SERVICE MANUAL No. I-0019 - Emerson Process Management
Contents
1. norte ss sas mus dash RR TA as 5197 Filter Screen 6 22 5215 Sintered Filter pkg 12 54 259 Spring Buttons ccc u l tease ce voa dra epe e 5263 Compression Spring for 30 PSI Pressure 5264 Compression Spring for 125 PSI Pressure Green 5265 Compression Spring for 150 PSI pressure 5267 Diaphragm Plate Part 4506 5268 Stainless Steel Diaphragm Part 044506 5269 Diaphragm Gasket 6 5272 Diaphragm Plate Nut Part of 4506 5273 Slot Type Adjusting 5 5274 Protection Cap for Slot Adjusting 5369 Compression Spring for 50 PSI pressure 5400 Compression Spring for 225 PSI pressure Grey 5411 Body 1 inlet 2 outlets 1 0 5412 Body 1 inlet 3 outlets 1 0 5413 Body 2 inlets 2 outlets 12. AnBW3SSY 55344 sxws ri 00 3661 58 52 383 51708 41 ONISNOH 10 eT 4 S3H3NI SNOISN34Id Viv ar 38 139 351 93 10 031310395 553740 Q03AUW34 33AQ02 HLIM NADHS NOILISOd 3081 0 NAQHS NIvad INJA x 3215 HONI ISNV 871001 32NVN31NIVM NV 593 315 3 t 50095 2v oo 1 7343315 ONIS D i Pratt Naisd 2 10114 343335 fa 55 DNIINnUR 10114 3N2SdV2 66 Tr INVid 137595 86 9655 10045 ONIN 9NINIv13N E 22220838722 77710045 NTS 96 2 27 7710045 SE ouo t oe SS 1935 ONIY ONINIV13N vt C T vee SS 710045 mg i 008 8344 ONIN D 34454 16 20 ss 4 rot 55 03 TL NIS3373SD 1011132 i 781199959 Td 495 ONG Z2 91 1909 10119 008 33ddn 11 59 1909 7 10 14 72404 33591 Se sSumiNSo 5 3 7935 0 1915 8 0E SS SNISdS 4181 3HSVA Tr 8 8 55 83935 MALAC 2 SS 31V 143NvN y OE SST 33AD3 N12 0 C 1 T S 31V 33 02 T US W SNISROH I 9 55 1198 9I 591 190
3. ONI OfYid ONI dW dONYH ONhi O dAndQONvH 5 YUNI 93 0 398VHOSIO 9 0 dMndQNvH 303HO 393vH2SIO 3AWA 23 2 NOILONS dANdONVH TWE BATWA 323H9 NOILONS dWNGONVH ONiBdS dA ndGNVH 1108 Q IRI 8 ONILLIJ 38nl 3onvo 38 55344 390 9 35055359 HIH 8 SNI8n1 V 4 8 ONILL 38n1 3wwW34 ONILIJ MOST3 938 NOITgT85S3 6 2 20 XX Cots SOF XXX 32NV3301 238 31 0 18 1 S146810 21 S661 IA Sy 390 9 GNV WO1v7938 903 91 DNILLL4 33H1v350 831114 1238409 VLIL 4390939055384 3 38 S3HONI SNOISN3NIQ 3SIA33H10 431312345 SSIINN 9 19 31QNvH M3U2S gi FIGNVH 0a 919 310NvH 1 S IWA vig 8 38 1 31v33 t t 38 1 3wW33 vid 8 5 3801 Q103INVA NOIIJISS530 CB0065 10 DWG 12 i 0019 wpd 2 00590045 gv ongl 209 xx 003 1 2 0 59002 19343919510 NI 21 ALIOVdVO NI ND 002 WH2S 311004 Q3NIVINOO J13S Quvno3unsS3Uud dHZ 2S A18W3SSYv 3040 LORY 0 1 5138 SLI 58 21 8314 sw GP ad FT soos 851 vg S 1HDI3 79101 W ND 000 NI 002 ALI2VqV2 W 20002 NI NI
4. PN 8001 3 5 C I C sew E T EZSOT ga AG OUT was DAT 02 0 V 031 SOF XXX 138 31 0 8 38 452 Xi33Hd N S O0LXHNS O 0 TOON ISM 18 4 18 355 IWOIdAL onnvuoAH Nuni3s ONINdS 53935 3 0500 y SLLEId 91 1909 1 134 184 31914 32 8 44 SJHONI SNOISN3HIQ 351 83 10 031 12345 5 3 890 500 01 600 101 00 001 co t 5 72015 ONJ ONIS Q 921 023 EHI sap 59 qi a 1 E o 743 39259 2 Po ss __ 3LVTd3HNN HCNUISId ONIS 393 H 7830 ONIN O 142 3405999 o H 108 AVIS bu e i s 2 N m 8 gt n o 31NSLIN H 4015 DNIS U ONIY 830 1 2 ONIS O 391432 801514 ONIS O 9 Hsu NX3H ON AVIS ION 526 1691 S NOISId 434255492 166 069 S 33 02 4015 3 660 6001 Jd L8 890 S 79015 dN3 260 600 26 577404 1915 INN 089 069 35 2 3AING Nid 920 200 081 059 62 64812 8 3 021745 3AISQUSO2 NON 244 80 1 971935 744 319 4311 NOD IVWV 0130 90 LIX NIVd38 Sl8Vd 38 45 Q3QIN3AWOD3E NAOHS LON 92 T UI 13315 4011 ao T voc Ss NX3
