User Manual Service and Diagnostics Tool
Contents
1. 6 UE CONE e RC 12 Ten ea een ann ra een ee ee er 9 USO Eegeregie 11 User level 13 35 Te ry ee MEET 14 W Warning messages Windows menu bar ServoOne Operation Manual 38 LTi DRIVES LTi DRIVES GmbH LUST Gewerbestra e 5 9 35633 Lahnau GERMANY Phone 49 0 6441 96 6 0 Heinrich Hertz Stra e 18 59423 Unna GERMANY Phone 49 0 2303 77 9 0 www t i com infoQlt i com We reserve the right to make technical changes The content of our Operation Manual was compiled with the greatest care and attention and based on the latest information available to us We should nevertheless point out that this document cannot always be updated in line with ongoing technical developments in our products Information and specifications may be subject to change at any time Please visit www lt i com for details of the latest versions ID no 0842 24B 0 00 e 05 20082. Plot to right axe Archive plots Signal selection D e Save and load scope projects m 3 System D NSubID Name Unit Ts Desciplion U Control G D nref rom F32 ref speed summed Inputs 7 0 nref ncon rom F32 ref speed from position control DrvCom 8 0 nref FF rom F32 ref speed from feed forward E Outputs 73 0 Koscaleims actual aain Kp aton Babe 0 nact act speed from filter n U U at H s IT n Opening the scope function igk list for channe lt Control Current TW paramet Speed v The scope can be opened by clicking the Scope icon or from the explorer TI TamunlEnrn Cus ve lnr Math Ea Digital Scope To record a variable with a channel click on one of the channel boxes 0 to 5 A box then opens in which you can select the variable from a pick list To find a variable more quickly you can use the explorer to make your selection When you have selected the variable it is displayed to the right of the ticked checkbox e A Channel is hidden by clearing the checkbox e Tick the plot to right axis box to switch the dimensioning axis Figure 5 1 Selecting the variable to plot 1 E 2 LI E DM5 User Manual 21 LT DM5 User Manual 22 Trigger settings Time settings D e x e Sampling base time s 6 25E 05 is the base value referred Digital Scope 5084 006 to the sampling time e Sampling time The preset sampling time can only ever be a P ck l
3. e Menu File e Menu New Create new project Double click on New project please give the project a unique name e Select the port to use Ethernet or USB DMS5 start screen hee vadum Gub param Fat L hea pe SL fem SE KMS PAPA PIA Le burra 1 t ecl i Tee D yoke Ra 505 TEST Figure 3 2 Blank DM5 user interface No project yet exists NOTE Communication between the DM5 and one or more controllers can optionally be routed via the two diagnostic ports e USB e Ethernet port TCP IP DM5 User Manual LI Port selection USB connection Network connections Available network connections USB O com1 v O R5232 J TCPAP are Number search zi New Protect 3 4 USB COM ET o Drive settings Figure 3 3 Selecting the communication port TCP IP connection RS232 TCP IP CoDeSys gateway Connect device Please select IP address to connect 192 168 33 5 It is possible to change the default IP address 192 168 39 5 If the application involves a network of multiple drive units each unit is identified by its IP ad dress In our example only one active device is selected Only one IP address is displayed in the explorer see red marker below ml Mice Echt Le aes eaS LG OH eF Bell dm IA amp e E h E gt F o Ea ac a aif Etage Bir ca Sb m rl fier ct 2 CAE pam 192 168 a G s EDTCT
4. Hoton rte Scope okt d SOLON Avit on O1 02000 122948 d D UO configuration L Usi heh Te s 19 speed summed lna B act speed hom f on dem H 1 anas a 1 Y lie ne Manus mode S094 06 X Ai 3x J 7 A Control mode fi 4 7i Standard mode Homing made Jog mode Reverse mode am Mahon prohle k Plot me Ange data wR 4 213 md nd 15 fel Ive reference portion in vow uris eged 15208 amp tusposennuteunh degee 15200 DRIVEMIANAGER 5 User Manual ID no 842 24B 0 00 Date 05 2008 Version 5 3 4 ServoOne Operation Manual DRIVEIMANAGER 5 DriveManager DM5 is a tool for communication between the multi axis servocontroller ServoOne and a PC This service and diagnostics tool assists commissioning personnel in Commissioning Parameter setting Troubleshooting Analysis of control performance We reserve the right to make technical changes The content of our Operation Manual was compiled with the greatest care and attenti on and based on the latest information available to us We should nevertheless point out that this document cannot always be updated in line with ongoing technical developments in our products Information and specifications may be subject to change at any time Please visit www lt i com for details of the latest versions 6 Control window Manual mode 29 Table of contents 22 C e 2 e lt RO TEM 29 6 7 Opening the Con
5. um TI x R S T d 2 1 2 Intended use Drive controllers are built in units intended for installation in stationary electrical systems or machines The drive controllers may not be commissioned i e it may not be put to their intended use until it has been established that the machine complies with the provisions of EC Directive 2006 42 EC Machinery Directive EN 60204 is to be observed Commissioning i e putting the device to its intended use is only permitted in compli ance with the EMC Directive 2004 108 EC T The ServoOne SO8000 conforms to the Low Voltage Directive 2006 95 EC The drive controllers conform to the requirements of the harmonised product standard EN 61800 5 1 2003 If the drive controller is used for special applications e g in areas subject to explosion hazard the required standards and regulations e g EN 50014 General provisions and EN 50018 Flameproof housing must always be observed Repairs may only be carried out by authorized repair workshops Unauthorized open ing and incorrect intervention could lead to death physical injury or material damage The warranty provided by LTi DRIVES would thereby be rendered void NOTE Deployment of the drive controllers in non stationary equipment is classed as non standard ambient conditions and is permissible only by special agreement DM5 User Manual 6 1 3 Responsibility Electronic devices are fundamentally not fail safe The
6. Digital inputs Digital outputs e Drive status e Drive Description Figure 7 1 Cockpit 5080 000 Status window LI Cockpit Digital inputs Digital outputs aa Drive status Select Instruments C Actual current r m s Actual speed intemal efenrence speed interi C Actual speed C Actual torque C DC link voltage C Motor voltage C Power stage temp Right click to open the Se lect Instruments pick list Tick the box of the variable you want to select To clear an instrument dis play untick the box If a limitation is programmed it is indicated on the display by a red zone Drive description Digital inputs 5080 000 Digital inputs Configuration Digital outputs S080 000 Digital outputs Drive status 5080 000 Error history ac ec AA Drive status Figure 7 1 Status window e Current status of a digital input Click Configuration to open the Digital Inputs dialog box Key K Input output high K Input output low Current status of a digital output Click Configuration to open the Digital Outputs dialog box Controller status e Fault red bar e No fault green bar K Input output high m DM5 User Manual 33 Device type Type 5080 000 Mme v1i25 98 SW version Serial number 0000000000 gt Serial number Figure 7 1 Status window 7
