INSTALLATION MANUAL REMOTUS JUPITER Era 4/6/8B
Contents
1. N D m m ef el DAG Button l O Co 12 1 Place symbol label Alongside the buttons there is room for a symbol label A sheet of symbol labels are included with the delivery 1 Before placing the label clean the surface with alcohol do not use isopropyl alcohol 2 Place the label make sure that the symbol label is placed at the right button See Table 7 and Table 8 on pa2. P14 Support for cabling 2020220020 15 I MC2 SS 4 EN SEL Ap i S S Wc X p al MC1 BEL 14 o m il Fu S3 REL43 e AC supply YA2 0 gt lt o lt r 5 j e REL42 e Y4 YS i 0 N N W herd AC Input Voltage D Y8 FUSE 250V T4 25A TYPE E IEC 60127 2 V P38 2 g 2 2 2 b A oe oe ce 5 AE Q gt 15 2 3 115 230V Common Common
3. e Radio comm power e FX sequence e Remote type e Heavy weight PIN code System info Exit Save Finish by turning the transmitter off by pushing the safety stop button down This also saves the changes that have been made 7 2 1 Shutdown Time of the Transmitter The transmitter shuts down automatically 1f not used for a certain amount of time This time be adjusted in the transmitter configura tion menu C 1 Enter the configuration menu 2 Then select Shutdown with B8 browse with 1 and 82 3 Then browse the desired shutdown time with B1 and 82 e Browse D Browse 5 minutes lt e 15 minutes e no shutdown lt Already selected shutdown time is indicated by button LED B1 Back gt eg 4 Select shutdown time by press down button B8 5 Automatic return to the main menu or restart the transmitter
4. change the settings do the following lt 1 Enter the configuration menu lt 2 Then select Remote type with B8 browse with and 82 3 Enter PIN code see to box to the right Press repeatedly to select number B8 to choose the number y Delete a number with B2 i PIN code 4 Then browse to the desired setting with B1 and 82 Go to system info see 7 2 9 8 BUTTONS ID XXXXX YY Z Z take the first five numbers X This 9 BUTTONS is the PIN code If there only are four numbers enter a 0 e 10 BUTTONS before them OXXXX Already selected setting is indicated by button LED B1 5 Select setting by press down button B8 6 Automatic return to the main menu or restart the transmitter Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH dic Commissioning 22 46 7 2 8 Heavy weight PIN code The transmitter 15 equipped with a user configurable heavy weight PIN lock to prevent unauthorized access to heavy weight lift The heavy weight PIN code is disabled by default Enable Heavy weight PIN code 1 Enter the configuration menu fe ll 2 Then select Heavy weight code with 8 browse
5. f CH ea ee ee M FX sequence XXX K 0 Y lt Browse LJ Dal T Document ID 950454 000 EN Author SH Commissioning 21 46 7 2 Remote type only Era 8B The Jupiter Era 8B transmitter can be set to 8 9 or 10 Buttons For 9 and 10 more functions can be admitted with a SHIFT function B8 2 step TJ emote NOTE The functionality of the transmitter is depending ai on this setting This setting also alters the placement and symbols on the transmitter see section 12 1 8 Buttons Era 8B standard 9 Buttons Standard selection of 1 amp 2 and A amp B functions idco 10 Buttons Standard selection of 1 amp 2 functions
6. ai Figure 13 Indications the MAIN board Indication RX Flash rate SS switches or joysticks _________ Signal strength gt 90 dBm ON OFF _ LED 5 6 ON OFF Not connected LED 5 fast 50 50 ms LED Sand LED 6 steady Receiver werd ag __ In pairing mode LED 5 steady LED 6 fast 50 50 ms Table 6 Mode event and indications on the MAIN board Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Indications 30 46 9 2 Transmitter indications 9 2 1 Status indicator If the transmitter under start up if not PIN locked or operation detects a fault in any of the transmitters self tests the status indicator see section 12 will indicate a continuous red light after which the trans mitter 1 shut down INDICATIONS EXPLANATIONS Green flashing OK normal operation Yellow quick flashing Battery voltage low lt 3 5 V Yellow continuous during operating Battery empty Transmitter will shut off within 10s Yellow continuous at start up Configuration mode Red continuous at start up PIN locked Red continuous during operation Hardware fault Blue continuous other indications may occur simultaneously High power 9 2 2 Display indications These default symbols can appear on the display depending on
7. m pO ah ari Cable ties 20900000 Note The position of different cable glands can vary depending on combination of accessories D Relay digital in and hole mounted siren cabling Note Relay cabling use cable ties not only as in Figure 4 but also to hold them together in the middle Hole mounted siren cabling to the left 2 DC supply cabling Note The connection from this supply shall be routed through its own cable gland 3 External siren RS 422 485 and Analogue in M12 cable gland at suitable placement Note Cabling shall be routed to the left or right Pigtail for external antenna BNC chassis connector in the rightmost hole Note Cabling shall be routed as shown in 2 3 For relay terminal and connector number see Figure 3 on page 10 Installation manual Remotus Jupiter
8. N 24 CH ES AKERSTROMS BJ RBO 444 5 Digital input 0 Digital input 1 Figure 3 Connections and switches on the MAIN board Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Installation 11 46 6 3 Cable installation If the receiver and or receiver terminals are connected to more than one line phase the voltage between any connector must NOT exceed 250 V If voltage of one phase is 230 V AC the corresponding three phase voltage is 380 V AC and thus NOT allowed Max loading by relay may not be over 2 A higher rated than 6 A A protection fuse for the receiver main supply shall be rated 6 A Do not mix SELV and NON SELV signals in the same cable After the installation of the equipment the installed cables must be bound together in pairs e g by using a cable tie very close to the terminal blocks see Figure 4 This is important if a cable become loose The cable should not be able to end up in an unsuitable location of the receiver NAKAIN Current loops containing relay contacts SHALL therefore have a protection fuse not Fasten with a torque of 0 4 0 5 Nm Figure 4 Installation of cables ee EH ml mE
9. No requirement Up to 25 kHz note 4bis 863 870 MHz lt 25 mW lt 0 1 duty cycle lt 100 kHz FHSS modulation note 3 4 and 6 or LBT for 47 or more channels note 1 and 5 note 2 lt 25 mW lt 0 1 duty cycle No spacing DSSS and other wideband note 6 or LBT AFA modulation other than FHSS Power density note 1 5 and 6 4 5 dBm 100 kHz note 7 lt 25 mW lt 0 1 duty cycle lt 100 kHz Narrow wide band modulation or LBT AFA for 1 or more channels note 1 and 5 modulation bandwith lt 300 kHz note 2 868 000 868 600 MHz lt 25 mW e r p lt 1 duty cycle No spacing Narrow wide band modulation note 4 or LBT AFA for 1 or more channels No channel spacing however note 1 note 2 the whole stated frequency band may be used 868 700 869 200 MHz lt 25 mW lt 0 1 duty cycle No spacing Narrow wide band modulation note 4 or LBT AFA for 1 or more channels No channel spacing however note 1 note 2 the whole stated frequency band may be used 869 400 869 650 MHz lt 500 mW e r p lt 10 duty cycle 25 kHz Narrow wide band modulation or LBT AFA for 1 or more channels The whole stated frequency note 1 band may be used as 1 channel for high speed data transmission 869 700 870 000 MHz No spacing Narrow wide band modulation note 4bis Note 2 Note 4 Note 4bis Note 5 Note 6 for 1 or more channels No cha
