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Installation, Operation and Maintenance Manual VTP

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1. CNN Instrument Description i open close DE 4 Gate Valve Id Ref TAG No Remarks O 39 Ball Valve pX 4 Globe Valve 1 VE 1 Vibration Element Bear Housing X Position E13 SPAR Wie Needle valve VE 2 Vibration Element Bear Housing Y Position A a VE 3 Vibration Element Bear Housing Z Position Instr 1 VM 2 PI 1 Pressure Indicator Pump Discharge Line E MOTOR p 1 Overload Protector 7 E12 e mr 3 Junction Box Pump Vibration Signals d o CR A Flange B Note 4 i E1 1 aana rom 33 MCC Main E1 Om Term Box TM Terminal Points Id Ref Connections SSS SS SSS EEG RES E 1 Motor Main Terminal Box Conn Note 4 63 63 N NUM E 1 1 Motor Space Heater Box Conn p Note 4 O O O Tati ih i 2 E 1 2 Motor Aux Terminal Box Conn Bearing RTD s Note 4 x lees de 2 al E 1 3 Motor Aux Terminal Box Conn Winding RTD s Note 4 2 3 2 E 2 Unit Earthing Conn 1x M12 Mi 5 Es E 3 Junction Box Conn Pump Vibration Signals M20x 15 P2 meus 2 to CR 59 D N3 IP 65 Terminal Points Id Ref Connections N 1 Pump Discharge Flange 24 ASME B16 5 150lbs FF E2 N 2 Pump Vent Line Flange 1 ANSI B16 5 150lbs RE Dira N 3 Pump Drain Line Flange 1 2 ANSI 8165 1501bs RF E E A LI Site Data Location outdoor Ambient temperature 5 to 40 C meme PT Ex
2. ed la T T 5 Entluftungsleitung di Vent line ca 810 J S A Z of i J E zu y TAS Entwasserungsleitung i Drain line 5 Sperrwasserleitung 691 5 EA ES Flushing water line B zi gt y xZ zu in le aN E wee Pr 741 02 2 741 07 a 694 Druckmefileitung Pressure measuring line en D F r diese Unterlage behalten wir uns alle Rechte vor Ohne unsere vorherige Zustimmung darf diese Unterlage weder vervielf ltigt noch Dritten Zug nglich gemacht noch in anderer Weise verwertet werden Zuwiderhandlungen verpflichten zu Schadenersatz und sind strafbar 5 600 11580 Datum Name Benennung CAD erstellt Bearb P Jun 94 Schwarz E Gepr P Jun 94 Schwarz Rohrleitungsplan Norm Die Status T 200W freigegeben IDING Zeichnungs Nr IN zen 701 613 0270 02 Urspr Ers fur Ers durch And Mittlg Nr Symbol Legend
3. Size 58 68 80 95 110 125 140 160 180 200 225 250 280 315 350 400 440 480 520 560 610 660 710 Wear dar 55 55 5 0 6 0 7 0 8 0 8 0 8 0 8 0 8 5 9 0 10 0 11 5110 5 41 5 13 0 114 0 115 5 17 5 17 5 19 5 21 0 22 5 mm Table 10 1 a Wear mark of N EUPEX coupling Size 66 76 88 103 118 135 152 172 194 218 245 272 305 340 380 430 472 514 556 Wear es 6 0 7 0 5 0 7 0 9 0 10 5 11 5 9 0 8 0 7 0 65 7 0 80 6 5 7 0 10 0 12 0 14 0 16 0 mm Table 10 1 b Wear mark of the N EUPEX DS coupling Replacement of wearing parts Only original N EUPEX flexible elements must be used for replacement to guarantee troublefree torque transmission and faultfree operation Note Replacement of the flexible elements 12 is possible without shifting the coupled machines only on Types A and ADS After releasing the connection of parts 2 and 3 part 3 is shifted axially The flexible elements 12 will then be made freely accessible by rotating part 2 To facilitate the release of part 3 on sizes 225 430 forcing off threads are provided in part 1 From size 440 up the forcing off threads are located in part 3 see Figures 10 2 a and 10 2 b
4. A H 7 Su Fig 10 2a 7 aa 4 ga Fig 10 2 b For re assembly the instructions in section 6 Assembly and section 7 Start up must be carefully observed BA 3100 EN 07 03 29 36 FLENDER 11 Spare parts customer service addresses By stocking the most important spare and wearing parts on site you can ensure that the coupling is ready for use at any time When ordering spare parts always state the following Original order no Part no see item 11 1 Specification size the size designation corresponds to the outside diameter da in mm Quantity We guarantee only the original spare parts supplied by us Please note that spare parts and accessories not supplied by us have not been auulon tested or approved by us The installation or use of such products may therefore impair essential characteristics of the coupling under certain circumstances and so pose an active or passive hazard FLENDER will assume no liability or guarantee for damage caused by spare parts and accessories not supplied by FLENDER Please note that certain components often have special production and supply specifications and that we supply you with spare parts which comply fully with the current state of technical development as well as current legislation Spare parts list
5. Mount the coupling guard 681 7 4 7 4 1 7 4 2 25 261822 Assembly and disassembly of the guide bearing medium lubricated SiC bearing The bearing consists of an externally rubberised silicon carbide bearing box and a protective sleeve of the same material for the shaft The bearing is maintenence free Dismantling the guide bearing Unscrew the bearing cap Pos 360 Withdraw the rubberised bearing sleeve Pos 545 from the housing and remove existing rubber residues Loosen the threaded pin and remove the ring Pos 500 Remove the fitting key Pos 940 Withdraw the protective sleeve Pos 524 Assembling the guide bearing Assembly is performed in the reverse order Care must be taken that all plane surfaces are clean and free of burrs DER 7 EES Le AN A Lo 2 A NNN EN 7 5 7 5 1 26 261822 Slide the slotted protective sleeve Pos 524 with the unslotted end first to its fullest extent onto the shaft Secure the protective sleeve against turning with the ring Pos 500 and the fitting key Pos 940 Secure the ring and the fitting key with the threaded pin using Loctite TYPE 221 Insert the externally rubberised bearing box Pos 545 into the provided hole in the housing using Loctite Type 307 Screw on the bearing cap Pos 360 ATTENTION Silicon carbide is
6. 16 1 12 3 13 2 1 12 4 SS EZ N COME NI A ADS B BDS Spare parts Spare parts Type A ADS Type B BDS Part no Description Part no Description 1 Part 1 1 Part 1 2 Part 2 4 Part 4 3 Part 3 12 Flexible elements 12 Flexible elements 13 Cheese head screw 16 Parallel pin only on Type A Size 560 to 710 Table 11 1 Spare parts list Types A ADS B and BDS BA 3100 EN 07 03 30 36 FLENDER Spare part and customer service addresses When ordering spare parts or requesting the services of our specialist engineers please apply first to FLENDER AG FLENDER Germany A FRIEDR FLENDER AG 46393 Bocholt Tel 0 28 71 92 0 Fax 0 28 71 92 25 96 E mail contact flender com www flender com Shipping address Alfred Flender Strasse 77 46395 Bocholt A FRIEDR FLENDER AG Kupplungswerk Mussum Industriepark Bocholt Schlavenhorst 100 46395 Bocholt Tel 0 28 71 92 28 68 Fax 0 28 71 92 25 79 E mail couplings flender com www flender com A FRIEDR FLENDER AG Werk Friedrichsfeld Am Industriepark 2 46562 Voerde Tel 0 28 71 92 0 Fax 0 28 71 92 25 96 E mail contact flender com www flender com Winergy AG Am Industriepark 2 46562 Voerde Tel 0 28 71 924 Fax 0 28 71 92 24 87 E mail info winergy ag com www winergy ag com A FRIEDR FLENDER AG Getriebewerk Penig Thierbacher Strasse 24 09322 Penig Tel 03 73 81 60 Fax 03 73 81 8 02 86 E mail
7. 01 61219 Ident No 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 191160098 191360128 191460092 192160235 192160236 192360186 561015255 610300302 610301073 193460095 193560020 193660129 193660034 610412350 194100002 194100006 P61822 194100002 01 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 194560149 194560148 194560150 194600003 195060393 195060395 195060394 195060396 195160009 195260026 261822 CW PP 301 Quantity Assembly Drawing Description 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 4 2 1 1 1 1 2 7016130509 1 7016130258 3 7021120592 7021380420 7021440274 7022112800 7022130558 7022304174 7016130258 7023410821 7023500511 7023600750 7023600640 7024520079 7024550324 7024580034 7025000278 7025020620 7025020093 7025040080 7025140084 7025241277 w N C 0 CQ I 8 A a Por HR LH HF Spare parts RUHRPUMPEN Centrifugal Pump Thrust and radial bearing Pump bowl Bellmouth Delivery elbow Pump shaft Top shaft Impeller Thrust and radial bearing Anti friction bearing Radial ball bearing Motor stool Bearing housing Bearing cover Bearing cover Joint ring Round section joint ring Round section joint ring Round section joint ring Stuffing box gland Stuffing box insert Lantern ring
8. 20 19 1 0 16 0 132 305 49 110 54 110 305 180 180 20 110 65 3 8 27 24 3 0 26 0 208 Table 1 2 1 b Dimensions weights and mass moments of inertia of Type BDS 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 10 36 FLENDER 1 2 2 Performance data Rated torque ae Fatigue torque Speed TA APA Sne TKN TKmax Tkw N max Cr dyn 1 Nm Nm Nm 1 min Nm rad 66 19 57 7 6 5000 76 34 102 13 6 5000 88 60 180 24 5000 5600 103 100 300 40 5000 9350 118 160 480 64 5000 15000 135 240 720 96 5000 22450 152 360 1080 144 4900 33650 172 560 1680 224 4250 52350 194 880 2640 352 3800 82250 218 1340 4020 536 3400 125250 245 2000 6000 800 3000 187000 272 2800 8400 1120 2750 114000 305 3900 11700 1560 2450 165000 340 5500 16500 2200 2150 239000 380 7700 23100 3080 1950 340000 430 10300 30900 4120 1700 460000 472 13500 40500 5400 1550 607000 514 16600 49800 6640 1400 750000 556 21200 63600 8480 1300 961000 damping coefficient Y 1 1 1 The dynamic torsional stiffness applies at an ambient temperature of 30 C to 40 C The performance data for the Types ADS and BDS are valid for max 25 starts per hour daily operating cycle of up to 24 h operation within the specified alignment Operation in the temperature range 30 C to 80 C in the immediate vicinity of the coupling For sustained faultfree operation the coupling mu
9. 4 2 4 3 4 3 1 4 3 2 4 3 2 1 4 3 2 2 5 1 5 2 6 1 6 1 1 6 1 2 6 1 3 6 1 4 6 1 5 6 2 6 3 6 4 6 5 6 5 1 6 5 2 6 5 3 6 5 4 6 6 Contents Technical data N EUPEX coupling Types A and B Geometric data Performance data Checking the selected coupling size N EUPEX DS coupling Types ADS and BDS Geometric data Performance data Checking the selected coupling size Determining the service factor General notes Introduction Copyright Safety notes Proper use Obligations of the user Warnings and symbols used in these Instructions Handling and storage Scope of supply Handling Storage of the coupling Storage of the coupling parts Storing the flexible elements General Storage area Technical description General description Flexible elements Assembly Instructions for machining the finished bore parallel keyway axial retaining means set screws and balancing Finish bore Parallel keyway Axial securing device Set screws Balancing General information on installation Mounting the coupling parts Alignment Possible misalignments Axial misalignment Angular misalignment Radial misalignment Permissible shaft misalignment values for radial misalignment AKrperm and difference in gap dimension AS perm Tightening torques 14 14 14 15 15 15 15 16 16 16 16 16 16 16 16 17 17 18 18 18 18 19 20 20 21 22 22 22 23 23 23 24 24 25 BA 3100 EN 07 03
10. Fax 86 0 24 23 34 20 46 E mail shenyang flenderprc com cn Flender Power Transmission Tianjin Co Ltd Xi an Office Rm 302 Shaanzi Zhong Da International Mansion 30 Southern Rd Xi an 710 002 Phone 86 0 29 7 20 32 68 Fax 86 0 29 7 20 32 04 E mail xian flenderprc com cn INDIA Flender Limited Head Office No 2 St George s Gate Road 5th Floor Hastings Kolkata 700 022 Phone 91 0 33 22 23 05 45 Fax 91 0 33 22 23 08 30 E mail flender flenderindia com Flender Limited Industrial Growth Centre Rakhajungle Nimpura Kharagpur 721 302 Phone 91 0 3222 23 33 07 Fax 91 0 3222 23 33 64 E mail works flenderindia com SALES OFFICES Flender Limited Eastern Regional Sales Office No 2 St George s Gate Road 5th Floor Hastings Kolkata 700 022 Phone 91 0 33 22 23 05 45 Fax 91 0 33 22 23 08 30 E mail ero flenderindia com Flender Limited Western Regional Sales Office Plot No 23 Sector 19 C Vashi Navi Mumbai 400 705 Phone 91 0 22 27 65 72 27 Fax 91 0 22 27 65 72 28 E mail wro flenderindia com Flender Limited Southern Regional Sales Office 41 Nelson Manickam Road Aminjikarai Chennai 600 029 Phone 91 0 44 23 74 39 21 Fax 91 0 44 23 74 39 19 E mail sro flenderindia com Flender Limited Northern Regional Sales Office 209 A Masjid Moth 2nd Floor Behind South Extension II New Delhi 110 049 Phone 9
11. Gland packing Ring Casing wear ring Casing wear ring Spacer ring Threaded ring Shaft sleeve DIN628 DIN625 RM00041 Merkel SIC Type amp Size TR 600 4 580 DN600 L 3743 L 3222 660 540 F 80 1 7221BM 6026M SIC 110 V 85S 630x4 1228x10 230x4 96 120 25 96 120x12 110 505 560 67 430 485 67 80 108 30 M85x2 110 Revision No Revision Datum 1 von 2 Quantity Standard GX2CrNiMoN25 6 3 1 4468 EN 10283 GX2CrNiMoN25 6 3 1 4468 EN 10283 GJSA XNiCrNb20 2 JS3031 GGG NiCrNb20 2 EN 13835 X6CrNiMoTi17 12 2 1 4571 EN 10088 3 X6CrNiMoTi17 12 2 1 4571 EN 10088 3 GX6CrNiN26 7 1 4347 EN 10283 weldment S235JRG2 GJL 250 GG 25 EN 1561 GX6CrNiN26 7 1 4347 EN 10283 C 45 N 1 0503 EN 10083 NBR 70 NBR 70 NBR 70 NBR 70 GJSA XNiCrNb20 2 JS3031 GGG NiCrNb20 2 EN 13835 GJSA XNiCrNb20 2 JS3031 GGG NiCrNb20 2 EN 13835 GX5CrNiMo19 11 2 1 4408 EN 10283 Nr 4586 Merkel Ramilon GX5CrNiMo19 11 2 1 4408 EN 10283 GX40CrNi27 4 1 4340 SEW 410 GX40CrNi27 4 1 4340 SEW 410 GX5CrNiMo19 11 2 1 4408 EN 10283 C 45 N 1 0503 EN 10083 Silicon carbide Druckdatum 07 12 2005 Ruhrpumpen GmbH D 58432 Postfach 6309 Germany Order No Customer Pump Nr IPos No Ident No 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 261822 61219 195260282 195260042 195460026 195560097 195560018 200003758 19684006
12. 12 15 18 20 22 25 32 40 40 45 45 1 3 4 4 4 4 8 8 15 25 25 25 70 70 70 130 130 230 230 230 230 230 230 230 Table 6 1 4 Set screw assignment and tightening torques of the set screws 1 Tightening torques of the set screws in Nm Note following position of the set screw BA 3100 EN 07 03 20 36 FLENDER The set screws must always be positioned on the keyway An exception are the aution following coupling parts Part 1 Size 58 66 Bore D gt 15 mm set screw displaced by 180 relative to the keyway Size 68 76 Bore D 2 20 mm set screw displaced by 144 relative to the keyway Size 80 88 Bore D gt 25 mm set screw displaced by 180 relative to the keyway Size 95 103 Bore D 38 mm set screw displaced by 180 relative to the keyway Part 2 Size 110 118 Bore D 2 30 mm set screw displaced by 180 relative to the keyway Part 4 Size 58 66 Bore D gt 18 mm set screw displaced by 180 relative to the keyway Size 68 76 Bore D4 gt 20 mm set screw displaced by 180 relative to the keyway Balancing Prebored couplings or prebored coupling parts are delivered unbalanced It is recommended that these parts are balanced to suit the application after finish boring see DIN ISO 1940 and DIN 740 2 but to min balancing quality G16 Balancing is normall
13. 140 260 140 260 710 416 416 102 290 138 155 6 12 370 400 118 5 20 Table 1 1 1 a Dimensions weights and mass moments of inertia of Type A 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 4 36 FLENDER Type B Wi 1 J f 4 u TERIM S 1 qay N SER 1 TA mr DDD x i a 46 a S l4 l4 Weight Mass moment Bore D4 d2 of inertia 1 1 Size Part 1 Part 4 da Part wi l4 U4 4 Part Part from to from to 1 4 1 4 1 4 mm mm mm mm mm mm mm mm mm mm mm kg kg kgm kgm 58 19 24 58 40 8 20 20 2 4 0 22 0 23 0 0001 0 0001 68 24 28 68 50 8 20 20 2 4 0 31 0 32 0 0002 0 0001 80 30 38 80 68 10 30 30 2 4 0 79 0 72 0 0006 0 0006 95 42 42 95 76 76 12 35 30 2 4 1 2 1 4 0 0013 0 0014 110 48 48 110 86 86 14 40 34 2 4 1 9 2 0 0 0027 0 0028 125 55 55 125 100 100 18 50 36 2 4 2 9 3 3 0 005 0 0057 140 60 60 140 100 100 20 55 34 2 4 3 3 3 6 0 007 0 007 160 65 65 160 108 108 20 60 39 2 6 47 4 7 10 013 0 012 180 75 75 180 125 125 20 70 42 2 6 6 9 7 1 10 023 0 022 200 85 85 200 140 140 24 80 47 2 6 95 10 5 0 04 0 04 225 90 90 225 150 150 18 90 52 2 6 11 5 13 0 07 0 065 250 46 100 46 100 250 165
