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602-0193-01

1. M Note The after assembly center to center lengths of each linkage rod are shown in Table 3 2 Figure 3 6 shows the measurement points for the assembled linkage rods Assemble the Linkage Rod Hardware For most installations use Table 3 2 to adjust the lengths of the rod assemblies to the values shown Figure 3 6 shows where the measurement points for each rod are taken Due to the variation of axle types and installation points these measurements are provided as a reference only Before connecting the steering rods and turning the steering axle verify that these lengths will work and the sensor will not be damaged Table 3 2 Assembled Linkage Rod Length Rod A 7 88 inches 200mm Rod B 10 50 inches 267mm a This measurement is the Linkage Rod length after assembly with the ball joints Note The threaded rods must be cut to the correct lengths before final assembly 52 AutoSteer System Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust 1 Loosely attach the Linkage Rods as shown in Figure 3 8 Figure 3 8 Connecting the Linkage Rods 2 Ensure a flat washer is placed under the screw head when attaching the Linkage Rod to the sensor shaft See Figure 3 9 Figure 3 9 Washer on Shaft Screw Wheel Angle Sensor Mounting Bolt Flat Washer Screw Head Wheel Angle Sensor Mounting Bolt Nut Hardware Installation Manual 53 Assembl
2. The Post Installation Procedures and Information chapter provides information in the following sections Hydraulic Leak Check Create New Vehicle Calibration and Tuning Guidelines e Transducer Calibration Once the entire AutoSteer system including the Display and display harnesses have been installed on the vehicle the procedures and notes provided in this chapter must be followed to complete the installation and prepare the vehicle for full AutoSteer capabilities Hydraulic Leak Check On completion of installing the entire AutoSteer system including the Roof Module and Display the system needs to be checked for leaks Follow the procedure below to check for leaks 1 Clear any bystanders away from the vehicle If there is a hydraulic leak they could be injured Putthe vehicle into Park and or set the parking brake to prevent the vehicle from moving 2 3 Turn the vehicle over for a few seconds and if the vehicle starts immediately shut it down 4 Walk around the vehicle and check all the hydraulic fittings that were opened Look for any oil leaks 5 Once all leaks have been repaired or if none are found start the vehicle again and let it run at a low idle Note If an oil leak is noticed during any part of this test immediately shut down the vehicle and repair the leak 6 Take the vehicle out of Park and or remove the parking brake Turn the steering wheel manually to the right and left stops two or three
3. 2 RTK Modem Antenna 6 Place the Roof Module onto the Roof Rail The cable connector must be on the left side of the vehicle facing the rear See Figure 5 5 Figure 5 5 Roof Module on Roof Rail 66 AutoSteer System Roof Rail Installation 7 Remove the Locking Pin from the Roof Rail See Figure 5 6 Figure 5 6 Removing the Locking Pin Locking Pin 8 Adjust the Roof Module position on the Roof Rail 9 Re insert the Locking Pin to lock the Roof Module onto the vehicle See Figure 5 6 Note The Locking Pin can be inserted from either side of the Roof Rail 10 The completed Roof Module installation is shown in Figure 5 7 Figure 5 7 Completed Roof Module Installation Hardware Installation Manual 67 Roof Rail Installation 68 AutoSteer System Display Installation This Display Installation chapter contains the following information Introduction e Installation Procedure Introduction This chapter provides the instructions for installing the RAM Mount Ball in the cab so that the Display can be attached later Refer to your Display user manual for instructions on installing the Display Installation Procedure Figure 6 1 shows the Display Bracket to be used to complete the installation of the Display in your sprayer s cab Figure 6 1 Display Bracket Note The Display components may be different depending on the model vehicle the installation is being performed upon Hard
4. Start the engine and leave it at low idle Immediately check for oil leaks on all hose connections that were opened Turn the steering wheel full right and then full left and check for correct manuals steering response Immediately check for oil leaks on all hose connections that were opened Air in the hoses may cause a slight steering delay when the AutoSteer system is first powered up Observe the standby pump pressure shown on your pressure gauge Standby pressure should be very low or around 350 psi If standby pump pressure 15 zero or less than 100 psi you might have inverted the Pressure and Tank hoses Clear any bystanders from around the sprayer because you will be moving the front wheels in the next step Press the 100 right or left button in the Hydraulic Valve window from the Steering Components window The front wheels will turn quickly towards the stops Maximum pump pressure will be indicated on the pressure gauge when the wheels hit the stops Adjust the Relief Valve so the maximum pump pressure is 2600 psi when the wheels hit the stops 10 Tighten the jam nut on the Relief Valve once the correct pressure setting has been adjusted 11 Remove your pressure gauge by sliding the sleeve on the quick coupler 44 Note The objective of Load Sense Relief Valve adjustment is to establish a maximum AutoSteer pressure that is slightly higher than the maximum pressure obtained while steering the vehicle manually AutoSteer Sy
5. Yes 6 Hose Assembly 3 8 x 132 F451TC 0306060606 132 No 7 Hose Assembly 3 8 x 168 F451TC 0306060606 168 No Hardware Installation Manual 13 Hose Kit Item Component Part Number Used 8 Run Tee 6 JIC 6 R6X S No 9 Adapter Run Tee 8 JIC 8 R6X Yes 10 Swivel Nut Elbow 8 JIC 8 C6X S Yes 11 Adapter Reducer 8 x 6M JIC 8 6 TRTXN S Yes 12 Adapter Elbow 4 JIC 37 degrees 4 C6X S Yes 13 Cap 4 ORFS 4 FNL No 14 Adapter Swivel Nut Elbow 6 JIC 6 C6X S No 15 Adapter Run Tee 4 JIC 4 R6X S No 16 Cable Ties 200 0467 01 No a The colored cable ties included in the kit are used to identify the hydraulic hoses Place identical colored cable ties at the ends of each hydraulic hose to positively identify the hose The suggested hose color assignments are as follows Pressure Red Tank Green LS Orbitrol Blue LS Out Gray Steer Right Yellow Steer Left Orange b The Ag Chem hose kit includes extra hoses and hose adapters for other Ag Chem vehicle installations Those parts are not used on the Terragator installation as noted in this column 14 AutoSteer System Steering Valve Configuration Steering Valve Configuration 1 Use a 3 16 Allen key to remove the four cover screws See Figure 2 2 2 Remove the front cover to access the hose connections Pressure Transducer and Relief Valve See Figure 2 2 Note Figure 2 3 identifies t
6. 200 0508 01 8 Warning Labels 603 0074 01 15 SA Module Assembly 200 0206 01 4 AutoSteer System Kit Overview Hose Kit Components Figure 1 3 Terragator Hose Kit PN 500 0305 01 THESE ENDS CONNECT TO AUTOFARM VALVE 1 THESE ENDS CONNECTTO TRACTOR EN 10 14 PRESSURE a L 5 TANK TANK PORT 4 if ORBITROL 15 15 PORT ORBITROL 8103 1254 15 PRIORITY 64 74 OPTIONAL ts LS HOSE FROM PRIORITY 8103 1254 VALVE 8103 125 A 4 5 15 HOSE ORBITROL 64 74 10 OPTIONAL RIGHT RIGHT PORT ORBITROL 8103 1254 LEFT LEFT PORT ORBITROL 8103 1254 9 RIGHT EXTENDER RIGHT STEER CYLINDER CYLINDER EXTENDER LEFT STEER CYLINDER Table 1 3 Terragator Hose Kit Components PN 500 0305 01 1 Hose Assembly 3 8 x 84 F45 ITC JC06080606 84 2 Hose Assembly 3 8 x 84 F451TC JC06060806 84 3 Hose Assembly 1 4 x 84 F451TC JC06040404 84 4 Hose Assembly 1 4 x 78 F451TC JC03040404 78 5 Hose Assembly 3 8 x 84 F45 ITC JC06060606 84 6 Hose Assembly 3 8 x 132 F45 ITC 0306060606 132 7 Hose Assembly 3 8 x 168 F45 ITC 0306060606 168 Hardware Installation Manual 5 Kit Overview Item Component Part Number 8 Run Tee 6 JIC 6 R6X S 9 Adapter Run Tee 8 JIC 8 R6X 10 Swivel Nut Elbow 8 JIC 8 C6X S 11 Adapter Reducer 8F x 6M JIC 8 6 TRTXN S 12 Adapter Elbow 4 JIC 37 deg