10. 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Installation 12 46 NO NO Figure 5 Relay symbol explanation 6 3 1 Functional diagram The receiver functional diagram shows how to connect the equipment in this manual the functional dia gram is written as different program options see chapter 11 6 3 2 Principle connection of the Main contactors The radio remote control system 15 for the safety stop function designed for category 3 d according to ISO 13849 1 2006 To achieve this safety level for the object crane both safety stop outputs and MC2 shall be used as two separate independent outputs two safety channels This means that there must be two main contactors on the machine See the connection example below Line Neutral External Se M ain contactor control fuse 6A from receiver Main contactors MCL i 1 1 1 I MC2 i i Figure 6 Connection with the two main contactors in parallel category 3 If category 3 is not desired the two safety stop outputs MC1 and 2 shall be used connected in series See the connection example below The maximum level of safety for the safety stop function in this case will be category 1 Line Neutral EA E mom EE c E ee l External i Main contactor control MCL MC2
11. 3 outputs per movement with common movement indication output on Y12 yo Jes ne _ Linen em m _ BECH eg La m Bridge high speed 2 B5 B6 2 B6 B5 GR high speed 2 B3 B4 2 B3 B4 m Y8 4l si Trolley 1 Selection 1 B5 SHIFT B5 SHIFT poo 9 CS Trolley 2 Selection 2 B6 SHIFT B6 SHIFT SS eee Y10 Hoist high speed 2 B2 B1 2 B1 B2 me ___ _ Y12 Ss Common movement indication B1 B4 B1 B4 ______ Y14 SHIFT 4 SHIFT 4 Program Option F 3 outputs movement MC ON function With common movement indication output on Y12 yo E eraot es Je em e _ _ n Y5 of Bridge high speed 278 B5 B6 2 B6 B5 Trolley high speed 278 B3 B4 274 B3 B4 Y8 Trolley 1 Selection 1 SHIFT B5 SHIFT B5 See 9 7 Trolley 2 Selection 2 SHIFT B6 SHIFT B6 vun J Hoist high speed 2 2 1 2 B4 B2 Y12 M Common movement indication B1 B4 B1 B4 yi Y14 JA SHIFT B3 SHIFT B3 15 B Horn button 8B 10B SHIFT B4 1 B7 SHIFT B4 1 B7 Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Layout transmitters 41 46 12 Layout transmitters Safety STOP button ea indicator Se Display
12. 5 Automatic return to the main menu or restart the transmitter Note If the equipment is being operated EU region this ER OK setting has to be set to EU for correct fulfill the regulation See Appendix 1 European Radio Regulation on page 45 See Other make sure to fulfill any rules or regulations any applicable local state or federal governing laws Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 7 2 3 2 Fixed frequency 19 46 Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Channel no 869MHz 434MHz EU 433 434MHz Extended 0 869 7125 434 05 433 3 1 869 7375 434 075 433 325 2 869 625 434 1 433 35 3 869 7875 434 125 433 375 4 869 8125 434 15 433 4 5 869 8375 434 175 433 425 6 869 8625 434 2 433 45 D 869 8875 434 225 433 475 8 869 9125 434 25 433 5 9 869 9375 434 275 433 525 10 869 9625 434 3 433 55 11 869 9875 434 325 433 575 12 434 35 433 6 13 434 375 433 625 14 434 4 433 65 15 434 425 433 675 16 434 45 433 7 17 434 475 433 725 18 434 5 433 75 19 434 525 433 775 20 434 55 433 8 21 434 575 433 825 22 434 6 433 85 23 434 625 433 875 24 434 65 433 9 25 43
13. SH dic Commissioning 16 46 7 2 Transmitter configuration mode Enter configuration menu Press button B8 2 step while pulling up the safety stop button Hold down the button 3 seconds until SE the status indicator glows yellow showing that the transmitter is in configuration mode Submenu B b ith the b B1 and B2 Choose ies gt to the lt Browse B lt Browse main menu while you are in a submenu press button 5 B7 s ID Submenus P lt e Shutdown j Choose e PIN code amp IOK Frequency 433 MHz Ey e Button function Enter config menu Configuration menu
14. Shutdown time Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 17 46 7 2 2 PIN code Configuration of the Transmitter The transmitter is equipped with a user configurable PIN lock to prevent unauthorized access to the system The PIN lock is disabled by default 1 Enter the configuration menu 2 Then select PIN code with browse with B1 and B2 3 Enter PIN For enable enter the factory setting 3333 and for disable enter the old PIN code Select Press B1 repeatedly to select number and 8 to choose the num number ber Delete a number with B2 Press B1 y Delete 4 Enter new PIN EFSER number Enter the new 4 digit PIN y For enable enter new PIN not 3333 for disable enter the factory setting 3333 5 Repeat PIN A Repeat the PIN code lt e 6 Automatic return to the main menu or restart the transmitter 3 PIN code Enable Disable 7 2 2 1 Entering PIN co
15. TDMA GFSK TDMA Channel Separation 25 kHz 25 kHz 25 kHz Functional sensitivity lt 107 dBm BER 10 lt 107 dBm BER 10 lt 107 BER 10 The radio full fills R amp TTE Directive 99 5EC Reaction time on STOP function Maximum 550 ms Safety category for the Stop function ISO 13849 1 Category 3 PL d Safety category for unintended movement UMFS ISO 13849 1 Category 3 PL d possible to achieve with Era 8B Receiver RX160 16 Relay outputs 6 safety relays NO for movements e 4 change over relays NO NC 6 normally open relays NO 2 Separate main contactor change over safety relays 1 Digital output for horn siren 12V 1 Analogue input 0 4 20 mA or 0 2 10 V 2 Digital inputs 24 48 V AC DC Opto isolated or 115 230 V AC Opto isolated 1 Serial port RS422 RS485 Input voltage 24 48 115 230 V AC power consumption less than 14 VA or 24 V DC 0 5 A Shall be connected to SELV circuits Dimensions 277 217 115 mm Weight Approximately 1 6 kg Operating temperature 25 55 Storage temperature 40 C 85 C Transmitter AQ80 Dimensions 181 x 65 x 43 mm Weight 265 0 Operating Temperature for battery 20 C 55 C Storage Temperature for battery 20 C 35 C Charging Temperature for battery 10 45 NOTE charging see charger documentation External power supply voltage 5 0 25 100 max Must be supplied with Limited Power Source LPS Display Graphi
16. 7 2 3 711 Radio frequency setting in Receiver RX160 Before changes of the frequency setting disconnect the power The SW3 dipswitch for adjusting frequency setting Frequency hopping Scan mode is marked in Figure 3 See Figure 10 for settings If switch 2 15 set to OFF Frequency hopping 3 4 2 3 Figure 10 Adjust the frequency setting switch 2 2 Scan mode automatically selected frequency also fixed frequency The receiver RX160 normally uses frequency hopping for radio communication By watching the indica tions Squelch LED 4 and Message received LED 3 it is possible to diagnose the quality of the radio channel see section 9 1 on page 29 Every time a message 15 received the indication Squelch lit The messages are sent at a constant rate The indication Squelch shall lit at this rate If this isn t the case some of the channels can be occupied or some of the used frequencies 1 of 15 are not working Ifthe message is accepted by the receiver indication Message received will lit If the indication Message received does not lit at the same rate as the indication Squelch the messages on one or more frequencies are disturbed or distorted Note The transmitter has to be set to the same frequency setting see section 7 2 3 on page 18 Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author
