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Motors - Synchronious Servo - ATEX

1. CMP63S Mmax 5 1 6 0 7 2 7 0 7 2 CMP63M Mmax 6 0 7 1 8 9 11 0 8 6 11 3 13 5 CMP63L Mmax 7 0 8 9 11 3 8 7 11 6 14 3 18 3 10 2 2 Rated speed ny 4500 rpm MOVIDRIVE MDX61 B 5 3 AC 400 500 V units in servo operating modes P700 Servomotor Nm 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 0220 CMP40S Mmax 1 3 1 3 CMP40M Mmax 2 3 2 3 CMP50S Mmax 3 5 SHS CMP50M Mmax 4 1 4 8 6 0 6 3 5 8 6 3 CMP50L Mmax 4 2 5 0 6 3 7 9 6 1 8 2 9 2 CMP63S Mmax 3 8 4 5 5 5 6 7 5 4 6 9 72 CMP63M Mmax 6 2 7 8 6 0 8 0 9 8 12 6 13 5 CMP63L Mmax 8 3 6 3 8 6 10 7 14 0 176 18 3 Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Inverter assignment to MOVIAXIS 10 3 Inverter assignment to MOVIAXIS NOTE The inverter assignment for MOVIAXIS applies for a AC 400 V voltage supply 10 3 1 Rated speed ny 3000 rpm Servomotor MOVIAXIS MXA Size 1 Type In A 2 4 8 Imax A 5 10 20 176 CMP40S max In Mmax Nm 1 3 I 141 CMP40M max In Mmax N
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4. Schl sselweite Wrench size Operating Instructions Explosion Proof CMP Synchronous Servomotors Appendix Crimping tools 11 3 Crimping tools An alternative for purchasing the prefabricated cables from SEW EURODRIVE for mo tors with plug connectors is to purchase the required plug connectors In this case the customers have to wire the plug connectors themselves SEW EURO DRIVE offers the matching crimping tools to ensure correct connection of cable core and contact Please quote the required part number in your order 11 3 1 Crimping tool for CMP power and brake contacts Required tools for cable assembly For the following tool different crimping jaws are required for assembling disassembling different cross sections Type SEW part Contact cross section Illustration number Core cross section Power Brake Crimping tool 0190705 23 6 mm 1 6 mm 0 5 6 0 mm Sg NM w Crimping 0190861 kl PS 1 6 mm 5 Contact 0 5 1 5 mm receptacle zZ a Crimping 0190128 Jaws 73 6 mm S 1 5 2 5mm Contaci 0190144 receptacle Crimping 0190136 Jaws 23 6 mm 7 Contact 4 0 6 0 mm receptacle VEDE be Crimping tool 0190691 Positioning tool Ee amp 3 6 mm 4 z Test probe 0190853 len set Required tools for disassembling the plug connector on the motor end No special tools are required for disassembly Operating Instructions Explosi
5. 9 2 Additional regulations for potentially explosive atmospheres NOTE ON EXPLOSION PROTECTION In addition to the generally applicable installation regulations for low voltage equipment e g in Germany DIN VDE 0100 DIN VDE 0105 it is also necessary to comply with the special regulations for setting up electrical machinery in potentially explosive atmo spheres operating safety regulations in Germany EN 60079 14 EN 61241 14 and system specific regulations NOTE ON EXPLOSION PROTECTION In a potentially explosive atmosphere the plug connectors may not be unplugged un der any circumstances while they carry voltage or while the motor is turning Make sure that the correspondent servo inverter is safely disconnected from the supply system and the auxiliary power supply NOTE ON EXPLOSION PROTECTION Observe the information regarding the thermal motor protection in section Thermal motor protection on page 34 OG Operating Instructions Explosion Proof CMP Synchronous Servomotors 22 Electrical Installation Ambient conditions during operation 9 3 Ambient conditions during operation 5 3 1 Ambient temperature The ambient temperature must correspond with the information on the nameplate and on the order confirmation If the ambient temperature according to the nameplate is gt 50 C it is essential that the cables and cable glands used are suited for tempera tures 9
6. cOcwvGvG i xz Explosion Proof CMP40 50 63 Synchronous Servomotors Edition 07 2008 Operating Instructions 11661410 EN SEW EURODRIVE Driving the world Contents 1 CEET 5 1 1 Howto use the operating instructions nn 5 1 2 Structure of the safety notes 5 1 3 Rights to claim under limited warranty nenn 6 L Exelusion Of lability user ale ea den tected eet 6 1 5 Product names and trademarkS ne 6 1 6 Copyright notice 2 nee ine 6 KE Re 7 21 Ge Le EE H 2 2 General information cccceccceeececeeeeeeeeeeeneeeeeeeeeeeaeeseeeeeeeaeeeseaeesteaeeeeeeeenaas 7 2 3 Target group EEN 8 2 4 ee 8 2 5 Designated use 9 2 6 Other applicable documentation nn 9 2 7 Transporl storage aiu sisn klin ehe 10 2 8 Mounting installation nn 10 2 9 Electrical connection 11 2 10 Startup operation eeannnna 11 2 11 Inspectondmalntenance 11 2 12 Disposal esis caii e en I release 11 3 Scope of Delivery and Motor Design e nana nennen 12 3 1 Scope of delivery for SEW EURODRIVE motors 12 3 2 FExplosion proof CMP synchronous servomotor basic structure 14 3 3 Nameplate and unit designation e 15 4 Mechanical Installation c eeccccceseeeeeeseeeeeeeeseneeeeseeseeneeeseseeeeeeseseeeeeeensesenenenes 17 4 1 Required tools resources nn 17 A2 tele CET
7. 400 300 n 1500 rpm n 3000 rpm n 4500 rpm 200 100 Permitted over 0 5 10 15 20 25 3 0 35 X mm 58654AXX hung load for The following figure shows the permitted overhung load at point X CMP63L 1000 900 800 700 600 FR N 500 400 300 200 100 0 54 n 1500 rpm n 3000 rpm 4500 rpm 6000 rpm IN n n 0 5 10 15 20 25 30 35 X mm 58655AXX Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Dynamic and thermal characteristic curves 10 10 6 Dynamic and thermal characteristic curves Definition s M maximum dynamic torque for a maximum supply voltage on the servo inverter of 360 V 400 V 460 V or 500 V e M S1 derating thermal limit characteristic curve in S1 100 operation NOTE The following restriction applies for the limiting curve of the servomotors in general Op eration is only permitted up to a maximum speed of 4500 rpm 10 6 1 Dynamic and thermal limit characteristic curve for CMP40S ny lt 3000 rpm 1 2 3 5 4 0 1000 2000 3000 4000 5000 6000 7000 n rpm 63167AXX 1 Maynamic n 500 V 4 Maynamic n 360 V 2 Maynamic n 460 V 5 M S1thermai derating 3 Maynamic n 400 V Operating Instructions
8. Mechanical Installation Required tools resources 4 Mechanical Installation AA CAUTION Observe the safety notes in section 2 during installation 4 1 Required tools resources e Standard tools e Mounting device e Operation with conductor end sleeves Crimping tool and conductor end sleeves e Crimping tool for plug connectors in case customers want to assemble cables them selves e Removal tool 4 2 Before you start Do only install the servomotor if the following conditions are met The specifications on the nameplate of the servomotor correspond to the supply sys tem line powered drive or the output voltage of the servo inverter inverter powered drive The drive is undamaged no damage caused by transportation or storage The ambient temperature corresponds to the information on the nameplate and on the order confirmation e The surrounding area is free from oils acids gases vapors ionizing radiation etc The installation altitude must be no higher than 1000 m above MSL otherwise the drive must be designed to meet the special environmental conditions In case of de viations see nameplate order confirmation 4 3 Preliminary Thoroughly clean the shaft ends and make sure that they are free from anti corrosion agent dirt or the like Use a commercially available solvent Make sure that the solvent does not come into contact with the bearing or sealing rings as it may damage
9. 1 3 core cable only 2 cores are used Cable type Cable cross section Part number Signal connector Fixed and cable Resolver cable 5 x 2 x 0 25 mm i 0198 6732 carrier installation Encoder cable 6 x 2 x 0 25 mm The complete set of the mating connectors always includes the following parts Feedback power connector e Insulation inserts e Socket contacts Operating Instructions Explosion Proof CMP Synchronous Servomotors Electrical Installation Connecting the servomotors and the encoder system via SM SB plug con 5 9 4 Prefabricated cables Prefabricated cables are available from SEW EURODRIVE to connect the SM SB plug connector system For information on the prefabricated cables refer to the DR CMP Motors catalog For information on the mating connectors with matching crimp contacts 1 5 mm 2 5 mm and 4 mm refer to the DR CMP motors catalog Assembling the Observe the following notes if you want to assemble the cables yourself cables Section Power plug connector assembly on page 69 illustrates the assemblyof the SM SB power connectors Section HIPERFACE resolver signal plug connector assembly on page 72 illus trates the assembly of the signal connectors The socket contacts for the motor connection are designed as crimp contacts Only use suitable tools for crimping Strip the insulation of the leads according to section Power plug connector ass
10. 31 Speed ratings s seseeseseessesrsornrernesrunsernesersee 48 StAMUP EE 35 Before startun 35 During startup 36 Operating Instructions Explosion Proof CMP Synchronous Servomotors Prereguisites 35 Storage Aurel 10 Storage long term 18 Structure of the explosion proof CMP synchronous servomotor 14 Surface temperature 23 37 Categories 3D and 3GD 22 T Target group 8 Temperature class 37 Categories 3D 3GD 22 Temperature sensor KT nin na cries vine bil 34 Thermal characteristic curves 55 Thermal motor protection 30 34 Tolerances installation 20 MOO S 4224 res een ad 17 Toothed belt pulleys 19 Transport 10 U Unit designation 16 W WeigHt nas rt ee 45 Wiring diagram Power plug connector 25 Wiring diagrams COMP CODE en er liest 24 ES1H AS1H AKOH EKOH encoder signal plug connector 27 RHIM resolver signal plug connector 26 Wiring information 30 Address List Address List L
