Operating instructions for Sweeping-/ Suctionmachine
Contents
1. G0 STOLZENBERG Kehrmaschinen Operating instructions for Sweeping Suctionmachine Tandem KSV Operating Instructions for the Sweeping and Suction Machine Tandem 900 KSV Please read this before operating the sweeping machine Contents Page 1 Satety Information 2 2 Technical Data 3 3 Unpacking and Assembling 4 4 Starting Up Operating 4 5 Service Work Troubleshooting 6 6 The EU Declaration of Conformity 8 7 Spare Parts List 9 Indications in the operating instructions AN Notice Danger Caution e AN Warning electrical voltage u Absolutely important 01 98 GO STOLZENBERG Kehrmaschinen Page 1 gt Safety Information Application Before use check that the unit and operating equipment are in perfect condition and are safe to operate Do not use the unit if it is not in perfect condition This sweeping and suction machine is intended exclusively for operation on solid level and dry surfaces with an inclination not exceeding 2 Do not sweep up draw in burning or glowing objects This unit must not be used for removing dust which is hazardous to your health unless specitically indicated on the unit Comply with the satety information in the operating instructions This unit is only suitable for use on surfaces indicated in the operating instructions The machine may only be used on surfaces approved by the company or its repre sentatives It is not permitted to remain in a2. dangerous area It is forbidden to operate the unit in potentially explosive locations Operation The operator must use the unit in accordance with the regulations He she must take the local conditions into account during operation and be aware of other people especially children when operating the unit The unit may only be used by authorised persons who have received training or have demonstrated their ability to operate the unit The unit must not be operated by children or minors The unit must never be left unsupervised while the motor is running The operator may only leave the unit when the motor has been switched off the unit has been secured against unintentional movement and if required the parking brake has been actuated and the ignition key removed Do not reach into or under the machine under any circumstances when the motor is running The hood latch should remain secured in the closed position except when perform ing maintenance work Transport Switch off the motor and secure the unit before transporting Maintenance Switch off the motor and if necessary remove the ignition key prior to cleaning and maintenance work replacing components or changing over to another function Pull off the spark plug connectors in the case of machines with gasoline engines Do not spray clean the unit Repairs may only be carried out by authorized customer service centers or by spe cialists in this fields who are familiar wi
3. emove and replace if necessary 2 the container is improperly inserted put the container properly in place GO STOLZENBERG Page 7 Kehrmaschinen 6 EU Declaration of Conformity in accordance with the EU Machinery Directive 89 392 EU Appendix Il A We Stolzenberg GmbH amp Co KG Reinigungsger te D 49124 Georgsmarienh tte Sweeping suction machine Tandem KSV Serial Number see data plate to be entered by customer Applicable EU Directives e EC standard machines 89 392 EWG of June 14 1989 Journal No L 183 of 06 29 1989 and Journal No L 198 of 07 12 1991 e EC standard on electromagnetic compatibility 89 336 EWG and 92 31 EWG revisions Journal No L 139 of 05 23 1989 and Journal No L 126 of 05 12 1992 e EC low voltage standard 73 23 EWG Journal No L 77 29 of 03 26 1973 Harmonised standards applied e DIN EN 292 T1 und T2 National standards applied VDE 700 Part 1 VDE 700 Part 67 VDE 700 Part 72 VDE 700 Part 205 DIN 31000 3 79 equivalent to DIN EN 60335 1 equivalent to DIN EN 60335 2 67 equivalent to DIN EN 60335 2 72 equivalent to DIN EN 60335 2 205 It is ensured through internal measures that series production units conform at all times to the requirements of current EU Direc tives and relevant standards GM H tte den 01 05 1998 Dipl Wirtsch Ing K Stolzenberg company management G0 STOLZENBERG Kehrmaschinen 2 8
4. he brushes are adjust too low this increases the wear on the brushes and the gear components as well as the power consumption Position 1 the highest brush position for new unworn roll ers position 5 the lowest brush position for worn brushes or very uneven floors for a short period of time a GO STOLZENBERG Kehrmaschinen 4 Put the cold starter A into the upper position Atter this keep pressing in the gasoline pump C until the resistance has noticea bly increased Subsequent to this rapidly pull the reversing starter B to the end stop If the motor does not immediately start up put the cold starter back into the original position and pull the reversing starter again to the end stop As soon as the motor is running true put the cold starter A back into the lower position if this has not already taken place If necessary e g in the case of extreme cold repeat the procedure as described above until the motor starts Steering drive The machine starts moving when you carefully pull the steering handle towards you Check the behaviour of the steering drive especially when it is used for the first time so that the machine remains under control We recommend that you loosen your grip on the steering handle slightly when going around curves to lower the speed in the curve You will quickly notice that it is easy to operate and move the machine with or without using the steering drive If there is
