Home

HMC6 Protection and Power Management USER MANUAL

1. 25 Remote Synchronization and closing process will X Closing be carried out when the input is active 26 Remote Opening process will be carried out when X Opening the input is active 27 Remote Start The genset will be started Protection And Power Management Controller 2014 01 21 Page 62 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER synchronized automatically when the input is active The genset will be stopped after unload 28 Remote Sto P when the input is active An additional genset will be started even if 29 Safe Mode the power request is satisfied when the e X X input is active The signal output when the preparation work is done If the function is selected 30 Ready Go X the engine will be started when the input is 7 active The signal output when the controller is in Remote 31 Mode remote mode The engine is remote e e X control status when the input is active Open breaker feedback input signal Fail 32 Open to Open alarm will be initiated if the X Breaker controller cannot detect the signal after the input is active 33 External Simulate adjust voltage frequency input is X X Adjust Input active only when the input port is active i Reserved Reserved
2. HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 22 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 7 PROTECTION Generator protection busbar protection current protection power protection and switch protection can be provided by HMC6 Each kind of protection can configure one or more relay output Alarm types 7761 Block X X X X Warn e e X X X e Trip e e X e X X Trip and Stop Each alarm can be removed only when it is acknowledged and all alarm information will be cleared automatically if the data is beyond the alarm scope after acknowledged Users also can remove the alarm by Alarm Reset auxiliary input port Alarm display Gen Opened Beren inte Warn Alarm Gen Overvolt 240V Gen Overfreq 51 0Hz Ack Bus Overvolt 241 Ack Trip Alarm Over Current 1l 450A Ack Over Power 500 Ack 01 Prior 01 Over Current Press 10 select the alarm you are going to reply and press to acknowledge the alarm HMC6 Alarm types are as follows NO Types Busbar Protection When basbar voltage has exceeded the set Warn 1 Overvolt 1 Seer value 1 it will initiate a warning alarm Always active Wh h h Tri 2 2 papar v tage i exceeded the set Trip value 2 it will initiate a trip
3. _ AW HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 38 of 77 Fo HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 4 1 HEAVY CONSUMER REQUESTS Heavy load equipment should send heavy consumer request before starting up Only binary input can be handled by HMC6 and the request value must be fixed load value Each heavy consumer request can set corresponding power value 9 4 2 HEAVY CONSUMER ANSWER If heavy consumer is requested the system calculates the power needed and starts an additional generator if needed before allowing the heavy consumer to be connected If the request is satisfied acknowledged signal will be initiated and the controller does not reserve any power Example 1 There is 60kW redundancy on busbar which is composed by two parallel running generators then the heavy consumer request 1 is active request power is 70kW 2 An additional 100kW generator should be started 3 There is 160kW redundancy on busbar after the additional 100kW generator is started then the acknowledged signal will be initiated 9 4 3 HEAVY CONSUMER FEEDBACK It is a binary input signal heavy consumer feedback signal will be initiated if the request is satisfied As the example above illustrates 1 After the answer is active the real power of the load is 30kW there is 130kW redundancy on busbar stop condition is satisfied 2 The additional 100kW generator will be stopped 9 4
4. merecen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER alarm occurs Active when the Busbar under frequency 2 43 Busbar Underfreq 2 9 alarm occurs Active when the Busbar under frequency 3 44 Busbar Underfreq 3 i alarm occurs Active when the Busbar over voltage 1 alarm 45 Busbar Overvolt 1 9 OCCUIS Active when the Busbar over voltage 2 alarm 46 Busbar Overvolt 2 9 OCCUIS Active when the Busbar over voltage 3 alarm 47 Busbar Overvolt 3 9 OCCUIS Active when the Busbar under voltage 1 alarm 48 Busbar Undervolt 1 9 OCCUIS Active when the Busbar under voltage 2 alarm 49 Busbar Undervolt 2 9 OCCUIS Active when the Busbar under voltage 3 alarm 50 Busbar Undervolt 3 9 OCCUIS Active when controller detects generator over 51 Over Power 1 nk 9 power occurs Active when controller detects generator over 52 Over Power 2 b 9 power occurs Active when controller detects generator have 53 Reverse Power 1 reverse power 1 Active when controller detects generator have 54 Reverse Power 2 reverse power 2 55 Over Current 1 Active when generator over current 1 occurs 56 Over Current 2 Active when generator over current 2 occurs 57 Over Current 3 Active when generator over current 3 occurs 58 Over Current 4 Active when generator over current 4 occurs 59 Fail To Sync Active when synchronization failure alarm 60 Fail To Close Active when close failure alarm 61 Fail To Open Active when open
5. 1 Open to active Flexible Input Port 4 15 Contents Setting 0 50 0 Not used 0 Closed to active 16 Active T 0 1 0 uem pe v n 1 Open to active Flexible Input Port 5 17 Contents Setting 0 50 0 Not used 0 Closed to active 18 Active T 0 1 0 a 1 Open to active INPUT PORT FUNCTION LIST 0 Not Used Invalid X X X 0 Block 1 Warn 2 Trip 1 E 3 Trip and Stop e e Input ports names can be downloaded into controller after defined using utility software or PC software _ Raise Ww relay E active and oy 2 Input B raise speed signal when the input X X e IS active Spes Drop speed jas S active and 3 F D output drop speed signal when the input is X X e active Volt Raise Raise voltage relay active 4 Input raise voltage signal when the input X X e is active Volt Drop Drop Voltage relay active MS 6 drop voltage signal when the input X X e is active Heavy consumer 1 request 6 HC 1 Inquirer Acknowledge signal is initiated if the e X requirements are satisfied HC 1 After breaker closing feedback signal is 7 send to controller to ensure the HC1 has e e X Feedback loaded HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 61 of 77 Rr menige HMC6 PROTECTION AND POWER MANA
6. stop set value Y Y Open delay Fail to N stop Y Y Stop the unit a a HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 42 of 77 SmartGen 9 5 4 OPEN BREAKER Open Breaker Breaker tiva Y OperiDelay EE EEE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 43 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 5 5 CLOSE BREAKER lose Breaker Active Close breaker requirement is satisfied Sync delay has expired Y py Close Delay Fail to Sync Alarm Fal Close Close N Breaker Alarm orma Protection And Power Management Controller 2014 01 21 Version 1 0 Page 44 of 77 FON SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 5 6 HEAVY CONSUMER HC Active Busbar Power Calculation Additional genset is started HC Dealy End HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 45 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 5 7 LIGHT CONSUMER Less than stop set value igh C
7. SmartGen HMC6 Protection and Power Management USER MANUAL SmartGen ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD Chinese trademark e r t Gen English trademark Smartgen make your generator Smart Smartgen Technology Co Ltd No 28 Jinsuo Road Zhengzhou Henan Province P R China Tel 86 371 67988888 67981888 86 371 67991553 67992951 86 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Smartgen Technology reserves the right to change the contents of this document without prior notice Version history Date Version Contents 2014 01 21 1 0 Original release This manual is suitable for HMC6 Protection and Power Management controller only Clarification of notation used within this publication vore Highlights an essential element of procedure to ensure correctness i Indicates a procedure or practice which if not strictly observed could result in CAUTION damage or destruction of equipment Indicates a procedure or practice which could result in injury to personnel ARNING loss of life if not followed correctly X Indicates the cont
8. HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 63 of 77 fer SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 10 8 OUTPUT PORT SETTING NO Items Parameters Defaults Description Output Port Output Port 1 1 Contents Setting Fixed Raise speed output 2 Active Type 0 1 0 0 Normally open 1 Normally close Output Port 2 3 Contents Setting Fixed Drop speed output 4 Active Type 0 1 0 0 Normally open 1 Normally close Output Port 3 5 Contents Setting Fixed Raise voltage output 6 Active Type 0 1 0 0 Normally open 1 Normally close Output Port 4 7 Contents Setting Fixed Drop voltage output 8 Active Type 0 1 0 open 1 Normally close Output Port 5 9 Contents Setting Fixed Engine start 10 Active Type 0 1 0 0 Normally open 1 Normally close Output Port 6 11 Contents Setting Fixed Engine stop 12 Active Type 0 1 0 0 Normally open 1 Normally close Output Port 7 13 Contents Setting Fixed 52 Close Gen output 14 Active Type 0 1 0 O Normally open 1 Normally close Output Port 8 15 Contents Setting Fixed 53 Open Gen output 16 Active Type 0 1 0 O Normally open 1 Normally close Output Port 9 17 Contents Setting Fixed 4 Audible alarm output 18 Active Type 0 1 0 O
9. 5 08 Delay 18 Under Volt 2 0 Disable Enable 1 Enable Under Volt 2 19 0 200 80 Tri Set rip Volt 2 29 Under Volt 3 08 Delay 0 1 21 Under Volt 0 Disable Disable 1 Enable Under Volt 3 2 7 T i 22 Set 0 200 0 rip Volt 23 Under Volt 3 1 05 24 Over Frea 1 0 Disable Enable 1 Enable Setting value is percentage of Over Freq 1 29 eet 0 200 105 generator rated frequency Delay value can be set Freq 1 26 Over Fred i 000008 5 05 Delay 27 Over Freq 2 0 1 1 HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 53 of 77 AA om HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 0 Disable Enable 1 Enable Freq 2 og Over Fred 2 9 200 107 Trip Set O Freq 2 29 9 7194 5 0 100 05 3 08 Delay 0 1 30 OverFreq 3 0 Disable Disable 1 Enable Over Freq 3 31 0 200 110 T Set rip Over Fred 3 9 40008 1 08 Delay 33 Under Freq 1 0 Disable Enable 1 Enable Freq 1 Under Fred 1 o soo 95 Warn Set 35 Under Frea 1 100 08 5 08 Delay 36 Under Freq 2 0 Disable Enable 1 Enable Freq 2 Under Freq 2 93 Trip Set Freq 2 gg Under Freq 5 3 08 Delay 0 1 39 Under Freq 3 0 Disable Disable 1 E