11. 5 YE S2 sine 6 BU S4 sine 7 8 m s RD KTY 10 BU KTY 11 12 Operating Instructions Explosion Proof CMP Synchronous Servomotors Electrical Installation 5 Connecting the CMP servomotor ES1H AS1H AKOH EKOH encoder signal plug connector Wiring diagram RD BU GY GY PK PK 63553AXX Contact assign ment of plug con nector lower part eat Color code Connection 1 2 z 3 RD S1 cosine 4 BU S3 cosine 5 YE S2 sine 6 GN S4 sine 7 VT D 8 BK D 3 RD KTY 10 BU KTY 11 PK Voltage reference GND 12 GY Supply voltage Vs 5 4 3 Signal plug connector The following notes must be observed when connecting the encoder resolver e Use only shielded cables with twisted pair cores e Connect the shield to the PE potential on both ends over a large surface area e Route the signal cables separately from the power cables min distance 200 mm NOTE ON EXPLOSION PROTECTION Do not unplug the signal plug connector while it is energized Operating Instructions Explosion Proof CMP Synchronous Servomotors 27 28 5 5 5 6 Electrical Installation Brake Brake The BP brake is released electrically The brake is applied mechanically when the volt age is switched off Equipotential bonding In accordance with EN 60079 14 and EN 61241 0 it might be necessary
12. Servomotoren der Baureihe CMP40 CMP50 CMP63 Servo motors of the series CM71 CM90 CM112 Servomoteurs de la s rie Kategorie Il 3G 8 II3D amp II 3GD in category Categories Kennzeichnung II3G Ex nA II T3 marking Codification II3G Ex nA II T3 X II3D Ex tD A22 IP6X T150 C II3D Ex tD A22 IP6X T150 C X mit der with the respectent la Richtlinie 94 9 EG Directive Directive 94 9 EC 94 9 CE angewandte harmonisierte Normen Applied harmonized standards Normes harmonis es appliqu es EN 60079 0 2006 ChangeLog 13 02 2008 Die Verwendung des Normentwurfs EN 60079 0 2004 endet am 01 10 2008 EN 60079 15 2005 EN 61241 0 2006 EN 61241 1 2004 EN 60034 1 2004 Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing o hdl u H Sondermann Bruchsal 20 02 08 63259AXX Operating Instructions Explosion Proof CMP Synchronous Servomotors 65 11 66 Appendix Abbreviations and unit designations 11 2 Abbreviations and unit designations Abbreviation Definition Meaning DIN Deutsches Institut fur Normung e V German insti tute for standardization EN Europ ische Norm European standard ISO International Organization for Standardization The ISO creates ISO stan dards that should be adopted unrevised by the member states SW
13. 20 Maynamic n 500 V 4 Maynamic n 460 V 5 1 1000 2000 3000 4000 n rpm Maynamic N 360 V M S1 thermal derating Maynamic n 400 V 5000 63149AXX NOTE Servomotors can be operated up to altitudes of 1000 m above sea level For opera tion at altitudes above 1000 m above sea level consult SEW EURODRIVE Operating Instructions Explosion Proof CMP Synchronous Servomotors 10 63 10 64 Technical Data Permitted ball bearing types category 3 10 7 Permitted ball bearing types category 3 Motor type A side bearing B side bearing CMP40 6002 2Z 6001 2Z CMP50 6004 2Z 6001 2Z CMP63 6005 2Z 6003 2Z Operating Instructions Explosion Proof CMP Synchronous Servomotors Appendix 11 Declaration of conformity 11 Appendix 11 1 Declaration of conformity EG Konformit tserkl rung EC Declaration of Conformity pomene s G SEW Nr No N 900010008 im Sinne der Richtlinie 94 9 EG Anhang VIII according to Directive 94 9 EC Appendix VIII au sens de la directive 94 9 CE Annexe VIII SEW EURODRIVE GmbH amp Co KG Ernst Blickle StraRe 42 D 76646 Bruchsal erklart in alleiniger Verantwortung die Konformitat der folgenden Produkte declares under sole responsibility conformity of the following products d clare sous sa seule responsabilit que les produits suivants
14. 1000 4 5 1500 2000 2500 3000 n rpm Maynamic n 360 V M S1thermai derating Operating Instructions Explosion Proof CMP Synchronous Servomotors 3500 63162AXX 57 Technical Data Dynamic and thermal characteristic curves 10 6 6 Dynamic and thermal limit characteristic curve for CMP50S ny 4500 rpm 1 1000 2000 3000 4000 5000 n rpm o 63161AXX Il Maynamic N 500 V HI Maynamic N 360 V 2 Maynamic n 460 V 5 M S1thermai derating 3 Maynamic n 400 V 10 6 7 Dynamic and thermal limit characteristic curve for CMP50M ny 3000 rpm 1 2 M Nm 500 1000 1500 2000 2500 3000 3500 n rpm o 63160AXX 1 Maynamic n 500 V 4 Maynamic n 360 V 2 Maynamic n 460 V 5 M S1thermai derating 3 Maynamic n 400 V Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Dynamic and thermal characteristic curves 10 10 6 8 Dynamic and thermal limit characteristic curve for CMP50M ny 4500 rpm M Nm 1 2 3 1 2 4 5 2000 3000 4000 5000 n rpm 0 1000 63159AXX Maynamic n 500 V 4 Maynamic n 460 V 5 Maynamic N 400 V Maynamic n 360 V M S1thermai derating 10 6 9 Dynamic and thermal limit characteristic curve for CMP50
15. 17 4 3 PreliMiNATY 00 EEN en ee en a dka 17 4 4 Installing the senvomotor nn 19 4 5 Installation tolerances A 20 4 6 Special conditions for plug Connections seseeeseeseeeesiresrreriresrresrrserrese 20 5 Electrical Installation unnsssnnseennnennnnnnnnnnnnnnnnnnnnnnnnnnnnannennnnnannnnnnnnnannenennnannnnnn 21 5 1 General information sessseeseeeseeesreesirteitteirteriitttrsetinstintntinsnrnnstnnnntnnnnnn nena 21 5 2 Additional regulations for potentially explosive atmospheres 21 5 3 Ambient conditions during operaton nn 22 5 4 Connecting the CMP sernvomotor 24 5 5 Brake insektov ivi Eed klen a o ppb kuri e ugleda ve zaje 28 5 6 Eguipotential Bonding messien a ee Ea E 28 5 7 Connector installation A 29 5 8 Wiring information cesan d ii e oa a AAA A a 30 5 9 Connecting the servomotors and the encoder system via SM SB plug connectors nn 31 5 10 Thermal motor protection 34 LUTTE 35 6 1 Prerequisites for startup 35 6 2 Parameter setting on the servo inverter 36 7 MOP OTA EE 37 7 1 Inverter operation in categories 3D and 201 37 Operating Instructions Explosion Proof CMP Synchronous Servomotors Contents 8 EI EE 39 8 1 Servomotor malfunctions esseesseeeseeesreesireerirerirterittrirtntinserntstnnnsnnntnnnnna 39 8 2 Malfunctions when operated with a servo inverter 39 8 3 Brake malfunctions aaar A a a EE AE
16. 2008 85 EURODRIVE SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE 1 4 Driving the world With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WwW sew eurodrive com
17. 4 x 2 5 mm 2x 1 mm 1333 2139 SB14 4x4 mm 2x1mm 1333 2147 SB11 4x 1 5 mm 2 x 1 mm 1333 1221 SB12 SE Flex 4x 2 5 mm 2x 1mm 1333 2155 SB14 4x4mm 2x1mm 1333 2163 1 Fixed fixed routing flex Cable carrier installation 2 3 core cable only 2 cores are used Operating Instructions Explosion Proof CMP Synchronous Servomotors 31 Electrical Installation Connecting the servomotors and the encoder system via SM SB plug con 5 9 2 Feedback cable Feedback cable Cable type Type Inverter type Part number 1 Fixed MOVIDRIVE 0199 4875 Flex MOVIDRIVE 0199 3194 Resolver cable Fixed MOVIAXIS 1332 7429 Flex MOVIAXIS 1332 7437 HIPERFACE Fixed MOVIDRIVE MOVIAXIS 1332 4535 cable Flex MOVIDRIVE MOVIAXIS 1332 4551 1 Fixed fixed routing flex Cable carrier installation 5 9 3 Mating connector combinations Cable type Cable cross section Part number Power connector 4 x 1 5 mm 0198 6740 Motor cable 4 x 2 5 mm 0198 6740 4x4 mm 0199 1639 Fixed installation 2 7 4x1 5mm 2x1mm 0198 6740 Brakemotor 5mm 42x1 mm 0198 6740 cable 4x4 mm 2x 1 mm 0199 1639 4x 1 5 mm 0198 6740 Motor cable 4x 2 5 mm2 0198 9197 Cable carrier 4x4 mm 0199 1639 installation 4x 1 5 mm 2x1 mm 0198 9197 Brakemolor 4x2 5mm 2x1mm 0198 9197 cable 4x4 mm 2 x 1 mm 0199 1639
18. 7 84 CMP50S 3 1 4 3 BPO4 24 0 42 0 6 1 5 40 10 10 54 CMP50M L 4 3 3 1 CMP63S 7 9 3 BPO9 24 0 67 1 0 2 5 60 10 16 35 CMP63M L 9 3 7 Pg Power consumption Ig Brake coil current at 20 C Mg1 Preferred braking torque MgB2 Optional braking torgue Ww Permitted friction work per cycle t4 Response time t2 Application time VN Rated voltage Rg Resistance Weiot Total permitted friction work The response and application times are recommended values in relation to the maximum braking torque The tolerance of the braking torque is 50 10 Brake connec tion 2 63554AXX 1 Power connection 2 Feedback connection C t 24 V D OV Operating Instructions Explosion Proof CMP Synchronous Servomotors 49 Technical Data Overhung loads and axial loads 10 10 5 Overhung loads and axial loads The following overhung loads are determined by subjecting the shaft to a load with the rated torque The permitted overhung loads F at point x distance from the shaft shoulder to the ap plication point are determined using the diagrams below The diagrams are based on the following nominal bearing service life Motor type Nominal bearing service life CMP40 L10h 25000 h CMP50 L10h 25000 h CMP63 L10h 20 000 h 05590AXX Figure 2 Determining the overhung load Fp 10 5 1 Permitted overhung and axial loads Motor type Fa
19. 9 2 3 15 9 5 14 58 3 57 98 2 CMP63S 2 8 7 2 2 92 8 8 18 27 3 35 90 1 CMP63M 5 1 13 6 5 21 15 6 9 79 1 48 100 0 CMP63L 6 7 18 5 6 55 19 7 7 21 1 07 100 0 NN Rated speed Mo Standstill torque thermal continuous torque at low speeds lo Standstill current Mmax Maximum limit torque of the servomotors Imax Maximum permitted motor current Ly Winding inductance R Winding ohmic resistance Upo cold Internal voltage at 1000 rpm Nmax Permitted maximum speed 10 1 1 Weight of the Servomotor Servomotor Weight of the motor Weight of the brake motor kg kg CMP40S 1 3 1 7 CMP40M 1 6 2 CMP50S 2 3 2 9 CMP50M 3 3 3 9 CMP50L 4 1 4 7 CMP63S 4 5 CMP63M 5 7 6 7 CMP63L 7 5 8 5 Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Inverter assignment to MOVIDRIVE 10 2 Inverter assignment to MOVIDRIVE NOTE The inverter assignment for MOVIDRIVE applies for a AC 400 V voltage supply 10 2 1 Rated speed ny 3000 rpm MOVIDRIVE MDX61 B 5_3 AC 400 500 V units in servo operating modes P700 Servomotor Nm 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 0220 CMP40S Mmax 1 3 1 3 CMP40M Mmax 2 3 2 3 CMP50S Mmax 3 5 3 5 CMP50M Mmax 5 4 6 3 6 3 CMP50L Mmax 5 9 6 9 8 7 9 2 8 4 9 2
20. Check the winding connections in the terminal box and tighten them if necessary 5 4 2 Wiring diagrams NOTE The servomotor must only ever be connected as shown in the following wiring diagram which is also included with the servomotor The following applies to all wiring diagrams e View on wiring side Colors according to SEW EURODRIVE cable Color code Color BK Black BN Brown BU Blue GN Green GY Gray OG Orange PK Pink RD Red VT Violet WH White YE Yellow GY PK Gray pink RD BU Red blue BK WH Black white RD WH Red white 24 Operating Instructions Explosion Proof CMP Synchronous Servomotors Electrical Installation Connecting the CMP servomotor Symbols used Plug connector upper part Ji to be connected by the customer Plug connector lower part MW connected in factory Power plug connector Wiring diagram with without brake 1 Brake coil Operating Instructions Explosion Proof CMP Synchronous Servomotors 63551AXX 25 Electrical Installation Connecting the CMP servomotor RH1M resolver signal plug connector Wiring diagram 63552AXX Contact assign ment of plug con nector lower part Contact Color code Connection 1 RD WH R1 reference 2 BK WH R2 reference 3 RD S1 cosine 4 BK S3 cosine