7. IG siae ERE 15 21 Bieden e gr eio dT 32 Bike EE 16 33 E Belnd leeft NO ee ee 23 2j MT 16 F FOREN geet 15 19 EAU EC E ee 34 Firmware te 15 Die E 39 db H going INO OC MNT ER IECH ie and Ill Ell Le nee 10 Tea e 9 12 lf oo cas RN m 10 J JOO MOOC nee ee T 32 L PS 18 EOS ee Tm 27 Oa USI Ostet TTE 35 M Manual OO NN EI ER 29 Mire cm 14 O OD RR T E m T TT 35 Overall history of parameter Changes 14 P Parameter dialog e 19 Parameter e Tree 13 18 SE 25 malui HR 27 PFN d SCODE DIOE ee ee ee er 20 FPO ee ee ne 14 ServoOne Operation Manual 37 R xeu cup m 9 x annee U 52 S lc C V SITE o GE 30 5 uale ao TIN REPE NE ETE 22 scc M A M 27 IN ASCHE EE 7 Saving the device data 20 SCOpe plot editing OO eegen 23 EE A ugs eege 21 Eege 19 Slide gaUek ERROR 24 O Ee iee EE E A A AN EE een 3 cue 9 33 0 001 0 0 gt EE 16 System reOguirerments e nnn 16 T TIP OIG e 12 Te J p 22 Tee 22 U P0
8. Signal visible e Change line thickness selection e Show hide a plotted variable Aie glignmarit 8 Leit y axis C Right y xis Deomgl place dE Create a custom headline for the scope plot Label graph p Zoom into a selected area Zoom function E Move the graph Move a scope plot Figure 5 6 Scope tools DM5 User Manual 23 LI Icon E Scale v Original view Dialog box Scale the X axis and the two Y axes Restore the original view Hide and show the key The title bar the footer and the key can be hidden Figure 5 6 Scope tools Function el Measure Move the Y axis from left to right DM5 User Manual 24 Dialog box Function PLA Scope plot of S082 004 on 03 12 2007 14 05 27 e GO LA da ur SIRE H D tert v Scope plot of 5082 004 on 03 12 2007 14 05 27 9 X Y 5 785 3239 1000 500 E Ss SE lads 0 eg A _ nn ol ed DES aa 500 Wi 2 prs NM Biel rpm usqref 8 1 000 E 1500 T iis s nref rpm usqref D isq 4 fiscnorb 03 12 2007 14 05 27 Time s ref speed summed rpm quadrature axis ref voltage V quadrature axis actual current 4 If the function is enabled red markers and an additional window showing the measured values are displayed in the plot window Four slide gauges are provided permitting the difference between two points on the X and Y axis to be determined The X axis abscissa is plotted b
9. e Save New project Save a project e Save new plot as Save under a defined file name e Save all All settings open in the background are saved e Recent projects Path to recently opened projects e Recent files Path to recently opened files e Close Last setting is saved and DM5 closes DMS User Manual 14 View Edit Extras Windows Help View 4 Project Project ES Changes are updated and saved in the DM5 folder under Mj Messages Projects Properties Overall history of parameter changes e The Pr op erties dialo g User parameter grid The Properties dialog box is not supported e Messages All actions in DMS are logged and saved when a session is ended The log can be retrieved at any time Overall history of parameter changes Log of all parameter changes made in a session User parameter grid Create a user defined parameter list e A marked parameter can be dragged and dropped onto the user parameter grid 4 Edit e Cut Take out e Copy Copy Edit Extras Windows e Paste Insert WC We Copy Paste Strg y iu L Usage Creating and editing a user parameter grid means creating a custom parameter list or selection of plots Alle ol ef la 13h E ri Table 4 1 Windows menu bar Extras Windows Help Options Clear all device parameter caches Firmware loader 4 H G Compare settings Windows Help Fd Clos
10. st for trigger multiple of the base time e Recording time Any recording time value can be entered Gtatus Off a j bl Status on Values less than the base sampling time are ignored and ad variapie KE dais justed to the preset base sampling time The recording time is limited by the preset sampling time the available scope Channels Trigger Sampling base time memory and the number of active channels The recording 6 25E 05 s time entered by the user is then checked according to those nref Sampling time s criteria and optimised Mode 0 000375 s Rising edge Mode Recording time s Pisingedge Rising edge 0 511875 s pm pling ci Rising edge Figure 5 3 Time setting for a scope plot Fre trigger Falling edge symmetrical E Rising edge symmetrical Both symmetrical WEIT b E nus jg Note To achieve the best resolution the Sampling time is set to O Then the Recording time should be set to the desired duration e Click on the trigger variable button to open a pick list iles e Mode Edge settting Rising Falling both edges e Level When the trigger threshold is reached the scope starts plotting the selected variables e Pretrigger The scope starts plotting a programmable time prior to actual triggering Figure 5 2 Trigger condition settings When the settings have been made the scope is enabled by clicking the Start button The sta tus indicator
11. 2 Fault display In the event of an error the Drive status monitor displays a red signal and in parallel A pop up appears showing more details on the error For this to happen the Drive sta tus monitor must be open Alongside the error number it displays information includ ing a description of the error and possible remedies The error history provides details of the last 20 error messages including the information also given in the actual error display The error history also includes a time stamp This indicates the time after power up switch on of the 24 V voltage at which an error occurred no real time clock NOTE Errors can only be reset when their cause has been eliminated In the case of some errors it may be necessary to disable and then re enable the power stage in order to perform a reset DM5 User Manual 34 Device error occured e Error 6 3 Pop up displaying error messages e g e Error name Error 6 1 Cause PTC DIN error detected overtemperature resistance io di SIS equ een Cause Motor temp too high Remedy Remedy Wait and let motor cool down Additional temperature too high DIN3 0 information Source source mon c line 1644 Cancel Drive status 5080 000 a X Afaultis indicated in the status window by the red bar flashing You can view the error history max 20 entries see screenshot below If there are more than 20 entries the older ones are deleted to make s