10. 28 29 28 29 28 29 AR i Gi CANL E gt CANH ta ue SCR HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 35 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 POWER MANAGEMENT AND WORKFLOW CHART There are two kinds of power management mode Equal load sharing and Base load 9 1 EQUAL LOAD SHARING Equal load sharing is active both in auto mode and semi auto mode In both cases load sharing is carried out via the internal CANbus line s There are two kinds of equal load sharing ways kW load sharing and kVar load sharing 1 kW load sharing The equal load sharing of active power of each unit on busbar can be adjusted via GOV 2 kVar load sharing The equal load sharing of reactive power of each unit on busbar can be adjusted via AVR 9 2 FIXED POWER Each unit can be selected as running with fixed power This can be done from the panel parameters or via a binary input The unit selected for base load operation will automatically be set in SEMI AUTO Only one generator per independent busbar can run with base load Active power output value and reactive power output value can be set in addition power factor also can be set When the generator breaker is closed the generator power will be increased to the fixed power setpoint 9 3 SYNCHRONISING 9
11. 1 PCT RAMS when start on demand Speed te f et 14 Load Ramp Rate 0 100 0 3 0 Oo gens upload unload It is the active power and rated power F kW 15 ipu 0 100 30 percentage when the fixed power mode is active 16 Fixed output 0 1 00 0 80 is the power factor target when the Power Factor fixed power mode is active 17 Starting Options 0 2 1 0 Linear Start 1 Cycle Start HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 69 of 77 menige HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER NO Items Parameters Defaults Description 2 Duty Time Start The gensets which has the shortest running hours will be started earliest 16 Time S E If the started genset runs for up to Uy Mme set i m preset hours then the additional genset which has the shortest running hours at this time will be started 19 Running Mode 0 1 0 0 Load Sharing 1 Fixed Power Output 0 Dynamic synchronizing 1 Static 20 Sync Options 0 1 0 4 d a synchronizing When the controller detects no Sync ignal i h t delay it will 21 Fail to Sync Delay 5 300 s 60 er T send corresponding alarm signal according to the action type The frequency range of FREQ IN 96 1 ee FEN accounts for 1096 1096 of rated range FREQ IN Active The active power of FREQ IN accounts 2 1 100 50 Power
12. 17 Over Power 1 0 200 120 aide Mini Did a Md HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 55 of 77 AA noon HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Al NO Items Parameters Defaults ar Description Types Set 18 Over Power 1 9 300 0 8 1009 Delay 0 1 19 Over Power 2 0 Disable Enable 1 Enable P 2 20 Over Power 2 I 9 200 130 Set P 2 21 Over Power 2 0 300 0 5 5 08 Delay 0 1 R 1 E Enable 1 Enable Reverse o 23 Power 1 Set 0 200 8 Warn R 24 RH 0 300 0 S 5 05 Setting value is percentage of Power 1 Delay 0 1 generator rated full load Del be set 25 Reverse 0 Disable 1 power Delay value can be se Power 2 Enable 1 Enable Reverse 200 96 1596 Tri 26 Sei 0 200 5 rip Reverse 27 aum m 0 300 0 S 2 05 0 1 1 28 as 0 Disable Current Enable 1 Enable Setting value is percentage of 29 Unbalanced 0 200 20 Warn rated current Delay value can Current Set be set Unbalanced 300 0 S 5 05 di Current Delay en 0 1 E i ipla Ens 1 Enable Loss of 32 sr 0 200 20 Warn Excitation Set Setting value is percentage of Loss of rated voltage Delay value can 33 Excitation 0 300 0 S 10 05 be set Delay 34 Heavy 0 1000 kW 100 The request power setting of HMC6 Protection
13. 0 100 20 Adjust and control before paralleling 8 Load Gain 0 100 20 Adjust and control after paralleling 9 Load Stability 0 100 20 Adjust and control after paralleling Sync Setting AVR 0 None 1 Internal Relays 1 2 Internal Analogue 2 Output Reverse 0 1 0 0 Disable 1 Enable 3 Anh 0 2 1 0 1 Adjust to Died Frequency 2 Adjust to Center Point Center Voltage 4 0 10 0 0 Default central voltage OV SW1 pg 90808 MAN ag 2 0 Default volt range 2 5 2 5 V SW2 6 Sync Gain 0 100 20 Adjust and control before paralleling 7 Sync Stability 0 100 20 Adjust and control before paralleling 8 Load Gain 0 100 20 Adjust and control after paralleling HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 71 of 77 AA SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 10 COMMISSIONING STEP 1 SINGLE UNIT DEBUGGING Check the parameter configuration of the controller Check the gen set connections and MSC CAN connection lines between the units E g if 3 generators are correctly connected SYNG screen will display Module Number 3 Start the genset in semi auto mode check if engine and generator data is normal Start the genset in semi auto mode check if switch opens and closes normally Start the genset in semi auto mode after closing the breaker check if generator frequency can be adjusted to the rated frequency e
14. 2 SEMI AUTO 18 6 1 3 AUTO MODE 9 19 6 2 22 7 23 8 29 8 1 TERMINAL 5 30 8 1 1 SLOT 1 POWER SUPPLY PORT AUXILIARY OUTPUT 30 8 1 2 SLOT 2 SLOT 3 AUXILIARY OUTPUT PORT eese 31 Bg GOV AVR Scimus duke RM dS ERN DU M Rus 31 8 1 4 SLOT 5 SLOT 46 SLOT 7 GENERATOR VOLTAGE INPUT BUSBAR VOLTAGE INPUTGENERATOR CURRENT INPUT serate ran karta 32 8 1 5 SLOT 8 DIGITAL INPUT FREQUENCY INPUT VOLTAGE INPUT 32 8 1 6 SLOT 9 AUXILIARY OUTPUT ARRA ERR Hir EHE ad Rd Exi 33 8 1 7 SLOT 10 5485 COMMUNICATION PORT irata aet tanta vatna ark 33 8 2 CONNEC Neste 34 8 2 13 PHASE 3 WIRE arret 34 SINGLE PHASE 2 WIRE sts istas dad Lau o Au M je 34 82 3 2 PHASE Ev 34 824 ANALOG INPUT sats eset sess ec ates eas da ed a
15. 40 36 37 38 3 Phase 3 Wire 8 2 2 SINGLE PHASE 2 WIRE U N39 2 8 2 3 2 PHASE 3 WIRE N39 lt 2 C 36 37 39 4341 40 2 Phase 3 Wire 8 2 4 ANALOG INPUT HMC6 FREQ IN and VOLT IN ports support 10V 10V analog voltage input function External power supply must be fitted when input signal Function descriptions of FREQ IN and VOLT IN are as following Single unit running or generator External frequency adjust 9 os 10V DC breaker is opened FREQ IN External active power HMC6 is paralleled with shore 10V DC adjust connection shaft generator Single unit running or generator External voltage adjust i cs 10V DC breaker is opened VOLT IN External reactive power HMC6 is paralleled with shore 10V DC adjust connection shaft generator _ ___ __ __ _ _ _ HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 34 of 77 SmartGen ideasfor power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 0 10 input connection 2k Q 1 4W 10VDC han OVDC 65 10V 10V input connection 2k Q 1 4W 10VDC 66 67 JOVDC OVDC 65 8 2 5 MSC LINK PORT Data sharing and data communication functions among HMC6 controllers are implemented via MSC LINK CANBUS port Detailed connection way is as following
16. COM5 GOV GOV COM Output 10V 10V Output 33 mA AVR Output 20mA 20mA AVR Output 34 VDC AVR Output 10V 10V 20mA 20mA Output 35 COM6 AVR AVR COM Output 10V 10V Output HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 31 of 77 AA 8 1 4SLOT 45 SLOT 6 SLOT 7 GENERATOR VOLTAGE INPUT BUSBAR VOLTAGE SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER INPUT GENERATOR CURRENT INPUT 36 Li GENSET Genset A phase voltage sensing input Maximum input 360V 37 L2 GENSET Genset B phase voltage sensing input Maximum input 360V ph i 38 L3 GENSET ig VU SNU ceni BU aco 39 N GENSET Sa N phase voltage sensing input 40 L1 BUS Busbar A phase voltage sensing input Maximum input 360V 41 L2 BUS Busbar B phase voltage sensing input Maximum input 360V 42 L3 BUS Busbar C phase voltage sensing input Maximum input 360V 43 N BUS Busbar N phase voltage sensing input 44 51 CT1 45 S2 cai CT A phase sensing input Rated input 5A 46 S1 CT2 n T B ph R A 47 S2 2 C phase sensing input ated input 5 4 51 CT3 15 S2 ca CT C phase sensing input Rated input 5A 8 1 5 SLOT 8 DIGITAL INPUT FREQUENCY INPUT VOLTAGE INPUT 50 B Digital input COM port 51 GB CLOSE IN Digital input port 52 ENGINE RUN Digital input port 53 MANUAL MODE Digital
17. Controller 2014 01 21 Version 1 0 Page 57 of 77 SmartGen ideasfor power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 10 5 SWITCH SETTING NO Items Parameters Defaults Description Switch Setting Pulse width of switch on 1 Close Time 0 20 0 s 5 0 When it is 0 means output constantly 2 Open Time 0 20 0 s 5 0 Pulse width of switch off After the close signal is send out warning alarm will be initiated if the controller does not detect the switch closing signal within the set delay After the open signal is send out warning alarm will be initiated if the controller does not detect the switch opening signal within the set delay HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 58 of 77 fer SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 10 6 MODULE SETTING NO Items Parameters Defaults Description Module Setting 0 Semi auto Mode 1 Power on Mode 0 1 0 1 7 4 1 2 Module Address 1 254 1 Controller s address during remote sensing 3 Language 0 1 0 0 Simplified Chinese 1 English 4 Bassuond 0 9999 00318 For entering advanced parameters setting 5 Start Mode 0 2 0 0 Cyclic start 1 Linear start 2 Running hours Power Supply To offer standards for detecting of i Rated Voltage gener
18. Load Stability Delay will be initiated F V Fault alarm will be initiated if the onload requirement has Not been achieved after the Load Stability Delay has expired The alarm type of F V Fault is block which means users can restart the generator only when the alarm is acknowledged However it enters into Normal Running status if the onload requirement has been achieved 5 If the switch is not closed during the normal running status and the voltage frequency has not satisfy the onload requirement suddenly Transient Fault Delay will be initiated F V Fault alarm will be initiated if the onload requirement has Not been achieved after the Transient Fault Delay has expired The alarm type of F V Fault is block which means users can restart the generator only when the alarm is acknowledged 6 If the onload requirement has been achieved Generator normal light will illuminate the genset will close and synchronize automatically after pressing the e button In case of multi set operation the genset will share load automatically If there is trip alarm occurs then the system will open switch and the alarm information will be displayed on the LCD EE EE EE EEE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 20 of 77 SmartGen Auto Stop Rules 1 In multiple gensets running system if the system detects that the load power has fallen below the stop power the controller will transfer load according to the start prio
19. Management Controller 2014 01 21 Version 1 0 Page 47 of 77 AA HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER No Items Parameters Defaults Alarm Types Description 13 Undervolt1 0 Disable Enable 1 Enable Und It 1 0 1000 9596 Warn Set It 1 15 Undevolt 1 10008 5 08 Delay 16 Undervolt2 0 Disable l Enable 1 Enable Undervolt 2 17 0 1000 80 Tri Set ip t 2 18 Undevolt 2 100 08 3 08 Delay 0 1 19 Undervolt 3 0 Disable Disable 1 Enable Undervolt 3 20 0 1000 70 Tri Set ip 21 Undemot 3 940008 208 Delay 22 Overfreq 1 0 Disable _ 1 1 aM 0 1000 105 Warn Set Overf 1 24 0 100 08 5 08 Delay MAD 1 Setting value is busbar rated 25 Overfreq 2 0 Disable l 9 Enable frequency s percentage 1 Enable 5 return value and delay value 26 E ik 0 1000 110 can be set f 2 se 0 100 08 8 05 0 1 28 Overfreq 3 0 Disable Disable 1 Enable 29 QVerfred 3 0 1000 120 _ Trip Set HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 48 of 77 HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER No Items Parameters Defaults Alarm Types Descrip