5. Ring Pkg 12 5236 Diaphragm Seal O Ring Pkg 12 5237 Seat Assembly Viton 5251 Seat Assembly Neoprene 5259 J 5 Spring Button 5263 J 7A Bonnet Spring 20 PSI 5265 J 7 150 Bonnet Spring 150 PSI 5273 J 30 Slotted Adjusting Screw 5274 J 31 Hex Protection Cap 8 Description 30 50 125 150 225 INDUSTRIAL MULTI SEAT REGULATOR 5429 I 5158 5181 MT ER I 4506 oj 5182 5177 5270 Description 4506 Diaphram Yoke 4521 Seat Block with White Nylon 4524 Seat Block with Kel F Seats for 4528 Adjusting Screw 4534 ENVIRO CAP Water Heated Back Cap Assembly 5140 Yoke Part 0 4506 145 Bonnet Screw 6 required 6 12 5155 Yoke Gasket Teflon Pkg 12 Part of 4506 TT 5158 Nozzle with 5 64 Orifice 6 177 Rear Spring for over 500 PSI Inlet Pressure Standard 5181 Yoke Clamping Screw 0 6 182 Yoke
6. 5418 Bonnet for Type Adjusting 5 5419 Bonnet for Slotted Adjusting Screw 5423 Allen Head Adj 8 5424 Back uisa e a AR M NET 5429 Back Cap Gasket Teflon Pkg 12 1 0019 9 II PRESSUREMATIC Set point adjustment for Series 2000 2200 2400 NOTE Refer to drawing APB0570 This is done with the assembly complete and supply air on the pilot valve for P AR and P MR models NOTE 1 i 0019 wpd In the field this requires a calibration kit with the ability to supply high and low setpoint pressures eg nitrogen bottle with block amp bleed valve Cases with low and high set points NOTE The low set point must be adjusted first It will not be affected by the high set a b point adjustment but the high set point is affected when the low set point is adjusted Set the high trip bolt fully away from the trip spring Repeatedly adjust the low trip bolt and decrease pressure through the low set point until the low trip occurs consistently at the low set point Tighten the lock nut and recheck Check that there is at least 0 02 piston travel from low trip to bottom stop NOTE When adjusting the low trip bolt the upper arm of the trip spring
7. the minimum value required to hold line valve in position 4 Atthis point hydraulic pressure opposing the operator spring holds the line valve in position NOTE To start up without complete system connections PLUG L LOW PRESSURE to prevent fluid flow off the panel Follow instructions above to operate unit b AUTOMATIC MODE TO RUN 1 Lower the toggle on the manual pilot valve Refer to drawing C 0069 for Auto Run position 2 Automatic mode is attained when signal device s is satisfied Solenoid valve s is returned to normal operating condition ie energized de energized i 0019 wpd 3 SHUTDOWN a Signal devices If the pilot senses pressure