14. 2 36 FLENDER 7 1 8 1 9 1 9 2 9 3 9 3 1 9 3 2 9 3 3 10 10 1 10 2 11 11 1 11 2 12 Start up Procedure before start up Operation General operating data Faults causes and remedy General Possible faults Incorrect use Possible faults when selecting the coupling or coupling size Possible faults when installing the coupling Possible faults in maintenance Maintenance and repair Maintenance interval Replacement of wearing parts Spare parts customer service addresses Spare parts list Spare part and customer service addresses Declaration by the manufacturer 25 25 26 26 26 26 27 27 28 28 28 28 29 29 30 30 31 36 BA 3100 EN 07 03 3 36 FLENDER 1 Technical data 1 1 N EUPEX coupling Types A and B 111 Geometric data Type A u U 4 W 4 P a a a o a Sizes 110 to 350 Sizes 400 to 710 Weight Mass moment Bore D do of inertia 1 1 Size Part 1 Part 2 da Part wi Hh lu P Si Part Part from to from to 1 2 1 2 3 1 2 3 110 48 38 110 86 62 20 40 34 33 2 4 19 16 0 0027 0 002 125 55 45 125 4001 75 23 50 36 38 2 4 29 271 0 005 0 0045 140 60 50 140 100 82 28 55 34 43 2 4 33 3 7 0 007 0 008 160 65 58 160 108 95 28 60 39 47 2 6 47 51 0 013 0 015 180 75 65 180 125 108 30
15. 21 5 51 50 03 Fax 27 0 21 5 52 38 24 E mail sales flender co za Flender Power Transmission Pty Ltd Unit 3 Goshawk Park Falcon Industrial Estate P O Box 1608 New Germany 3620 Durban Phone 27 0 31 7 05 38 92 Fax 27 0 31 7 05 38 72 E mail sales flender co za Flender Power Transmission Pty Ltd 9 Industrial Crescent Ext 25 P O Box 17609 Witbank 1035 Phone 27 0 13 6 92 34 38 Fax 27 0 13 6 92 34 52 E mail sales flender co za Flender Power Transmission Pty Ltd Unit 14 King Fisher Park Alton Cnr Ceramic Curve amp Alumina Allee P O Box 101995 Meerensee 3901 Richards Bay Phone 27 0 35 7 51 15 63 Fax 27 0 35 7 51 15 64 E mail sales flender co za AMERICA ARGENTINA Chilicote S A Avda Julio A Roca 546 C 1067 ABN Buenos Aires Phone 54 0 11 43 31 66 10 Fax 54 0 11 43 31 42 78 E mail chilicote chilicote com ar BRASIL Flender Brasil Ltda Rua Quatorze 60 Cidade Industrial 32211 970 Contagem MG Phone 55 0 31 33 69 21 00 Fax 55 0 31 33 69 21 66 E mail vendas flenderbrasil com SALES OFFICES Flender Brasil Ltda Rua James Watt 142 conj 142 Brooklin Novo 04576 050 Sao Paulo SP Phone 55 0 11 55 05 99 33 Fax 55 0 11 55 05 30 10 E mail flesao uol com br Flender Brasil Ltda Rua Campos Salles 1095 sala 04 Centro 14015 110 Ribeir o Preto SP Phone 55 0 16 6 35 15 9
16. 590000 380000 245000 160000 400 10300 30900 4120 1700 1350000 840000 530000 335000 210000 440 13500 40500 5400 1550 11830000 1180000 760000 490000 315000 480 16600 49800 6640 1400 2000000 1300000 830000 530000 340000 520 21200 63600 8480 1300 2700000 1770000 1150000 740000 480000 560 29000 87000 11600 1200 3600000 2300000 1500000 960000 620000 610 38000 114000 15200 1100 5000000 3200000 2070000 1330000 850000 660 49000 147000 19600 1000 6800000 4350000 2800000 1800000 1150000 710 62000 186000 24800 950 9300000 6000000 3900000 2500000 1600000 damping coefficient Y 1 1 BA 3100 EN 07 03 6 36 FLENDER Flexible elements 60 Shore A as Maximum Fatigue Speed dynamic torsional stiffness orque torque torque C T dyn Size Tor Tkmax TKW Nmax 1XTkn 0 75xTkn O 5xT 0 25XTkn OXTkN Nm Nm Nm 1 min Nm rad Nm rad Nm rad Nm rad Nm rad 58 11 35 4 5000 360 290 235 190 150 68 21 64 8 5000 400 325 260 210 175 80 37 113 15 5000 830 670 540 430 350 95 63 190 25 5000 1340 1110 920 760 640 110 100 300 40 5000 1800 1500 1200 1000 830 125 150 450 60 5000 4000 3000 2150 1600 1200 140 230 680 90 4900 6000 4600 3500 2600 2000 160 350 1060 140 4250 14000 11000 8800 7000 5500 180 550 1660 220 3800 20700 15700 12000 9200 7000 200 850 2530 337 3400 32200 24300 18000 13400 10200 225 1260 3780 50
17. 8 Inner pump parts are worn Change worn parts Density or viscosity of the pumping Consultation with our works required fluid deviates from the design data Differential head is smaller than the Set operating point with the shut off device nominal differential head of the pump in the pressure pipe Revolutions too high Decrease revolutions turbine internal combustion engine Consultation with our works required Shaft seal is damaged Check the parts of the shaft seal and change if necessary Pump unit is not properly aligned Realign the pump Pump is under tension Check the piping for tension free connections Excessive axial thrust Clean the balance holes in the impeller and change the sealing rings 35 261822 16 The given half coupling spacing is not Reset See assembly plan for spacing set measurement 17 The motor voltage is incorrect Use motor with correct voltage 18 Motor only runs in two phase mode Check the cable connection Renew the fuse 1 Screws are not tight enough Tighten the screws Renew the seals 1 Bearing is faulty Change the bearing The minimum flow rate is not reached Raise the flow rate to the minimum flow rate 2 The gland packing is inexpert built in Test the preload and site of the lantern ring 2 The barrier wash or circulation pipe Testing the pipes at free undersize is clogged Impeller is unbalanced Clean the impeller Rebalance t
18. USA Note 5 ITEM NO CW PP 301 F RP PROJECT NO 261822 Notes 1 Cabling and tubing shown in dotted lines is not Ruhrpumpen supply and has to be done by others Fur diese Unterlage behalten wir uns alle Rechte vor Ohne unsere vorherige Zustimmung darf diese Unterlage weder vervielf ltigt noch Dritten 2 i A ca b een t r es an d PE conne C t j ons are f rom b 0 t t om s d e TR 600 4 880 anderer Weise verwertet d ETEN C nnn E zu Schadenersatz und sind strafbar 3 Junction box is mounted on pump casing Bearb 2005 06 02 burzan 4 Motor and motor instrumentation are not Ruhrpumpen supply Gepr 2005 08 04 Bruns Wiring Diagram 5 Acceleration signals of sensors have to be transformed into Frege 2005 08 01 Bruns i Status 2005 08 01 freigegeben velocity signals by customers control unit PS Zeichnungs Nr Format RUHRPUMPEN 700007127927 Urspr Ers durch And Mittlg Nr Operating Instructions BA 3100 EN 07 03 Flexible N EUPEX and N EUPEX DS couplings Types A B and ADS BDS N EUPEX A B N EUPEX DS ADS BDS FLENDER A Friedr Flender AG 46393 Bocholt Tel 02871 92 0 Telefax 02871 92 2596 www flender com FLENDER 1 1 1 1 1 1 1 2 1 1 3 12 1 2 1 1 2 2 1 2 3 1 3 2 1 2 2 3 1 3 2 3 3 4 1
19. m 3 hJ Q C1 s This document is the property of Ruhrpumpen GmbH Any unauthorized usage includin to third parties is expressly forbidden For violations we reserve the right to Date 18 11 2005 Signature cj pying or distributing I 4 2 3 4 5 6 existing E Motor Type Ansaldo WV 400 Y 8 Die gesamte resultierende Kraft und das gesamte 480 kW 4160 V 60 Hz resultierende Moment darf fogenden Wert nicht 889 Min 1 tl el Ee TM berschreiten EN The complete resultant force and the resultant y n n moment must not exceed the following figure A ra m h 1 r rq A FOUNDATION LOAD AR OUTLET i jan la dp 16M K on ge br N y a hl N x lt M gt resultierendes Moment in Nm 7 P4 o N Nm resultant moment in Nm MAIN TERMINAL BOX pa l4 Er see udo qo HF PUMP 53 000 N A
20. we recommend using grooved spacer rings Set screws Hexagon socket set screws with cup points to DIN 916 must be used for set screws The following guidelines must be observed The length of the set screw must be selected so that it fills the tapped hole but does not project from the hub Lmin d1 X 1 2 e4 e2 e3 es HH Position of the e INN set screw from P E size 140 152 up l di d d dy ern L Position ofthe 1 1 RS 5 Ss e E set screw up to and incl size 125 135 f Y EF SS Part 1 Part 1 Part 2 Part 4 Part 1 DS Part 1 DS Part 2 DS Part 4 DS 58 68 80 95 110 125 140 160 180 200 225 250 280 315 350 400 440 480 520 560 610 660 710 66 76 88 103 118 135 152 172 194 218 245 272 305 340 380 430 472 514 556 Size di M5 M6 M6 M6 M6 M8 M8 M10 M12 M12 M12 M16 M16 M16 M20 M20 M24 M24 M24 M24 M24 M24 M24 ey 10 10 11 15 18 20 e2 1 1 13 13 16 20 22 24 28 35 40 50 60 70 80 75 85 100 115 e3 9 12 15 20 30 30 35 40 45 50 60 70 80 90 100 100 110 130 140 es 8 8
21. 104 5 10 119 122 31 3 3 100 150 250 138 4 4 4 1 556 100 190 140 190 556 315 315 68 210 102 115 5 10 159 152 47 46 Table 1 2 1 a Dimensions weights and mass moments of inertia of Type ADS 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 9 36 FLENDER Type BDS 1 Wal 4 sE 1 1 Weight Mass moment Bore D do of inertia 1 1 Size Part 1 Part 4 da Part wi ly U4 S4 Part Part from to from to 1 4 1 4 1 4 mm mm mm mm mm mm mm mm mm mm mm kg kg kgm kgm 66 19 24 66 40 8 20 20 2 4 0 24 0 31 0 0001 0 0002 76 24 28 76 50 8 20 20 2 4 0 33 0 42 0 0002 0 0003 88 30 38 88 68 10 30 30 2 4 1 0 92 0 0007 0 0006 103 42 42 103 76 76 12 35 30 2 4 1 6 1 5 0 0015 0 0014 118 48 48 118 86 86 14 40 34 2 4 1 9 2 1 0 003 0 0031 135 55 55 135 100 100 18 50 36 2 4 34 3 5 0 006 0 007 152 60 60 152 108 100 20 55 36 2 4 4 2 4 4 0 011 0 011 172 65 65 172 118 108 20 60 41 2 6 5 8 5 7 0 019 0 018 194 75 75 194 135 125 20 70 44 2 6 8 8 8 2 0 037 0 032 218 85 85 218 150 140 24 80 47 2 6 12 12 1 0 062 0 059 245 90 90 245 150 150 18 90 52 2 6 14 5 14 6 0 09 0 082 272 46 100 46 100 272 165 165 18 100 60 3 8
22. 16 62 E mail kontaktOflenderscandinavia com www flenderscandinavia com ESTHONIA LATVIA LITHUANIA Flender Branch Office Addinol Mineral l Marketing OU Suur S jam e 32 11415 Tallinn Esthonia Phone 372 0 6 27 99 99 Fax 372 0 6 27 99 90 E mail flender addinol ee www addinol ee FINLAND Flender Oy Ruosilantie 2 B 00390 Helsinki Phone 358 0 9 4 77 84 10 Fax 358 0 9 4 36 14 10 E mail webmaster flender fi www flender fi FRANCE Flender s a r l 3 rue Jean Monnet B P 5 78996 Elancourt Cedex Phone 33 0 1 30 66 39 00 Fax 33 0 1 30 66 35 13 E mail sales flender fr SALES OFFICES Flender s a r l 36 rue Jean Broquin 69006 Lyon Phone 33 0 4 72 83 95 20 Fax 33 0 4 72 83 95 39 E mail sales flender fr 2003 12 01 Flender Graffenstaden SA 1 rue du Vieux Moulin 67400 Illkirch Graffenstaden B P 84 67402 Illkirch Graffenstaden Phone 33 0 3 88 67 60 00 Fax 33 0 3 88 67 06 17 E mail flencomm flender graff com GREECE Flender Hellas Ltd 2 Delfon str 11146 Athens Phone 30 210 291 72 80 Fax 30 210 291 71 02 E mail flender otenet gr Mangrinox S A 14 Grevenon str 11855 Athens Phone 30 210 3 42 32 01 Fax 30 210 3 45 99 28 E mail mangrinox otenet gr HUNGARY A Friedr Flender AG Branch Office B csi Ut 3 5 1023 Budapest Phone 36 0 1 3 45 07 90 91 Fax 36 0 1 3 45 07 92 E mail jambor l
23. 4 58H8 D2a Emm 668 project 26 1822 D2i mm 548 item CU PP 381 D2m EmmJ 600 manom suction side Y Em DNs Emml 8 manom delivery side 1 5 bor DNd mm 588 flow meosurement gt I DM 13 z Cm 8 meas of rot speed photoelectr zs m B special feature vertical submerged MOTOR DATA manufacturer CONZ typ GUZ 112 6 motor nr 1 484 489 power kW 688 speed 1 min 988 efficiency CZ 92 voltage U 6888 current intens AJ 74 frequency CHzJ 58 cos phi 85 GUARANTEE POINTS guarantee n Q H Eta NPSH viscosity pie A Ap point t min m 3 h m z ki m cSt Number of guarantee points 1 Ckg dm 31 1 825 898 5408 0 28 88 84 00 Rho gu r ntee MEASURED VALUES Rho test Lkg dm 3 1 6808 Nr n a ps pd z c 2 2g H Etamot Pmat Eta P NPSH 1 min m 3 h bar bor m m m Z kW Z ku m 1 989 2478 8 196 3 748 8 88 33 48 45 92 88 531 00 55 73 488 52 2 989 3418 0 196 3 358 0 88 62 36 77 92 88 541 48 68 64 497 72 3 989 4325 8 196 3 808 8 88 1 88 33 58 92 88 547 00 78 63 583 24 4 989 5430 8 196 2 498 8 88 1 57 28 96 92 80 542 88 85 92 498 64 5 989 5840 0 196 2 188 8 08 1 82 26 04 92 88 528 880 85 31 485 76 5 989 5978 08 196 2 0898 8 88 1 98 25 21 92 88 518 88 86 84 476 56 7 989 6175 0 19 1 918 8 88 2 03 23 58 92 88 512 88 83 96 471 84 B 994 5688 8 196 1
24. 49 71 E mail gacar beirut com MALAYSIA Flender Singapore Pte Ltd Representative Office 37 A 2 Jalan PJU 1 39 Dataran Prima 47301 Petaling Jaya Selangor Darul Ehsan Phone 60 0 3 78 80 42 63 Fax 60 0 3 78 80 42 73 E mail flender tm net my PAKISTAN Please refer to A Friedr Flender AG 46393 Bocholt Phone 49 0 28 71 92 22 59 Fax 49 0 28 71 921516 E mail ludger wittag flender com PHILIPPINES Flender Singapore Pte Ltd Representative Office 28 F Unit 2814 The Enterprice Centre 6766 Ayala Avenue corner Paeso de Roxas Makati City Phone 63 0 2 8 49 39 93 Fax 63 0 2 8 49 39 17 E mail roman flender com ph BAHRAIN IRAQ JORDAN LYBIA OMAN QATAR U A E YEMEN Please refer to A Friedr Flender AG Middle East Sales Office IMES Sanayi Sitesi E Blok 502 Sokak No 22 81260 Dudullu Istanbul Phone 90 0 2 16 4 99 66 23 Fax 90 0 2 16 3 64 59 13 E mail meso flendertr com SAUDI ARABIA South Gulf Co Al Khobar Dahran Str Middle East Trade Center 3rd floor Flat 23 P O Box 20434 31952 Al Khobar Phone 966 0 3 8 87 53 32 Fax 966 0 3 8 87 53 31 E mail adelameenOhotmail com SINGAPORE Flender Singapore Pte Ltd 13 A Tech Park Crescent Singapore 637843 Phone 65 0 68 97 94 66 Fax 65 0 68 97 94 11 E mail flender singnet com sg www flender com sg SYRIA Misrabi Co 8 Trading Mezzeh Autostrade Transportation
25. 5 s 8 va P A o O A N N gt X S gt w o g Q2 VY w N N A gt ap gt CX O O 2 2 2 2 S 2 z o 8 8 SS af 2 Haa ona wad or am 7 LS GALT B tI KALLA 3 E FAAS fa SA PJ EMS JE Lip Y Ppt PAR q D 03 DE eU I gt Gg 5 E m o P Zea 00 d N ts ZA Sy vr N TT iz 3 G3 IIZ ASS BR o mm 2 E O N EE is E zI m gt as PS A i 8 JII ES N F Pd PEP mart des CL e i P SP E A p PERLE 7 CH SL f Pra 5 2 210 NO Ul UJ Ul Ul Ul Ul UJ Ul NO N N N N ul N oO ON N N N N ON O N Ul ul IM gt ul N N e Cy X Uk e A dA Q OX QQ o cup N gt N ER o o o o o o oO o NO gt N UJ N VE VEL NULA A M SAAN E GSP Sep GN I Lr 7 IKE m gt m H KA Y z y gt gt LET pe ur ar NF j x lt N zo AA min sk Z5 SE Se 8 D C D Ib m m m c Nm pa OS No i SD SE SE xe Customer Doosan Engine Co Ltd Location Changwon City Kyungnam Korea I am I Requisation No E0530039 5 a n 5 Customer Pos No CW PP 301 Q m Ai n Ruhrpumpen Proj No 26 1822 F r diese Unterlage behalten wir uns zug nglich gel h i TR 600 4 580 alle Rechte vor Ohne unsere vorherige Datum Name nderer Weise verwertet werden Zuwiderhandlungen ver 2005 06 01 2005 11 25 blind blind 2005 11 25 blind 2005 11 25 freigegeben Zustimmung darf
26. 7 261822 Safety instructions relevant for maintenance inspection and assembly work It shall be the plant operator s responsibility to ensure that all maintenance inspection and assembly work is performed by authorized and qualified personnel who have adequately familiarized themselves with the subject matter by studying this manual in detail Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facilities must be reinstalled and made operative again Prior to restarting the machine the instructions listed under Initial Commissioning are to be observed Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability Unauthorized modes of operation The reliability of the machine delivered will be only guaranteed if it is used in the manner intended in accordance with clause 1 of this manual The limit values specified in the data sheet must under no circumstances be exceeded 8 261822 Transport and Storage Transport Trans