20. Normally open 1 Normally close Flexible Output Port 1 19 Contents Setting 0 100 0 Not used 20 Active Type 0 1 0 O Normally open 1 Normally close Flexible Output Port 2 21 Contents Setting 0 100 0 Not used 22 Active Type 0 1 0 O Normally open 1 Normally close HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 64 of 77 menige HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER NO Items Parameters Defaults Description Flexible Output Port 3 23 Contents Setting 0 100 0 Not used 24 Active Type 0 1 0 0 Normally open 1 Normally close Flexible Output Port 4 25 Contents Setting 0 100 0 Not used 26 Active Type 0 1 0 O Normally open 1 Normally close Flexible Output Port 5 27 Contents Setting 0 100 0 Not used 28 Active Type 0 1 0 O Normally open 1 Normally close Flexible Output Port 6 29 Contents Setting 0 100 0 Not used 30 Active Type 0 1 0 O Normally open 1 Normally close OUTPUT PORT FUNCTION LIST Type Description Remarks 0 Not used Invalid 1 Speed Raise Active when the generator is raising speed 2 Speed Drop Active when the generator is dropping speed 3 Volt Raise Active when the generator is raising voltage 4 Volt Drop Active when the generator is dropping voltage 5 Close Gen Output Active when the close generator requirements are reached
21. Power Management Controller 2014 01 21 Version 1 0 Page 5 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 1 OVERVIEW The HMC6 protection and power management controller is a standard power management system for marine applications The system carries out generator control supervision and protection functions The power management functions are calculated by all diesel generator units making the system a true multi master system One of the diesel generator units is internally defined as the command unit This unit is the one where start priority and other power management related functions are calculated The system can handle up to 16 diesel generators to automatic synchronization and load sharing Should the command unit fail the power management calculations will automatically be transferred to the next available unit The internal communication between the units is carried out via internal CANbus This CANbus is intended for internal communication use only and cannot be connected to other external CANbus systems 222 ____ amp amp _ ___ _ __ HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 6 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 2 PERFORMANCE AND CHARACTERISTICS Dynamic synchronizing detect the phase angle difference voltage difference and frequency difference autom
22. TRIP OF NON ESSENTIAL LOAD NEL The trip of Non Essential Load NEL groups is carried out in order to protect the busbar Each HMC6 controller is able to handle three non essential load trip NEL Trip priority is NEL1 gt NEL2 gt NEL3 If the active power has exceed the set value the corresponding NEL will trip after the trip delay and the warning alarm will be initiated NEL trip can be reuse after reset only HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 39 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 5 WORKFLOW CHART 9 5 1 MANUAL PARALLE Manual mode is active Collect data Monitoring and N protection End ee HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 40 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 5 2 START UP N Y Start delay Start wait delay Fail to start gt EN alarm Exit Close Sync Q Y v GOV AVR Fixed Power Control Output Parallel Running EE NE EEE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 41 of 77 SmartGen AA ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 5 3 STOP
23. WA 44 9 5 6 HEAVY CONSUMER em 48 eee 45 9 5 7 LIGHT CONSUMER dfi 49 eese 46 10 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 47 10 1 BUSBAR 47 IU e 51 TES GENMBDAWED ING E 52 1099 PNIS 55 EE EE EEE ENE 58 10 6 E ES I ENC 59 PEPE 60 10 8 OUTPUT PORTSEITING Pcr 64 10 9 SYNG SETTING mom M 69 TT COMMISSIONING REEE ELLEN KE I IE CENTER ERE 72 STEP 1 SINGLE UNIT DEBUGGING niin etate tanti enl 72 STEP 2 SEMI AUTO PARALLEL OPERATION 72 STEP 3 SEMI AUTO PARALLEL OPERATION ON LOAD eese 72 STEP 4 AUTOMATIC PARALLEL OPERATION eese 73 12 INSTALLATION iicsexcsssscnssixasun cubicUnaus xau CHE rFbIM EEG EG EIE GI IQ D OE IURI E 75 XV UNE cm nada eda enk 77 a a a a _ HMC6 Protection And
24. Warn Unbalanced 5 phase current has exceeded the set value it It is active after the will initiate a warning alarm switch has closed Power Protection When controller detects the reverse power Warn Reverse 1 value power is negative has fallen below than It is active after the Power 1 MEL the set value 1 it will initiate a trip alarm switch has closed When controller detects the reverse power Trip Reverse 2 value power is negative has fallen below than It is active after the Power 2 the set value 2 it will initiate a trip alarm switch has closed When controller detects the power value Warn Over Power n 3 1 power is positive has exceeded the set value It is active after the 1 it will initiate a warning alarm switch has closed When controller detects the power value Trip Over Power ia 4 2 power is positive has exceeded the value It is active after the 2 it will initiate a trip alarm switch has closed Tri Non Essential When controller detects the power value p Non 2 Load 1 Trip power is positive has exceeded the Non Essential Load 1 Trip set value it will initiate iste aene Men Load 1 Trip Essential Load switch 1 trip alarm has closed Tri Non Essential When controller detects the power value p Load 2 Trip power is positive has exceeded the Non Essential Load 2 Trip se
25. controller s all terminal connections in order to prevent high voltage into controller and damage it EE EE EE EEE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 76 of 77 Ka SmartGen 12 FAULT FINDING Controller no response with power Genset shutdown Shutdown Alarm in running Genset running while ATS not transfer MSC modules too few RS485 communication is abnormal HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Check starting batteries Check controller connection wirings Check DC fuse Check auxiliary input port Check the alarm information on LCD Check related switch and its connections according to the information on LCD Check ATS Check the connections between ATS and controllers Check MSC LINK communications Check connections Check setting of COM port is correct or not Check RS485 s connections of A and B is reverse connect or not Check RS485 transfer model whether damage or not Check communication port of PC whether damage EN EE EEE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 77 of 77
26. for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 5 OPERATION TFT LCD 4 3 inches with 480x272 resolutions as following SmartGen Open Gen Gen Normal Stop Auto Semi auto Highest Start Mode Mode Priority a HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 11 of 77 SmartGen ideasfor power 5 1 PUSHBUTTONS HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Stop Stop the running generators in Semi auto mode Lamp test press at least 3 seconds Start Start the running generators in Semi auto mode o 3 gt 5 o3 Semi auto mode Press this key and controller enters in Semi auto mode mode gt o gt c Auto Mode Press this key and controller enters in Auto mode G oz 9 Priority selection Press this key will place the generator at the highest priority and start the generator the earliest Close The unit will close the circuit breaker in Semi auto mode Open The unit will open the circuit breaker in Semi auto mode Up Increase 1 Screen scroll 2 Up cursor and increase value in setting menu 1 Screen scroll 2 Down cursor and decrease value in setting menu eet Down Decrease l en 1 Screen scroll 2 Left move cursor in setting menu 1 Screen scroll Right 3 2 Right move cursor in set
27. g set the rated frequency as 52Hz 48Hz Start the genset in semi auto mode after closing the breaker check if generator voltage can be adjusted to the rated voltage e g set the rated voltage as 240V 220V Start the genset in semi auto mode after closing the breaker check if power factor active power and reactive power are normal if negative value occurs check generator voltage and current phase sequence current transformer incoming line direction current transformer secondary current dotted terminal STEP 2 SEMI AUTO PARALLEL OPERATION OFF LOAD Semi Auto close parallel sets check that the units synchronization is balanced and breaker close impulse current is not too high During parallel operation off load check that there is no high circumfluence on HMC6 current screen During parallel operation off load check if the output of active and reactive power is equal to zero if it is not then check if there is power oscillation if there is adjust the gain and stability values of engine or adjust engine GOV or generator AVR gain and stability potentiometer to avoid active and reactive power oscillation output close to O STEP 3 SEMI AUTO PARALLEL OPERATION ON LOAD Semi Auto close parallel sets perform on load test and check if active and reactive power is evenly distributed between all the gensets Semi Auto close parallel sets perform ramp on load test to see if there is high overshoot or power oscillation during this
28. input port 54 ENGINE FAULT Digital input port AUX INPUT 1 Digital input port B connected is 56 AUX INPUT 2 Digital input port active 57 AUX INPUT 3 Digital input port 58 AUX INPUT 4 Digital input port 59 AUX INPUT 5 Digital input port 60 AUX INPUT 6 Digital input port 61 COM7 COM port of frequency input port and voltage input port 62 FREQ IN External frequency active power 10V 10V input adjust input 63 VOLT IN External voltage reactive power 10V 10V input adjust input HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 32 of 77 SmartGen KA ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 8 1 6 SLOT 9 AUXILIARY OUTPUT PORT 64 come COM port of frequency input port and voltage input port 65 AUX OUTPUT4 Auxiliary output port 4 AC250V 8 A 66 AUX OUTPUT5 Auxiliary output port 5 AC250V 8 67 AUX OUTPUT6 Auxiliary output port 6 AC250V 8 A 8 1 7 SLOT 10 RS485 COMMUNICATION PORT 68 B Baud rate 9600bps 69 pan Standard MODBUS protocol 70 SCR RS485 port rds wire EE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 33 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 8 2CONNECTION 8 2 1 3 PHASE 3 WIRE U m v w 2 gt 42 41
