Installation and Instruction Manual BiOSTAT 2000
Contents
1. Please confirm with Yes if the commissioning is be ing carried out by JUDO or No if the commission ing is being carried out by a private person 22 In the final commissioning display window you can en planes DA EEIE ter the current date or time Date 03 11 00 _OK Time 13 05 _OK The current date of the internal clock at the time the first water is drawn off is stored as the commissioning date The status display see Chapter Status display If the device is restarted following a shutdown or even after a power failure proceed as for the first commissioning Please note that the language selection and the commissioning and installation inputs no longer appear After the self test has been carried out on the electric circuit without errors the display changes directly to the display mode Status display the system is ready to run 6 3 Operation To adjust the treatment effect to the water flow and thus optimise the effect the BIOSTAT 2000 is equipped with a water meter for precise flow measurement The water meter delivers electric impulses to the BiOSTAT 2000 s controls The electronics recognises from the frequency of the impulses how must water is flowing and adjusts the treatment current accordingly The electronics deduce from the level of the treatment flow what the water composition is and optimises the treatment current accordingly Depending on the water composition and operating mo2. a pulsating direct voltage is applied to these two electrodes a current flows between the electrodes The dissolved lime deposits on the cathode the round stainless steel brushes in the form of calcium carbonate crystals At the same time this lime that has deposited on the round brushes is removed again by rotating stripper around the brush circumference by bending and subsequent acceleration of the brushes The crystals formed in this way are minute micro crystals Any larger crystals that have formed sink to the floor and can be removed via the drain tap by regular flushing They can be seen in the flushing water as very fine sand The aforementioned microcrystals remain in suspension and function as seed crystals on which lime can deposit Above all in hot water areas the growth can be identified by the slight turbidity of the water The crystals grow and slowly become of a size in which they scatter light They are then thou sandths of a millimetre in size But even these crystals are still so small that they remain in suspension and are flushed out with the current The same procedure takes place in cold water only the lime depositing potential is normally much smaller As the surplus lime now deposits on the seed crystals other surfaces pipes boiler etc mainly remain free of limescale deposits e g electric heating rods The formation of the crystals reduces the hardness of the water slightly This reduction is so slight tha
3. which inhibit the flow of water and lead to a high power consumption The devices and fittings are spared and thus expensive repairs are avoided Lime edges and water stains are easier to wipe off The types 25 E and 50 E have been tested by the DVGW Deutsche Vereinigung des Gas and Wasserfaches e V German Gas and Water Association in accordance with the requirements of the DVGW code of practice W 512 and the DVGW regulations 8 9 1 00 and 8 9 4 99 and exceed the minimum requirements for the effect safety and compatibility of the plastics some by significant amounts They are therefore entitled to bear the DVGW mark In addition to the descaling function the display can be used to enquire the operating data the water consumption and the customer service address The system settings and the flushing interval can be entered 1 2 Units and symbols used The following symbols are used in this manual for improved clarity and understanding Warning This symbol indicates an item which must always be observed for reliable operation or for safety reasons 1 Important a his symbol denotes tips for use and other useful information Deviating from the official SI units the following units and terms are used Unit Conversion Unit Conversion bar 1 bar 10 Pa 0 1 Inch 1 DN25 N mm 1 DN 40 1 3 Extent of delivery Type 25E Type 50E Installation and instruction Installation and instructio