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22. Explosion Proof CMP Synchronous Servomotors N Malfunctions gt 32 Servomotor malfunctions lt 8 Malfunctions 8 1 Servomotor malfunctions Malfunction Possible cause Remedy Servomotor does not start Supply cable interrupted Check connections correct if necessary Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct fault if necessary Servo inverter faulty overloaded incor rectly wired or incorrectly set Check servo inverter check wiring Incorrect direction of rotation Servomotor connected incorrectly Check servo inverter check setpoints Servomotor hums and has high current consumption Drive is blocked Check drive Brake does not release See section Brake malfunctions owens page 40 Encoder cable malfunction Check encoder cable Servo inverter setting incorrect Check servo inverter Servomotor heats up exces sively measure tempera ture significantly higher than 110 C Overload Measure power use larger servomotor or reduce load if necessary check travel profile Ambient temperature is too high Comply with permitted temperature range Insufficient cooling Correct cooling air supply or clear cooling air passages Rated operating mode S1 to S10 EN 60034 exceeded e g caused by excessive torque Adjust the rated operating mode of the servomoto
23. Explosion Proof CMP Synchronous Servomotors 55 Technical Data Dynamic and thermal characteristic curves 10 1 4 1 2 1 1 a 2 3 Z 0 8 s 4 0 6 0 4 0 2 0 0 1000 2000 3000 4000 5000 6000 7000 n rpm 63167AXX 1 Maynamic n 500 V 4 Maynamic n 360 V 2 Maynamic N 460 V 5 M Stthermai derating 3 Maynamic n 400 V 10 6 3 Dynamic and thermal limit characteristic curve for CMP40M ny 3000 rpm 2 5 1 2 2 1 5 E Z 1 0 5 0 0 1000 2000 3000 4000 5000 n rpm 63164AXX 1 Maynamic N 500 V HI Maynamic N 360 V 2 Maynamic n 460 V 5 M S1thermai derating 3 Maynamic n 400 V 56 Operating Instructions Explosion Proof CMP Synchronous Servomotors Dynamic and thermal characteristic curves Technical Data 10 6 4 Dynamic and thermal limit characteristic curve for CMP40M ny 4500 rpm 10 2 5 1 2 2 1 5 E 1 0 5 0 0 1000 2000 3000 4000 5000 n rpm 63163AXX 1 2 3 Maynamic n 500 V Maynamic N 460 V Maynamic n 400 V 4 5 Maynamic n 360 V M S1 thermal derating 10 6 5 Dynamic and thermal limit characteristic curve for CMP50S ny 3000 rpm 3 5 1 2 2 5 3 M Nm N 5 4 1 2 3 Maynamic n 500 V Maynamic N 460 V Maynamic N 400 V
24. Repeat this procedure for each lead in accordance with the table in step 6 8 Open the insulating sleeve 9 Insert the middle socket contact into the insulator according to the wir ing diagram Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator according to the wiring diagram 10 Shorten the braid shield as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braided shield is routed cleanly between the shield ring and the seal 11 Insert the insulator into the connector housing until the seal rests against its stop in the connector housing 12 Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions Explosion Proof CMP Synchronous Servomotors 11 71 11 72 Appendix HIPERFACE resolver signal plug connector assembly 11 5 HIPERFACE resolver signal plug connector assembly 11 5 1 Scope of delivery signal plug connectors The following parts are supplied for assembling resolver HIPERFACE plug connec tors The SEW part number is 198 673 2 54715AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing Operating Instructions Explosion Proof CMP Synchronous Servomotors App
25. against impermissibly high surface temperatures Explosion proof servomotors in categories 3D and 3GD ensure safe operation under normal operating conditions The servomotor must be switched off securely in the case of overload to avoid the risk of impermissibly high surface temperatures NOTE ON EXPLOSION PROTECTION The CMP servomotors come equipped with KTY temperature sensors The tempera ture monitoring for the motors must be performed using the KTY temperature sensor and the provided temperature model Due to the high dynamics this is the only way to provide for an effective thermal protection This is why during startup and after any changes to the inverter parameters you must check that the temperature model of the servo inverter is activated This is the only way for the drive to be switched off if an overtemperature is detected The motor may only be restarted after the fault that tripped the temperature sensor has been eliminated Operating Instructions Explosion Proof CMP Synchronous Servomotors 5 Electrical Installation Connecting the CMP servomotor 9 4 Connecting the CMP servomotor 5 4 1 Procedure e Connect the servomotor according to the enclosed wiring diagram e Check whether the cable cross sections comply with The rated motor current e The applicable installation instructions The requirements of the place of installation e Screw on the connections and PE conductors e
26. in section Thermal motor protection on page 34 6 2 2 Setting the maximum frequency or the maximum speed The inverter parameters which limit the maximum motor speed must be set according to the assignment tables for motor inverter combinations For gear unit mounting ob serve the maximum speed of the respective gear unit Operating Instructions Explosion Proof CMP Synchronous Servomotors Inverter operation in categories 3D and 3GD Operation s 7 Operation 7 1 Inverter operation in categories 3D and 3GD 7 1 1 Using servomotors in category II3GD NOTE ON EXPLOSION PROTECTION The following applies e Use as category II3D unit in zone 22 e Use as category II3GD unit in both zone 2 and zone 22 7 1 2 Conditions for safe operation General informa tion NOTE ON EXPLOSION PROTECTION Install the servo inverter outside the potentially explosive atmosphere Servomo tor inverter com bination Temperature class and sur face temperature Protection against excessive temperature The listed servomotor inverter combinations are recommended for category II3GD servomotors Servo inverters that have similar values with respect to output current and output voltage EN 60079 15 can also be used The listed servomotor inverter combinations are recommended for category II3D ser vomotors If you want to operate category II3D servomotors on other servo invert
27. inverters Plug connectors 1x Encoder connector radial or axial 10x Crimp socket contacts for encoder connector for core cross sections of 0 25 mm to 0 5 mm 1x SM50 mating connector for motor power cable 4x Crimp socket contacts for power connection for core cross sections of 1 5 2 5 4 6 or 10 mm 12 Operating Instructions Explosion Proof CMP Synchronous Servomotors Scope of Delivery and Motor Design Scope of delivery for SEW EURODRIVE motors Delivery with order con firmation Delivery with drive Prefabricated cable Brake Plug connectors The scope of delivery for SEW EURODRIVE servomotors includes for brakemotors 1x 1x 1x 1x 1x 1x 4x 3X Operating instructions in the language of the corresponding country if reguested When ordering several servo gear units the customer can reduce the number of operating instructions Safety notes for startup if reguested Spare parts list if reguested Motor according to order confirmation Bag with loose parts including conductor end sleeves and cable lugs for connection to SEW EURODRIVE inverters AC operated BME brake rectifier for DIN rail mounting or alternatively BMP BMH or BMK brake rectifier BSG brake controller at a voltage of DC 24 V Manual release lever if brake with manual release was ordered Encoder connector radial or axial Crimp socket contacts for encoder connector for core cross sections of 0 25 mm to 0 5 mm SB50
28. mating connector for motor power and brake cable Crimp socket contacts for power connection for core cross sections of 1 5 2 5 4 6 or 10 mm Crimp socket contacts for brake connection for core cross sections of 1 mm or 1 5 mm Operating Instructions Explosion Proof CMP Synchronous Servomotors 13 Scope of Delivery and Motor Design Explosion proof CMP synchronous servomotor basic structure 3 2 Explosion proof CMP synchronous servomotor basic structure NOTE The following illustration is intended to explain the basic structure of the unit Its only purpose is to facilitate the assignment of components to the spare parts lists Differenc es are possible depending on the motor size and design 106 1004 1006 en N lt lt ER x 63193AXX 1 Rotor 304 Housing cover 3 Key 305 Resolver 7 Flanged endshield 313 Flange socket 11 Deep groove ball bearing 318 Flange socket 16 Stator 316 Complete plug connector 40 Circlip 321 Complete plug connector 42 B side endshield 328 Protection cap 43 Supporting ring 1004 Terminal clip 44 Deep groove ball bearing 1006 Hex nut 105 Shim washer 1008 Ground stud 106 Oil seal Operating Instructions Explosion Proof CMP Synchronous Servomotors Scope of Delivery and Motor Design 3 Nameplate and unit designation 3 3 Nameplate and unit designation 3 3 1 Nameplate on the servomotor Example Nameplate
29. max N Mean speed rpm Fa N 1500 3000 4500 6000 F 264 260 225 205 CMP40S q max Fa 109 86 74 Ge F 264 264 245 220 CMP40M qmax Fa 116 92 81 za F 400 315 250 200 CMP50S q max FA 157 104 83 66 F 400 355 275 220 CMP50M 4 max FA 168 117 91 73 F 400 370 280 225 CMP50L q max FA 182 122 92 7A F 578 460 360 290 CMP63S 4 max FA 170 115 90 725 F 578 500 380 300 CMP63M 4 max Fa 188 125 95 75 F 578 560 445 360 CMP63L q max Fa 208 140 111 90 1 The mean speed must for example be determined from the travel diagram 50 Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Overhung loads and axial loads Permitted over The following figure shows the permitted overhung load at point X hung load for 400 CMP40S n 1500 rpm 350 300 n 4500 rpm 250 n 3000 rpm Z n 6000 rpm z 200 IE 150 100 50 0 0 5 10 15 20 25 X mm 58648AXX Permitted over The following figure shows the permitted overhung load at point X hung load for 400 CMP40M n 1500 rpm 350 n 3000 rpm 300 n 6000 rpm Z 200 U 150 100 50 0 0 5 10 15 20 25 X mm 58649AXX Operating Instructions Explosion Proof CMP Synchronous Servomotors 10 51 10 Technical Data Overhung loads and axial loads Permitted over hung load for CMP50S Permitted over hung load for CM