29. restart the generator only when the alarm is acknowledged 5 If the onload requirement has been achieved Generator normal light will illuminate the genset will close and synchronize automatically after pressing the button In case of multi set operation the genset will share load automatically If there is trip alarm occurs then the system will open switch and the alarm information will be displayed on the LCD Semi auto Stop 1 Press stop button Wr in case of multi set operation first of all the system will transfer load 2 Open relay activate only when the load transfer is finished 3 After the switch is opened the system enters into Stop Output Delay while the stop relay will activate 4 The system enters into standby status after the Stop Output Delay has expired 6 1 3 AUTO MODE Auto mode is activated by pressing All available diesel generator units are controlled by the power management system and started and stopped according to the start priority and the actual busbar load Should a running generator develop an alarm the system will start the next generator in line and synchronise its breaker before taking the failing generator out of service At the same time the system monitors that the generators are not overloaded Should that be the case the Non Essential Load NEL trip will activate to maintain power supply to the main busbar If a heavy consumer is requested the system calculates t
30. t meet the number ON 3 requirements Freq 50 00Hz AVR 0 0 4 Line Phase Angle GOV Output Percentage 0 OKW O OVa NSC rie 5 Line Frequency AVR Output Percentage Ar LE 6 Line Multi set _ Total Quantity Module Active Power 7 Line Multi set Total Module 10 Reactive Power 8 Line Running Time All Module Priority 19 Module ID System Alarm Information 9 Line dp Priority or Mode 1 1 Line Alarm Type Warning Alarm Med 219 Line Alarm Name Alarm Value Acknowledged Warn Alar rd AT 240 3 Line Alarm Name Alarm Value Acknowledged Ger 4 Line Alarm Name Alarm Value Acknowledged 5 Line Alarm Type Trip Alarm Over Current 1 450A Ack Over Power 500kW Ack 6 Line Alarm Name Alarm Value Acknowledged 7 Line Alarm Name Alarm Value Acknowledged IDOL Priore 01 Over Current 1 8 Line None Module ID System Alarm Information 9 Line pr Priority or Mode Alarm Log E 1 Line Alarm Name Alarm Value e E S 2 Line Event Log Time 2013 08 16 10 11 20 i 3 Line Alarm Name Alarm Value urrent 2 3 08 18 05 55 02 4 Line Event Log Time 5 Line Alarm Name Alarm Value 6 Line Event Log Time 7 Line None HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 14 of 77 SmartGen ideas f
31. used out NO Items 20 Alarm Delay 0 1 999 9 s 5 0 10 7 FLEXIBLE INPUT PORTS Active type Low level Response time gt 500ms NO Items Parameters Defaults Description Input Port Input Port 1 1 Contents Setting Fixed Fixed Close input 0 Closed to active 2 Active 1 ene pe P 1 Open to active Input Port 2 3 Contents Setting Fixed Fixed Engine Run 0 Closed to active Active T 1 3 Sepe S 1 Open to active Input Port 3 5 Contents Setting Fixed Fixed Manuel Mode 0 Closed to active Active T 1 9 pepe p 1 Open to active Input Port 4 7 Contents Setting Fixed Fixed Engine fault input 0 Closed to acti 8 Active Type 0 1 0 edad qd 1 Open to active Flexible Input Port 1 9 Contents Setting 0 50 0 Not used 0 Closed to active 1 Open to active 10 Active Type 0 1 0 Flexible Input Port 2 11 Contents Setting 0 50 0 Not used 0 Closed to active 1 Open to active 12 Active Type 0 1 0 Flexible Input Port 3 13 Contents Setting 0 50 0 Not used 14 Active Type 0 1 0 0 Closed to active SEE REE SEE EE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 60 of 77 SmartGen ideasfor power HMC6 PROTECTION AND POWER MANAGE MENT CONTROLLER
32. 3 1 DYNAMIC SYNCHRONIZING During dynamic synchronizing the unit which is going to synchronized is running at a different speed to busbar generator and the speed difference between them is named as slip frequency Generally the synchronizing unit is running at a positive slip frequency which means it is relatively faster than busbar generator so that the generator reverse power is avoided after synchronizing The aim of synchronization is reduce the phase angle between two systems refer to 3 phase systems of generator and busbar Voltage difference frequency difference and angle difference should be set during dynamic synchronizing The breaker is going to closed if all of them meet the requirement a a ___ HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 36 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 3 2 STATIC SYNCHRONIZING During static synchronizing the unit which is going to synchronized is running at near unanimous speed to busbar generator so that the phase angle between generator and busbar are matched exactly When synchronizing is started the synchronizing controller is activated and the generator frequency is controlled towards the busbar frequency The phase controller takes over when the frequency deviation is so small that the phase angle can be controlled NOTE We discourage you from using static synchronizing when adjust it u
33. 4 01 21 Version 1 0 Page 28 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 8 HARDWARE STRUCTURE HMC6 terminals are standard Uses only can expand 16 channels digital input module 16 channels digital output module or 16 channels LED lamp module via CANBUS Expand port HMC6 terminals are as follows Slot 1 1 6 Power supply port Auxiliary output port Slot 22 7 15 Output port Slot 3 16 23 Output port Slot 4 24 35 CANBUS port GOV AVR Slot 5 36 39 Generator voltage input Slot 6 40 43 Busbar voltage input Slot 27 44 49 Generator current input Slot 8 50 64 Digital input Slot 9 65 67 Frequency input Voltage input Slot 10 68 70 RS485 COM port c v HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 29 of 77 SmartGen 8 1 TERMINAL DESCRIPTION 10 11 12 13 14 15 16 17 18 19 20 2122 23 1 i GENERATOR VOLTAGE u 12 36 37 38 39 Terminal description NO means normally open NC means normally close 8 1 1 SLOT 1 POWER SUPPLY PORT AUXILIARY OUTPUT PORT Terminal Function Description Remarks DC 8 35 V Power supply input 3 AUX OUTPUT1 Auxiliary output port 1 AC250V 8 A 4 AUX OUTPUT2 Auxiliary output port 2 AC250V 8 A 5 AUX OUTPUT3 Auxiliary output port 3 AC250V 8 6 COM1 COM port 3 5 A NOTE In case of using batt
34. Acti hen the open generator requirements 6 Open Gen Output _ pore are reached 7 Sm Active when the rated voltage and rated frequency are reached 8 Common Alarm Active when genset common alarm occurs 9 Commoner Active when genset common warning alarm occurs 10 min Active when genset common trips alarm occurs Acti h t tri d st 11 Tiprand Siop ctive when genset common trip and stop alarm occurs 12 Engine Start Active when genset is starting up 13 Engine Stop Active when genset is stopping Active when the power supply voltage has eon exceeded the set value Acti hen th It h 15 Power Supply ctive when the power supply voltage has fallen below the set value 16 Digital Input 1 Active Active when input port 1 is active HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 65 of 77 mere HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 17 Digital Input 2 Active Active when input port 2 is active 18 Digital Input 3 Active Active when input port 3 is active 19 Digital Input 4 Active Active when input port 4 is active 20 Digital Input 5 Active Active when input port 5 is active 21 Digital Input 6 Active Active when input port 6 is active 22 Reserved 23 Reserved 24 Reserved 25 Reserved Active when the generator over frequency 1 26 Gen Overfr
35. Alarm Status 3 Line 2 Total Active Power ID Breaker status 4 Line 2 Total Reactive Power Priority Alarm Status 5 Line 3 Total Active Power ID Breaker status 6 Line 3 Total Reactive Power Priority Alarm Status 7 Line 4s Total Active Power ID Breaker status 8 Line 4 Total Reactive Power Priority Alarm Status ifi Module ID Priority System Alarm Information or 9 Line Mode 1 Line Phase Voltage Current 2 Line Line Voltage Active Power a Ling 1959 Sequence ctive Power Number 4 Line Phase Angle Apparent Power 5 Line Power Factor Total Active Power Average Power Output Active Power 6 Line Factor Percentage Target Active Frequency Power Percentage Accumulated 7 Line Active Energy Total Reactive Power Accumulated HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 13 of 77 SmartGen ideastorpower HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Reactive Energy i P s TT Output Reactive ower 8 Line Percentage Target Current Reactive Power Percentage Module ID System Alarm Information 9 Line ow Priority or Mode Phase Voltage Volt Difference Y means it meets the requirements 2 Line Line Voltage Freq Difference Y means it meets the requirements Pen io ds Em Angle Difference X means MM Line it doesn
36. And Power Management Controller 2014 01 21 Version 1 0 Page 56 of 77 AA HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Al NO Items Parameters Defaults ein Description Types Consumer 1 Heavy Consumer 1 Request Power Heavy Th t f 35 Consumer 1 0 1000 kW 60 Se Heavy Consumer 1 Rated Power Heavy 36 Consumer 2 0 1000 kW 100 The request power setting of Request Heavy Consumer 2 Power Heavy Th ted tt f 37 Consumer 2 0 1000 kw 60 MM NIMM Heavy Consumer 2 Rated Power Heavy i f 3 0 1000 kW 100 The request power setting o Request Heavy Consumer 3 Power Heavy Th f 39 Consumer 0 1000 kW 60 power seting o Heavy Consumer 3 Rated Power 40 1 Trip 0 Disable Enable Warn 1 Enable NEL 1 trip is active when the i h 77 NEL 1 Over 0 200 100 active power has exceeded Power the set value NEL 1 Tri 42 0 1 999 9 5 5 0 Delay 43 NEL 2 Trip 0 Disable Enable Warn 1 Enable NEL 2 trip is active when the 44 NEL 2 Over 0 200 100 active power has exceeded Power the set value 45 NEL 2 94 999 9 s5 80 Delay 46 NEL 3 Trip 0 Disable Enable Warn 1 Enable NEL 3 trip is active when the i h 47 NEL 3 Over 0 200 100 active power has exceeded Power the set value NEL 3 Tri 48 0 1 999 9 s 10 0 Delay HMC6 Protection And Power Management
37. ECERAN a 34 EE ee HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 4 of 77 SmartGen ideasfor power HMC6 PROTECTION POWER MANAGEMENT CONTROLLER 0 25 MSC LINK PORT DU E EER 35 9 POWER MANAGEMENT AND WORKFLOW CHART eene eene 36 9 1 EQUAL LOAD SHARING rein 36 9 2 FIXED POWER e M 36 9 3 SYNGHRONISING EN 36 9 3 1 DYNAMIC SYNCHRONIZING aiia 36 9 3 2 STATIC 5 37 9 4 HEAVY GONSUMERS nenene 38 9 4 1 HEAVY CONSUMER REQUESTS 39 942 HEAVY CONSUMER ANSWER adiit uiia suas tux Roa v MOD San Via ad Ra c E A 39 9 453 HEAVY CONSUMER FEEDBACK MAR a lao cru Ux RR 39 9 4 TRIP OF NON ESSEN IAL LOAD NEL enin deno au 39 9 5 WORKFLOW CHART enini aperi i 40 9 5 1 MANUAL PARBALLE irure stan napa atii rhe paa abu spear 40 9 5 2 START M UM 41 9 5 3 S 6 err re EN NE OD 42 9 5 4 OPEN BREAKER dff WD 43 9 5 5 CLOSE BREAKER
