Operating Instructions - Bio
Contents
1. 600 2400 1x 1700 83 dB G14020 58 45 500 330 350 575 479 800 51 415 255 210 25 3 4 3 x 400V N PE 3 x 200 208V PE 25 45 3910 1000 4000 1 x 2900 86 dB Technical details G14030 G14040 83 126 70 97 500 330 500 600 600 350 575 479 800 676 750 800 55 78 400 255 360 490 525 200 40 50 3 4 1 3 x 400V 3 x 400V N PE N PE 3 x 200 3 x 200 208V PE 208V PE 25 45 25 45 6810 7620 1000 1800 4000 7200 2 x 2900 2 x 2900 86 dB 86 dB lt 70 dB lt 110 dB G14050 162 133 600 600 450 676 750 800 85 480 525 300 50 1 3 x 400V N PE 3 x 200 208V PE 25 45 9520 2000 8000 3 x 2500 90 dB The signal form of the waves results in a factor 4 for the ultrasonic peak maximum Max sound pressure level measured in 1 m distance without basket and noise protection cover KKK 10 BA BC Sonic X Line_0909 Sound pressure level measured in 1 m distance with basket and noise protection cover G14060 255 215 750 650 520 826 800 800 97 630 575 365 50 1 3 x 400V N PE 3 x 200 208V PE 25 45 9520 2000 8000 3 x 2500 87 dB Product description Description of unit features Fig 4 7 Front and side view Noise protection cover flip top style accessory equipment cannot be retrofitted with collecting device for condensate perfect noise protection Operating panel to control all unit funct2. The bow should point to the unit front this makes sense for units that are fitted with ee cover Ai ib Be m in ren Fon Fie P Er Fu i ih i a i a FW Hata ARE l MI HHHH u ee ei TERRI E N Ti n eu o SS e p y cher pa ofc wf a ofa apan 3 Fig 4 9 2 Cleaning basket in drip off position BA BC Sonic X Line 0909 13 Product description 4 9 Description of operating elements Fig 4 10 Operating panel A Key on off switches the unit on and orr When the unit is connected to the mairs the LED in the key lights up red standby the red LED goes out unless another key is activated within 1 min As soon as the key is activated the operating panel is ready for operation and the LED in the key lights up green B Key heating switches on the heating control The LED in the key lights up green when the heating is operating C Setting of temperature is possible in 5 C steps between 30 80 C D LED display temperature for set and actual values of the temperature in the bath The set value is indicated by a permanent red LED the actual value is indicated by a flashing LED E LED display cleaning time for set period and remaining period The set value is indicated by a permanent red LED the remaining cleaning period is indicated by a flashing LED F Setting of cleaning time Short period operation 1 2 3 4 5 10 15 20 25 30 min automatic swi
3. bio chem Le Surface Technology Operating Instructions BC Sonic X Line Ultrasonic Cleaning Units e english CB Chemie und Biotechnologfie GmbH Berensweg 200 33334 G tersloh Fon_05241 9443 0 Fax_05241 9443 44 E Mail service cb chemie de www cb chemie de Contents Contents T 21 c Je Rr rea re ee re 4 2 Important safety warnings ccccceccceeceeeeseeeaeeeeees 4 2 1 Instructions for the use of the present manual 4 2 2 Safety instructions for the use of the unit 5 3 Ultrasonic cleaning factors ccccceccceecceeeeeeeeeeeeees 6 3 1 FUN CUOMIIG u a 6 3 2 Ultrasonic cleaning PLOCESS cccceeeseeeceeeeeeeeeeeees T 4 PrIOAUEL AESETIBION een 8 4 1 BC Sonic X Line basic product features 8 4 2 GE COMMON MMUNY use N ates vaneue 9 4 3 RFI Statement European Union 9 4 4 Delivered equipment 2 0220024022002n0nnn nennen 9 4 5 Optional accessories uusssusssesenennnennnennnnnnnnnnnen 9 4 6 Teennleal deals ns nennen 10 4 7 Description of unit features u022ussseeeeeeeneen 11 4 8 Description of ultrasonic tank 2 02 002000 12 4 9 Description of cleaning basket optional accessory 13 4 10 Description of operating elements 14 5 Before initial OPEration ccccecceccseeceeeseeeeeeeeeeees 15 5 1 Unpack
4. As soon as the set temperature is reached the ultrasound is switched on and keeps operating over the preset cleaning period BC Sonic X Line basic units are equipped with a permanent Sweep mode A continued shifting of the zones of maximum sound pressure within the cleaning liquid a more homogeneous sounding of the bath is guaranteed Placement of the cleaning items Caution Ultrasonic units are intended for the treatment of liquids and items immersed therein Do not treat living beings or plants in an ultrasonic unit unless there is a substantial reason to do so Do not reach inside the tank during ultrasonic operation Cell walls may be damaged by prolonged exposure to ultrasonic activity this applies particularly to the cells of the skeleton and joints Do not place the cleaning items directly onto the bottom of the cleaning tank as this might lead to damages to the unit Place the cleaning items in the stainless steel cleaning basket accessory After the cleaning Generally the cleaned items must be rinsed and dried when the cleaning process is finished The choice of the rinsing medium or media depends on the type of cleaning medium that used and on the cleanness requirements for the cleaned items In certain cases it may be recommended to rinse the items in an ultrasonic bath When the cleaning liquid is contaminated to such a degree that it will no longer produce satisfying cleaning results or when the unit i