27. 70 42 50 2 6 69 7 3 0 023 0 026 200 85 75 200 140 122 32 80 47 53 2 6 95 10 3 004 0 045 225 90 85 225 150 138 38 90 52 61 2 6 13 14 0 07 0 08 250 46 1001 32 95 250 165 155 42 1001 60 69 3 8 17 5 195 0 12 0 13 280 49 110 54 105 280 180 172 42 110 65 73 3 8 24 24 02 0 2 49 100 46 100 165 165 31 32 0 31 0 33 315 90 120 so 120 99 200 200 47 128 70 78 13 8 32 34 0 34 0 37 61 110 61 110 180 180 43 43 0 54 0 54 350 90 140 so 140 990 230 230 91 140 74 83 13 8 45 47 o60 0 63 66 1201 66 120 200 200 63 59 1 0 9 400 100 150 100 150 40 250 250 96 160 78 88 13 8 65 64 12 1 80 130 80 130 215 215 79 80 15 15 440 120 160 120 160 40 265 265 64 180 86 99 15 10 go 85 17 1 7 90 145 90 145 240 240 100 M00 23 23 480 136 180 136 180 48 300 300 8 190 90 104 5 10 105 110 26 26 100 150 100 150 250 250 130 1120 35 3 2 520 140 190 140 190 2 315 315 68 210 102 115 15 10 140 135 38 3 6 560 120 200 120 200 560 320 320 80 220 115 125 6 12 180 185 59 6 610 130 220 130 220 610 352 352 88 240 121 135 6 12 225 240 86 9 3 660 140 240 140 240 660 384 384 96 260 132 145 6 12 290 320 13 14 710
28. Building 4 A 5 Floor P O Box 12450 Damascus Phone 963 0 11 6 11 67 94 Fax 963 0 11 6 11 09 08 E mail ismael misrabi gmx net TAIWAN A Friedr Flender AG Taiwan Branch Company 1F No 5 Lane 240 Nan Yang Street Hsichih Taipei Hsien 221 Phone 886 0 2 26 93 24 41 Fax 886 0 2 26 94 36 11 E mail flender_tw flender com tw THAILAND Flender Singapore Pte Ltd Representative Office 23 F M Thai Tower All Seasons Place 87 Wireless Road Phatumwan Bangkok 10330 Phone 66 0 2 6 27 91 09 Fax 66 0 2 6 27 90 01 E mail christian beckers flender th com VIETNAM Flender Singapore Pte Ltd Representative Office Suite 6 6A 16F Saigon Tower 29 Le Duan Street District 1 Ho Chi Minh City Vietnam Phone 84 0 8 8 23 62 97 Fax 84 0 8 8 23 62 88 E mail flender hcm vnn vn AUSTRALIA Flender Australia Pty Ltd 9 Nello Place P O Box 6047 Wetherill Park N S W 2164 Sydney Phone 61 0 2 97 56 23 22 Fax 61 0 2 97 56 48 92 97 56 14 92 E mail sales flender com au www flender com au SALES OFFICES Flender Australia Pty Ltd Suite 3 261 Centre Rd Bentleigh VIC 3204 Melbourne Phone 61 0 3 95 57 08 11 Fax 61 0 3 95 57 08 22 E mail sales flender com au Flender Australia Pty Ltd Suite 5 1407 Logan Rd Mt Gravatt QLD 4122 Brisbane Phone 61 0 7 34 22 23 89 Fax 61 0 7 34 22 24 03 E mail sales flender com au Fle
29. Please have the following information ready in the case of queries The order number and the type designation of the pump You can find both of these on the first page of these operating instructions or on the rating plate fixed to the pump When ordering spare parts we would further request that you give the description of the required parts together with their part numbers and identity numbers You can find these on the sectional drawing and spare part list enclosed 1 1 1 2 Operational data Pumping medium Density Temperature Q H n P Hii minimum water level Impeller diameter Testing pressure Operating materials Thrust bearing Grease type max temperature Quantity by first filling Quantity by regreasing Guide bearing kg m C m3 h m 1 min kW m mm bar C Gram Gram 261822 Sea water 1025 30 5400 20 890 359 1 2 2 660 540 10 Lubricating grease DIN 51825 NLGI class 2 80 235 65 Medium lubricated 2 1 5 261822 Safety This operation manual gives basic instructions which are to be observed during installation operation and maintenance of the pump It is therefore imperative that this manual is read and realized by the responsible personnel operator prior to assembly and commissioning It is always to be kept available at the installation site It is not only the general safety instructions contained under this main
30. Release the pump from the pressure piping Mark and remove all auxilliary piping e Release the pump from the foundation and withdraw the pump from the pump sump All subsequent dismantling work can be continued in a workshop Support the pump on trestles with the discharge flange facing downwards and secure against tilting e Remove the bellmouth 138 with the casing wear ring 502 Secure the pump shaft 211 against turning Support the pump on trestles with the discharge flange facing downwards and secure against tilting Remove the bellmouth 138 with the casing wear ring 502 e Secure the pump shaft 211 against turning Loosen the impeller screw 906 and remove the disc 550 01 and the impeller 230 Remove the fitting key 940 01 and the spacer ring 504 e Remove the coupling half from the drive side Dismantle the thrust bearing see Section 7 5 Loosen the fixing screws of the motor stool 341 e Remove the motor stool 341 e Remove the sealing unit see Section 7 6 Remove the delivery elbow 144 while supporting the top shaft 213 Losen and remove the second column pipe 711 02 e Dismantle the muff coupling 853 and remove the top shaft 213 Secure the pump shaft 211 against axial movement 23 261822 ATTENTION If this step is not performed correctly damage can be caused to the guide bearing when the pump is erected e Erect the remaining pump b
31. all sizes Polyurethan 95 Shore A normal white flexible elements 66 272 Perbunan 2K 80 92 Shore A normal black flexible elements Only identical flexible elements 12 may be used in one coupling Assembly At the customer s request FLENDER also delivers unbored or prebored coupling parts The necessary refinishing must be carried out in strict compliance with the following specifications and with particular care Instructions for machining the finished bore parallel keyway axial retaining means set screws and balancing Responsibility for carrying out the refinishing is borne by the orderer FLENDER can accept no guarantee claims arising from unsatisfactory refinishing Finish bore Remove flexible elements Depreserve and if necessary clean coupling parts A Note manufacturer s instructions for handling solvent BA 3100 EN 07 03 18 36 FLENDER When machining the finished bore the parts must be carefully aligned For the permissible radial and axial runout errors and the permissible cylindricity tolerances refer to DIN ISO 286 The parts must be mounted on the marked faces I AN In the case of part 2 3 and part 4 great caution is necessary owing to the rotating cams The maximum permissible bore diameters see section 1 are designed for drive type fastenings without taper action to DIN 6885 1 and must not under any circumstances be exceeded The finish machined bores mu
32. area classification safe area Ruhrpumpen by Others E Supply Limit CUSTOMER DOOSAN ENGINE Co LTD PLANT SITE Cabras No 3 amp 4 Diesel Power Plant Guam USA Reference Drawings l ITEM NO CW PP 301 E G A Drawing 700 613 0542 2 Wiring Diagram 700 007 1279 2 Bill of Material Instrumentation RP PROJECT NO 261822 Cu N 0 ES Fur diese Unterlage behalten wir uns alle Rechte vor Ohne unsere vorherige Zustimmung darf diese Unterlage weder vervielf ltigt noch Dritten Zug nglich gemacht noch in anderer Weise verwertet werden Zuwiderhandlungen verpflichten zu Schadenersatz und sind strafbar Datum Name Benennun 1 Cabling and tubing shown in dotted lines is not Ruhrpumpen B 200 46 200 Bearb 2005 06 01 burzan i supply and has to be done by others Gepr DE e P Diagram 2 All cable entries and PE connections are from bottom side rores 2005 08 01 freicegeben 3 Junction box is mounted on pump casing PS Zeichnungs Nr Format P LI 4 Motor and motor instrumentation are not Ruhrpumpen supply RUHRPUMPEN 70000531020 2 And Mig NE Urspr Ers f r Ers durch 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 1 12 tem 1 1 1 Protection Mode IP68 IP68 IP68 fr amp Model No Synot
33. for concentricity at fitting points the deviation must not exceed 0 03 mm Clean and check all auxiliary piping Check the transmission elements of the coupling and replace if damaged for details see section 9 7 3 20 261822 Check the mechanical seal and the shaft protective sleeve for scoring and replace if necessary Replace packing and check the shaft protective sleeve for scoring and rework if necessary the diameter of the shaft protective sleeve must not lie more than 1 mm under its nominal value Replace all gaskets joint rings and round section joint rings Radial running clearances of the pump average diametral clearance normal maximal Casing wear ring Impeller ring 0 8 mm 16 mm Dismantling and assembling the pump Normal craftman s tools and the usual equipment for removing coupling halves and antifriction bearings are used in the work on the pump No special tools are necessary It is recommended that only original spare parts are used as a problem free operation of the pump can only be guaranteed with original parts The constructional design can be seen in the sectional drawing 701 613 0509 1 in section 9 The described dismantling and assembling of the pump requires that works are taken place in a workshop done by well trained staff Dismantling and assembling of the pump parts at site is possible In this case work is taking place at the pump foundation The Pumpe is a
34. key switch or removing the fuses from the power supply A notice should be attached to the ON switch stating clearly that work is in progress BA 3100 EN 07 03 28 36 FLENDER 10 1 10 2 Maintenance interval Ex On Types A and B the torsional backlash between the two coupling parts must be checked after three months then at least once a year In the case of types ADS and BDS checking the torsional backlash at regular intervals is recommended in terms of preventive maintenance If an increased coupling backlash does not impair the operation of the coupling the flexible elements 12 can continue to be used up to a specified wear limit before being replaced To assess wear the permitted circumferential backlash converted to the chord dimension ASy on the outer coupling diameter is shown in table 10 1a and table 10 1b To obtain the dimension ASy one coupling part is rotated without torque as far as the stop and a mark applied to a coupling part see Fig 10 1 If the coupling part is rotated in the opposite direction of rotation as far as the stop the marks move apart The distance between the marks is the chord dimension ASy If the dimension ASy exceeds the value in table 10 1a or table 10 1b the flexible elements 12 must be replaced The flexible elements 12 must be replaced in sets auton Only identically marked flexible elements 12 must be used an lt Fig 10 1
35. 0 Fax 55 0 16 6 35 11 05 E mail flender ribpreto uol com br CANADA Flender Power Transmission Inc 215 Shields Court Units 4 6 Markham Ontario L3R 8V2 Phone 1 0 9 05 3 05 10 21 Fax 1 0 905 305 10 23 E mail flender ca inter net www flenderpti com SALES OFFICE Flender Power Transmission Inc 34992 Bemina Court Abbotsford Vancouver B C V3G 1C2 Phone 1 0 6 04 8 59 66 75 Fax 1 0 6 04 8 59 68 78 E mail tvickers rapidnet net CHILE ARGENTINA BOLIVIA ECUADOR PARAGUAY URUGUAY Flender Cono Sur Limitada Avda Galvarino Gallardo 1534 Providencia Santiago Phone 56 0 2 2 35 32 49 Fax 56 0 2 2 64 20 25 E mail flender flender cl www flender cl COLOMBIA A G P Representaciones Ltda Flender Liaison Office Colombia Av Boyaca No 23A 50 Bodega UA 7 1 Bogot Phone 57 0 1 5 70 63 53 Fax 57 0 1 5 70 73 35 E mail aguerrero agp com co www agp com co MEXICO Flender de Mexico S A de C V 17 Pte 713 Centro 72000 Puebla Phone 52 0 2 22 237 19 00 Fax 52 0 2 22 237 11 33 E mail szugasti flendermexico com www flendermexico com SALES OFFICES Flender de Mexico S A de C V Lago Nargis No 38 Col Granada 11520 Mexico D F Phone 52 0 55 52 54 30 37 Fax 52 0 55 55 31 69 39 E mail info flendermexico com Flender de Mexico S A de C V Ave San Pedro No 231 5 Col Miravalle 64660 Monterrey N L Phone 52 0 81
36. 0 1450 22 660 1450 22 710 1450 22 Table 6 6 Tightening torques for part 13 of Types A and ADS Note Tightening torques apply to screws with untreated surfaces which are not or only lightly oiled coefficient of friction u 0 14 The use of lubricant paint or the like which affects the coefficient of friction u is not permitted Note The tightening torques of the set screws are specified in item 6 1 4 Start up Procedure before start up Before starting up check the flexible elements 12 for correct seating i e the flexible elements 12 must sit flush with the end face of the hub and the set screws for tightness check and if necessary adjust the alignment and the gap dimension S and check all screw connections for the specified tightening torques see section 6 IN Then fit the coupling guard to prevent unintentional contact BA 3100 EN 07 03 25 36 FLENDER 8 1 9 1 Operation General operating data During operation of the coupling watch for changes in running noise sudden shocks If any irregularities are noticed during operation switch the drive assembly off aution at once Determine the cause of the fault using the table in section 9 This table contains a list of possible faults their causes and suggested remedies If the cause cannot be identified or the unit repaired with the facilities available you are advised to contact one of our customer service offices for specialist a
37. 1 0 11 26 25 02 21 Fax 91 0 11 26 25 63 72 E mail nro flenderindia com INDONESIA Flender Singapore Pte Ltd Representative Office Perkantoran Puri Niaga II Jalan Puri Kencana Blok J1 No 2i Kembangan Jakarta Barat 11610 Phone 62 0 21 5 82 86 24 Fax 62 0 21 5 82 86 23 E mail bobwall cbn net id IRAN Cimaghand Co Ltd P O Box 15745 493 No 13 16 East Street Beyhaghi Ave Argentina Sq Tehran 15156 Phone 98 0 21 8 73 02 14 Fax 98 0 21 8 73 39 70 E mail info cimaghand com ISRAEL Greenshpon Engineering Works Ltd Haamelim Street 20 P O Box 10108 26110 Haifa Phone 972 0 4 8 72 11 87 Fax 4972 0 4 8 72 62 31 E mail sales greenshpon com www greenshpon com JAPAN Flender Japan Co Ltd WBG Marive East 21F Nakasa 2 6 Mihama ku Chiba shi Chiba 261 7121 Phone 81 0 43 2 13 39 30 Fax 81 0 43 2 13 39 55 E mail contact flender japan com KOREA Flender Ltd 7th FI Dorim Bldg 1823 Bangbae Dong Seocho Ku Seoul 137 060 Phone 82 0 2 34 78 63 37 Fax 82 0 2 34 78 63 45 E mail flender unitel co kr KUWAIT South Gulf Company Al Reqai Plot 1 Block 96 P O Box 26229 Safat 13123 Phone 965 0 4 88 39 15 Fax 965 0 4 88 39 14 E mail adelameen hotmail com LEBANON Gabriel Acar amp Fils s a r l Dahr el Jamal Zone Industrielle Sin el Fil B P 80484 Beyrouth Phone 961 0 1 49 82 72 Fax 961 0 1 49
38. 165 18 100 60 3 8 175 16 5 0 12 0 11 280 49 110 54 110 280 180 180 20 110 65 3 8 24 21 0 2 0 17 Table 1 1 1 b Dimensions weights and mass moments of inertia of Type B 1 Weights and mass moments of inertia apply to mean bores BA 3100 EN 07 03 5 36 FLENDER 1 1 2 Performance data Note For identification marking of the individual flexible elements refer to section 5 Flexible elements 80 Shore A Rated Maximum Fatigue Speed dynamic torsional stiffness torque torque torque C 1 dyn Size TkN Tkmax Tkw N max 1xTkn 0 75xTkn 0 5xTKN 0 25xTkn OXTkn Nm Nm Nm 1 min Nm rad Nm rad Nm rad Nm rad Nm rad 58 19 57 7 6 5000 1200 850 600 430 300 68 34 102 13 6 5000 1300 930 670 480 350 80 60 180 24 5000 2750 1950 1400 980 700 95 100 300 40 5000 4200 3100 2300 1700 1280 110 160 480 64 5000 5700 4200 3100 2250 1670 125 240 720 96 5000 16000 10000 6200 3800 2400 140 360 1080 144 4900 24000 15000 9600 6200 4000 160 560 1680 224 4250 49000 34000 23000 16000 11000 180 880 2640 352 3800 78000 51000 33000 21500 14000 200 1340 4020 536 3400 127000 80000 51000 32000 20500 225 2000 6000 800 3000 210000 136000 87000 56000 36000 250 2800 8400 1120 2750 290000 176000 107000 65000 40000 280 3900 11700 1560 2450 365000 233000 149000 94000 60000 315 5500 16500 2200 2150 840000 540000 340000 215000 138000 350 7700 23100 3080 1950 920000