38. GEMENT CONTROLLER Heavy consumer 2 request 8 HC 2 Inquirer Acknowledge signal is initiated if the X requirements are satisfied HC 2 After breaker closing feedback signal is 9 send to controller to ensure the HC2 has X Feedback loaded Heavy consumer 3 request 10 HC 3 Inquirer Acknowledge signal is initiated if the X requirements are satisfied After breaker closing feedback signal is 11 is send to controller to ensure the has X Feedback loaded 12 Engine Fault Engine fault feedback input X 13 Alarm Inhibit Only display but active when there is A alarm occurs 14 Alarm Mute Mute the panel buzzer e e e 15 Alarm Reset Reset alarm e e 16 Alarm Ack Acknowledge the current alarm e e 17 Lamp Test Test all the LED lights e e e The controller doesn t open breaker even Light Load 18 input if the system load has fallen below the set X value Fixed power output when the Constant 19 Constant Power input is active the active power X power IN and the reactive power can be adjusted via FREQ IN port and VOLT IN port 20 Cycle Start VE eae mode is carried out when the X input Is active 21 DP Start Emea mode is carried out when the X input Is active 25 Duty Time Duty time start mode is carried out when X Start the input is active 23 Auto Mode Auto mode is carried out when the input is Input active 24 Semi Auto Semi auto mode is carried out when the
39. ND POWER MANAGEMENT CONTROLLER 3 FUNCTIONAL DESCRIPTION 3 1 OPERATION e Diesel generators e Emergency diesel generator e Bus tie breaker e Load sharing between diesel generators e Load transfer from to shaft generator shore connection e Fixed power base load for diesel generator asymmetrical load sharing e Heavy consumer control fixed load e NEL Non essential Load Trip 3 2 ENGINE CONTROL e Start stop control e GOV control Relay outputs control analog voltage control analog current control 3 3 PROTECTIONS ANSI e Overcurrent 4 levels e Reverse power 2 levels e Overload 2 levels e Over and under voltage 3 levels e Over and under frequency 3 levels eUnbalanced current e Loss of excitation e Close Open Fail e Digital inputs 3 4 DISPLAY e Push buttons for start and stop e Push buttons for breaker operations e Push buttons for highest priority e Status alarm and information text messages a a HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 8 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 3 5 POWER MANAGEMENT FUNCTIONS Plant operation e Diesel generator supply up to 16 generators e Shaft generator supply up to 2 shaft generators e Shore connection supply e Split busbar operation up to 8 tie breakers Power management functions e Blackout handling eLoad dependent start stop e Priority selection gt Cyc
40. alarm Always active Wh h h Tri 3 ue tage i exceeded the set Trip value 3 it will initiate a trip alarm Always active SEE EEE e X M HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 23 of 77 4 Undervolt 1 When basbar voltage has fallen below than the set value 1 it will initiate a warning alarm It is active after the switch has closed 5 Undervolt 2 When basbar voltage has fallen below than the set value 2 it will initiate a trip alarm Trip It is active after the switch has closed 6 Undervolt 3 When basbar voltage has fallen below than the set value 3 it will initiate a trip alarm Trip It is active after the switch has closed 7 Overfreq 1 When basbar frequency has exceeded the set value 1 it will initiate a warning alarm Warn Always active 8 Overfreq 2 When basbar frequency has exceeded the set value 2 it will initiate a trip alarm Trip Always active When basbar frequency has exceeded the set Trip 9 Overfreq 3 FM value 3 it will initiate a trip alarm Always active Warn When basbar frequency has fallen below than 10 Underfreq 1 Ft It is active after the the set value 1 it will initiate a warning alarm switch has closed Trip When basbar frequency has fallen below than 11 Underfreg 2 SON 4 T It is active after the the set va
41. anagement Controller 2014 01 21 Version 1 0 Page 73 of 77 AA SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER HMC6 Single Unit Typical Application Diagram Hy 12 BUS is iN DROP SPEED 45 46 49383738 40 41 42 43 SP AH 28 o MSC LINK U CT3 L3S1 70 A Ac ER RS485 232 2 50 51 54 53 54 55 56 57 58 59 60 ore d 5 E 2122 2324 25 26 64 65 66 67 1 ul x o 2 gt gt mI dS o lt lt o 4 42121 2 2 EEE ole 212212 2 2 agg Ol o gt oj a 2 s dcs sss 2 BEE EEE 5 Z x x x x x x I 22 gt 555 5 az 2 5155 5 333 2 9 lt 4 lt lt lt lt c VE lt 33533 xxx z lt lt lt lt GOV AVR C lt I r 2 zs i3 24 o Sy ES 27 TD SJEFER DIN16 DOUT16 LA16 a a HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 74 of 77 SmartGen 11 INSTALLATION Controller is panel built in design it is fixed by clips when installed The controllers overall dimensions and cutout dimensions for panel please refers to as following T Cutout Y 214mm 158mm 160mm 35 mm 10mm 212mm 266mm 1 Battery Voltage Input Anote HMC6 controller can suit for widely rang
42. atically to perform synchronization as soon as possible gt Load sharing Schedule the start and stop of genset and share load equally automatically gt Heavy consumer control Start the additional genset automatically if the power is not enough when the function is active gt NEL trip Trip some non essential load if over power condition occurs gt Light load The genset is still running if the load has fallen below the shutdown set value when the function is active Suitable for 3 phase 4 wire 3 phase 3 wire single phase 2 wire and 2 phase 3 wire systems with frequency 50 60Hz gt Selectable start mode Cyclic start Linear start Duty Time start 480x272 LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for factory personnel Parameter setting parameters can be modified and stored in internal FLASH memory and cannot be lost even in case of power outage most of them can be adjusted using front panel of the controller and all of them can be modified using PC via USB or RS485 ports Event Log Maximum 99 pieces of trip alarms trip and stop alarms can be saved in chronological sequence in internal memory which means that they will not be lost in case of power off EE EE EE ce HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 7 of 77 SmartGen KA ideas for power HMC6 PROTECTION A
43. ator over under voltage 7 Power Supply 0 200 130 To offer Standard for detecting of Over Voltage generator over voltage To off f i f 8 Power Supply 0 200 80 offer p 8 or detecting o Under Voltage generator under voltage 0 1 Used for expansion connect DIN 9 Expand DIN 1 0 Disable 0 Disable module 1 when the HMC6 input ports 1 Enable are used out 10 Alarm Delay 0 1 999 9 s 5 0 0 1 Used for expansion connect DIN 11 Expand DIN 2 0 Disable 0 Disable module 2 when the HMC6 input ports 1 Enable are used out 12 Alarm Delay 0 1 999 9 s 5 0 0 1 Used for expansion connect DOUT 13 Expand DOUT 1 0 Disable 0 Disable module 1 when the HMC6 output ports 1 Enable are used out 14 Alarm Delay 0 1 999 9 s 5 0 0 1 Used for expansion connect DOUT 15 Expand DOUT2 0 Disable 0 Disable module 2 when the HMC6 output ports 1 Enable are used out 16 Alarm Delay 0 1 999 9 s 5 0 0 1 Used for expansion connect LED 17 Expand LED 1 0 Disable 0 Disable module 1 when the HMC6 LED lamps 1 Enable are used out 18 Alarm Delay 0 1 999 9 s 5 0 0 1 Used for expansion connect LED 19 ExpandlED Disable 018806 module 2 when the HMC6 LED lamps HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 59 of 77 Ka SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Parameters Defaults Description 1 Enable are
44. ction And Power Management Controller 2014 01 21 Version 1 0 Page 17 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 6 SYSTEM MODE DESCRIPTION 6 1 SYSTEM MODE 6 1 1 MANUAL MODE When Manual mode signal is active the system will work through manual mode In this mode HMC6 controller can only monitor data and alarm information but cannot control switch or engine In addition GOV and AVR do not work but the manual governor relay governor manual VOLT IN and manual VOLT OUT do work in this mode 6 1 2 SEMI AUTO MODE Se lt key Semi auto means that the unit will not initiate Semi auto mode is activated by pressing any sequences automatically as is the case with the auto mode It will only initiate sequences if external signals are given An external signal may be given in three ways 1 Push buttons on the display are used 2 Digital inputs are used 3 Modbus commands are used All available diesel generator units can be started stopped synchronized closed opened unloaded upon push button commands on the front panels for each generator The system monitors that the generators are not overloaded Should that be the case the Non Essential Load NEL trip will activate to maintain power supply to the main busbar If a heavy consumer is requested the system calculates the power needed If the available power is insufficient the heavy consumer connection will not be all
45. e EN EE MC HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 21 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 6 2START MODE DESCRIPTION Linear start Start the gensets Stop the gensets according to the according to the Last priority The highest in first out sequence priority the minimum E g the stop number will be started sequence of 3 units earliest following the 3 2 1 second highest priority will be started E g the start sequence of 3 units 1 2 3 Cyclic start Start the Stop the gensets according to the set according to the First priority and sequence in first out sequence The highest priority the E g the stop minimum number will sequence of 3 units be started earliest 1 2 3 e X X following the second highest priority will be started E g the start sequence of 3 units 1 2 3 Running The gensets which has The gensets which hours the shortest running has the longest hours will be started running hours will be earliest stopped earliest If the started genset Running hours will be runs for up to stored internal e X X hours then the memory and cannot additional genset which be lost even in case of has the shortest running power outage hours at this time will be started EE EE
46. e in set when the alarm is active interval When the controller detects fewer modules on the MSC link than the minimum number configured in the unit it will initiate a warning MSC Too alarm There are 2 possible reasons Warn Few Sets Communication line between the controllers Always active disconnects which interrupts communication b Other parallel gen sets controllers have not been powered on When the controller dete DIN1 modul E So communication failure it ad Fail 9 When is enabled alarm When the controller detects DIN2 modul _ 8 communication failure it will initiate Mie nem Fail i I When DIN2 is enabled alarm When the controller d DOUT1 module W DOUT1 Com is So Oo pan arn Fail communication failure it will initiate a warning When DOUT1 is alarm enabled HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 27 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER When the controller detects DOUT2 module Warn DOUT2 Com er QULA 8 Fail communication failure it will initiate a warning When DOUT2 is alarm enabled Wh 9 LEDI Gom a pon Modi 9 When LA1 is enabled alarm 802 Wam Fail i 9 When LA2 is enabled a HMC6 Protection And Power Management Controller 201