30. must always be performed by SEW EURODRIVE or repair workshops for electrical drives Use only original spare parts from the relevant and valid spare parts lists otherwise the explosion poof approval for the servomotor will become void The routine test must be repeated whenever motor parts relating to explosion pro tection are replaced Servomotors can become very hot during operation danger of burns Isolate the servomotor and brake from the power supply before starting work safe guarding them against unintentional re start Drive must be shut down safely for the duration of the maintenance work since ro tation will energize the motor terminals Ensure that the servomotor is assembled correctly and all openings have been plugged after service and maintenance work Clean servomotors in explosion proof areas regularly Prevent dust deposits gt 5 mm Explosion protection is largely dependent on the IP enclosure Therefore always check that the seals are fitted correctly and in perfect condition when performing any work on the machine Apply grease with a grease depot Kluber Patemo GHY133N to the lip of the oil seal before assembly Always perform safety and functional tests following all maintenance and repair work thermal protection brake Explosion protection can only be ensured if servomotors and brakes are serviced and maintained correctly Operating Instructions Explosion Proof CMP Synchronous Se
31. of the explosion proof CMP synchronous servomotor e N SEWHBUROPRIVE amp C E 76646 BruchsallGermany CMPSOSIKTYIRH1M SB SG Ex nA TIX 02 122134388 0001 08 13D Ex tD A22 IP65 T150 C X Motor Mo 1 3 N b ZA EC60034 MN 4500 min Imax 37 A Permanentmagnet Usys 400 V CJ al E P Bremse App AN Getriebe Ma pk Nm napk In epk rimin IM Jahr 2008 kg rs q 1934 8795 Umrichterbetrieb Made in Germany 63147AXX The nameplate is attached to the servomotor as illustrated in the following figure 58810AXX Operating Instructions Explosion Proof CMP Synchronous Servomotors 15 3 Scope of Delivery and Motor Design Nameplate and unit designation 3 3 2 CMP servomotor unit designation CMP 50S IBP IKTY RH1M ISB Motor option adjustable right angle con nector radial connector e SM motor SB brakemotor Motor feedback resolver e RHIM Motor option absolute encoder e AKOH CMP40 e EKOH CMP40 e AS1H CMP50 63 e ES1H CMP50 63 Standard equipment KTY temperature sensor Motor option holding brake Size e 40S 40M e 50S 50M 50L e 63S 63M 63L S short M medium L long CMP flange mounted motor 3 3 3 Serial number 02 1221234388 0001 08 a digits of the year of manufacture 2 digits Order item 4 digits Order number 10 digits Sales organization 16 Operating Instructions Explosion Proof CMP Synchronous Servomotors
32. to establish a connection to an equipotential bonding system see following figure 42 1003 1004 1006 1003 1004 1008 63649AXX B side endshield 1006 Hex nut Lock washer Terminal clip 1007 Serrated lock washer 1008 Ground stud Operating Instructions Explosion Proof CMP Synchronous Servomotors Electrical Installation 5 Connector installation 5 7 Connector installation The cable entry ofthe power and signal cable is installed using an adjustable right angle connector Once the mating connector has been plugged in the right angle connector can be adjusted as required without using additional tools A torque of approximately 10 Nm is required to adjust the connector STOP If the connector is tightened when it is installed in the wrong position the insulator could slip causing irreparable damage Potential damage to property Note the following when plugging in the power and signal connectors e Check that the connector is installed in the correct position e Check that the detent on the connector is positioned correctly e Make sure that the connector lock can be turned without having to apply too much force 5 7 1 Connector positions An adjustable position has been defined for right angle rotatable connectors This is the standard connector position It corresponds to connector position 3 A radial position has been define
33. 0 C 5 3 2 Hazardous radiation Motors must not be exposed to hazardous radiation such as ionizing radiation Contact SEW EURODRIVE if need be 5 3 3 Hazardous gases vapors and dusts If used according to their designated use explosion proof servomotors are incapable of igniting explosive gases vapors or dusts However explosion proof motors may not be subjected to gases vapors or dusts that endanger operational safety for example through e Corrosion e Damage to the protective coating e Damage to the sealing material etc 5 3 4 General information on explosion protection The explosion proof CMP synchronous servomotors are intended for the following ap plication zones Motor category Area of application 3D Application in zone 22 and compliance with the design requirements for equip ment group II category 3D 3GD Application in zone 2 or 22 and compliance with the design requirements for equipment group II category 3GD 5 3 5 Degree of protection IP65 SEW EURODRIVE servomotors in category 3D and 3GD are supplied with at least en closure IP65 forced cooling fan not permitted for ATEX 5 3 6 Temperature class surface temperature The servomotors are designed for temperature class T3 The maximum surface temper ature is 150 C Operating Instructions Explosion Proof CMP Synchronous Servomotors Electrical Installation Ambient conditions during operation 5 3 7 Protection
34. 10 Startup operation Whenever changes to normal operation occur such as increased temperatures noise vibrations determine the cause and consult the manufacturer Refer to the information in section 6 Startup 2 11 Inspection maintenance For more information refer to section 9 Inspection Maintenance 2 12 Disposal This product consists of e Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions Explosion Proof CMP Synchronous Servomotors 11 3 Scope of Delivery and Motor Design Scope of delivery for SEW EURODRIVE motors 3 Scope of Delivery and Motor Design 3 1 Scope of delivery for SEW EURODRIVE motors NOTE Note the operating instructions of the used gear unit as well with respect to the scope of delivery and project planning The scope of delivery for SEW EURODRIVE servomotors includes for standard mo tors Delivery with order con 1x Operating instructions in the language of the corresponding country if reguested When ordering firmation several servo gear units the customer can reduce the number of operating instructions 1x Safety notes for startup if reguested 1x Spare parts list if requested Delivery with drive 1x Motor according to order confirmation Prefabricated cable 1x Bag with loose parts including conductor end sleeves and cable lugs for connection to SEW EURODRIVE
35. 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no 08 2008 Ki Address List i Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu
36. 5000 n rpm 63154AXX 1 Maynamic n 500 V 4 Maynamic n 360 V 2 Maynamic n 460 V 5 M S1thermai derating 3 Maynamic n 400 V 10 6 13 Dynamic and thermal limit characteristic curve for CMP63M ny 3000 rpm 1 M Nm o 500 1000 1500 2000 2500 3000 3500 n rpm 63153AXX 1 Maynamic n 500 V 4 Maynamic n 360 V 2 Maynamic N 460 V 5 M Stthermai derating 3 Maynamic n 400 V Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Dynamic and thermal characteristic curves NIS 1 12 12 M Nm 0 1000 2000 3000 4000 5000 n rpm 63152AXX DI Maynamic n 500 V Di Maynamic n 360 V DI Maynamic n 460 V 5 MStthermat derating 3 Maynamic n 400 V 10 6 15 Dynamic and thermal limit characteristic curve for CMP63L ny 3000 rpm 20 18 16 2 14 3 12 M Nm 10 5 4 0 500 1000 1500 2000 2500 3000 3500 n rpm 63150AXX DI Maynamic n 500 V Di Maynamic n 360 V 2 Maynamic n 460 V 5 M Stynerma derating 3 Maynamic n 400 V Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Dynamic and thermal characteristic curves 10 6 16 Dynamic and thermal limit characteristic curve for CMP63L ny 4500 rpm M Nm 1 2 3
37. E 32 Prefabricated cables 33 Categories 3D and 3GD Degree of protection een 22 Surface temperature 22 Categories 3D 3GD Temperature claSS 22 Characteristic curves dynamic and thermal 55 ET OTa PE AET 43 Connecting the servomotor 24 Connecting the servomotors and the encoder sy stem via SM SB plug connectors 31 Connection cable 43 Connector installation 29 Copyright notice 6 Crimping Tools 67 D Declaration of conformity 65 Degrees of protection Category 20 22 Designated use 9 Disposal sa ii eek 11 During startup 36 Dynamic characteristic curves 55 E Electrical connection Safety goies renren 11 Electrical Imsiallatton 21 Equipotential bonding 28 Example Nameplate AAA 15 Exclusion of liability 6 F Feedback cable nnn nnenennnne 32 H Hot s rfaces na kn Een i 8 I Information WIN EE 30 Inspection iu faucet E 41 Inspection intervals 43 Inspection safety notes 11 Installation Lee seen ehe 21 Mechanical 17 Installation in wet areas or in the open 19 Installation toleranc
38. L ny 3000 rpm M Nm 1 2 3 Operating Instructions Explosion Proof CMP Synchronous Servomotors 1 2 1000 1500 2000 2500 3000 3500 n rpm 63158AXX Maynamic n 500 V 4 Maynamic n 460 V 5 Maynamic n 400 V Maynamic N 360 V M S1thermai derating 59 Technical Data 10 Dynamic and thermal characteristic curves 10 6 10 Dynamic and thermal limit characteristic curve for CMP50L ny 4500 rpm 10 2 3 M Nm 5 4 1 1 2 3 Maynamic N 500 V Maynamic n 460 V Maynamic N 400 V 3000 4000 5000 n rpm 000 2000 63157AXX 4 5 Maynamic N 360 V M S1 thermal derating 10 6 11 Dynamic and thermal limit characteristic curve for CMP63S ny 3000 rpm 1 3 2 4 M Nm 5 500 1 2 3 Maynamic N 500 V Maynamic N 460 V Maynamic n 400 V 60 1500 2000 2500 3000 3500 n rpm 1000 63156AXX 4 5 Maynamic N 360 V M S1thermai derating Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Dynamic and thermal characteristic curves 10 6 12 Dynamic and thermal limit characteristic curve for CMP63S ny 4500 rpm 2 M Nm 0 1000 2000 3000 4000