5. certain limited volumes of flammable liquids max 1 litre can be used in an ultrasonic cleaning unit under the following conditions these liquids must be filled into a suitable separate vessel e g beaker with sufficient ventilation this vessel beaker can then be put into the stainless steel tank which is filled with non flammable liquid water with a few drops of interlacing agent If in doubt and for any queries please contact the manufacturer or your supplier BA BC Sonic X Line 0909 23 Cleaning media 8 2 Acids Alkaline solutions KOH Entrainment of chemical substances Disinfectants Acid resistant tank Safety regulations Exclusion of liability 24 Limitations on aqueous cleaners Do not use aqueous cleaning media with pH values in the acid range pH lt 7 directly in the ultrasonic tank if fluoride F chloride CI or bromide Br ions can be taken in by the removed dirt or through the cleaning chemical These can destroy the stainless steel tank by crevice corrosion within a very short period of ultrasonic operation Other media which can destroy the stainless steel tanks when used in high concentrations or with high temperatures during ultrasonic operation are nitric acid sulphuric acid formic acid hydrofluoric acid even diluted Completeness of list not guaranteed Examples e Treatment with hydrochloric acid or hydrofluoric acid or acid solution salts e Removal of fluxin
6. is physically transformed into heat The unit and the cleaning medium in the tank heat up during ultrasonic operation even with the heating switched off During permanent operation with cover temperatures exceeding 60 C can be reached For the cleaning of temperature sensitive items please take into consideration the heating up of the cleaning medium The operator is responsible for the inspection of the cleaning result and for the continuous inspection of the cleaning items during ultrasonic treatment to prevent damages from the cleaning items BA BC Sonic X Line_0909 bio chem 7 1 Set the cleaning period Short period operation Continued operation 7 2 How to start the ultrasound A f Functioning How to proceed Ultrasonic cleaning process Immediate start up of ultrasonic cleaning process Set the required cleaning time by means of the key Fig 4 10 F For short term operation set the cleaning period between 01 and 30 min indicated by a permanent green LED in the LED display Fig 10 E As soon as the preset period has run down the ultrasound is automatically switched off For longer periods of ultrasonic treatment select the continued operation mode In this operating mode there is no automatic switch off The ultrasound must be switched off by the operator by pressing the key ultrasound Fig 4 10 1 Automatic safety switch off after 12 h operation to prevent unintended
7. 0909 bio chem 6 2 A ATTENTION How to proceed Putting unit into operation Heating up of the cleaning liquid Heat up the cleaning liquid depending on the kind and degree of contamination of the cleaning items to assist the cleaning effect To keep the heating period as short as possible we recommend to use the cover You may also switch on the ultrasound to further speed up the heating process The ultrasonic energy is transformed physically into heat Therefore low preset temperatures may be exceeded during ultrasonic operation In order to avoid unintended heating over the required temperature due to the additional ultrasonic energy set the temperature at the lowest possible value for the cleaning task at hand High temperatures Risk of burning and scalding Cleaning liquid ultrasonic tank housing cover basket and cleaning items may heat up considerably depending on the temperature inside the bath Do not reach inside the bath Wear protective gloves to handle the unit and basket 1 Press the key on off Fig 4 10 A the green LED in the key is lighted 2 Press the key heating Fig 4 10 B the green LED in the key is lighted 3 Set the required cleaning temperature by pressing the keys Fig 4 10 C the LED indicating the set temperature is lighted The heating process is started and the actual temperature is indicated by the flashing LED Fig 4 10 D 4 Assoon as the set tem
8. 9 5 Replacing the electronic unit u 002r0 en 27 10 Putting out of action and waste disposal 29 11 Manufacturer s contact address 29 BA BC Sonic X Line 0909 3 General 2 Carefully read and observe before initial operation Exclusion of liability 2 1 Danger Warning Caution Attention 4 General The present Operating Instructions are part of the delivered equipment They must be ready for use at any time and remain with the unit in case of resale We reserve the right to carry out technical modifications on the unit due to advanced development Important safety warnings Carefully read the present operating instructions and operate the electric unit in compliance with the instructions only Please observe any additional national safety regulations that may apply The manufacturer cannot be held liable for any damages on persons equipment or cleaning items caused by improper use against the instructions given in the present manual The operator is responsible for the correct instruction of the operating staff Instructions for the use of the present manual Warning symbols used in the present manual This symbol warns of the risk of injury caused by electricity This symbol warns of the risk of injury caused by explosion and or deflagration This symbol warns of the risk of injury caused by hot surfaces and liquids This symbol warns of t