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5. bar even for A short periods a pressure reducer must be installed upstream of the device 1 In case of mains pressures above 7 bar we recommend that you install a pressure a reducer upstream of the device The BiOSTAT 2000 must not be installed in circuits loops 10 2 Safety The materials and protective covers used are resistant to the physical chemical and corrosive stresses to be expected in the water All materials protective covers and resources are hygienically and physiologically safe Plastics and non metallic materials fulfil the requirements of the Federal Health Office KTW recommendations This descaler has been developed for use in cold up to 30 C drinking water water from the municipal water supply The manufacturer must always be consulted be fore installing the descaler in other media than water or in water with additives The water to be treated must not contain substances with a marked polar character such as alcohols concentrated mineral acids formic acid phenol m cresol tetra hydro furan pyridine dimethyl formamide and mixtures of chloroform and methanol They lead to brittleness through to fracture of the plastic parts Only gentle soap solutions or water may be used for external cleaning The operating and maintenance instructions specified in this instruction manual must be strictly observed Independent modifications and changes are prohibited for safety reasons The test marks printe
6. descaler were carefully and conscientiously examined before de livery Should difficulties nevertheless occur please contact your nearest customer ser vice giving the device number see also Chapter Malfunction customer service Contents i General s omoewomenomenoememamemomemamemememadmewemewamewameva mea S LEGES lou nj0 Cl US ie uray pce cov 5 1 2 ANS and SY MOIS USE ees obese bebes e bebes babeat babeat beber baba beber eta pax 5 1 3 Extent OPOGIIVENY antea nti nd antt onda kan i onda anti onda kan ean RE 6 1 4 Acessories eT R 7 1 5 SSHIDDIDG Drace acento E E E EEE Ea Eras 8 1 6 Eield of applicatiOM ssn iert e e a i a earne tbe 9 1 7 Use limitations eeennnnnnnnaaaaeennnnnneeeertnnnntrnnnenrttnntttrteterttnnttttnteennntntttrneeennnnnnnreneeeee 9 XE I NEED 10 S NET Tels Igi eiz UN Ez zac pv c m 11 4 Installation Location Requirements eeseesseseseeeesseeeeeeeeeeeenen nnne 12 Be Installatlofistias tien na tta tine bn ront r E e OT eu UE 14 5 1 Installed dimensions and weights cocci et eic une et eoe coeunt erts 14 5 2 JASSBITIDIM aiia fria eie iiec a aa a sco ide sar 14 5 2 1 Installation of the connecting flange JUDO Quickset E JQE 15 5 2 2 In line arrangement of a Quickset X single lever bypass valve JQX only for 19 9229 eU EE 16 5 23 Sristall d sealBE oso iar eos etiaai bou etna aab EEr AEEA AE OEE EERE EEE ROME T E 16 5 2 3 1 Instal Typ
7. month or year The key Y can be used to switch between the monthly and yearly diagrams The F2 and F3 keys can also be used to directly switch between the annual diagram and the monthly diagram The selected ox flashes and is shown after you OK press the key The values are shown in litres The maximum value is 2500 litres The scaling is calculated depending on the largest con sumption value The monthly diagram data for the last 14 months are permanently stored in the EEPROM The values are shown in m The maximum value is 99 m The scaling is calculated depending on the largest con sumption value The yearly diagram data for the last 10 years are perma nently stored in the EEPROM Use the key to display the respective previous diagram Use the key to return back to the diagrams menu or the key to return back to the main menu 7 4 4 Settings k k o Settings xk k Date 03 11 00 gt 0K Time 13 05 gt OK Unit data gt OK english OK 20K 0K 7 4 4 1 Date Time Change Date Time Date 03 11 00 Time 13 05 Device data BiOSTAT 2000 25 E 12134 1 0 0210 c not inst 30 By selecting the lines Date or Time your reach the Date Time menu for changing this data By selecting the line device data you arrive in the Unit data menu for displaying the exact device name By selecting the line language your arrive in the menu for changing the language of the
8. text dis played The currently set language is displayed By selecting the line Display you arrive in the Language selection menu for changing the display setting The current date or the time can be entered in the last commissioning display window The exact data for identifying the treatment device is displayed in this window 31 7 4 4 3 Language selection Select Language The currently set language is marked with a v v If you want to set another language use the key to move the bar to the required language Confirm with to accept this input italiano nederlands 7 4 4 4 Display xx x Display The display menu shows the contrast and lighting display Contrast 50 gt OK ey illumination 100 gt OK After selecting and confirming with the key the afterglow time respective set value can be changed using the A Minutes gt 0K respective function keys back 7 4 4 4 1 Contrast setting Contrast setting The function key F2 can be used to increase the contrast the function key F3 is used to reduce it 7 4 4 4 2 Background lighting intensity Background The function key F2 can be used to set the background 5 a lighting lighter with the function key F3 it becomes dnd Beene dd darker illumination 50 32 7 4 4 4 3 Background lighting persistence Background cs li ent ng n The function key F2 can be used to extend the persis tence i e how long it
