Operating Instructions
Contents
1. Fig 2 Double chamber housing 1 Position of the electronics compartment Proceed as follows 1 Switch off power supply 2 Unscrew housing cover of the electronics compartment Electronics module VEGASON series 60 9 Mounting VEIEA 3 Disconnect the connection cables according to the operating instructions manual of the respective sensor 4 Loosen the two holding screws with a screwdriver Torx size T 10 or slot size 4 Fig 3 Loosen the screws 1 Electronics module 2 Screws 2 pcs 5 Pull the previous electronics out by holding the opening levers Note Make sure that the housing is not rotated during the electronics exchange Otherwise the plug may be in a different position later 6 Insert the new oscillator carefully Make sure that the plug is in the correct position 7 Insert the two hold screws and tighten them 8 Connect the connection cables according to the operating instructions manual of the respective sensor 9 Screw the housing cover back on The electronics exchange is now finished As a rule the exchange of the electronics must be documented internally when used in Ex applications 10 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 Veer Mounting Mounting steps 4 5 Mounting procedure four wire instruments The electronics module is located in the electronics compart ment2. 02 2004 Device VEGAFLEX 62 Fillstandsensor nach dem Messprinzip der gef hrten Mikrowelle TDR Zulassung Ausf hrung Werkstoff Prozessanschluss Werkstoff Dichtung Prozesstemperatur Elektronik 4 20MA HART Geh use Schutzart Kunststoff 1P66 1P67 Kabeleinfuhrung Steckeranschluss M20x1 5 ohne Anzeige Bedienmodul PLICSCOM eingebaut ohne BasisausfUhrung 1 4435 316L Gewinde G1 2A PN40 1 4435 316L Viton 30 150 C Sprache des Men s DE Messstellenkennzeichnungsschild aus Edelstahl laser beschriftet Betriebsanleitung in DE Anzahl Betriebsanleitungen 1 000 Markierung PD10AQ01 CO2YLO1 LT1 Document Language File type File size Operating instruction DE PDF 1018 KB sensor data for service DTM XML 79 KB Right click on the image Choose Save target as to download the file to your hard drive Fig 6 Example for the order data of a sensor Below the order data you will find Sensor data for Service DTM as XML file This file includes all sensor specific parameters as well as the data of the factory setting 14 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 Setup Adjustment Current calibration baie T Load this file with Save target as on your PC Start PACTware and mode in the Service DTM to the menu item Electronics exchange Transfer the XML file into the sensor 6 2 Setup procedure two wire and four wire electronics As a r
3. and carry out the listed steps in reverse order 8 2 Disposal The replacement module consists of materials which can recycled by specialised recycling companies We have purposely designed the electronic modules to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws in Germany e g ElektroG Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see chapter Technical data If you cannot dispose of the replacement component properly please contact us about disposal methods or return 18 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 Veer Supplement 9 Supplement 9 1 Technical data Technical data are stated in the operating instructions manual of the appropriate sensor Electronics module VEGASON series 60 19 VEBA VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com 0 CE amp All statements concerning scope of delivery application practical use and operating conditions of the sensors and proc
4. you are using the suitable electronics module Compare the new electronics module with the existing one The specifications on the type label must correspond This applies mainly to instruments with approvals Warning Switch off voltage supply before starting the mounting procedure The replacement electronics must only be mounted in idle condition Non observance will damage the elec tronics Electronics module VEGASON series 60 7 Mounting VEIEA 4 20 mA HART 4 20 mA HART four wire Profibus PA Foundation Fieldbus 4 20 mA HART four wire 4 2 Mounting preparations VEGASON 61 62 63 Oscillator SN E 61H is suitable for VEGASON 61 62 63 4 20 mA HART e SN E 61HX X without approvals e SN E 61HD D approvals XM CX CM Cl UX UF according to VEGA product list e SN E 61HH H approvals KX KF according to VEGA product list Electronics module SN E 61V is suitable for VEGASON 61 62 63 4 20 MA HART four wire e SN E 61VX X without approvals Oscillator SN E 61P is suitable for VEGASON 61 62 63 Profibus PA e SN E 61PX X without approvals e SN E 61PD D approvals XM CX CM Cl UX UF according to VEGA product list e SN E 61PH H approvals KX KF according to VEGA product list Oscillator SN E 61F is suitable for VEGASON 61 62 63 Foundation Fieldbus e SN E 61FX X without approvals e SN E 61FD D approvals CX UX UF according