9. Ensure that the workplace is sufficiently ventilated Risk of electrocution due to humidity inside the unit Protect the unit from entering humidity The unit inside is splash proof Keep workplace and casing dry in order to prevent electrical accidents and damages on the unit The following requirements are mandatory for the safe operation of the unit e Allowed ambient temperature during operation 5 C 40 C e Allowed relative humidity of air during operation max 80 e Admissible ambient temperature change for the unit and the bath liquid non condensing no formation of condensation water at the unit surfaces Details are available from the manufacturer e In door operation only Connecting the unit to the mains Ensure that the local connection details correspond to the data indicated on the nameplate See also Technical details Section 4 6 Connect the unit to a grounded shockproof socket only BA BC Sonic X Line_0909 15 Putting unit into operation 6 Putting unit into operation 6 1 Filling of the unit Pull the mains plug Shut the drain duct Observe filling level Allowed cleaning agents Prohibited cleaning agents A DANGER A ATTENTION 16 Caution For reasons of safety always pull the mains plug for filling the cleaning liquid Shut the drain duct before you fill the tank Fill the cleaning tank with a sufficient quantity of a suitable cleaning liquid before switch
10. and 45 kHz for fine cleaning integrated Sweep mode for a continuous shifting of sound field maxima guarantees a more homogeneous sound field distribution in the bath activatable Pulse mode for an intensified ultrasonic cleaning power for tenacious contaminations also the operational readiness of the unit cavitational threshold reached after an exchange of the cleaning liquid or after an exchange of baskets is optimized through a shortening of the cleaning periods heating with temperature control 30 C 80 C temperature controlled ultrasonic operation ultrasound starts automatically as soon as the preset temperature is reached automatic safety switch off after 12 h operation to prevent unintended permanent operation automatic safety switch off at 90 C to protect the cleaning items against excess temperatures indication of set values and actual values on LED display housing made of V2A stainless steel rollers lockable on X Line basic 1200 and larger to facilitate moving the empty unit drain duct on the unit side made of V2A stainless steel hinged flip top cover optional BA BC Sonic X Line_0909 Product description bio chem 4 2 CE conformity The present ultrasonic cleaning unit complies with the CE marking criteria with regard to the EMC directive 2004 108 EG and to the low voltage directive 2006 95 EG The declaration of conformity is available from the manufacturer 4 3 RFI Statement Eu
11. aning liquid The cleaning period depends on the degree and the kind of contamination and on the correct selection of ultrasonic energy cleaning agent and temperature BA BC Sonic X Line_0909 Ultrasonic cleaning factors bio chem 3 2 Ultrasonic cleaning process 1 Fillthe ultrasonic tank with water and cleaning concentrate Section 6 1 2 Heat up the cleaning liquid if required for the intended cleaning application Section 6 2 3 Degas the cleaning liquid operation in pulse mode at 45 kHz Section 6 3 4 Select the cleaning frequency 25kHz or 45 kHz depending on the intended cleaning application Section 6 4 5 Activate the operating mode pulse if required for the intended cleaning application Section 6 5 6 Switch on the ultrasound manual or automatic start up Section 7 1 and Section 7 2 Put the cleaning items into the cleaning bath Section 7 3 Rinse if necessary Section 7 4 Dry if necessary Section 7 4 BA BC Sonic X Line_0909 f Product description 4 1 Product description BC Sonic X Line basic product features ultrasonic tank made of extremely cavitation proof Stainless steel slanted tank floor to facilitate the draining of the cleaning liquid fixtures to hang the basket into the tank both in cleaning and dripping off position sandwich type performance transducer systems two ultrasonic frequencies available 25 kHz for coarse and preliminary cleaning