9. the main menu of the BIOSTAT 2000 E Operating data 0K Page with ED and then press the key OK ss Water consumption OK reach the sub menu marked by the bar Diagrams 20K gt OK gt OK Customer service gt OK Operating display gt OK Use the key or the bottom line in the menu operating display to arrive back in the operating display The various sub menus are described in the Chapter Description of the sub menus 7 3 Menu overview To get from the status display to the main menu press Menu From there you can select the following sub menus Operating data Chapter 7 4 1 Water consumption Page 1 Chapter 7 4 2 Diagrams Chapter 7 4 3 Settings Chapter 7 4 4 Flushing Chapter 7 4 5 Customer service Chapter 7 4 6 By pressing you move back from the main menu to the operating display The following page shows the flow diagram with the general display functions Menu overview 27 Flow Diagram General Display Functions Menu Overview Operating data Total water quantity Operating data Operating time 7 4 1 Treatment time 7 4 1 Water consumption Previous year l Current year Operating Water consumption Current month display 7 2 7 4 2 Present day Comparison with same month last Diagrams Current year Previous years Current month Previous months Consumption 7 4 3 Main menu diagrams Date Time 7 2 fes 744 1 Device type Device num
10. 00 flushing Set the bar with the key on the required interval adi and confirm with the key E By setting the bar on the line Water qty and confirming 33 7 4 6 Customer service Customer service The data important for the customer service is dis Judo GmbH played here 07195 692 116 The name and telephone number of the firm re sponsible for customer service is shown in the lines 2 and 3 This data can be changed after selecting the relevant menu line in the menu Change cus tomer service data After selecting the menu line Event minutes you arrive in the menu Event minutes Change customer service data as Judo GmbH _OK 07195 692 116 _OK 0K A list of the events important for the customer service is 09 10 00 displayed here in the order they occurred 09 30 The following is displayed Malfunction mesage with fault number Date and time of the malfunction messages Warnings e g note of the flushing of the treatment Date 22 12 00 chamber with date and time Time 07 44 Note whether e g a required flushing has been car Dack 20K ried out The event log can be up to 5 pages long If further events occur the respective oldest page is deleted The key can be used to page down in the event log Executed Yes 7 5 Hoppla function By pressing the key and the key 1 the contrast is reset to the standard value of 30 then the screen jumps back to the language selection
11. 25E 15 roieieteicee hono porno Porro probro pa Poor e Debra be Geor obe bosopat 16 5 2 3 2 install Type 50E Cl Yo atis iiti ineo tin a ees trae ar eese tre Lauda 17 Bi Systemin operation ee eae Eea ea ie eee ve ene ie E Tanan iE 19 6 1 F tional deserlptlOb ode tete n eve ev a a ale dete s 19 p 2 COMMISSIONING nistan ias aperte tiain einni 20 eE D01 Ee 1121 a s ceci ciae A A A A 22 6 4 Interruption ShitdoWLD u ceste c nr oen cran eh pr pr eed x e OR EP e ke ee mere CE 22 9 5 a EEAS A A eie ee ons 23 6 6 CIOAMNG re iati ontario etos bebe i esencia roe bob nei arse bob erbe rests 23 7 Description of the Electric Controls ssssssssssssssssssssssssesssssssessssesssesessseessesees 24 7 Display ReyDOSEO ouo teneor cen eee eee tunc dre ee 24 Tu Status displayet aa LE d I MN CE d Ud 25 LS MehLOVervigW eee E rper spe peg tp pire cp repe pete cp cepe ek teg ele aper kp tena afr 26 7 4 Description of the sub menus ssesssesesssssseeeeeeeee nennen nnne nennen 28 244i Operating dala catania a Eaa tocan e doa 28 7 4 2 Water consumption Page 1 sees 28 7 4 2 1 Menu Water consumption previous Veal cccceeeeeeeeeeeeeeeeeeeeeeeeeeees 28 7 4 2 2 Menu water consumption page 2 sssssssssssssseeeeeeeeeeennnnne 28 FA SCHMIDI o e cec ee ee ar ee eee 29 ECT MET ANE p PEN 30 pio NIBIP IC AE ARREST 30 The number of this device is noted down on t