47. e of battery voltage 8 35 VDC The wire s diameter must be over 1 5mm and which is connected to B and B of controller power 2 FREQ IN VOLT IN A NOTE FREQ IN and VOLT IN are work only when external adjust is active Range 10V 10V 3 Output And Expand Relays Anote All outputs of controller are voltage free output rated capacity is 8A If need to expand the relays please add freewheel diode to both ends of expand relay s coils when coils of relay has DC current or increase resistance capacitance return circuit when coils of relay has AC current in order to prevent disturbance to controller or others equipment 4 AC Input Current input of controller must be connected to outside current transformer And the current transformer s secondary side current must be 5A At the same time the phases of current transformer and input voltage must correct Otherwise the current of collecting and active power maybe not correct Dotted terminal must be connected to negative pole of battery WARNING When there is load current transformer s secondary side prohibit open circuit MN RACE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 75 of 77 Smart Gen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 5 Withstand Voltage Test caution When controller had been installed in control panel if need the high voltage test please disconnect
48. eq 1 9 d alarm occurs Active when the generator over frequency 2 27 Gen Overfreq 2 pbi 9 alarm occurs Active when the generator over frequency 3 28 Gen Overfreq 3 9 3 y alarm occurs Active when the generator over voltage 1 29 Gen Overvolt 1 9 9 alarm occurs Active when the generator over voltage 2 30 Gen Overvolt 2 9 9 alarm occurs Active when the generator under frequency 1 31 Gen Underfreq 1 9 3 y alarm occurs Active when the generator under frequency 2 32 Gen Underfreq 2 9 4 y alarm occurs Active when the generator under frequency 3 33 Gen Underfreq 3 9 4 d alarm occurs Active when the generator under voltage 1 34 Gen Undervolt 1 9 9 alarm occurs Active when the generator under voltage 2 35 Gen Undervolt 2 bii 9 3 etd alarm occurs Active when the generator under voltage 3 36 Gen Undervolt 3 uhi 9 2 is alarm occurs 37 Gen Loss of Phase Action when generator loss phase Gen Phase Sequence 38 4 Action when generator reverse phase Wrong Active when the busbar over frequency 1 alarm 39 Busbar Overfreq 1 3 T OCCUIS Active when the busbar over frequency 2 alarm 40 Busbar Overfreq 2 y OCCUIS Active when the busbar over frequency 3 alarm 41 Busbar Overfreq 3 3 y OCCUIS 42 Busbar Underfreq 1 Active when the Busbar under frequency 1 HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 66 of 77
49. ery as power source make the controller connect to the battery directly instead of start battery or charging generator to ensure stable supply of HMC6 222 2 EE COMM Mc vg HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 30 of 77 fer SmartGen 8 1 2SLOT 2 SLOT 3 AUXILIARY OUTPUT PORT HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 7 RAISE SPEED RAISE SPEED OUTPUT AC250V 8 A 8 COM2 COM port 7 9 9 DROP SPEED DROP SPEED OUTPUT AC250V 8 A 10 RAISE VOLT RAISE VOLT OUTPUT AC250V 8 A 11 COM3 COM port 10 12 12 DROP VOLT DROP VOLT OUTPUT AC250V 8 A 13 ENGINE START ENGINE START AC250V 8 A 14 COM4 COM port 13 15 15 ENGINE STOP ENGINE STOP AC250V 8 16 GB CLOSE NC 17 GB CLOSE COM GB CLOSE OUTPUT AC250V 8 A 18 GB CLOSE NO 19 GB OPEN 20 GB OPEN COM ENE AC250V 8 21 GB OPEN NO ALARM HORN DIGITAL OUTPUT AC250V 8 8 1 3 SLOT 4 GOV AVR Terminal Function Description Remaks 1 24 SCR EXPANSION Expand CANBUS port CANH Used for expand digital input gt EXPANSION module digital output module or 26 CANL LED lamp module EXPANSION ad me LINK CANH MSC LINK port 28 CANBUS COM port Used for data sharing between MSC LINK HMC6 controllers 29 CANL MSC LINK 30 mA GOV Output 20mA 20mA GOV Output 31 VDC GOV Output 10V 10V 20mA 20mA Output 32
50. failure alarm Active when generator takes load while 62 Generator Load deactivate when generator off load Active when the starting power requirement of 63 HC1 ACK Output heavy consumer 1 is satisfied Active when the starting power requirement of 64 HC2 ACK Output Md l heavy consumer 2 is satisfied Active when the starting power requirement of 65 ACK Output E a heavy consumer 3 is satisfied 66 Fail To Start Active when start failure alarm HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 67 of 77 SmartGen ideasforpower AA HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 67 Manual Mode Active in Manual mode 68 Semi auto Mode Active in Semi auto mode 69 Auto Mode Active in Auto mode 70 Light Load Active when light load is output 71 NEL 1 Trip Active when NEL 1 trip occurs 72 NEL 2 Trip Active when NEL 2 trip occurs 73 NEL 3 Trip Active when NEL 3 trip occurs 74 Engine Fault Active when engine fault signal is output 75 EN Active when the generator vortage and frequency have reached the requirement 76 100 Reserved Reserved __ ____ HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 68 of 77 er SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 10 9 SYNC SETTING NO Items Parameters Defaults Descr
51. for 196 5096 of rated power The minimum active power of FREQ IN FREQ IN ied 24 ae 10 10 V 10V accounts for 1 of rated power and it is Minimum Value 10V FREQ IN The minimum active power of FREQ IN 25 10 10 V 10V accounts for 100 of rated power and Maximum Value aa itis 10V The reactive power of VOLT IN 2 VOLT IN 1 100 10 4 S accounts for 1096 1096 of rated power The reactive power of VOLT IN VOLT IN React 27 9 NG 1 100 50 accounts for 1 50 of rated active Power power VOLT IN The minimum active power of VOLT IN 28 10 10 V 10V accounts for 196 of rated power and it is Minimum Value 10V VOLT IN The minimum active power of VOLT IN 29 10 10 V 10V accounts for 100 of rated power and Maximum Value itis 10V Sync Setting GOV 1 Output Type 0 1 1 0 Internal Relays 1 Internal Analogue 2 Output Reverse 0 1 0 0 Disable 1 Enable 0 None 1 Adjust to Rated Frequency 2 1 7 2 Adjust to Center Point 4 Center Voltage 0 10 0 0 Default central voltage OV HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 70 of 77 Rr menige HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER NO Items Parameters Defaults Description SW1 g 91808 _ Mange 2 0 Default volt range 2 5 2 5 V SW2 6 Sync Gain 0 100 20 Adjust and control before paralleling 7 Sync Stability
52. he power needed and starts an additional generator if needed before allowing the heavy consumer to be connected Auto Start Rules 1 If the system detects that there is no voltage signal on busbar then the available diesel generator units are started according to the start priority 2 Ir HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 19 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 2 Should the generator units are started successfully the system will start the next generator in line if the power is insufficient 3 Should the generator units are in normal running if a heavy consumer is requested the system calculates the power needed and starts an additional generator if needed before allowing the heavy consumer to be connected then the system will output acknowledged signal if the request is satisfied Auto Start 1 Generator enters into start delay as soon as Auto Start is active 2 After the Start Delay has expired the system enters into Start Output Delay while the start relay will activate 3 When start delay is over Start Wait Delay will be initiated Fail to Start alarm will be initiated if the onload requirement has Not been achieved after the Start Wait Delay has expired The alarm type of Fail to Start is block which means users can restart the generator only when the alarm is acknowledged 4 When Start Wait Delay is over
53. iption Sync Setting Basic It is considered Bus no power when Bus 1 D Bus Vol 10 50 V 1050 idi voltage is lower than dead Bus voltage It is considered voltage synchronization 2 voltage 0 20 V 3 when the voltage erence between Difference Generator and Bus is lower than synchronization voltage difference 3 EE Freq 0 2 0 Hz 0 2 It is frequency Difference synchronization when the frequency difference between Generator and Bus 4 iss 3 0 2 0 Hz 0 1 is less than Check Up Freq but more vere than Check Low Freq It is considered Phase Angle Sync when Phase Angle uu 5 0 20 10 the initial phase difference is lower than Difference synchronization phase difference 6 0 1 00 Hz 0 10 Adjust generator frequency and enable PE y it greater than Bus frequency It is the ID mark of the MSC 7 MSC ID 0 16 1 communication internet All the MSC ID should be unique 8 MSC Priority 0 16 1 Smale values represent higher priorities 9 Full kW rating 0 20000 KW 276 Genset full load active power 10 Full kVar rating 0 20000 kvar 210 Genset full load reactive power 0 125kbps 1 250kbps 2 1 11 Baud Rate 0 2 2 3755Kbps Scheduled Schedule the load value of other genset 12 100 bxc i when start on demand Scheduled Stop Schedule the load value of other genset 1 100 2
54. lic start Linear start Running hours e Load shedding trip of non essential load groups eConditional connection of heavy consumers E cq HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 9 of 77 SmartGen AA ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 4 SPECIFICATION ___ Deas Working Voltage DC8 OV to 35 OV continuous power supply Overall Consumption lt 4W Standby mode lt 2W AC Input 3 Phase 4 Wire AC15V AC360V ph N 3 Phase 3 Wire AC620V ph ph Single Phase 2 Wire AC15V AC360V ph N 2 Phase 3 Wire AC15V AC360V ph N Alternator Frequency 50Hz 60Hz Flexible Relay Output 1 12 AC250V volts free output GOV DC 10 10 V 20mA 20mA AVR DC 10 10 V 20mA 20mA FREQ IN DC 10 10 V VOLT IN DC 10 10 V Case Dimensions 266mm x 182mm x 45mm Panel Cutout 214mm x 160mm CT Secondary Current Rated 5A Working Conditions Temperature 25 70 C Humidity 20 93 RH Storage Conditions Temperature 25 70 C Protection Level IP55 Gasket Apply AC2 2kV voltage between high voltage terminal and low Insulation Intensity voltage terminal The leakage current is not more than 3mA within 1min Weight 0 95kg AA HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 10 of 77 SmartGen AA ideas
