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Operating Instructions
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1. 04271E00 04336E00 04270E00 8070 1 HR311 8070 1 AR 8070 1 AR Swivelling roller lever form A Angled roller lever Roller lever form E form E 04269E00 04268E00 8070 1 RS 8070 1 S o4273E00 Roller plunger Extended plunger 42 34 04278E00 EE 04351E00 09385E00 04272E00 8070 1 ZB 8070 1 2 F2 8070 1 OV Safety switch with separate actuator Spring rod actuator Position switch without insert Position Switch 131955 8070603300 8070 1 S BA 8070 1 02 en 29 10 2008 Assembly 7 Assembly A WARNING Do not use position switch as a mechanical stop secure the limit switch against position change by means of a locking device Changing the actuator 11444E00 Remove the flat seal from the AR actuator Adjusting the lever position 11445E00 131955 8070603300 Position Switch 11 S BA 8070 1 02 en 29 10 2008 8070 1 Assembly Changing the roller lever or swivelling roller lever position 11446E00 Setting the switching direction 11447E00 Do not dismantle the plunger ZB Mounting the position switch with separate actuators 8070 1 11448E00 CH O 99 9P C3 Ce O N O CO ke LO LO O ep a O O O N N O lt N O ja C Se
2. EN 60529 2000 EN 60947 5 1 1997 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive 2004 108 CE Directive CEM Qualit tssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 4 Assurance Qualit e Production Kenn Nr der benannten Stelle Notified Body number N de l organisme de certification 0102 EA Waldenburg 05 Nov 2007 Ort und Datum Place and date Leiter Entwicklung Leiter Qualitatsmanagement lieu et date Head of Development Director Quality Management Dept Directeur D veloppement Directeur Dept Assurance de Qualit 131955 8070603300 Position Switch S BA 8070 1 02 en 29 10 2008 8070 1 19 131955 8070603300 S BA 8070 1 02 en 29 10 2008
3. Operating Instructions Position Switch gt 8070 1 Contents 1 2 1 2 2 Contents 1 CONOS geste 2 2 EB rege en WE 2 3 eye 121070 Ia Ee Det 6 see re ann en eee eee eee ee 3 4 Conformity TOL e e 3 5 FUNC WON ooer E EE E E EE E 3 6 Re vie e ER E 4 l En le E 11 8 irano por and LON AGS ege 13 9 Ia Wd E 13 10 e elen Ee ul ee M 14 11 Maintenance and Servicing ccccccceccceeeceecec cece eeceeeeaeeesueeseeeseecsueeseesseeesseesaees 15 12 Accessories and Spare Parts ccccceccseecseeceeceeeteeeseeeseeeeeeseeeteeeseeeeeteeeseeteeess 16 Wo EE SAI EE 17 14 EC Type Examination Certificate Page 1 18 15 EC Declaration of Conformity ccc cecccccccececeeeseeeceeeeeceseesseseeeeeeeseeeeseeesaues 19 General Information Manufacturer R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information regarding the Operating Instructions ID NO 131955 8070603300 Publication Code S BA 8070 1 02 en 29 10 2008 We reserve the right to make technical changes without notice 131955 8070603300 Position Switch 8070 1 S BA 8070 1 02 en 29 10 2008 Safety Instructions 3 Safety Instructions Use the position switch only for its intended purpose Incorrect or impermissible use or non compliance with these instructions invalidates our warranty provision No changes to the device impairing it
4. In stroke direction 13 14 3 4 21 22 1 2 0 29 4 6 mm Zw 4 2 mm 07728E01 23 24 3 4 11 12 1 2 23 24 3 4 11 12 1 2 O 1 3 1 6 mm Zw 4 9 mm 07751E01 11 12 1 4 21 22 2 3 0 3 6 mm Zw 4 6 mm 07740E01 1 4 2 3 6mm 07741E01 07729E01 Minimum force torque 15 N In stroke direction 15 N 8070 1 1 13 14 3 4 21 22 1 2 0 24 3 5 5 7mm Zw 3 7mm 07731E01 8070 1 2 5 54 au 11 12 1 2 23 24 3 4 11 12 1 2 0 0 7 2 6 5 7mm Zw 4 5 mm 07752E01 8070 1 3 14 42 1 4 21 22 2 3 0 2 5 5 7 mm Zw 4 1mm 07742E01 8070 1 4 45 14 ae 23 24 2 3 0 3 5 7mm 07743E01 15 16 2 3 0 2 3 1 5 7mm Zw 4 4mm 07730E01 131955 8070603300 S BA 8070 1 02 en 29 10 2008 Operation operating speed contact travel or angle Actuator Operation Type 8070 1 V Max operating speed Positive Direction of operation opening Connection for device with unconnected cable end Roller lever plunger form E 8070 1 AR 13 3 121 1 J 14 4 22 2 07695E00 23 3 11 1 tz 12 2 07696E00 08098E00 Angled roller 11 1 121 2 lever form E modified version of 12 4 aa 8070 1 AR 07697E00 13 1 23 2 08665E00 V 14 4 124 3 07698E00 Angled roller lever made by rotating 45 2 27 1 the roller lever plunger by 180 16 3 128 4 07699E00 Swivelling 13 3 121 1 roller lever form A