12. Installation and Instruction Manual Please keep in a safe place for future use Please hand over to the operator Read carefully before installing starting up We reserve the right to make technical changes BiOSTAT 2000 Type 25 E 110V Typ 50 E 110V Manufacturer Judo Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Hohreuschstrasse 39 41 D 71364 Winnenden Telephone 49 7195 6 92 0 Facsimile 49 7195 6 92 188 Type Maintenance free descaler BIOSTAT 2000 Type 25 E 110V Type 50 E 110V Model Part No Type 25E 110V 821 0316 Type 50 E 110V 821 0321 Judo Wasseraufbereitung provides a one year guarantee warranty for the function of these devices Please ensure that you always precisely observe the details given in this manual as oth erwise any guarantee and liability claims shall expire All figures dimensions and design information were correct at the time of going to press We reserve the right to make changes which serve technical progress and further development We are unable to accept any claims to a particular model and design Instructions from Page 3 Machine number Dear Customer Thank you for the trust you have shown in us by purchasing this device With this descaler you have purchased a unit that is state of the art and with its test mark has proven that it is exemplary with respect to its effect device safety and with respect to hygienic aspects All the functions of this
13. Type 50 E 110V A Depth to centre of pipe 243 308 330 without with JQX B Width 330 525 min 100 5 2 Assembly The devices are DVGW tested i e they can be connected without a safety fitting e g pipe disconnector JQX by pass for Typ 25 E 110V as accessories available for Typ 50 E 110V standard aquipment Part No 873 5210 15 5 2 1 Installation of the connecting flange JUDO Quickset E JQE The JUDO Quickset E JQE is used as a connecting element between many Judo de vices and the domestic water installation It is the flange connection between the water pipe and the descaler The JQE 1 with screwed connection mV for the Type 25 E consists of the rotating flange with external thread union nut pipe sockets with external thread ring seal and assembly cover The connection width for the Type E is specified at 1 by the pipe sockets The rotating flange must be suitable both for horizontal as well as vertical pipes and must be installed in the direction of flow This is denoted by a cast in arrow The flange surface or the rotating flange must be vertically upright The pipe can be tested for leaks before the BiOSTAT 2000 is installed The JQE 1 12 with internal screw thread for the Type 50 E consists of the rotating flange with internal screw thread ring seal and asse
14. ber Settings Version number 7 4 4 7 4 4 2 Change language Engien 7 4 4 EngliSs 3 French Flemish Display Italian 7 4 4 4 Spanish Flushing interval Display settings Flushing max time Contrast 7 4 5 max water quantity Background lighting 7 4 5 Carry out next flush ing on 7 4 5 Change Customer service ad 7 dress 7 4 6 1 Customer service ad Customer service dress Name 7 4 6 Phone number 7 4 6 Commissioning Date Installation by Commissioning by 7 4 6 1 Commissioning 7 4 6 List Flushings Fault messages 7 4 6 2 Event log 7 4 6 28 7 4 Description of the sub menus 7 4 1 Operating data In this the accumulated operating data over the whole Operating data operating period of the BIOSTAT is displayed Total water quantity Total water quantity 175 m Total water quantity to flow since the BiOSTAT was Operating time started up commissioned for the first time 350 days Operating time P Treatment time Total time since the commissioning 160 h Treatment time l l Total time that the treatment current has flown in the BiO back 20K STAT For the Type 50 E the values displayed are the sum of the measured values from both devices 7 4 2 Water consumption Page 1 Water consumption P 1 The water consumption values are displayed here related 175 m3 to the various time intervals gt 0K 259 m3 The water consumption of the previous year
15. bly cover was fixed to the rotating flange Then the JQE bracket can be fitted using the hexagonal screws supplied 8x60 and the Rawl plugs 10 mm To prevent twisting fit the two wall brackets No 220 0500 read the enclosed installation instructions between 200 and 290 mm beneath the JQE measured from the middle of the pipe The spacing on both sides should be around 20 cm from the middle of the rotating flange The Type 50 E is equipped with threaded rods in the connecting flange as a standard Use the section flange seals supplied and the nuts to fit it to the flange of the left hand JQX of the BiOSTAT with display to the flange of the right hand JQX of the BIOSTAT without display Then connect the two sets of electronics using the enclosed connection cable p P Mh The cover hoods do not have to be removed to insert the cable as there are recesses in the panelling at the appropriate locations The connecting sockets are located to the right next to the electronics housing 19 6 System in operation 6 1 Functional description The BiOSTAT 2000 is fundamentally different from other water treatment devices avail able on the market It releases extremely small seed crystals on which the lime can de posit itself The following processes take place In the treatment space there is an anode coated with a precious metal plus pole and the cathode minus pole is made from round stainless steel brushes As soon as water flows