outside of the setpoints or if there is an applied removed electrical signal to solenoid it removes the signal to the manual pilot valve This manual pilot valve switches which allows the spring in the operator to stroke the line valve to the failsafe position b Manual shutdown Push toggle to shutdown manually MAINTENANCE NOTE Regular maintenance should be performed each autumn or as required 1 Drain any accumulated moisture from fluid reservoir 2 Check clean and or replace filter element s 3 Check pressure relief valve s setpoints and reset values 4 If possible check operation and calibration of pressure pilot solenoid 5 Top up hydraulic fluid with compatible fluid TROUBLE SHOOTING NOTE As shown in the schematic high pressure side of the system supplies th
8. 413S 303 13538 ES 510 102 SJO 8no V ar1 VAVNVO sLLL38 139 3215 HONIZISNY 399 81001 321 435 ANY S33N31SV3 11 13 51 3 4945 434 334 CA ILON O0 L OO L U II 431 TV3H 342315 9U 13534 3A331S SU AO 1 3 8 LIN NOLSId 10045 FI 10045 NI3 D pay rn wWwiis 3A333S 0 ett SS 13534 ONTAS TI 91 1909 Av PONT S W3HSVA OTT 1 999 JAYA 13538 10045 60 oco 1 NOUN 319901 s3HSV 801 02v SS NId 51845 311015 Zot WE 55 91 1909 Ww A38W3SSV 319901 901 SS E o I e 35 0909 19134 373375 vot roe SS JANA 13535 3N2SdV2 01 e in celo AY 381 JAWA 13535 201 91 1909 1 JAYA 13539 AADA 101 JION ALO JVIN3IVM 4142530 2661 uw 53 SNDISN3WIG 179 3SIA33H1D 031312395 SSIINA NW NADG LAKHS 0399181 RL V A lt Z m NIN 4 gt 19 915 222 wpd i 0019 881049 3 1 88 8 8 80 90V 2 5 6
9. must be pushed down This unloads the bolt and allows it to be turned by hand Repeatedly adjust the high trip bolt and increase pressure through the high set point until the high trip occurs consistently at the high set point Tighten the lock nut and recheck Cases with low set point only a b c Set high trip bolt fully away from the trip spring Adjust the low set point as described in 1 b above To disable high trip increase pressure until piston is at upper stop Adjust high trip bolt downward until high trip occurs then retract 1 2 turn Check that high trip does not occur when piston travels to upper stop This high trip bolt adjustment is to prevent the trip spring from placing unnecessary force on the spool Cases with high set point only a b To disable low trip adjust low trip bolt until low trip occurs when piston is within 0 020 of bottom stop Then adjust 3 turns upward ccw viewed from above Tighten locknut and check that low trip does not occur when piston travels to bottom stop Adjust the high set point as described in 1 c above 10 v Ax 0460809 nna 0133 0868 gal 65 203 xx Y 01 69 XXX 16 12 130 ida 21 ywos 532 3704 27 95 91 5307 134 3190 A3N JHA 90 9A 0 S0dv 0868 20 21 1661 145 M3HSVA LON INIYdS Br26 2 60 661 40 134404 341 10045 10 015 AGO8 59 WOldAL OO0Z3V d
