Remote Access Panel Keyboard and Display, Type E.ABG
Contents
1. Storage temperature 20 70 C Operating temperature 0 55 C Relative humidity 0 95 non condensing Display 2 lines of 16 characters US ASCII and foreign character sets 8K Internal programmable text storage Part Number 8345 Type E ABG LED E ABG LED FESTO 2 0 Mounting The E ABG LED panel is designed for installation in a front panel cut out of a control cabinet or console 5 0 127mm 4 4 65 118 1mm PANEL CUTOUT 5 0 127mm 4 5 114 3mm 4 445 105 4mm i 27 4 5mm diameter c a ee OS a MM 4 5 114 3mm 1 38 35 mm approximately 2 Allow approximately 2 5 63 5 mm for clearance when installing a DB9 connector housing and or optional memory board Note When equipped with a metal enclosure the enclosure must be removed during mounting After the keypad is mounted to the control cabinet the metal enclosure can be secured using the 4 mounting screws provided CAUTION Use care when mounting to avoid pinching folding or creasing the keyboard cable Figure 2 1 Mounting Dimensions Www T E ABG LED FESTO 3 0 Configuration This section details the various configuration options that can be selected to customize the operation of the E ABG LED for a particular operation All options except selection of the2. Standard Features Optional Features Specifications Ordering Information FESTO The Festo E ABG LED Remote Access Panel is designed for use with Festo PLC models FPC 101 102 103 2021 202C 404 405 as well as Festo IPC and FEC Controllers Display of User Oriented Text Messages Input of Operating Parameters Direct access to the PLC Command Interpreter C I Modification of Timers Counters and Registers Displaying Clearing the FPC System Status Integrated 2 lines by 16 characters negative transmissive LCD display with LED backlighting Selectable national language English German French Spanish Serial Interface with both 20mA and RS 232 V24 connections Able to store 100 internal user text messages in RAM EPROM NOVARAM EEPROM memory Intelligent microprocessor design for ease of use Operating voltage 24Vdc no special power required Flexible configuration options allow the unit to function as a display only device an interactive terminal an intelligent access panel to interact with the FPC as well as a display including selectable levels of access Robust mechanical design allows mounting in harsh environments PC based editor for creation of internal canned messages loading of messages to display and production of Eprom files Plug in PC board for RAM based development of internal user text messages Power required 24 Vdc 120 mA typical
3. If the Cl key is pressed the E ABG LED will attempt to access the Command Interpreter If this process is not successful the message LOGON FAILURE Check Cables will appear Check to see that the E ABG LED is properly configured the cables are connected and the FPC is operational Pressing the CI key again will re try the LOGON operation If the LOGON is successful the FPC message e g FPC 404 V2 12 gt will be displayed and the LED will illuminate Subject to the restrictions configured see section 3 3 the user may now perform the following operations Press the Status Key The current System status will be displayed The user may either Press the 0 key to clear any error or press the Enter Key which will leave the system status unaltered To Display and optionally modify a Timer or Counter Preselect or Register the user need only press the T C or R key followed by the desired number and the Enter Key For example to access timer 6 the entry would be T6 lt Enter Key gt The current value of the Timer Preselect would be displayed For example T6 1234 E ABG LED Communication Errors FESTO If the configured access level only allows displaying timer preselects no operator input is allowed However if the configured access level does allow modifying timer preselects then the E ABG LED would display T621234 The user then may simply press the Enter Key to keep the existing value or enter