12. g agents containing fluoride chloride or tetrafluoroborate from soldered metal parts or electronic components e Decalcification in a solution containing citric acid of medical systems which are contaminated by physiological saline Risk of damage to the unit do not use cleaning solutions containing more than 0 5 mass alkali KOH and or NaOH in an ultrasonic cleaning tank Potassium hydroxide solution will cause stress cracks in the ultrasonic tank The above limitations for the use of chemicals in an ultrasonic bath also apply for the aforementioned chemicals when these are brought into an aqueous particularly distilled water bath through entrainment or from the removed dirt Examples e Ultrasound aided rinsing of items which have been etched by hydrofluoric acid or ammoniumbifluoride The limitations of use also apply to the standard cleaners and disinfectants if these contain the above mentioned compounds For the ultrasonic treatment with the above mentioned media use an acid resistant tank Please contact your supplier for available accessory equipment Observe the safety warnings indicated by the manufacturer of the chemicals e g goggles gloves R and S phrases For queries please contact the manufacturer or your supplier No liability can be accepted for any damage caused by non observance of the instructions and limitations stated in Sections 8 1 and 8 2 BA BC Sonic X Line_0909 bio chem Ma
13. he risk of light injuries and damage to the equipment This symbol marks additional information Signal words used in the present manual The signal word danger warns of a potential risk of serious injury and danger to life The signal word warning warns of the risk of serious injury and heavy damage to the equipment The signal word caution warns of the risk of light injury or damage to the equipment The signal word attention warns of the risk of damage to the equipment BA BC Sonic X Line_0909 bio chem 2 2 Intended use User Check for damage Mains connection Placement Prevention of electrical accidents Cleaning liquid Hot surfaces and liquids Hot steam Move unit only when empty Noise emission Sound transmission at physical contact Important safety warnings Safety instructions for the use of the unit The present ultrasonic cleaning unit has been designed for the treatment of items immersed in a cleaning liquid only It is not intended for the use in areas with potentially explosive atmosphere Operation of the unit by authorized and instructed staff only Observe the instructions given in the manual Check unit and mains cable for transport damages Do not operate the unit in case of visible damages For safety reasons the present unit must be connected to a correctly grounded socket only The technical details indicated on the nameplate must correspond with the available
14. ice restarts automatically When the minimum level is reached again the device is restarted automatically Switch the device off and on again If the malfunction persists the device is defective Check the connection cable between the electronic unit and the temperature sensor If OK there is an error in the electronic unit gt replace the electronic unit Switch the device off and on again If the malfunction persists there is an error in the electronic unit gt replace the electronic unit If one of these errors occurs all buttons except the On Off button are deactivated Heating and the ultrasonics are switched off in each of the error conditions 9 5 Replacing the electronic unit In the case of a malfunction of the electronic unit the electronic unit can be replaced completely plug amp play component The electronic unit can be easily replaced as follows You need a 3 mm Allen key All electrical connection cables are fitted with connectors How to proceed 1 Undo the 4 Allen screws see Fig 9 5 1 2 Remove the electronic unit out of the device BA BC Sonic X Line_0909 27 Maintenance 3 Disconnect the connectors from the defective electronic unit A Temperature sensor B HF connection do not confuse the connectors C Mains connection D Heater connection 4 Plug the connectors in the new electronic unit 5 Fit the electronic unit into the device Fig 9 5 1 Positio
15. ing and placement ccccceeeceeeeeeeeeeees 15 5 2 Connecting the unit to the Mains 15 6 Putting unit into operation us2402s0eenenneneneenenn 16 6 1 FING OR Ne UNM aaa ae 16 6 2 Heating up of the cleaning liquid 17 6 3 Degassing OF lIAUld 2 3 re 18 6 4 Setting of ultrasonic frequency 2022uesseeneeeneen 18 6 5 Cleaning in ultrasonic mode pulse 19 7 Ultrasonic Cleaning process 022002senneeenennenn 20 7 1 Immediate start up of ultrasonic cleaning process 21 7 2 Temperature controlled cleaning with automatic Start up of the cleaning process 0 21 7 3 Placement of the cleaning items 22 7 4 After ThE CICANING areas ee 22 BA BC Sonic X Line 0909 bio chem Contents 3 Cleaning Medid sense 23 8 1 Limitations of use of cleaners containing solvents 23 8 2 Limitations ON AQUEOUS cleaners cceceeeeeeeeees 24 8 3 List of recommended cleaning media 25 9 Maintenance unuussensesnsnnnnennnnnnnnnnnnenn nenne nnenneen 25 9 1 Maintenance Care ccccceecceecceeeeeeeeeeeeeeeeneeenes 25 9 2 Service life of the ultrasonic cleaner 26 9 3 FSO al 2er ER cones orga EIER var arin arse eatamneree toons 26 9 4 MAUUNGLON esettecentrasacnnntunosorlecarhensaniiteususmnorennnes 27