7. Manual 77 Main Cable Harness 3 78 Attach the LAN connector to the Roof Module See Figure 7 8 Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle This will usually be towards your right side if you are standing on the left side of the vehicle and looking towards the Roof Module Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector The bayonet sleeve will click when it fully engages and locks To remove the cable rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 7 8 Roof Module Ethernet Connection r AutoSteer System Main Cable Harness Main Cable Harness Connections Inside Cab Figure 7 9 shows the Main Cable Harness connections used inside the cab Table 7 1 shows the functions of the Main Cable Harness cab connectors Refer to your Display user manual for instructions on connecting the Main Cable Harness connections shown to the correct ports and harnesses on the Display and Display cables Figure 7 9 Main Cable Harness Cab Connections A mt K DISPLAY ETH DISPLAY COMM VE
8. The installer is assumed to have a complete set of common installation tools Allen Hex Key 1 4 11 16 open wrench 16mm open wrench Allen Hex Key 3 16 5 8 open wrench 17mm open wrench Allen Key 5 32 9 16 open wrench 2x 18mm open wrench Allen Hex Key 1 8 1 2 open wrench 19mm open wrench 15 16 open wrench 7 8 open wrench 7 16 open wrench 1 2 12 point ratcheting wrench 22mm open wrench 24mm open wrench 13 16 open wrench 15 16 socket wrench 18mm socket wrench 3 4 open wrench 13mm open wrench 22mm socket wrench Breaker bar for 24mm socket Hacksaw with steel cutting blade 24mm socket wrench Torque wrench for 18 24 30mm sockets Wire cutter small 30mm socket wrench 1 Phillips screwdriver Cleaning brush 5000 psi Pressure Gauge with a Short Hose and 1 8 Test Port Coupler that meets the SAE J1502 standard 2 Phillips screwdriver Ten Foot Ladder Tape measure 12ft minimum Cleaning rags Hardware Installation Manual Safety Information Warning Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements Asthe operator of the vehicle you are responsible for its safe operation The AutoSteer system is not designed to replace the vehicle s operator Note Veri
9. URN RP RIO eee 6 en ELS 13 Steering Valve Configuration eneen 15 Steering Valve Configuration 4 16 Install the Steering Valve Bracket eee 19 Orbitrol ACCeSS 4 3s SA kantine b A a De AUGE RE ellen 21 Hydraulic Hose Connection Procedures 25 Tank Hose Connection nn Aan voten oeren ek Ae eee i eh Rb 27 Pressure Hose Connection oaeen 29 Steering Valve Right Steering Hose Connection oee 31 Steering Valve Left Steering Hose Connection eee 33 Load Sense Hose Connections oee hn 35 Pressure Transducer Installation oe en eee eee Ih 40 Adjusting the Relief 919 ac ots onsen st Meals 8 9 eh be ed 43 Steering Valve Installation Checklist eeen 45 Chapter 3 Wheel Angle Sensor WAS Installation as eneen er enen eenr enen enent 47 Installing Mounting Brackets eee eeen 48 Cut the Wheel Angle Sensor Rods to Length 50 Assemble the Linkage Rod Hardware eee eeen 52 Attach the Wheel Angle Sensor Rods to Brackets and Adjust esses 53 Chapter 4 SA Module InstallatioN ninia iria 59 SA Module Mounting Orientation oane eee eeen 59 Mount the SA Modulle Aass e aon eerie a edi 3 on 60 Chapter 5 Roof Module Installation cc ce cies aasian 63 Safety Notes coco c op PP b
10. and connections to ensure there are no oil leaks The vehicle electrical system and battery must be in good working order The vehicle should be fully cleaned before installing the AutoSteer system A clean vehicle will improve the overall installation and cable routing and will also reduce the chance for oil contamination when the hydraulic connections are opened It is important to clean the area around the steering cylinders frame hydraulic pump Orbitrol and cab Hardware Installation Manual vii Important Information Note Verify that all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle Technical Support Refer to your Display user manual for technical support information Contact Information Refer to your Display user manual for contact information Copyright O 2009 AII Rights Reserved viii AutoSteer System Table of Contents Chapter 1 Installation Overview eiecerunt deren AA 1 Kat OVerVIGW z oS RR RUD RU RR UR RA UU I CEU SpA QT 2 Assemblies eresi LE RE RE NOIRE SEL DI nb 3 Installation Procedure Outline 44 8 Cable Diagram x eT ANT En dg Ae e esed p 9 Chapter 2 Steering Valve Installation 11 Steering Valve Installation Procedure Overview onee eneen 12 Hose Kits steat ka nti yas ah Nei
11. ek sh irae tab estie vetus 63 Roof Rail Installation oee eee eee eee eeen 64 Chapter 6 Display Installation ts 69 Introduction ns aren aats hekele DR CR S RS ALB 69 Installation Procedure ne eee eee eee eee ee 69 Chapter 7 Connecting System Cables as snnen eee eee eee eee enen 71 SA Module Harness tant heer EERE es vene a EE 71 SA Module Connection ooo eee ee eee eee 72 Wheel Angle Sensor Connection oaeen 74 Steering Valve Connection oenen 75 Man Cable Harness vennoten ser tra RE ee te PUR Wb 76 Hardware Installation Manual Roof Module 76 Main Cable Harness Connections Inside Cab 79 SAModule Harness uu u idee ues exa bg ete ul s EUER EROR 80 Power Supply 0 06 8 0 4 81 Cab Power Connection aa oee eee eee 82 Battery Power Connection oee eee eee 83 Chapter 8 Post Installation Procedures and Information 85 Hydraulic Leak Check osn eremetaal alot ES 85 Create New Vehicle prasci tuo zere a tha span eed 86 Calibration and Tuning Guidelines neee eeen 86 Transducer Calibration 2 2 0 ec renners bean AR 989 9 REESE EI 86 Chapter 9 Final Hardware Installation Checklist on een eneen ene enen eenen 87 x Aut
12. for your installation Due to possible variations in the mounting positions these measurements could be different These measurements are provided as a reference only The installer is responsible for verifying that the provided measurements will work prior to cutting the rods Use a metal hack saw and vice as shown in Figure 3 7 to cut the Wheel Angle Sensor linkage rods to the proper lengths Note It is advisable to attach a nut on the side of the metal rod that is going to be kept in order to clean the threads after the cut has been made Note Clean up the ends of the threaded rods using a file and check if the threads are good using a steel nut the nut should engage smoothly on the threaded rod 50 AutoSteer System Cut the Wheel Angle Sensor Rods to Length The lengths of the rods are different depending on which side of the axle it is installed on The table shows the lengths for both sides Protect the threads from damage while cutting the rods Figure 3 6 shows where the measurements provided in Table 3 1 are measured from Figure 3 6 Linkage Rod Cutting and Assembly Measurement Points 3 i Q Table 3 1 Linkage Rod Cut Lengths Rod C 6 88 inches 175mm Rod D 8 75 inches 223mm a This measurement is the linkage rod length prior to assembly with the ball joints Hardware Installation Manual 51 Assemble the Linkage Rod Hardware Figure 3 7 Linkage Rod Cutting
