GPS AutoSteer System Hardware Installation Manual
Contents
1. Hardware Installation Manual 41 SA Module Harness 3 Attach the cable to the connector on the Wheel Angle Sensor See Figure 6 5 4 Use the extension cable supplied if necessary Figure 6 5 Wheel Angle Sensor Connector A A MEN e 6 Wheel Angle Sensor Connector Steering Valve Connections 1 Locate the vehicle s Steering Valve See Figure 6 6 Figure 6 6 Steering Valve Location r g f i w A a lt Steering Valve Location 42 AutoSteer System SA Module Harness 2 Locate the 201 0438 01 cable See Figure 6 7 Note The adapter cable connects to the existing 10 pin and 4 pin connectors on the SA Module Harness The adapter cable has a 6 pin connector that connects to the existing Steering Valve or valve harness on the machine Figure 6 7 SA Module Harness Adapter Cable PN 201 0438 01 3 Disconnect the factory valve connector See Figure 6 8 Figure 6 8 Disconnecting the Factory Steering Valve Connector Hardware Installation Manual 43 SA Module Harness 4 Connect the adapter cable pin 201 0438 01 to the factory harness and the normal wheeled SA Module Harness See Figure 6 9 and Figure 6 10 Figure 6 9 Factory Harness to SA Module Harness Adapter Connection Figure 6 10 Cable Adapter to SA Module Harness Connection e AN her Fo 44 AutoSteer System SA Module Harness Steering Wheel Encoder Connection 1 Run the encoder cable under the ca2. F Ph AE ll JE 1 Complete the AutoSteer system calibration Complete the AutoSteer system tuning Check total Wheel Angle Sensor counts optional Value BW BE pm Line acquisition is good On line steering is good Manual override kick out is working A SN gee ae i e E Steering speed from lock to lock is good Value Sec Note Refer to your system user manual for system setup calibration and tuning details Hardware Installation Manual 59 Introduction 60 AutoSteer System
3. Kit Overview Kit Components _Sub Assemblies Bracket Kit Components Common Kit Components Installation Procedure Outline Cable Diagram This installation guide describes the installation of the AutoSteer system on Case 7010 8010 7120 8120 and 9120 Combines The steering system installation kit PN 188 0039 01 is used on this series of Combines The vehicle specific sub assemblies for the vehicle series are listed in Table 1 1 Vehicle Inspection Before installing this steering system confirm the vehicle steering system is in good working order Drive the vehicle and verify the vehicle s correct working order Also ensure the following system operations and components Check to see if you can turn the steered wheels from lock to lock Ensure the vehicle steers straight Check for loose or worn steering components Ensure the hydraulic fluid level is correct Service the vehicle if the steering is not in good working order Confirm the combine has the Accuguide valve and other components already installed Hardware Installation Manual Vehicle Inspection Kit Overview This Kit Overview section is divided into sub sections for each of the sub assemblies as shown in Figure 1 1 The components in each sub assembly are described in the following sections Kit Components Figure 1 1 Case AFX Kit Components PN 188 0039 01 AFX 7010 8010 7120 8120 9120 Table 1 1 Installation Kit Components PN 1
4. Vehicle 12V Power Connector Table 6 2 Power Adapter Cable Pinout 12 V Unswitched Power 12 V Switched Power 56 AutoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains information in the following sections e Introduction e Final Installation Checklist Introduction The Transducer Calibration procedure is not required in this installation AutoSteer manual kickout is provided by the vehicle s steering encoder instead of a pressure transducer Note Refer to your system user manual for system setup calibration and tuning details Hardware Installation Manual 57 Introduction Final Installation Checklist Note The Final Hardware Installation Checklist is on the next page Fill in the checklist after the installation You should keep a copy of this checklist for future reference when servicing the AutoSteer system Machine Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date 58 AutoSteer System Introduction System Installation Checklist 1 Wheel Angle Sensor installed and all fasteners are tight optional Monitor Bracket installed and all fasteners are tight Roof Rail is installed and all fasteners are tight SA Module is installed and all fasteners are tight q ee A All cable ends are connected 6 All cables are secured with cable ties AutoSteer Performance Checklist
