter 6 Function Description PAR When encoder motor wiring is reversed mot
213. r should be set before operation ES On LCD Display PARP Motor select 07 kW PARP UserMotorSel 08 kW PARP Enc Pulse 10 PARP Base Speed 17 rpm PARP Rated Volt 18 V Pole number 19 Efficiency 20 PARP Rated Slip 21 rpm Rated Curr 22 Description e Enter the motor capacity e Basic capacity 15 same with Inverter capacity e Enter directly in the PAR 08 after selecting User Define if there is no Motor capacity e Enter the motor capacity directly at 08 incase that select User Define at PAR 07 e Set the pulse numbers per revolution of pulse encoder coupled to the motor shaft e Set the motor base speed Note It is not rating current of name plate Base Speed 120 X Base Frequency Pole number e Set the rated voltage of the motor Voltage value on the name plate e Set the number of poles of the motor e Set the efficiency of the motor If you cannot find the efficiency in name plate Do not set the Efficiency e Set the rated slip speed of the motor Rated slip synchronous speed rated speed e Set the rated current of the motor Chapter 4 Trial Operation 4 5 2 Rotational auto tuning 1 Precautions CAUTION Be sure to remove the load connected to the motor shaft before performing rotational auto tuning Otherwise it may lead to damage to the motor or bodily injury DB resistor should be installed because the inverter r
214. r speed SPD 5 control mode Torque control mode Motor control mode WEB WEB control mode Emergency stop display BAT Batte 0 Qutput torque 100 Rated torque of motor Inverter output current Inverter actual output current displayed 6 1 2 DIS 01 03 User display 1 2 3 Select one of the followings each to be displayed in DIS 01 02 and 03 Factory default DIS 01 PreRamp Ref DIS 02 DC Bus Volt DIS 03 Terminal Parameter name LCD display Unit Description Ail Value Displayed as the percentage of multi function analog Value Value input value 10V 100 20 100 Pre Ramp Reference PreRamp Ref Speed reference before ramping Post ramp reference PostRamp Ref Speed reference after ramping rpm Final speed reference input value to ASR Automatic ASR Input Reference ASR Inp Ref Speed Regulator displayed Draw and Droop included Actual motor rotating speed Motor Rotating Speed Motor Speed mS between speed ref and actual rotating ASR Output ASR Out ASR output to rated torque Torque Bias 96 Torque bias to rated torque Positive Trq Limit Pos Trq Limit Positive torque limit to rated torque Negative Limit Neg Trq Limit Negative torque limit to rated torque Chapter 6 Function Description DIS Parameter name LCD display Unit Description Regeneration Trq Limit Reg Trq Limit_ Regeneration torque limi
215. rocess PID Enable Disable RUN STOP command CON 20 Proc PID Enb Depending on termina Terminal Disable definition If Process PID Enb at CON 20 is set to Terminal Process PID controller is enabled using Proc PID Dis which is the one of the functions of the multi function terminal input To avoid the saturation of the process PID controller process PI controller is enabled only when the multi function terminal is set to Proc PID Dis and the terminal is OFF and the run command is Multi function input terminal defined as Proc PID Dis RUN STOP command Input signal ON OFF ___ Debe Defined o __ 2 The command to Process PID controller uses the digital value CON 10 set using the keypad or the analog value CProcess PID F B which is the one of the multi function analog output The setting range of Process PID digital input at 11 is from 100 to100 and the setting range of analog input command is from 10 to 10V Code LCD display Description Setting range Unit Factory setting Process PID Reference Source CON 11 Proc PID Ref 100 0 100 0 Keypad Chapter 6 Function Description The definition of P gain and I gain in the Process PID controller is as foHows If P gain is 100 and I gain is 0 the input error of the Process PID controller CON 11 Proc PID Ref Proc PID
216. rque Control Mode WEB WEB control mode Indication of Emergen z Detent Torque 2 torque occurred against 100 rating output of 2 Outpus Indicate effective value for the inverter s actual output current Motor Control Mode 7 3 change of Parameter Group When selecting WEB control application mode WEB Control Group WEB is added following the user group LCD loader Name of Group Left upper Major Description corner of LCD Motor Speed Motor Control Mode Detent Torque Inverter Output Current Display Group DIS Selection Display Process Output Ref Fdb Current Failure User Group Display Setting Digital p Group DIO Digital Input Parameter Digital Output Parameter etc DE Initialization Parameter READ WRITE LOCK PASSWORD Parameter Parameter Group x oo Constant Auto Tunina etc Operation Frequency Operation Method Stop Method Function Group Acceleration Deceleration Time and Pattern Carrier Freq Electronic Therrnal Selection etc Mode ASR PI Gain Process PID Gain Draw Control Setting Control Control Group Droop Control Related Constant Torque Control Related Constant etc External Group NC 08 Parameter Setting Communication Option Mode etc Analog I O Group Analog Input Related Parameter Analog Output Parameter etc WEB group WEB Diameter and tension control setting parameters etc at the time of Web C