16. intenance 8 3 Environment friendly products 9 9 1 A ATTENTION Electrical security Check the ultrasonic tank for leaks Maintenance of the ultrasonic tank Ventilation slots on the side Maintenance of the casing List of recommended cleaning media Bio chem has a large range of suitable cleaning products on offer developed by chemical engineers in the Bio chem laboratory Please contact your supplier to find the most suitable cleaning chemical for your application The organic detergents contained in the bio chem clean cleaning concentrates are biodegradable Product information and safety data sheets are available from the manufacturer Maintenance Maintenance Care Pull the mains plug before carrying out any maintenance works The present X Line basic unit is maintenance free Check the casing and the mains cable for damage regularly in order to prevent electrical accidents Check the ultrasonic tank for leaks Immediately separate the unit from the mains in case of visible leaks in the ultrasonic tank e g e if there are any inexplicable stains or residues of cleaning liquid under or next to the unit e if there is a high loss of liquid from the filled unheated tank which is not due to vaporization Inform your supplier or the manufacturer of the unit on the leak and the cleaning medium used Return the unit to the manufacturer or to your supplier for inspection and repair Check the u
17. ions Description please see Section 4 10 Operating unit with powerful electronics easy care and simple to exchange Stainless steel ball valve V4A to drain the ultrasonic tank Rollers for an improved mobility of the unit move unit when empty 2 rollers are fitted with locking brake BA BC Sonic X Line_0909 11 Product description 12 Description of ultrasonic tank Fig 4 8 Ultrasonic tank Fig 4 8 1 Ultrasonic tank Ultrasonic tank made of cavitation proof stainless steel VAA The transducers are mounted underneath the tank bottom The tank bottom is inclined towards the drain Suspension elements 4x to support the basket in cleaning drip off position Protecting bar for heating element Heating element Filling level marking indicates recommended filling level BA BC Sonic X Line_0909 bio chem Surface Technology Product description 4 8 Description of cleaning basket optional accessory The special cleaning basket for this type of unit can be hooked onto the suspension elements at the tank walls in two ways Cleaning position The cleaning basket is hooked by its bow into the two suspension elements on the front wall of the tank see fig 4 9 1 A The tank floor will not be damaged by the basket feet Fig 4 9 1 Cleaning basket in cleaning position Drip off position The cleaning basket is placed onto the 4 suspension elements in the tank by the 4 hooks at the bottom see fig 4 9 2 A
18. l The frequency can be changed during operation 18 BA BC Sonic X Line_0909 bio chem 6 5 How to activate the pulse mode A NOTE Putting unit into operation Cleaning in ultrasonic mode pulse pulse is a special feature which intensifies the ultrasonic cleaning effect This is particularly useful for the removal of tenacious contaminations In addition it takes less time for the unit to be ready for operation after an exchange of the cleaning liquid or when a new basket has been inserted the unit is ready for operation when the cavitation threshold is reached so that the ultrasonic effect within the cleaning liquid is greatest This shortens the overall cleaning period There are certain operating phases with a reduced ultrasonic cleaning effect due to physical reasons In particular when the cleaning liquid has been exchanged or when a new basket with cleaning items has been inserted the cleaning effect is temporarily reduced An efficient ultrasonic cleaning cannot be guaranteed during these phases The pulse mode keeps these phases to a minimum which leads to an optimum usability even with high throughput rates Press both keys ultrasound and pulse Fig 4 10 H The green LED in the key indicates the operation in pulse mode pulse can be switched on or off as required during operation Cleaning items with sensitive surfaces may be adversely affected by a combination of pulse and 25 kHz Please treat se
19. ltrasonic tank regularly for residues in particular on the tank floor Remove any residues Check regularly at the bottom of the unit not existent in all units If necessary remove any contaminations possibly by means of a vacuum cleaner to guarantee sufficient ventilation inside the unit Any residues of cleaning liquids can be removed depending on the type of cleaning medium used Wipe off the cleaning liquid with a cloth BA BC Sonic X Line _0909 25 Maintenance 9 2 9 3 Opening by authorised specialised personnel only A DANGER 26 Service life of the ultrasonic cleaner The ultrasonic tank and particularly the ultrasound transmitting surfaces are wear parts The changes on the surfaces that occur after a certain operating period are visible first as grey areas and later on as material abrasions the so called cavitational erosion In order to slow down the wear and tear as far as possible we make the tanks of a special highly cavitation proof stainless steel To prolong the service life of your ultrasonic unit even more we recommend to observe the following instructions e Regularly remove any remains of cleaning liquid in particular from metal parts and flash rust wipe or rinse gently e Use suitable cleaning chemicals with particular caution concerning the kind of removed contamination see instructions Section 8 2 Note on Risk of damage to the ultrasonic tank and information thereon e E