5. below the cab s center See Figure 3 3 Alternate mounting locations are shown in Figure 3 4 and Figure 3 5 Figure 3 3 Identify Cab Center Cab Center Figure 3 4 Left hand Side Above Wheel Mounting t ia IAT T gt ARA ig oo 4 b j F j KOTI SA Module 20 AutoSteer System Mount the SA Module Figure 3 5 Left hand Side Below Ladder Platform Mounting 2 Locate the threaded hole in the cab s base See Figure 3 6 if using the location under the cab center Figure 3 6 Locate Threaded Hole pr mer ne E i A Threaded Hole Hardware Installation Manual 21 Mount the SA Module 3 Attach SA Module bracket to SA Module as shown in Figure 3 7 using a Phillips head screwdriver Figure 3 7 Attach Bracket to SA Module r lt z 57 HA Es gt J a gt h w L I 4 Mount the SA Module and bracket as shown in Figure 3 8 by using al3mm wrench to tighten the M8 x 25 bolt as shown in Figure 3 9 Figure 3 8 Mount SA Module 22 AutoSteer System Mount the SA Module Figure 3 9 Tighten M8 Bolt Hardware Installation Manual 23 Mount the SA Module 24 AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections Safety Notes Roof Rail Installation Safety Notes e The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly sec
6. complete the installation The installer is assumed to have a complete set of common installation tools Hardware Installation Manual ili Safety Information Warning Statements The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements e As the operator of the vehicle you are responsible for its safe operation e The AutoSteer system is not designed to replace the vehicle s operator Note Verify that all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines Ensure that you are in a stable position on the vehicle platform when installing or removing the Roof Rail and Roof Module so you do not fall To prevent accidental death or injury from being run over by the vehicle never leave the vehicle s operator chair with the system engaged IV AutoSteer System To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of steering and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never
7. ede ken 26 Chapter 5 Display Installali huu u u l L A ha khosp a qasa ga 31 MNT OGUCHOM et mapu suum neet SGS Sub ua tal Sula a Go 31 Installato Procedure Lies eek w una wh aa aou hd rica plot o 31 Th ceeHoleistallionus irradia id ne dee veh Shea aes 32 Pye Hole stations sete renten e zee g ie Pern Sheree nae 33 Chapter 6 Connecting System Cables u uyu uuu asul a a id RA 37 SA Module Harness dira liada tara lore baratos aa LS 37 SA Module Connect ii a oia 38 Wheel Angle Sensor COnneeHOM es draden a ed ew 4 41 Stectins Valve C liiiecHHOnS cay cece Susu musu teats eae reds ied s Rie 42 Stecrins Wheel Encoder Conneccion saven 2 424 saus asa lr dara deka 45 Man Cable Hamess an lt i assed oe ces hod ed eae AE Ee es 48 Root Module saus aaa cds cnt 48 Main Cable Harness Connections Inside Cab 54 SA Module Hare ie ais ket ee at ee Marek Gis SHE CASES hkdh NE s ag s 55 C OS hua wes ha ocd dea tae saat bad Mae Sake be eh ens sane eee ees 56 Chapter 7 Final Hardware Installation Checklist 57 Hill Qin LOM sick orn Sos ape Re eh ada tienen dd ann ee 57 Final Installation Checklist isla baden debet niek De 58 Hardware Installation Manual AutoSteer System Installation Overview This Installation Overview chapter contains part numbers kit overview diagram cabling diagram and the installation procedure e Vehicle Inspection
8. installing the RAM Mount Ball in the cab so that the Display can be attached later Refer to your Display s User Manual for instructions on installing the Display Installation Procedure 1 Determine if there is already a M10 threaded hole in the door frame see Figure 5 1 If so the Display Bracket can be mounted in the middle hole In this case use the Three Hole Installation procedure 2 If not use the Five Hole Installation procedure Figure 5 1 Using a Pre drilled M10 Threaded Hole Threaded Hole Hardware Installation Manual 31 Installation Procedure Three Hole Installation 1 32 Drill out the middle hole in the bracket to 25 64 diameter Use safety glasses to avoid eye injury when drilling tapping or using power tools Drill at least 2 13 64 holes in the cab frame for the self tapping screws using the bracket as a template Position the bracket on the right hand side of the cab See Figure 5 2 Figure 5 2 Position Bracket on Cab s Right hand Side Secure the bracket with two screws and the M10 bolt which goes into the middle hole Note Use the 3 8 socket wrench to tighten the screws which are self tapping and cut their own threads in the steel AutoSteer System Installation Procedure 5 Install the RAM Mount Base Ball on the bracket using the four screws and lock nuts provided Tighten the bolts using a 2 Phillips screwdriver and 3 8 wrench See Figure 5 3 Fig