12. from the pop up menu choose Switch to list view Figure 4 6 Motion profile subject area Basic settings dialog box with F1 pop up DM5 User Manual 18 Accessing multiple subject areas Control 5084 006 et Motor S084 006 Alarm amp warnings S084 006 Sub id Name Unit ntroduction Type 0 MOT Type PSH Motor type uint16 Motion profile 5084 006 490 0 MOT IsLinMot ROT Selection if linear or rotatory motor data are valid uint16 1530 0 SCD_SetMotorControl READY Determination of default motor control settings uint15 La PS motor Synchronous motor Parameter gro La PS linearmotor Synchronous linear motor Parameter gro L3 AS motor Asynchronous motor Parameter gro a Protection I2t and temperature sensor protection Parameter gro 731 0 MON_MotorTempMax 100 deg C max motor temperature switch off value float32 u 732 MON_MotorPTC select motor temperature sensor Sub paramete 732 0 Type v sensor type uint16 732 1 Contact OFF 0 No motor temperature sensor ection uintl 6 MON_Motorl2t KTY 1 KTY84 130 sensor tection parameters Sub paramete PTC 2 PTC sensor with short circuk proof TSS 3 switch Klixon PTC1 4 PTC sensor without short circus po 5 5 Not used e The Motor subject area is the current open one marked in red e The other subject areas such as Control are open in the background and can be quickly accessed e The open
13. mode Two speeds can be selected for both directions Click the Jog or Jog button to start jog mode in infinite positioning mode When you release the button the drive stops with the programmed braking ramp Standard mode Homing mode Jog made Reverse mode Slow jog Quick jog Figure 6 5 Jog mode Reverse mode In reverse mode it is possible to execute a change of direction on reaching a defined po sition or velocity At a position of 360 for example the drive rotates 360 in the positive direction and then 360 in the negative direction DM5 User Manual 32 Standard made Motion profile HIT setpoint effects to profile generator wi Acceleration 1000 rev min s Deceleration 1000 rev mins Speed 793 rev min Position 36000 Degree Reverse event Position Speed 0 m hold after target reached Stop e Selection of the variable by which a reversal of direction is triggered e Hold after target reached Delay before reversing direction Figure 6 6 Reverse mode NOTE Manual mode is particularly well suited to control optimisation Step responses can be recorded using the scope function 2 The controller optimisation procedure is detailed in the Application Manual SE 7 Drive status 7 1 There are various monitors providing information on the device status and displaying Status displays device specific data e Cockpit actual value display
14. own location and plot name Save all All windows which have not yet been saved are saved in the project Figure 5 7 Saving a scope plot LT n DM5 User Manual DM5 User Manual 6 Control window Manual mode 6 1 General Manual mode enables a controller to be controlled in different modes regardless of whether a higher level control system is pre installed or not All that is required is for the hardware to be enabled first STO and ENPO The drive motion can be plotted with the scope function permitting analysis of the control performance ATTENTION Before this function is started a controller must have been commissioned into operation as stipulated in the Operation Manual When the Control window is opened the parameter settings in the connected device are automatically changed and are then restored when the window is closed Communication should not be interrupted such as by a power failure unplugging the connecting cable or suchlike while the Control window is active DANGER Manual mode causes the axis to execute movements The con nected control system is not active and cannot intervene in the movement It must be ensured that no hazard is posed to people or machinery In an emergency the drive can be stopped at any time by cancelling the hardware enable ENPO STO In the case of lifting applications it must be ensured that a mechanical brake is installed LI NOTE If a drive cannot be
15. the controller 2nd erteilen 192 168 39 6 which is physically connected to the PC 3rd controller 192 168 39 7 etc Then start configuring the controller parameters l installi e PC IP address Table 2 6 Installing uninstalling Must differ from the device IP address in its last digit The device and PC addresses must never be identical e g PC 192 168 39 102 ATTENTION If the Ethernet port is used for communication between the DM5 and a controller an installed and enabled software firewall may hinder communications Make sure the firewall is configured correctly and also l ZE check your network settings Contact your system administrator if you are in Ethernet connection by red Crosslink cable any deubt Figure 2 1 Ethernet connection by CC ECL Ox Crosslink Ethernet cable CAT 5 with 2 x RJ45 connectors 3 Starting DriveManager DM5 3 1 Opening the user interface When installation is complete this icon is automatically installed on the desktop Open via e DM5 Icon e Start Menu DRIVEN LAMAGER Figure 3 1 Opening the user interface NOTE Before a connection is made the following points should be checked The controller is being supplied with 24 V control voltage X9 or X10 e An Ethernet cable CATS RJ 45 or a USB cable CC USB Ox is connecting the PC to the device e When connecting via Ethernet a valid IP address must be configured on the PC LI 3 2 Creating a new project
16. window in the foreground shows the settings of parameter P 0732 Type Figure 4 7 Opening multiple subject areas at once Changing a parameter value A parameter contains either a value or an option selectable from a list box Preset numeri cal values are always based on the selected user units Standardisation subject area NOTE A parameter can only be written or read with the appropriate access rights e g Local Administrator A changed parameter must always be saved on the device When editable online a parameter executes a reaction on the device immediately so inputs must always be carefully checked Parameter Data menu 4 4 Handling of data sets Display field Explanation Example Name MON_Motor TempMax Value 00 Window Unit deg C File view Edit Extras Windows Save a project Saving Introduction max motor temperature E SC via the File menu always saves a complete switch off value project A project comprises the data sets of the Type float32 SF wu network devices as well as any scope plots log entries and views SE iis inn e A project file is identified by the extension Minimum dmprj drivemanager project NNUS Save to controller Write level 1 e Assoon as changes are made to a parameter able 44 Parameter data gp inside teas fails e Saved projects data sets and scope plots can be retrieved dmdvadj drivemanager device adjust Save to PC _S Speed controller GUI S084 006 Motion p