17. B5 SHIFT B5 SHIFT KH E 9 4l Trolley 2 Selection 2 B6 SHIFT B6 SHIFT eg Y10 Hoist high speed 2 2 1 2 B1 B2 EE ward Jee e _ SS Je ma SHIFT Y14 SHIFT B4 18 15 ________ Horn Signal 1 B7 1 B7 BE Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Program Selection 34 46 Program Option 2 Different outputs for high speed up and down as 7 backward ee _ 7 mm _ E ma qa Z we mM m e Y7 Trolley right Bridge high speed 2 B5 B6 2 B6 B5 Trolley high speed 2 B3 B4 2 B3 B4 Trolley 2 Selection 2 SHIFT B6 SHIFT B6 A Horn button 8B 10B SHIFT B4 1 7 SHIFT BA 1 B7 Program Option 3 All high speed outputs are separately X Y function Brgetorvard e mn 7 ee e _ m e _ e e _ e e _ 15 pom MEE ELLE e E gt Y8 Trolley 1 Selection 1 SHIFT B5 SHIFT B5 27 EN Be I Des P A MEE Trolley right E H Pp ee E Pp SSE O ge NEN Trolley 1 Selection 1 SHIFT 5 SHIFT B5 SM MEER 3 A Trolley 2 Sel
18. I I Figure 7 Connection with the two main contactors in series category 1 Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Installation 13 46 6 3 3 AC supply Carefully check the power supply voltage level 230 115 48 24 N 6 3 4 DC supply The connection cable for the DC supply shall be routed through 24VDC its own cable gland Do not mix with NON SELV signals 6 3 5 Digital inputs DADO Carefully check the signal voltage level These two signals appear as symbols the transmitter display eee Q 9 gt c gt ES 5 5658 ON Dig O Dig in 1 6 3 6 Analogue input This signal may be used for weight information from a scale shown on the transmitter s display See section 9 2 2 Do not mix with NON SELV signals 6 3 7 RS422 485 This signal may be used for weight information from a scale shown on the transmitter s display See section 9 2 2 Do not mix with NON SELV signals 6 3 8 Connection cable The cable c
19. Instruction plastic spacer optional Press the plastic spacers firmly to the bottom enclosure Make sure to align the spacers frame opening with the condensation filter ventilation on the bottom enclosure lower right side 4 black plastic spacer art no 947504 000 229 mm e e A M P Cable diameter Cable diameter 10 16 mm 3 6 5 mm K Figure 2 Mount RX160 When drilling the hole for the cable gland make sure not to damage the printed circuit board or the trans former inside Place some protection inside the enclo sure to stop the drill from damaging the interior Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Installation 10 46 6 2 Connections and switches on the MAIN board Rotary switch Rotary switch Dipswitch SW1 SW2 SW3 _ _ LED3 LED2 LED oo d Sw3 Connection for radio module
20. receiver Disconnect the power source to the receiver set the SW3 in during op eration and reconnect the power source to the receiver During operation Transmitter 1 Receiver A BE 1 5 4f SW3 1 SW3 3 OFF SW3 1 SW3 3 OFF 7 5 2 Tandem operation 1 transmitter and 2 receivers In order to run tandem operation the receivers must be paired with the same ID 1 Pair the transmitter to receiver 1 A Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver 2 Pair the transmitter to receiver 2 B Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 26 46 7 5 3 Tandem operator operation amp Multi operator operation 2 transmitters and 2 receivers In order to run tandem multi operator operation the receivers must be paired with two ID s 1 Pair transmitter 1 to receiver 1 A Disconnect and reconnect the power source to the receiver 2 Pair transmitter 2 to receiver 1 A Disconnect the power source to the receiver set the SW3 in during operation
21. voltage monitoring circuits feeding power Figure 1 Receiver functional safety description Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Installation 9 46 6 Installation The permanent installation of the receiver must include fuses to protect the equipment and wiring from over current and short circuit In detail the power supply of the receiver and all relay contacts must be fused All fuses are used as disconnecting devices The fuses shall be easily accessible must submit a contact gap of at least 3 0 mm and have to be placed in the line pole L NOTE The neutral line fuse on the PCBA is NOT sufficient as a disconnecting device After removal of the fuse parts of the equipment will remain energized and might represent a hazard during servicing 6 1 Mechanical installation Note Make sure to install any optional accessories inside and or on the receiver enclosure before mount ing the receiver on the crane Refer to each accessory kit for assembly instructions ERR Mount the receiver upright with the cable glands facing down The receiver shall be 6mm mounted flat surface with screws suit able for the surrounding environment Note If the plastic spacer is mounted the screws needs to be 20 mm longer e Assembly
22. with 1 and 82 3 Enter PIN GE Enter four last numbers of the CIM ID Press B1 Delete 4 Enter new PIN repeatedly number Enter the new 4 digit PIN not same as the four last in CIM x f ID TC 5 Repeat PIN Repeat the PIN code x 6 Automatic return to the main menu or restart the transmitter Back lt Ges Disable Heavy weight code E 3 1 Enter the configuration menu 2 Then select Heavy weight PIN code with 8 PIN code Enable Disable browse with 1 and 82 3 Enter PIN PIN code CIM ID Enter the old PIN code Go to system info see 7 2 9 ID XXXXX YY Z Z take the 4 Enter new PIN four last numbers X This is Enter the four last number of the CIM ID the PIN code 5 Repeat PIN Repeat the PIN code four last number of the CIM ID Note Heavy WENT only applied on system version 1 20 or 6 Automatic return to the main menu or restart the transmitter later See system version on the display at start up of the transmitter 7 2 8 1 Enter and ac
23. 12 Version B2 Document ID 950454 000 EN Author SH Trouble shooting 31 46 10 Trouble shooting 10 1 First check On push button transmitter Ensure that a charged battery is inserted in the transmitter The status indicator indicates following Slow green flashing means that the transmitter is fully operational e Fast yellow flashing means that the battery needs charging e Steady yellow light means that the transmitter is in configuration mode e Steady red light at start up means that the transmitter is PIN locked Steady red light during operating means that an error in the transmitter has been discovered and it will shut itself down In receiver e Check the indications of mode Error MC activated and System see Table 6 on page 29 10 2 Itis impossible to activate the main contactor The transmitter has not been paired with the receiver For LED position see Figure 13 Indication Squelch LED 4 is flashing or lit but the transmitter 15 off This means that some or all frequencies are used Try an alternative frequency setting Indication Message received LED 3 does not flash and the transmitter 1 e Check the antenna on the receiver All the settings are correct on both the transmitter and the receiver the system must be checked by authorised personnel Indication Message received LED 3 lit and indication LED 5 lit but the main contactor remains deactivated e Check the instru
24. 4 675 433 925 26 434 7 433 95 2r 434 725 433 975 28 434 75 434 29 434 775 434 025 30 434 05 31 434 075 32 434 1 33 434 125 34 434 15 35 434 175 36 434 2 37 434 225 38 434 25 39 434 275 40 434 3 41 434 325 42 434 35 43 434 375 44 434 4 45 434 425 46 434 45 47 434 475 A8 434 5 Note Fixed frequency only applied 49 434 525 on system version 1 20 or later 50 434 55 See system version on the display at 54 434 575 start up of the transmitter 52 434 6 53 434 625 54 434 65 55 434 675 56 434 7 57 434 725 58 434 75 59 434 775 Table 2 Fixed frequency list Document ID 950454 000 EN Author SH Commissioning 20 46 7 2 4 Adjustment of the Push Buttons Remaining and Momentary Functions The buttons either have momentary functions which give a signal for only as long as you keep pressing or remaining functions Note that this function needs support from the receiver PLC Before changing these parameters check the program options Only qualified personnel may make these changes 1 p 4 Enter the configuration menu Then select Button function with B8 browse with B1 and B2 Press down the buttons for which you want to have a remaining momentary function Lighted but ton LED indicates remaining function Note The three pair of buttons 1 2 3 4 and 5 6 must have the same settings within the pair Otherwise the momentary function is disabled on the button that is not remaining Restart the trans