9. instructions Hardware Installation Manual 35 Installation Procedure 36 AutoSteer System This Connecting System Cables chapter provides information in the following sections for connecting the Main Cable Harness and the SA Module Cable Harness to the various vehicle and steering system components Connecting System Cables SA Module Harness SA Module Connection Wheel Angle Sensor Connection Steering Valve Connections Steering Wheel Encoder Connection e Main Cable Harness Roof Module Main Cable Harness Connections Inside Cab SA Module Harness Cab Power SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection Wheel Angle Sensor Connection Steering Valve Connections Steering Wheel Encoder Connection Hardware Installation Manual 37 SA Module Harness SA Module Connection 1 Align the SA Module Harness connector to the SA Module See Figure 6 1 2 Open the connector latch lever See Figure 6 1 Figure 6 1 Connecting SA Module Connector SA Module SA Module Connector Locking Mechanism in Open Position Latch 3 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 38 AutoSteer System SA Module Harness 4 Press the latch lever closed until it clicks and locks the connector See Figure 6 2 Figure 6 2 Clo
10. the connector If the connector does not engage easily check the correct orientation of the connector Figure 6 22 Roof Module Main Cable Harness Connection AutoSteer System Main Cable Harness 7 Attach the LAN connector to the Roof Module See Figure 6 23 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle This will usually be towards your right side if you are standing on the left side of the vehicle and looking towards the Roof Module Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector The bayonet sleeve will click when it fully engages and locks To remove the cable rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module Note Do not force the connector If the connector does not engage easily check the correct orientation of the connector Figure 6 23 Roof Module Ethernet Connection Hardware Installation Manual 53 Main Cable Harness Main Cable Harness Connections Inside Cab Figure 6 24 shows the Main Cable Harness connections used inside the cab Table 6 1 shows the functions of the Main Cable Harness cab connectors Refer to your Display s User Manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Display and D
11. 1 Attach the Wheel Angle Sensor rod to the Wheel Angle Sensor See Figure 2 11 Figure 2 11 Attach Wheel Angle Sensor Rod to Sensor Note The flat washer goes on the bolt head side and NOT the nut side when attaching the arm See Figure 2 12 Figure 2 12 Place the Washer on Bolt Head Side 14 AutoSteer System Attach the Wheel Angle Sensor Rods to Brackets and Adjust 2 Tighten the Wheel Angle Sensor arm with a 3 8 wrench and 1 8 Allen wrench See Figure 2 13 Figure 2 13 Tighten Wheel Angle Sensor Arm Connection _ en ae i Se i Note The rod should aim toward the front of the vehicle 3 Attach the linkage arm to the linkage bracket and tighten the ball joint to the bracket with a 1 2 and 9 16 wrench See Figure 2 14 Figure 2 14 Wheel Angle Sensor Linkage Bracket e r Hardware Installation Manual 15 Attach the Wheel Angle Sensor Rods to Brackets and Adjust Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death Note Never attach the linkage rods to Wheel Angle Sensor rod and turn the steering wheels manually or automatically until the fit has been verified The linkage rods must remain apart while the steering wheels are turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cau