16. ce Push the plug back in No e Reconnect the cable electrolysis flow e Interrupted cable at the electrodes 36 Display Possible cause What to do Attention Electronic fault e Inform customer service Fault message e Malfunction due to fluc Fault 3 tuations in the electricity e Delete fault signal mains grid Elektronics defective In the Type 50 E the screen also displays in which circuit the malfunction has occurred e g Fault 3 Circuit left e Electronic fault e Inform customer xk k OK OK x Attention xk k OK OK x service Fault message e Malfunction due to fluc Fault 3 tuations in the electricity e Delete fault signal mains grid Elektronics defective Circuit left 9 2 customer service We wish you a continuous trouble free operation However should problems occur or should you have any questions our customer service department will be pleased to help your with the relevant information The telephone numbers are given in the manufacturer s address or in Chapter Customer service Please always quote the imprinted device number When your look at the device it is located on the device on the right hand side on the hexagonal cover You must remove the front cover hood first Undo the four plastic screws on the sides of the cover hood by 1 2 turns and pull the hood forwards and down and then lift it off up wards Guarantee and liab
17. continues to light of the display reducer after Fs 4 Minutes background lighting the function key reduces it 7 4 5 Flushing The time interval until the next flushing of the treatment Flushing chamber can be entered here as well as the max quantity Flushing interval of water until the next flushing time 2 Months OK Based on the average water consumption the screen then water qty 100 m OK displays when the next flushing should take place The next flushing minimum time of one month cannot be reduced due on 60days If a flushing is carried out before this time has expired for execute flushing the BiOSTAT Type 25 E or 50 E the key must be Back OK j pressed To check whether flushing has actually been carried out approx 0 5 water must have flowed in the period of 3 minutes before or after pressing this key After this condition has been fulfilled the next flushing date is calculated 7 4 5 1 Flushing interval time time until flushing Month the key you arrive in this menu Months v Here you can enter the time intervals until the next flush Months ing Set the bar with the key on the required interval and Months confirm with the key Months back Change flush interval By setting the bar on the line time and confirming with 0K Change flush interval W qty until flushing 10 with the key you arrive in this menu 50 Here you can enter the quantity of water until the next 1
18. d on the devices are only valid when original Judo parts are used The mains voltage of 230 V is transformed to a safe extra low voltage of 24 V with the aid of a completely encapsulated power pack Class of protection IP 65 The electronic housing must only be opened by trained qualified personnel after the mains plug has been removed from the socket The main power cable must only be completely replaced with the power pack by the manufacturer the manufacturers customer service or qualified trained personnel 11 3 Technical Data Rated pressure The rated pressure denotes the maximum pressure up to which the safety of the device has been tested The maximum operating pressure is lower to ensure optimum function Type 25 E 110V Type 50 E 110V Rated flow 2 5 m h 5 m h Pipe connection 1 1 Nominal pressure PN 10 PN 10 Operating pressure max 8 bar 8 bar Pressure loss for rated flow 0 4 bar 0 5 bar Electrical connection 230 V 50 Hz 2 x 230 V 50 Hz Max power consumption 120 W 240 W Max ambient and water temperature 30 C 30 C 12 4 Installation Location Requirements A To be able to ensure trouble free operation the requirements named in the follow ing must be complied with A shut off valve must be installed upstream of the device To protect the descaler against dirt a protective filter should be installed upstream of the system back washable or as tube filter with a mesh size not larger than 0 1 mm The ma