4. E ABG LED Appendix E Accessible Units Accessible Units Valid Input Parameters FESTO When the E ABG LED has been configured for operation in Mode 3 section 3 3 the user is able to access the controller Command Interpreter The controller units that are accessible to the user depend upon the FPC model The following provides details for the various controller models Unit FPC100 FPC2021 FPC202C SF3 FPC404 FPC405 IPC Series SB SF202 FEC System yes yes yes yes yes yes yes Status Timer O 3 O 7 O 31 O 31 O 7 O 63 O 255 Preselect Counter O 15 O 7 O 31 O 31 O 15 O 63 O 255 Preselect Register 63 O 6 rp u Depending upon the controller model the allowable input range varies as follows Unit FPC100 2021 FPC202C SF3 FPC404 FPC405 IPC FEC Series SB SF202 Timer O 65535 O 32767 0 65535 0 65535 O 65535 O 65535 O 65535 Preselect 0 015 O O1s O O1s 0 015 0 015 0 015 O O1s Counter 0 65535 O 9999 O 65535 0 65535 O 65535 O 65535 0 65535 Preselect Register O 63 none O 65535 0 65535 0 65535 0 65535 O 65535 Includes FPC 101 B AF FPC 102 B AF FPC 103 B AF NOTE Using Mode 3 with the IPC or FEC controllers version 2 20 or newer Using Mode 3 with the IPC FEC or SF3 requires that the E ABG LED be equipped with software version 3 3 or newer 1 E ABG LED Appendix F Internal Text Messages 18 FESTO One of the most powerful f
5. C9 4 no connection FPC 101 102 103 B AF Primary Port with 1 0 Expander Bus E ABG LED FPC 101 102 103 DB9P Direction O Expander DB25P 2 a 3 3 2 5 7 4 no connection FPC 101 102 103 AF Secondary Port E ABG LED FPC 101 102 103 AF DB9 Direction DB9P 2 3 3 2 5 5 4 no connection SB SF 202 SF3 E ABG LED SB SF 202 DB9P Direction 150288 cable 2 u 2 3 e 1 5 3 4 no connection FPC 404 Slide in Module 8262 E ABG LED 8262 DB9P Direction DB25P 2 i 2 3 eM 3 5 7 4 no connection 15 E ABG LED Appendix D RS 232 Cable Specifications 16 FPC 405 Processor Diagnostic Port E ABG LED FPC 405 DB9P Direction DB9P 2 Enos 3 3 2 5 5 4 no connection FPC 405 Communication Processor E ABG LED FPC 405 DB9P Direction DB25P 2 ce 2 3 Lena 3 5 7 4 no connection Festo IPC HC12 17 Communication Port E ABG LED Festo IPC DB9P Direction DB9S 2 3 3 2 5 5 4 no connection Festo FEC 20 Communication Port E ABG LED Festo cable DB9P Direction 272382 13000965 or Type E FEC KBG 2 3 2 2 1 4 3 B 4 Festo IPC HCOx Communication Port 13000334 1 Use Festo cable type E FEC KBG 5 or 2 Use Converter SM14 cable 271331 FESTO
6. Status can be displayed and cleared regardless of the configured Access Level E ABG LED 3 4 Self Test FESTO The E ABG LED contains extensive self test routines which may be accessed by properly setting switch 1 When switch 1 is set to the ON position a short self test is performed each time the unit is switched on If more extensive testing is required switch 1 can be set to the OFF position When power is applied and switch 1 is set to the OFF position the extensive self test routines are executed Appendix B contains details regarding these routines ON Switch 1 Operation ON Normal Operation OFF Extensive self tests E ABG LED 4 0 Connections FESTO This section details the electrical connections required to install the E ABG LED Please refer to figure 4 1 The E ABG LED requires 24 Vdc operating power which is connected to the terminal strip located at the top of the circuit board Note DO NOT CONNECT PE TO THE COMMON OR NEUTRAL WIRE OF AN AC CIRCUIT The PE terminal is electrically connected to the metal chassis of the E ABG LED Depending upon the FPC model you are using you can select either a 20 mA current loop interface or a RS232 V24 interface by properly installing the small jumper block If you have selected the 20 mA interface then the connection to the FPC can be made using Festo cable number 8325
7. The 20 mA selection is normally used when connecting to an FPC 202 or FPC 404 If you have selected the RS232 interface please refer to appendix C for information regarding required cables The RS232 interface is normally used with the FPC 101 FPC 404 slide in memory card 8262 FPC 405 and the Festo IPC and FEC controllers Power connections RS 232 V24 24 Vdc E I 0v lt 9 r PE protective earth ground m E 20 C 90 3 L 20 mA connector ew t8 g RS 232 V24 RE 88 5 connector 8 f E Se iE Configuration switches 2 I 34 Shown with metal enclosure removed Figure 4 1 Connection Locations E ABG LED 5 0 Operation Using Mode 3 Accessing the C I System Status Timer Counter Register FESTO When the E ABG LED has been configured for mode 3 the user is able to access the Command Interpreter The following provides details of operation NOTE This mode is not currently supported for the IPC controller When first powered up the E ABG LED will display the message Cl for LOGON