13. in three pairs spread front to back To install the Roof Rail remove the two cab roof bolts located at the front as shown in Figure 5 1 Note You may choose to install the Roof Rail on the two rear bolts if it does not interfere with the fertilizer bin or any other attachments on the vehicle Figure 5 1 Existing Mounting Bolts Vehicle s Right 64 AutoSteer System Roof Rail Installation 3 Center and align the Roof Rail holes to the cab roof mounting holes and fasten the Roof Rail to the roof using the two steel bushings and longer bolts provided with your kit Note The holes and the Locking Pin must be on the left side of the vehicle See Figure 5 2 Figure 5 2 Locking Pin and Mounting Holes on Roof Rail Vehicle s Right 4 Figure 5 3 shows how the steel bushings are being used to elevate the Roof Rail over the cab roof Figure 5 3 Using the Steel Bushings Roof Rail Steel Bushing Note The Roof Rail should be mounted so it is level when the vehicle is placed on level ground Steering performance will be compromised if the Roof Module is not level when the vehicle is on level ground Hardware Installation Manual 65 Roof Rail Installation 5 Attach the three antennas to the proper Roof Module antenna connections See Figure 5 4 Note Hand tighten the connections Do not over tighten Figure 5 4 Attach the Antenna amp w w WiFi Antenna Cell Phone Antenna
14. times to get any air out of the hoses 7 Confirm the vehicle steers in the correct direction and that the vehicle steers the same as it did before the system was installed 8 Putthe vehicle back into Park and or reset the parking brake Shut down the vehicle walk around it again and check for any hydraulic leaks 9 Once the leaks have been repaired or if none are found start the vehicle again and let it run at a low idle 10 Take the vehicle out of Park and or remove the parking brake Move the vehicle to an open flat area and leave the vehicle in Park 11 Power up the Display Hardware Installation Manual 85 Create New Vehicle 12 Power up the Display and navigate to the Hydraulic Valve window from the Steering Components window 13 Command the vehicle to turn Right and then Left a few times The vehicle should rotate in the direction it is commanded If the vehicle rotates in the wrong direction the hoses were attached to the wrong ports on the AutoSteer valve and need to be switched 14 Power down the Display put the vehicle back into Park and or reset the parking brake and shutdown the vehicle 15 Once again check the vehicle for hydraulic leaks and repair any that are found Create New Vehicle Note Do not start the vehicle until after the Hydraulic Leak Test has been performed on the vehicle After the vehicle has been created shut down the AutoSteer system prior to starting the vehicle Once the en
15. A Module See Figure 7 1 2 Open the connector latch lever See Figure 7 1 Figure 7 1 Connecting SA Module Connector SA Module SA Module Connector Locking Mechanism in Open Position Latch 3 Press the SA Module Harness connector onto the SA Module connector Note You can damage the connectors if your force them into position Do not force them together or use tools 72 AutoSteer System SA Module Harness 4 Press the latch lever closed until it clicks and locks the connector See Figure 7 2 Figure 7 2 Closing the SA Module Connector Note If you need to disconnect the SA Module connector you must open the latch lever before attempting to pull the connectors apart Hardware Installation Manual 73 SA Module Harness 5 Close the cable connector locking mechanism as shown in Figure 7 3 Figure 7 3 SA Module Connector closed Rp Locked Position Wheel Angle Sensor Connection Note This connection to the Wheel Angle Sensor is only required when using the AutoSteer Wheel Angle Sensor 1 Route the cable in a protected position and secure it with cable ties See Figure 7 4 Note Route the cable along the hoses with sufficient free play to allow steering rotation of the front wheels 74 AutoSteer System SA Module Harness Figure 7 4 Connecting the SA Mo dule Cable Harness to the Wheel Angle Sensor Wheel Angle Sensor Connector Steering Valve Connecti
16. GPS AutoSteer System Installation Manual Supported Vehicles Ag Chem Terragator 6103 6203 8103 8203 9103 9203 P N 602 0193 01 A LEGAL DISCLAIMER Note Read and follow ALL instructions in this manual carefully before installing or operating the AutoSteer system Note Take careful note of the safety information in the Safety Information section and throughout this manual The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein Please take special note of the following warnings 1 There is NO obstacle avoidance system included in the manufacturer s product Therefore users must always have an operator on the equipment when the AutoSteer system is in use to look for any obstacles including people animals trees ditches buildings etc 2 During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle s wheels turn from side to side and the vehicle moves Be sure that all people and obstacles are clear of the vehicle before installation calibration and tuning or use of the AutoSteer system 3 Use of the AutoSteer system is NOT permitted while the vehicle is on public roads or in public areas Ensure that the sys tem is OFF before driving on roads or in public areas AutoSteer System Special Requirements Tools This list consists of the tools required to complete the installation
17. HICLE POWER ES SAM POWER e CAN OUT YA b 5 SAM DATA Table 7 1 Cab Main Cable Harness Connector Functions DISPLAY ETH Display Ethernet Port RJ 45 DISPLAY COMM Display Communication Port DB 9 VEHICLE POWER 12 Volt Power SAM POWER Power for SA Module SAM DATA Data for SA Module CAN IN Not Used for This Installation CAN OUT Not Used for This Installation Hardware Installation Manual 79 Main Cable Harness SA Module Harness 1 Identify the gray knob on the right side of the cab See Figure 7 10 ifying the Gray Knob Figure 7 10 Ident Gray Knob 2 Unscrew the gray knob and open the black panel 3 Route the cable inside the cab through the hole as shown in Figure 7 11 Note The cable pass through into the cab should be sealed around the cable with a non permanent caulking material to maintain the cab air seal integrity Figure 7 11 Routing the SA Module Cable Harness Through the Black Panel 80 AutoSteer System Power Supply Connection 4 Connect the 12 pin data and 2 pin power connectors between the Main Cable Harness and the SA Module Harness See Figure 7 12 Figure 7 12 Attaching the Main Cable Harness and the SA Module Harness Power Supply Connection The following sub sections describe basic instructions for connecting the AutoSteer system to available vehicle power sources Cab Power Connection Battery Power Connection No
18. Module Installation SA Module Bracket SA Module Hardware Installation Manual 61 Mount the SA Module 62 AutoSteer System Roof Module Installation This Roof Module Installation chapter contains information in the following sections e Safety Notes Roof Rail Installation Safety Notes The AutoSteer system must be powered OFF when installing or removing the Roof Module The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling The Roof Module must be removed when transporting the vehicle at speeds above 30 mph 50 km h Ensure you are in a stable position on the sprayer platform when removing the Roof Module so that you do not fall or drop the Roof Module Usea ladder to install the Roof Rail and Roof Module To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module Hardware Installation Manual 63 Roof Rail Installation Roof Rail Installation 1 Place the ladder as close as possible to the side of the cab Note A ladder is necessary to install the Roof Rail and Roof Module 2 The Terragator sprayers have six large bolts
19. Sensor installation instructions are provided for special installations when required This Wheel Angle Sensor chapter provides the information necessary to install the Wheel Angle Sensor components Figure 3 1 shows the Wheel Angle Sensor assembly fully assembled Figure 3 1 Wheel Angle Sensor Assembled Long Screw Long Screw Wheel Angle Sensor Bracket Nylon Locknut e iiid os J Linkage Rod A wm 6 12 _ vA GE LA SE S Bracket Wheel Angle Sensor O Linkage Rods__ qu lei Hardware Installation Manual 47 Installing Mounting Brackets Installing Mounting Brackets 1 The Wheel Angle Sensor bracket mounts beneath the front of the Terragator near the front wheel Identify and open the metal grid of the hood Identify the existing mounting holes and insert the two longer screws provided with your kit as shown in Figure 3 2 Figure 3 2 Identifying the Mounting Holes and Inserting the Longer Screws w Metal Grid on Top of Hood Left Side of Vehicle 48 AutoSteer System Installing Mounting Brackets 2 Install the Wheel Angle Sensor bracket beneath the front of the vehicle near the front wheel 3 Attach the Wheel Angle Sensor bracket to the two screws you have inserted previously See Figure 3 3 Figure 3 3 Attaching the Wheel Angle Sensor Bracket EZ 2 Wheel Angle Sensor Bracket Lo