17. CENTER EE Et When you double click on the IP address 192 168 39 5 in the explorer DM5 begins down loading the settings DM5 User Manual 12 NOTE If the directory structure explorer is displayed in black the commu nication has been successfully set up the controller is in Online mode Blue type signifies that the controller is in Offline mode parameter changes are not updated 4 User interface v 9 Xj Dodret 5084 WRX Aac 1 Digital standard inputs emm STARTI Start motor contol spa HALT Disable feed z E I E I e E 15D02 STOP 3 Force quickstop 4 1 General Sa Erd soos Leif Lii switch counter clockwise isos LOWER Limt switch clockwise The user interface can be customised by users and so may vary widely in appearance Enable power stage hardware A Scope plot of 5084 006 Axis on 01 04 2008 12 23 48 Parameters map defined variables from the device firmware which can be edited in dialog boxes in the Parameter Editor or over a bus system As well as single param eters there are also many field parameters in the relevant subfolders Each parameter is detailed by additional attributes see table 4 4 Parameter information e Control mode Standard mode Homing made Jog mode Reverse mode ATTENTION Changes must be saved on the drive unit Any data not s
18. LTi DRIVES LUST DRIVEMANAGER 5 User Manual nn Ir WEE Ga D SES mauser p es fp zy Ge mese E P E M EM me Qo mer eir umm arae ain renc donde re Lex x Ke u Eau TESE ur ons en ere pe TD lem on iw demnm tm dem et e re K Ke E x x m A rae INS ns wee 4 d dads 11 9 E AS Heescherte FEH Service and Diagnostics Tool LI I a Fle Yew Edt Extras Windows Hep 085 433 A amp Qj adame Qu gt Bw Ovex Q au x wn gt SRP save rade Jo ade Qe D se ull rove sone BB N sanis Wl ze peep cota ovens DB esas Did Qr deesse ses vB Daze S Ee D prer gece 7 Speed controller GUI S084 006 X 49 gt x Dio Scope SOL MEX Ai ax DDA joie 6 Dill standard pade 2 A Hate zeg s00 STARTI Stat motor cord wl C Low acte EE A E LL O BH irr 15001 HAL TUA Doke tend wl C Low active Ste OM Zenn STOP 3 Force quickstop wl C Low active Ft 5094 006XAx BS were Tiger Time E Digi Se son E tt Zesges E iy E Low active GO Um S au sone VH Uni wich courte codi w twee ppp k 0 mn F Cond 15005 LOCWIE Link d counter al vare wl C low acte e B Tme T 2 m 15008 LEWIS Len imich clockwane el C bow active SE RE Speed Obser acf speed tom itar Y E Drive zem Enable power stage hardware c M 7 Power 4 Tis d E los ME 1812248 ES HEN D ang SE Encoder ACQABAR DA BO wv a mu aud ER 13 0 Dimi gt
19. afety instructions detail the following hazard classes Warning symbols General explanation ATTENTION misoperation may result in damage to the drive or malfunctions DANGER from electrical tension Improper behaviour may endanger human life DANGER from rotating parts Drive may start up automatically NOTE Information Table 1 4 Explanations of warning symbols Hazard class to ANSI Z 535 Misoperation may result in damage to the drive or malfunctions Death or serious injury will occur Death or serious injury may occur Useful information DM5 User Manual 2 System requirements Requirements Interfaces Supply package Supported operat USB port ing systems Cable designation CC USB Ox USB cable MS Windows XP AtoB Vista TCP IP interface Cable designation CG MS WINDOWS ECL Ox Crosslink Ether NET 2 0 net cable CAT 5 with 2 X RJ45 connectors of interface cables The cables are not supplied with the DM5 LI NOTE The cable designation is at the same time the order code for purchase Installation of Windows NET 2 0 If the WINDOWS NET 2 0 program is not installed on the computer it needs to be installed The installation is carried out in the language in which DM5 is installed Instal USB driver Connect the PC and the device Connect a USB cable CC USB 03 to terminal X or an Ethernet cable to X After connecting the driver must be install
20. at it is activated Click again on an area next to a curve to deactivate the selected curve again Figure 5 6 Scope tools Figure 5 6 Scope tools 1 E 2 LI E DM5 User Manual 25 LI Icon Dialog box Function Copy cut and paste Having activated a curve right click to open a pop up menu from which you can select the available functions Cut Copy Paste If you choose Copy the marking of the current selected curve is cancelled When you right click inside a second plot the pop up reappears This time the Cut and Copy functions are disabled and the Paste function is active When you choose this option a copy of the curve you selected in the first plot is pasted into the second plot The scaling is automatically adjusted and the inserted curve is displayed in a colour not previously used in this graph The curve colours are not saved when the graph is saved to the hard disk This might mean that the curves are a different colour when you reload the graph Cutting is effected in the same way except that the curve marked in the first plot is deleted Drag and drop You can also copy a curve from one plot to another by dragging and dropping it To do so press and hold down the lt Ctrl gt key then press the left mouse button and holding it down drag the curve into the second graph The cursor changes into an arrow shape with a plus sign Ei In the second plot release the mouse button and a co
21. ave c molvvathithie connection conditions and technical epeaticatione order to prevent injury and or damage to property The safety instructions must be fol i Comply with the standards for electrical installations such as regarding cable lowed at all times Ca E cross section PE conductor and earth connections ZS Do not touch electronic components and contacts electrostatic discharge may 1 1 1 Read the Operation Manual first destroy components Table 1 1 Safety instructions Read the Operation Manual first e Follow the safety instructions e Refer to the user information VElectric drives are dangerous e Electrical voltages 230 V to 480 V Dangerously high voltages gt 50 V may still be present 10 minutes after the power is cut capacitor charge so always make sure the system is no longer live Rotating parts Hot surfaces Protection against magnetic and or electromagnetic fields during installation and operation e Persons fitted with heart pacemakers metallic implants and hearing aids etc must not be allowed access to the following areas Areas where drive systems are installed repaired and operated Areas where motors are installed repaired and operated Motors with perma nent magnets pose a particular hazard DANGER If itis necessary to access such areas suitability to do so must be deter mined beforehand by a doctor Table 1 1 Safety instructions 1 E LI E DM5 User Manual 5