39. 2 197160182 197160183 610800240 561012767 198960013 200013514 199400033 199460001 199400034 P61822 199400033 01 261822 610200419 Spare parts RUHRPUMPEN 261822 CW PP 301 Quantity Assembly Drawing Description ES 7016130509 1 Centrifugal Pump Type amp Size TR 600 4 580 7016130258 3 Thrust and radial bearing Quantity St 1 Shaft sleeve Size Centering sleeve Bearing bush DIN71412 DN600 LS110 DN600 N EUPEX_A 90 D1190 M20x1 5x60 B22x14x178 A14x9x32SP B25x14x140 B22x14x139 16x10x28 Muff coupling split Mounting plate Impeller screw Fitting key Fitting key Fitting key Fitting key 4 2 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 Key Revision No Revision Datum 2 von 2 AAA GX5CrNiMo19 11 2 F 5 2 DIN 32529 C 45 N 1 0503 EN 10083 Silicon carbide NBR 70 X6CrNiMoTi17 12 2 1 4571 EN 10088 3 C 45 N 1 0503 EN 10083 CuZn brass weldment S235JRG2 weldment S235JRG2 GJL 250 GG 25 EN 1561 A4 70 Blau Kel F thermo tight X17CrNi16 2 QT800 C 1 4057 X17CrNi16 2 QT800 C 1 4057 X17CrNi16 2 QT800 C 1 4057 X17CrNi16 2 QT800 C 1 4057 C 45 C 1 0503 EN 10083 EN 10088 EN 10088 EN 10088 EN 10088 Druckdatum 07 12 2005 Tn 3 4 5 6 7 9 10 1 12 13 I 14 15 16 A aoe 1 ud d ue cS ue s re S AE
40. 4 0 3 0 25 0 2 0 2 0 15 0 15 0 1 0 1 80 88 0 4 0 3 0 25 0 2 0 2 0 15 0 15 0 1 0 1 95 103 0 5 0 35 0 25 0 25 0 2 0 2 0 15 0 1 0 1 110 118 0 5 0 35 0 3 0 25 0 2 0 2 0 15 0 1 0 1 125 135 0 5 0 4 0 3 0 25 0 25 0 2 0 15 0 15 0 1 140 152 0 6 0 4 0 35 0 3 0 25 0 2 0 2 0 15 160 172 0 6 0 5 0 4 0 35 0 3 0 25 0 2 0 15 180 194 0 6 0 5 0 4 0 35 0 3 0 25 0 2 200 218 0 8 0 55 0 45 0 4 0 3 0 3 0 2 225 245 0 8 0 55 0 5 0 4 0 35 0 3 0 25 250 272 0 8 0 6 0 5 0 4 0 35 0 3 280 305 1 0 7 0 6 0 5 0 4 0 35 315 340 1 0 7 0 6 0 5 0 4 0 35 350 380 1 0 8 0 6 0 6 0 5 400 430 1 2 0 9 0 7 0 6 0 5 440 472 1 3 1 0 7 0 7 0 6 480 514 1 4 1 0 8 0 7 520 556 1 5 1 1 0 9 0 8 560 1 6 1 2 1 0 8 610 1 8 1 3 1 0 9 660 1 9 1 4 1 1 1 710 2 1 5 1 2 The numerical values of the table can be calculated as follows Coupling speed n in 1 min Nip Sia Test ea Radial misalignment Krperm in mm Caution Angular and radial misalignment may occur simultaneously 6 6 Tightening torques N EUPEX N EUPEX DS Tightening torque Ta and spanner size Sy for Coupling Coupling hexagon socket screws to DIN EN ISO 4762 Ta Sw Size Size Nm mm 6 125 135 17 5 6 140 152 29 8 160 172 35 8 180 194 44 8 BA 3100 EN 07 03 24 36 FLENDER 200 218 67 5 10 225 245 86 10 250 272 145 14 280 305 185 14 315 340 200 14 350 380 260 17 400 430 340 17 440 472 410 17 480 514 550 19 520 556 670 19 560 710 19 61
41. 4 3000 55000 41400 31500 24000 18000 250 1760 5300 705 2750 69000 50600 37000 27000 20000 280 2460 7400 980 2450 94000 71000 53000 39500 30000 315 3500 10500 1400 2150 216500 161500 121000 91000 69000 350 4850 14500 1940 1950 239000 181000 137000 104000 80000 400 6500 19500 2600 1700 336000 252000 189000 141000 105000 440 8500 25500 3400 1550 478000 362000 275000 208000 158000 480 10500 31400 4200 1400 525000 395000 298000 225000 170000 520 13300 40000 5300 1300 720000 548000 415000 314000 240000 560 18300 54800 7300 1200 936000 715000 541000 404000 310000 610 24000 71800 9600 1100 1297000 987000 747000 562000 425000 660 30900 92600 12350 1000 1759000 1334000 1010000 763000 575000 710 39000 117000 15600 950 2440000 1860000 1400000 1050000 800000 damping coefficient Y 1 1 The performance data for Types A and B are valid for max 25 starts per hour daily operating cycle of up to 24 h operation within the specified alignment Operation in the temperature range 30 C to 80 C in the immediate vicinity of the coupling For sustained faultfree operation the coupling must be designed with a service factor f in accordance with item 1 3 and appropriate to the application In the event of a change in operating conditions e g output speed starting frequency changes to the prime mover and driven machine the design must always be chec
42. 688 8 088 2 32 28 63 92 66 497 48 81 15 457 24 g 991 6968 8 196 1 328 8 88 2 58 18 84 92 08 472 08 78 78 434 24 10 987 1800 08 196 4 5008 48 94 85 47 93 92 08 538 00 26 78 487 68 RESULTS AT SPECIFIED DUTY Rho guarantee kg dm 3 Nr n Q i H Eta P NPSH 1 min m 3 h Z kW 18 898 981 7 38 97 26 78 366 44 i 898 2222 8 32 76 55 73 364 91 2 898 3868 7 29 78 68 64 371 78 3 898 3892 1 27 19 78 63 375 91 4 898 4866 5 23 45 85 92 372 47 5 898 5255 4 21 09 85 31 362 85 6 898 5372 4 26 41 86 84 355 98 7 898 5556 9 19 803 83 96 351 85 B 898 5933 3 16 68 81 15 348 51 9 898 6258 7 14 55 78 78 322 41 Bearing housing temperature after 1 5 h running test and maximum vibrations REMARKS temperature C23 DE 35 ombient 19 5 vibration Cmm s RMSJ DE hor 1 7 tang 2 85 axial 1 4 customer SHOPTEST test leader H M ller company Ruhrpumpen GmbH city WITTEN Annen duration of test 1 5 h AR TR 688 4 588 RUHR PUMPEN WZ AD Nr 25839 Order Nr 26 1822 Item Nr CW PP 381 e 5888 10800 158000 280800 258808 38888 Q CUS gpm oT hd b h h h vw 0h a 4608 80089 12808 16888 20008 24000 Q Elmp gpm 5 ku TEHP sea 648 408 508 H 388 488 ft Cm 208 388 128 2BA 188 tag B B 80 68 48 2 8 NPSH m ICft 4 12 3 18 8 2 Lg 4 2 4 Q
43. 83 63 82 82 Fax 52 0 81 83 63 82 83 E mail info flendermexico com PERU Potencia Industrial E I R L Calle Victor Gonz lez Olaechea N 110 Urb La Aurora Miraflores P O Box Av 2 de Mayo N 679 Of 108 Miraflores Casilla N 392 Lima 18 Phone 51 0 1 2 42 84 68 Fax 51 0 1 2 42 08 62 E mail cesarzam chavin rcp net pe USA Flender Corporation 950 Tollgate Road P O Box 1449 Elgin IL 60123 Phone 1 0 8 47 9 31 19 90 Fax 1 0 8 47 931 07 11 E mail flender flenderusa com www flenderusa com Flender Corporation Service Centers West 4234 Foster Ave Bakersfield CA 93308 Phone 1 0 6 61 3 25 44 78 Fax 1 0 6 61 3 25 44 70 E mail flender1 lightspeed net VENEZUELA F H Transmisiones S A Urbanizaci n Buena Vista Calle Johan Schafer o Segunda Calle Municipio Sucre Petare Caracas Phone 58 0 2 21 52 61 Fax 58 0 2 21 18 38 E mail fhtransm telcel net ve www fhtransmisiones com ASIA BANGLADESH SRI LANKA Please refer to Flender Limited No 2 St George s Gate Road 5th Floor Hastings Kolkata 700 022 Phone 91 0 33 2 23 05 45 Fax 91 0 33 223 18 57 E mail flender flenderindia com PEOPLE S REPUBLIC OF CHINA Flender Power Transmission Tianjin Co Ltd ShuangHu Rd Shuangchen Rd West Beichen Economic Development Area BEDA Tianjin 300400 Phone 86 0 22 26 97 20 63 Fax 86 0 22 26 97 20 61 E mail flender f
44. HEN 85750 Karlsfeld Liebigstrasse 14 85757 Karlsfeld Tel 0 81 31 90 03 0 Fax 0 81 31 90 03 33 E mail vz muenchen flender com VERTRIEBSZENTRUM BERLIN Schlossallee 8 13156 Berlin Tel 0 30 91 42 50 58 Fax 0 30 47 48 79 30 E mail vz berlin flender com BA 3100 EN 07 03 32 36 FLENDER FLENDER International EUROPE AUSTRIA Flender Ges m b H Industriezentrum N S d Strasse 4 Objekt 14 Postfach 132 2355 Wiener Neudorf Phone 43 0 22 36 6 45 70 Fax 43 0 2236 6457010 E mail office flender at www flender at BELGIUM amp LUXEMBOURG N V Flender Belge S A Cyriel Buyssestraat 130 1800 Vilvoorde Phone 32 0 2 253 10 30 Fax 32 0 2 253 09 66 E mail sales flender be BULGARIA A Friedr Flender AG Branch Office c o Auto Profi GmbH Alabin Str 1000 Sofia Phone 359 0 2 9 80 66 06 Fax 359 0 2 9 80 33 01 E mail sofia auto profi com CROATIA SLOVENIA BOSNIA HERZEGOVINA A Friedr Flender AG Branch Office c o HUM Naklada d o o Mandroviceva 3 10000 Zagreb Phone 385 0 1 230 60 25 Fax 385 0 1 230 60 24 E mail flender hi hinet hr CZECH REPUBLIC A Friedr Flender AG Branch Office Hotel DUO Teplicka 17 19000 Praha 9 Phone 420 0 2 83 88 23 00 Fax 420 0 2 83 88 22 05 E mail flender_pumprla hotelduo cz DENMARK Flender Scandinavia A S Rugmarken 35 B 3520 Farum Phone 45 70 22 60 03 Fax 45 44 99
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46. IR INLET b cro wi AR DEE ik Die Komponenten der resultierenden Kraft und LJ HEATERS SHERMOCOUPLES LJ des resultierenden Momentes d rfen die jeweiligen 1 Maximal te ExiFy FziMxiMy Mz nicht ber ES LSA E ut WAT ERFILL NG 19 500 N Un cem A dese urea li xiFy FziMxiMy Mz nicht ber Los opu A OTOR 33 000 N AIR OUTLET f tasting 3 AIR OUTLET tesi mana Ie nern See line elevan gt pe maximum figures Fx Fy Fz Mx My Mz TOTAL APPR 105 500 N junction box 90 gedreht gezeichnet pressure switches iE E E M M M K B Motor lantern No EX y EZ EMX MZ Ken Pl Press MN 90 stoggered IN IN tm Nm Nm Nm DN 1 mes Indicator 22700145500 31500 28000 14000 14000 45500 E Buy existing pump sum TI LA OPPOSITE g p B E PN A 2 Te N Eupex A 315 2 e 2 L Motor shaft Pump shaft B cL 2 700 N c 3 7 KO VL LA y m 77 7 1111111615 Tg pp e 21 7 1540 2 1190 RES 7 ASG TON REV SY SY D o SP un 2 EUER VY 5 Ox pa RR KY Yj PNG YY 7 AX HHW 730 ASK un 7 1300 pis 7 VDE Y 7 P 2 LLW 0 Y 2 Sen UN ARE Y 5 m o ES Sta GE 222 o 7 2 1200 N 5 1 2 7 min waterlevel Z oe ee ee 61350 PA Ee ee o F 7 Y Al Y S e E inclination and vortex breaker 45 N Be required for safe operation 1 Y cL 1 980 7 27 Y E Ye A 7 Y UL rr 7 Co Z 7 77 2 LTE cL 3 400 E TT OG LX ZA I AL 7 y 1 1 7 SVA ia VIG Gp 7 in M l yy 77 7A GE 1211 7 Buildi
47. Ty gt 750 Nm S Calenders Turbo blowers Ty lt 75 Nm S Wet presses Water treatment Turbo blowers Ty lt 750 Nm S Willows M Rotary aerators Turbo blowers Ty gt 750 Nm S Suction presses G Screw pumps G uniform load M medium load S heavy load BA 3100 EN 07 03 13 36 FLENDER 2 1 2 2 General notes Introduction These Operating Instructions BA are an integral part of the coupling delivery and must be kept in its vicinity for reference at all times inni All persons involved in the installation operation maintenance and repair of the coupling must have read and understood these Operating Instructions and must comply with them at all times We accept no responsibility for damage or disruption caused by disregard of these Instructions The Coupling described in these operating instructions has been developed for stationary use in general engineering applications The coupling serves to transmit power and torque between two shafts or flanges connected by this coupling The coupling is designed only for the application described in section 1 Technical data Other operating conditions must be contractually agreed The coupling described in these Instructions reflects the state of technical development at the time these Instructions went to print In the interest of technical progress we reserve the right to make changes to the individual assemblies and accessories which we regard as necessary to preserve
48. Type ADS 1 Si 3 2 oO o Sizes 118 to 380 Sizes 430 to 556 Weight Mass moment Bore Dj do of inertia 1 1 Size Part 1 Part 2 da Part w H uy P Sj Part Part from to from to 1 2 1 2 3 1 2 3 mm mm mm mm mm mm mm mm mm mm mm mm kg kg kgm kgm 118 48 38 118 86 62 20 40 34 33 2 4 1 9 1 94 0 003 0 003 135 55 45 135 100 75 23 50 36 38 2 4 3 1 3 1 0 006 0 006 152 60 50 152 108 82 28 55 36 43 2 4 4 2 4 5 0 011 0 012 172 65 58 172 118 95 28 60 41 47 2 6 5 8 6 0 019 0 020 194 75 65 194 135 108 30 70 44 50 2 6 8 8 8 5 0 037 0 035 218 85 75 218 150 122 32 80 47 53 2 6 12 12 0 062 0 062 245 90 85 245 150 138 38 90 52 61 2 6 14 5 17 7 0 09 0 115 272 46 100 32 95 272 165 155 42 100 60 69 3 8 20 24 7 0 16 0 2 305 49 110 54 105 305 180 172 42 110 65 73 3 8 27 29 1 0 26 0 3 46 100 165 39 3 0 41 0 49 340 49 120 90 120 340 200 200 47 125 70 78 3 8 38 403 044 053 61 110 180 53 5 0 71 0 84 380 61 140 90 140 380 230 230 51 140 74 83 3 8 54 575 1077 0 93 66 120 200 69 1 2 1 26 430 66 150 100 150 430 250 250 56 160 78 88 3 8 76 74 14 14 80 130 215 91 1 9 2 472 80 160 120 160 472 265 265 64 180 86 99 5 10 95 97 21 24 90 145 240 115 2 8 3 514 90 180 136 180 514 300 300 65 190 90
49. ZN RUHRPUMPEN dt RUHRPUMPEN S A Monterrey N L MEXICO Installation Operation and Maintenance Manual VTP TR PUMP Date of edition 08 08 07 Manufacturer s address Niquel 9204 Parque Industrial Mitras Garcia N L MEXICO Tel 52 81 81 58 5500 Fax 52 81 81 58 5501 Email info corporacioneg com 223 261822 Contents 1 General 2 Safety 3 Transport and intermediate storage 4 Description of product and accessories 5 Installation Assembly 6 Putting into Taking out of operation 7 Service Maintenance 8 Technical problems causes and solutions Table of contents 9 Accompanying documents Performance and Test curve Dimensional drawing 700 613 0542 2 Spare parts list Sectional drawing 701 613 0509 1 Drawing of thrust bearing 701 613 0258 3 Piping plan 701 613 0270 2 P I Diagram 700 003 1020 2 Wiring Diagram 700 007 1279 2 Operating instructions for the coupling 3 261822 General These operating instructions contain important information about the installation operation and service of the machine It is therefore imperative that these operating instructions be read before installation and commencement of operation by the installing engineer as well as by the responsible specialist operating personnel They must always be available in the operational area of the machine plant Please contact us should problems arise The pump may only be opened by us during the guarantee period
50. a very hard brittle material Avoid radial loads edge strains and shocks when assembling the shaft bearings and the pump Assembling and disassembling the supporting bearing grease lubricated Dismantling the supporting bearings Unscrew the threaded ring Pos 514 e Remove the wedge Pos 942 from the groove in the shaft and the centering sleeve Loosen the bearing box from the bottom of the drive cage and withdraw from the shaft Loosen and remove the bearing cap Pos 360 e Withdraw the bearing and centering sleeve assembly Pos 526 from the bearing house Pos 350 Remove the inclined ball bearing Pos 320 and the radial ball bearing Pos 321 from the centering sleeve 27 261822 7 5 2 Assembling the supporting bearing Assembly is performed in the reverse order Care must be taken that all plane surfaces are clean and free of burrs NIT Ze E can GN RE g EEN JE SNA P g y I G SN 1 Z S LY N x P Be SA je IR OZ DI Z4 Lg aa e Heat the inclined ball bearing Pos 320 and the radial ball bearing Pos 321 in an oil bath to 80 to 90 C and slide onto the cold centring sleeve Pos 526 to their fullest extent Ensure that the inclined ball bearing is correctly aligned when fitting the ATTENTION high edge of the inner bearing ring opposes the edge of the centring sleeve e The chamber between the rolling meter and the chamber between the bearing
51. and the auxiliary piping If the outside temperature is below 0 C all cooling chambers must be ATTENTI N emptied 6 3 6 3 1 6 3 2 17 261822 Shut down measures The measures necessary depend on the length of time foreseen for the shut down Short term shut down If the pump has switched off correctly and has not suddenly come to a halt it may be re started without the need to take any special measures If the pump was switched off because of a possible danger it must be checked for damage Decommissioning for long periods e Switch off the drive motor Secure the drive motor against inadvertent activation Close the shut off valves in the pressure piping Secure shut off valves in the pressure piping against inadvertent opening If the plant is operational start the equipment at monthly intervals and allow to run warm see Section 6 1 for details If the plant is not operational rotate the pump several times by hand at monthly intervals Empty the pump and auxiliary piping if there is danger of freezing Before recommissioning an oil change must be performed see Section 7 for details 18 261822 Service Inspection To guarantee problem free operation of the pump unit it is necessary to carry out regular service and maintenance work The necessary control procedures are described in section 6 and involve Lubrication materials bearing temperature quiet run