20. all the SA Module Install the Roof Rail on the cab roof Install the Roof Module on the Roof Rail Install the SA Module Harness and route cables to the various sensors Y AAL N Route SA Module Harness towards the cab 10 Install the Display Bracket and the RAM Mount Ball inside the cab 11 Install the Display using a RAM Mount Arm 12 Install the Main Cable Harness and route cables to Roof Module and power connector Note Instructions for connecting the vehicle kit cables to the Display can be found in the Display owner s manual 13 Connect the Main Cable Harness to the Display Harness 14 Connect the Main Cable Harness to the SA Module Harness 15 Verify all connectors are properly coupled and secured 16 Power ON the AutoSteer system 17 Calibrate the vehicle 18 Tune the vehicle 19 Verify the system has been installed properly and operates satisfactorily 8 AutoSteer System Installation Procedure Outline Cable Diagram Nid 0 JINGOW vs 1 1 I I I I I I I I Y331SOLNV i 1 1 1 1 1 1 I 1 1 20 LZ 0 102 SSINYVH WYS AMOSS322V HOSN3S 319NV TI33HM Nid 3N1VA Nid 51 VLVO WYS Nid Z Y3IMOd WYS Nid F 39V9N3 340 38 Nid I J INGOW 3003 245 AYVONNOS AVI JHL 51 353 43 ANN GAHSVG 3SM LON Y3MOd 3sny3 Nid Aejdsip eu 0 sseuleH aged UIEN 9t 12euuoo 0 jenuew S JauMo e dsip Jasn eui uim p plAo
21. ctions SA Module Mounting Orientation Mount the SA Module SA Module Mounting Orientation The SA Module can also only be mounted in certain orientations Figure 4 1 shows the correct mounting positions and Figure 4 2 shows incorrect mounting positions Figure 4 1 Correct SA Module Mounting Orientations HI 1 Figure 4 2 Incorrect SA Module Mounting Orientations Aura ZA MOCURE WHEELED Hardware Installation Manual 59 Mount the SA Module Mount the SA Module Due to the variety of options available on vehicles and the possible configuration differences it may be necessary to install the SA Module in location other than the example shown here If an alternative location is required choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment Note The SA Module Harness must be routed in a protected position to avoid damage from the moving parts 1 Mount the SA Module Bracket in a protected position under the frame Secure the Bracket using existing bolts on the sprayer or the bolts and screws provided in the installation kit See Figure 4 3 Figure 4 3 SA Module and SA Module Bracket Overview SA Module Mounting Bolts Bracket 60 AutoSteer System Mount the SA Module 2 A complete SA Module installation is shown in Figure 4 4 Figure 4 4 Complete SA
22. dware Installation Manual 29 Orbitrol Access 7 Connect the Pressure hose Hose 6 in Figure 2 16 to the PRESS port on the Steering Valve See Figure 2 20 Note The Pressure port on the Steering Valve is the largest port and uses a size 8 hose adapter Figure 2 20 Steering Valve Pressure Hose Connection Pressure Hose Connection 8 Check every 086 individually and confirm that both ends are connected to the correct ports 9 Refer to the hose diagram in Figure 2 16 to ensure proper connection 10 Tighten all hose fittings and adapters 11 Check and secure all hoses using nylon cable ties 30 AutoSteer System Orbitrol Access Steering Valve Right Steering Hose Connection Disconnect the Right Steer hose Hose 1 in Figure 2 16 on the Orbitrol 1 2 Install a Run Tee and reconnect the Right Steer hose to the Run Tee See Figure 2 21 3 Install an elbow adapter and a reducer See Figure 2 21 4 Connect the short Right AutoSteer hose Hose 10 in Figure 2 16 See Figure 2 21 Figure 2 21 Orbitrol Right Steer Connection Elbow Adapter Run Tee Right Steering Port Right Steer Hose Hardware Installation Manual 31 Orbitrol Access 5 A A 32 Connect the Right AutoSteer 056 to the Steering Valve RIGHT port See Figure 2 22 Figure 2 22 Steering Valve Right Steer Hose Connection Right Steer Hose Connection Check every hose individually and confirm that both
23. e individually and confirm that both ends are connected to the correct ports S Refer to the hose diagram in Figure 2 16 to ensure proper connection 9 Tighten all hose fittings and adapters 10 Check and secure all hoses using nylon cable ties Hardware Installation Manual 39 Pressure Transducer Installation Pressure Transducer Installation 1 Identify the Pressure Transducer port on the Steering Valve It is identified as TRANS See Figure 2 31 2 Remove the plastic plug before installing the Pressure Transducer See Figure 2 31 Figure 2 31 Steering Valve Pressure Transducer Port Location Pressure Transducer Port 3 Check if an o ring seal is correctly installed around the top of the Pressure Transducer threads Note Oil leakage will occur if an o ring is not installed 40 AutoSteer System Pressure Transducer Installation 4 Install the threaded Pressure Transducer into the port identified as TRANS See Figure 2 32 5 Tighten the Pressure Transducer using a 3 4 wrench See Figure 2 32 Do not overtighten Figure 2 32 Pressure Transducer Installation Hardware Installation Manual 41 Pressure Transducer Installation 6 Connect the short transducer adapter harness to the transducer and to the 10 pin connector on the SA Module Harness See Figure 2 33 7 Connect the 4 pin valve connector to the SA Module Harness connector See Figure 2 33 Figure 2 33 Transducer Connections Tran
24. e the Linkage Rod Hardware Note The washer should be on the bolt head side and not the nut side of the assembly 3 Tighten the screw on the sensor shaft Use a 1 8 hex key and a 3 8 wrench See Figure 3 10 Figure 3 10 Wheel Angle Sensor Shaft Tightening different vehicle shown UU NIU AH aang 9 4 Tighten all jam nuts on the threaded rods Always shut down the vehicle when working around the steering axle and checking and adjusting the Wheel Angle Sensor rod lengths The steering axle could move suddenly and cause severe injury or death Note Never attach the Linkage Rods to Wheel Angle Sensor rod and turn the steering wheels manually or automatically until the fit has been verified The Linkage Rods must remain apart while the steering wheels are turned to the maximum right and left positions and then temporarily attached at these positions Failure to do this may cause the Wheel Angle Sensor or vehicle to become damaged 54 AutoSteer System Assemble the Linkage Rod Hardware Note After the Linkage Rods are assembled in the following steps they should move freely without touching any other parts and without overextending Make any necessary adjustments to the Linkage Rods if there is an interference problem With the Linkage Rods disconnected manually turn the steering wheel so that the wheels are centered the vehicle will travel straight ahead when moving Temporarily attach the Lin
25. ends are connected to the correct ports Refer to the hose diagram in Figure 2 16 to ensure proper connection Tighten all hose fittings and adapters Check and secure all hoses using nylon cable ties AutoSteer System Orbitrol Access Steering Valve Left Steering Hose Connection Disconnect the Left Steer hose Hose 2 in Figure 2 16 located on the Orbitrol 1 2 Install a Run Tee and reconnect the Left Steer hose to the Run Tee See Figure 2 23 3 Install an elbow adapter and a reducer See Figure 2 23 4 Connect the short Left AutoSteer hose Hose 11 in Figure 2 16 See Figure 2 23 Figure 2 23 Orbitrol Left Steer Connection Elbow Adapter L Run Tee Left Steering Port Left Steer Hose Hardware Installation Manual 33 Orbitrol Access 5 Y A 34 Connect the Left AutoSteer hose Hose 11 in Figure 2 16 to the Steering Valve LEFT port See Figure 2 24 Figure 2 24 Steering Valve Left Steer Hose Connection Left Steer Hose Connection Check every hose individually and confirm that both ends are connected to the correct ports Refer to the hose diagram in Figure 2 16 to ensure proper connection Tighten all hose fittings and adapters Check and secure all hoses using nylon cable ties AutoSteer System Orbitrol Access Load Sense Hose Connections 1 Identify the Load Sense hose on the left side of the Orbitrol See Figure 2 25 Note This Load Sense connection will be opened for