55. lue 2 it will initiate a trip alarm switch has closed Trip When basbar f has fall h 12 Underfreq 3 a wer nas fallen below than It is active after the the set value 3 it will initiate a trip alarm switch has closed Generator Protection 1 Fail To Start After the Start wait delay has expired if the genset doesn t reach on load demands it will initiate a warning alarm Block It is active after the genset is starting up 2 Overfreq 1 When genset frequency has exceeded the set value 1 it will initiate a warning alarm Warn Always active 3 Overfreq 2 When genset frequency has exceeded the set value 2 it will initiate a trip alarm Trip Always active 4 Overfreq 3 When geriset frequency has exceeded the set Trip value 3 it will initiate a trip alarm Always active Warn 5 Underfreq 1 When genset frequency has fallen below than the set value 1 it will initiate a warning alarm It is active after the switch has closed HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 24 of 77 When genset frequency has fallen below than freq 2 It is active after the the set value 2 it will initiate a trip alarm switch has closed When genset frequency has fallen below than Tip 7 Underfreq 3 9 Sq Hs y It is active after the the set value 3 it will initiate a trip ala
56. nable Frea Under Fred 3 9200 90 Trip Set Frea ap OE Freg 1 05 Delay HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 54 of 77 SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 4GENERATOR LOAD SETTING AI NO Items Parameters Defaults Description Types Generator Load Setting 1 Current Trans 5 6000 5 500 The ratio of external CT 2 Full Current 5 6000 500 Generator s rated active Rating power 3 Rated Active 0 6000 kW 276 Generators rated reactive Power power Over Current D 1 4 1 0 Disable acl 1 Enable 5 Over Current 0 200 100 Warn The setting of over current 1 1 Set 6 Over Current 9 300 058 20 08 1 Delay Over Current Ga 1 T 2 0 Disable Enable 1 Enable 8 Over Current 0 200 110 m The setting of over current 2 2 Set Over Current 9 Delay 0 300 0 S 60 05 Over Current 04 1 10 3 0 Disable Enable 1 Enable 11 Over Current 0 200 130 Trip The setting of over current 3 3 Set Over Current 12 3 Delay 0 300 0 S 30 05 Over Current 0 1 1 13 4 0 Disable Enable 1 Enable 1 Over Current 0 200 150 Trip The setting of over current 4 4 Set Over Current 15 4 Delay 0 300 0 S 10 05 0 1 16 Over Power 1 0 Disable 1 Setting value is percentage of i Enable Enable generator rated full load Del
57. onsumer Y Parallel Open Running Breaker End NE HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 46 of 77 SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 10 1 BUSBAR SETTING No Items Parameters Defaults Alarm Types Description Busbar Setting Standard for checking busbar over under voltage lt is TNT primary voltage when using 1 30 30000 V 230 voltage transformer it is line Voltage voltage when AC system is 3P3W while it is phase voltage when using other AC system 2 Rated 10 0 75 0 Hz 50 0 Standard for checking busbar Frequency over under frequency 0 1 Users can set the primary Volt 0 voltage and secondary Trans PT oe Disable voltage of voltage 1 Enable 9 9 transformer 4 Overvolt 1 0 Disable Enable 1 Enable It 4 5 0 1000 110 Warn Set It 1 ES 0 100 08 5 08 Delay 7 Overvolt 2 0 Disable ji Enable Setting value is busbar rated 5 percentage 2 8 0 1000 120 Trip return value and delay value Overvolt 2 ne 9 0 100 0S 3 0S Delay 0 1 0 10 Overvolt 3 0 Disable Disable 1 Enable Overvolt 3 m 11 Set 0 1000 130 Trip O It 3 i s 0 100 05 1 08 Delay HMC6 Protection And Power
58. or power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 8 Line None 9 Line Module 14 System Alarm Information Priority edid Event Log 1 Line Event Log Name Event Log Value Event Loper perii 279 Line Event Log Time er 3 Line Event Log Name Event Log Value 2013 08 46 10 11 20 4 Line Event Log Time DECEM 5 Line Event Log Name Event Log Value 6 Line Event Log Time 7 Line None 8 Line None 9 Line module s System Alarm Information Priority HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 15 of 77 SmartGen ideasfor power AA HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 5 3 USER MENU AND PARAMETERS SETTING MENU Press key for more than 3s to enter into user manual Parameter After entering the correct password factory default password is 00318 you can enter parameter settings screen Parameter setting including as following Bus setting Timer settings Generator setting Generator Load settings Breaker settings Input port settings output port settings Module settings Synchronization settings Example Return Bus setting Timers setting Generator setting Generator Load setting Breaker setting Input setting Output setting Module setting Synchronization setting Return Bus setting Timers setting Generator setting Generator Load setting Breaker setting Input set
59. ot O Time from start signal is active to onload requirement is satisfied If the requirement is continue satisfied in Onload Stable onload stable delay synchronization is 7 0 3600 s 5 je pe Delay beginning If the requirement doesn t be satisfied but delay time is up then the warning alarm will be initiated After the onload stable delay If the voltage and frequency requirements are T t Fault M 8 e 0 100 0 s 2 0 not satisfied after the transient fault delay y has expired then the Freg Volt Fault alarm will be initiated HC If the busbar redundancy power is meet 9 0 1000 s 5 the HC request then the HC answer Delay output after the HC answer delay HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 51 of 77 fer SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 3GENERATOR SETTING Alarm ee NO Items Parameters Defaults Description Types Generator Setting 0 3P4W 1 3P3W 1 A 2 2P3W 3 1P2W To offer standards for detecting of generator s over under voltage It is rimary voltage when usin 2 Rated Voltage 30 30000 230 auda AC voltage transformer it is line voltage when AC system is 3P3W while it is phase voltage when using other AC system Setting value is percentage of generator rated voltage Detect when controller Loading 3 0 200 95 pre
60. owed Semi auto Start 1 Start command will be initiated by HMC6 after pressing button The system enters into Start Output Delay while the start relay will activate 2 When Start Output Delay is over Start Wait Delay will be initiated Fail to Start alarm will be initiated if the onload requirement has Not been achieved after the Start Wait Delay has expired The alarm type of Fail to Start is block which means users can restart the generator only when the alarm is acknowledged 3 When Start Wait Delay is over Load Stability Delay will be initiated F V Fault alarm will be initiated if the onload requirement has Not been achieved after the Load Stability Delay has expired The alarm type of F V Fault is block which means users can restart the generator only Rd cU HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 18 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER when the alarm is acknowledged However it enters into Normal Running status if the onload requirement has been achieved 4 If the switch is not closed during the normal running status and the voltage frequency has satisfy the onload requirement suddenly Transient Fault Delay will be initiated F V Fault alarm will be initiated if the onload requirement has Not been achieved after the Transient Fault Delay has expired The alarm type of F V Fault is block which means users can
61. pare loading When Voltage generator voltage under load voltage won t enter into normally running Generator To offer standards for 4 0 200 30 detecting crank disconnect Voltage n voltage is satisfied or not Rated To offer standards for 5 10 0 75 0 Hz 50 0 detecting of over under load Frequency frequency Setting value is percentage of generator rated frequency Detect when controller Loading 6 EE 0 200 85 prepare loading When generator frequency under load frequency it won t enter into normal running Generator To offer standards for 7 0 200 65 detecting crank disconnect Frequency v frequency is satisfied or not Volt B 0 1 0 0 Disable 1 Trans PT Vet dii 9 Svar Val d 0 1 1 Setting value is percentage of 0 Disable Enable generator rated voltage Delay HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 52 of 77 HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 1 Enable value can be set Volt 1 10 Over Volt 11 0 200 105 Warn Set Volt 1 if Po volk 5 08 Delay 12 Over Volt 2 0 Disable Enable 1 Enable Over Volt 2 13 0 200 115 Tri Set rip Volt 2 qu VO e 900 06 1 05 15 Under Volt 1 0 Disable Enable 1 Enable Volt 1 16 Under Volt 1 5o 95 Warn Set Volt 1 iz volte T
62. period if there is regulate Load Ramp via PC software Semi Auto close parallel sets perform ramp off load test to see if gen set breaker opens after reaching minimum set value 96 a ___ ___ a a HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 72 of 77 SmartGen KA ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 4 Semi Auto close parallel sets perform impact load test and damp load test to check if there is power oscillation STEP 4 AUTOMATIC PARALLEL OPERATION When the controller is in auto status if there is no power on busbar it will carry out automatic parallel start and stop operation 1 Start the genset which has the highest priority or shortest running time according to the start mode 2 The genset which has the second highest priority or second shortest running time will be started if the load has exceeded the set value or the HC request has exceeded the set value 3 After the genset has started up synchronization parallel and share load process will beginning 4 The genset will be stopped according to the preset sequence if the load has fallen below the set value light load input deactivates HMC6 multi set typical application diagram Load Close Close Close Genset 1 IGenset 2 Gensetn SmartGen SmartGen SmartGen Ol NIE MSC Two Cores With Parallel Screen EN EN EEE HMC6 Protection And Power M
63. rity 2 Should the load is transferred completely only then open relay activate 3 Stop command will be initiated Auto Stop 1 Press stop button ur in case of multi set operation first of all the system will transfer load 2 Open relay activate only when the load transfer is finished 3 After the switch is opened the system enters into Stop Output Delay while the stop relay will activate 4 The system enters into standby status after the Stop Output Delay has expired Start Stop Condition Description 1 F Start the gensets externally GOV input GOV output AVR input and AVR output Stop the gensets externally or there are deactivated Monitor all generator is trip and stop alarm occurs parameters Start the gensets by pressing the panel Semi auto button GOV input and AVR input are Mode deactivated The system will control GOV and AVR automatically If the system detects that there is no voltage signal on busbar the available diesel generator units started Auto Mode according to the start priority GOV input and AVR input are deactivated The system will control GOV and AVR automatically Manual Mode Stop the gensets by pressing the Stop panel button or there is trip and stop alarm occurs Stop the gensets when there is trip and stop alarm occurs In multiple gensets running system the system will shutdown if the load value has fallen below the minimum set valu