22. aved will be lost as soon as the device is disconnected from the 24 V control volt age 4 2 User interface layout Figure 4 1 DM5 user interface When DM5 is launched for the first time the user level is preset to Local Administrator On the left hand side you see the explorer enabling you to navigate through your proj ects and subject areas On the right you see your open window layout and the Param prm ene sea eter Editor if it is open cm E You can customise the user interface to suit your personal needs You can move the vari ous windows around as you want If no project has yet been selected the user interface is empty Figure 4 2 Parameter view in Parameter Editor 1 E 2 LI E DM5 User Manual 13 LI SE Windows menu bar Edit Extras Windows Open Close project Save New project Strg 5 Recent projects Recent Files Clase Screenshot 1 Define project Project name New piget Project brief introduction Project folder C Ockurerte und Einstelungenskcehandi Eigene Dateien Ti Ure a a e 5 P geels Newpioect Cane Screenshot 2 Table 4 1 Windows menu bar File e New Project Dialog box to create a new project see screenshot 2 Scope Plot Open an empty plot In the empty plot you can arrange curves from other plots e Open Open project Scope plots Parameter settings Message Logger session log
23. company setting up and or op erating the machine or plant is itself responsible for ensuring that the drive is rendered safe if the device fails EN 60204 1 DIN VDE 0113 Safety of machines in the section on Electrical equipment of machines stipulates safety requirements for electrical controls They are intended to protect personnel and machinery and to maintain the function capability of the machine or plant concerned and must be observed The function of an emergency off system does not necessarily have to cut the power supply to the drive To protect against danger it may be more beneficial to maintain individual drives in operation or to initiate specific safety sequences Execution of the emergency off measure is assessed by means of a risk analysis of the machine or plant including the electrical equipment to EN ISO 14121 formerly DIN EN 1050 and is determined with selection of the circuit category in accordance with EN ISO 13849 1 formerly DIN EN 954 1 Safety of machines Safety related parts of controls 1 4 Summary How do read the documents All documents relating to the ServoOne and DriveManager DMb are set out in the fol First be sure to read the Operation Manual so as to install the device correctly lowing list e Refer to the Application Manual with regard to the basic configuration and opera tion of the motor Available documents e f the device is controlled by way of a field bus option card please
24. dow Passwords are defined and assigned in the Administration subject area e Parameter access for the Fitter and Local administrator levels Passwords used to control parameter access Fiter 2 Local administrator 3 TEST Passwords used to control hosts device access Ventana Dr e Authorisation to down load or to save device data e Access to the manual mode window Figure 8 2 Selection of the area to be restricted DM5 User Manual 35 LI Procedure Select area e g Local administrator Choose password e g TEST The next time a connection is made the following password prompt appears The Editor opens when the password has been entered Device password prompt e Enter password e g TEST Input The following device is case sensitive On entering the 5080 000 New project USB COM3 gt 0 gt S080 000 i password access is granted has parameter access protection in level tod esa L To cancel a password bar the entry Please enter password IS cleared from the form shown P in screenshot 8 2 When the user reconnects no password prompt appears Figure 8 3 Password prompt if a password is required DM5 User Manual Index A EE ee 7 C Taa MORENO UU UMS 21 quoq i 16 KREE 9 KEE 15 PTO ARIS A ee endum du Quest Dee utes opns mes 15 Control window Manual mode 29 D Data Gl GUNNA RN ROREM 15
25. e document windows Clase docked windows Cd Close all windows Control 5084 006 PE Motor 5084 006 Wat Encoder 5084 006 Al Power stage 5084 006 3 Digital Scope 5084 006 Manual mode 5084 006 Info Table 4 1 Windows menu bar HILT Extras Options Options DM5 settings What is saved how and where e g paths to the storage locations of projects data sets log Definition of the startup user level Clear all device parameter cache Parameter value substitution texts can be deleted and new ones loaded Firmware loader Firmware download wizard Compare settings Data set comparison feature Windows window handling Close document windows Close all open windows Close docked windows including Drive status Manual mode etc Close all windows Close all windows Beneath the Close all windows option all the open windows are listed Help e Info Information about the installed DM5 version Ka Digital Scope Icon bar for data set handling A detailed description of data set handling procedures is given in section 4 4 Compare data sets Data sets from an active device or a database can be compared Set the user level For a standard commissioning procedure the Local Administrator level is sufficient Display Active device Save parameter settings data set in device Save a data set to a database Load a data set from a database Reset to
26. ed The installation process is guided by a Setup Wizard The driver is also to be found on the supplied CD ROM Table 2 5 Preconditions for installation DM5 User Manual Configuration of the network port under WINDOWS XP To enable communication via the Ethernet port a number of settings need to be made Since there are a large number of different configurations and application cases this descrip tion focuses solely on connect ing to a single drive unit To configure the network port the network connections must first be opened Menu START Settings Network connections From the dialog box which opens up click on a network port to select it as the communi cation interface i LT DM5 User Manual 10 The IP address of the network card 2 1 Installing and uninstalling To connect via TCP IP note that the IP addresses of the device and the PC must be differ ent Installation Deinstallation e Insert the CD ROM Uninstalling via WINDOWS The IP address assignment must be in accordance with Class C 192 223 e Run Setup exe The controller address always begins with the end digit 5 see example mE e Settings e Follow the instructions in the ei onse Bend Example Wizard a e Uninstall software e Device IP address When installation is complete the DM5 For the first controller in a network ae placed on the desktop Double 1st controller 192 168 395 clicking on it connects to