8. a new value T6 1234 705 followed by the Enter Key If the user attempts to access a non existing unit e g Time 339 or attempts to modify a value and enters a value outside of the predefined range see Appendix E the message Invalid Entry will be displayed When all required entries have been completed the CI key should be pressed which will terminate the connection to the Command Interpreter and switch off the LED When the is exited the message Logged Off will appear It is important that after completing required entries that the is exited since when the is active it will slow down the normal processing of programs If while accessing the C I a command cannot be completed e g cable connection broken FPC lost power etc the message CI Halt will appear The E ABG LED will then perform a reset sequence after which the message CI for LOGON will again be displayed This process allows for recovery from communication errors without requiring the complete control system to be shut down E ABG LED Appendix A Character Codes FESTO When the E ABG LED has been configured for operation in Mode 1 Display Only or Mode 3 Display and C I Access and is not currently accessing the Command Interpreter received text will be handled as follows Decimal HEX Character Code Code ASCII Code Resulting Action 0 00 Q Null Ignored 1 01 A SOH Reset E ABG LED to Power Up C
9. location to secure the main board c The remaining four 4 screws can be used again when the rear sheet metal cover is installed E ABG LED Configuration FESTO Header JP1 Header JP1 is supplied with a jumper installed When installed this jumper will allow the contents of the standard 8K Ram to be maintained for several minutes with the main power removed This jumper should be removed if the standard 8K is replaced with either an 8K Eprom an 8K Novaram an 8K EEPROM Caution Failure to remove jumper JP1 when a Novaram is installed may result in the loss of stored messages Additionally always remove jumper JP1 while inserting or removing memory devices Header WE Header WE is supplied with a jumper installed When installed this permits loading of text messages When the WE jumper is removed the ABG memory is write protected Optional Memory Devices As described in Appendix F the standard 8K Ram memory located on the E ABG MEM board may be replaced by 8K Eprom 8K EEPROM Festo No 271330 13000340 21 E ABG LED FESTO
10. Inactive Text received from the FPC will be shown on the display In addition to displaying text several special codes see appendix A for functions such as clear display clear line etc will be processed To configure the E ABG LED for Display Only operation switches 3 4 and 5 must all be set to OFF In this mode the position of switch 2 is irrelevant ON 7 8 9 10 Switch 2 Switch 3 Switch 4 Switch 5 X OFF OFF OFF When configured for Interactive operation any text received from the controller will be displayed and the keypad is active Typical uses of this mode include interacting with FPC BASIC programs as well as Text Modules Switch 2 Switch 3 Switch 4 Switch 5 OFF i In this mode of operation switches 3 4 and 5 be set to any combination except that 3 4 and 5 cannot ALL be set to OFF Further in this mode pressing any of the numeric keys 0 9 will transmit the respective number to the FPC The non numeric keys T C R Status assume the role of Function keys F1 F2 F3 and F4 and will transmit Key Text String Transmitted Pressed 101 102 103 202C FEC SB SF 202 IPC 2021 404 405 F1 A cr K1 cr F2 B cr K2 cr F3 C cr K3 cr F4 D lt cr gt K4 lt cr gt Cl X lt cr gt lt cr gt lt Cr gt car
11. TN 18445 Rev 11 Remote Access Panel Keyboard and Display Type E ABG LED User Manual FESTO E ABG LED FESTO Type E ABG LED 8345 Description Remote Access Panel Publication No TN 18445 Rev 11 Edition January 1999 Author Robert Conde Festo Corporation 395 Moreland Road Hauppauge New York U S A 11788 Telephone 516 435 0800 Copyright 1989 1999 by Festo Corporation This document in whole or portions thereof may not be copied duplicated or transferred by any means whatsoever without the prior written permission of Festo Corporation The information contained in this document is subject to change without notice E ABG LED Table of Contents 1 0 Introduction 2 3O Conie urato menena 3 1 Language Selecties areira 3 2 Controller Model 3 3 Personality seii ERR ERR EE 3 4 Self Test reiten tette res 4 0 CONNECTIONS 5 0 OMe falc Appendix A Character Codes and Commands 10 Appendix B Self Test Mode 12 Appendix C RS 232 NMa E nananana 14 Appendix D Cable Specifications 15 Appendix E Accessible Units eere 17 Appendix F Internal Text Messages 18 Appendix G Installing the E ABG MEM 19 FESTU E ABG LED FESTO E ABG LED 1 0 Introduction Typical Applications