52. aszlo axelero hu ITALY Flender Cigala S p A Parco Tecnologico Manzoni Palazzina G Viale delle industrie 17 20040 Caponago MI Phone 39 0 02 95 96 31 Fax 39 0 02 95 74 39 30 E mail info flendercigala it THE NETHERLANDS Flender Nederland B V Industrieterrein Lansinghage Platinastraat 133 2718 ST Zoetermeer Postbus 725 2700 AS Zoetermeer Phone 31 0 79 361 54 70 Fax 31 0 79 361 54 69 E mail sales flender nl www flender nl SALES OFFICES Flender Nederland B V Lage Brink 5 7 7317 BD Apeldoorn Postbus 1073 7301 BH Apeldoorn Phone 31 0 55 5 27 50 00 Fax 31 0 55 521 80 11 E mail tom alberts flender group com Bruinhof B V Boterdiep 37 3077 AW Rotterdam Postbus 9607 3007 AP Rotterdam Phone 31 0 10 4 97 08 08 Fax 31 0 10 4 82 43 50 E mail info bruinhof nl www bruinhof nl NORWAY Elektroprosess AS Frysjaveien 40 0884 Oslo Postboks 165 Kjels s 0411 Oslo Phone 47 0 2 2 02 10 30 Fax 447 0 2 2 02 10 50 51 E mail post elektroprosess no POLAND A Friedr Flender AG Branch Office Przedstawicielstwo w Polsce ul Wyzwolenia 27 43 190 Mikol w Phone 48 0 32 2 26 45 61 Fax 48 0 32 2 26 45 62 E mail flender pro onet pl www flender pl PORTUGAL Rodamientos FEYC S A R Jaime Lopes Dias 1668 CV 1750 124 Lissabon Phone 351 0 21 7 54 24 10 Fax 351 0 21 7 54 24 19 E mail info rfportugal com ROMAN
53. coupling parts the flexible elements 12 if previously removed must be fitted Previously heated coupling parts must have cooled down again to a temperature below 80 C It must be ensured that the flexible elements 12 are of identical size and have identical markings Move together the machines to be coupled Danger of squeezing gt Dimension S must be adhered to On Types A and ADS the connection between parts 2 and 3 must be remade and the tightening torque of the screw connection to parts 2 and 3 checked before alignment for tightening torques and gap dimension Sy see item 6 6 and section 1 Alignment The couplings pick up positional errors in the shaft ends to be connected up to the data shown in item 6 5 When aligning the radial and angular misalignment of the shaft ends must be kept as small as possible because other conditions being equal this increases the service life of the flexible elements BA 3100 EN 07 03 22 36 FLENDER 6 5 6 5 1 6 5 2 Possible misalignments Simax Simax lo AKa 4 x Simin yo Simin mE lt Axial misalignment Angular misalignment Radial misalignment Figure 6 5 1 Figure 6 5 2 Figure 6 5 3 Misalignments of the coupling parts in relation to each other can be caused by inaccurate alignment during assembly but also by actua
54. done with great care by trained and qualified personnel As early as during the planning phase it must be ensured that sufficient space is available for installation and subsequent care and maintenance work Adequate lifting equipment must be available before beginning the installation and assembly work Mounting the coupling parts Before beginning installation the shaft ends and the coupling parts must be carefully cleaned Before cleaning the coupling parts with solvent the flexible elements 12 must be removed IN Note manufacturer s instructions for handling solvent Before fitting coupling part 2 the cam part 3 must be located on the shaft If necessary heating the coupling parts to max 150 C will facilitate fitting With temperatures over 80 C the flexible elements 12 must be removed from the coupling parts before heating Take precautions to avoid burns from hot components The coupling parts must be fitted with the aid of suitable equipment to avoid damaging the shaft bearings through axial joining forces Always use suitable lifting equipment Caution p The shaft ends must not project from the inner sides of the hub Axial securing is effected by means of the set screw or end plate Caution Tightening the set screws to a tightening torque in accordance with item 6 1 4 Failure to observe these instructions may result in breakage of the coupling Danger from flying fragments E After fitting the
55. e Industrie vertretung Prospect Pobedy 44 252057 Kiev Phone 380 0 44 4 46 80 49 Fax 380 0 44 2 30 29 30 E mail flender div kiev ua UNITED KINGDOM amp EIRE Flender Power Transmission Ltd Thornbury Works Leeds Road Bradford West Yorkshire BD3 7EB Phone 44 0 12 74 65 77 00 Fax 44 0 12 74 66 98 36 E mail flenders flender power co uk www flender power co uk BA 3100 EN 07 03 33 36 FLENDER SERBIA MONTENEGRO ALBANIA MACEDONIA A Friedr Flender AG Branch Office c o G P Inzenjering d o o Ill Bulevar 54 19 11070 Novi Beograd Phone 381 0 11 60 44 73 Fax 381 0 11 3 11 67 91 E mail flender eunet yu AFRICA NORTH AFRICAN COUNTRIES Please refer to Flender s a r l 3 rue Jean Monnet B P 5 78996 Elancourt Cedex Phone 33 0 1 30 66 39 00 Fax 33 0 1 30 66 35 13 E mail sales flender fr EGYPT Sons of Farid Hassanen 81 Matbaa Ahlia Street Boulac 11221 Cairo Phone 20 0 2 5 75 15 44 Fax 20 0 2 5751702 E mail hussein sonfarid com SOUTH AFRICA Flender Power Transmission Pty Ltd Cnr Furnace St amp Quality Rd P O Box 131 Isando 1600 Johannesburg Phone 27 0 11 5 71 20 00 Fax 27 0 11 3 92 24 34 E mail sales flender co za www flender co za SALES OFFICES Flender Power Transmission Pty Ltd Unit 3 Marconi Park 9 Marconi Crescent Montague Gardens P O Box 37291 Chempet 7442 Cape Town Phone 27 0
56. ech PCB M627A01 Synotech PCB M627A01 Synotech PCB M627A01 Site Data A nstr Tag No Location outdoor Ambient temperature 5 to 40 C RN Velocity Sensor Velocity Sensor Velocity Sensor Ex area classification safe area Desc iption rad pump bear rad pump bear rad pump bear x position y position Z position Function Alarm Shut D Alarm Shut D Alarm Shut D Action High Velocity High Velocity High Velocity Reference Drawings Set Point E i SP 5 9 mm s SP 5 9 mm s SP 5 9 mm s GA Drawing 700 613 0542 2 ONSTFUCTION 1x Quarz Accelerometer 1x Quarz Accelerometer 1x Quarz Accelerometer P amp I Di agram 700 003 1020 2 10 2 mV mm s2 10 2 mV mm s2 10 2 mV mm s2 5 Bill of Material Instrumentation Scheme Signal Signal Signal Power Power Power Instr Junc Box Pin _Pin Pin Eie a Connect e alae 2 ne Cab e L s s WHY MIL C 5015 N MIL C 5015 4 MIL C 5015 Cable Gland rd bju rd bu rd blu Synotech M052AE003AD 3 m general purpose polyurethane jacketed C shielded twisted pair rd bu cable with Colour Code two pin socket MIL type MS3106 and bk black environmental boot bu blue ea Fed Outer diamater 6 4 mm wh white yw yellow vt violet vi Volet or orange gn yw green yellow 5 Cable Gland M16x 1 5 M16x 1 5 M16x 1 5 tem 3 E M20x 1 5 IP65 U 9 Thread E ala E3 E Le gt ee gt 4 a Sog V MB CUSTOMER DOOSAN ENGINE Co LTD O B L PLANT SITE Cabras No 3 amp 4 Diesel to CR Power Plant Guam
57. ed dry place for up to 3 months If the coupling is to be stored for a protracted period it should be treated with a long term preservative agent FLENDER must be consulted Before cleaning the coupling parts and applying the long term preservative auton agent the flexible elements 12 must be removed Storing the flexible elements General Correctly stored flexible elements 12 retain their properties unchanged for up to five years Unfavourable storage conditions and improper treatment will negatively affect the physical properties of the flexible elements 12 Such negative effects may be caused by e g the action of ozone extreme temperatures light moisture or solvents Storage area The storage area must be dry and free from dust The flexible elements 12 must not be stored with chemicals solvents motor fuels acids etc Furthermore they should be protected against light in particular direct sunlight and bright artificial light with a high ultraviolet content The storage areas must not contain any ozone generating equipment e g aution fluorescent light sources mercury vapour lamps high voltage electrical equipment Damp storage areas are unsuitable Ensure that no condensation occurs The most favourable atmospheric humidity is below 65 BA 3100 EN 07 03 16 36 FLENDER 5 1 Technical description General description N EUPEX couplings are torsionally flexible claw couplings They are suitable f
58. er is additionally recommended Conservation of spare parts The conservation of spare parts corresponds to the conservation of the pump Details can be found in section 3 33 261822 8 Technical problems causes and solutions The table acts as an overview for any technical problems which might occur and their possible causes If problems occur which are not included here or which cannot be traced back to the causes given we recommend that you contact our works Reference numbers for causes and solutions 34 261822 8 1 Causes and measures for their elimination The counterpressure of the plant is Open the shut off device on the delivery side greater than design point of the pump as wide as is necessary to reach the operating point 2 The pump or the piping are not Vent or top up FT vented or filled up 3 Feed pipe or impeller blocked Clean piping and impeller Formation of air pockets in the piping Install vent valve Possibly lay the piping elsewhere NPSHavailable too low Check the fluid level in the feed container Open the shut off device in the feed pipe completely Lay the feed pipe elsewhere if thefriction losses are too great Check possibly installed filter in the feed pipe _ Pump rotates in wrong direction Change the poles of any two phases on the motor Revolutions too low Increase revolutions turbine internal combustion engine Consultation with our works required
59. follows to achieve tension free connection of the piping Check that the pipes loosened from the pump flange are plane parallel to the flange connection at a distance corresponding to the thickness of the seals therefore not setting the pump under tension Check that the seals are fitted correctly Connect and tighten the pressure and suction pipes and compare the alignment with the values for fine alignment If deviations are found loosen the flange connenctions and remove the seals Realign the piping plane parallel and concentrically to the pump flange Reconnect the suction and pressure pipes and check the alignment again Welding must not be performed on the pipes when they have been ATTENTION connected to the pump The piping must be connected with utmost care as otherwise the pumping medium can leak out and cause serious danger to the operating personnel 14 261822 6 Start Up Closing Down 6 1 Start Up Every time before the pump is started up the safety devices must be mounted and fastened In order to avoid risks resulting from faults pump units must be equipped with emergency stop devices For operation of electrical drives of control systems and of their cable routes the safety instructions issued by the manufacturers of these components must be observed 6 1 1 Initial Start Up Before the pump is started the following points must be observed Is the direction of rotation of the d
60. he impeller 36 261822 Table of contents 1 1 132 2 1 2 2 2 3 2 4 2 5 2 6 2 1 2 8 3 1 3 1 1 3 2 3 3 5 1 D 5 3 5 4 6 1 6 1 1 6 1 2 6 2 6 3 6 3 1 6 3 2 7 1 12 7 3 7 3 1 232 Generated 3 Operational data inst a 4 operere 4 SEI n E ee klinik 5 Identification of safety instructions in the operating manual oooooooo 5 Qualification and training of operating personnel ooWoWooWo oom Wo Wo 6 Hazards in the event of non compliance with the safety instructions o 6 Compliance with regulations pertaining to safety at Work o oo 6 Safety instructions relevant for operation sce nln al 6 Safety instructions relevant for maintenance inspection and assembly work 7 Unauthorized alterations and production of spare parts ooooWooooo 7 Unauthorized modes of operation oer rre ln anang 7 Transport and Soares 8 Transport as BNN E 8 Tilting the pump with one or two crane hooks ooooo WoWooWmoWo Wa 9 Intermediate storage suisses una ll 10 CONS OM M DN A A 10 Overalbdesien of the Pump sun ei a een 11 is nee ei Bene 12 gelu 12 P d pans Mee x cc T ee METUS 12 Gomes 13 Conneetini the A Bnnunnn Bu 13 Start Up Closing DoOWn usa ana NENEK 14 Star sa aa BB Ea 14 Initial Starts oia 14 Mom ton Sy Na nm an EN EHRE 15 Taking out of operation is nun 16 Sb
61. heading safety that are to be observed but also the specific information provided under the other main headings Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identified by the following symbol see DIN 4844 W9 or where electrical safety is involved with see DIN 4844 W8 specially inserted The symbol ATTENTION is inserted in safety instructions whenever non compliance might endanger the machine or its function It is imperative that signs affixed to the machine e g arrow indicating the direction of rotation or symbols indicating fluid connections have to be observed and kept legible 2 2 2 3 2 4 2 5 6 261822 Qualification and training of operating personnel The personnel responsible for operation maintenance inspection and assembly must be adequately qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the necessary knowledge they must be trained and instructed which may be performed by the machine manufacturer or supplier on behalf of the plant operator moreover the plant operator is to make sure that the contents of the operating manual are fully understood by the personnel Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may p
62. iability of the coupling and avoid disruptions and environmental damage through incorrect use During transport assembly installation dismantling operation and maintenance of the unit the relevant safety and environmental regulations must be complied with at all times The coupling must be operated maintained or repaired only by authorised duly trained and qualified personnel All work must be carried out with great care and with due regard to safety All work on the coupling must be carried out only when it is at a standstill The drive unit must be secured against being switched on accidentally e g by locking the key switch or removing the fuses from the power supply A notice should be attached to the ON switch stating clearly that work is in progress The coupling must be fitted with suitable safeguards to prevent accidental contact The operation of the coupling must not be impaired by the safeguard The drive unit must be shut down as soon as changes to the coupling are detected during operation If the coupling is intended for installation in plant or equipment the manufacturer of such plant or equipment must ensure that the contents of the present Operating Instructions are incorporated in his own instructions All spare parts must be obtained from FLENDER Warnings and symbols used in these Instructions This symbol indicates safety measures which must be observed to avoid personal injury This symbol i