27. ed controllers first device corresponding to node 0 Device name Scope function PLC programming level as from FW V 2 0 Drive settings Selection of subject areas Figure 4 3 Explorer Project e a NI Ww Analog channel ISA01 5084 006 D 3 X A Number search v 783 M umber search Number search 183 ld Sub id Name N MPRO_ANA1 Scale a p New project K Mame des Projekts gj B New Project Number search rn USB coma MPRO_ANA1_TScale Name search MPRO_ANA1_SScale aktuelle Schnittstelle c e USE COM E T re K Krisberipunkt Ed n Description search H 5084 006 K Ger amp tenama 5084 006 Value search i an 2 Ba otion profile K Scene bunt op Le Digital Scope Al lest search gt Analog channel ISA01 PLC Co t PLC E E Drive settings ali Power stage Figure 4 4 Selection for search and search method HG Motor kr Encoder 0 E Conteal amp G Motion prohle 2 LU conliguration 3 4 Limis tFaesholds Aam amp wainings The Control Scope I O Status and Device Status function windows K Drive Settings Sachgebiete o f papa The func E Drive status C3 tions in these ai Manual mode iu windows are a E Adminstration dealt with in Eom separate sec lt L roan Manual mode via Scope Cockpit O win Drive nones tic c the Control window window dow status document Figure 4 3 Explorer Section 6 See tion 5 Status displays Sect
28. edge triggered S v H 5080 000 F 1 k lt Digital Scope Profile ey E Signals Profile mode PG 0 setpoint effects to profile gen v e E Channels Properties of associated parameter 55 Control Profile type LinRamp 0 Linear ramp trapeziod v Ti l D 159 0 MPRO CTRL SEL Ime Jerk time ms W i l 9 Trigger Motion control selection PLC Speed overr 0 00035 kg m m S Ed Drive settings Direction OFF 0 No locking v alll Power stage Path New project gt TCP IP 192 168 38 5 S080 000 Drive t 2 Motor settings gt Motion profile gt Basic 5 Encoder settings gt 159 MPRO_CTRL_SEL gt 0 MPRO_CTRL_SEL amp Control a amp Motion profile Switch to list view Datatype uintl8 2 O0 configuration KA Access levels 8 Limits thresholds Y Alarm amp warnings wM Fieldbus 8 Drive status Back to Motion profile Strg B D Forward Strgt Read level Fitter 3 Up to Motion profile Strg4U Write level Fier Switch to list view Manual mode Range a A Drive description Met OFF E Administration aa VARAN 2 Actual values Factory setting OFF w System m Bro ie 4 Others C Cuser sensitive display e Each list box or input box in the dialog is a parameter Details on the stored parameters can be viewed in a pop up accessed by pressing the F1 key e To switch from the dialog box to a parameter list view right click anywhere inside the box and
29. f 1 M quadrature avis ref voltage V 4021 11 49 15 511 eaaet nci S quadrature axis actual current A 0 042 047 0 085 PENES en 2 Schleppfehler x XY 0 U0507 42 53 PCON_PosDi een postion Teve d en ener erg 1 finer Phttoright aie Dflerenz mischen Posbonssolh und Ebert Aus Gem oberen Plot wurde mt copy and paste die Drehzahl angef gt The window shows the designation of the plotted curve its units and the values at the X1 and X2 positions along with the difference between them On the left are checkboxes which you can use to show default or hide the individual curves If the number of curves you are wanting to display exceeds the available space in the window scroll bars are automatically displayed enabling you to view the areas not immediately 6 D4625 A Plttonght az C ic 0 CUN POH PesDE ncr visible 0 CON ECD N RelFositicn inci net pm epsact inicr kochand 23 05 2008 08 23 44 e Multiple plots can be opened simultaneously e t is possible to copy and cut individual curves or to move them from one window into another Procedure e Right click on the tab of the plot you want to additionally open e Horizontal or vertical window opening by Tab Group e Click the Cut Copy Paste button e After clicking the button click on a curve It is then displayed in double line thickness to indicate th
30. factory defaults Open the Digital Scope function Table 4 2 Saving loading resetting data sets DM5 User Manual 15 E T e Shortcut icon bar These icons provide shortcuts to useful subject areas and status displays The scope device status and control windows can be accessed very quickly The meanings of the various icons are explained in section 7 Device status Tl Power stage aff 3 1 FH r Iobaor m Sbandardisatianunibs uj Cockpit Digital Inputs Digital outputs Ae Drive status A Drive description Open the Power Stage dialog box Open the motor parameters from the Parameter Editor Open the Standardisation scaling selection box Standard DS402 Sercos User Open the display instruments You can read the value alarm range directly from the device setting Status display for digital inputs Status display for digital inputs Device status according to the state machine error display Device type FW version serial number DM5 User Manual 16 e Manual mode Open the control window for manual mode A Warning status Display of pending warning messages Table 4 3 Icon bar with shortcuts to frequently used subject areas The explorer The explorer is a directory structure used to navigate around DMB Its layout is familiar from that of Windows Explorer The explorer displays the following information Project name Communication method Number of interconnect
31. ion h 00 reima changes depending on Matar will be set in motion ten nn BEE SCH EHRE HE HER HH iheeelectedonire amp connected and adjusted break will be activated respectively opened Decekraion Hi Tess d i i a E a mode Ensure that device and motor dont make hazard bevor you continue operation Speed IE 1000 Fewmin Reference enable ac dncligenniae sss E tive motor rotating E brun Coada EN e RE SE I have read and understood information on safty above neri rnnimded rafaranra Start and stop control Belerence Pan Dees sinere iu War Activate the Quick ze meer E ET anes mm ree ae stop function e When the Control window is opened a number of drive parameters are automatically changed When you close the window the original parameter settings are restored Sion E Adv ntar marmint It is not possible to save the parameters while the Control window is open Current is applied to the motor The motor builds up its rotating field and is able to execute movements A connected and parameterised motor brake is opened The brake must be connected to X13 and the digital brake output P 0125 must be set to BRAKE 2 Activate and deactivate the Control window e Before activating control make sure no hazards are posed to people or machinery Activate the Halt function Manual mode off Figure 6 2 Safety instructions Figure 6 1 Control window 6 2 1 Standard mode He
32. ion 7 Figure 4 5 Function windows The search function The search function permits searching based on a variety of criteria If you are looking for a specific parameter number for example the explorer displays the subject area s containing the parameter in question When you double click on the subject area in the explorer the parameter opens up in the Parameter Editor To return to the previous view clear the search term from the input box 1 E 2 LI E DM5 User Manual 7 LI 4 3 The Parameter Editor and parameter dialog boxes To provide user friendly handling subject areas are presented as dialog boxes The underlying parameters can all be displayed in table form Q Dialog box and parameter views File View Edit Extras Windows Help DE 33 WT Q ee 7 O Back KA Forward Zu Kin Repeat 080 000 SRP Save inside DE file E Jen file C4 Reset BB dicta Scope ZG Af Power stage 8 Motor Standardisation units cockpit Digital inputs Digital outputs Drive status Sf Die description uang mode EN Warning status Project va X stage 5080 000 G Actual values 5080 000 eg Motor 5080 000 Limits thresholds S080 000 Sy Basic settings S080 000 lt x BEE i Orire Set control and reference Number search z Control via TERM 1 via terminals v E B New project Referen TABQ via table EK TCP IP 5 192 168 39 5 Motor control start c EDGE D Low high