12. e that is contained in Eprom During this time the LED will blink ON OFF several times Next the message Self Test Config nnnnnnnn will appear where nnnnnnnn equates to the current settings of switches 8 1 This allows you to confirm that the circuitry that accesses the configuration switch is functioning properly Switches set to the OFF position will be displayed as 1 while switches set to the ON position will be displayed as 0 The next message to appear will indicate the FPC model for which the E ABG LED is currently configured For example Self Test Model FPC 404 The next message will display the current communication configuration Self Test BAUD nnnn N 8 1 Where nnnn equates to the Baud rate The standard protocol also uses No parity 8 data bits and 1 stop bit E ABG LED FESTO A test of the E ABG LED processor memory is now performed and the message MEMORY TEST WAIT is displayed If the memory test passes the message MEMORY TEST WAIT Memory Test OK will be displayed The keyboard is now tested to be certain that no keys are stuck in a closed position The message Keyboard in Test appears If any of the 16 keys is faulty the message Keyboard FAILURE will appear If no such failure is found the message Keyboard Test OK will be displayed If the test has been successful the message Select KEY will be displayed Each key as it is pressed will be displayed Pressing the Cl ke
13. e damaged if not handled carefully To avoid such damage Always store and ship these units using the static free packaging provided Never place the units in normal plastic bags or styrofoam packaging Always perform installations in static free environments avoid carpeted areas and static producing clothing Always be certain that ALL power is switched off before removing or installing any component The E ABG MEM memory board Part Number 271328 13000972 contains the following 1 memory board with 8K Ram chip installed 1 mounting screw to secure the memory board 1 jumper installed on header JP1 1 jumper installed on header WE 4 threaded spacers 1 2 3 Switch off ALL power Remove the 4 screws securing the rear sheet metal cover Referring to Figure 4 1 page 7 carefully remove the CI Eprom from the main E ABG LED circuit board socket by gently lifting each end by inserting a small screwdriver between the Eprom and the socket Please note that the top end toward terminal connections of the Eprom has a small notch which designates the pin 1 end of the Eprom The Eprom will be reinstalled in a later step For reference all of the IC s located on the main board are oriented with pin 1 facing the top of the board Refer to Figure G 1 and carefully install the E ABG MEM board by a Align the 28 pin header on the underside of the E ABG MEM board with the socket from which you removed t
14. eatures of the E ABG LED Remote Access Panel is the ability to internally store up to 100 user programmable text messages This helps to conserve precious PLC memory for control program usage User text messages are developed using a PC based Text Display Editor available from Festo Each text message may contain up to 63 text and or control characters Therefore control sequences see Appendix A such as clear display direct cursor positioning backlight control etc may be embedded within the messages The E ABG LED provides several flexible alternatives for the development and storage of internal text messages Optional E ABG MEM memory board The optional E ABG MEM board can be easily installed see Appendix G and provides an ideal method for developing and testing text messages Text messages can be rapidly loaded and tested using the standard 8K Ram memory supplied The user may purchase and install an 8K EEPROM or 8K Novaram 8K Ram with built in battery backup which combines the convenience of standard Ram memory with long term storage ability Using the facilities of the Display Editor you may produce an industry standard Intel hex file and store the text messages in an 8K Eprom which provides very high security against message loss Placing user text messages within the E ABG program memory The E ABG LED also offers an alternative method for low cost high security storage of text messages which is particularly suited to