26. fter the AutoSteer installation Relief Valve is adjusted AutoSteer Performance Checklist 1 2 3 4 5 6 7 Complete AutoSteer system calibration Complete AutoSteer system tuning Check total Wheel Angle Sensor counts optional Line acquisition is satisfactory On line steering is satisfactory Manual override kick out is working Steering speed from lock to lock is satisfactory Value Value Sec Note See the Post Installation Procedures and Information chapter for additional information 88 AutoSteer System
27. fy that all screws bolts nuts hose connections and cable connections are tight after the final installation of the AutoSteer system on the vehicle To avoid electrical shock hazards remove the Roof Module from the vehicle before driving under low structures or low electrical power lines To prevent injury from falling ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module If the vehicle does not provide a safe platform use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module To prevent the vehicle from running over a person you must never leave the vehicle while the vehicle s operator chair with the AutoSteer engaged iv AutoSteer System High Pressure Fluid Hazard Read this Manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system To understand the potential hazards associated with the operation of AutoSteer equipment read the provided documentation before installing the AutoSteer system on a vehicle To prevent the accidental engagement of AutoSteer and loss of vehicle control while driving on roads shut down the AutoSteer system exit the program Never drive on roads or in public areas with the AutoSteer system turned on Do not stand close to the wheels and do not move the machine while you a
28. he function of the Steering Valve assembly hydraulic connections Figure 2 2 Steering Valve Assembly FRONT COVER g g PRESSURE TRANSDUCER RELIEF VALVE Figure 2 3 Steering Valve Port Identification Q L5 ORBITROL Note The ports shown in Figure 2 3 are upside down relative to the ports shown in Figure 2 2 Hardware Installation Manual 15 Steering Valve Configuration Table 2 2 Steering Valve Functions and Fitting Sizes Hose Adapter Fitting Type Size PRESS PUMP PRESSURE 8 ORFS TANK TANK RETURN 6 ORFS LS ORBITROL LS FROM ORBITROL 4 ORFS LS OUT LS to Priority Valve 4 ORFS LEFT LEFT STEERING CYLINDER 6 ORFS RIGHT RIGHT STEERING CYLINDER 6 ORFS GP DIAGNOSTICS PORT 1 8 SAE J1502 TRANS PRESSURE TRANSDUCER SAE 4 ORB Steering Valve Configuration The Steering Valve does not require any special configurations or plug and orifice changes before installing on the Terragator series when connected directly to the steering circuit as described in this manual The Steering Valve can be installed and connected to the Orbitrol with the factory default plug and orifice settings Figure 2 4 shows the correct internal plug configurations in positions 13A 13B and 13C The plug position identification are stamped on the valve block Note Contact customer service before attempting other types of hydraulic installations that are not covered in this
29. heads holding the potentiometer on to the block when the wheels are turned to the maximum right and left positions See Figure 3 13 56 AutoSteer System Assemble the Linkage Rod Hardware Figure 3 13 Maximum Sensor Movement Wheel Angle Sensor as Seen from the Bottom Potentiometer Screw Stop Potentiometer Screw Stop Full Right Full Left Range of Movement Note An Ohm meter can also be used to determine if there is enough sensor movement Connect the Ohm meter to pins A and B of the Wheel Angle Sensor Measure the Ohm reading at the maximum left and right position After subtracting the smaller number from the larger number there should be at least a 3 75 kilohms change The reading should also never go below 1 6 or higher than 6 6 kilohms as this is reaching the limits of the potentiometer and could damage the sensor Hardware Installation Manual 57 Assemble the Linkage Rod Hardware 14 Once all the adjustments are complete tighten all lock nuts and bolts on the linkage and Wheel Angle Sensor rod A 1 2 and two 9 16 wrenches are required to tighten all the connections 15 Tighten the bolt securing the two Linkage Rods together See Figure 3 14 Figure 3 14 Linkage Rod Ball Joint Bolt different vehicle shown 16 Figure 3 8 shows the completed Wheel Angle Sensor installation 58 AutoSteer System SA Module Installation The SA Module Installation chapter contains information in the following se
30. ic braid and conduct electricity and will cause severe shorts if they contact the electrical terminals See Figure 2 12 Figure 2 12 Electrical Terminals Electrical Terminals Hardware Installation Manual 23 Orbitrol Access 2 Identify the ports on the Orbitrol See Figure 2 13 Note Figure 2 14 shows the Orbitrol installed Figure 2 13 Orbitrol Port Identification Tank L Left P Pressure LS Load Sense R Right Figure 2 14 Orbitrol Under the Engine Hood Res Se Orbitrol 24 AutoSteer System Orbitrol Access Hydraulic Hose Connection Procedures Figure 2 15 and Figure 2 16 show the hydraulic connections before and after installation You can refer to these diagrams as you are connecting the hydraulic components The hydraulic hose connection procedures are contained in the following sub sections Tank Hose Connection Pressure Hose Connection Steering Valve Right Steering Hose Connection Steering Valve Left Steering Hose Connection Load Sense Hose Connections Figure 2 15 Hydraulic Hose Connection Diagram Before Steering System Installation 1 Right steering hose 2 Left steering hose 3 Pressure Hose 4 Tank Hose 5 Load Sense Hose STEERING UNIT ORBITROL RIGHT STEER CYLINDER LEFT STEER CYLINDER PRIORITY ANI VALVE Om CF GEAR PUMP ON ENGINE 608 EF Hardware Installation Manual 25 Orbi
31. id SUONONSUI 0 04 ES AWIdSIO 50 95 0 05 SSINYVH NIV 3A1VA WMd AZL JOJenjoy Qq3133HM d l 219148 ueibeig Sjqe 3 Hardware Installation Manual Installation Procedure Outline 10 AutoSteer System Steering Valve Installation This Steering Valve Installation chapter information is provided in the following sections e Steering Valve Installation Procedure Overview Hose Kit Steering Valve Configuration Steering Valve Configuration Install the Steering Valve Bracket Orbitrol Access Hydraulic Hose Connection Procedures Tank Hose Connection Pressure Hose Connection Steering Valve Right Steering Hose Connection Steering Valve Left Steering Hose Connection Load Sense Hose Connections Pressure Transducer Installation Adjusting the Relief Valve Steering Valve Installation Checklist Hardware Installation Manual 11 Steering Valve Installation Procedure Overview Steering Valve Installation Procedure Overview Note You can use a fiberglass cable puller to make it easier to pull the hydraulic hoses and electrical cables through and around the vehicle 1 Ensure the Steering Valve plug and orifice configuration is correct before installing the Steering Valve Note See the Steering Valve Configuration section for Steering Valve plug and orifice configuration information Install the Steering Valve bracket and Steering Valve on the vehicle Connect the six hoses betwee