12. 88 0039 01 Common Kit Wheeled without Valve 153 0009 01 Sub Assemblies This vehicle installation kit contains the following components Bracket Kit Components e Common Kit Components 2 AutoSteer System Vehicle Inspection Bracket Kit Components This sub assembly is shown in Figure 1 2 and its components are defined in Table 1 2 Figure 1 2 Bracket Kit Components PN 152 0030 01 o o oo e a INSTALL GUIDE CASE ACCUGUIDE AFX 7010 8010 7120 8120 9120 Table 1 2 Bracket Kit Components PN 152 0030 01 1 Display Bracket Assembly 200 0173 02 2 Roof Module Bracket Assembly 200 0167 01 3 Battery Adaptor Power Cable 201 0156 01 Installation Guide 602 0226 01 Hardware Installation Manual 3 Vehicle Inspection Common Kit Components This sub assembly is shown in Figure 1 3 and its components are defined in Table 1 3 Figure 1 3 Common Kit Components PN 153 0009 01 ER x Table 1 3 Common Kit Components PN 153 0009 01 Moning Hava Display Mounting Base Warning Labels SA Module Assembly 4 AutoSteer System Vehicle Inspection Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 6 section of this chapter shows the AutoSteer electrical connections 1 Verify that all components have been received Note Step 2 Step 3 Step 6 Step 7 and Step 9 are skipped if installing an electric steering actuator Insta
13. GPS AutoSteer System Hardware Installation Manual O AAN 2 8010 Supported Vehicles Case Accuguide Ready Combines 7010 7120 8010 8120 9120 PN 602 0226 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibration and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while equipment is on public roads or in public areas Ensure that the system is OFF before driving on roads or in public areas ll AutoSteer System Special Requirements Tools This list consists of the tools required to
14. WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections Installing Mounting Brackets Cut the Wheel Angle Sensor Rods to Length Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle Sensor installation instructions are provided for special installations when required This Wheel Angle Sensor chapter provides the information necessary to install the Wheel Angle Sensor components Figure 2 1 shows the Wheel Angle Sensor assembly fully assembled Figure 2 1 Wheel Angle Sensor Components Shield Linkage Rods Cylinder Bracket Hardware Installation Manual 7 Installing Mounting Brackets Installing Mounting Brackets 1 Install the Wheel Angle Sensor bracket to the left hand side steering cylinder as shown in Figure 2 2 Figure 2 2 Secure Wheel Angle Sensor Bracket P lt AT TER zi s i a r 2 Secure with a U bolt Note Use either the 2 3 4 or 3 U Bolt according to the steering cylinder diameter See Figure 2 3 Figure 2 3 U bolt Mounting 8 AutoSteer System Installing Mounting Brackets Note Testing has shown the signal from the Accuguide cylinder sensor can be very noisy and lead to poor AutoSteer performance when connected to the steering system Because of this the Accuguide fact
15. aximum Steer Left Position on Left Axle 10 Disconnect the linkage rods and turn the steering wheel manually to the full right position 11 Reattach the linkage assembly and verify that the sensor will not be damaged Adjust the rod lengths as necessary Figure 2 17 shows the left axle installation in the maximum right position Figure 2 17 Confirm Maximum Steer Right Position on Left Axle 12 Repeat Step 4 through Step 11 until the rod lengths have been adjusted and the potentiometer is centered to get the maximum sensor movement The maximum movement is reached when the Wheel Angle Sensor rod will sweep from approximately 3 16 inch Smm from both bolt heads holding the potentiometer on to the block when the wheels are turned to the maximum right and left positions See Figure 2 18 Hardware Installation Manual 17 Attach the Wheel Angle Sensor Rods to Brackets and Adjust 13 14 18 Figure 2 18 Maximum Sensor Movement Wheel Angle Sensor as Seen from the Bottom Potentiometer Screw Stop Potentiometer Screw Stop Full Right Full Left m Range of Movement Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also ne
16. b and up through this hole in the floor See Figure 6 11 Note The steering encoder is used for AutoSteer manual kick out when the driver turns the wheel Figure 6 11 Encoder Cable Through Cab Floor F BEA o m i 2 Run the encoder lead under the floor mat or around the edge of the floor mat to the steering column See Figure 6 12 Figure 6 12 Going Under Floor Mat F Hardware Installation Manual 45 SA Module Harness 3 Lift up the rubber boot at the base of the column to expose the connectors See Figure 6 13 Figure 6 13 Lifting Rubber Boot 46 AutoSteer System SA Module Harness 5 Separate the encoder wiring harness 2 pin Deutsch with blue and yellow wires See Figure 6 15 Figure 6 15 Separating the Encoder Wiring Harness 2 iy Ti 6 Connect the encoder connector onto the steering encoder connector See Figure 6 16 Figure 6 16 Connected Steering Encoder Connector 7 Place the terminator supplied with the kit on the original vehicle steering encoder harness connector Hardware Installation Manual 47 Main Cable Harness Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module Main Cable Harness Connections Inside Cab SA Module Harness Cab Power Roof Module 1 Locate hole in the floor to pass through the harnesses See Figure 6 17 48 AutoSteer System Main Cable Harness 2 Run the antenna cables and steering cable thr