63. ked see item 1 1 3 BA 3100 EN 07 03 7 36 FLENDER 1 13 Checking the selected coupling size The following must apply to the coupling TkN Tn X fy Tkn rated coupling torque TN rated system torque rated drive torque acting on the coupling service factor in accordance with item 1 3 fy During starting or operation torque impulses up to 25 times per hour are permissible The following applies Tkmax Tmax Tkmax maximum coupling torque Tmax maximum system torque peak drive torque acting on the coupling The following must apply to the alternating torques occurring during operation Tkw Tw X Sy x fy Tkw fatigue torque load on the coupling Tw alternating torque load on the coupling fi service factor in accordance with item 1 3 fen S TOHz for f gy gt 10 Hz S 1 0 for f er lt 10 Hz fer excitation frequency of the alternating torque load in Hz bore fit in accordance with section 6 item 6 1 1 The shaft displacement values specified in section 6 item 6 5 4 must not be Caution exceeded When selecting the coupling the permissible maximum speed and the aulion permissible maximum bore must also be taken into consideration Selection of BA 3100 EN 07 03 8 36 FLENDER 1 2 1 2 1 N EUPEX DS coupling Types ADS and BDS Geometric data
64. l industry G Wood working machines S Tube mills M Cooling drums S Saw frames S Beater mills M Mixers Cranes S Brick presses G Agitators light liquids G Luffing gear Textile machin Y See semi liquid material S Travelling gear M Bicker achines rying drums len G Centilugos light S Hoisting gear M Printing and dyeing machines M Centrif h M Slewing gear M Tanning vats entrifuges heavy M Derricking jib gear M Willows Mineral oil extraction Plastics processing machines M Looms M Pipeline pumps Extruders S Rotary drilling equipment Calenders Compressors Conveyor systems Mixers er compressors Hauling winches Crushers urbo compressors Qzogzgozgozzzozozooozooozco Rolling mills Sheet shears Sheet tilters Ingot pushers Blooming and slabbing mills Ingot conveying systems Wire drawing benches Descaling machines Thin sheet mills Heavy sheet mills Winding machines strip and wire Cold rolling mills Chain transfers Billet shears Cooling beds Cross transfers Roller tables light Roller tables heavy Roller straighteners Tube welding machines Trimming shears Cropping shears Continuous casting plant Roller adjustment drives Cooling tower fans TN lt 750 Nm S Couches Shifting devices Cooling tower fans Ty gt 750 Nm S Glazing cylinders Laundry machines Induced draught fans Ty lt 75 Nm S Pulpers M Tumble driers Induced draught fans Ty lt 750Nm S Pulp grinders M Washing machines Induced draught fans
65. l operation of the equipment expansion due to heat shaft deflection insufficiently rigid machine frames etc The following maximum permissible misalignments must by no means be aution exceeded during operation Axial misalignment Axial misalignment AKa Fig 6 5 1 of the coupling parts relative to one another is possible within the permissible error for dimension S see section 1 Angular misalignment The angular misalignment AKw Fig 6 5 2 can usefully be measured as the difference in the gap dimension AS Si max S1min For the permissible values for the difference in the gap dimension refer to item 6 5 4 If required the permissible angular misalignment AKw can be calculated as follows AK R d EN AS 1 perm Wiem M omad J AS perm see item 6 5 4 180 AS pem for da see section 1 item 1 1 1 or item 1 2 1 AKW pem in Degrees TX d a BA 3100 EN 07 03 23 36 FLENDER 6 5 3 Radial misalignment For the permissible radial misalignment AKrperm Fig 6 5 3 depending upon the operating speed refer to item 6 5 4 6 5 4 Permissible shaft misalignment values for radial misalignment AKrperm and difference in gap dimension AS perm Values given in mm rounded off Type Size Coupling speed in 1 min A B ADS BDS 250 500 750 1000 1500 2000 3000 4000 5000 58 66 0 4 0 3 0 25 0 2 0 2 0 15 0 15 0 1 0 1 68 76 0
66. lendertj com www flendertj com Flender Power Transmission Tianjin Co Ltd Beijing Office C 415 Lufthansa Center 50 Liangmagiao Road Chaoyang District Beijing 100016 Phone 86 0 10 64 62 21 51 Fax 86 0 10 64 62 21 43 E mail beijing flenderprc com cn Flender Power Transmission Tianjin Co Ltd Shanghai Office 1101 1102 Harbour Ring Plaza 18 Xizang Zhong Rd Shanghai 200 001 Phone 86 0 21 53 85 31 48 Fax 86 0 21 53 85 31 46 E mail shanghai flenderprc com cn Flender Power Transmission Tianjin Co Ltd Wuhan Office Rm 1503 Jianyin Building 709 Jianshedadao Wuhan 430 015 Phone 86 0 27 85 48 67 15 Fax 86 0 27 85 48 68 36 E mail wuhan flenderprc com cn Flender Power Transmission Tianjin Co Ltd Guangzhou Office Rm 2802 Guangzhou International Electronics Tower 403 Huanshi Rd East Guangzhou 510 095 Phone 86 0 20 87 32 60 42 Fax 86 0 20 87 32 60 45 E mail guangzhou flenderprc com cn Flender Power Transmission Tianjin Co Ltd Chengdu Office G 6 F Guoxin Mansion 77 Xiyu Street Chengdu 610015 Phone 86 0 28 86 19 83 72 Fax 86 0 28 86 19 88 10 E mail chengdu flenderprc com cn BA 3100 EN 07 03 34 36 FLENDER Flender Power Transmission Tianjin Co Ltd Shenyang Office Rm 2 163 Tower I City Plaza Shenyan 206 Nanjing Street N Heping District Shenyang 110 001 Phone 86 0 24 23 34 20 48
67. me care is required in handling the bearing e Support all components in danger of bending Secure the pump shaft 211 against axial movement 24 261822 Support the pump on trestles and secure against tilting Mount the top shaft 213 with muff coupling 853 e Slide the second column pipe 711 02 over the top shaft 213 and screw tight e Slide the delivery elbow 144 on the top shaft 213 Screw the delivery elbow 144 to the second column pipe 711 02 whilst supporting the top shaft 213 Mount the sealing unit see Section 7 6 e Mount the motor stool 341 Mount the supporting bearing see Section 7 5 The assembly of the pump bowl can now proceed Slide the spacer ring 504 onto the pump shaft 211 to its fullest extent E Insert the fitting key 940 01 for the impeller 230 in the pump shaft 211 Secure the pump shaft 211 against turning e Slide the impeller 230 onto the pump shaft 211 and tighten the impeller screw 906 Attach the bellmouth 138 with the casing wear ring 502 Adjusting the rotor see section 7 5 3 e Slide the coupling half onto the drive side All subsequent mounting work can be continued at the installation site e Lift the pump into the pump sump and fasten to the foundation see also Section 5 Connect the pump to the pressure piping Attach all auxiliary piping see also Section 5 4 e Mount the drive motor and the coupling
68. nder Australia Pty Ltd Suite 2 403 Great Eastern Highway W A 6104 Redcliffe Perth Phone 61 0 8 94 77 41 66 Fax 61 0 8 94 77 65 11 E mail sales flender com au NEW ZEALAND Please refer to Flender Australia Pty Ltd 9 Nello Place P O Box 6047 Wetherill Park N S W 2164 Sydney Phone 61 0 2 97 56 23 22 Fax 61 0 2 97 56 48 92 E mail sales flender com au BA 3100 EN 07 03 35 36 FLENDER 12 Declaration by the manufacturer Declaration by the manufacturer in accordance with EC Engineering Guideline 98 37 EC Appendix IT B We hereby declare that the Flexible N EUPEX and N EUPEX DS couplings Types A B and ADS BDS described in these Operating Instructions are intended for incorporation in a machine and that it is prohibited to put them into service before verifying that the machine into which they are incorporated complies with the EC Guidelines original edition 98 37 EC including any subse quent amendments thereto This Manufacturer s Declaration takes into account all the unified standards inasmuch as they apply to our products published by the European Commission in the Official Journal of the European Community Bocholt 2003 07 10 Signature person responible for products BA 3100 EN 07 03 36 36
69. ndicates safety measures which must be observed to avoid damaging auuon the coupling Note This symbol indicates general operating instructions which are of particular importance BA 3100 EN 07 03 15 36 FLENDER 4 1 4 2 4 3 4 3 1 4 3 2 4 3 2 1 4 3 2 2 Handling and storage Scope of supply The products supplied are listed in the despatch papers Check immediately on receipt to ensure that all the products listed have actually been delivered Parts damaged during transport or missing parts must be reported in writing immediately The parts must be provided with explosion protection marking in accordance with section 5 Handling When handling FLENDER products use only lifting and handling equipment of sufficient load bearing capacity Note The coupling must be transported using suitable transport equipment only Different forms of packaging may be used depending on the size of the coupling and method of transport Unless otherwise agreed the packaging complies with the HPE Packaging Guidelines The symbols marked on the packaging must be observed at all times These have the following meanings bild transport aes e T NC u This way Fragile Keep Keep Centre of Use no Attach up dry cool gravity hand hook here Storage of the coupling Storage of the coupling parts Unless otherwise expressly agreed the coupling is delivered in a preserved condition and can be stored in a cover
70. ng and foundations not verified statically and dynamically Mafe in mm obligatory AA DAM LLL LL DDD 7 NG Der 1 7 Piping and accessories to be connected without stresses Ma e in mm verbindlich ES rA ME ee DI Foundation holes filled up with concrete during erection Fur diese Unterlage behalten wir uns alle Rechte vor Ohne unsere vorherige Zustimmung darf diese Unterlage weder vervielf ltigt noch Dritten Zug nglich gemacht noch in anderer Weise verwertet werden Zuwiderhandlungen verpflichten zu Schadenersatz und sind strafbar ne NE ORS Rie Ses 450186 Den ect al enge at pe o j j a ocation i angwon Ci ungnam Korea l a o Requisition No E0530039 Pn se eeu Installation drawing Nennweite Flansch Lochkreis Bohrung Anzahl Flanschdicke Customer Pos No CW PP 301 Status 2005 06 02 freigegeben size flange boltcircle bolt hole Noof holes fl thickness PS Zeichnungs Nr Format Rev Bian 600 813 7493 035 20 46 Ruhrpumpen Proj No 26 1822 BORBEINERN 7006130542 2 E ANG Mig NE Urspr 7006130316 2 Ers f r Ers durch Ruhrpumpen GmbH D 58432 Postfach 6309 Germany Order No Customer Pump Nr 112 138 144 211 213 230 303 320 321 341 350 360 360 411 412 412 412 452 455 458 461 500 502 502 504 514 524 01 02 01 02 03 01 02
71. ng system for the pump includes Check the temperature of the bearing bracket surface It should not exceed 80 C Check that the pumping unit is running quietly and without vibrations Unusual or too loud noises point towards a possible fault Check the shaft seal see section 7 6 A small remaining leakage is necessary of the stuffing box in order to lubricate the packing and to dissipate the frictional heat If the leakage is too great the stuffing box gland can be tightened If the leakage is too small the stuffing box gland must be loosened 16 261822 Normal leakage values are In the running in phase approx 20 to 30 drops a minute after approx 24 hours approx 6 to 10 drops per minute Monitor the power consumption of the drive motor 6 2 Taking out of operation The following switch off procedures serve to ensure the safety of the operating and service personnel They must therefore be strictly observed Close the shut off device in the pressure pipe Switch off the drive motor Observe the run down of the pump until fullstop If the rotor is jerky or suddendly stops there is a danger that the rotor has TENTION become blocked The pump must be opened and all running clearances checked Ip Ensure the shut off devices in the suction and pressure pipes cannot be unintentionally opened AN Ensure the drive motor cannot be unintentionally turned on Drain the pump
72. ning of the pump power consumption of the drive motor and shaft seal 7 1 7 2 19 261822 Bearing lubrication Any good saponified lithium grease with a soft consistency is suitable for lubricating the bearings Lubrication is performed at intervals of 2000 service hours When greasing remove the cap at the bottom of the bearing box to allow excess grease to be discharged Replace the cap after approx 1 hour of operation As a rule of thumb for the quantity of grease at the first filling Inner diameter of the bearing in millimetres is equal to the minimum quantity of grease in grammes The refilling quantity is indicated in the data sheet 1 2 Excessive greasing is just as damaging as grease deficiency Sort term temperature peaks shortly after lubrication are normal However the temperature of the bearing measured at the outer wall of the bearing mounting should not exceed 80 after a running in time of 8 hours Inspection After 2 years of operation an inspection should be carried out The pump must be shut down and opened for this purpose The dismantling of the pump is described in section 7 3 The inspection includes the following points Visual check of all individual parts for any damage Check the casing for wear Check the impeller for wear Check the radial clearance for wear in accordance with the running clearance table Clean and check the antifriction bearings Check pump shaft
73. onents with transport or other damage are being fitted e When mounting coupling parts in a heated condition already mounted N EUPEX flexible elements 12 are being excessively heated The shaft diameter is outside the specified tolerance range Coupling parts are being interchanged i e their assignment to the specified shaft is incorrect Prescribed tightening torques are not being adhered to Alignment or shaft misalignment values do not match the operating instructions The coupled machines are not correctly fastened to the foundation so a shifting of the machines e g through loosening of the foundation screw connection is causing excessive displacement of the coupling parts N EUPEX flexible elements 12 are being omitted or incorrectly positioned Operating instructions are being changed without authorisation Possible faults in maintenance Maintenance intervals are not being adhered to Original FLENDER N EUPEX flexible elements 12 are not being used Old or damaged N EUPEX flexible elements 12 are being used Different N EUPEX flexible elements 12 are being used see section 5 Leakage in the vicinity of the coupling is not being identified and as a result chemically aggressive media are damaging the coupling Maintenance and repair NM All work on the coupling must be carried out only when it is at a standsiill The drive unit must be secured against being switched on accidentally e g by locking the
74. or linking machines and can compensate for small shaft misalignment caused by manufacturing inaccuracies heat expansion and the like The N EUPEX coupling Type A ADS comprises the coupling part 1 with the inserted flexible elements 12 the cam part 3 and the coupling part 2 which is bolted to part 3 If dimension P in section 1 is taken into consideration the screw connection of part 2 3 enables the machines to be connected to be disconnected without shifting them axially On Type A size 560 to 710 Part 2 and part 3 are additionally fastened with 2 parallel pins 16 The N EUPEX coupling Type B BDS comprises the coupling part 1 with the inserted flexible elements 12 and the cam part 4 Y Ei IN A ADS B BDS Because of the form fitting design of the metal parts types A and B enable an emergency operation even after the flexible elements have been irreparably damaged The flexible elements 12 are subjected primarily to pressure loads so that the wear on the flexible elements 12 is relatively low with infrequent substantial overload moments Where overload moments are excessively high the result may be breakage of the coupling or irreparable damage to the connected machine On Types ADS and BDS there is no metal contact when the flexible elements 12 are irreparably damaged and the metal parts are not of a form fitting design These coupling types have no eme