32. installing the two AutoSteer Load Sense hoses Figure 2 25 Orbitrol Load Sense Port Load Sense Port Hardware Installation Manual 35 Orbitrol Access 2 Disconnect the original Load Sense hose Hose 5 in Figure 2 16 from the Orbitrol See Figure 2 26 Note Do not remove the existing Orbitrol Load Sense port elbow adapter Figure 2 26 Orbitrol Load Sense Hose Disconnected A nm Load Sense Hose Connection 36 AutoSteer System Orbitrol Access 3 Connect the AutoSteer LS ORBITROL hose hose 9 to the Load Sense port on the Orbitrol See Figure 2 27 Load Sense Hose Connected 4 Connect the other end of the LS ORBITROL hose hose 9 to the LS ORBITROL port on the Steering Valve See Figure 2 28 Figure 2 28 Steering Valve Load Sense Connection Load Sense Connection Hardware Installation Manual 37 Orbitrol Access 5 Connect an LS OUT hose hose 8 to the machine s original Load Sense hose 056 5 that was previously disconnected from the Orbitrol See Figure 2 29 Note The LS OUT hose will have a male JIC fitting on the end that mates with the vehicle hose Figure 2 29 Load Sense Out to Original Load Sense Hose 38 AutoSteer System Orbitrol Access 6 Connect the other end of the LS OUT hose hose 8 to the LS OUT port on the Steering Valve See Figure 2 30 Figure 2 30 Steering Valve Load Sense Out Connection Load Sense Out Connection 7 Check every hos
33. kage Rods Rotate the Wheel Angle Sensor potentiometer on top of the mounting block so that the plastic wire connector is parallel to the Wheel Angle Sensor rod See Figure 3 11 Figure 3 11 Adjust Potentiometer Angle to Match Straight Ahead Adjust the orientation of the Potentiometer sensor so that the wire connector is parallel to the Wheel Angle Sensor Rod when wheels are straight ahead Vehicle Tire Direction in a Straight Ahead Position G g Hardware Installation Manual 55 Assemble the Linkage Rod Hardware 8 After the potentiometer has been adjusted tighten the potentiometer bolts with a 5 32 hex key and a 3 8 wrench See Figure 3 12 Figure 3 12 Wheel Angle Sensor Potentiometer different vehicle shown 9 Disconnect the Linkage Rods and turn the steering wheel manually to the full left position 10 Reattach the linkage assembly and verify that the sensor or rods will not be damaged Adjust the rod lengths as necessary 11 Disconnect the Linkage Rods and turn the steering wheel manually to the full right position 12 Reattach the linkage assembly and verify that the sensor will not be damaged Adjust the rod lengths as necessary 13 Repeat Step 5 through Step 12 until the rod lengths have been adjusted and the potentiometer is centered to get the maximum sensor movement The maximum movement is reached when the Wheel Angle Sensor rod will sweep from approximately 3 16 inch 5mm from both bolt
34. llation Manual 27 Orbitrol Access 5 Connect the Tank hose Hose 7 in Figure 2 16 to the TANK port on the Steering Valve See Figure 2 18 Figure 2 18 Steering Valve Tank Hose Connected Steering Valve Tank Hose Connection Note The wrong hose connections on the Tank port will prevent correct LS Relief Valve operation and may damage the pump Check every hose individually and confirm that both ends are connected to the correct ports Referto the hose diagram in Figure 2 16 to ensure proper connection Tighten all hose fittings and adapters JN A Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds 28 AutoSteer System Orbitrol Access Pressure Hose Connection 1 Identify the Pressure port Hose 3 in Figure 2 16 on the Orbitrol 2 Remove the steering Pressure Hose Hose 3 in Figure 2 16 from the Orbitrol Pressure port 3 Install a 8 JIC Run Tee on the Orbitrol Pressure port See Figure 2 19 4 5 6 Reconnect the original Pressure hose to the Run Tee See Figure 2 19 Install an elbow adapter and a reducer adapter on the Run Tee side See Figure 2 19 Connect the Pressure hose Hose 6 in Figure 2 16 to the Run Tee Figure 2 19 Orbitrol Pressure Port and Hose Connection Elbow Adapter Reducer Run Tee Pressure Hose Har
35. manual Note Do not install this Steering Valve on other vehicles without the appropriate installation manual Incorrect valve configuration and wrong hose connections on other types of steering systems can cause immediate severe pump damage 16 AutoSteer System Steering Valve Configuration 1 Remove the front valve cover using a 3 16 hex key to loosen the four screws 2 Identify the three threaded plugs See Figure 2 4 Figure 2 4 Steering Valve With Cover Removed Table 2 3 Factory Default Configuration Plug Plug and Orifice Configuration Summary Open 13A not shown located on the side of the valve 13C 138 shown installed Plug Orbitrol Hookup Installation Plug Open Plug Hardware Installation Manual 17 Steering Valve Configuration FS A m 18 Identify the large external access plug identified in position 13B Remove the external plug in position 13B using a 1 4 hex key See Figure 2 5 Figure 2 5 Removing External Plug 1 External Plug Confirm there is not an internal plug installed in position 13B If present remove the internal plug from 13B position using a 1 8 hex key Re install the large external plug in position 13B The Steering Valve is now ready to be installed on the vehicle AutoSteer System Install the Steering Valve Bracket Install the Steering Valve Bracket 1 Locate the two existing bolts u
36. n the Steering Valve and the vehicle steering unit Orbitrol Check for oil leaks Adjust the Pressure Relief Valve An Perform a functional test to confirm correct Steering Valve operation High Pressure Fluid Hazard Read this manual before installation Wear hand and eye protection while performing hydraulic system maintenance Relieve hydraulic system pressure before servicing the hydraulic system 12 AutoSteer System Hose Kit Hose Kit Figure 2 1 Terragator Hose Kit PN 500 0305 01 THESE ENDS CONNECT TO AUTOFARM VALVE THESE ENDS CONNECT TO TRACTOR 10 14 PRESSURE H 8 TANK PORT ORBITROL 8103 1254 LS PORT ORBITROL 8103 1254 15 PRIORITY 64 74 OPTIONAL LS HOSE FROM PRIORITY MLD VALVE 8103 1254 LS HOSE ORBITROL 64 74 OPTIONAL RIGHT MES Ue LD 8103 w RIGHT PORT ORBITROL 1254 LEFT PORT ORBITROL 8103 1254 TO 1 E TE RIGHT CYLINDER EXTENDER H RIGHT STEER CYLINDER LEFT CYLINDER EXTENDER LEFT STEER CYLINDER Table 2 1 Terragator Hose Kit Components PN 500 0305 01 1 Hose Assembly 3 8 x 84 F451TC JC06080606 84 Yes 2 Hose Assembly 3 8 x 84 F451TC JC06060806 84 Yes 3 Hose Assembly 1 4 x 84 F451TC JC06040404 84 Yes 4 Hose Assembly 1 4 x 78 F451TC JC03040404 78 Yes 5 Hose Assembly 3 8 x 84 F451TC JC06060606 84
37. nder the right side of the cab See Figure 2 6 Figure 2 6 Bracket Bolt Location Bracket Bolts 2 Secure the Steering Valve bracket to the sprayer frame using the two bolts See Figure 2 7 Figure 2 7 Steering Valve Bracket Mounted Hardware Installation Manual 19 Install the Steering Valve Bracket 3 Secure the Steering Valve onto the bracket in the position shown using four 5 16 hex screws See Figure 2 8 4 Tighten the four screws using a 1 2 ratchet wrench Figure 2 8 Mounting Steering Valve to Bracket Figure 2 9 shows the Steering Valve mounted on the bracket Figure 2 9 Steering Valve Mounted on the Bracket hydraulic hoses connected 20 AutoSteer System Orbitrol Access Orbitrol Access 1 Remove the rear engine hood to enable access to the steering unit Orbitrol See Figure 2 10 and Figure 2 11 Note The hood is secured by screws on the front and rubber straps on the back The engine hood is heavy and the removal requires at least two people Do not attempt to lift and move the engine hood by yourself Figure 2 10 Engine Rear Hood Hardware Installation Manual 21 Orbitrol Access Figure 2 11 Engine Rear Hood Removed TERRA GATORY F 22 AutoSteer System Orbitrol Access SHOCK AND FIRE HAZARD Avoid contact of hydraulic hose fittings with electrical terminals located on the firewall under the engine hood Hydraulic hoses have a metall