10. to regulate is noticeable that after two pump strokes low pressure gauge reading is 130 PSI Service regulator according to enclosed bulletin NOTE Depressurize system before removing disassembling any components on the manifold II SPECIFICATIONS 1 High pressure SCH module with HP 2 SC OR BHP 3 handpump 0 2000 PSI HP gauge and 0 160 PSI LP gauge a HP Relief set at 1500 1750 PSI b LP Relief set at 130 PSI c MECO Regulator set at 80 100 PSI recommended setting 80 PSI 2 Low pressure SCH module with HP 2 SC handpump and 0 300 PSI LP gauge a LP Relief set at 250 PSI 3 Common components to the low and high pressure systems include a Pilot to close valve reset valve toggle valve or manual pilot valve requires 40 to 60 PSI on the signal port to sustain auto mode b Solenoid valve with voltage of 24 VDC 125 VDC or 120 VAC with MAWP 150 PSI to be specified by user c High Low pressure pilot upper block connected to the self contained hydraulic module with an operating pressure from 60 to 130 PSI Process sensing pressure MAWP depends on the manufacturer d For valve operator see the service manual for particular type e Reservoir is cast aluminum fabricated steel is optional NOTE If parts are required advise model and serial number of equipment i 0019 wpd 5 Ea 007 79 40 6900 3 SAWS 01 Q3NIVLNOO
11. 1 3 33 719510 Sayd 01 9154 OST CIVNDIS XVW 601 9154 0051 2 69 01 9 9 4 051 OL 4 05 ONT iva dW3L SNOILV2IJI93dS WNOILdO 83 9 YOLYINNNDOY di 92 owanw 39nv9 13 31 3538 4303319 53T14 5 38 3 35072 1074 GD 39nvo 3unss3ud D 3o1vin938 39nvo 34nss3ud 3 dMndQONvH dWndQNvH 5 SIN3NOdWOO 30 45 1 0131 SOF XXX 532 33701 339 31 2 8 A33 3 1 2895 11 90 2661 92 Ava 8 1 0511 8 02 80 05 SA 2 14 2 dH ZA 1 21 44 WIOAN3S38 83 03 041 1041 SOLS 1797 SQ S3HONI SNUISN3MId Tiv 3S1 33H10 431 12345 5531 1 62 001 9 Zell 05 50 20 05 tem vs 3 JNV3v312 0065 00 gt NO L co penna AD138 WOXI 91 290 X JN9I 8 6 SATOH v ONIINOOW W 3715 1N3A 810 3 38 3 3715 3snss3ud 01 d 9 Nt NS 38055384 HIH 9 13 i 0019 wpd A z eo DRIVE ROD 7 17 4 PH DR AS SPEC 1 i CYLINDER PLATE ASTM ASI6 70 il G02 13 CaP esm 4516 70 Tt 14 PISTON 5 456 0 15 CYLINDER jamsrcumee 5 rj G8 16 stay 51444 SS 18 DRIVE ROD
12. 19193194 343 A02 5 wisaivw 1 0114195530 9159538 il 2 921 LY ODAO 4692 lt 16 315 098 00 dS 03 5310 91 30 8 NSH INI i 0019 wpd SELF CONTAINED HYDRAULIC MODULE NOTES i 0019 wpd 17 rev4 rp ps 1998 03 15 app dist EF O SM P
13. 2 DV 5 0 10 STD PART LIST TABLE UPDT STDS RS 1996 02 298 SALES REO MODEL 5 4 3838 1 TOLERANCES XXX 405 5101 XX 02 125 x 201 12 i 0019 wpd 14 H 16 20z 415 60 XXX 328V33701 334 3170 8 38 1 621212 4 2661 714 vvv0 vV 7 01 0 OAD 5303543975 reat pal RTE ET gael OO ABIATDAT b vray BAWA ONILOW 3583 38 YOI 53 4 0 9 9NIMVHO 18 1355 5 0210 y rael LT VOVNVO 91139 SLUG S3HONI SNOISNSWIC VIV 351483 10 021312355 37Nn 3015 ONILLI4 ANY 011921 3118301 AdO SI 3015 3303378 008 JAWA 06 1 10 NADHS SNGILINSLSNI AT 8W3SSV 803 0 908 OAT Ol 233332 114 sIVd3N SlNVd 34945 Q30N3WWO233 2 ANU 32N383433 803 NAOHS A WA 43174905 NADHS LON H Nee 310N xi0 3 NOld33S3C 3 06 106 SS LAN 331 NId 9NINJS ab 1 5295 ain 33r 90 5563023 1 ads Jin area 28 008 0 1 f 95 b T ads 9 494 i3 sv9 i3wNGd vee i 68 V SS AMOS 3Amd 96 t ONA i He 5