217. rther detail please refer to communication common area data WEBP PIDRef Sel 28 Dancer Pos All the functions related with PID control should be set The relevant function codes are as follows WEB 30 ProcPID Kp1 WEB 32 ProcPID 1 WEB 42 PIDOGainRe or WEB 43 PIDOGainUn Please operate it with the rest function codes related with PID control set to default If any change required please refer to the explanation on WEB group function Chapter 7 WEB Control Application 7 4 13 Control Feedback Source Setting Compulsory Setting the amount of feedback at the time of PID control can be conducted in two ways First PID feedback by analog input Second PID feedback by communication You can set it in WEB 47 PID F B Src PID Feedback Setting by Analog Input To conduct PID feedback setting by analog input first you may set WEB 47 PID F B Src to Analog and then set one of Analog input AIO 01 Ail Define AIO 13 Define and AIO 25 Define to Tension F B WEBP PID F B Src 47 Analog EC Ail Define 01 Tension F B Feedback Setting by Communication To conduct PID feedback setting by communication first you may set WEB 47 PID F B Src to Option and then use communication common area Address 0x0513 For further detail please refer to communication common area data In case of using PID Feedback for communication however Its feedback should be done wit
218. s saved y Chapter 6 Function Description AIO Gain setting You can set the slope of output so that max output of analog output can be 10V LCD Display Description AO Gain 100 0 Initial Gain Factory setting AIO gt Ao1 30 0 95 When pressing the PROG key current output 96 to Input 77 Gain 100 0 94 value is displayed on the first line and current setting gain the second line 1 300 If you want to adjust Gain to be 10V output at more than 77 Gain 200 0 200 on the first line adjust gain to be 200 0 using Up key AO 1 Gain After setting 102 0096 Gain and pressing ENT key it is 200 00 95 d splayed and the changed gain is saved In examples for output setting of multi function analog output according to setting of Bias Gain and the absolute value at 10 10V input the output waveform varies as below Initail Value Blas 096 Galn 10096 Bias 3096 setting AO Bias AO Bias 100 5096 100 50 Gain 200 setting Absolute value setting Chapter 6 Function Description AIO Multi function analog output setting types and range are as below Description Output signal level Tu _____ Oututpowr 440 Ratedouput 2 Motor temperature Chapter 7 WEB Control Application Chapter 7 WEB Control Application 7 1 Change into WEB control mode LCD loader display is indi
219. ser defined functions 2 channels 1 1 2 2 Contact output e Fault alarm relay 1 channel 30A 30C 30B 30C Open Collector 1 Channel OC1 EG Overcurrent Overvoltage Low voltage Inverter overheat Inverter thermal sensor malfunction Motor overheat Motor thermal sensor malfunction Overspeed Instantaneous IGBT Speed settings Analog input T Cn li 4 Analog output Protection gate block BX Fuse blown open External Trip Pulse encoder malfunction Electronic thermal function Inverter overload Ground fault current IGBT short Communication error Installation condition Indoor Free of Corrosive gas and Direct sunlight Ambient temperature 10 40 Non frozen condition Humidity Below 90 Dewdrop should not be formed Cooling method Forced ventilation by cooling fan Altitude Vibration Below 1000m above sea level Below 5 9m s 0 6 Environment I NJ Chapter 3 Installation and Wiring Chapter 3 Installation and Wiring This chapter describes general items for the installation and wiring of an inverter and includes instruction for wiring to power terminal and control one and caution in case of wiring and also explains the function of each terminal for both power and control 3 1 Caution on Installation 3 1 1 Do not install the inverter in a location where excessive vibration is present EN Be cautious when ins
220. speed Se 120 Base Frequency used 60Hz 1800rpm is the normal rating The base speed of motor Is Pole Number 120 x 6087 In the case of standard 1800rpm PAR 18 Motor rated voltage For 200V class inverters factory default is 220 V and for 400V class is 440 V When input voltage is 380 V change it to 380V This value is input to Voltage controller and used to prevent voltage saturation It should be set correctly because it affects Flux current value during Auto tuning PAR 20 Motor efficiency should be entered for PAR 23 AutoTuneType StandStill not needed for PAR 23 AutoTuneType Rotational PAR 21 Motor rated slip It is calculated by Motor speed Motor nameplate rated speed For example Motor speed is 1800 rpm with 1740 rpm rated speed Then Motor rated slip would be 60 Chapter 6 Function Description PAR 2 Rotational auto tuning 2 1 Precaution N CAUTION Be sure to remove the load connected to the motor shaft before performing rotational auto tuning Otherwise it may lead to damage to the motor or bodily injury DB resistor should be installed because the inverter repeats abrupt Accel Decel many times to find the motor constant during tuning 2 2 Parameter setting IDONEUS Factory Code LCD display Description Setting range Unit uc PAR 23 AutoTuneType Auto tuning type selection pris ien EN None ALL1 AL