25. airing mode Hold down button B7 and B8 when starting the transmitter Continue to press the buttons for 5 seconds 3 See pairing indications next section When paired LED 5 shows steady green If this Z 8 WI S CS hasn t been indicated within 15 seconds restart the transmitter X SQ 4 Restart the system to activate the new ID number Si jj The receiver has now learned the transmitter ID number and will only accept commands from that transmitter Enter pair mode 7 3 1 Pair a second ID for tandem multi operator operation See section 7 5 Tandem and Multi operator Operation on page 24 7 3 2 Pairing indications Mode Event LED indication Receiver Flash rate Pairing button LED 6 LED 5 Pairing In pairing mode LED 6 fast 50 50 ms LED6 LEDS LED 5 steady Paired LED 5 steady Table 3 Receiver pairing indication Mode Event Status indicator transmitter Flash rate In pairing mode Not paired Green yellow 50 50 ms Paired Steady green Table 4 Transmitter pairing indication Pairing Pairing ready Link timeou
26. am Selection 38 46 Program Option A Different outputs for high speed up and down Transition from high speed to low speed delayed 1s DEMAG Dematek 2 1 T 8 _ backward es m5 _ e _ mWewymm Ja Ja engen a e E J y ______ Pa ______ KE Reeg eeu DRY po ea Trolley 1 Selection 1 B5 SHIFT B5 SHIFT 2 NENNEN Trolley 2 Selection 2 B6 SHIFT B6 SHIFT D Lu 1 po EMEN EN BS p ______ SHIFT B3 SHIFT B3 Horn button 8B 10B SHIFT B4 1 B7 SHIFT BA 1 B7 Connector Cable part Function Button no DIN O pa Bridge forward Bridge backward B6 BB m Trolley left B3 O Trolley right B4 ES T a ae ffl Bridge high speed 2nd B5 B6 2nd B6 B5 21 _ Trolley high speed 2 B3 B4 2 B3 B4 Trolley 1 Selection 1 B5 SHIFT 85 SHIFT pre 27 _ Trolley 2 Selection 2 B6 SHIFT B6 SHIFT E oist high speed 2952 51 1 82 NENNEN SHIFT B3 SHIFT B3 SHIFT B4 SHIFT B4 Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Program Selection 39 46 Option Low speed in first SE
27. and reconnect the power source to the receiver 3 Pair transmitter 2 to receiver 2 B Disconnect and reconnect the power source to the receiver 4 Pair transmitter 1 to receiver 2 B Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver Transmitter 1 primary transmitter for receiver 1 A Transmitter 2 primary transmitter for receiver 2 Transmitter 1 Receiver A Transmitter 2 E SW3 1 SW3 3 OFF Transmitter 2 Receiver B E Transmitter 1 SW3 1 SW3 3 ON SW3 1 SW3 3 OFF Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 27 46 7 5 4 Tandem operator operation amp Multi operator operation Primary Secondary 2 transmitters and 2 receivers one of the transmitters can only operate one crane In order to run tandem multi operator operation the receivers must be paired with two 10 1 Pair transmitter 1 to receiver 1 A Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver 2 Pair transmitter 2 to receiver 2 B Disconnect and reconnect the power source to the receiver 3 Pair transmitter 1 to receiver 2 B Disconnect t
28. ansmitter pull up the back of the transmitter carefully and pull out the connector for the battery and remove the back enclo sure entirely Note that the screw below the battery is underneath the type label Make a little cut on the type label around the screw so not the entire type label is dam age when removing the screw SC 2 The CIM card CD is located at the top of the transmitter above the display board Gently remove the CIM card straight up 3 Install the CIM card primarily in the original transmitter alternative spare trans mitter Be sure to insert the CIM card properly in its connector 4 Reinstall the enclosure The screws should be tightened with 0 35Nm 0 05 5 Insert battery Now the transmitter is ready for operation 8 Function tests Before the following test is performed make sure to prevent unintended movements of the controlled object from becoming a safety hazard Check that the transmitter can control the receiver by testing all functions and note if the output relays and the corresponding inputs on the controlled object are activated Follow the local safety regulations for the equipment and start the equipment as described in the Operator Manual Check the following e Are all movements c
29. atic discharge which can cause damage to the product Indicates a potentially hazardous situation which if not avoided 4 Warnings regarding installation and maintenance work This manual must be read and understood before installing and starting the radio remote control system to ensure safe and secure operation The installation and or maintenance work must be carried out by a qualified and educated person in accordance with country installation rules and regulations Only a correct instal lation can ensure the necessary level of safety during use AN The equipment can be supplied by different energy sources e g for the relay contacts or the regular power supply of the equipment Before starting ANY maintenance work ensure by using the external separators fuses of the permanent installation that ALL terminal blocks are free from dangerous voltage AN CAUTION DOUBLE POLE NEUTRAL FUSING A Risk of high noise level hearing protection required If a siren is mounted on the receiver unplug it before any maintenance action Put it back when the maintenance is done Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Specifications 7 46 5 5 Operating frequency 863 870 MHz 915 928 MHz 433 434 MHz Power output lt 5 mW lt 3 mW AUS NZ lt 10 mW Baud rate 9600b s 9600 b s 9600 b s Transmission principle GFSK TDMA GFSK
30. c LCD 128x64 pixels Table 7 Technical specifications 5 1 Design The RX160 receiver consists of a MAIN board antenna board and a radio module The radio module is located on top of the MAIN board The MAIN board holds all logic components relays power supply and the connectors The enclosure is made of fire resistant UL 94 5V plastic Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Specifications 8 46 5 2 Functional description The Remotus Jupiter Era system uses a dual channel architecture in both the receiver and the transmitter to achieve high degree of safety For additional safety the receiver RX 160 is equipped with eight 8 safety relays whereof two safety relays are intended for safety stop The other 6 safety relays are used for crane movement and provides protection against unintended movement due to welded relay contacts UMFS Category 3 PL d ISO 13849 1 2006 The dual channel architecture and extensive use of safety relays in the receiver will significantly increase the safety of the crane system providing that the installation 15 carried out correctly To achieve category 3 d for the STOP function according to ISO 13849 1 2006 both safety stop outputs from the receiver shall be connected to two independent stop inputs on the crane two safety stop channels RADIO Channel A CPU A Supervising Channel B CPU B Power supply and