33. moved by way of the Control window check the following points e Controller system state e Motor data e Possibly safety switch e Quick stop active e Hardware enable via STO and ENPO DM5 User Manual 29 h LT DM5 User Manual 30 6 2 Opening the Control window The Control window is launched by clicking the Activate manual button The following warning then appears which you must acknowledge by placing a tick in the box The Control window can be Ope either by elles Ing the gt ET icon or by way of the folder in the Manual mode explorer branch NOTE Only when you have acknowledged the warning notice can the Control window be activated Please be sure to read and observe the safety instructions The Control window Selection of control mode ee i Er rrr EI Lie CR RRC MSN NN NS y Information an safty VF Control Torque Control Attention Speed Control GA Read following information on safety carefully Standerd made Homing made Jog made Fe postion Contre Current Control Performing this operation implicates that e g Device adjustment will be changed After finished operation originally adjustement will be restored Motion profile IE aH setnore sefieci to polis SET eoa Basic setting nr The basic settings While operation active saving of device adjustment is disabled REEE CEP TOM Standard mode view Motor is energized on demand Accaarat
34. on the Scope screen then passes through the following states Hand operating trigger Status Waiting for trigger Waiting for trigger Channels Trigger Time Digital Scope 3 U9d Lb k Hand operating trigger l Recording Status Recording Channels Trigger Time Figure 5 4 Starting a scope plot When recording is complete the plot window might look like this 18 J Scope plot of S060 000 on 18 05 2008 10 27 49 A Scope plo Posilianigrung 7 x Digtel Scope S080 000 3x ar 3ax amp euwmevtm Daa END xy 5582 2594 Son Scope Piot Pos 6500000 Incr bei Y 2000 rin Br ONGC Status off Chennels Trigger Time A nret T Reece raf spsed summed d D nor Plat to right coos Fj E j ad speed from fiver j 0 7941 rpm Plat to right eds L i v epsref f position rafarance value far cor 6933020 nct d 10 Plot to right sas v g La Mepsac zi postion were j 6553020 incr f E l Plat ta right eve jtM nn DH Plat ta right mis L1 n n nel rom nad rpen epsref incr epsect incr Figure 5 5 Example of a scope plot target actual speed and target actual position LI Scope plot editing tools User friendly editing tools Icon Dialog box Function e The scaling of the Y axis can be moved from the right to ES rel speed summed the left side Colour and e Chang colour setting contour V
35. pace Click Quit error to reset an error This is only possible when the cause has been eliminated though Error history of 5080 000 New project USB COM3 gt 0 gt S080 000 No Label Time stamp Cause Remedy 8 Error 6 3 7057211h PTC DIN3 error detected overtemperature resistance 9 Enor 6 3 7057210h PTC DIN3 error detected overtemperature resistance 10 Error 6 1 7057193h Motor temp to high Wait and let motor cool down lt Error history Figure 7 2 Error display 8 Password and user levels User levels There are five user levels controlling access to parameters acal administrator Observer Fitter Local administrator Global administrator Internal Figure 8 1 User level pick list Description of the user levels User level Description Password Observer Authorised for read access only No Fitter Restricted parameter access No Default 95 of all applications can be parameter focal sdminictiator ised with this level authorisation Global In house user level administrator access barred Developer access Internal access barred Table 8 1 Available user levels LI Use of passwords Access to parameters can be restricted further beyond the constraints of the user level hierarchy Passwords can be freely assigned and bar access to the device for unauthor ised personnel ATTENTION Responsibility for administering passwords lies solely with the user Password win
36. py of the curve marked in the first plot will be inserted at that point Y Currently not yet implemented Mathemati cal functions Figure 5 6 Scope tools Icon EI Back up scope settings E Legend Import mea suring points into an Excel worksheet Help DM5 User Manual 26 Dialog box Function Back up a scope setup Enables the graph to be plotted on a different computer with the same scope settings as were used to create the original image Measuring points of a scope plot can be displayed and edited in an Excel worksheet Currently not yet implemented Figure 5 6 Scope tools Saving printing and loading a scope plot Loading e Choose File Open Digital scope record to open the folder containing the scope files where you can select the plot you want and open it File Mie Edit Extras Windows Help Printing heu Open e From the File menu Clase project e choose Print Scope plot of S Figure 5 7 Saving a scope plot Save Scope plot of 5050 000 an 10 01 2008 14 06 49 SErg 5 65 Print Scope plot of S080 000 on 10 01 2008 14 06 49 Strg P Recent projects Recent Files Close Saving e Open File menu There are two ways of saving a plot Save Scope plot The plot is saved to the folder LTI Drivemanager Projects Name of project Mdigital scope see also Recent files Save scope plot as This enables you to select your
37. re the basic settings for control in manual mode are shown based on the example of PCON position control DANGER If Motion profile IP 1 is selected the reference setpoint values are passed through directly to the controller No ramps are active The drive attempts to reach its end position with maximum dynamism There is a risk the mechanism may be destroyed Control mode Selection of control mode PCON 3 Position control mode Setting for Standard mode Standard made Homing mode Jog mode Reverse mode amp 8 Homing mode Motion profile Jog mode Reverse mode PG D setpoint effects to profile generator v Acceleration o usr sys D eceleration 1000 ust ss oe ih Mode absolute relative to speed controlled Reference UST Reference value processing via Profile Generator Reference value amount Enable reference Motor control Quick stop Halt operation Start and stop control _ gt d 5top enable Open close window Activate manual mode Manual mode off Figure 6 3 Standard mode basic setting for the relevant control mode atop stop SILT 6 2 2 Homing mode When positioning in manual mode all homing methods can be selected from the Homing mode list box Standard mode Homing mode Jog mode Reverse made Homing method Figure 6 4 Selection of homing mode DM5 User Manual 3 SILT 6 2 3 Jog