5. more dirt you should push the machine over the dirty place more slowly to achieve the optimum clean ing effect In order to move it backwards loosen the steering handle and pull the machine in the desired direction Cleaning filters There is a handle in the area of the handle of the dirt container This should be operated a number of times see Figure every time before you empty the dirt col lector with the motor shut off This sets a mechanism into motion so that the loose dirt which is sitting between the lamellas falls directly into the dirt container If there is stubborn dirt clean the filter with a brush or remove the filter and tap slightly Emptying the dirt collector Always take the dirt container in both hands see Figure You should put one hand in the front handle area in the middle of the machine Put the other hand on the upper edge from behind Lift the container upwards trom behind It is easiest to empty it into a rubbish bin over the side edge see Figure Switching off the motor A red short circuit push button illustration is located on the console of the travers ing handle To shut off the machine this button has to be pushed until the motor comes to a complete standstill G0 STOLZENBERG Kehrmaschinen 2 After use When you have finished sweeping shut off the machine In order to alleviate the load on the lateral brushes the side brushes have to be put up using the thumb washers eve
6. ry time after it is used see Figure Follow the enclosed notices of the motor manufacturer for this Unscrew the motor in which the oil is to be changed on the frame attachment 2 screws and tip the motor until the oil has completely run out Follow the disposal notices In the beginning the motor uses approx 2 3 cc of oil per operating hour Attention Check the oil level regularly and adhere to the oil change intervals u Absolutely take note of the following The motor has fixed settings for optimum sweeping performance Do not there fore change the speed setting under any circumstances set speed 5200 r p m al If a reduction in the speed has been noticed this can be due to high belt tension or jamming rotary brushes To remedy this cf Chapter 5 5 Service Work Troubleshooting Service Schedule for Tandem KSV 900 Attention Absolutely follow the enclosed maintenance instructions of the motor manufacturer page 16 of the operating instructions Daily sweeping brush check the height adjustment and if there are possibly stuck or rolled up objects Vacuum brush on top clean check for damage Monthly Battery check level of liquid and refill if neces sary Belt check for defects and voltage sweeping roller and side brush check for wear GO STOLZENBERG Kehrmaschinen Troubleshooting A the motor doesn t start possible reason potential
7. solution 1 Gas tank empty Fill up gasoline 2 Air filter or spark plugs are dirty Take out spark plugs or air filter and clean see the operating instructions of the motor manufacturer 3 No fuel in the carburetor Actuate gasoline pump see Chap 4 4 Cold starter still in upper position Put the cold starter in the lower position and repeat the starting procedure B the results of sweeping are not satisfactory possible reason potential solution 1 the dirt container is overtilled empty the dirt container 2 sweepings are caught in the sweep ing brush take out the dirt container and remove the object 3 Speed of the motor is too low Check the belt tension loosen if neces sary C the brushes do not rotate possible reason potential solution the belt of the power transmission unit is defective has slipped off check all of the belts on the machine 7 pieces 2 sweepings are caught in the sweep ing roller see B 2 D the steering drive is not functioning not properly possible reason potential solution 1 the tooth belt is defective has slipped off see D 2 the friction clutch is not engaging adjust the setting mechanism on the handle console part 95 E too much dust develops possible reason potential solution the dust filter is clogged tap out the filter r
8. th all of the relevant safety regulations Commercial units which may be used in different locations are subject to a safety check according to VDE 0701 GO STOLZENBERG Page 2 Kehrmaschinen Accessories and spare parts Only use accessories and spare parts which have been approved by the manufac turer Original accessories and spare parts guarantee that the unit can be oper ated safely and without any breakdowns Machines operated with gasoline engines The operating instructions of the motor manufacturer are to absolutely be followed Only use lead free fuel Absolutely adhere to the oil change intervals This machine is designed for operation in dry areas only 2 Technical Data Sweeping width 2 side brushes 1 side brush without side brushes Working speed Surtace cleaning capacity with 2 side brooms Volume flow Vacuum Filter surtace Absorptive capacity of the sweeping vessel Allowable inclination Length x width x height Displacement Set speed Power at set speed HP kW Gas tank contents Weight Sound level 900 mm 700 mm 500 mm up to 4 0 km h 3 600 m h 200 m h 7 pa 1 3 m 60 2 1 000 780 x 460 mm without steering han dle 31 cc 5200 r p m Do not adjust speed 1 18 0 87 Approx 1 0 52 kg 69 dB A GO STOLZENBERG Kehrmaschinen Page 3 3 Unpacking and Assembling Let the box stand on the pallet Cut the front side open and let
9. the machine roll over the side of the box which has been folded down see Figure so that the run ning wheels are still standing on the pallet In this position clip the side brushes which are on the dirt container under the side brush plate in the front exterior portion of the machine see Figure Apply light pressure to twist the brushes upwards until you can feel them lock into place Note do not tip over the machine in this process there is the danger of battery acid running out First roll the machine from the box and from the pallet Afterwards put the steering handle in the upright position pull it downwards into the two tappets completely see Figure and tighten it with the two thumb screws Afterwards open the tank nozzle located in the front part of the machine Top up approx 1 litre unleaded regular fuel Please note that the engine was already filled with approx 100 ccm universal lu bricant 15W40 at the factory 4 Starting Up Operating Atter the machine has been assembled it is immediately ready for operation First of all the two lateral brushes should be lowered For this purpose push the thumb washer forward see Figure with your foot until the brushes just touch the floor It is possible to adjust the height of the main sweeping brush using the adjustment handle on the left side of the machine under the dirt collector see Figure Please ensure that the brush tips only touch the floor lightly If t
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