31. ctions in the operator s manual dealing with activation of the main contactor Nor mally the horn siren push button must be pressed to activate the main contactor At start up the push buttons or joystick must be in not activated position A fault in the receiver prevents the main contactor to be activated Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH dic Program Selection 32 46 10 3 Some output functions do not work If the LEDs indicate the output function the fault is likely to be found in the relay itself or in the cables contacts or in the controlled units electronics If no LEDs are indicate the output function the fault is likely to be found in the transmitter Note LEDI 1 flashing if a command is changed from the transmitter In front of every relay there is a LED14 LED indicating an active relay Figure 14 LED indicators indicating active outputs 11 Program Selection There are two rotary switches for program selection in the receiver see section 11 1 rotary switch SW and SW2 For position on the main board see Figure 3 page 10 Note The switches must be set to the same position 11 1 Program Selection list If nothing but the movement itself is described in the function column it means step 1 2 on the button transmitter Low speed step 1 and high speed step 2 SHIFT B8 step 2 for Era 8B 9 10 Buttons For symbols on
32. d OCH remote INSTALLATION MANUAL REMOTUS JUPITER Era 4 6 8B RX160 AQ80 r REMOTUS Jupiter 68 88 FSK12 SK12 D D a E MC 5 950454 000 EN B2 erum ee Revision history Version Joas Rem SSS New transmitter configuration menu New PLC affecting tandem multi operator operation 2014 09 26 two more program selections and 2014 11 13 Tandem operation pairing transmitter to receiver 2 B changed 2014 12 04 Tandem multi operator operation corrected Reference RX160 configuration tool manual 949689 000 3 46 Table of Contents 1 Introduction 5 2 Scope 5 3 Use of warnings and notes in this manual 6 4 Warnings regarding installation and maintenance work 6 5 Specifications 7 5 1 Design 7 5 2 Functional description 8 6 Installation 9 6 1 Mechanical installation 9 6 2 Connections and switches on the MAIN board 10 6 3 Cable installation 11 6 3 1 Functional diagram 12 6 3 2 Principle connection of Main contactors 12 6 3 3 AC supply 13 6 3 4 DC supply 13 6 3 5 Digital inputs 13 6 3 6 Analogue input 13 6 3 7 RS422 485 13 6 3 8 Connection cable 13 6 4 Antenna placement 14 6 4 1 In case of external antenna placement 14 7 Commissioning 15 7 1 Frequency setting 15 L1 Radio frequency setting in Receiver RX160 15 7 2 Transmitter configuration mode 16 7 2 1 Shutdown Time of the Transmitter 16 LENA PIN code Co
33. de at start up When PIN is enabled the transmitter will not start to transmit before the correct PIN code is entered If the transmitter is PIN locked at startup status indicator shows red continuous light Display will show Enter PIN Enter the 4 digit PIN code by press B1 repeatedly to select number and B8 to choose the number Delete a number with B2 When all 4 digit are selected press B8 once again to select the PIN code At successful login the status indicator shows green flashing Display shows PIN OK The unit is now in operating mode Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 18 46 7 2 3 Radio Frequency Setting in the Transmitter To change the settings do the following fen 1 Enter the configuration menu 2 Then select Frequency with B8 browse with B1 and B2 3 Then browse to the desired setting with B1 and B2 e Frequency hopping N e Qeananode Browse D Browse Channel 0 XX lt Already selected setting is shown when entering the frequen WV cy setting menu J 4 Select
34. disappears the second step function tes v2 fes 7f _ va hoist down towspeea 1e Ws hoistupiowspeea mez ve 7f H Broe foward highspeed Jee Ise F H Broe 2986 Ise Y8 4l Trolley 1 Selection 1 SHIFT B5 SHIFT B5 Y9 d Trolley 2 Selection 2 SHIFT B6 SHIFT B6 E E Y10 lt __ Trolley left high speed 2n B3 EA B3 SE TE Y 11 Nu Trolley right high speed 2 B4 2 B4 pepe eee 12 Hoist down high speed 2152 21 Th Y13 EU Hoist up high speed 2 B1 209132 Ya 15 it B Horn button 8B 10B SHIFT B4 1 B7 SHIFT B4 1 B7 E Program Option D Hoist low speed d P15 Ge Ws F H roistupiowspeea fez ve F H araoe spee Jesepe _ Wr Cf L mewyngsped Jeep Iren p Y8 7 Trolley 1 Selection 1 SHIFT BS SHIFT B5 as SSS Y9 1 LJ Trolley 2 Selection 2 SHIFT B6 SHIFT B6 Eeer ed Ya GC E SHIFT B3 SHIFT B3 SSS 15 ____________ Horn button 8B 10B SHIFT B4 1 B7 SHIFT B4 1 B7 Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Program Selection 40 46 Program Option E
35. ection 2 SHIFT B6 SHIFT B6 Pp ees ees Es ___ sai O Pp SSS EUM Pp Trolley left high speed Trolley right high speed Hoist down high speed oist up high speed Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Program Selection 35 46 meram Option 4 3 outputs per movement MC ON function KONECRANES UNO RIT CC SON NR RR pue Ye Bridge high speed 2 B5 B6 2986 85 P SS 8 Trolley high speed 278 B3 B4 2 B3 B4 Trolley 1 Selection 1 SHIFT B5 SHIFT B5 4 Trolley 2 Selection 2 SHIFT B6 SHIFT B6 Y10 Hoist high speed 2 B2 B1 2B WBZ E p ws me be _ Ya MM SHIFT B3 SHIFT B3 S BED Y15 Horn button 88 108 SHIFT B4 1 B7 SHIFT B4 1 B7 BED Sram Option 5 Outputs for low Sposd and high speed for each movement X Y function opa Brie forward B _ IE Trolley right pm Ip Bridge low speed 1 B5 B6 1 B6 B5 LL LL aah h Bridge high speed 2 B5 B6 2 B6 B5 Y8 Trolley 1 Selection 1 SHIFT B5 SHIFT B5 p SS Y9 7 Trolley 2 Selection 2 SHIFT B6 SHIFT B6 ss Sz Yee 8 Trolley low speed 15 B3 BA 1 B3 BA vi Jo Trolley high speed 2 B3 B4 2 B3 B4 SSS Y12 Hoist low speed 1 B2 B1 1 B1 B2 Y13 JL E Hoist high speed 2 B2 B1 2 B1 B2 Y14 s X 25r Z2 Br p fF Ins
36. from the same transmitter which makes it easier for example to lift two objects simultaneously or a big object using two cranes A data link 1s needed between the two cranes This link shall fulfil at least EN ISO 13849 1 2008 Performance Level c and category 2 Multi operator Operation Multi operator operation means that two transmitters can operate the same object This can be beneficial for example when the view is blocked The control of the object can be passed between two transmitters Active crane selection and deselection guarantees that only one trans mitter is in control of the object at a time Pairing LED6 Dipswitch ees SW3 Sw3 E Figure 12 Dipswitch SW3 position in the receiver Follow the pairing instruction described in section 7 3 but notice the difference of SW3 when pairing the different transmitters and receivers For settings of dipswitch SW3 see respective section Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 25 46 7 5 1 Multi operator operation 2 transmitters and 1 receiver In order to run multi operator operation the recetver must be paired with two ID s First paired transmitter transmitter 1 1 Pair transmitter 1 to the receiver Disconnect and reconnect the power source to the receiver 2 Pair transmitter 2 to the
37. ge 42 Place for symbol label Example B7 H D ae A _ GEN em ___________ Le Em E __ Installation manual Remotus Jupiter 4 6 88 FSK12 Version B2 Document ID 950454 000 EN Author SH Layout transmitters 42 46 Jupiter Era 4B Jupiter Era 6B DN B1 B2 2 U p Table 7 Symbol placement for Era 4B and 6B Jupiter Era 8B 8 BUTTONS Jupiter Era 8B 9 BUTTONS Jupiter Era 8B 10 BUTTONS Nordic DIN Nordic CS Ei gt Jg lt lt B ks HI 461 0 HI 0 Note The transmitter has to be set Note The transmitter has to be set Note The transmitter has to be set to 8 BUTTONS see section 7 2 7 to 9 BUTTONS see section 7 2 7 to 10 BUTTONS see section 7 2 7 Note For 9 Buttons there are no micro function on the SHIFT button Table 8 Symbol placement for the different types of Era 8B Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Layout transmitters 43 46 12 2 Symbol explanation Siren B7 1 step MC B7 1 step Extra B7 2 step Micro B8 1 step Activation of Main Contactor in the receiver Optional feature Slow speed operation Extra B8 2 step Optional feature SHIFT B8 step 2 on Era 8B 9 10 buttons Selection 1 B5 B8 SHIFT Era 8B 9 10 but