38. ng Screw 4 Mount the Wheel Angle Sensor to the Wheel Angle Sensor bracket as shown in Figure 3 4 Wheel Angle Sensor Mounted on Bracket Hardware Installation Manual 49 Cut the Wheel Angle Sensor Rods to Length 5 Install the Linkage Rod bracket on the power cylinder as shown in Figure 3 5 6 Secure the Linkage Rod bracket to the right side cylinder rod using the two hose clamps provided with your kit Figure 3 5 Mounting the Linkage Rod Bracket lt Linkage Bracket Hose Clamps Cut the Wheel Angle Sensor Rods to Length The Wheel Angle Sensor rods are shipped longer than they need to be These rods must be cut to the proper length to allow the linkage rods to provide the Wheel Angle Sensor the maximum number of counts as the steering wheel is turned from full right to full left Due to the variability of the possible mounting positions and axle options it is left to the installer to verify the correct length for each individual installation and to cut the rods to length Table 3 1 provides the typical rod lengths that work for most installations Before cutting the linkage rods to these measurements verify that the Wheel Angle Sensor brackets can attach to the vehicle as shown in this manual and that they are attached the correct distance from any reference points shown If the axle does not allow the Wheel Angle Sensor brackets to be installed as shown do not cut the rods until it is determined what the proper lengths are
39. oSteer System Installation Overview This Installation Overview chapter contains information in the following sections e Kit Overview Assemblies Steering Valve Kit Components Hose Kit Components Bracket Kit Components Installation Procedure Outline Cable Diagram Hardware Installation Manual Kit Overview Kit Overview The Terragator sprayers AutoSteer kit P N 188 0005 01 contains the components shown in Figure 1 1 Figure 1 1 Terragator Kit Components P N 188 0005 01 Note Component size is not shown to scale Table 1 1 Terragator Kit Components PN 188 0005 01 1 Steering Valve Kit 153 0001 01 2 Hydraulic Hose Kit 500 0305 01 3 Terragator Bracket Kit 152 0005 01 2 AutoSteer System Kit Overview Assemblies The Terragator vehicle installation kit contains the following components e Steering Valve Kit Components Hose Kit Components Bracket Kit Components Steering Valve Kit Components Figure 1 2 Kit Components PN 153 0001 01 Hardware Installation Manual 3 Kit Overview Table 1 2 Installation Kit Sub Assembly Components PN 153 0001 01 Item Component Part Number 1 SA Module Harness 201 0371 02 2 Common Installation Kit 200 0497 02 3 SA Module Bracket 200 0190 01 4 Valve Assembly 200 0457 01 5 Valve Bracket Kit 200 0434 01 6 Mounting Hardware 200 0076 01 7 Display Mounting Base Assembly
40. on 1 Route and secure the steering cable from the SA Module to the Steering Valve Connect the cable to the two valve connectors shown in Figure 7 5 Figure 7 5 Connecting the SA Module Cable Harness to the Steering Valve Two Connectors Hardware Installation Manual 75 Main Cable Harness Main Cable Harness This Main Cable Harness section contains the following sub sections Roof Module e Main Cable Harness Connections Inside Cab e SA Module Harness Roof Module 1 Route the Main Cable Harness from inside the cab to outside the cab using the existing hole See Figure 7 6 Figure 7 6 Routing the SA Module Cable Through the Black Panel Note The cable pass through into the cab should be sealed around the cable with a non permanent caulking material to maintain the cab air seal integrity 76 AutoSteer System Main Cable Harness 2 Attach the cable to the Roof Module See Figure 7 7 Orient the 12 pin connector so the word TOP on the cable connector is pointing upwards towards the sky Insert the cable connector into the Roof Module Push the connector in until it clicks and locks in place To remove grasp the connector to compress the two side latches and pull away from the Roof Module Note Do not force the connector If the connector does not engage easily check for the correct orientation of the connector Figure 7 7 Roof Module Main Cable Harness Connection Hardware Installation
41. re adjusting the Relief Valve Turn off the engine and engage the parking brake before standing under or next to the machine Hardware Installation Manual Caution Alerts The AutoSteer system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph 50 km h The Roof Module can possibly detach due to wind loads at higher speeds The AutoSteer system does not detect obstacles in the vehicle s path The operator must observe the path being driven in order to avoid obstacles When engaged the AutoSteer system controls only the steering of the vehicle The operator must control the speed of the vehicle The AutoSteer system must be powered OFF when installing or removing the Roof Module vi AutoSteer System The Roof Module must always be firmly secured to the Roof Rail using the hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling Vehicle Requirements The vehicle steering and hydraulic systems must be in good working order before installing the AutoSteer system Check for loose or worn parts Before installing the AutoSteer system drive the vehicle and confirm that it steers straight and the wheels can be turned from lock to lock Check the steering system hydraulic hoses
42. rees 4 C6X S 13 Cap 4 ORFS 4 FNL 14 Adapter Swivel Nut Elbow 6 JIC 6 C6X S 15 Adapter Run Tee 4 JIC 4 R6X S 16 Cable Ties 200 0467 01 a The colored cable ties included in the kit are used to identify the hydraulic hoses Place identical colored cable ties at the ends of each hydraulic hose to positively identify the hose The suggested hose color assignments are as follows Pressure Red Tank Green LS Orbitrol Blue LS Out Gray Steer Right Yellow Steer Left Orange 6 AutoSteer System Kit Overview Bracket Kit Components Figure 1 4 Bracket Kit Components PN 152 0005 01 Table 1 4 Bracket Kit Components PN 152 0005 01 1 Roof Bolts 200 0439 01 2 Installation Guide 602 0193 01 3 Display Bracket 200 0440 03 4 Power Splitter Cable 201 0024 01 Hardware Installation Manual AutoSteer INSTALL GUIDE AG CHEM TERRAGATOR 6103 8103 6203 8203 Installation Procedure Outline Installation Procedure Outline Note The system interconnect cable diagram in the Cable Diagram on page 9 of this chapter shows the AutoSteer electrical connections 1 Verify shipped components Note Step 2 Step 3 Step 4 Step 5 Step 8 Step 9 and Step 14 are skipped if installing an electric steering actuator Install the Hydraulic Steering Valve Assembly Install the Hydraulic Hoses Install the Wheel Angle Sensor Optional Inst
43. sducer Connection 4 pin SA Module Harness Connection 10 pin SA Module Harness Connector 8 Check every 086 individually and confirm that both ends are connected to the correct ports 9 Refer to the hose diagram in Figure 2 16 to ensure proper connection 10 Tighten all hose fittings and adapters 11 Check and secure all hoses using nylon cable ties Note To avoid hose damage hoses must not drop below the sprayer frame and must not contact moving parts or hot parts such as exhaust manifolds 42 AutoSteer System Pressure Transducer Installation Adjusting the Relief Valve The Steering Valve has a built in Load Sense Relief Valve that limits the maximum pump pressure when using the AutoSteer system The Relief Valve must be adjusted after you have completed the hydraulic installation and before you turn on the AutoSteer system See Figure 2 34 Figure 2 34 Relief Valve Adjustment Note When you adjust the Relief Valve it is done with the Relief Valve mounted on the vehicle and the hydraulic hoses connected Hardware Installation Manual 43 Pressure Transducer Installation 1 Uu m 9 Install a 5000 psi pressure gauge on the valve diagnostics coupler labeled as GP Use a short extension hose on the pressure gauge if necessary for easier reading See Figure 2 35 Figure 2 35 Pressure Gauge Put transmission into neutral or park position and turn on the hand brake