17. drive on roads or in public areas with the AutoSteer system turned on Do not stand close to the wheels and do not move the machine while you are adjusting the relief valve Turn off the engine and engage the parking brake before standing under or next to the machine Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer system controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer system must be powered OFF when installing or removing the Roof Module vi AutoSteer System The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Hardware Installation Manual Vil Important Information Note Verify that all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer sy
18. e linkage rods to these measurements verify that the Wheel Angle Sensor brackets can attach to the vehicle as shown in this manual and that they are attached the correct distance from any reference points shown If the axle does not allow the Wheel Angle Sensor brackets to be installed as shown do not cut the rods until it is determined what the proper lengths are for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for verifying that the provided measurements will work prior to cutting the rods Use a metal hack saw and vice as show in Figure 2 7 to cut the Wheel Angle Sensor linkage rods to the proper lengths Note It is advisable to attach a nut on the side of the metal rod that is going to be kept in order to clean the threads after the cut has been made The lengths of the rods are different depending on which side of the axle it is installed on The table shows the lengths for both sides Protect the threads from damage while cutting the rods Figure 2 6 shows where the measurements provided in Table 2 1 are measured from 10 AutoSteer System Cut the Wheel Angle Sensor Rods to Length Table 2 1 Linkage Rod Cut Lengths Rod A 8 6 inches 219mm Rod B 11 8 inches 300mm Figure 2 6 Linkage Rod Cut Length Measurement Points RodA RodB Figure 2 7 Linkage Rod Cutting Hardware In
19. isplay cables Figure 6 24 Main Cable Harness Cab Connections HK P DISPLAY ETH Table 6 1 Cab Main Cable Harness Connector Functions SAM POWER Power for SA Module SAM DATA Data for SA Module CAN IN Not Used for This Installation CAN OUT Not Used for This Installation 54 AutoSteer System Main Cable Harness SA Module Harness 1 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SA Module Harness See Figure 6 25 res PAR Figure 6 25 SA Module Harness to Main Cable Harness Connections NS a gt mE 4 SS Hardware Installation Manual 55 Main Cable Harness Cab Power Note Refer to your Display installation instructions If the Display instructions require a 3 pin power connection in the cab connect the power adapter cable PN 201 0156 01 to the vehicle battery as follows Otherwise when the Display has it s own battery power cable skip this section 1 Connect the power adapter cable PN 201 0156 01 directly to the battery or a 12V source in the cab that can safely supply up to 15A See Figure 6 26 Connect the Red power cable adapter wire to 12 volt power on the vehicle protected by a 15A fuse by using the in line fuse holder and 15A fuse supplied with the power cable Connect the Black wire to Ground The White wire does not need to be connected Table 6 2 shows the Power Cable Adapter pinout Figure 6 26 Power Cable Adapter
20. ll the Wheel Angle Sensor Optional Install the SA Module Install the Roof Rail on the cab roof Install the Roof Module on the Roof Rail Install the SA Module Harness Install the Main Data Harness Install the Display using a RAM Mount Arm is a i A oS OU Connect the Main Data Harness to the Display Harness Note Instructions for connecting the vehicle kit cables to the Display can be found in the Display owner s manual 10 Verify that all connectors are properly coupled and secured 11 Power ON the AutoSteer system 12 Calibrate the vehicle 13 Tune the vehicle 14 Verify the system has been installed properly and operates satisfactorily Hardware Installation Manual 5 Cable Diagram Vehicle Inspection Nid E ad HOSNIS e Nid E 319NV 193HM 4 en l g A YI0NILXJ Ee LO EFEO LIE HOL NIA AL Nid OL 843003N3 113HM 9NI83315 Nid LO BEHO LOZ q SSINHYH HALdV OY b DO JSN WWwod SEELEY a qe 9 Av dSI0 WIE Jao 0 nih nig Wivd NYS YIVO NYS lenuew S Ja UMO Aejdsip Jasn 4 ypa papagoid i E SU0I 3n4 5ul i HIMOd WVS HIMOd NYS ALE HLJ d aa AW1dS10 Nid t JINGOW VS i ION Tu i l i l I ZU L 2ED LDZ SSINHVH WYS 70 97FO LOZ SSANHYH NIV Af 1dSIQ AAA A A re el E i apinbnaay 10180107 JNJN 3004 549 SUWO asep radAy ajaiyay k DPI nooy YY 9560 WEIDEN S EO AutoSteer System Wheel Angle Sensor