5. N F lt SS O N O as lt x D OI Position Switch 8070 1 12 Transport and Storage 11449E00 The switching element should not be removed from its enclosure for connection If the switching element is removed use for example a screwdriver to press down the metal plunger while reinserting it Mounting the position switch using two screws min M 5 x 40 tightening torque 1 2 Nm 11443E00 When explosion protected electrical equipment is exposed to the weather it is advisable to provide a protective cover or wall 8 Transport and Storage Transport and storage are only permitted in the original packing 9 Installation Mains Connection gt The conductors must be carefully connected gt The conductor insulation must reach to the terminal The conductor itself must not be damaged nicked when removing the insulation gt Ensure that the maximum permissible conductor temperatures are not exceeded by suitable selection of cables and means of running them Please also refer to the terminal details in the technical data 131955 8070603300 Position Switch 13 S BA 8070 1 02 en 29 10 2008 E 8070 1 Commissioning 10 14 Back Up Fuses For short circuit protection a back up fuse rated at max 10 A with tripping characteristic gL gG according to IEC 60269 1 may be used Instructions regarding cable connections and contact replacement gt Dismantle 50 mm of the wire and strip
6. e HR311 07695E00 23 3 11 1 Och 24 4 12 2 07696E00 08099E00 11 1 21 2 Oa 12 4 122 3 07697E00 V 1 8 m s 13 1 23 2 14 4 124 3 07698E00 15 2 27 1 Sh 16 3 128 4 07699E00 131955 8070603300 S BA 8070 1 02 en 29 10 2008 a O Technical Data Nominal contact travels or angles Contact closed Contact open Zw Travel for positive opening Movement of the roller in stroke 8070 1 1 8070 1 1 8070 1 2 8070 1 3 8070 1 4 8070 1 5 direction of the plunger after plunger starts moving 13 14 3 4 21 22 1 2 0 3 42 6 9 mm Zw 4 5mm 07732E01 3 4 p 1 2 3 4 e 1 2 6 9 mm 07750E01 1 4 2 3 WW 6 9 mm 07744E01 1 4 2 3 6 9 mm 07745E01 2 3 0 2 7 3 8 6 9 mm Zw 5 4 mm 07733E01 13 14 3 4 21 22 1 2 0 34 46 ee Zw 51 07735E00 23 24 3 4 11 12 1 2 23 24 3 4 4 11 12 1 2 0 12 37 ea Zw 61 07749E00 11 12 1 4 21 22 2 3 0 35 72 Zw 54 07746E00 13 14 1 4 23 24 2 3 0 41 12 07747E00 27 28 1 4 15 16 2 3 0 32 42 72 Zw 60 07734E00 Position Switch 8070 1 Minimum force torque 13 N HR311 0 3 Nm HR311NR 0 1 Nm Technical Data Operation operating speed contact travel or angle Actuator Type 8070 1 V Direction of operation Adjustable roller lever 8070 1
7. 10 2008 Contact block Version Contact arrangement Contact opening Contacts Service Life mechanical electrical Enclosure contact Operating temperature range Maximum switching frequency Ingress protection Enclosure material Cable glands Connection Terminals Mechanical shock resistance Tightening torque Slow action contact 21 aa 8070 1 1 mn 121 oo d 12 22 8070 1 3 08667E00 08669E00 las ke SC 8070 1 4 08670E00 Technical Data Snap action contact Slow action contact make before break Ka 11 15 ES sl ech 24 112 16 128 08668E00 8070 1 2 8070 1 5 08675E00 Attention The positive opening function depends on the actuator used 2 pole galvanically isolated with double break action gt 1 5 mm isolating distance gt 3 mm Silver nickel max 108 operations max 108 operations Polyamide glass fibre reinforced 20 C 50 C 10 A 20 C 70 C 6A max 6000 operations h IP65 Polyamide glass fibre reinforced black 8161 5 M 20 13 8161 5 M 25 17 On the enclosure bottom On the enclosure side With cable glands 8161 With mounted connecting cable 1x M 20 x 1 5 resp 1xM 25x 1 5 1xM 20 x 1 5 For plastic sheathed cable 4 x 2 5 mm recommended 4 x 1 5 mm Plastic sheathed cable HK SO X05VV F OZ 4 x 1 5 mm cable length 6 m diameter 6 13 mm 1 x 2 5 mm or 2 x 1 mm single wire finely stra