38. he power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver Transmitter 1 can operate both cranes primary transmitter for receiver 1 A and secondary for receiver 2 B Transmitter 2 can operate one crane primary transmitter for receiver 2 B Receiver A Transmitter 1 Transmitter 2 Receiver 2 Transmitter 1 1 2 SW3 1 SW3 3 OFF Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Function tests 28 46 7 6 CIM Card The CIM card is used for storing configuration information You can take out the CIM module from one system and place it in a spare transmitter with the same system program and it will work exactly the same This exchange has to be done in a clean dry and ESD safe environment To avoid personal and or damages on property exchange CIM card ONLY when the transmitter battery has been removed Note that some settings do not follow with the card and need to be set in the spare transmitter These settings are Radio comm power FX sequence 0 119 and Remote type 7 6 1 Removing Mounting CIM Card 1 To disassemble the transmitter remove the battery unscrew the six screws holding the back cover of the tr
39. ion of cables Figure 5 Relay symbol explanation Figure 6 Connection with the two main contactors in parallel category 3 Figure 7 Connection with the two main contactors in series category 1 Figure 8 Internal antenna Figure 9 Recommended and wrong placement of the antenna Figure 10 Adjust the frequency setting switch 2 Figure 11 Micro operation setting switch 3 Figure 12 Dipswitch SW3 position in the receiver Figure 13 Indications on the MAIN board Figure 14 LED indicators indicating active outputs List of tables Table 1 Technical specifications Table 2 Fixed frequency list Table 3 Receiver pairing indication Table 4 Transmitter pairing indication Table 5 Transmitter display pairing indication Table 6 Mode event and indications on the MAIN board Table 7 Symbol placement for Era 4B and 6B Table 8 Symbol placement for the different types of Era 8B Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH 4 46 29 29 30 30 30 31 31 31 JZ 32 32 41 41 43 10 11 12 12 12 14 14 15 24 24 29 32 19 23 23 23 29 42 42 Introduction 5 46 1 Introduction Remotus is Akerstr ms product family for radio remote control of safety critical industrial and mobile ap plications Remotus Jupiter is Akerstr ms standardized industrial remote control product line The manual must be used when installing Akerstr ms Remotus system to e
40. mitter 7 2 5 Radio communication power To change the settings do the following 1 2 Enter the configuration menu Then select Radio comm power with browse with B1 and B2 Then browse to the desired setting with B1 and B2 Auto power e 100 power e 25 power Already selected setting is indicated by button LED B1 Select setting by press down button B8 5 Automatic return to the main menu or restart the transmitter 7 2 6 FX sequence To change the settings do the following 1 Enter the configuration menu Then select FX sequence with browse with 1 and 82 Then browse to the desired setting with B1 and B2 e 255 X XX Disabled e 000 0 0 119 7 14 Already selected setting 15 the first one that comes up when entering the menu Select setting by press down button B8 5 Automatic return to the main menu or restart the transmitter Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Browse Back Browse Back e L2 CT Bronse y L2 1 2 C1
41. nfiguration of the Transmitter 17 Radio Frequency Setting the Transmitter 18 7 2 4 Adjustment of the Push Buttons Remaining and Momentary Functions 20 7 2 0 Radio communication power 20 7 2 6 FX sequence 20 Remote type only Era 8B 21 7 2 8 Heavy weight PIN code 22 7 2 9 System info 22 1 3 Pairing of transmitter and receiver 23 Tost Pair a second ID for tandem multi operator operation 23 Le Pairing indications 23 7 4 Micro slow speed Operation 24 7 5 Tandem and Multi operator Operation 24 9 1 Multi operator operation 25 7 9 2 Tandem operation 25 fox Tandem operator operation amp Multi operator operation 26 7 5 4 Tandem operator operation amp Multi operator operation Primary Secondary 27 7 6 CIM Card 28 7 0 1 Removing Mounting 20 8 Function tests 28 Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH dic 9 2 1 9 2 2 Indications Receiver indications Transmitter indications Status indicator Display indications Trouble shooting 10 1 First check 10 2 Itis impossible to activate the main contactor 10 3 Some output functions do not work Program Selection 11 1 Program Selection list Layout transmitters 12 1 Place symbol label 12 2 Symbol explanation List of figures Figure 1 Receiver functional safety description Figure 2 Mount RX160 Figure 3 Connections and switches on the MAIN board Figure 4 Installat
42. nnel spacing however the whole stated frequency band may be used lt 25 mW e r p up to 1 duty cycle or LBT AFA note 1 When either a duty cycle Listen Before Talk LBT or equivalent technique applies then it shall not be user depen dent adjustable and shall be guaranteed by appropriate technical means For LBT devices without Adaptive Frequency Agility AFA or equivalent techniques the duty cycle limit applies For any type of frequency agile device the duty cycle limit applies to the total transmission unless LBT or equivalent technique is used The preferred channel spacing is 100 kHz allowing for a subdivision into 50 kHz 25 kHz Note 4 Audio and video applications are allowed provided that a digital modulation method is used with a max bandwidth of 300 kHz Analogue and digital voice applications are allowed with a max bandwidth lt 25 kHz In sub band 863 865 MHz voice and audio conditions of Annexes 10 and 13 of ERC REC 70 03 apply respectively Audio and video applications are excluded Analogue or digital voice applications are allowed with a max band width lt 25 kHz and with spectrum access technique such as LBT or equivalent The transmitter shall include a power output sensor controlling the transmitter to a maximum transmit period of 1 minute for each transmission Duty cycle may be increased to 196 if the band is limited to 865 868 MHz For other wide band modulation than FHSS and DSSS with a bandwid
43. nsure a secure and safe operation This manual only covers the installation of the Remotus radio remote control system Remotus does not include a complete system for remote control it has only a set of outputs that is controlled by the operator with the transmitter switches and joysticks How the outputs are used to control the object for example a machine s movements and brakes depend on the specific installation and is outside the scope of the Re motus system It is the responsibility of the Systems Integrator or Machine builder to safely incorporate the Remotus radio remote control into the complete system or machine The System Integration has to be made by qualified personnel applying the appropriate standards for the system or machine including making the necessary safety investigations and risk analysis It should be noted that the information obtained from the controlled object is not processed by the Remotus receiver but is used for informational purposes For the reasons stated above the safety of Remotus covers mainly the status of the relay outputs regardless of the object that is controlled by the relays The interface between Remotus and the controlled object should be a special interface that 15 not included in Remotus system and therefore is not included in this installation manual The approvals for Remotus refer only to the Remotus system not the complete system The complete radio control system must be tested and app