21. ory sensor is not supported You must install the Wheel Angle Sensor for Accuguide vehicles using the steering system Secure the sensor to the bracket with the two bolts provided See Figure 2 4 Figure 2 4 Wheel Angle Sensor Bracket Bolted LLL Hardware Installation Manual 9 Cut the Wheel Angle Sensor Rods to Length 4 Mount the linkage bracket in the position shown in Figure 2 5 Note Connect the threaded rods and use them as a guide to approximately position the mounting brackets on the cylinder and the tie rod as shown in Figure 2 5 Then remove the rods so they can be cut to the appropriate length and then tested at full left and full right The threaded linkage rods must be cut to the correct lengths before final assembly See Table 2 1 and Table 2 2 for the cut and assembled linkage rod lengths Figure 2 5 Linkage Bracket r TELS Cut the Wheel Angle Sensor Rods to Length The Wheel Angle Sensor rods are shipped longer than they need to be These rods must be cut to the proper length to allow the linkage rods to provide the Wheel Angle Sensor the maximum number of counts as the steering wheel is turned from full right to full left Due to the variability of the possible mounting positions and axle options it is left to the installer to verify the correct length for each individual installation and to cut the rods to length Table 2 1 provides the typical rod lengths that work for most installations Before cutting th
22. ough existing holes in the cab s floor See Figure 6 18 Figure 6 18 Cable Pass through Holes i 1 Fi 3 Pull the Main Cable Harness through hole in floor next to seat as shown in Figure 6 19 Leave the bulk of the unused harness outside the cab Note If a cable pass through hole is not present you can drill a hole with a power drill and a hole saw bit Check under the cab before drilling to ensure cables or components will not be damaged by drilling the hole Hardware Installation Manual 49 Main Cable Harness Figure 6 19 Pull Harness Through Hole 7 j i U aia i eS Ge Y i e ae 2 h el E P fe f de E a 7 P eS al i U i i ERLEA E 4 Run the antenna cable up the left hand side of the cab s rear See Figure 6 20 Figure 6 20 Route Antenna Cable 50 AutoSteer System Main Cable Harness 5 Attach the antenna cable to the roof using a P clamp See Figure 6 21 Figure 6 21 Attach Antenna Cable to Roof Hardware Installation Manual 5 1 Main Cable Harness 6 52 Attach the cable to the Roof Module See Figure 6 22 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place To remove grasp the connector to compress the two side latches and pull away from the Roof Module Note Do not force
23. se the Wheel Angle Sensor or vehicle to become damaged Note After the linkage rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the linkage rods if there is an interference problem 4 With the linkage rods disconnected manually turn the steering wheel so that the wheels are centered the vehicle will travel straight ahead when moving 5 Temporarily attach the linkage rods 6 Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the plastic wire connector is parallel to the Wheel Angle Sensor rod See Figure 2 15 Figure 2 15 Adjust Potentiometer Angle to Match Straight Ahead Adjust the orientation of the Potentiometer sensor so that the wire connector is parallel to the Wheel Angle Sensor arm when wheels are straight ahead Vehicle Tire Direction in Straight Ahead Position 16 AutoSteer System Attach the Wheel Angle Sensor Rods to Brackets and Adjust 7 After the potentiometer has been adjusted tighten the potentiometer bolts with a 3 8 wrench and 5 32 Allen wrench 8 Disconnect the linkage rods and turn the steering wheel manually to the full left position 9 Reattach the linkage assembly and verify that the sensor or rods will not be damaged Adjust the rod lengths as necessary Figure 2 16 shows the left axle installation in the maximum left position Figure 2 16 Confirm M