20. mains connection details in particular those of the mains voltage and current connected value Place the unit on a dry surface The work area must be sufficiently ventilated to allow any vapours arising from the cleaning liquid to be carried off Keep work surface housing and operating elements dry For purposes of filling maintenance and care of the unit in case of suspected humidity inside the unit or in case of malfunctions and after operation pull the mains plug The unit must be opened by authorised specialised personnel only The unit must be operated with aqueous cleaning media only Flammable liquids must not be treated by ultrasound directly in the cleaning tank risk of fire and explosion Risk of burning and scalding Depending on the operational period of the unit unit surfaces cleaning liquid basket and cleaning items can heat up considerably During operation with high temperatures inside the cleaning bath open the unit with care hot steam can emerge when the cover is lifted Do not move the filled unit obstacles may cause the unit to tilt over or damage the rollers Ultrasonic units can produce annoying sounds Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover The use of personal ear protection devices is particularly recommended for operating the unit at 25 kHz with open cover Do not reach inside the cleaning liquid or touch sound carrying pa
21. n of the 4 Allen screws Fig 9 5 2 Position of the connectors 28 BA BC Sonic X Line_0909 bio chem 10 11 Putting out of action and waste disposal Putting out of action and waste disposal The unit can be taken to metal and electronics recycling stations or returned to the manufacturer Manufacturer s contact address CB Chemie und Biotechnologie GmbH Berensweg 200 D 33334 G tersloh Tel Zentrale 49 0 5241 9443 0 Fax Zentrale 49 0 5241 9443 44 e mail service cb chemie de Please visit our homepage You will find helpful information and descriptions on our large product range www cb chemie de Do you have any queries or suggestions concerning the present unit its operation or the Operating Instructions Please contact us we will be glad to assist BA BC Sonic X Line 0909 29
22. nsitive items at 25 kHz plus pulse for short periods only Also the sound giving surface of the cleaning tank is subject to a higher degree of cavitational erosion BA BC Sonic X Line 0909 19 Ultrasonic cleaning process 20 A CAUTION A CAUTION A ATTENTION A ATTENTION Ultrasonic cleaning process Please observe the following instructions before starting the ultrasonic cleaning process Risk of scalding by hot surfaces and cleaning liquid Ultrasonic energy is physically transformed into heat The unit and the cleaning liquid in the tank heat up during ultrasonic operation even with the heating switched off During permanent operation with cover temperatures exceeding 60 C can be reached During permanent operation with cover and heating temperatures exceeding 80 C can be reached Do not reach inside the bath If necessary touch unit and basket with protecting gloves Ultrasonic units can produce annoying sounds Wear personal ear protection devices when working close to an ultrasonic unit which is operated without cover Sensitive surfaces may be adversely affected by ultrasound during prolonged periods of ultrasonic treatment in particular at lower ultrasonic frequencies Ensure that sensitive surfaces are exposed to ultrasonic acitivity for a suitable period only If in doubt check the cleaning progress regularly and observe the state of the surface material Ultrasonic energy
23. on Observe the filling level marking inside the tank see Fig 4 8 1 E Fill the tank with aqueous cleaning media only Ensure that the chosen cleaning agent is suitable for treatment in an ultrasonic bath and observe the instructions on dosage and the compatibility of the material All flammable cleaning media are prohibited for use in an ultrasonic bath Please observe the safety warnings in Section 8 Cleaning media Risk of fire and explosion Never use flammable liquids or solvents directly in an ultrasonic cleaning bath Use the cleaning chemicals listed in Section 8 3 Ultrasonic activity increases the vaporisation of liquids and creates a very fine mist which can catch fire on any ignition source Observe the instructions on limitations of use given in Section 8 1 Risk of damage to the ultrasonic tank Do not use any acid cleaning agents pH value lt 7 directly in the stainless steel tank if the cleaning items or the contamination of the cleaning items contain halogenides fluorides chlorides or bromides The same applies to NaCl solutions Use the cleaning chemicals listed in Section 8 3 The stainless steel tank can be destroyed by crevice corrosion in a very short time Substances that cause crevice corrosion can be contained in household cleaners Observe the instructions on limitations of use given in Section 8 2 For queries please contact the manufacturer or your supplier BA BC Sonic X Line_