15. he Eprom in Step 3 Also note the single pin at location J2 just below IC number U2 which must be aligned with the mating socket on the main board b After having checked that ALL pins are properly aligned gently press the E ABG MEM board until it is seated fully C Secure the E ABG MEM board to the main board using the supplied 6 32 screw in conjunction with the factory installed threaded nylon spacer located on the main board 19 E ABG LED 20 FESTO Jumper On 8K Ram Jumper Off 8K Novaram 8K Eprom a 8K EEprom WE ON RAM EEprom Loading enabled WE OFF Memory protected wy wW z ne eI 5 Lu our U1 02 fg oar t0 ej LU z 8K RAM EPROM 322K EPROM J2 q q L Secure with screw Figure G 1 5 Install the Cl Eprom removed in Step 3 into the left hand U1 socket of the E ABG MEM board Be certain to orient the notched pin 1 end of the Eprom towards the top of the board First make sure that all 28 pins are aligned and then gently press the Eprom in place until seated 6 If the E ABG MEM board is being permanently installed then the four 4 supplied spacers should be installed to provide adequate clearance and support for the rear sheet metal cover a Remove the four 4 6 32 screws located at the corners of the main E ABG LED board b Install a threaded spacer at each
16. interface type 20 mA vs RS232 are configured by properly setting the 10 position dipswitch 3 1 National Language One of four languages can be selected by setting switches 9 and 10 ON 1 2 4 5 6 7 8 9 10 Switch 9 Switch 10 Language OFF OFF English OFF ON German ON OFF French ON ON Spanish 3 2 FPC Model Switches 6 7 and 8 are used to configure the E ABG LED according to the FPC model you will be using In addition to selecting the controller model these settings also select the appropriate serial interface characteristics ON 1 2 3 4 95 10 Model Switch 6 Switch 7 Switch 8 Parameters FPC 101 102 ON ON ON 9600 N 8 1 103B AF 202C SB SF202 SF3 IPC FEC FPC 202 OFF ON ON 4800 N 8 1 FPC 202C ON OFF ON 9600 N 8 1 SB SF 202 FPC 404 OFF OFF ON 4800 N 8 1 Note All other combinations are reserved for future use E ABG LED 3 3 Personality Mode 1 Display Only Mode 2 Interactive FESTO The E ABG LED is capable of being configured to operate in one 1 of three basic modes Switches 2 3 4 and 5 are used to select the required mode Mode 1 Display Only Mode 2 Interactive Mode 3 Display and Access When configured for Display Only operation the keypad is completely
17. lumn 4 the following sequence can be sent in FPC BASIC PRINT CHR 27 CHR 20 10 E ABG LED FESTO Table A 1 Displayable Characters E pd 0010 0011 0100 0101 0110 0111 1010 1011 1100 1101 1110 1111 xxxx0000 pei x ER ELEME P Sic wee E FU ee een EDS ERES ea IE De Eres emo IESE REF erm LT Ss exo I PES BE SH wer REVUE ene dabit rg won pE RIR E AGED xxt s 5 EL RE LE Ep Ea THEI xxxxtt01 zB FE 2 weno fa eM woot fe zi gm eg Note Characters codes 177 181 decimal Version lt 3 le gt 3 1e have changed beginning with operating 177 system version 3 1e The differences 178 F 179 m A 180 U 181 of 11 E ABG LED Appendix B Self Test Mode 12 FESTO Switch 1 allows the E ABG LED to be configured for either Normal operation or to enter a diagnostic self test mode see section 3 4 The Self Test mode Switch 12 OFF allows complete diagnostic testing of the E ABG LED While not normally used it can be quite helpful in determining whether any problems are being caused by the E ABG LED or the connected device When power is applied the message Self Test Version X Y will appear The Version number corresponds to the E ABG LED internal softwar
18. multiple unit or O E M customers This method allows the storage of text messages within the same 32K Eprom that con tains the E ABG LED operating software Using this method it is not necessary to install the optional E ABG MEM board Normally the text messages can be developed and tested using the E ABG MEM board although this is not necessary Software Commands By sending the proper software commands to the E ABG LED an internally stored text message may be displayed To display a text message the user s program must transmit a 2 character sequence to the E ABG LED The first character is always the control character FS 1d hex followed by the ASCII character with a binary value corresponding to the desired message number Also referto AppendixA For example to display internal message number 65 the following 2 byte sequence is used ctrl GS A 1d hex 65 decimal Likewise to display message number 6 transmit ctrl GS ctrl F 1d hex 6 decimal FST program modules are available to assist the user in accessing messages from various programming languages E ABG LED Appendix G Installing the CAUTION Materials Provided Step by Step Installation FESTO This section details the installation of the E ABG MEM memory board on the E ABG LED Remote Access Panel Please note that the E ABG LED and E ABG MEM are furnished in static controlled packaging These units contain devices which can b