14. 4 007 31 79407 8610 Q3NIVINOO 5135 Quvno3unss3Nd SNOlLVOIJI23dS ONY 18 4355 25 2 T3GON_dNNdONVH A 80100 3 VOYNVO 5 58 SLUG 5 20 XX 0131 SOF XXX 532 83701 339 31 0 4 38 531 58 1 01 2661 5015 10940 NAVITIJ 5 1 61 6806 11 6661 1 3215 7001 ONY QS 934 31891 1097 5015 1097 4 53 5 015 3 10 TW 351 3 10 431312345 553740 NOILONS 39uvH2SIQ Q10JINVA e rn SONG IN SQ 312 2 Y3d 39 NI ND 1N3K32V 1dSIG 68 7611 9154 0002 Ox 8961 a 118 SSVH 2 44 OL 2 9 4 021 01 3 06 ONILYY SWIL SNDELV91 4133065 o x W 98886 2 lt 3215 RONIZISNY 389 51001 32 9 31 583831593 SS 2dH 3M3dS ON 15994 LIN 3IVd34 51594 1305 A 131713 3549 VI NV I W3LI 49908915 NAOHS INvaMQvnO ANY OL 0319108 38 AVN 3 0NVH NV d 1 Id NZ 8 2SXH 3955 v3H 133205 0 806 ASSIS 2 3i uIiN X AUS SNIS D 260 806 26 oo U 1404 011505 ONIN D 10 806 OO ft fran JAWA 323H2 9 14 060 806 OE TT 390181892 JAVA 23H3 620 806 62 ox 2 Orid AN3 ONTS 0 820 806 82 e l iso w 120 806 Ze Jejl SS SNINdS 92 I Ess 1N3H313 331113 se 2655 180d N ll3
15. 51 sOlvniov cei t TT t 3iVid34vN I3NND8 pet XN 8 5985 JJ Jad I3NNO8 86 i E SS S3HIV3SR INGA E61 8 9545 24M SAWA aay LON 26 T NIA ter ft S80 isiv gS N3AO1 6 901 1519 19530 9915 son 6915 11 5 OWE t 7 50 5 Nid 0119103 110 26 0209 1514 3ivisxdi 13NNQ8 set t Ot SS 3HS 2015 X201 W3HSVA 99 Tt SS Tive 5303378 51 L L 9655 2 XH 4015 3901 38254 2 v9 Ft tT 91 SS 3303318 e He vety Misv AVIS IMN G61 3t SS ONT 90 L 7 duvoA OR NO SId ONIX AVIN 05 QED BAD E ver co L 3Nemi3sn E S 2 809 ISIV N niviOs IiNv eet Gy t 3NVHL3 n 493 GN3 vd Dd S 3v C 1108 N3idv v eet CO L C 3 3 ND1SId AvdA Dd 2 v TI C 020 151 31 14 5319905 2 LIN 30 5 ONIS D iv Sv 5012 110 3 Pl AD 1 C C 33MIIN SINGS 01514 ONIY O SE WiSV 13NNDB CO T 3dan 81 1 ssl SIS Nig 109 tei SS 80IVJIQNI 3
16. 83513 72 42 31S11N7331 135 9NDOvg w3is le 1 id H9 6019 NOlvOIGNI 1 59 384 owz SNY 3AWA e os AVIS 9 ao 115995 gn anion vad SSS SATA l 1 3808 i 98019 1519 343345 ONm O e r 0429189 MisV o NS 3ivid 130a 81013 IsIV 0 9I1SV dv9 N3 E 1519 Sivid N iilsod Ti 81019 151 02 915 31 14 8 2 2 i 1519 33 02 on 14 H9 019 ISIV Gus AT 1 3IUNTAI8 Wiu3ivW lt Dwirr 31UN A10 WwiN3ivH T t C Tr 39 395 15 0019 wpd 026089 on ona 26 41 8498 MT 9138 S 80 SHXH 5 2 09 vN 93441712 Wf i1 Fd 02019 9 1482 81015 SHSA INALIN 9 S 39 2 T TAVDAN 2 3 ISIIN 39 8 ND OSXH H 05 t 3NVH1A 1064 uo I W SSIK 3S LIN ISN S N9 2HXH Sen 8 18826 39 NX3H 2 doy 711140 T 06 2 NZ S 39 9 el SS o t oo