221. ss gt 61000 6 4 02 2 Domestic and industrial environment EN50081 1 B class gt EN61000 6 3 02 FS SERIES output chokes FS 2 285 105 62 90 F 3 48 50 0 125x30 a FS 4 58 200 10 180x45 5 DIMENSIONS FF SERIES Footprint FIG FE SERIES Standard FIG FIG G VECTOR MOTOR COMTROLIBERICASL WWW mc es Ci Mar del Carib 10 Paligona industrial La Torre del Rector 08130 Santa Perp tua de Magada BARCELONA ESPA A hi 434 935 148 206 Fax 34 935 ME 248 informe es vector motor contre LS l ndust rial 51 WARRANTY Pn WARRANTY Installation Maker LS Industrial Systems Co Ltd Start up Date Period Name Information Tel Sales Office Address Distributor Address Tel Warranty period is 12 months after installation or 18 months after manufactured when the installation date 15 unidentified However the guarantee term may vary on the sales term IN WARRANTY service information If the defective part has been identified under normal and proper use within the guarantee term contact your local authonzed LS distributor or LS Service center B OUT OF WARRANTY service information The guarantee will not apply the following cases even if the guarantee term has not expired Damage was caused by misuse negligence or accident Damage was caused by abnormal voltage and peripheral
222. t v 70 71 code are displayed in case Battery Run of multi function input DIO 01 07 is turned On FUN 70 sets the operation speed during emergency operation FUN 71 sets the battery voltage used In emergency battery operated is activated when the signal is given to terminal which Battery Run function of DIO group Is turned On After it 6 activated it Is operated with speed set In FUN_70 and level of low voltage trip is changed lower automatically To return to normal mode release the signal from Battery Run mode of multi function input turned On Additional wiring for battery operated mode is as shown below Connect the 2 terminals among main circuit input terminal 5 to battery positive through MC Magnetic Contactor Connect terminal of main circuit to battery negative Input UPS auxiliary power supply 220V to AC1 and AC2 6 52 l mJ indi Chapter 6 Function Description FUN gt A STARVERT iV5 Encodoer Lina Driva Type Common 0 Power Supply 5V 5 Encoder Insulated Transformer Phase Input Encoder B ues 1 220 5 7 Battery Run Signal input Multi functlon P1 P7 Note Main Control circuit Features of battery operated function In battery operated mode LED on the right side of the loader for current operat
223. t signal loss and the judging time of signal loss Function Name Display Description command Lost Command Free run stop when losing command stop stop when losing command Chapter 6 Function Description PAR 6 3 Parameter Group PAR 6 3 1 Jump code PAR 00 PAR 00 jumping directly to any parameter code can be accomplished Example Moving to PAR 30 Press PROG and set to 30 using SHIFT ESC A Up Y Down and press ENT key If the desired code cannot be set void the nearest code will be displayed PAR gt Rs 30 0 346 ohm Use Up Y Down to move to other codes 6 3 2 Parameter group function 1 01 Parameter initialize This is used to initialize all parameters or each group back to the factory defaults After performing this be sure to check 07 Motor Select is properly set 5 s Factory Code LCD display Description Setting range unit setting No All Groups DIS DIO PAR FUN Initialize parameters as factory CON defaults EXT AIO USR 2ND E L SYN WEB 2 02 03 All Parameter Read Write Parameters setting can be copied to other inverters using keypad To do this set PAR 02 Parameter Read to Yes to upload the parameter setting from the inverter Take the keypad out and install it to the copied inverter and set PAR 03 Parameter Write to Yes to download the function parameters
224. t the phase advancing capacitor to the inverter output If already installed remove the phase advancing capacitor clearly Phase advancing capacitor Chapter 3 Installation and Wiring 3 Cable between inverter output and motor should be less than 30m long If cable gets long surge voltage appears across motor terminals depending on the cable parameters Especially in 400V class motor case insulation withstanding voltage be decreased Use an insulation enforced motor when 400V class motor is used 4 Crimp terminal with insulation cap should be used for the input power supply and the motor 5 After finishing wiring be certain to remove all the wire or cable scraps inside the inverter 6 Use the shield cable or twist paired wire for control circuit terminal Do not put them into the same wiring duct for the power terminal 7 When wiring is changed after operating the inverter be sure to check LCD window on the keypad or charge lamp is turned off Capacitors inside inverter are charged with high voltage and it may result in lethal injury Below 22kW inverter 81 and B2 on the power terminal should not be connected to anything else other than resistors 3 3 4 Main power circuit wire sizes and grounding wire size D Main Power Circuit Wire Sizes If wiring for the main power terminal is not performed properly it may cause severe damage to inverter or lethal injury to inverter operator Be s