8. contact make before break 1NC 1NO Snap action contact with spring 13 Disposal Observe the national standard for refuse disposal 8080 1 1 8080 1 3 8080 1 4 8080 1 5 8080 1 2 Disposal Order number Weight kg 132529 0 025 132532 0 025 132533 0 025 132534 0 025 132530 0 025 L We are pleased to answer any special questions you may have Please contact your nearest R STAHL representative 131955 8070603300 Position Switch S BA 8070 1 02 en 29 10 2008 8070 1 17 EC Type Examination Certificate Page 1 14 EC Type Examination Certificate Page 1 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 6 7 8 10 11 12 18 Position Switch 131955 8070603300 S BA 8070 1 02 en 29 10 2008 8070 1 EC TYPE EXAMINATION CERTIFICATE Translation Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC EC type examination Certificate Number PTB 01 ATEX 1053 Equipment Position switch type 8070 1 Manufacturer R STAHL Schaltgerate GmbH Address Am Bahnhof 30 D 74638 Waldenburg W rtt Germany This equipment and any acceptable variation thereto are specified in the schedule to this certificate and the documents therein referred to The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9
9. of Conformity 15 EC Declaration of Conformity TXV 03 99 Papier chlorfrei EG Konformitatserklarung EC Declaration of Conformity CE D claration de Conformit Wir we nous R STAHL Schaltgera te GmbH Am Bahnhof 30 74638 Waldenburg Germany 8070 1 erkl ren in alleiniger Verantwortung dass das Produkt Positionsschalter hereby declare in our sole responsibility that the product Position switch d clarons de notre seule responsabilit que le produit Contacts fin de course mit der EG Baumusterprtfbescheinigung under EC Type Examination Certificate PTB 01 ATEX 1053 avec Attestation d examen CE de type auf das sich diese Erkl rung bezieht mit den folgenden Normen oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standards or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Nummer sowie Ausgabedatum der Norm Number and date of issue of the standard Numero ainsi que date d mission des normes Bestimmungen der Richtlinie terms of the directive prescription de la directive EN 50014 1997 A1 A2 EN 50018 2000 EN 50019 1994 EN 60079 0 2004 EN 60079 1 2004 EN 60079 7 2003 prEN 61241 0 200x IEC 61241 0 2004 EN 61241 1 2004 94I9 EG ATEX Richtlinie 94 9 EC ATEX Directive 94 9 CE Directive ATEX
10. 6 mm of the conductor insulation gt Open cover gt Insert the wire into the cable entry and connect it to the contact gt Close cover gt Tighten the cable glands tightening torque see Technical Data 11450E00 Commissioning Before commissioning the device ensure that the device has been installed according to the directions the device is not damaged gt connections have been made correctly all screws and nuts are fully tightened gt the terminal compartment is clean gt there are no foreign bodies inside the device the cables and wires have been inserted correctly the cable glands and stopping plugs are securely tightened gt no part of the flameproof enclosure is damaged Do not use the switch as a mechanical stop Secure the limit switch against position change by means of a locking device 131955 8070603300 Position Switch 8070 1 S BA 8070 1 02 en 29 10 2008 Maintenance and Servicing 11 Maintenance and Servicing Repairs and maintenance work on the devices may only be carried out by appropriately authorised and trained personnel Before work commences the devices must be disconnected from the mains A WARNING Observe the relevant national regulations in the country of use The following points must be checked during maintenance gt clamping screws holding the cables are securely seated service temperature according to IEC EN 61241 0 cracks in plas
11. EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex Il to the Directive The examination and test results are recorded in the confidential report PTB Ex 01 11057 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50018 1994 EN 50019 2000 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate This EC type examination Certificate relates only to the design and construction of the specified equipment in accordance with Directive 94 9 EC Further requirements of this Directive apply to the manufacture and supply of this equipment The marking of the equipment shall include the following Zo 2G EExed IIC T6 Braunschweig August 09 2001 sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 e D 38116 Braunschweig EC Declaration
12. HV Actuating rod 8070 1 HH K 8070 1 Operation Position Switch Diagram Positive opening Max operating speed Connection for device with unconnected cable end 3 21 1 13 14 4 22 2 07695E00 Po 11 1 O o 24 4 12 2 07696E00 11 1 121 2 O 12 4 122 3 07697E00 08100E00 V 1 4 m s 13 1 23 2 2 14 4 124 3 07698E00 Should the adjustable roller lever swing back from an angle exceeding 40 the lever could cause a false 15 2 27 1 O o 16 3 28 4 07699E00 X ban 21 1 6 BA o 14 4 122 2 07700E00 T 24 4 112 2 07701E00 O 11 1 121 2 08101E00 G i O 12 4 122 3 07702E00 V 1 4 m s 13 1 23 2 2 14 4 124 3 07698E00 15 2 27 1 16 3 128 4 07703E00 No positive opening not suitable for safety circuits Nominal contact travels or angles mM Contact closed O Contact open Zw Travel for positive opening 8070 1 1 8070 1 2 8070 1 3 8070 1 4 8070 1 5 07735E00 07749E00 1 4 2 3 07746E00 1 4 2 3 07747E00 07734E00 Minimum force torque 0 3 Nm 13 14 3 4 0 3 Nm 21 22 1 2 0 34 46 72 07736E00 07748E00 13 14 1 4 23 24 2 3 0 41 72 07747E00 27 28 1 4 15 16 2 3 0 32 42 72 07737E00 131955 8070603300 S BA 8070 1 02 en 29 10 2008 Technical Data Operati
13. nded Snap action contact Slow action contact Screw terminals Cover screws Connection thread Pressure screw 2g 20g max 0 4 Nm max 0 7 Nm 2 3 Nm M 20 x 1 5 3 0 Nm M 25 x 1 5 1 5 Nm M 20 x 1 5 2 0 Nm M 25 x 1 5 L Ji terminal sleeves are used they must be gas tight and applied with a suitable tool 131955 8070603300 S BA 8070 1 02 en 29 10 2008 Position Switch 5 8070 1 Technical Data Operation operating speed contact travel or angle Actuator Operation Type 8070 1 V Max operating speed Positive Direction of operation opening Connection for device with unconnected cable end Extended plunger 8070 1 S i32 J 14 4 22 2 07695E00 23 3 11 1 e 24 4 12 2 07696E00 08096E00 Lateral operation V 0 5 m s 11 1 21 2 12 4 122 3 07697E00 Operation in stroke direction V 0 5 m s 13 1 23 2 ime 07698E00 15 2 27 1 16 3 28 4 07699E00 Roller plunger 8070 1 RS 13 3 21 1 oe 14 4 22 2 07695E00 23 3 bau 08097E00 24 4 112 2 07696E00 11 1 21 2 O 12 4 aa 07697E00 Lateral operation 13 1 23 2 V 0 5 m s 14 4 124 3 07698E00 Operation in stroke direction 15 2 27 1 V 0 5 m s GK 16 3 28 4 07699E00 6 Position Switch 8070 1 Nominal contact travels or angles mM Contact closed O Contact open Zw Travel for positive opening
14. on operating speed contact travel or angle Actuator Operation Diagram Nominal contact travels or angles Minimum force torque Type 8070 1 V Max operating speed Positive mM Contact closed Direction of operation opening O Contact open Connection for device with Zw Travel for positive opening unconnected cable end Spring rod Only for use with snap action contact actuator 8070 1 2 F2 23 3 han 8070 1 2 3324 11 12 S ae 7 SE 07753E00 07701E00 08721E00 No positive opening not suitable for safety circuits Safety switch 13 3 21 1 8070 1 1 1314 ken BE 3 4 with separate 21 22 1 2 actuator ER Zw 17 mm ii 8070 1 ZB 14 4 22 0 ee 07695E00 11 1 21 2 8070 1 3 11 12 1 4 0 14 mm O Zw 19mm 08103E00 12 4 22 3 07697E00 07738E00 08104E00 Do not use the switch as a mechanical stop 08727E00 The actuators can be mounted in several ways this substantially increases the range of application of the switches 131955 8070603300 Position Switch 9 S BA 8070 1 02 en 29 10 2008 8070 1 Technical Data 10 Dimensional Drawings All Dimensions in mm Subject to Alterations 69 S 78 178 Le max 21 max 200 5 L g max 160 max 159 04274E00 04275E00 8070 1 HV 8070 1 HH K Adjustable roller lever Actuating rod