19. de a small quantity of sand like lime particles form in the treatment area as well To flush these out the BIOSTAT 2000 should be flushed every 3 6 months depending on the water consumption see Chapter Flushing 6 4 Interruption shutdown If the water supply to the descaler is interrupted main tap closed or bypass open the system s mains plug must also be removed from the socket A dismantled system must be stored in a dry frostproof place The connecting flange must be protected against soiling and damage The white cover can be used for this see Chapter Shipping brace 23 If a dismantled system is reinstalled and restarted the system must always be vented by opening a water tap downstream of the device If the device is restarted after a shutdown or even after a power failure then proceed as for the first commissioning start up Please note that the language selection and the inputs for the commissioning and instal lation no longer appear After the self test has been carried out on the electric circuit without errors the display changes directly to the display mode Status display the system is ready to run 6 5 Flushing As there are no consuming or blocking components in the system no regular mainte nance is needed You only have to flush out any sand like lime particles that may have formed every 3 6 months see also Chapter Operation and the relevant chapter in the sub menu To flush the s
20. ent takes place Delete the fault signal Remove the mains plug from the socket for approx 10 seconds If the fault signal no longer occurs when you put the plug back in the system has independently returned to normal mode If the signal occurs again after a short time check all the cable connections except the electric control cable To do this you must remove the front cover hood undo the four plastic screws at the sides of the cover hoods by 1 2 turns and pull the hood down and to the front and remove it upwards If you cannot find an error and the fault signal occurs again after going out inform the customer service giving the device number The device number is located on the right hand side of the reactor chamber it can only be read off when the hood has been removed The housing of the electrical controls may only be opened by qualified electricians Remove the mains plug before opening the housing Display Possible cause What to do UTC WESPNTETMPEETTUTYUY e Short circuit between the e Inform customer paute message wire brushes and the service i precious metal anode e The BiOSTAT 2000 Eat d e The water to be treated cannot be used has a conductivity of gt here Electrolysis flowrate 2500 uS cm drinking too great water has max 2000 uS cm XJ caution e Too much air in the reac e Remove mains plug Fault message tor chamber Vent by opening a wa ter tap downstream of Fault 2 the devi
21. he first page of this manual Also it is engraved in front of the device and visible after lift up the cover FAAS OW Odeo asia ease en eu de ce oe ee ee 30 7 4 4 3 Langlage selecllOE uei idea icio odo iui nido udi uus 31 TAAA Eco Mr M 31 ro n E tcn e T DELETE EE 32 7 4 5 1 Flushing interval time variates i eod toco doen eod o d eoe o eo es 32 7 4 5 2 Flushing interval water quantity eeeese 32 PAB GUSTOMEMSCIVICES MT G 33 7 4 6 1 Change customer service data ssssssssssee 33 7A 6 2 Event MINUTES casco tue o cree eaae dex un cer cub eue e Rx uta FER UE RUE eae 33 1 5 OD Dla MUM GL ON daos aestus t aete saxa etus Se qus d aevum seta duod gates sus 33 B Wamng messages mune betur ape ck iiinis ipininid ieina 34 8 1 Notes on flushing the treatment chamber eese 34 9 Malfunction customer SerVviCO ic vised citi ec tee nn a kl i n c n Ei ono e Co uk 35 i gt JATIN TOM hmc PR E 35 9 2 CUSIOMIGl SENICE oiu dinates dora beleuseedabunonsdalevansdabevsrsbelevecedabisrsbeleveesbaliversbalivent 36 10 Spare parts list BIOSTAT 2000 E sse nennen nennen nennen nnne 39 11 Table for entering the Telephone Number and the Customer Service Firm 40 1 General 1 1 Intended use The BiOSTAT 2000 reduces the tendency of the water to precipitate surplus lime and thus protects water pipes and hot water heaters against limescale deposits
22. ility claims can only be granted if the instructions given in the instruction manual have been precisely observed 37 Illustration of the spare parts is not to scale O Power 0 Aer 8 RIBS m Co ES maa Med CLIC 39 10 Spare parts list BIOSTAT 2000 E 110V No 110V No 1 Coverhod j2210558 1 310 1 Coverhoodleft 2210133 1 310 1 Coverhoodright 2210131 1 310 2 Paneling 114003 1 2 136 10 Electronics Type 25E 50E li 2210121 1 1 1280 HE contact maker 2 h 4 610 1 m o 2j o 5 o aln alno N Qo ho CO A O1 WZ Housinginset 1609112 1 2 14 WZ impellerwhee 1633083 1 2 Ho O Ring 63 22x1 78 amp 1200211 1 2 H 47 WZ housing 112041 1 2 H23 48 NtM5 1633147 6 12 H 49 NutM6 1633145 4 16 i 60 Nipple 34 HEEOT 4 qp poop Ia 1j 61 Balvave amp j1610060 1 2 34 73 Connection cable Type 50 E 150 0242 fa Nh MIMINMIN oI n3 o I IP I9 250 N 11 Table for entering the Telephone Number and the Customer Service Firm P N o Om To co o t o OINI eo C JE CO ISIN QA rM C Osri0 O fc gt Lo I d e Ol O JQOP2 xoi a vtt ic wo murxzao z Alc o o o pum a olw a q