38. rofile 5084 006 et Motor 5084 006 3 Alarm amp waming B i i ge To File e Device data are saved to the PC Te I A ES Reference Ref Torque Speed 100 Torque Ee mef FF Download from PC Saving loading printing factory defaults Explanation Parameter dialog box Speed Reference 0 023964 10 7061 l ms Kp Th BE From File e Saved projects data sets and scope plots can be retrieved x EA Digital Filter Eeer Cen Control 992 PI Speed Controller Reset Position Controller Reset e Reset the device to its factory defaults All customer settings are overwritten 1 i H 1 1 Encod i 3 3 H naci ES Table 4 5 Data set handling lection Speed Filter SCALC TF 0BS 0 Feedback from observer method Feedback Se Actual Value Figure 4 8 Parameter dialog box Speed controller subject area 1 E 2 LI E DM5 User Manual 19 LI Window Explanation Save a scope plots View Edit Extras Windows Help 1 w e Save scope plot of Save under the general name G Open e Save scope plot of as Save under a self defined name e Save all Save all windows open in the back lg Save Scope plot of S084 006 on 07 04 2008 14 46 59 Strgt5 ground Save Scope plot of 5084 006 on 07 04 2008 14 46 59 as g Save al a Close project m ee Print a scope plot A Print Scope plo
39. t of 5084 006 on 07 04 2008 14 46 59 Strg P To launch the print function choose la Preview ol File Print Scope plot Print parameters e Select the parameter press Ctrl C to copy it and paste it into an Excel worksheet The list can be printed from there Table 4 5 Data set handling DM5 User Manual 20 5 Digital Scope 5 2 Scope settings Channel settings ar um ua sen Stop 5 1 G e n e a status F Drive description D Manual mode A Warning sta Hand operating trigger ng from V2 0 5080 000 yy torque force limits 5080 000 a l l l l Status Off Type Default val v The digital scope of DM5 offers the basic functions of a physical oscilloscope aling of limits float32 100 0 Channels Trigger Time aling of negative limit float32 100 0 It enables control variables required for commissioning fault analysis and control optimi inq ur poste nt LaL CR L q 9 y E LO M nret Laad nact aling online factor float32 100 0 sation to be plotted over time ref Ypeed summ act speed from filer eeng low 0 0 D roh 3 02877 rpm Plot to rikht axis Plot to right axis e Simultaneous plotting of up to 6 variables UD FS e Selection of a trigger signal rising falling edge EE EE EE d e Pretrigger preview Plot to right axis A Plot to right axis 1 e Bit trigger trigger in response to a bit signal LSN e Preset the recording time on 0 n Recording varie Plot to right axis
40. trol AEN eege Eeer eege 30 1 Safety NENNEN 5 Gal III NER 31 1 1 Measures for your Safety 5 6 2 2 Homing mode EE 31 11 1 Read the Operation Manual ren 5 SW NO WN o NN RETE 32 NE oi E 6 l s K Dive RE 33 13 05 TE 6 71 Status OD N mS EE Ur E 7 Ta MANS s c PEE EE 34 En POG UE e ER TOTO 9 mM 8 Password and user level 35 2A installing and unseren ee 10 3 Starting Drivelvianager RE 11 3 1 Opening the user Interface 11 3 2 Creating a new project oo ce ccc ccc ecccce ce eeecee cee eeeese ee eeeeeeeeeeeeseeeeeeseneeeeeeaneeeeeuneeeeeaas 11 A Bea 13 eEEC t 13 42 WserinterTace layout EEN 13 4 3 The Parameter Editor and parameter dialog DOXES nneneen 18 4 2 Handing er e e ua bb een 19 E Ee Ee 21 akl GENTA ee ee 21 SA ACODE SN me 21 J Ba A 3 DM5 User Manual DM5 User Manual In order to prevent personal injury or damage to property only personnel with electrical engineering qualifications may work on the device The said qualified personnel must be familiar with the contents of the Operation Manual cf IEC364 DIN VDEO100 Knowledge of national accident prevention regulations e g BGV A3 former 1 1 Measures for your safety y VBG 4 in Germany 1 Satety e During installation observe the following instructions The instructions set out below should be read through prior to initial commissioning in Em Alw
41. use the separate user manuals for the individual bus systems DEE E e The parameter list sets out all the parameters at the Local Administrator level the user level of the DriveManager in table form Their sequencing is oriented to the Safety Technical data Initial Operation Manual ard layout of subject areas in the DriveManager DM 5 Consequently the parameters commissioning ServoOne are not numbered consecutively EE SEENEN e Once wired up the drive unit can be parameterised with the DriveManager CANopen User Manual Application of the CANopen profile DM5 0and commissioned into operation EtherCAT User Manual Application of the EtherCAT profile SERCOS User Manual Application of the SERCOS profile PROFIBUS DPV User Manual Application of the PROFIBUS profile Parameter Description List of all accessible parameters DrivEMANAGER DM5 DM5 User Manual AN 2 We ee Riata Description of the two analog outputs Specification ENDAT2 1 SINCOS ER MODULE SPECIFICATION Description of the EnDat2 1 SinCos channel E Abbreviations Attention Failure to comply with the safety instructions during commissioning may pose a danger to life for the operating personnel and lead to destruction of the device Table 1 2 Available documents DrivEMANAGER DM5 Oscilloscope software Firmware device software Table 1 3 Abbreviations used in the document 1 E LI E DM5 User Manual 7 LI Pictograms used The s
42. y X1 X2 and the Y axis ordinates by Y1 Y2 The measured values are displayed at the bottom of the screen with X1 correspond ing to the values at the position of marker X1 X2 the values at the position of marker X2 and Delta the difference between the two values The markers can be adjusted in two ways 1 Click on their triangular handles and holding the mouse button down drag them to the left or right or up or down 2 Click anywhere in the graph Move the marker pair X1 and Y1 until the point of intersection between them is at the point where you clicked If you hold addi tionally press the Ctrl key as you click the marker pair X2 and Y2 will be moved Figure 5 6 Scope tools Icon Dialog box Function Icon Dialog box Function T Scope plot of S030 00D on 23 05 2008 D7 52 03 EE Scope plot of S030 00D on 23 05 2008 Ce gel Post Dez 7 x Digtal Scope 5089 000 ax CB QoL ee Jes B Lef Y XY 0 126 137 2 Hand opsi When markers X1 and X2 have been moved to the measurement location the val ues of the plotted curves are displayed ks BR r Sat und lstwerte von Peston und Diehzehl u ae Chse oo Channels Trigger Time A Az Delta Copy and paste CS eg mg Time s 41122 3 825 3547 gt P Y ref speed summed rpm b 233 prd 773 581 012 gt ma S E 0 061025 mm gt Piot to rgbt axis C 40000 Z zu R T T T T T T T T r T T Lem 2 0 2 0 4 D
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