75. oring of the concrete grouting Also the end hooks of the Monier s iron cladding shoul protrude into the cavity The following preparations must be made before the equipment is placed on the well hardened foundation Roughen and clean the surface of the foundation Check the position and the dimensions of the foundation according to the installation plan Alignment The equipment is placed with the attached foundation frame in the foundation cavity A distance of around 50 mm should remain between the foundation floor and the foundation ring for subsequent grouting The equipment can be aligned to the correct height and system dimensions using the adjusting screws and foot plates The foundation cavity is later grouted with the adjusting screws and foot plates ATTENTION The alignment of the foundation frame must be performed with the adjusting screws Wedges must not be used for this purpose 5 3 5 4 13 261822 Grouting Before grouting the foundation frame the required height and flange alignment dimensions must be checked and any deviations must be corrected by final adjustment The foudation frame is packed with moist concrete or grouted with non skrinking grouting mortar Grounting should be performed continuaously and from one side only to prevent cavities from forming under the foundation frame Connecting the piping Proceed as
76. owl 112 with the column pipe 711 01 and the pump shaft 211 vertically The contact surface of the pump bowl flange must be protected from ATTENTION damage The flange must be supported so that the pump shaft does not lie on it Withdraw the pump shaft 211 from the column pipe 711 01 and the pump bowl 112 e Loosen and remove the column pipe 711 01 from the pump bowl 112 The guide bearings can now be dismantled as described in Section 7 4 7 3 2 Assembling the pump Assembly is performed in the reverse order as described in Section 7 3 1 Ensure that all plane surfaces are clean and free from burrs Check the round true of the pump shaft before assembling The greatet permissible deviation from round true is 0 03 mm The guide bearing is assembled as described in Section 7 4 e Erect the pump bowl 112 with the mounted the casing wear ring 502 vertically ATTENTI ON The contact surface of the pump bowl flange must be protected from damage The flange must be supported so that the pump shaft does not lie on it e Screw the column pipe 711 01 vertically onto the pump bowl 112 Insert the pump shaft 211 from above into the column pipe 711 01 and the pump bowl 112 ATTENTION Further steps of assembly should be performed in a vertical position If this is not possible in the available space assembly work can be performed in a horizontal position The following must then be observed e Extre
77. ported materials must be handled with care to avoid damage The must be placed carefully on a level floor Observe the markings for centre of gravity the rope attachment points and the access positions for fork lifts The rope must be attached to the assigned rope attachment points during transport with a crane The pump weighs approx 5300 kg 9 261822 3 1 1 Tilting the pump with one or two crane hooks 3 2 3 3 10 261822 Intermediate storage If the unit is not installed immediately after delivery it should be safely stored Store in a place free of vibrations Check the packaging for damage every 3 months Repair damaged places Observance of the requirements laid down in DIN 7716 Products made from cauotchouc and rubber is strongly recommended Conservation All exposed machined working surfaces flanges seals surfaces supporting the motor shaft ends unpainted couplings and the like have been cleaned and treated with anticorrosive agents After being cleaned all parts inside the pump housing have been sprayed with anticorrosive agents The period of protection offered by these conservation measures is approximately 18 months if stored in a dry place If stored under unfavourable climatic conditions this protective period may be considerably reduced Should the anticorrosive layer become damaged it can be rectified by repainting or resp
78. raying Anticorrosive layers inside the pump housing must be removed with process neutral solvents before commencing pump operation Please follow the safety instructions of the solvent manufacturer carefully The anticorrosive layer applied to the exposed parts does not need to be removed before putting the pump into operation 11 261822 Overall design of the pump The TR pump is a single stage single flooding centrifugal pump in vertical design with a semi axial rotor The pump is anchored on the foundation with the discharge housing knee and the underfloor section is immersed in the pumping medium A stuffing box packing is installed in the discharge casing knie as a shaft seal The forces created by the pump are absorbed entirely by the grease lubricated journal and guide bearing located above the discharge casing knie The shaft line in the underfloor section is supported in medium lubricated silcon carbide guide bearings The underfloor section consists of the pump section and two column pipe segment The pump housing which is fitted with guide vanes is protected against premature wear by replaceable casing wear rings 5 1 5 2 12 261822 Assembly Installation Correct and orderly assembly is a prerequisite for trouble free operation of the unit We cannot assume any liability for damage resulting from inadequate assembly Foundations The foundation cavity should be undercut 1 5 for better anch
79. rds e Remove the packing rings 461 individually with a tool packing puller e The metal holding ring 458 can be extracted with the aid of a hook wrench applied to the grooves located at its periphery 30 261822 7 6 2 Assembling The stuffing box packings are mounted in the reverse order to disassembly Ensure that only original spare parts are used Packing rings can be used with either straight or diagonal cut edges The diagonal cut usually provides a better seal during operation If rings are inserted around the shaft the cutting edges should be offset by 90 If endless material is used the cross section dimensions of the packing must conform to those of the stuffing box cavity The cross section must not be altered by tapping or pressing A cutting instrument or a punch are used for cutting Residues of packing remaining in the pump must be removed and the surfaces cleaned The protective sleeve for the shaft must be inspected for wear and replaced if necessary Ensure that packing is performed in the same order to ensure that the retaining ring is later provided with a sufficient quantity of retaining medium Thighten the stuffing box gland lightly and evenly at first The pump rotor must turn as freely as before the new packing was inserted The stuffing box gland is then tightened evenly after approx 24 hours of running in time so that the stuffing box only drips slightly ATTENTIO The remaining leakage is neces
80. rfl Benennung Sectional Drawing diese Unterlage weder vervielf lligt noch Driften a chien zu Schadenersatz und sind strafba TS RUHRPUMPEN pur Zeichnungs Nr Format 7016130509 1 Rev 0 Blatt And Mittig Nr 7016130257 1 Ers f r Ers durch g ielf ltigt noch Dritten atz_und_sind_strafbar erstellt Unterlage weder verv CAD Schadeners ng darf diese flichten zu g Goc L_ U Oe Ug N U DIA E S L U ee U Le JO Oo sO gt Tanga U E uf UJ N U ks QJ c aj D w a i a 201 0 2 07 gt 9 03 942 56002 gt 50 636 350 02 RUHRPUMPEN r Ohne unsere wertet werden Zuwiderhandlungen verp Bearb 25 Feb 94 Drees Gepr 4 May 94 schwarz Status T200W alle Rechte vo eise ver p D d anderer cht noch in Unterlage behalten wir uns gema h glic diese n F r zug KEE SS DIA x NY AN LIE 2l F SG KI rS f DBA Ee ROSS N C 514 321 2420 320
81. rgency running capability in the above described sense The flexible elements 12 are subjected to shear and pressure loads so that with substantial overload the flexible elements 12 are irreparably damaged and the torque transmission interrupted BA 3100 EN 07 03 17 36 FLENDER 5 2 6 1 Flexible elements As well as in standard hardness 80 Shore A the H shaped flexible elements 12 of Types A and B are also available in the softer 60 Shore A version This enables to move critical speeds of the drive train out of normal operating conditions When using these flexible elements 12 the reduction of the transmissible torque must be noted see section 1 Technical Data For reversing operation and drives with very high masses to accelerate and strong shock loads N EUPEX couplings Types A and B may be fitted with higher flexible elements packs 12 with reduced torsional backlash The flexible elements 12 of Type ADS and BDS are available in 90 Shore A and 95 Shore A hardnesses The different flexible elements 12 are distinguished as follows Type Size Material Hardness Configuration Identification marking all sizes Perbunan 80 Shore A normal blue stripe 225 480 Perbunan 60 Shore A normal green strip AUS 58 200 Perbunan 80 Shore A oversized yellow stripe 58 200 Perbunan 60 Shore A oversized white stripe all sizes Polyurethan 90 Shore A normal blue flexible elements ADS BDS
82. rive motor in order The pump s direction of rotation is clockwise when seen from the drive Fill the bearing house with lubricating agents For quantity and quality details see section Operating materials ATTENTIO Before the drive motor is switched on for the control of the direction of rotation the pump must be uncoupled without fail Is the coupling guard screwed on tightly Close the shut off device in the pressure pipe Check the shaft seal 6 1 2 15 261822 When these conditions have been fulfilled the drive machine can be switched on After the operating revolutions have been reached the shut off device in the pressure pipe is opened completely The pump may only be operated under the minimum operating range for ATTENTION short periods of time The minimum pump flow is given in the characteristic line see section 9 Monitoring System During the initial operating hours the pump should be monitored constantly It is thus possible to detect irregularities immediately and to take appropriate measures for their elimination see Section 8 It must be checked at regular intervals that the safety equipment is undamaged and is arranged and fastened according to the regulations When the pump is in operation attention must be paid to the rotating parts within the freely accessible areas risk of injury For further operation we recommend that the pump is checked at regular intervals The monitori
83. roduce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the following hazards Failure of important functions of the machine plant Failure of specified procedures of maintenance and repair Exposure of people to electrical mechanical chemical and thermal hazards Endangering the environment owing to hazardous substances being released Compliance with regulations pertaining to safety at work When operating the pump the safety instructions contained in this manual the relevant national accident prevention regulations and any other service and safety instructions issued by the plant operator have to be observed Safety instructions relevant for operation If hot or cold machine components involve hazards they must be guarded against accidental contact Attach warning signs Guards for moving parts e g coupling must not be removed from the machine while in operation Mounting must be possible only with tools Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to persons or the environment Statutory regulations are to be complied with Hazards resulting from electricity are to be prevented see for example the VDE specifications and the bye laws of the local power supply utilities 2 6 2 7 2 8
84. rts Flexible elements 12 must be changed in sets use only identical N EUPEX flexible elements 12 Assembly of coupling according to section 6 and section 7 Table 9 2 Possible faults Incorrect use Experience has shown that the following faults can result in incorrect use of the N EUPEX coupling In addition to observing the other instructions in this BA care must therefore be taken to avoid these faults Failure to observe these instructions may result in breakage of the coupling Danger from flying fragments Caution Incorrect use of the N EUPEX coupling may result in damage to the coupling M Caution Coupling damage may result in stoppage of the drive and the entire system BA 3100 EN 07 03 27 36 FLENDER 9 3 1 9 3 2 9 3 3 10 Possible faults when selecting the coupling or coupling size Important information for describing the drive and the environment will not be communicated to others e System torque too high e System speed too high Application factor not correctly selected Chemically aggressive environment not taken into consideration The ambient temperature is not permissible See also section 1 Finished bore with impermissible diameter see section 1 and or impermissible fit classification see section 6 The transmission capacity of the shaft hub connection is not appropriate to the operating conditions Possible faults when installing the coupling e Comp
85. s even must be filled with the indicated quantity of grease see data sheet 1 2 e Insert the centring sleeve with the bearings into the bearing box Pos 350 e Screw on the bearing cap Pos 360 e Slide this assembly onto the shaft and fix to the bottom of the motor stool e Insert the wedge Pos 942 in the groove of the shaft and into the centring sleeve e Screw on the threaded ring Pos 514 so that its edge grips behind the wedge 28 261822 7 5 3 Adjusting the rotor Loosen the allen screws in the threaded ring The pump shaft can be moved to its fullest extent in both axial directions by turning the threaded ring The rotor is then adjusted to a position half way along the total travel This dimension is indicated in the cross section drawing The threaded ring is fastened with the allen screws when the rotor has been adjusted 7 6 7 6 1 29 261822 Assembling and diassembling the stuffing box The pump shaft is sealed at the drive side by a stuffing box Disassembly and assembly should be performed according to the sectional drawing 701 613 0509 1 in Section 9 N SSS dl UN BEE BER A R2 US 1 e Wes E a 21 IS 4 L7 RE IX LAS EN 3 EZ x x d A KA N NY INES pu 720 LAL MN Jt gt 2 LP y d f Y ZL gt b N Dismantling The following steps are necessary to remove the stuffing box Remove the allen screws in the stuffing box gland 452 Loosen the stuffing box gland 452 and lift upwa