225. t to rated torque Torque current Actual torque current to rated torque current Flux current reference to rated flux current Flux Current Ide Actual flux current to rated flux current eae of VdeRef Voltage reference value of axis D iod s of VqeRef Voltage reference value of Q axis Q Output current Out Amps RMS Inverter output current rms Output voltage Out Volt RMS Inverter output voltage rms mU os power DC LINK voltage DC Bus Volt Inverter DC link voltage Process PI reference Proc PI Ref Reference value of Process PID routine Process PI output Proc PI Qut Output value of Process PID routine Temp displayed when mot temp sensor is NTC 25 ere Mot Temp NTC deg displayed when temp sensor is not provided with the motor Inverter temperature deg Inverter Heatsink temp displayed Inverter overload capability displayed In the case Inverter i2t Inv ift 100 when 15096 of rated current is flowing for 1 min Control mode Ctrl Mode Selected control mode displayed S W Version S W version displayed ON OFF status of Input terminal displayed 0 OFF 1 ON Process PI Feedback Proc PI F B Feedback value of Process PID routine Temp displayed when mot temp sensor is PTC 25 power Mot Temp deg displayed when temp sensor is not provided with the motor Overload capability is 15096 for 1 min i t becomes Set value displayed when operation is done by 0
226. talling on presses or moving equipment 3 1 2 Caution on ambient temperature Ambient temperature greatly affects inverter lifetime therefore be sure to keep the ambient temperature of installation location at 10 to 40 C 5 cm 5 cm Measurement point of EE Ambient temperature 3 1 3 Install the inverter on the uninflammable material The inverter operates at high temperature 3 1 4 Avoid a humid and hot location 3 1 5 Install the inverter in a location free of oil mist and dust Totally enclosed panel can be used to protect the inverter against that materials Chapter 3 Installation and Wiring EM 3 1 6 Secure the installation space enough to protect the inverter against the overheating Min 10 cm T T ARIA ARRA HAF HHH HHH IH I a a Min 5 cm 3 1 7 Special care should be taken in case the inverter is to be installed in the panel In case more than 2 inverters are to be installed or ventilation fan is to be installed in the panel make sure that inverter and ventilation fan is properly installed If they are poorly installed it causes the increase of an ambient temperature and less effective ventilation Therefore be sure to keep the ambient temperature of inverter below the allowable temperature 3 1 8 Install the inverter tightly not to get loose using proper sized bolt or screw Chapter 3 Installation and Wiring 3 2 Basic Wiring 5 022 037 055 075 110 15
227. ter received the operation command it has lower value of tension feedback and accordingly it can be misjudged as web break This is the function for such situation not to detect the web break for a certain period of time set in WEB 49 INV WB Delay since the moment the inverter has started the operation There exists a number of noises in the actual site and because of such external factor the amount of feedback less than the set value can be posted at some moment in WEB 51 WB Level which can be judged as WEB Break Therefore WEB 50 WB Delay sets WEB Break Detection Delayed Time WEB 51 WB Level is the code to set WEB Break Detection Level where the amount of tension feedback is set in 96 value Function Factory Code Loader Display Name of Function Set Range Unit Default WEB Break Detection No Delayed Time until Web Break Delayed Time in WEB Break insi Detection psec WEB 51 WB Level WEB Break Detection Level 0 0 1000 00 Run Command LE WB Enable WEB 48 WEB 49 WB Level WEB 51 X 0 Tension Feedback TE WEB Break Y gt Y WEB Break Block Diagram Chapter 7 WEB Control Application 7 7 10 Up to Speed Setting 1 WEB 52 UTS Enable Up to Speed Judgment Setting 2 WEB 53 UTS Level Up to Speed Level Setting When Web control is operates in smooth manner the line speed command is almost similar to the actual line speed It is because Process PID controller
228. ter the deceleration time If the motor is intended to at the instant is ON FUN 51 is set to 0 Code LCD display Description Setting range Unit Factory setting Deceleration time 7 FUN 52 Pre excitation FUN 52 Motor Pre excitation Time can be used for the flux build up in the induction motor to obtain the best control characteristic e 5215 activated only when FUN 02 5 Ref Sel is set to Keypad1 or Keypad2 Code LCD display Description Setting range Unit Factory setting FUN 52 PreExct Time Pre excitation time 0 10000 Run command OFF ON Speed Flux current 200 of rated f t 3 ux curren 500 ms Time Pre excitation Stopping Speed control zone time 8 FUN 53 Hold Time The motor maintains the zero speed for Motor Hold Time after the motor decelerates to a stop Code LCD display Description Setting range Unit Factory setting FUN 53 Hold Time Motor Hold Time 100 10000 1000 Chapter 6 Function Description FUN 6 4 6 Electronic thermal motor 127 selection These functions are required when the motor should be protected against the overheat without installing the thermal relay between the inverter and the motor If electronic thermal protection is ON the inverter blocks the IGBT gating signals and issues the trip message LCD display Description setting range Unit Factory setting ETH Select Electronic thermal selection Electronic th