24. shers supplied Tighten securely with a 24mm socket and ratchet with 24mm wrench Figure 4 3 Installing the Roof Rail Figure 4 4 Completed Roof Rail Plate a A ea lt tae ae Hardware Installation Manual Roof Rail Installation 7 Attach the three antennas to the proper Roof Module antenna connections See Figure 4 5 Note Hand tighten the connections Do not over tighten Figure 4 5 Attach the Antennas 28 AutoSteer System Roof Rail Installation 8 Remove the locking pin from the Roof Rail See Figure 4 6 Note Press the button on the end of the handle to allow the pin to be removed Figure 4 6 Remove Locking Pin Locking Pin 9 Place the Roof Module on the Roof Rail See Figure 4 7 Figure 4 7 Attach Roof Module Hardware Installation Manual 29 Roof Rail Installation 10 Reinsert the locking pin into the Roof Rail See Figure 4 8 Figure 4 8 Reinsert Locking Pin En mg SA an y Locking Pin 11 The completed Roof Module should appear as shown in Figure 4 9 Figure 4 9 Completed Roof Module Installation A rr w wT ee 5 AutoSteer System 30 Display Installation This Display Installation chapter contains information for installing and adjusting the Display in the following sections e Introduction e Three Hole Installation e Three Hole Installation e Five Hole Installation Introduction This manual provides the instructions for
25. sing the SA Module Connector a y Ad eee A EO Wik PCE anar fi ne y gr a gt Y Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 39 SA Module Harness 5 Close the cable connector locking mechanism as shown in Figure 6 3 Figure 6 3 SA Module Connector closed Locked Position a Ad i as gt lt fs Se de E ba z a a ki S of 2 E api F a b k F 3 es L See Sere at Prat tht cr LE ws Teer den en e si dgn Ea Pete A A En A a 6 Route the cable toward the Main Cable Harness 7 Route the other half of the SA Module Harness under the cab towards the Steering Valve and Wheel Angle Sensor 8 Proceed to the Wheel Angle Sensor Connection procedure 40 AutoSteer System SA Module Harness Wheel Angle Sensor Connection Note This connection to the Wheel Angle Sensor is only required when using the AutoSteer Wheel Angle Sensor 1 Route the Wheel Angle Sensor cable along the left side of the combine frame and secure with cable ties as shown in Figure 6 4 Note Keep all cables away from moving parts Figure 6 4 Routing SA Module Harness Wheel Angle Sensor Cable Y HeT ANS y B rio WN U g ae yi D 2 Route and secure the Wheel Angle Sensor cable from the SA Module beneath the cab to the Wheel Angle Sensor
26. stallation Manual 11 Assemble the Linkage Rod Hardware Note The after assembly center to center lengths of each linkage rod are shown in Table 2 2 Figure 2 10 shows the measurement points for the assembled linkage rods Assemble the Linkage Rod Hardware 1 Attach a jam nut to the end of Rod A 2 Connect the eye connector to the end of the Wheel Angle Sensor rod as shown in Figure 2 8 Figure 2 8 Rod A Assembled Eye Connector Jam Nut 3 Attach the jam nuts to each end of the linkage Rod B 4 Attach the ball joints to both ends of the linkage arm as shown in Figure 2 9 Note The bolts for the ball joints should be facing the same direction as shown in Figure 2 9 for this installation Figure 2 9 Linkage Rod Assembled Jam Nuts Ball Joints 12 AutoSteer System Assemble the Linkage Rod Hardware 5 For most installations use Table 2 2 to adjust the lengths of the rod assemblies to the values shown Figure 2 10 shows where the measurement points for each rod are taken Due to the variation of axle types and installation points these measurements are provided as a reference only Before connecting the steering rods and turning the steering axle verify that these lengths will work and the sensor will not be damaged Table 2 2 Assembled Linkage Rod Length Hardware Installation Manual 13 Attach the Wheel Angle Sensor Rods to Brackets and Adjust Attach the Wheel Angle Sensor Rods to Brackets and Adjust