19. ondition 2 02 B STX Clear Display amp Home Cursor 3 03 C Clear Display amp Display Firmware Revision 4 04 D EOT Position Cursor to column 1 Line 1 5 05 E ENQ Position Cursor to column 1 Line 2 6 06 F Clear Current Line Cursor to column 1 7 07 G Ignored 8 08 H BS Move Cursor Left 1 position 9 09 HT Ignored 10 0A p LF Move Cursor down 1 line 11 0B K VT Normal Cursor 12 oC AL FF Block Cursor 13 M CR Move Cursor to column 1 of current line 14 OE N SO Ignored 15 OF O SI Cursor Off 16 26 10 1 Ignored 27 1B ESC Lead In Character for Cursor Positioning 28 1 V FS Lead In Char for Display Backlight Control 29 1D GS Display internal text nnn 30 1E RS Reserved 31 1F US Reserved 32 127 20 7F Standard Character Displayed 128 159 80 9F Reserved 160 255 AO FF Graphics Foreign Characters Please refer to Table A 1 which presents the full displayable character set Direct Cursor Positioning The E ABG LED supports direct cursor positioning In order to position the cursor to an absolute location the sequence ESC CHR position should be transmitted to the E ABG LED where position 1 32 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Line 1 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Line 2 With reference the above figure to position the cursor to line 2 co
20. riage return E ABG LED Mode 3 Display and Access Configuring the Access Level FESTU When configured for Display and Access the E ABG LED allows the user by means of the key to access the Command Interpreter C I of the connected FPC The CI key when first pressed will Logon to the FPC and the LED will illuminate After this Logon has taken place the user will be able to Display Modify the following FPC internal units subject to the restrictions described below After having displayed or modified the desired units pressing the CI key once again will Logoff the FPC and the LED will switch off Whenever the Command Interpreter is not being accessed LED OFF any text received by the E ABG LED will be shown on the display In order to configure the E ABG LED for this mode of operation switch 2 must be set to the ON position Switches 3 4 and 5 determine the level of access allowed ON 12 3 4 5 6 7 8 9 10 Note This feature is supported by the IPC and FEC when the ABG LED is equipped with firmware version 3 3 or newer Switch 2 Switch 3 Switch 4 Switch5 Timer Counter Register ON ON ON ON D D D ON OFF ON ON D M D D ON ON OFF ON D M D M D ON OFF OFF ON D M D M D M Note D Unit may only be displayed D M Unit may be displayed and optionally modified The System
21. y will exit the keyboard test and the message LOOP BACK will be displayed In this mode you may connect a loop back connector to the serial port e g connect DB9 pins 2 amp 3 together Each key pressed will be transmitted out the serial port through the loop back connector and be displayed on the display screen This test confirms proper operation of the serial communication circuits The self test will remain in this mode until the power is switched off and switch1 has been set to the normal operation position ON 13 E ABG LED Appendix C FESTO The E ABG LED RS232 serial interface is terminated in a standard DB9S RS232 Interface connector see Figure 4 1 The pin configuration and signal directions are as follows Pin No Signal Name Direction of Signal 1 Earth Ground 2 Receive Data to E ABG LED from FPC 3 Transmit Data from E ABG LED to FPC 4 D T R from E ABG LED to FPC 5 Signal Ground Note The D T R signal is always held at a true logic level by the E ABG LED All unspecified pins are unused Note Effective with serial no 7100 pin 1 is not connected to earth ground 14 E ABG LED Appendix D Cable Specifications FESTO This appendix provides information regarding cable specifications required when connecting the E ABG LED to FPC controllers FPC 101 102 103 B AF Primary Port E ABG LED FPC 101 DB9P Direction 271290 cable 2 de C10 3 A C11 5
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