229. test on the control board Please refer to Chapter 8 intervals for parts replacement 7 Disposal e Handle the inverter as an industrial waste when disposing of it 8 General instructions Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker a cover or partially open Never run the inverter like this Always place the cover with circuit breakers and follow this instruction manual when operating the inverter Table of Contents 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Introduction Specification 2 1 Standard Specification 2 2 Common Specification Installation and Wiring 3 1 Caution on Installation 3 2 Basic Wiring 3 3 Power Circuit Terminal 3 4 Control Board and Terminal 3 4 1 Control board jumper description m MM 3 4 2 Control circuit terminal arrangement 3 4 3 Control circuit terminal function des 3 4 4 Wiring the contro circuit terminal 3 4 5 Caution on wiring pulse encoder 3 4 6 Encoder wiring and switch setting method 15V Complementary Open Collector Type 3 4 7 Encoder wiring and switch setting method 5V Line Drive
230. the core being replaced when winding or unwinding the material again and then initializing the computed diameter Core initialization method constitutes the methods by multi 7 18 LS ing Chapter 7 WEB Control Application function input terminal analog input terminal and by communication porn Factory Loader Display Name of Function Set Range Unit Default TEN Keypad WEB 03 DiaPresetSrc Diameter etting Option D Initialization of Core by Multi function Input Terminal Function Code Initialization of Core by Multi function Input Terminal requires setting WEB 03 to Keypad first Select one of multi function input terminals DIO 01 DIO 07 and set it to Dia Preset Select two of multi function input terminals DIO 01 DIO 07 and set them to CoreSize L 5 Core be initialized according to On Off of multi function input terminal set to Dia Preset The core value initialized becomes however one of the initial values set in WEB 04 WEB 07 according to On Off of the multi function input terminal set to CoreSize L and CoreSize H In case of using the core in one kind only you don t need to set CoreSize L and CoreSize H In this case only WEB 04 Diam Preset 1 is applied to the core Example The initial diameter value when DIO 01 DIO 02 and DIO 03 are set to Dia Preset CoreSize L an
231. the place that the user always can contact easily This manual should be given to the person who actually uses the products and is responsible for their maintenance Do not remove the cover while power is applied or the unit is in operation Otherwise electric shock could occur pm Safety instructions Do not run the inverter with the front cover removed Otherwise you may get an electric shock due to high voltage termin als or charged capacitor exposure Do not remove the cover except for periodic inspections or wiring even if the input power is not applied Otherwise you may access the charged circuits and get an electric shock Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage is discharged with a meter below DC 30V Otherwise you may get an electric shock Operate the switches with dry hands Otherwise you may get an electric shock Do not use the cable when its insulating tube is damaged Otherwise you may get an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock CAUTION Install the inverter on a non flammable surface Do not place flammable material nearby Otherwise fire could occur Disconnect the input power if the inverter gets damaged Otherwise it could result in a secondary acci
232. the torque reference Speed command the Droop control is as in the following equation Speed Ref Droop Quantity Droop Low Limit Qutput CON 24 Torque Droop Starting Torque CON 25 Chapter 6 Function Description Droop Cont rol Calculation When Torque Ref is Positive Droop Ref speed Torque Ref 9o Droop Starting Torque Droop Quantity 96 The result value becomes positive Therefore final speed ref value decreases and it should be Speed Ref Droop Ref speed Droop low limit speed Droop Ref speed Speed Ref Droop low limit speed Therefore positive limit is Speed Ref Droop Low Limit Speed When Torque Ref is Negative Droop Ref speed Torque Ref Droop Starting Torque Droop Quantity The result value becomes negative Therefore final speed ref value increases and it should be Speed Ref Droop Ref speed Max Motor speed Droop Ref speed gt Motor speed Speed Ref Therefore negative limit is Max Motor speed Speed Ref 6 62 l mJ indi Chapter 6 Function Description CON 6 5 8 Torque control One mode among the speed control mode and torque contro mode be set at CON Control The default is the speed contro mode Control mode can be selected using the multi function terminal input set to Spd Trq Sel This method has a priority over the one by CON 01