24. perature is reached the heating automatically switches off The ultrasonic energy can heat up the cleaning liquid over the set temperature Particularly low set temperatures e g 30 C or 40 C can easily be exceeded BA BC Sonic X Line_0909 17 Putting unit into operation 6 3 Degassing of liquid Freshly mixed cleaning liquids are saturated with air which reduces the cleaning effect of the ultrasonic activity Operating the ultrasound over a period of several minutes before the cleaning process will eliminate the tiny air bubbles in the liquid How to proceed 1 Activate the ultrasound at the key ultrasound Fig 4 10 1 The green LED in the key is lighted 2 Set the required frequency to 45 kHz at the selector key frequency Fig 4 10 G The green LED in the key is lighted 3 Press the key pulse Fig 4 10 H The green LED in the key is lighted After approx 5 to 10 minutes the cleaning liquid is degassed You can carry out the degassing during the heating process 6 4 Setting of ultrasonic frequency The present unit can be operated at two different ultrasonic frequencies The ultrasonic frequency is set by means of the selector key frequency Fig 4 10 G The following two frequencies are available 25 kHz For the removal of coarse and tenacious contaminations and for the precleaning of robust surfaces 45 kHz For the fine cleaning and for the removal of contaminations from sensitive surfaces i
25. permanent operation Start the ultrasonic activity by pressing the key ultrasound Fig 4 10 Caution During continued operation the ultrasound may heat up the medium to temperatures exceeding the set value even when the heating is not switched on In order to prevent unnecessary heating of the cleaning medium by ultrasound particularly with low preset temperatures switch on the ultrasound during the cleaning process only exceptions are degassing and stirring of the cleaning bath during heating up Temperature controlled cleaning with automatic start up of the cleaning process BC Sonic X Line basic units are equipped with an additional temperature controlled cleaning function The cleaning process is automatically started as soon as the required bath temperature is reached 1 Press the key on off Fig 4 10 A the green LED in the key goes on 2 Press the key heating Fig 4 10 B the green LED in the key goes on 3 Set the required cleaning temperature by pressing the keys Fig 4 10 C 4 Set the required cleaning period by pressing the keys Fig 4 10 F 5 Press the key ultrasound and keep it pressed gt 2 sec The unit starts heating BA BC Sonic X Line_0909 21 Ultrasonic cleaning process 7 3 A NOTE No cleaning items on the bottom of the tank Use cleaning basket 7 4 Follow up treatment 22 of cleaning items Drain the unit Cleaning of the ultrasonic tank
26. ropean Union This is a Class A product Please note This equipment has been approved for business purposes with regard to electromagnetic interference In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures For this please contact your supplier or the manufacturer of the unit 4 4 Delivered equipment e Ultrasonic cleaning unit e Operating Instructions 4 5 Optional accessories e Stainless steel basket suitable for small size items only to a limited degree e Additional fine mesh sheet to be placed in the basket for small size bulk material e Removable stainless steel cover e Noise protection cover flip top style cannot be retrofitted BA BC Sonic X Line 0909 9 Product description 4 6 Tank max volume L Tank service volume L Tank internal dimensions W D H ca mm Unit external dimensions W D H ca mm Weight ca kg Basket accessory internal dimensions W D H ca mm Basket loading max ca kg Ball valve Mains voltage Vac Ultrasonic frequency KHz Power consumption total W Ultrasonic power effective W Ultrasonic peak power max W Heating power W Sound pressure level Lpau na Sound pressure level Lpau ne Ultrasonic level Lpz G14010 30 22 330 300 300 405 449 800 42 255 230 165 12 3 4 230 240V N PE 25 45 2310