44. orrect e Do the other functions operate correctly e Does the stop function on the transmitter work properly e Also test the stop function by removing the battery in the transmitter e Is it possible to control the equipment from the normal controllers If it is possible to operate the equipment from more than one controller at a time the system 15 incorrectly installed There should be a changeover switch between radio pendant controls to prevent control from two places at the same time e Test that all the safety and stop limits switches work This list of test 15 for reference only and can be extended by the system integrator in the specific installations and the corresponding risk analysis Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Indications 29 46 9 Indications 9 1 Receiver indications MC OK Indicates activated main contactor LED28 LED27
45. r 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Program Selection 37 46 Program Option 8 Outputs for low speed and high speed for each movement A B function Terminal Connector Cable part YO Y1 Y2 Y3 Y4 Y5 6 fela Y7 Y8 lt co e vi J VER Trolley right Y Bridge low speed 1 B5 B6 1st B6 B5 Bridge high speed 2 B5 B6 2 B6 B5 Trolley 1 Selection 1 SHIFT B5 SHIFT B5 Trolley 2 Selection 2 SHIFT B6 SHIFT B6 Trolley low speed 1 B3 B4 1 4 Trolley high speed 2 B3 B4 2 B3 B4 ge IR BEES Hoist low speed 1 BZ B1 15 1 2 Briag forward E Brig backwars ee _ e _ 2 as 2 B2 B1 2 B1 52 pol Ya MA SHIFT B3 SHIFT B3 re Ss Y15 A B Horn button 8B 10B SHIFT B4 1 87 SHIFT B4 1 B7 BE Program Option 9 Low speed in first step disappears in the second step X Y function F ins Y 1 Bridge backward low speed Trolley left low speed Trolley right low speed Hoist down low speed Hoist up low speed 27155 2 4B6 SHIFT B5 5 S SHIFT SHIFT Document ID 950454 000 EN Author SH Bridge forward high speed Bridge backward high speed Trolley 1 Selection 1 Trolley 2 Selection 2 Trolley left high speed Trolley right high speed Hoist down high speed oist up high speed Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Progr
46. ross sectional area shall be at least 0 75 mm and with an outer insulation diameter of 10 16 mm Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Installation 14 46 6 4 Antenna placement The antenna 15 by default placed internally in Jupiter RX160 Antenna board Antenna connector AA 2 277 Figure 8 Internal antenna 6 4 1 Incase of external antenna placement When mounting the antenna separately it must be placed as open in free air as possible preferably below the crane beam A covered antenna contributes to a considerably less effective radio reception An antenna can not be mounted in a cabinet Crane Hoist Antenna Wrong placement Recommended placement Figure 9 Recommended and wrong placement of the antenna The antenna must never come into contact with metal parts AN If the antenna is installed outdoors there is a risk of dangerous voltages entering the antenna cable To minimize this risk a DC block shall be used DC blocks are coaxial components that prevent the flow of low and direct current DC frequencies while offering minimum interference to RF signals Suitable models have capacitors in series with both the inner and outer conductors kerstr ms can provide one suitable DC block 944498 000 Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commi
47. roved 1 accordance with applicable standards It is not part of Akerstr ms Bj rbos responsibility 2 Scope The Remotus Jupiter system described in this manual consists of one receiver and one transmitter Type Model Symbols Receiver RX160 J RX160 Button transmitter AQ80 Jupiter Era 4B Nordic DIN CS or Jupiter Era 6B numbers Jupiter Era 8B Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH dic Use of warnings and notes this manual 6 46 3 Use of warnings and notes in this manual Read all safety instructions throughout this manual and on safety signs attached to this equipment Failure to follow all safety instructions could result in death or serious injury The safety alert symbol is used to alert about potential personal injury hazards To avoid hazards obey all safety messages that follow this symbol Inform all personnel that are working with the product The following safety alert symbols and signal words are used in this manual to inform the user of hazards Indicates a potentially risk of high voltage which if not avoided could result in death or serious injury or property damage could result in death or serious injury or property damage Indicates a condition which if not avoided could result in damage to or poor functionality of the product Electrostatic sensitive devices warning tells you about the risk of electrost
48. setting by press down button Back Wer lt ss 5 Automatic return to the main menu or restart the transmitter e Frequency hopping When frequency hopping is selected the frequency changes automatically between different frequencies in the frequency band Scan Mode Automatically scans between different frequencies and one frequency in the frequency band will be used The transmitter changes to a free frequency every time it s started the scan will start at the same frequency that was used last time the transmitter was started e Channel Sets a specific channel See 7 2 3 2 Fixed frequency on page 19 7 2 3 1 433 MHz only frequency band 400 In frequency band 400 there is an opportunity to select region 1 Enter the configuration menu 2 Then select 433 MHZ with B8 browse with B1 and B2 3 Then browse to the desired setting with B1 and B2 e EU af Other Browse D Already selected is indicated by button LED gt f 4 Select setting by press down button B8 W
49. ssioning 15 46 7 Commissioning 7 1 Frequency setting The radio transmission used in the Jupiter systems can use either a frequency hopping transmission scheme or scan mode were frequency are automatically selected The default factory setting is frequency hopping which is recommended for most applications Note The transmitter and receiver must have the same frequency setting Frequency hopping Frequency band 800 uses LBT AFA frequency hopping transmission Frequency band 900 and 400 uses frequency hopping transmission AFA Adaptive Frequency Agility capability of an equipment to dynamically change the temporary operational channel within its available frequencies for proper operation LBT Listen Before Talk capability of an equipment to disable transmission on a specific radio channel if the channel is busy When frequency hopping 15 selected the frequency changes automatically between 15 different frequencies in the frequency band Scan mode Scan free frequency Scan free frequency scheme automatically scans between 15 different frequencies and one frequency in the frequency band will be used The transmitter changes to a free frequency every time it s started as long as the transmitter searches for a free frequency the status indicator glows yellow Fixed frequency Fixed frequency channel set by the user For Receiver setting refer to RX160 configuration tool and for transmitter see chapter