233. the various connectors of the drive s If so check the condition of the connector in question Chapter 8 Inspection and replacement EM 3w 9 3 Megger test For Exterior main circuit remove all cables from inverter terminals to ensure that test voltage is not applied to the inverter 2 Use DC 500V meggar and isolate the main power before starting measurement If the test voltage is connected to the control circuit remove all connection cables to the control circuit 3 Perform the Meggar test only between the common cables connected to the main circuit and ground 8 3 Parts replacement Part name Pertod Comments 2years exchange tora new part afer consulting LS A S center _ Electrolytic capacitor on the PCB board Relay on the PCB board DC Resistor Exchange for a new part after consulting LS A S center e The life expectancy of a part depends on the type of part the environment and operating conditions Exchange for a new part after consulting LS A S center Exchange for a new part after consulting LS A S center Chapter 9 Troubleshooting amp Maintenance Chapter 9 Troubleshooting and Maintenance 9 1 Fault Display NCAUTION When fault occurs the inverter turns off its output and displays the fault status described below In this case the cause must be corrected before the fault can be cleared If protective function keeps active it could lead to
234. tion in case of Forward Direction Command Unwind _ Overwind wind Under wind Over wind Under wind PID decir Table 2 Line Speed PID and Splicing Direction in case of Reverse Direction Command Direction of PID output Line Speed Run command Forward 1 Reverse 0 Winder Type Overwind 1 Underwind 0 SINE Seed PID direction Control Type Rewind 1 Unwind 0 ae gt Lin Speed PID direction according to the Command and Function Code Chapter 7 WEB Control Application Rewind Overwind with Forward Run command Line Direction Forward Winder Line Speed Motor command x speed making PID output Splicing Feedback Rewind Overwind Setting Roll Rotating Direction in case of Forward Direction Operation Rewind Under wind with Forward Run command Line Directlon Winder Line Speed command PID output Speed Feedback Splicing 96 Rewind Underwind Setting Roll Rotating Direction in case of Forward Direction Operation Unwind Over wind with Forward Run command Line Direction Forward direction Unwin der Line Speed Motor Motor DEOH 5 mme making PID output Speed Feedback Splicing Unwind Overwind Setting Roll Rotating Direction case of Forward Direction Operation Chapter 7 WEB Control Application Unwind Under wind with Forward Run command Line Direction
235. to CM in NPN input mode Free run to Stop and deceleration to stop It does not trigger fault alarm signal Fault Reset Resets when fault condition is cancelled 1 0 e 1 function be selected among 27 different functions shown 2 1 below E Multi step speed 1 2 3 Jog MOP Up Down Save p el anrea tion input Clear Analog Hold Main Drive 2nd function Accel Decel 2 Time selection 3 Wire RUN External trip B contact Power 5 5 failure prevention Reverse rotation prevention Process PI Disable Timer input Soft start cancel ASR PI Gain switch over ASR P6 BRC P PI switch over Flux command value switch over Pre excitation 7 Speed Torque control Torque limit Torque bias ON Off e In NPN input mode it turns On when each contact is closed to CM CM terminal e In PNP input mode it turns On when each contact is closed to external 24V Input Power supply for VREF analog setting Reference voltage by variable resistor 10V 10kQ e Voltage input 10 510 102 10V 0 10 1030V current input 0 20 20 gt 0 Motor selectable via Multi function Analog input 7 e Jumper setting in Voltage Input Jumper set as default a gt Jumper set on left side 12 AI3 Switch set on 7 side E Jumper setting in Current Input 5 gt 12 Jumper set on right side Motor
236. tor Type pm e e amas 4 ce e e 1 e a Shield Wire 3 4 7 Encoder wiring and switch setting method 45V Line Drive UT T E 1 nm a ni x e UT 2 1 A t 3 i i x i a e A Shield Wire NEVER change the switch setting for Encoder Type during inverter run Otherwise it may cause inverter trip adversely affecting the entire system Therefore verify the switch is correctly set before operation 3 16 Chapter 3 Installation and Wiring 3 4 8 Analog input jumper setting Voltage Current Motor NTC PTC Input and PNP NPN input mode switch setting X Jumper set as default Voltage Input Left i1 F e ej a Es 12 D ow Voltage input Left Current input Right Switch Voltage input Left Motor NTC PTC input Right m m ecccooccl ho 98 X Factory Default Jumper Setting NPN down side SW JP4 ir PNP CA CK DC24V 9 Inside of inverter O Inside of inverter Guaranteed PNP type input voltage external DC 24V On voltage DC 19 25 2 V Off voltage DC 7 or less 3 17 Cha