27. rts tank basket cleaning items etc during operation BA BC Sonic X Line_0909 5 Ultrasonic cleaning factors 3 3 1 Mechanical energy Cleaning media Temperature Cleaning period 6 Ultrasonic cleaning factors Functioning Today cleaning by ultrasound is the most modern fine cleaning method The electric high frequency energy created by an ultrasonic generator is transformed into mechanical energy by piezo electrical transducer systems and is then transmitted into the bath This process creates millions of tiny vacuum bubbles which implode due to the variations of pressure caused by the ultrasonic activity Highly energetic liquid jets are created These jets remove dirt particles from surfaces and even from the smallest grooves and bores Basically the cleaning result depends on four factors Ultrasonic energy is probably the most important mechanical factor in the cleaning process This energy must be transmitted through a liquid medium to the surfaces which are to be cleaned The present BC Sonic unit is fitted with the innovative sweep function device electronic oscillation of the sound field sweep function prevents the formation of zones of low performance in the ultrasonic bath For saponification and removal of the dirt particles a suitable cleaning agent is required We have a large range of cleaning media on offer The effect of the cleaning medium is improved by the optimised temperature of the cle
28. s not operated over a prolonged period of time certain residues and contaminations may damage the stainless steel tank drain the tank Use the quick drain duct to drain the cleaning tank The bottom of the ultrasonic tank is inclined towards the drain duct to facilitate draining For instructions on the cleaning of the ultrasonic tank after draining please see Section 9 1 Maintenance and care BA BC Sonic X Line_0909 bio chem 8 1 A DANGER Exception Cleaning media Cleaning media When selecting the cleaning medium please ensure that the selected medium is suitable for use in an ultrasonic cleaning bath unsuitable media may cause damage to the ultrasonic tank or may even lead to injuries to the operating staff Limitations of use of cleaners containing solvents Never use flammable liquids or solvents directly in an ultrasonic cleaning tank Risk of fire and explosion Observe the safety warnings in Section 6 1 Ultrasound increases the volume of vaporisation of liquids and creates a very fine mist that can catch fire on any ignition source at any time Do not fill potentially explosive substances and flammable solvents e marked in compliance with the EEC directives by symbols and safety warnings R 1 to R 9 e orE Ft F O0orR10 R11 orR 12 for flammable substances into the stainless steel tank for ultrasonic treatment In compliance with the general regulations on the protection of labour
29. tch off Permanent operation for continued operation Switch off by hand For reasons of safety the unit is automatically switched off after 12 h permanent operation G Ultrasonic frequency selector key 25 kHz 45 kHz The selected frequency is indicated by a green LED in the key For a more detailed description see also Section 6 4 H Key pulse adds ultrasonic power for difficult cleaning jobs When activated the green LED in the key is lighted Key ultrasonic operation starts up the ultrasonic unit either by hand permanent green LED is on or temperature controlled LED flashes For a description see Sections 7 1 and 7 2 14 BA BC Sonic X Line_0909 bio chem 5 1 Unpacking Check for transport damages Workplace A DANGER Ambient conditions 5 2 Required mains conditions Connect mains cable Before initial operation Before initial operation Unpacking and placement Please keep the original packing for possible later service purposes or dispose of it in compliance with the relevant waste disposal regulations You can also return the packing to the manufacturer or to your supplier Check the unit for possible transport damages before initial operation In case of visible damage do not operate the unit Contact your supplier and the forwarding agent For operation place the unit on a stable even and dry surface The surface must be resistant to any cleaning chemicals that might be used
30. xchange the cleaning liquid regularly In particular abrasive particles from removed contaminations e g polishing pastes must be drained and removed from the cleaning tank as frequently as possible exchange the cleaning bath e Do not operate the ultrasound unnecessarily switch off after the cleaning process Repair Repair and maintenance works which require the unit to be connected and opened must be carried out by authorised and specialised personnel only Risk of electrocution due to live parts inside the unit Pull the mains plug before opening the unit The manufacturer cannot be held responsible for any damage caused by unauthorised maintenance or repair works on the unit In case of a break down of the unit please contact the manufacturer or your supplier BA BC Sonic X Line_0909 bio chem Maintenance 9 4 Malfunctions The following malfunctions are displayed as error messages on the LED display Malfunction Bath temperature gt 90 C Level too low Error of temperature sensor Communication error with generator Malfunction indication All LEDs of the temperature indicator are flashing All LEDs of the indicator for the ultrasonic cleaning duration are flashing The LEDs of the temperature indicator light one after the other The LEDs of the indicator for the ultrasonic cleaning duration light one after the other Remedy When the temperature falls below 80 C the ultrasonic dev
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