5. Operating Instructions Electronics module VEGASON series 60 L t Ultrasonic Contents VEA Contents 1 About this document TT FUNCHHON sas ariaa dos eee ate ade ees ow ei 3 1 2 Target group 0 eee eee 3 1 3 Symbolism used 2 00 05 3 2 For your safety 2 1 Authorised personnel 00 4 2 2 Appropriate use 2 00 005 4 2 3 Safety instructions for Ex areas 4 2 4 Environmental instructions 4 3 Product description 3 1 Configuration 0 000 5 3 2 Principle of operation 5 3 3 Packaging transport and storage 5 4 Mounting 4 1 General instructions 0 7 4 2 Mounting preparations VEGASON 61 62 63 8 4 3 Mounting preparations VEGASON 64 65 66 8 4 4 Mounting procedure two wire instruments 9 4 5 Mounting procedure four wire instruments 11 5 Connecting to power supply 5 1 Preparing the connection 13 5 2 Connection procedure 0 00 ee 13 6 Setup 6 1 Setup preparations 0000 0 ee 14 6 2 Setup procedure two wire and four wire Cle CtrONICS ien 6604 5 a8 wh dd nh ad GA ee 15 6 3 Additional setup procedure four wire electronics Aig QO MA HY ween eet eA en en 15 7 Maintain 7 1 Instrument repair 2 0 0 eee eee eee 17 8 Dismounting 8 1 Dismounting steps 18 8 2 Disposal rrenaren ani Vie
6. The connection to the connection compartment is provided via internal connection cables The illustration shows the position of the electronics compartment in the double chamber housing 0 OJA LSe e Fig 4 Double chamber housing 1 Position of the electronics compartment Proceed as follows 1 Switch off power supply 2 Unscrew housing cover of the electronics compartment 3 Disconnect internal connection cables on VEGASON 64 65 and 66 also loosen the plug connector 4 Loosen the two holding screws with a screwdriver Torx size T 10 or slot size 4 Fig 5 Loosen the screws 1 Electronics module 2 Screws 2 pcs 5 Pull the previous electronics out by holding the opening levers Electronics module VEGASON series 60 11 Mounting VEIEA Note Makr sure that the housing is not rotated during the electronics exchange The connection plug in the housing for the electronics can then be in another position 6 Insert the new oscillator carefully Make sure that the plug is in the correct position 7 Insert the two hold screws and tighten them 8 Connect the internal connection cables as follows red to terminal 1 black to terminal 2 on VEGASON 64 65 and 66 connect also the plug connector 9 Screw the housing cover back on The electronics exchange is now finished As a rule the exchange of the electronics must be documented internally whe
7. cessful input of the current values and indicates the actual current value This value corresponds to the actual measured value taking the calibra tion into account As a rule all settings already carried out on site with the previous electronics module such as min max adjustment false echo fade out etc must be repeated Tip For this purpose use the copy function of the indicating and adjustment module or the adjustment software PACTware 16 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 VERA Maintain 7 Maintain 7 1 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from the Internet on our homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA world wide Electronics module VEGASON series 60 17 Dismounting 8 Dismounting 8 1 Dismounting steps Take note of chapters Mounting and Connecting to power supply
8. essing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2007 Subject to change without prior notice 30206 EN 070510
9. hock and vibration Storage and transport temperature see Supplement Technical data Ambient conditions Relative humidity 20 85 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 Mounting Sensor serial number Assignment 2 bale A 4 Mounting 4 1 General instructions If the electronics module is defective it can be replaced by the user In Ex applications only one instrument and one oscillator with respective Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The new electronics module must be loaded with the order and factory data of the sensor These are the options e atthe factory by VEGA e oron site by the user Information When loading on site first of all the order data must be downloaded from the Internet see Setup In both cases the sensor serial number is necessary The serial numbers are stated on the type label of the instrument inside the housing or on the delivery note Caution The order data and company data contain important preset tings for the sensor A reliable operation and a correction of the measurement is not possible without these data Electronics modules are adapted to the respective sensor They differ e g in the signal output the power supply or approval First of all check by means of the overview in section Mounting preparations if
10. le of operation The VEGASON series 60 electronics module is suitable for exchange with VEGASON series 60 ultrasonic sensors It is available in different versions see chapter Mounting prepa rations 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environ ment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instruc tions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packaging must be closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packaging must be stored only under the following conditions e Not in the open e Dry and dust free e Not exposed to corrosive media Electronics module VEGASON series 60 5 Product description VEIEA Storage and transport tem perature Protected against solar radiation Avoiding mechanical s