237. tor output terminal blocks are intended only for use with ring type connectors 4 CAUTION Risk of Electric Shock Before opening the cover disconnect all power and wait at least 10 minutes Units suitable only for use in a pollution degree 2 environment Be sure to mount the inverter in a forced ventilated eratin p gp EN EC DECLARATION OF CONFORMITY We the undersigned Representative LS Industrial Systems Co Ltd Address LS Tower Hogye dong Dongan gu Anyang si Gyeonggi do 1026 6 Korea Manufacturer LS Industrial Systems Co Ltd Address 181 Samsung ri Mokchon Eup Chonan Chungnam 330 845 Korea Certify and declare under our sole responsibility that the following apparatus Type of Equipment Inverter Power Conversion Equipment Model Name STARVERT iV5 series Trade Mark LS Industrial Systems Co Ltd conforms with the essential requirements of the directives 2006 95 EC Directive of the European Parliament and of the Council on the harmonisation of the laws of Member States relating to Electrical Equipment designed for use within certain voltage limits 2004 108 EC Directive of the European Parliament and of the Council on the approximation of the laws of the Member States relating to electromagnetic compatibility based on the following specifications applied EN 61800 3 2004 EN 50178 1997 and therefore complies with the essential requirements and provisions of the 2006 95 C
238. torque current flux ref flux current Inverter DC link voltage sa COMMON terminal for Analog Output Multi function relay output 1 2 e Selectable among the following 18 functions Zero speed detect Speed detect Bi directional Speed detect Uni output 2 directional Speed reach Speed deviation Torque detect On Torque A Contact limit Motor overheat Inverter overheat on low voltage Inverter 2 running Inverter regenerating Inverter ready Timer output Brake Output Open Collector Quput 30 30 JP A B B 1 G Deactivated in BX condition 1 Note1 0424 Encoder B phase signal output Open Collector Type Note4 Multi function relay Relay output iux ee LD Line Drive OC Open Collector or Complementary Encoder Power Supply DC 5 12V 15V selectable usages PNP NPN Input mode PNP NPN contact input mode selection Note 1 Wire Encoder power source according to series I O board as below 5 022 22001 5 Class PE GE 5 2800 3750 5 Class PENT G24X Note 2 board of SV2800 3750iV5 Class is classified into 2 types 24V and 5 12 15V Encoder power Encoder power is set by PIN AI4 24V AIS SV 6 12 AI7 15V Note 3 NPN PNP Input mode selection are not supported for SV2800 3750 iV5 serles I O board Chapter 3 Installation and Wiring Note 4 Example wiring of En
239. uch manner as time goes by the diameter of material gets larger keeping winding In case of setting Rewind Unwind function please set to Rewind when winding the material in WEB 17 Re Un Wind or when it 15 Bridle Roll or Nip Roll while set to Unwind when unwinding the material Motor rotating direction and splicing operation direction is decided depending on the setting of WEB 17 Re Un Wind D When it is Bridle Roll Nip Roll or in case of winding the material WEBP Re Un Wind 17 Rewind J 2 case of unwinding material WEBP Re Un Wind 17 Unwind us 7 4 11 Overwind Underwind Function Setting Compulsory In case of Rewinding or Unwinding there are two kinds of method depending on the location when winding or unwinding the matenal First Overwinding that is winding or unwinding the material from the upper part Second Underwinding that is winding or unwinding the material from the lower part Roll rotating direction and PID output are decided depending on the setting of inverter operation command WEB 17 Re Un Wind and WEB 18 Wind Selection of Overwind Underwind function can be set in WEB 18 Wind D In case of winding or unwinding the material from the upper part 0 0 Wind 18 Overwind D Incase of winding or unwinding the material from the lower part WEBP 0 0 Wind 18 Underwind Following figure and table shows line speed command PID output command splicing com
240. unt input 4 WEB 22 Boost Type Boost 5 WEB 23 Boost Input Boost input 6 WEB 24 Stall Type Stall type 7 WEB 25 Stall Input Stall input 8 WEB 26 Tension Ramp Setting of ramp in tension reference input 9 WEB 27 Tension Enb Setting of tension control enable function 7 7 8 WEB PID control 1 WEB 28 PIDRef Sel PID reference type setting 2 WEB 29 Dancer Reference position setting Bul UI A NIE IU EAS 3 WEB 30 Process PID Kp1 Gain setting m ee 4 WEB 31 Process PID Kp2 Gain Setting 5 WEB 32 PID Gain Setting 6 WEB 33 Process PID Ki2 Gain Setting 7 WEB 34 PID Gain Ramp Time Setting Se ee 8 WEB 35 Process PID P Gain profiler type setting 0 9 WEB 36 Process PID P Gain profiler Gain setting
241. ure to use 600V 75 copper wire Wire Size 30 kW 37 kW Ca i 2204 25 14 nw 6 nv v 6 16 6 8 zw 3 Taws so s 2 2 315 kW 2 x 240 2 x 240 2 x 400 375 kW 2 x 300 2 x 300 2 x 500 2 x 500 1 Apply the rated torque to terminal screws Loose screws can cause of short circuit or malfunction Tighting the screws too much can damage the terminals and cause a short circuit or malfunction Chapter 3 Installation and Wiring Grounding Wire Size and Caution to be taken Be sure to ground the motor and the inverter to prevent electric shock injury 200V class ground impedance 10002 400V class ground impedance 1009 Connect the inverter ground to the ground terminal exclusively used for the inverter It is strongly recommended that as thick a grounding wire as possible be used and wire be short Ground wire size mm Motor Capaci 200 Class 400 Class DO AReMAW ss zsew 9 3 3 emm 3 wu 36 2 3 me xsm asm 2 3 3 5 Wiring DC Reactor Option 30kW and higher P1 P2 DC Reactor pe resistor UJ Chapter 3 Installation and Wiring 3 3 7 Wiring guide when using both of DC reactor Option and DB Unit