39. P50M 52 The following figure shows the permitted overhung load at point X 600 500 400 n 3000 rpm Z 300 uw n 4500 rpm n 6000 rpm 100 0 0 5 10 15 20 25 X mm 58650AXX The following figure shows the permitted overhung load at point X 600 n 1500 rpm 500 400 n z 3000 rj 300 6000 rpm pm n 0 5 10 15 20 25 X mm FR N 200 100 58651AXX Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Overhung loads and axial loads 10 Permitted over The following figure shows the permitted overhung load at point X hung load for ouu SY CMP50L n 1500 rpm 500 400 n 3000 rpm z 300 LL 200 100 0 0 5 10 15 20 25 X mm 58652AXX Permitted over The following figure shows the permitted overhung load at point X hung load for ne CMP63S n z 1500 rpm 700 600 500 n 3000 rpm Z 400 E n z 4500 rpm 300 n z 6000 rpm u 200 100 0 0 5 10 15 20 25 30 35 X mm 58653AXX 53 Operating Instructions Explosion Proof CMP Synchronous Servomotors 10 Technical Data Overhung loads and axial loads Permitted over The following figure shows the permitted overhung load at point X hung load for CMP63M 309 800 700 600 500 FR N
40. R 40 9 Inspection Maintenance nana nnnnannnnnnnnna na nnnnn nana nana nana 41 9 1 Inspectioninter Vals Herden nite een 43 10 Technical D ta 2 222 2 ei 45 10 1 Motor data of explosion proof CMP synchronous servomotors 45 10 2 Inverter assignment to leier 46 10 3 Inverter assignment to MOVIAXIS 47 10 4 E e A a E AEA EERE E like 48 10 5 Overhung loads and axialloade 50 10 6 Dynamic and thermal characteristic curves 55 10 7 Permitted ball bearing types category 3 64 RR elen siste aa a a a ee ca edeceecseedceeuereeacsees 65 11 1 Declaration of conformity saioa E EA T EANES 65 11 2 Abbreviations and unit designations ce ecceceeeeeneeeeeeeeneeeeeeteneeeeeeeeaaes 66 143 Crimping BEE 67 11 4 Power connector assembly nn 69 11 5 HIPERFACE resolver signal plug connector assembly 72 kloere ees pe EE EE 75 Operating Instructions Explosion Proof CMP Synchronous Servomotors General Information How to use the operating instructions 1 General Information 1 1 How to use the operating instructions The operating instructions are an integral part of the product and contain important in formation on operation and service The operating instructions are written for all employ ees who assemble install startup and service this product The operating instructions must be accessibl
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42. aged and not blocked The measures stipulated in section Preliminary work must be performed after ex tended storage page 17 All connections must be established correctly The direction of rotation of the servomotor gearmotor must match All protective covers must be fitted correctly All motor protection devices must be active There must not be any other sources of danger e No heat sensitive or insulating materials are allowed to cover the servomotor sur face Operating Instructions Explosion Proof CMP Synchronous Servomotors 6 35 6 36 C xD Startup Parameter setting on the servo inverter During startup The servomotor must run correctly no overload no unwanted speed fluctuations no loud noises etc Incase of problems refer to section 7 Malfunctions on page 39 6 2 Parameter setting on the servo inverter 6 2 1 General information NOTE ON EXPLOSION PROTECTION Install the servo inverter outside the potentially explosive atmosphere Observe the relevant operating instructions for servo inverter startup NOTE ON EXPLOSION PROTECTION Use the guided startup function of MOVITOOLS MotionStudio or the MOVITOOLS software It is essential to note that the maximum current limit must be checked reset after each guided startup Activate the thermal motor protection during startup Observe the information regarding the thermal motor protection
43. bject to the motor tem perature The characteristic curve shows the resistance curve with a measuring current of 2 mA and correct pole connection R 9 2000 1800 1600 1400 1200 1000 800 600 400 200 9 C 50927AXX For detailed information on connecting the KTY refer to the contact assignments of the resolver encoder cable Observe the correct polarity Operating Instructions Explosion Proof CMP Synchronous Servomotors Startup C xD 6 Startup Prerequisites for startup 6 1 Prerequisites for startup Risk of injury due to electric shock Severe or fatal injuries Observe the safety notes in section 2 during startup e Use switch contacts in utilization category AC 3 to EN 60947 4 1 to connect the ser vomotor and brake e Observe the wiring instructions of the inverter manufacturer e Observe the operating instructions for the servo inverter NOTE The rated speed of the servomotor in a gearmotor can be higher than the permitted input speed of the gear unit Set the maximum speed on the servo inverter For infor mation on the procedure refer to the documentation of the inverter Before startup NOTE ON EXPLOSION PROTECTION Before starting up the unit for the first time make sure that e The plug in connections have been established correctly The plug connectors are protected against inadvertent interruption The drive must be undam
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45. d for the straight connector housing radial output Radial connectors 2 are optional 58840AXX 1 Connector position adjustable 2 Connector position radial NOTE Comply with the permitted bending radii of the cables Operating Instructions Explosion Proof CMP Synchronous Servomotors 29 5 Electrical Installation Wiring information The right angle connectors can be rotated to achieve the required position NOTE The connector should only be rotated to install and connect the servomotor Do expose the connector to permanent motion once it has been installed Different positions of the adjustable connectors 63406AXX 5 8 Wiring information 5 8 1 Protecting the brake control system against interference To protect the brake control system against interference do not route unshielded brake cables together with switched mode power cables Switched mode power cables include in particular e Output cables from inverters converters soft start units and brake units e Supply cables to braking resistors and similar 5 8 2 Thermal motor protection STOP Install the connecting lead of the KTY separately from other power cables maintaining a distance of at least 200 mm The cables can only be routed together if either the KTY cable or the power cable is shielded 5 8 3 Special aspects for operation with a servo inverter When servomotors are power
46. drive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 Il Fax 385 1 4613 158 kompeks inet hr 08 2008 79 Address List i Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive d
47. e and legible Make sure that persons re sponsible for the system and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them Consult SEW EURODRIVE if you have any questions or if you require further informa tion 1 2 Structure of the safety notes The safety notes in these operating instructions are structured as follows A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded e Measure s to avoid the hazard Wa gt lt 3 o o Symbol Signal word Meaning Consequences if disre garded Example A HAZARD Imminent hazard Severe or fatal injuries gt A WARNING Possible hazardous situation General hazard x Severe or fatal injuries A CAUTION Possible hazardous situation gt Specific hazard e g electric shock Minor injuries NOTE ON EXPLO Important note on explosion pro SION PROTECTION tection Suspension of explosion protection and resulting dangers Hae STOP Possible damage to property Damage to the drive system or its environ ment NOTE Useful information or tip Simplifies handling of the drive system Operating Instructions Explosion Proof CMP Synchronous Servomotors General Information Rights to claim under limited warranty 1 3 Rights to claim under limited warranty Adhering to the operating
48. ed from inverters the wiring instructions issued by the in verter manufacturer must be followed Observe section Operation on page 37 And the operating instructions for the inverter 30 Operating Instructions Explosion Proof CMP Synchronous Servomotors Electrical Installation 5 Connecting the servomotors and the encoder system via SM SB plug con 5 9 Connecting the servomotors and the encoder system via SM SB plug connec tors The CMP synchronous servomotors are supplied with an SM SB plug connector sys tem In the basic design SEW EURODRIVE delivers CMP synchronous servomotors with a flange socket on the motor end and without mating connector The encoder sys tem is connected using a separate 12 pin round plug connector The mating connectors can be ordered separately STOP Route the signal cables separately from the power cables with a minimum distance of 200 mm The cables can only be routed together if either the feedback cable or the power cable is shielded 5 9 1 Plug connector on the cable end Power cable Plug connector Cable type Type Cable cross section Part number system 1 SM11 4 x 1 5 mm 0590 4544 SM12 Motor cable Fixed 4 x 2 5 mm 0590 4552 SM14 4x4 mm 0590 4560 SM11 4 x 1 5 mm 0590 6245 SM12 Motor cable Flex 4x 2 5 mm 0590 6253 SM14 4x4 mm 0590 4803 SB11 4 x 1 5 mm 2 x 1 mm 1332 4853 SB12 non Fixed