44. stem Pressure Transducer Installation Steering Valve Installation Checklist Steering Valve bracket bolt is tight Mounting screws that secure the Steering Valve are tight Pressure hose is connected to correct port on Steering Valve and Orbitrol Tank hose connected to correct port on Steering Valve and Orbitrol LS OUT hose connected to correct port on Steering Valve and the vehicle Load Sense hose LS ORBITROL hose connected to correct ports at both ends Right Steer hose connected correctly at both ends Left Steer hose connected correctly at both ends Sog b cw Pressure Transducer installed and tight 10 Checked that all hose fittings are tight 11 Checked hose routing and cable ties on all hoses Ensure hoses are not touching moving or hot parts 12 SA Module Harness connected to the two Steering Valve connectors 13 5000psi pressure gauge is installed on the Steering Valve test port Hardware Installation Manual 45 Pressure Transducer Installation 46 AutoSteer System Wheel Angle Sensor WAS Installation This Wheel Angle Sensor Installation chapter information is provided in the following sections Installing Mounting Brackets Cut the Wheel Angle Sensor Rods to Length Assemble the Linkage Rod Hardware Attach the Wheel Angle Sensor Rods to Brackets and Adjust Note The Wheel Angle Sensor is optional equipment and is not provided with the installation kit The Wheel Angle
45. te Refer to your Display user manual before connecting the AutoSteer system to vehicle power The AutoSteer Main Cable Harness must be connected to a 3 pin 12V power source Your Display user manual provides specific instructions for connecting power to the AutoSteer system and specifies the appropriate vehicle power source Hardware Installation Manual 81 Power Supply Connection Cab Power Connection 1 Locate the cab console right side 12V power outlet See Figure 7 13 2 Use this 12V accessory power connector if the Display user manual specifies connecting to power inside the cab Note This power cable installation is for vehicles in the United States European installations require the power cable adapter P N 201 0234 01 Figure 7 13 Power Outlet Inside Cab CTA SS v Y x Note A power cable adapter is provided with your kit When required use this to connect two systems to a single power outlet 82 AutoSteer System Power Supply Connection Battery Power Connection 1 Locate the vehicle battery See Figure 7 14 2 Connect to the vehicle battery if the Display user manual specifies a direct battery connection Figure 7 14 Battery Location Note A battery cable is provided with the AutoSteer system when a direct battery connection is required Hardware Installation Manual 83 Power Supply Connection 84 AutoSteer System Post Installation Procedures and Information
46. tire system has been installed the operator must first create a new vehicle profile This configures the system so the User display can properly communicate with the various sensors and components on the vehicle Follow the procedure below to create a new vehicle 1 Make sure the User display is not powered ON 2 Start the vehicle and take it to a clear area such as an open field where it can be calibrated 3 Power up the AutoSteer system 4 Follow the instructions provided in the Display s user manual to create a new vehicle Calibration and Tuning Guidelines Note For optimal steering performance the AutoSteer system must be fully calibrated and then tuned Transducer Calibration The transducer calibration procedure on this vehicle is different than other AutoSteer installations because the transducer is measuring a low pressure Load Sense pressure signal In order to provide good manual kick out response you must calibrate the pressure transducer HIGH number to be about 3000 counts above the LOW number Confirm that the pressure transducer calibration is correct by testing the manual kick out feature while driving in AutoSteer mode AutoSteer should disengage when you turn the steering wheel If spontaneous kick out occurs while in AutoSteer mode recalibrate the pressure transducer and increase the HIGH value slightly Repeat this procedure until you obtain good manual kick out without spontaneous kick out in AutoSteer mode 86 A
47. trol Access Figure 2 16 Hydraulic Hose Connection Diagram After Steering System Installation A C RIGHT STEER CYLINDER LEFT STEER CYLINDER 26 STEERING VALVE E m x A al TE ey PRIORITY VALVE GEAR PUMP cF ON ENGINE EAS EF AutoSteer System Hose Identification 1 Vehicle Right steering hose 2 Vehicle Left steering hose 3 Vehicle Pressure Hose 4 Vehicle Tank Hose 5 Vehicle Load Sense Hose 6 AutoSteer Pressure Hose 7 AutoSteer Tank Hose 8 AutoSteer LS OUT Hose 9 AutoSteer LS Orbitrol Hose 10 AutoSteer Steer Right Hose 11 AutoSteer Steer Left Hose STEERING UNIT ORBITROL These tees actually go directly on the TEE TEE x AutoSteer Hose X Vehicle Hose TANK BOOM Orbitrol Access Tank Hose Connection 1 Remove the Tank hose Hose 4 in Figure 2 16 from the Tank port on the Orbitrol 2 Install a 8 JIC Run Tee on the Orbitrol Tank port See Figure 2 17 3 4 Connect the Tank 086 Hose 7 in Figure 2 16 from the TANK port on the Steering Valve to the Run Tee just installed on Connect the original Tank hose to the Run Tee See Figure 2 17 the Orbitrol Tank port Note You can install an elbow adapter on the Run Tee for better hose routing if required Figure 2 17 Orbitrol Tank Port Run Tee and Hose Connected hy i CN Orbitrol Tank Port Tank Hose Hardware Insta
48. utoSteer System Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the AutoSteer system Note The Final Hardware Installation Checklist is on the back of this page Tear this page out of your manual and fill in the checklist after the installation You should keep a copy of this checklist for future reference when servicing the vehicle Machine Model Year Serial Customer Name Location Address AutoSteer Installation Kit Part Number NOTES Name of Installer Date Hardware Installation Manual 87 Final Hardware Installation Checklist System Installation Checklist 1 2 3 4 5 6 Wheel Angle Sensor is installed and all fasteners are tight optional Display Bracket and Display are installed and all fasteners are tight Roof Rail and Roof Module are installed and all fasteners are tight SA Module is installed and all fasteners are tight All cable ends are connected All cables are secured with cable ties Hydraulic Installation Checklist 1 2 3 4 5 6 7 Steering Valve Bracket is installed and all fasteners are tight Steering Valve is installed and all fasteners are tight All hose fittings are tight Check for oil leaks on all hydraulic connections All hoses are routed and secured with cable ties Manual steering is normal a
49. ware Installation Manual 69 Installation Procedure 1 Mount the Display Bracket to the steel bracket on the right side of the cab post 2 Adjust the mounting height and tighten the two hex bolts 3 Install the RAM Mount Base Ball 1 1 2 diameter on the Bracket See Figure 6 2 Figure 6 2 Mounting the Display Bracket Cab Post Bracket Display Bracket RAM Base Ball 4 Secure the RAM Base using four 10 32x3 4 Phillips screws and locknuts Figure 6 2 shows the completed installation Note Refer to the Display User Manual for the remaining Display specific installation instructions 70 AutoSteer System Connecting System Cables This Connecting System Cables chapter provides information for connecting the Main Cable Harness and the SA Module Cable Harness to the various vehicle and AutoSteer components in the following sections SA Module Harness e SA Module Connection e Wheel Angle Sensor Connection Steering Valve Connection Main Cable Harness Roof Module Main Cable Harness Connections Inside Cab e SA Module Harness Power Supply Connection e Cab Power Connection Battery Power Connection SA Module Harness This SA Module Harness section contains the following sub sections SA Module Connection Wheel Angle Sensor Connection Steering Valve Connection Hardware Installation Manual 71 SA Module Harness SA Module Connection 1 Align the SA Module Harness connector to the S

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