27. stem on the vehicle Technical Support Refer to your owner s manual for technical support information Contact Information Refer to your owner s manual for contact information Copyright 2009 All Rights Reserved viii AutoSteer System Table of Contents Chapter 1 Installation O VeIwieW saneren brenda inenten A uui a sus 1 Veme Inpec eren tae cutee cision keno eden bte toss te Seas l OA P E TEE TEE EOE ETE E EA eN Pee ea oh EE Z KE COMPONENS tan roert here debet tenkridernk A q dankt 2 A ASS ha dea GC DS Yu pA 2 Installation Procedure Outline 4 2454 00 dsd ove kd ee eed oute we dee benee 5 Cable TA E ia N ER ia EE ae 6 Chapter 2 Wheel Angle Sensor WAS Installation 7 Installing Mounting Brackets 8 Cut the Wheel Angle Sensor Rods to Length 10 Assemble the Linkage Rod Hardware 0 0 eee teens 12 Attach the Wheel Angle Sensor Rods to Brackets and Adjust 14 Chapter 3 SA Module Installand ter ee aaa uu a aandeed emee dende 19 SA Module Mounting Orientation 19 Mount the SA Module assi ee ent Sa RSD awd ANNEE aid 20 Chapter 4 Root Module Installation u u u uy y uD uy reiter ebben 25 SJ O NOS cdas E benk aeta nie aa ene hung kaa q 25 Roof Rail Installation dermee s yapanqa aha eq Wendt
28. ure 5 3 Attaching the RAM Mount Ball Note Refer to the Display User Manual for the remaining Display specific installation instructions Five Hole Installation 1 Drill five 13 64 holes in the cab frame for the screws using the bracket as a template See Figure 5 4 Use safety glasses to avoid eye injury when drilling tapping or using power tools Note Drill one hole to secure the bracket with one screw before drilling the remaining holes The holes should be drilled so that the bracket mounts in the position shown in Figure 5 4 when looking at the right side door from inside the cab Hardware Installation Manual 33 Installation Procedure Figure 5 4 Drilling Bracket Screw Holes 5 Holes Drill i 2 Position the bracket on the right hand side of the cab See Figure 5 5 Figure 5 5 Position Bracket on Cab s Right hand Side 34 AutoSteer System Installation Procedure 3 Secure the bracket with five screws See Figure 5 6 Note Use the 3 8 socket wrench to tighten the screws which are self tapping and cut their own threads in the steel Figure 5 6 Securing the Monitor Bracket 4 Install the RAM Mount Base Ball on the bracket using the four screws and lock nuts provided Tighten the bolts using a 2 Phillips screwdriver and 3 8 wrench See Figure 5 7 Figure 5 7 Attaching the RAM Mount Ball Note Refer to the Display User Manual for the remaining Display specific installation
29. ured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph e Ensure you are in a stable position on the combine platform when removing the Roof Module so that you do not fall or drop the Roof Module e Use a ladder to install the AutoSteer Roof Rail Ensure that you are in a stable position on the vehicle platform when installing or removing the Roof Rail and Roof Module so you do not fall Hardware Installation Manual 25 Roof Rail Installation Roof Rail Installation 1 Place the ladder as close as possible to the side of the cab Note The ladder is necessary to install the Roof Rail and Roof Module 2 Locate the four bolts on the roof cab as shown in Figure 4 1 3 Remove the two bolts on each side Use a 13mm socket and ratchet Figure 4 1 Mounting Bolt Locations Right Side of Combine gt Mounting Bolts 4 Install the two mounting brackets on the cab roof in the direction shown in Figure 4 2 using the four longer screws included in your kit Figure 4 2 Mounting the Roof Brackets TNS Mounting Brackets TEX Bracket Bolts 26 AutoSteer System Roof Rail Installation 5 Center the Roof Rail over the brackets and then mount it as shown in Figure 4 3 Secure the Roof Rail using the two large bolts nuts and wa
30. ver go below 1 6 or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor Once all the adjustments are complete tighten all lock nuts and bolts on the linkage and Wheel Angle Sensor rod A 1 2 and two 9 16 wrenches are required to tighten all the connections Figure 2 19 shows the completed Wheel Angle Sensor installation AutoSteer System SA Module Installation The SA Module Installation chapter contains information in the following sections SA Module Mounting Orientation Mount the SA Module SA Module Mounting Orientation The SA Module can also only be mounted in certain orientations Figure 3 1 shows the correct mounting positions and Figure 3 2 shows incorrect mounting positions Figure 3 1 Correct SA Module Mounting Orientations de i I de F T L aH TICA WE i Mi BI III LL Figure 3 2 Incorrect SA Module Mounting Orientations Hardware Installation Manual 19 Mount the SA Module Mount the SA Module Due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in location other than the example shown here If an alternative location is required choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment 1 Locate the mounting position
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