49. em bly onpage 69 Use suitable removal tools to remove incorrectly installed socket contacts Install the insulator in the signal connectors on the motor end at zero degree center position Observe this coding on the cable end Cable relief according to EN 61984 and EN 60529 is influenced by the tightening torque of the screw The tightening torque must be adjusted to the cable Operating Instructions Explosion Proof CMP Synchronous Servomotors 33 Electrical Installation Thermal motor protection 5 10 Thermal motor protection NOTE ON EXPLOSION PROTECTION Due to the low thermal time constants of the winding a thermal motor protection is only achieved if the motor current is limited on the basis of the following criteria e Measured values of the KTY temperature sensor e In addition a motor model for thermal protection must be activated as it is the case with SEW inverters This motor model must match the respective servomotor KTY temperature sensor STOP Incorrect connection may cause damage to the temperature sensor and the mo tor winding Avoid currents gt 4 mA in the circuit of the KTY since high self heating of the tempera ture sensor can damage its insulation and the motor winding It is essential to observe the correct connection of the KTY to ensure correct evaluation of the temperature sensor The following figure shows the resistance of the KTY sensor su
50. endix HIPERFACE resolver signal plug connector assembly 11 5 2 Signal plug connectors assembly notes STOP The signal plug connector can be damaged if it is not assembled correctly Potential damage to property e Do not twist the cable during assembly 1 e Pull the screw fitting and seal with strain relief 31 mm over the cable 2 Strip 28 mm of cable insulation off the end of the cable 3 e Fold back the braided shield and fan it out 4 Strip 6 mm of cable insulation off the lead e Push the socket contacts onto the ends of the leads 5 Insert the small diameter positioning tool SEW part number 019 244 9 into the crimping tool until the green mark appears in the view window A Set the press thickness B to 24 on the crimping tool 6 Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automati cally e Repeat this procedure for each lead 7 e Pull the shield ring over the leads and press the shield against the seal Operating Instructions Explosion Proof CMP Synchronous Servomotors 11 73 11 74 Appendix HIPERFACE resolver signal plug connector assembly Turn the shield ring until the braided shield is flush with the shield ring e Pull the insulator apart evenly by about 1 mm 10 e Insert the socket contacts into the insula tor 11 C
51. ers the maximum speeds frequencies the thermal motor protection as well as the ther mal torque limiting characteristic curves must also be observed In addition we strongly recommend you use a frequency inverter matching the respective power rat ing The maximum surface temperature of II3D servomotors is 150 C II3GD servomotors are in temperature class T3 and have a maximum surface tem perature of 150 C See chapter Protection against impermissibly high surface temperatures on page 23 Operating Instructions Explosion Proof CMP Synchronous Servomotors 7 37 7 38 s Operation Inverter operation in categories 3D and 3GD Overvoltage at The overvoltage at the motor connections must be limited to lt 1700 V To do so limit the motor con the input voltage at the servo inverter to 500V nections If a reliable calculation of the voltage at the motor connections is not possible the volt age peaks have to measured with suitable equipment after startup using the rated load of the drive if possible Unplugging the plug connectors NOTE ON EXPLOSION PROTECTION In a potentially explosive atmosphere the plug connectors may not be unplugged un der any circumstances while they carry voltage or while the motor is turning Make sure that the corresponding servo inverter is safely disconnected from the supply system and the auxiliary power supply Operating Instructions
52. ervices Tel 237 33 431137 Rue Drouot Akwa B P 2024 Douala Fax 237 33 431137 08 2008 Address List L HR 10 000 Zagreb Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew euro
53. es 20 Installation connector 29 Installation safety noies 10 Installing the Servomotor en 19 In wet areas in the open 19 Insulation resistance 18 Inverter assignment MOVMIANIG oeiee eea aiats ni 47 MOMIDPIVEOG 46 Inverter operation nn 30 37 Inverter parameter setting 36 K KTY temperature sensor 34 M Maintenance 41 EE ee EE 43 Maintenance intervals 44 Maintenance safety notes 11 Malfunctions n 39 tee 39 Malfunctions when operated with a servo inverter iesist irasi aunari 39 Maximum frequency e 36 Maximum speed 36 Mechanical installation 17 Motor Gonpnechon 24 Motor data 45 Motor malfunctions 39 Motor protection thermal 30 34 Mounting safety notes 10 Operating Instructions Explosion Proof CMP Synchronous Servomotors 75 76 Index Mounting installation seese 10 MOVIAXIS inverter assignment 47 MOVIDRIVE inverter assignment 46 N Nameplate cessie 15 O Operation ante 37 Operation with Imverter 37 Other applicable documentation snneaaeeaa 9 Over
54. ewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 08 2008 81 82 i Address List Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52
55. gh Inspection intervals must be determined and documented by the operator during startup NOTE Take the manufacturer s data into account in the maintenance schedule 9 1 1 Cleaning Excessive dirt dust or shavings can have a negative impact on the function of servomo tors in extreme cases these factors can cause the servomotor to break down Therefore you must clean the servomotors at regular intervals after one year at the lat est to ensure a sufficiently large area for heat emission Insufficient heat emission can have unwanted consequences The bearing service life is reduced through operation at impermissibly high temperatures bearing grease de grades 9 1 2 Connection cable Check the connection cable for damage at regular intervals and replace it if need be A HAZARD The servomotor has live parts during and after operation Severe or fatal injuries from electric shock e De energize all power brake and signal cables before unplugging the power or sig nal plug connector e Safeguard against accidental startup e Do not perform temporary repairs on the connection cables When the cable jacket is defective no matter how small the fault shut down the system immediately and replace the cable Operating Instructions Explosion Proof CMP Synchronous Servomotors Inspection Maintenance Inspection intervals 9 1 3 Maintenance intervals Unit unit part Ti
56. haja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Cooporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net 08
57. have a surface temperature of more than 100 C during normal oper ation Never touch the servomotor during operation or in the cool down phase once the it has been switched off Operating Instructions Explosion Proof CMP Synchronous Servomotors Safety Notes Designated use 2 5 Designated use The designated use refers to the procedure specified in the operating instructions Explosion proof CMP synchronous servomotors are drive motors designed for use in in dustrial and commercial systems Motor loads other than those specified and areas of application other than industrial and commercial systems should only be used after con sultation with SEW EURODRIVE Do not take the unit into operation until you have established that the end product com plies with the EC Machinery Directive 98 37 EC The explosion proof CMP synchronous servomotors comply with the applicable stan dards and regulations e Low voltage directive 2006 95 EC guideline 94 9 EC EN 61241 0 Electrical apparatus for use in atmospheres containing combustible dust General requirements EN 61241 1 Electrical apparatus for use in atmospheres containing combustible dust Protection through housing tD EN 60079 0 electrical apparatus for potentially explosive atmospheres General re quirements EN 60034 Rotating electrical machines EN 60079 15 Design testing and designation of electric equipment in protection type n Technical data and information
58. heck brake connection Max permitted working air gap exceeded because brake lining worn down Consult SEW EURODRIVE e Replacing the motor Voltage drop along connecting harness gt 10 Correct connection voltage check cable cross section Brake coil has interturn short circuit or a short circuit to frame Consult SEW EURODRIVE Servomotor does not brake Brake lining worn Consult SEW EURODRIVE e Replacing the motor Incorrect braking torque Consult SEW EURODRIVE e Replacing the motor Manual brake release device not set correctly Set the setting nuts correctly Brake is applied with time lag Brake is switched on AC voltage side Switch both the DC and AC voltage sides observe wiring diagram Noises in vicinity of brake Pulsating torques due to incorrectly set fre quency inverter Check correct setting of frequency inverter according to operating instructions Operating Instructions Explosion Proof CMP Synchronous Servomotors Inspection Maintenance Brake malfunctions 9 Inspection Maintenance Only SEW service staff repair workshops or plants that have the necessary expertise may repair or modify the servomotor Before re startup of the servomotor make sure that all regulations are complied with and document this with a label on the servomotor or a written test report NOTE ON EXPLOSION PROTECTION Maintenance and repair work
59. hung Joade nennen 50 P Parameter setting Servo inverter for category 3 36 Plug connection 20 Plug connector positions 29 Plug connectors Scope of delivery 72 EE 31 Power connectors ASSEMDIV nein 69 Scope Of deliven 69 Prefabricated Cables 33 Preliminary work for mechanical installation 17 Prerequisites for startup 35 Protection against impermissibly high surface temperatures 23 R Regulations for potentially explosive atmospheres racen o 21 e 17 Rights to claim under limited warranty 6 S Safety Notes vce aii laki a aa tint 7 DISPOSAL PERTERREBEFFREFEFPRRPIEREPRCRTEFEFERERERTFEREFERREE 11 Electrical connection 11 eet 8 Inspection maintenance 11 Mounting installation 10 Transporv Storage 10 Scope of delivery 12 Plug connectors 72 Power cConechorg 69 Serial number 16 Signal plug connector 27 Signal plug connector assembly 72 SM SB plug connectors Connecting the servomotor and the encoder system