242. urrent input AIO 03 Ail In X1 displays the analog input voltage or analog input current that inverter recognize as unit It means the percentage of max input voltage 10 V or max input current 20 For example if you set AIO 03 Ail In X1 as 20 96 the voltage becomes 2 V the current becomes 4 mA And if AIO 04 Out is set as 0 E Sucterre 6 73 Chapter 6 Function Description AIO the analog input value that is under voltage 2 V or current 4 mA that is fed into analog input terminal will not be recognized AIO 04 Out Y1 sets the min level of analog input voltage or current that inverter actually recognizes For example if you set AIO 03 Ail In as O and set AIO 04 Ail Out Y1 as 20 and then you feed into analog input termina voltage 2 V or current 4 mA when the actual analog input voltage or current that inverter recognizes is 0 inverter recognizes as 20 AIO 15 Ail In X2 displays the analog input voltage or analog max input current that inverter recognize as unit For example if you set AIO 05 Ail In X2 as 50 when the actual voltage or current that is fed into analog input terminal is more than 5 V or 10 mA inverter recognizes it as max analog input value AIO 06 Ai1 Out Y2 sets the max level of analog input voltage or current that inverter actually recognizes For example if you set AIO 05 In X2 as 100 and 06 Out Y2 as 50 96 although t
243. ux ouput teminal becomes off If Backlash phenomenon occurs when the motor is stopping increase the brake closing set value more and more until the Backlash phenomenon isn t occurs anymore At the same time adjust also the brake closing time set value Range Unit Default FUN 67 Release Curr Brake opening current 0 0 150 0 20 0 FUN 68 BKClose Time Brake closing time 0 00 30 00 Sec 00 FUN 69 BKClose Spd Brake closing speed 00 5000 0000 6 50 LS ina Chapter 6 Function Description FUN Operation eX 1 speed comrand Motor speed FUN 66 i FUN EE NM 352 Output 1 i Dutzut CL tenl 671 i j 1 E ME MEN Rel L OFF ON OFF Wechani Output OFF ON 1 I FUN 52 1 UN 65 HIN Chapter 6 Function Description FUN 6 4 14 Battery operated Battery Run speed and Input voltage setting Battery operated function operates the motor with external battery at elevator application field when main power is not energized by instantaneous power failure etc it 15 for 5 5 22 kW 2 4 products Code LCD display Description Setting range Unit Factory setting FUN 70 Speed Battery operated speed 2 5 200 0 inpu
244. y contact the fault alarm is triggered differently by setting the bits related to the low voltage trip inverter trip and the number of retry Code Display Description Unit Default DIO_46 Relay mode Relay mode 000 111 Lan Bit 2 SHE Number of Auto retry Bit 1 Inverter trip Bit 0 LV trip Bit Setting Description Bit 0 0 Deactivated LOW Voltage Lv 1 Activated at Low Voltage Trip Bit 1 Deactivated at any fault Trip Activated at any fault except Low Voltage Trip Bit 2 0 Deactivated at the auto retry attempt 0 Retry 1 Activated at the number of auto retry attempt 4 DIO 59 61 Overload trip enable level time If the inverter output current higher than the overload limit level is kept for the overload limit time the inverter blocks the gating of IGBTs and Issues the trip message Code Display Description Range Unit Default 0059 Overloadtripenable Y wo Overload viptime 0 5 85 _ Note DIO 60 is set as the percentage of Motor rated current 5 DIO 97 Operation method when losing command You can choose the operation method when multi function analog input signal satisfying the criteria for the signal loss of analog input and the condition of multi function analog input signal loss judging time Refer to analog I O Group for the criteria for the multi function analog inpu
245. zero speed of motor See the figure below Code Display Description Range Unit Default DIO 47 75 Level Zero Speed Detect Level 0044800 mm 10 DIO 48 250 Band 250 hysteresis band 0 1 10 0 e DIO 48 25 Band is set as the percentage of FUN 04 Max motor speed SPEED Detection CLOSE signal TIME 2 4 Spd Det Polarity valid 2 5 Spd Det ABS Polarity invalid This is ON when the real motor speed reaches the arbitrary speed The polarity of detecting speed is valid for Spd Det But the polarity is invalid for Spd Det ABS Display Description i Default DIO 49 SD Level Speed Detect Level 3600 3600 pm 0 DIO 50 SD Band Speed Hysterisis Band 0 1 10 0 e DIO 49 SD Band is set as the percentage of FUN 04 motor speed Va ee p DM 1 pio 50 Dectecting Signal Polarity valid Dectecting Signal TIME Chapter 6 Function Description DIO 2 6 5pd arrival It detects whether the motor reaches the set speed band Display os Unit Default 2 7 Spd agree This is ON when the motor speed becomes equal to the set speed Code Display Description Unit Default SEQ Band SEQ hysterisis band 0 1 10 0 0 5 Speed Motor speed Speed Arrival Speed Deviation TIME 2 8 Timer out Timer Out acts as an output signal to the timer input signal defined in the one of the multi

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