23. in line 2 can 11 4 m be changed by selecting the line and pressing the key 521 litre see Chapter Menu Water consumption previous year gt 0K gt 0K 7 4 2 1 Menu Water consumption previous year After selecting the menu line change the total water consumption for the previous year see water consump tion billing can be re entered or changed This is only interesting in the first year of commissioning as otherwise there are no comparative values in the wa ter consumption to compare with This menu no longer appears from the following year If a value is entered here an average consumption value is calculated which is used for the water consumption diagram up to the day until the commissioning 7 4 2 2 Menu water consumption page 2 Here the water consumption of the last month can be compared with the water consumption of the correspond ing month in the previous year Water consumption p 2 Compare with water consumption of last year last 30 days 5 7 gt 0K 7 4 3 Diagrams TEST ECD Lar rams oe oh oF Month 02 2001 gt OK Month back Example monthly diagram Taken 10 2000 200 100 Litl 5 W 5 20 z5 3 Example monthly diagram Taken 2000 DJFMANSIASOWD 29 After selecting the menu line Diagrams you can use the F2 and F3 keys to select a monthly or annual diagram Each time a function key is pressed the screen changes to the respective previous
24. ins pressure should not fall below 1 5 bar as other wise the rinsing can be im paired In the case of mains pressures above the max operating pressure of 8 bar pressure peaks during the night must also be noted a pressure reducer must be available upstream of the device Pressure reducers are available as individual devices or in combination with a protective filter The room used for the installation must be dry and frostproof Unauthorised persons should not have access to the room The ambient temperature must not exceed 30 C Avoid direct insolation The device must not be exposed to any strong impacts The device can be installed in each flow direction in all proprietary drinking water pipes Please note the cast in flow direction arrow on the connecting flange A socket 230 V 50 Hz is required for operation of the BIOSTAT 2000 Type 25 E Two sockets are required for the Type 50 E The sockets must not be able to be switched off by a light switch or similar The length of the power cable is approx 1 5 m For the case that major damage could occur at the installation location due to a leak in the device or the feed pipe e g in offices doctor s practice etc it must be ensured that the water and current supply are interrupted upstream of the device when the personnel are absent Alternatively the central water monitoring fitting the Judo Zewa Water Stop Part No 8140002 can also be installed upstream of the descaler I
25. irits Such cleaners must not be used 24 7 Description of the Electric Controls 7 1 Display keyboard The operating data and water consumption can be enquired via the display and the system settings changed the flushing intervals can be specified and the customer service address enquired The following is a description of this device s keyboard 1 2 E 5 JKL F2 m AEDE PQRS TUV WXYZ Use this key to change from the status display to the main menu Press briefly one menu step back Press continuous approx 3 seconds back to the status display Page down in the menu field The momentary line of text is shown in in verse colours light coloured writing on a dark background The following functions are possible For menu lines with the end symbol gt OK press to jump into the submenu denoted by the bar For menu lines with the end symbol OK the values or data shown in these menu lines can be overwritten After pressing the changed data is accepted 25 4 2 The alphanumeric keyboard can be used to change or enter new values in the menu lines marked with the end symbol OK When entering letters the relevant key has to be pressed briefly several times E g to enter an s press the 7 key 4x briefly and consecutively In addition to the characters printed on the keyboard other symbols can be used when entering the telephone number and name of the firm These characters are l
26. isted in the Table Tab1 on the left hand side The changed data is accepted after pressing ox For menu lines with the end symbol _OK this key can be used to move the cursor along the line to be changed U For menu lines with the end symbol OK this key can be used to select the value shown from a specified list The function keys F1 F3 are required in several menus to select the possi ble inputs The precise meaning of these keys is described on the display C3 Green Power device is connected to the power supply 230V Red Alarm there is a fault signal or warning message 7 2 Status display After the self test has been carried out without errors the display changes into the display mode status display The following image appears on the display In the 1 line the name of the water treatment device appears The 2 line shows the momentary water flow in l min There is a picture of a water tap in the middle While water is being taken from the system the short lines within the water pipe move to the right The bottom line shows the number of litres of water currently being drawn off through the system inside the pot symbol The water flow quantity displayed is reset to zero 15s after the water is no longer drawn off The value of the water quantity is reset to zero after 40 seconds After pressing you come to the main menu of the BIOSTAT 2000 26 Main menu By pressing the key you arrive in