17. 9 WI 13108 1 3 150709 4191 AQT 1 1655 78 355 45 1 SS 17108 4181 AQ LON vc K J i 1 55 DONIMdS LAN WV 9 SS C C A3233S 7 2 408 135 9 OE SST 008 7704 6 OO T e 22 2 9 845 39NV3 8 SOS 9 45 2 41 102 LAN GNI E 9151 HDIH 9 oo Tr 3uaitN NOiSId 1935 6 go 34 NOLSId t4 1935 TT AdO8 ONIY ONINIV133 LONT ALD 791431904 NOILdIM2S30 e leise 9 15 35 be GD ve o C APB0570 DWG NQ 11 wpd i 0019 01 90082 8 I 28F Z6 IE SVM sq au 81 00 015900 3 345 18 44355 03001dx3 O3NIVINOO 3135 Quvno3unsS3ud teneo EE 315200 t SUNT 011 VOYNVO 5138 139 3215 HONI ISNV STOOL NV 583 315 3 oq4 68 61 YO 2901 62612 9154 0002 80 0061 002 39155344 54 0813 WET 066 SSYW 15 54 OL 2 98 2 3 041 OL 3 0S ONIIVS dW3L I 151904 1991 419345 39nv9 13A31 YINIVYLS NOILONS u3sia JAWA 43 38 34056344 3AWA 33138 3YNSS3Yd HIH YOLVINNNDOV 1108 8 353 3534 1108 3538 V uaHiv3ug u3Ti3 310NvH dWndONVH 3 10114 71108 JAWA 07119 T1V NVA
18. Bettis Canada Ltd 4112 91A Street Edmonton Alberta Canada T6E 5V2 Actuators amp Controls r I Edmonton SERVICE MANUAL No 0019 SELF CONTAINED HYDRAULIC ACTUATOR CUSTOMER P O W O TAG DATE APPLIES TO OPERATOR MODEL DESCRIPTION DWG NO PAGE INTRODUCTION 222222222222 ell sellis 0251 2 INSTALLATION AND OPERATION aaa LL 3 ll SPECIFICATIONS 2222222222222 2 2 2 2 2422222 4 2424 22 5 RESET VALVE 222222222222 22 2 2 4242424240222 2 2 C 0069 6 ooo LL 0188 7 REGULATOR 8 L 10 PRESSUREMATIC ASSEMBLY APBO570 11 PRESSUREGUARD ASSEMBLY CB0065 10 12 PRESSUREGUARD ASSEMBLY AND DIMENSIONAL CB0065 00 13 TYPICAL GVO HP FS CLOSE COUPLED ASSEMBLY CBO210 14 TYPICAL GVO HP FS UM ASSEMBLY ABO444 10 15 TYPICAL QUARTERTURN HYDRAULIC SERIES ASSEMBLY ABO520 16 O NOTES 17 I 0019 WPD 1 REV4 MAR 21 98 SELF CONTAINED HYDRAULIC MODULE The compact Bettis Self Contained Hydraulic Module is designed to offer reliable emergency shutdown capability using clean hydraulic fluid when an external power source is either not available or not reliable The module is used in conjunction with Bettis linear or rotary spring r
19. EXTENSION AISI 1045 CHPL t EN 200 7 setscrew fewer O O Ji 909 3i RD GUIDE UPPER S i 35 O RING PISTON CENTER NIRIE 1 NI 45 37 GUIDE LOvtR jectTat 11 H 39 O RING STOP 5 e N q 41 O RING CYLINDER C TIT 57 5 4e POLYPAK PISTON MOLYTHANE O 1 E 23 PDLYPAK END MOLYTHANE 1 8 O RING CYLINDER PLATE NITRILE GD WIPER MOLY THANE N J suPeLv 50 VEAR RING PISTON M LYTHANE fir W NUT STAY ROD ASTM 4194 GR2H e 27 NUT 45 93 stor TuBE Sy 191 INDICATOR SLEEVE INDICATUR COVER EYE BOLT 112 f O RING SLEEVE SETSCREV ANSI BI8 3 NOTE CY RECOMMENDED SPARE PARTS REPAIR KIT FASTENERS AND MAINTENANCE TOOLS ARE ANSI INCH SIZE 14 35 ajaja 2 51 lt 5 am am am 8 d SN TNI P CN GE ALD RE EN 8 3 5 2 N N l lt m z 5 44 55 PACKING FOLLOWER VALVE BONNET Ld VALVE BODY 22 s BETTIS CANADA LTD Actators LControis DEETATIK EEE SERIES GVO HP FS CLOSE COUPLED THREADED BONNET TYPICAL REVERSE ACTING VALVE SHOWN CLOSED 00 see 14 c jJuN 11 9