15. s explosion protection are permitted Mount the device only if it is clean and undamaged Observe the following when using the station gt National safety regulations gt National accident prevention regulations gt National assembly and installation regulations gt Generally recognised technical regulations gt Safety instructions in these operating instructions gt Characteristic values and rated operating conditions on the rating and data plates gt Additional instruction plates on the device gt According to IEC EN 61241 0 a device must not be operated with a dust layer exceeding 50 mm Replace the switch after each short circuit in the main circuit the element is hermetically sealed and the state of the switching contacts cannot be checked Any damage can invalidate the Ex protection L On request we will send you a copy of the EC type examination certificate with the relevant annex 4 Conformity to Standards The devices comply with the following standards and directives Directive 94 9 EC gt IEC EN 60079 0 IEC EN 60079 1 IEC EN 60079 7 gt IEC EN 61241 0 IEC EN 61241 1 gt EN 50047 gt EN 60947 The devices are approved for use in hazardous areas zones 1 2 21 and 22 5 Function The type 8070 1 position switch comprises a flameproof switching element fitted into an increased safety enclosure A choice of actuators is available It is used to switch auxiliary control and signal circui
16. tic enclosures gt Damage to the seals 131955 8070603300 Position Switch 15 S BA 8070 1 02 en 29 10 2008 E 8070 1 Accessories and Spare Parts 12 Accessories and Spare Parts A WARNING Use only original spare parts as well as original accessories made by R STAHL Schaltgerate GmbH Designation Illustration Order number Weight kg Actuator Extended plunger 8070 1 0 S 131805 0 044 05652E00 Roller plunger 8070 1 0 RS 131809 0 042 05653E00 Roller lever form E 8070 1 0 AR can be modified into an angled roller lever 131812 0 046 05653E00 Swivelling roller lever 8070 1 0 HR311 131815 0 099 form A osess 00 SWivelling roller lever 8070 1 0 HR311NR form A swivelling lever of stainless steel 131841 Adjustable roller lever 8070 1 0 HV 131818 0 148 Actuating rod 8070 1 0 HH K 131821 0 162 Spring rod actuator 8070 1 0 F2 Only for use with snap action contact 131824 0 059 05658E00 Safety switch with 8070 1 0 ZB separate actuator safety operating head 131832 0 071 Safety switch with 8070 1 0 ZB separate actuator actuating element 131835 0 039 Cable gland 8161 5 M 20 13 1 piece 138518 0 012 8161 5 M 25 17 1 piece 138520 0 016 05864E00 16 Position Switch 131955 8070603300 8070 1 S BA 8070 1 02 en 29 10 2008 Designation Illustration Contact 1NC 1NO Slow action contact 2NC Slow action contact 2NO Slow action contact 10809E00 1NC 1NO Slow action
17. ts in hazardous areas 131955 8070603300 Position Switch 3 S BA 8070 1 02 en 29 10 2008 E 8070 1 Technical Data 6 Technical Data Explosion protection Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Certificates Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Rated operational voltage Ue Rated operational current Switching capacity Rated insulation voltage Rated impulse withstand voltage Short circuit protection 4 Position Switch 8070 1 Il 2 G Ex de IIC T6 Ex de IIC T6 x Il 2 D Ex tD A21 IP65 T80 C Ex tD A21 IP65 T80 C PTB 01 ATEX 1053 IECEx PTB 06 0092 PTB 01 ATEX 1053 IECEx PTB 06 0092 8070 1 1 8070 1 3 8070 1 2 8070 1 4 8070 1 5 Alternating current for equal potential max 500 V max 400 V Alternating current for unequal potential max 250 V max 250 V Direct current 250 V 250 V max 10 A 20 C lt Ta lt 50 C max 6 A 20 C lt Ta lt 70 C AC 12 AC 15 DC 12 8070 1 1 8070 1 3 8070 1 1 8070 1 3 8070 1 8070 1 2 8070 1 4 8070 1 2 8070 1 4 8070 1 5 8070 1 5 max 250 V max 250 V max 250 V max 250 V max 125 V max 500 V max 400 V max 500 V max 400 V max 10 A max 10 A max 10 A max 10 A max 10 A max 400 W max 5000 VA max 4000 VA max 1000 VA max 1000 VA R Only for equal potential 550 V 6 kV 10 AgL gG 131955 8070603300 S BA 8070 1 02 en 29
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