86. sary for lubrication cooling and to reduce the wear on the stuffing box 31 261822 7 7 Spare parts The recommended quantity of spare parts required to meet the conditions of constant operation over a period of two years are given in the list below Number of pumps including reserve pumps Spare parts Quantity of spare parts Aa ae Casing wear ring impeller ring AAA AA sos Shaft with fitting key and shaft ses ppp screws or nuts mm O CO OC ser IT shaft bearings etc Seals for pump casing Seals for pump casing Sets ESIESEIEIEIE3 150 meae peperere we Bees gt s rp mrasa ME ENENENENERET hmmm 3 pe E eneren 2 gt Le le fe po us m bb pe 32 261822 The spare parts should be available from the time of first operation Spare parts taken out and used must be replaced as soon as possible Please give the following details when ordering Order no of the pump Type of pump and size Identity number from the list of spare parts Part number from the sectional drawing Quantity Material Storage of spare parts Store the spare parts in their original packaging Store in a dry place preferably at a constant temperature Check the spare parts for signs of corrosion and the state of the packaging every 6 months Repair damage to the conservation with anticorrosive agents Observance of the requirements laid down in DIN 7716 products made from caoutchouc and rubb
87. sible load limit Failure to adhere to the fits may impair the shaft hub connection If the tolerance values of the shafts deviate from those in table 6 1 1 above FLENDER must be consulted Failure to observe these instructions may result in breakage of the coupling Danger from flying fragments The parallel keyways must be designed in accordance with DIN 6885 1 If the keyway geometry deviates FLENDER must be consulted Taper keys or nose keys gib headed keys are not permissible BA 3100 EN 07 03 19 36 FLENDER 6 1 3 The parallel keyways must be designed to suit the available parallel keys For parallel keyways the tolerance zone of the hub keyway width ISO JS 9 must be adhered to For more difficult operating conditions of the kind arising e g with reversing operation or operation with impulses the hub keyway tolerance zone ISO P9 is specified On part 1 the parallel keyway must be applied midway between the lands or aution pockets of the flexible elements on part 2 midway between the through holes and on part 4 below a cam J i 2 VENE J Part 1 Part 1 DS Part 2 Part 4 Part 2 DS Part 4 DS Axial securing device A set screw or end plate must be provided to secure the coupling parts axially If end plates are used FLENDER must be consulted with regard to machining the recesses in the coupling parts If the coupling part mounted on the shaft does not lie up against the shaft shoulder
88. ssembled step by step from the lower parts and is lowered downwards into the pump sump This enables assembling and disassembling of long pumps even when the height of the crane hook is low The weight of the pump parts are as follows Complete pump 5300 kg e Pump shaft 211 258 kg 7 3 1 e Top shaft 211 Column pipe 711 01 e Column pipe 711 02 e Motor stool 341 e Delivery elbow 144 e Bellmouth 138 e Pump bowl 112 Impeller 230 Shell coupling 853 Dismantling the pump 21 336 400 315 766 1300 300 980 200 35 kg kg kg kg kg kg kg kg kg 261822 Switch off the drive motor before beginning dismantling and secure against inadvertent activation Secure shut off valves in the pressure and suction piping against inadvertent opening Decommissioning is described in Section 6 2 Ensure the stable positions of dismantled components during mounting and dismounting work on the pump Use supporting equipment if necessary The guide bearings of this pump are made of silicon carbide Silicon ATTENTION carbide is a very hard brittle material When mounting the shaft bearings and the pump axial loads or edge stresses and shocks must be avoided The following steps are necessary to dismantle the individual components Remove the coupling guard 681 22 261822 e Separate the coupling and remove the drive motor
89. sses Punch presses Countershafts shaft trains Machine tools main drives Machine tools auxiliary drives Food processing machines Bottling and container filling machines Kneading machines Mash tubs crystallizers Packaging machines Cane crushers Cane knives Cane mills ZENZZOZEZO gozooozooooz ZZZZ ozoozaoozoozgoozo ZZWZZZZWMZZZZNZZNZ Service factor f4 daily operating cycle of up to 24 h Load characteristic of driven machine Prime mover G M S Electric motors Turbines Hydraulic motors 1 1 25 1 75 Piston engines 4 6 cylinders 1 25 15 2 Coefficient of cyclic variation up to 1 100 to 1 200 Piston engines 1 3 cylinders 15 2 25 Coefficient of cyclic variation up to 1 100 Load characteristics of driven machines listed by area of application Dredgers Generators transformers S Suction rolls S Bucket chain conveyors S Frequency transformers S Drying cylinders S Travelling gear caterpillar S Generators Pumps M Travelling gear rails S Welding generators S Piston pumps ea wnenes Rubber processing machines G Centrifugal pumps light liquids S B re S Extruders M Centrifugal pumps heavy liquids S Cutter heads eere S Plunger pumps ill M Slewing gear y ae s S Pressure pumps Building machinery S Rolling mills 5 a clay working machines M Hoists Wood working machines S Rotary kilns M Concrete mixers S Barkers lt Mammermils M Road construction machinery M Planing machines S Ball mills Chemica
90. ssistance see section 11 Faults causes and remedy General The following irregularities can serve as a guide for fault tracing Where the system is a complex one all the other component units must be included when tracing faults The coupling must run with little noise and without vibration in all operating phases Irregular behaviour must be treated as a fault requiring immediate remedy nn FLENDER will not be bound by the terms of the guarantee or otherwise be responsible in cases of improper use of the coupling modifications carried out without FLENDER s agreement or use of spare parts not supplied by FLENDER IN When remedying faults and malfunctions the coupling must always be taken out of service Secure the drive unit to prevent it from being started up unintentionally Attach a warning notice to the start switch BA 3100 EN 07 03 26 36 FLENDER 9 2 9 3 Possible faults Malfunctions Causes Remedy Sudden changes in the noise level and or sudden vibrations Change of alignment Flexible elements 12 worn take the system out of service if necessary rectify causes of alignment change e g tighten loose foundation bolts Check and if necessary adjust alignment see section 6 Wear check procedure as described in section 10 take the system out of service Demount coupling and remove remains of flexible elements 12 Check and replace damaged coupling pa
91. st be 10096 checked with suitable measuring equipment If other shaft hub connections e g taper or stepped bore etc are to be used instead of the flanged Sleeve connections provided for FLENDER must be consulted Flanged sleeve connections with taper action are not permissible T8 JA I Z IT8 B IE ZY Ans C r E LLL 7 B n _ C 1 2 a IT6 Lame a a 2 TA cU A it c ao rn 3 2 3 2 3 2 S 7 N SESS u 3 5 LW IT8 C Part 1 Part 4 Part 2 Part 2 3 Part 1 DS Part 4 DS Part 2 DS Part 2 3 DS For drive by means of parallel keys the following fit pairs are prescribed for the bores Bore D4 Selection of fit over to Shaft tolerances Bore tolerances mm mm Shaft tolerances to FLENDER standard 100 me H7 100 n6 Shaft tolerances 50 k6 is to DIN 748 1 50 m6 50 K7 h6 System standard shaft 50 M7 all h8 N7 Table 6 1 1 Fit pairs A Parallel keyway The assigned fits must be adhered to in order on the one hand to keep the play in the shaft hub connection as low as possible depending on utilisation of the tolerance zones or on the other to keep the hub tension arising from the oversize within the permis
92. st be designed with a service factor f4 in accordance with item 1 3 and a temperature factor Sy appropriate to the application In the event of a change in operating conditions e g output speed starting frequency changes to the prime mover and driven machine the design must always be checked see item 1 2 3 BA 3100 EN 07 03 11 36 FLENDER 1 2 3 Checking the selected coupling size The following must apply to the coupling In Tn X fy X So Tkn rated coupling torque TN rated system torque rated drive torque acting on the coupling fy service factor in accordance with item 1 3 Sy temperature factor The highest temperature in the immediate vicinity of the coupling must be applied Tu from 30 C to 40 C from 40 C to 60 C from 60 C to 80 C So 1 1 4 1 8 Table 1 2 3 Temperature factor Sy During starting or operation torque impulses up to 25 times per hour are permissible The following applies Tkmax Tmax X Sy Tkmax maximum coupling torque maximum system torque peak drive torque acting on the coupling temperature factor max So The following must apply to the alternating torques occurring during operation Tkw Tw X St x Sy X fy Tkw fatigue torque load on the coupling Tw alternating torque load on the coupling Sy temperature factor fi service factor in accordance with item 1 3 fen S TOHz for f gy gt 10 Hz S 1 0 for fer lt 10 H
93. their essential characteristics and improve their efficiency and safety Copyright The copyright to these Operating Instructions is held by FLENDER AG These Operating Instructions must not be wholly or partly reproduced for competitive purposes used in any unauthorised way or made available to third parties without our agreement Technical enquiries should be addressed to the following works FLENDER AG Telefon 02871 92 2868 D 46393 Bocholt Telefax 02871 92 2579 or to one of our customer service addresses A list of our customer service addresses is given in section 11 Spare parts customer service addresses BA 3100 EN 07 03 14 36 FLENDER 3 1 3 2 3 3 Safety notes Proper use The coupling has been manufactured in accordance with the state of the art and is delivered in a condition for safe and reliable use Any changes on the part of the user which may affect safety and reliability are prohibited This applies equally to safety features designed to prevent accidental contact The coupling must be used and operated strictly in accordance with the conditions laid down in the contract governing performance and supply Obligations of the user The operator must ensure that all persons involved in installation operation maintenance and repair have read and understood these Operating Instructions and comply with them at all times in order to avoid injury or damage ensure the safety and rel
94. ut downneasues AA D 17 Short term sh t dOWN tar nie 17 Decommissioning for long PES a o 17 Service Inspection ani 18 Bearns bes 19 TES G CHOW naa adds 19 Dismantling and assembling the pump en a ana Nara na nana 20 Dismantling the pump iia li sans 21 Assembling the PU BA PAN Er Era 23 7 4 7 4 1 1 4 2 7 5 7 5 1 7 5 2 7 5 3 7 6 7 6 1 7 6 2 T 8 1 37 261822 Assembly and disassembly of the guide bearing medium lubricated SiC bearing 25 Dismantling the guide bearing cinc an una 25 ASSEMBLING the guide Dea aussen 25 Assembling and disassembling the supporting bearing grease lubricated 26 Dismantling the supporting bearings oooWooWooWomom mna 26 Assembling the supporting bearing ooooWooWoomom Woman 27 Adj sling theroior A deg 28 Assembling ans diassembling the stuffing box oooWooWoWomWooWooWo W 29 DA ee etc Ete A sae PET 29 ASSEMDIING 4 0s lili adas 30 STEN 31 Technical problems causes and solutions sreronnrnronnrnronnrnrennnnsennnnrennensennnneenrensersneeersesenrsseee 33 Causes and measures for their elimination esee ehem 34 RUHR PUMPEN RUHI YMF RUHRP UMP EN GmbH DEPARTMENT 52218 Stockumer Strasse 28 DATE 18 11 2885 58453 Witten SHEET NR 14 Germany E AD NR 25839 PUMP TEST SHEET PUMP DATA pump typ 1i TR 6808
95. ute tappert flender com www flender com FLENDER TUBINGEN GMBH 72007 T bingen Tel 0 70 71 7 07 0 Fax 0 70 71 70 74 00 E mail sales motox flender motox com www flender com Shipping address Bahnhofstrasse 40 72072 Tubingen LOHER GMBH 94095 Ruhstorf Tel 0 8531 3 90 Fax 0 85 31 3 94 37 E mail info loher de www loher de Shipping address Hans Loher Strasse 32 94099 Ruhstorf FLENDER SERVICE GMBH 44607 Herne Tel 0 23 23 940 0 Fax 0 23 23 940 333 E mail infos flender service com www flender service com 24h Service Hotline 49 0 17 22 81 01 00 Shipping address S dstrasse 111 44625 Herne A FRIEDR FLENDER AG FLENDER GUSS Obere Hauptstrasse 228 230 09228 Chemnitz Wittgensdorf Tel 0 37 22 64 0 Fax 0 37 22 64 21 89 E mail flender guss flender guss com www flender guss de BA 3100 EN 07 03 31 36 FLENDER Germany A FRIEDR FLENDER AG 46393 BOCHOLT TEL 02871 92 0 FAX 0 28 71 92 25 96 SHIPPING ADDRESS ALFRED FLENDER STRASSE 77 46395 BOCHOLT E mail contact flender com www flender com VERTRIEBSZENTRUM BOCHOLT 46393 Bocholt Alfred Flender Strasse 77 46395 Bocholt Tel 0 28 71 92 0 Fax 0 28 71 92 14 35 E mail vz bocholt flender com VERTRIEBSZENTRUM STUTTGART 70472 Stuttgart Friolzheimer Strasse 3 70499 Stuttgart Tel 07 11 7 80 54 51 Fax 07 11 7 80 54 50 E mail vz stuttgart flender com VERTRIEBSZENTRUM M NC
96. y done by drilling material away On part 1 the material must be removed between the lands or pockets of the aution flexible elements without drilling right through the base and without damaging the pockets of the flexible elements On part 4 the material must be removed from the end face between the cams Sufficient space must be left between the balancing hole and the cam to avoid weakening the cam connection Since the coupling part 3 the cam part is always in a balanced condition the coupling part 2 can be balanced individually or together with the fitted part 3 Finish bored couplings or coupling parts are balanced according to the customer s specifications Ve ZA Balance DD 22 bore N T ES G ZZ gt gt EN Ea BV 1x Aa NSS E SJ Z EN Part 1 Part 2 Part 4 Part 1 Part 2 Part 4 Part 1 DS Part 2 DS Part 4 DS Part 1 DS Part 2 DS Part 4 DS Arrangement of the balancing bore Arrangement of the balancing bore with one level balancing with two level balancing BA 3100 EN 07 03 21 36 FLENDER 6 2 6 3 6 4 General information on installation During assembly Section 3 Safety Instructions must be observed Assembly and installation work must be
97. z fer excitation frequency of the alternating torque load in Hz C inni When selecting the coupling the permissible maximum speed and the aution permissible maximum bore musi also be taken into consideration Selection of bore fit in accordance with section 6 item 6 1 1 The shaft displacement values specified in section 6 item 6 5 4 must not be Caution exceeded BA 3100 EN 07 03 12 36 FLENDER 1 3 Determining the service factor The service factors taken as basis are based on empirical values which generally estimate the output of in and output combinations in service Hoists Link conveyors Belt conveyors bulk material Metal working machines Sheet bending machines Sheet straightening machines Belt conveyors piece goods Hammers Band pocket conveyors Planing machines Endless chain transporters Presses Rotary conveyors Shears Goods lifts Bucket type flour conveyors Passenger lifts Apron conveyors Screw conveyors Ballast elevators Inclined hoists Steel belt conveyors Trough chain conveyors Blowers Ventilators Rotary piston blowers Ty lt 75 Nm Rotary piston blowers Ty lt 750 Nm Rotary piston blowers Ty gt 750 Nm Blowers axial radial Ty lt 75 Nm Suaar beet cutters Blowers axial radial Tn lt 750 Nm Sugar beet washing machines Blowers axial radial Ty gt 750 Nm Cooling tower fans Ty lt 75 Nm Paper processing machines Forging pre

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