20. H 504 LAN wo 2 10 55 31V1g34VN 85 3 1 0 Ot SS SHSA 3592 3 190 H3HSVA1VJ ao 0E 55 INI SDd 83402 330A 433254 2 3592 3 190 43825492 1108343 u3HSVAX201 50312 5311931881 210 6001 eld 68rvv 1708323 SOL 35 9 3AISG ONIN dWNS fel Magic 35 10 00 3402 INGA 1335 9 rte AGH SNI2v38 3304 2 SNIHS08 3xDA 010 500 8r2 029 801 210 1 0111504 880 0S2 rT ity eer N 33A02 34 700 600 tet oy 55 831103 JAING 900 600 TI 00 3AINd r00 609 1 09 0 8rv aA 500 600 3592 34150 100 600 1 4 8311 H 3302 4015 ANI H 74015 64 3 3AIS3HQV 1 91 35 S 5414 1904 N33nq389 edt S 4320039 1N3A 33H1V3N8 A382S13S DNIShOH SNINJS 5 008 4915 83 1913 DNISdS 408 139 9NINdS 291 609 291 7191 6001 191 091 600 24 48 99 14 3 021115 49 oe ss asx xn SSV38 10 10N Ss SSxH 3 LAS 985 069 9I 610 001 eo 1 210 001 zt eo 2 134 9 1945 td 61012 2d 3 015 5 CSE ONINdS 1933d 060 004 ONISdS 71183201 560 500 SST DN 19921 311 00 600 901 96 2115519 ANZ S YD 3 7
21. TS REV 1 i 0019 wpd 2 INSTALLATION Refer to schematic drawing C 0251 The self contained hydraulic esd module is usually factory installed on the operator but can be field installed by the user The module type may be low pressure MAWP 200 psi b high pressure MAWP 1500 psi It is mounted on the operator with bracket s and mounting bolts Identified on manifold assembly H High pressure hydraulic supply to the operator L Low pressure hydraulic supply for monitoring devices S Low pressure hydraulic signal for RESET VALVE from monitoring ESD devices V Vent or return line to allow off panel devices to return oil to the reservoir Connections are as shown on the schematic and also tagged at the factory Solenoid valve s if applicable have been factory installed and tubed ready for electrical connections The breather fill port of the reservoir may be plugged with a metal or plastic plug if so remove and replace with breather provided in bag attached to the unit An aviation grade hydraulic fluid ESSO UNIVIS or EQUIVALENT is used in all BETTIS operator systems or per customer request OPERATION a MANUAL MODE TO START UP RESET 1 Lift the toggle on the manual pilot valve and latch in the up position Refer to drawing C 0069 for Manual Reset position 2 Operate handpump to open close line and pressurize system 3 Stop pumping when high pressure gauge reading is approximately 10 above
22. e low pressure regulated side therefore any leakage on the low side will cause significant changes in high pressure gauge values in a short time period Without cycling the unit but with the pressurized removal of the reservoir and off panel device vent return lines will assist in tracing leakage To accomplish this 1 Remove vent line from pilot solenoid vent port This isolates it from the SCH module and allows for observation of any oil leakage through the device NOTE This checks poppet spool and spool sleeve o ring seal in operating positions 2 Remove reservoir from module to observe components reliefs and reset valve for oil leakage while under normal operating pressures 3 Remove filter plug spring and filter in handpump subplate to observe backside of HP discharge Check for leakage across and around it with high pressure being applied 4 Remove fitting and tubing or plug from module second vent port to observe any oil leakage due to manifold