60. idity of the degree of protection according to the nameplate e If necessary attach covers protection canopy Operating Instructions Explosion Proof CMP Synchronous Servomotors 20 4 5 4 6 Mechanical Installation Installation tolerances Installation tolerances Shaft end Flanges ISO k6 Diameter tolerance in accordance with DIN 748 e Center bore to DIN 332 Centering shoulder tolerance to DIN 42948 ISO j6 Special conditions for plug connections NOTE ON EXPLOSION PROTECTION Protect the connectors from falling objects by fitting a suitable cover The cover must be able to absorb a blow energy of 7 J according to EN 60079 0 Operating Instructions Explosion Proof CMP Synchronous Servomotors Electrical Installation General information 5 Electrical Installation 5 1 General information Risk of injury due to electric shock Severe or fatal injuries e Observe the safety notes in section 2 during installation e Use switch contacts in utilization category AC 3 to EN 60947 4 1 to connect the ser vomotor and brake e Observe the wiring instructions of the inverter manufacturer e Observe the operating instructions for the inverter e Do not pull the plug while it is energized NOTE A bag containing the following information is attached to the servomotor e Safety notes z e Wiring diagram Observe those notes
61. ied in this standard must always be observed If the gearmotor has 2 suspension eye lugs or lifting eyebolts then you should also use both suspension eye lugs for attaching transport ropes In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Store the servomotor in a dry dust free environment if it is not to be installed straight away Mounting installation Observe the instructions in section 4 Mechanical Installation and section 5 Electrical Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the synchronous servomotors from excessive strain Ensure that components are not deformed particularly during transportation and handling The following application is prohibited unless the unit is explicitly designed for such use e Use in areas exposed to harmful oils acids gases vapors dust radiation etc Operating Instructions Explosion Proof CMP Synchronous Servomotors Safety Notes Electrical connection 2 9 Electrical connection Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection Additional information is contained in the documentation Observe the wiring information and differing data on the nameplate Observe the instructions in section 5 Electrical Installation 2
62. instructions is a prerequisite for fault free operation and the fulfillment of any right to claim under warranty Read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit You must also ensure that the documentation is legible 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the explosion proof electric motors and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non ob servance of these operating instructions In such cases any liability for defects is ex cluded 1 5 Product names and trademarks The brands and product names in these operating instructions are trademarks or regis tered trademarks of the titleholders 1 6 Copyright notice 2008 All rights reserved Any reproduction modification distribution or unintended use in whole or in part is pro hibited Operating Instructions Explosion Proof CMP Synchronous Servomotors Safety Notes Preface 2 Safety Notes 2 1 Preface The following basic safety notes are intended to prevent injury to persons and damage to property The operator must make sure that
63. k Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears OY Tel 358 201 589 300 Assembly Valurinkatu 6 Fax 358 201 589 310 Service FIN 03600 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong
64. lick n u Press the insulator together until you hear a click 12 e Fold open the insulating sleeve e Position the side of the insulating sleeve with the recess against the groove in the insulator so that the opening of the insu lating sleeve is pointing in the same direc tion as the double headed arrow on the insulator Press the insulating sleeve together until it engages e Insert the insulator into the connector housing in the middle position 13 e Use a wrench to hold the connector hous ing in place and use a second wrench to tighten the screw fitting s A Fix in place Operating Instructions Explosion Proof CMP Synchronous Servomotors Index 12 Index A Abbreviations A 66 Ambient conditions 22 DUS bose nee intra 22 E 22 Hazardous radiation 22 Temperature uuenssnnsnnnennnnnennennnnnnnnnen nenn 22 Vapor nel 22 Assembly Power cConechorg 69 Signal plug connectors 72 EIB le EE 50 B Ball bearing types 64 Before startup nennen 35 Belt Pulley Sanana A 19 BE EE E EEE ART 49 Brake EE 28 48 Basic structure 48 Connection sassen 49 Technical data 49 Brake malfunctions 40 Cc Cables Lee
65. m 2 2 I 1 z CMP50S max In 33 Mmax Nm 3 2 I 221 CMP50M max In Mmax Nm 5 8 25 165 x CMP50L max In Mmax Nm 7 2 9 2 250 141 a CMP63S max In Mmax Nm 6 0 6 6 z 233 s CMP63M max In Mmax Nm Z 12 1 z l z 250 160 CMP63L max In Mmax Nm z 13 5 16 6 10 3 2 Rated speed ny 4500 rpm Servomotor MOVIAXIS MXA Size 1 Type In A 2 4 8 Imax A 5 10 20 169 CMP40S max In 6 Mmax Nm 1 3 l 139 m a CMP40M max In Mmax Nm 2 2 I 18 CMP50S max In S Mmax Nm 3 2 I 25 144 CMP50M max In 2 Mmax Nm 4 9 5 5 I 25 179 CMP50L max In s Mmax Nm 5 1 6 9 I 25 188 m CMP63S max In 2 Mmax Nm 4 5 6 1 I z 250 161 CMP63M max In Mmax Nm 9 0 10 9 I 2 CMP63L max In o3 Mmax Nm a 14 4 Operating Instructions Explosion Proof CMP Synchronous Servomotors 10 48 Technical Data Brake 10 4 Brake The mechanical brake is a holding brake implemented as a spring loaded brake The brake has a standard supply voltage of DC 24 V and operates with 1 or 2 braking torque ratings for each motor size CMP40 CMP50 and CMP63 The brake cannot be retrofitted and operates without brake rectifier or brake control unit If the servomotors are run on inverters from SEW EURODRIVE overvoltage protection is
66. me interval What do do Servomotor Every 10 000 operating hours Inspect the servomotor e Check ball bearings and replace if necessary e Replace the oil seal e Clean the cooling air passages Drive e Varies e Touch up or renew the surface anti depending on external factors corrosion coating Servomotor sur e Varies Clean surfaces faces depending on external factors 1 The periods of wear are affected by many factors and may be shorter than the recommendation above Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Motor data of explosion proof CMP synchronous servomotors 10 Technical Data 10 1 Motor data of explosion proof CMP synchronous servomotors ny Servomo Mo Mmax lo Imax Ly Ry Up cold Nmax rpm et Nm Nm A A mH O V rpm CMP40S 0 5 1 3 1 18 3 5 23 00 11 94 27 5 CMP40M 0 8 2 6 0 95 2 9 45 85 19 93 56 3 CMP50S 1 3 3 5 0 96 2 9 71 23 22 49 86 3 Sn CMP50M 2 3 6 3 1 61 4 8 38 34 9 96 90 3 Ano CMP50L 3 3 9 2 2 20 6 6 30 42 7 42 98 2 CMP63S 2 8 7 2 2 06 6 2 36 37 6 80 90 1 CMP63M 5 1 13 6 3 47 10 4 21 82 3 56 100 0 CMP63L 6 7 18 5 4 70 14 1 14 22 2 07 100 0 CMP40S 0 5 1 3 1 18 3 5 23 00 11 94 27 5 CMP40M 0 8 2 6 0 95 2 9 45 85 19 93 56 3 CMP50S 1 3 3 5 1 32 4 0 37 19 11 61 86 3 en CMP50M 2 3 6 3 2 20 6 6 20 67 5 29 90 3 dome CMP50L 3 3
67. ng the servomotor Aligning the motor shaft STOP Improper installation may result in damages to the servomotor Potential damage to property e Mount the servomotor only in the specified mounting position on a level vibration free and torsionally rigid support structure e Align the servomotor and the driven machine carefully to avoid placing any unac ceptable strain on the output shafts e Permitted overhung loads and axial forces see page 50 e Do not butt or hammer the shaft end NOTE Components with a keyway to be mounted belatedly on the shaft must be balanced us ing a half key Motor shafts with a keyway are balanced with a half key 4 4 2 Use of belt pulleys toothed belt pulleys NOTE ON EXPLOSION PROTECTION e If using belt pulleys toothed belt pulleys Only use belts that do not build up an electrostatic charge Do not exceed the maximum permitted overhung load see page 50 4 4 3 Installation in wet areas or in the open e Try to arrange the motor and encoder connection so that the connector cables do not point upwards e Coat the threads of the cable glands and filler plugs with sealing compound and tight en them properly Then coat them again e Clean the sealing surfaces of the connector motor and or encoder connection be fore reassembly e Replace any brittle seals If necessary restore the anticorrosive paint coat e Check the val
68. on Proof CMP Synchronous Servomotors Appendix Crimping tools 11 3 2 Crimping tool for encoder and feedback system Required tools for cable assembly Product Type SEW part Contact cross section Illustration number Core cross section Signal RH1M L resolver Crimping tool 0192430 HIPERFACE SE AS1H Multi Turn Positioning tool 0192449 k SC O a ES1H Single Turn EK SSI Multi Turn Crimping tool 0192597 Positioning tool 0192600 1mm 0 24 1 mm Required tools for disassembling the plug connector on the motor end Product Type SEW part Contact cross section number Core cross section Signal RH1M L resolver Removal tool 0192481 Insulator HIPERFACE e AS1H Multi Turn e ES1H Single Turn SSI Multi Turn No special tools are required for disassembly Operating Instructions Explosion Proof CMP Synchronous Servomotors Appendix Power connector assembly 11 4 Power connector assembly 11 4 1 Scope of delivery power connectors The following parts are supplied for assembling the power connectors The SEW part number is 198 674 0 1 2 3 4 5 6 7 56252AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing Operating Instructions Explosion Proof CMP Synchronous Servomotors 11 69 Appendix Power connector assembl