64. rm switch has closed When genset voltage has exceeded the set Warn 8 Overvolt 1 CE value 1 it will initiate a warning alarm Always active Wh h h Tri 9 Svake en genset ue tage exceeded the set Trip value 2 it will initiate a trip alarm Always active Warn Wh has fall low than the 10 Undervolt 1 E via iM ich It is active after the set value 1 it will initiate a warning alarm switch has closed When genset voltage has fallen below than the ui 11 Undervolt 2 d NE It is active after the set value 2 it will initiate a trip alarm switch has closed When genset voltage has fallen below than the 12 Undervolt 3 9 wb age It is active after the set value 3 it will initiate a trip alarm switch has closed Phase When controller detects the reverse phase it Trip 13 Sequence af will initiate a trip alarm Always active Wrong The controller does not detect synchronization Warn 14 Failto Sync signal within the pre set synchronization time it It is active after the will initiate a warning alarm switch has closed When controller detects negative reactive Trip Loss of eee 15 Nes power is greater than set value it will initiate a It is active after the Excitation trip alarm switch has closed When controller detects that the engine fault Tri 16 Engine Fault MR d i signal is active it will initiate a trip alarm Always active After the feedback f
65. roller without this function Indicates the controller with this function SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER CONTENTS 1 OVERVIEW 6 2 PERFORMANCE AND CHARACTERISTIGS nnnnnnvevernnnnnvvnnnnnnnnvnennnnnnnennnnnnnnvennnnnnnnvnnnnnnnnevnnr 7 3 FUNCTIONAL DESCRIPTION einn erint tu oni tiw exa tS a rao c ck rci rn 8 3 1 OPERA m P 8 93 2 ENGINE CONTROL uera eii x ttd eui COR E ER cretion XE GERNE EY CEPR ODE meinen COH ERR D Y 8 3 3 PROTEC MONS ANS 8 34 DISPLAY EEE EEE 8 3 5 POWER MANAGEMENT FUNCTIONS 9 4 SPECIFICATION iiciknxInikinik ind tni dansk an iid pneu kn diu ibn ded npe aana aineen d ridge bek 10 Eegljlswpe 11 IPS ETNE c 12 5 2 LCD DISPLAY ee wv 13 5 3 USER MENU AND PARAMETERS SETTING MENU nennen 16 6 SYSTEM MODE 7 Nr 7 18 61 MR D B 18 6 1 1 MANUAL MODE th EDD sss 18 6 1
66. sing relay output because it respond slowly tv HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 37 of 77 SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 9 4 HEAVY CONSUMERS Each HMC6 controller is able to handle three Heavy Consumers HC When a heavy consumer is requested the function for conditional connection of heavy consumers reserves the programmed HC requested value on the busbar until sufficient predicted available power is present at the busbar 300kW HC1 Request 300kW 150kW Rated HC1 150kW OkW 300kW Busbar Reserved Power A HC1 ACK Delay HC1 tt HC1 Feedback Time The picture above shows 1 2 4 HC1 request power is 300kW HC1 rated power is 150kW The busbar reserved 300kW for HC1 HC ACK Delay will be initiated if there is enough redundancy power on busbar The controller will output acknowledgement signal after the HC ACK Delay After the acknowledgement has output HC1 request power is equal to HC1 rated power then the busbar only reserved the HC1 rated power If the HC feedback is active the busbar reserved 096 power for HC1 If the HC feedback is deactivated while the HC request is active the busbar only reserved the HC1 rated power If the HC feedback and the HC request both are deactivated then the busbar reserved 096 power for HC1
67. t value it will initiate a ME aCe ENN Load 2 Trip E Essential Load switch 2 has closed HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 26 of 77 Essential Load 3 Trip When controller detects the power value power is positive has exceeded the Non Essential Load 3 Trip set value it will initiate a trip alarm ONTROLLER Trip Non Essential Load 3 Trip It is active after the Non Essential Load switch 3 has closed Switch Protection When controller detects that there is no Close Trip Fail to Close signal after the Close delay has expired it will It is active after the initiate a trip alarm switch has closed When controller detects that there is no Open Trip Fail to Open signal after the Open delay has expired it will It is active after the initiate a trip alarm switch has opened Module Protection When controller detects the power supply Q4 Warn Over Volt voltage has exceeded the set value it will ERN Always active initiate a warning alarm When controller detects the power supply Warn Under Volt voltage has fallen below than the set value it Always active will initiate a warning alarm er Configurable alarm When digital input port action select Alarm gu Digital Input 4 types controller sends corresponding alarm signal 1 5 It is activ
68. ting Output setting Module setting Synchronization setting HMC6 Protection And Power Management Controller gt Start Delay gt Stop Delay gt Start Output Delay gt Stop Output Delay gt Start Wait Delay gt Stop Wait Delay gt Onload Stable Delay gt Transient Fault Delay gt Heavy Consumer Delay Formi Use 99 2 to scroll settings Q to enter settings form 2 to exit settings menu gt Start Delay gt Stop Delay gt Start Output Delay gt Stop Output Delay gt Start Wait Delay gt Stop Wait Delay gt Onload Stable Delay gt Transient Fault Delay gt Heavy Consumer Delay Form 2 Use to scroll settings to enter settings to return to previous menu form 1 2014 01 21 Version 1 0 Page 16 of 77 SmartGen ideas for power HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Stop Delay Form 3 Use to scroll settings to confirm settings form 4 to return to previous menu form 1 Form 4 Press to enter settings Stop Delay form 5 to return to previous menu form 4 Form 5 Press to change cursor Stop Delay position 42 are used for changing cursor value Q to confirm setting and the setting will be stored in internal FLASH memory automatically to exit setting Stop Awort Pressing for a long time can exit setting directly during setting HMC6 Prote
69. ting menu 1 Press this key will enter into Help interface 1 Pressing and holding for more than 3 seconds enters Set Confirm parameter setting menu 2 In settings menu confirms the set value 1 Return to main menu Exit 2 Return to previous menu in setting menu HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 12 of 77 A fer SmartGen 5 2 LCD DISPLAY Main screen show pages use to scroll the pages Screen including as below 0 0 0 OkW 381 381 0 0 0 0 0 0 0 0 0 0 00 1 00 1 00 1 00 HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Ge Multi set in 14 100 ID GB Q 20 0kVar Prior 1 Alarn GB Q 2 9 20 OkVar 1 Gen Q 20 OkVar Prior 1 Line Total Reactive Power Total Reactive Power nidis Frequency Total Total Active Power 2 Line Active Power Frequency 3 Line Phase Voltage Phase Voltage 4 Line Line Voltage Line Voltage 5 Line Current Semi auto Mode 6 Line Active Power Cycle Start 7 Line Reactive Power Gen Opened 8 Line Power Factor System Mode 9 Line Module ID Priority 4 1 00 1 00 1 00 1 00 50 0 OkWh 0 OkVarh Tkvar Unbalanced 0 0A kvar 19 Line 1 Total Active Power ID Breaker Status 279 Line 1 Total Reactive Power Priority
70. tion Qverrea 3 510008 60s Delay 0 1 31 Underfreq 1 0 Disable Enable 1 Enable Underf 1 32 o 84 0 1000 96 Warn Set f 1 33 Underreg 1 40008 5 08 Delay 0 1 34 Underfreq2 0 Disable Enable 1 Enable Underf 2 35 6 0 1000 93 Trip Set 2 Underteq 2 5 1000s 10 08 Delay 0 1 37 Underfreq3 0 Disable Disable 1 Enable Underf 3 38 794 0 1000 92 Set Underf 3 gg 0 100 089 8 0S Delay 0 1 4 40 ROCOF 0 Disable Disable 1 Enable When the controller detects that the busbar ROCOF has exceeded the set value it will initiate a trip alarm and the 41 ROCOF Set 0 1 00 Hz s 0 20 Trip alarm information will be displayed on LCD Active when parallel with Shaft generator or shore connection R F 42 290 0 100 0S 1 0S Delay 0 1 VECTOR 0 43 0 Disable SHIFT men Disable HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 49 of 77 BRA No SmartGen ideas for power Items Parameters HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER Defaults Alarm Types Description 44 VECTOR SHIFT Set 0 20 0 6 0 Trip When the controller detects that the busbar VECTOR SHIFT has exceeded the set value it will initiate a trip alarm and the alarm information will be displayed on LCD Active when parallel with Shaft generator or shore connec
71. tion 45 VECTOR SHIFT Delay 0 100 08 1 05 When the controller detects that the vector change of shaft generator shore connection has exceeded the set value it will initiate a trip alarm and the alarm information will be displayed on LCD Active when parallel with Shaft generator or shore connection HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 50 of 77 SmartGen HMC6 PROTECTION AND POWER MANAGEMENT CONTROLLER 10 2 TIMER SETTING No Items Parameters Defaults Description Timer Setting Time from start signal is active to start 1 Start Delay _ 0 3600 5 5 genset 2 Stop Delay 0 3600 s 30 Time from start signal is deactivated to genset stop ime When it i 3 Start Output 0 3600 s 8 Start relay output time en it is O Delay means output constantly Sto Output Stop relay output time When it is O 4 P UP 0 3600 s 5 dios gn ca s Delay means output constantly Time from start signal is active to onload isfied Start Wait requrement is satisfied 5 Das 0 3600 s 120 If the requirement doesn t be satisfied but y delay time is up then the warning alarm will be initiated After the Fail to Stop delay the genset is stopped successfully if the voltage and 6 Fail to Stop 0 3600 s 20 V E frequency are 0 while the warning alarm will be initiated if they are n
72. unction is selected and the system has started if the voltage and Warn Feedback 17 Fault frequency have reached the requirements but It is active after the the feedback input is deactivate it will initiate a genset has started warning alarm Start the system if the voltage and frequency Block Freq Volt have not reached the requirements after the 18 Bo M E It is active after the Fault onload stable delay has expired it will initiate a block alarm genset has started Current Protection HMC6 Protection And Power Management Controller 2014 01 21 Version 1 0 Page 25 of 77 Over Current When controller detects the generator current trip alarm 1 1 has exceeded the set value 1 it will initiate It is active after the warning alarm switch has closed When controller detects the generator current Trip Over Current 2 2 has exceeded the set value 2 it will initiate a It is active after the trip alarm switch has closed When controller detects the generator current Trip Over Current 3 3 has exceeded the set value 3 it will initiate a It is active after the trip alarm switch has closed When controller detects the generator current Trip Over Current 4 p has exceeded the set value 4 it will initiate a It is active after the trip alarm switch has closed When the controller detects that negative

HMC6 Protection and Power Management USER MANUAL

Contents

Download Pdf Manuals

Related Search

Related Contents