50. t Pair mode Pair mode Pair mode Failed Pairing Paired Restart Restart System Pair mode Table 5 Transmitter display pairing indication Installation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 24 46 7 4 Micro slow speed Operation The SW3 dipswitch for adjusting micro setting is marked in Figure 3 See Figure 11 for settings Non simultaneous SW3 3 OFF The buttons joysticks for movement are interlocked during this time so that only one movement can be operated at a time Simultaneous SW3 3 ON The buttons joysticks for movements are looped so that two or more movements can be operated simultaneously Figure 11 Micro operation setting switch 3 Non simultaneous Simultaneous Note Micro operation is not possible with Era 8B 9 Buttons Note For Era 8B 10 Buttons B8 1 step micro needs to be pressed down 0 3 seconds for activation of micro function o D_D gt 7 5 Tandem and Multi operator Operation Only transmitter 8B set to 9 or 10 Buttons see section 7 2 7 gt It is strongly recommended to use scan free frequency setting for any of the tandem multi operator modes This will significantly increase the speed of the radio synchronization during crane selection Tandem Operation Tandem operation means that two cranes can be operated
51. tallation manual Remotus Jupiter 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Program Selection 36 46 Program Option 6 Different outputs for high speed up and down MC ON function Connector Cable part Button no DIN vo Bridge forward es _ Bridge backward es _ 2 Im _ 3 Z Hoistdown BZ s BT Trolley 1 Selection 1 SHIFT 5 SHIFT B5 Trolley 2 Selection 2 SHIFT B6 SHIFT B6 Hoist down high speed Tee 2 Bi BR v g O lt co a SCH 11 SS Je SHIFT 83 SEHE SES fee Y14 B Horn button 8B 10B SHIFT 4 1 B7 SHIFT B4 1 B7 Program Option 7 All high speed outputs are separately A B function YO Bridge forward Y1 Y2 Y3 Y4 Y5 Bridge forward high speed 2 B5 YT Bridge backward high speed 2 B6 ee nes Bridge backward EEN El Wee SG Ee E E EH ge NENNEN E S Y8 Trolley 1 Selection 1 SHIFT B5 SHIFT B5 p E E a D p 6 __ __ pl po Trolley left Trolley right Trolley 2 Selection 2 SHIFT B6 SHIFT B6 Trolley left high speed 2085 Trolley right high speed 2nd B4 Hoist down high speed 2 B2 oist up high speed 2 B1 SHIFT B3 SHIFT B Horn button 8B 10B SHIFT B4 1 B7 SHIFT BA 1 B7 Installation manual Remotus Jupite
52. th of 200 kHz to 3 MHz duty cycle can be increased to 1 if the band is limited to 865 868 MHz and power to lt 10 mW e r p kerstr ms Bj rbo AB Box 7 SE 785 21 Gagnef Sweden street 143 SE 785 45 Bj rbo Sweden Phone 46 241 250 00 Fax 46 241 232 99 E mail sales akerstroms com www akerstroms com kerstr ms Bj rbo AB 2014
53. the configuration For configuration see RX160 con figuration tool manual 1 Radio signal MC 2 SHIFT selection Era 8B 9 10 Buttons 3 Text field crane id etc 4 External power supply 5 Battery level 6 Dig In 1 amp 2 shows if active 7 Overload warning 8 Weight load graph full scale max load 9 Weight up to 5 digits 10 Weight unit kg t or Ib 9 2 2 1 Radio signal quality No radio link established Weak signal Good signal Strong signal gt lt off unl MC on is indicated by a line beneath the radio signal symbol example Very strong signal 9 2 2 2 Text field crane id etc option This text 1s configured in the receiver 8 characters using the RX160 configuration tool 9 2 2 3 Battery level Battery empty 25 50 75 100 fully charged h Ir NH pathy 9 2 2 4 Weight Graph Overload option The weight is shown with the unit symbol kg t or Ib depending on the receiver configuration The bar graph displays the weight load Full scale maximum load The graph is only shown if a maxi mum weight limit is configured in the receiver This AN symbol appears if the load on the crane reaches the weight limit overload Refer to the RX160 configuration tool 9 2 2 5 SHIFT selection only Era 8B 9 10 BUTTONS Shows which selections that currently are active Installation manual Remotus Jupiter Era 4 6 8B FSK
54. the transmitter see chapter 12 Layout transmitters on page 41 For relay see Figure 5 Relay symbol explanation on page 12 Every program option is for 3 movements and 2 steps Safety relays Y0 Y 5 for movements 15 indicated by bold text in the function column For Australia it is a 5 second delay for the lamp For Australia Program option D 1 but with the difference that output Y11 15 activated by Up Down North South East West movement activated Difference in program selection at Tandem Multi operator operation Program option 0 Not available for tandem multi operator operation Program option 1 D Y 14 indication driver A and Y15 indication driver B Program option 1 2 4 6 A B D Y13 interconnection crane A amp B Program option 3 5 7 8 9 C Y9 interconnection crane A amp B Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Program Selection 33 46 Program Option 0 8pcs Single functions for JUPITER Era 4 6 8B Function ve pee De ome De E E EM XE Program Option 1 3 outputs per movement lS EE p ROLL YA f Hostdown 18 Ip In In ES CEN Bridge high speed 2 B5 B6 2 B6 B5 ROLL Trolley high speed 2 B3 B4 2 B3 B4 DESS Y8 4 A Trolley 1 Selection 1
55. tivate heavy weight PIN during operation When heavy weight PIN is enabled the system will not lift heavy weight over 5 ton before the correct heavy weight PIN code 15 entered 1 Press and hold down the button B7 step 2 for more than 3 seconds This will activate the heavy weight PIN code entry mode 2 Enter the 4 digit heavy weight PIN code by press B1 repeatedly to select number and B8 to choose the number Delete a number with B2 3 After the four digits have been entered the transmitter returns to normal operation mode If the cor rect 4 digit PIN code 15 entered button LED 7 will light and the remaining function for button B7 will continue to be active heavy weight activated 7 2 8 2 Deactivate heavy weight during operation Press and hold down the button B7 step 2 for more than 3 seconds until button LED B7 goes out 7 2 9 System info Shows firmware version for the CIM card ID number and package rate Press any of the two bottom buttons for exit this menu Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH Commissioning 23 46 7 3 Pairing of transmitter and receiver Open the lid on the receiver Indications LED 5 amp 6 see Figure 13 and the pairing push EN button see Figure 3 on the MAIN board should be used when pairing the receiver and anes transmitter 1 Press the pairing button in the receiver 2 Set the transmitter in p
56. tons Trolley 1 Selection 2 B6 B8 SHIFT Era 8B 9 10 buttons Trolley 2 Selection A B3 B8 SHIFT Era 8B 9 buttons Crane A A Selection B B4 B8 SHIFT 8B 9 buttons Crane B B NORDIC SYMBOLS Hoist Up T B1 Down V B2 Trolley Left 83 Right 84 Bridge Forward B5 Reverse DIN SYMBOLS Hoist Down Y B1 Up B2 Trolley Left 535 Right Bridge Reverse A 85 Forward XT B6 CS SYMBOLS Hoist Up UP B1 Down DOWN B2 Trolley Left NORTH Right SOUTH B4 Bridge Forward EAST 85 Reverse WEST B6 Installation manual Remotus Jupiter Era 4 6 88 FSK12 Version B2 Document ID 950454 000 EN Author SH dic 44 46 Installation manual Remotus Jupiter Era 4 6 8B FSK12 Version B2 Document ID 950454 000 EN Author SH 45 46 Appendix 1 European Radio Regulation Exerpts from ERC RECOMMENDATION 70 03 Power Spectrum ac itiga h i requency Band Magnetic Field cess and mitiga Channel spacing tion requirement 433 050 434 790 MHz 10 mW er p lt 10 duty cycle No spacing note 4 note 1 433 050 434 790 MHz 1 mW e r p No requirement No spacing Power density limited to 13 note 4bis 13 dBm 10 kHz dBm 10 kHz for wideband modu lation with a bandwidth greater than 250 kHz f2 434 040 434 790 MHz 10 mW
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