69. on the permitted conditions are given on the nameplate and in the documentation they have to be observed under all circumstances 2 6 Other applicable documentation The following publications and documents have to be observed as well Operating instructions Explosion Proof Gear Units R 7 F 7 K 7 S 7 Series Spiroplan W or operating instructions Explosion Proof Gear Units BS F PS F Se ries for gearmotors Operating instructions of the inverter for servomotors powered by inverters Operating instructions of installed options if applicable Corresponding wiring diagrams Operating Instructions Explosion Proof CMP Synchronous Servomotors 10 2 7 2 8 Safety Notes Transport storage Transport storage Follow the instructions on transportation storage and proper handling Comply with the requirements for climatic conditions stated in section Technical Data Inspect the shipment immediately upon receipt for any damage that may have occurred during transportation Inform the shipping company immediately If you notice any trans port damage do not startup the servomotor but contact the SEW EURODRIVE Ser vice Remove securing devices used for transportation prior to startup Tighten installed transportation eyebolts They are only designed for the weight of the servomotor gearmotor do not attach any additional loads The installed lifting eyebolts comply with DIN 580 The loads and regulations specif
70. provided If the servomotors are run on non SEW inverters overvoltage protection must be imple mented by the customers themselves using for example varistors Observe the notes in the relevant operating instructions for servo controllers concerning the switching sequence of motor enable and brake control during standard operation 10 4 1 Speed ratings The BP brake can be used for the following rated speeds Servomotor Rated speed CMP40 3000 4500 CMP50 3000 4500 CMP63 3000 4500 10 4 2 Basic structure of the BP holding brake for CMP40 50 63 55832AXX Figure 1 Principle structure of the 24 V spring loaded BP 1 Carrier 2 Complete brake Operating Instructions Explosion Proof CMP Synchronous Servomotors Technical Data Brake 10 10 4 3 Technical data of the BP holding brake The table below shows the technical data of the BP holding brake For the operating volt age the tolerance is 10 The type and number of brake springs determines the level of the braking torque Unless specified otherwise in the order the maximum braking torque MB1 is installed as standard Other brake spring combinations can allow for re alizing the optional braking torque values Mp2 Vn Ip Mei Mp2 W Wiot ti t2 Pg Rg Brake type Motor type Voc A Nm Nm kJ MJ 10s 10 s W BPO1 CMP40 24 0 29 0 95 0 4 1 20 10
71. r to the operating conditions consult a professional to determine the correct drive if need be Servo inverter not optimized Check servo inverter Running noise on servomo tor Bearing damage e Contact SEW EURODRIVE customer service e Replace the servomotor Vibration of rotating parts Rectify cause possible imbalance 8 2 Malfunctions when operated with a servo inverter NOTE The symptoms described in section Servomotor malfunctions may also occur when the motor is operated with a servo inverter Please refer to the inverter operating in structions for the meaning of the problems that occur and to find information about rec tifying the problems Please have the following information available if you require assistance from the SEW EURODRIVE Service e e Complete nameplate data Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause Operating Instructions Explosion Proof CMP Synchronous Servomotors 39 40 T Z Malfunctions a Brake malfunctions 8 3 Brake malfunctions Malfunction Possible cause Remedy Brake does not release Incorrect voltage on brake control unit Apply correct voltage Brake control unit failed Install a new brake control system check internal resis tance and insulation of brake coil check switchgear Brake connected incorrectly C
72. rvomotors 41 42 Inspection Maintenance Brake malfunctions A HAZARD The surface temperature of the servomotor can exceed 100 C during operation Danger of burns e Never touch the CMP servomotor during operation or in the cool down phase once the it has been switched off e Let the servomotor cool down before you start your work Wear protective gloves A HAZARD The servomotor has live parts during and after operation Severe or fatal injuries from electric shock e Do not perform any maintenance work while the machine is running e De energize all power brake and signal cables before unplugging the power or sig nal plug connector e Safeguard against accidental startup STOP Only use original spare parts otherwise the servomotor can be damaged Potential damage to property e Only use genuine spare parts in accordance with the valid parts list STOP The motor must be disassembled when replacing the brake which cannot be adjusted Potential damage to property e Only service engineers from SEW EURODRIVE can perform maintenance on the BP brake because the encoder or resolver has to be reset each time the system is disassembled Operating Instructions Explosion Proof CMP Synchronous Servomotors Inspection Maintenance Inspection intervals 9 1 Inspection intervals The amount of wear depends on many factors and may be hi
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74. the basic safety notes are read and ob served Make sure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE 2 2 General information HAZARD Servomotors gearmotors and gear units may have live uninsulated and sometimes moving or rotating parts as well as hot surfaces during operation Explosive gas mixtures or concentrations of dust can lead to severe or fatal injuries in conjunction with hot live and moving parts of electrical machinery Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Severe or fatal injuries e All work related to transportation storage setup mounting connection startup maintenance and repair may only be carried out by qualified personnel in strict ob servation of The relevant detailed operating instructions The warning and safety signs on the servomotor gearmotor All other project planning documents operating instructions and wiring dia grams belonging to the drive The specific regulations and requirements for the system National regional regulations governing safety and the preven
75. the ma terial STOP The bearing and the sealing rings can be damaged if exposed to solvents Possible material damages e Protect the bearing and sealing rings from exposure to solvents Operating Instructions Explosion Proof CMP Synchronous Servomotors 4 Mechanical Installation Preliminary 4 3 1 Long term storage of servomotors e The service life of the ball bearing grease is reduced after storage periods exceeding one year e Check whether the servomotor has absorbed moisture as a result of being stored for a long time Measure the insulation resistance with a measurement voltage of DC 500 V NOTE The insulation resistance varies greatly depending on the temperature see following figure You can measure the insulation resistance between the connection pins and the motor housing using an insulation measuring device 4 3 2 The following figure shows the insulation resistance depending on the temperature MO 100 0 1 0 20 40 60 80 C 53725AXX 1 Resistance temperature point RT point Insulation resistance too low NOTE Insulation resistance too low Servomotor has absorbed moisture Measure Send the servomotor to SEW EURODRIVE Service with a description of the error 18 Operating Instructions Explosion Proof CMP Synchronous Servomotors Mechanical Installation Installing the servomotor 4 4 4 4 1 Installi
76. tion of accidents Never install or start up damaged products e Immediately report any damages to the shipping company De energize all power brake and signal cables and stop the servomotor before re moving the power and signal connectors Operating Instructions Explosion Proof CMP Synchronous Servomotors 2 3 2 4 Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel Quali fied personnel in this context are persons who are familiar with the setup mechanical installation trouble shooting and maintenance for this product Further they are quali fied as follows e Completed apprenticeship in the field of mechanical engineering e g mechanic or mechatronic technician e They are familiar with these operating instructions Any electric work may only be performed by adequately qualified personnel Qualified electricians in this context are persons who are familiar with the electronic installation startup trouble shooting and maintenance for this product Further they are qualified as follows e Completed apprenticeship in the field of electrical engineering e g electric or mechatronic technician e They are familiar with these operating instructions All activity in the other areas of transportation storage operation and disposal must be carried out by persons who are appropriately trained Hot surfaces Servomotors can
77. x 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ ulica M R Stefanika 71 SK 010 01 Zilina Fax 421 41 700 2514 sew sew eurodrive sk 08 2008 83 Address List i Slovakia Banska SEW Eurodrive SK s r o Tel 421 48 414 6564 Bystrica Rudlovska cesta 85 Fax 421 48 414 6566 SK 974 11 Banska Bystrica sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 info sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens jhainsworth sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown hengela sew co za
78. y 11 4 2 Assembly instructions for the power connector STOP The signal plug connector can be damaged if it is not assembled correctly Potential damage to property e Do not twist the cable during assembly 1 e Pull the screw fitting and the seal with strain relief over the cable 2 Strip 59 mm of cable insulation off the end of the cable 3 e Fold back the braided shield and fan it out 4 Shorten the power leads 1 2 and 3 to 44 mm 1 2 3 44 mm Shorten the PE lead GN YE to 45 mm Do not shorten lead pair 5 and 6 Cut off lead pair 7 and 8 flush with the end of the cable 5 e Pull the shield over the leads Strip 7 mm of insulation off leads 1 2 3 and PE Strip 5 mm of insulation of leads 5 and 6 6 e Insert the positioning tool in the crimping tool until the marking color appears in the view window A appears see table below Set the press thickness B on the crimping tool according to the table Positioning 2 tool Marking Press amma Part number color force XXX XXX X 5 and 6 0 14 1 0 019 244 9 Green GN 24 1 2 3 and PE 0 35 4 0 019 245 7 Blue BU 6 Operating Instructions Explosion Proof CMP Synchronous Servomotors Appendix Power connector assembly 7 Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automatically

Motors - Synchronious Servo - ATEX

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