11. n used in Ex applications 12 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 Connecting to power supply 5 Connecting to power supply 5 1 Preparing the connection Warning Before connecting to voltage supply the plug connection between transducer and remote electronics must be provided in idle condition see operating instructions manual of the respective sensor Non observance will damage the elec tronics Only then the sensor may be connected to voltage supply 5 2 Connection procedure The connection to voltage supply is carried out according to the operating instructions manual of the respective sensor Electronics module VEGASON series 60 13 Setup With sensor serial number Without sensor serial number 6 Setup 6 1 Setup preparations If you have ordered the electronics module by stating the sensor serial number it is ready for the setup procedure after installation and connection to power supply If you have ordered the electronics module without stating the sensor serial number or you are using a suitable electronics module from stock you first have to load the sensor data after installation Move via www vega com to the item serial number search The order data of the sensor will be displayed after entering the serial number 13796996 L search Serial number Article no FX62 XXXGDLHKMAX Delivery date 17
12. to VEGA product list e SN E 61FH H approvals KX KF according to VEGA product list 4 3 Mounting preparations VEGASON 64 65 66 Electronics module SN E 64V is suitable for VEGASON 64 65 66 4 20 MA HART four wire e SN E 64VX X without approvals e SN E 64VD D with approval CX UX UF according to VEGA product list e SN E 64VG G with approval GX according to VEGA product list Profibus PA Electronics module SN E 64P is suitable for VEGASON 64 65 66 Profibus PA e SN E 64PX X without approvals 8 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 VEE Mounting e SN E 64VD D with approval CX UX UF according to VEGA product list e SN E 64VG G with approval GX according to VEGA product list Foundation Fieldbus Electronics module SN E 64F suitable for VEGASON 64 65 66 Foundation Fieldbus e SN E 64FX X without approvals e SN E 64VD D with approval CX UX UF according to VEGA product list e SN E 64VG G with approval GX according to VEGA product list 4 4 Mounting procedure two wire instruments Mounting steps The electronics module is located in the electronics compart ment The below illustrations show the respective position of the electronics compartment in a single or double chamber housing imi 0 ed Fig 1 Single chamber housing 1 Position of the electronics compartment
13. ule all settings already carried out on site with the previous electronics module such as min max adjustment false echo fade out etc must be repeated Tip For this purpose use the copy function of the indicating and adjustment module or the adjustment software PACTware 6 3 Additional setup procedure four wire electronics 4 20 mA With four wire instruments 4 20 mA HART there is a power supply electronics in the connection compartment This electronics is used for connection to the voltage supply and delivers the 4 20 mA output current The electronics module must be adapted to the power supply electronics after an exchange Proceed as follows Connecting the sensor to voltage supply 2 Connect the PC with PACTware via VEGACONNECT 3 to the sensor 3 Connect ammeter with measuring range 20 mA as well as resolution and accuracy lt 1 WA to the current output 4 Select in the Service DTM the menu item Current calibration and start the calibration Information The electronics module starts a calibration procedure and simulates two current values These values are influenced by the power supply electronics and displayed on the ammeter Typical values are e g 6819 and 18597 pA 5 Enter the measured current values for the first and second calibration point into the respective menu items Electronics module VEGASON series 60 15 Setup VEIEA Adjustment The Service DTM confirms the suc
14. ust be carried out only by trained specialist personnel authorised by the operator During work on and with the device the required personal protection equipment must always be worn 2 2 Appropriate use Oscillator emitting electronics housing or process compo nents are replacement components for existing sensors 2 3 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 4 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment man agement system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environ mental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 Product description Scope of delivery Area of application Packaging Transport Transport inspection Storage 3 Product description 3 1 Configuration The scope of delivery encompasses e Electronics module VEGASON series 60 e Documentation this operating instructions manual 3 2 Princip
15. w ad bee oe be 18 9 Supplement 9 1 Technical data 00 0 cece eee 19 2 Electronics module VEGASON series 60 01S020 N3 9020 30206 EN 070510 About this document 1 About this document 1 1 Function This operating instructions manual has all the information you need for quick mounting and setup of a replacement module Please read this manual before you start setup 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunc tions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure Electronics module VEGASON series 60 3 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual m
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