porosity between LP channel and VENT channel 5 Remove operator inspection cover plate and or tubing from cylinder plate port to observe any oil leakage across piston seal and piston centre o ring In the case of pumping problems access to pump suction valve is gained by removing pump assembly from subplate Pumping difficulties usually result from dirty filter element contaminated oil water methanol or incorrect fluid type i 0019 wpd 4 Failure of the regulator
23. eturn hydraulic operators fo provide a fail safe system adaptable to ball plug and other quarter turn valves as well as reverse acting gate and other linear operated valves The module has built in temperature compensation and pressure relief and is proven reliable under the most demanding operating and environmental conditions The module is the foundation for a flexible system and the example below while not typical does illustrate the operating method and a variety of available sensing and control options Operation Shown with line valve closed reset valve unlatched Latch reset valve 23 then operate handpump 3 to open line valve 2 System enters automatic mode when pilot 14 senses pressure within setpoints and solenoid 20 is energized Line valve closes if i Reset valve 23 is switched manually or ii Pilot 14 senses pressure out of range or iii Selector valve 16 is switched to MANUAL or iv Solenoid 20 is de energized Self Contained Hydraulic Module Signal Devices and Operator to be Specified Optional Isolation RIT High Pressure Low Pressure Reservoir Return Process Electrical Suction OPERATOR GAUGE HP SOLENOID VALVE N C OPTIONAL LINE VALVE RELIEF VALVE HP RESET VALVE HANDPUMP PRESSURE REGULATOR RESERVOIR FILTER RELIEF VALVE LP ACCUMULATOR CHECK VALVE PRESSURE PILOT OPTIONAL GAUGE LP SELECTOR VALVE OPTIONAL C 0851 PVG JUN 05 95 SCALE N
24. ns NINdS 620 806 62 lt a gt t 3318IIN 3NHi138n WAI dO 220 806 22 r1 7713315 14 H2 1504 011205 vg 210 806 1 1 0 33dl 910 806 vi el id NZ NXSH 10NX301 10 806 14 NZ S 39 OHXH ANII 123 02 NId 210 806 21 T L 52 S OHXH CV 110 8066 t fig MiSv 010 806 01 d NZ 02012 ISIV MINIT 9NIIO3NND2 600 806 6 i id ei se so 1 600 806 505 51 C mwH t00 806 1 91909 w 3sv8 200 806 2 1 ig NZ 02013 100 806 v T 4 02019 119 100 806 1 310N A101 719153194 011 192530 ON Lavd W3LI i 0019 wpd INDUSTRIAL REGULATOR PARTS LIST Stock No Description 4527 4 Low Pressure Tee Adj Screw 4528 J 4 High Pressure Tec Adj Screw 4566 B 7 Diaphragm Assembly 5197 Filter Screen Brass 5203 B 12 A Cap Type Bonnet 5204 B 12 Tee Type Bonnet 5215 Sintered Brass Filter 5222 B 1F Body for flowmeter outlet 5224 B 1A Industrial Body 1 2 LP 5225 B 1C Industrial Body 1 HP 3 LP 5226 A B 2 Nozzle 5227 A B 3 Seat Assembly Buna N i 0019 wpd Stock No 5228 A B 4 Seat Spring 5231 B 1 B Industrial Body 2 HP 2 LP 5232 687 Push Off Pin for all gases 5235 Nozzle Seal
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