27. mbly cover The rotating flange suitable both for horizontal and vertical pipes must be installed in the direction of flow This is denoted by a cast in arrow The flange surface of the rotating flange must stand vertically The pipe can be tested for leaks before the BIOSTAT 2000 is installed The ring seal between the rotating flange and connecting flange of the BIOSTAT 2000 must be installed so that the shaped side points towards the rotating flange If there are no impressions in the rotating flange for these raised surfaces e g as can be the case in older rotating flanges the flat packing included in the accessories bag must be used as a ring seal 16 5 2 2 In line arrangement of a Quickset X single lever bypass valve JQX only for Type 25 E Accessory Part No 873 5210 The JQX allows easy decoupling of the connected descaler from the pipe network with out the water supply being interrupted for the consumers The JQX does not have a bayonet connection Therefore the cheese head screws M6x88 in the descaler s flange must be replaced by the threaded rods in the accessories bag A section flange seal with four screws and nuts is prefitted to the flange of the JQX de noted by the cast in letter gt gt R lt lt pipe Screw this flange to the JQE rotating flange Screw the BIOSTAT 2000 to the other flange with the cast in letter gt gt G lt lt device using the nuts from the accessories bag Fit the JQX so tha
28. menu This function is used if the display has become illegible due to incorrect contrast entries or the wrong language is selected 34 8 Warning messages Warning messages are displayed by the corresponding text This warning message changes with the status display at intervals of 5 seconds The red malfunction LED also flashes 8 1 Notes on flushing the treatment chamber caution The electrodes chamber of the BIOSTAT 2000 must please rinse the be flushed in regular intervals Following the expiry of treatment chamber the preset flushing interval or exceeding of the preset Open top flush with water quantity the warning message shown on the left approx 2 litres water appears close top and press OK This warning message continues to be displayed until the flushing has been carried out and the key has been pressed In addition a water consumption of at least 0 5 litres must have been recorded by the BiOSTAT 2000 in the period of 3 minutes before or after pressing the OK key The display then changes back to the status display 35 9 Malfunction customer service 9 1 Malfunction A fault signal is indicated by the continuously lit red LED on the Alarm display In addition the cause of the fault signal is shown on the display This display alternates every 5 seconds with the address of the customer service see also Chapter Customer service As long as there is a fault signal no water treatm
29. n manual manual Ready assembled device Device left with display Device right without dis play both devices are joined with the preassem bled bypass valves JQX via the tandem piece JQT see Figure Cable for connecting the two sets of electronics Wall bracket for Type 50 Connecting flange for Type 25 E Connecting flange for Type 50 E JQE 1 with screwed connection JQE 1 1 2 with internal screw thread Wall bracket and Raw plugs For Type 25 E 1x For Type 50 E 2x YI G For Type 25 E JQR Quickset extension for series connection of two water treatment devices e g filter and descaler JQX single lever bypass valve Part No 8250041 Part No 873 5210 For Type 25 E and Type 50 E Connection cable for external potential free fault signal Part No 221 0244 The electric circuits of the Types 25 E and 50 E contain a relay with changeover function for potential free transmission of the fault signal It has the following control statuses for operating voltage On picked up for operating voltage Off or malfunction released Loadability 24V 0 5A To connect the potential free fault signal insert the polarised connector in the socket la belled with ext St rmeld The socket is located on the underside of the electronics in Type 50 E it is located on the underside of the left hand electronics For operating voltage On the connection in the relay be
30. r tap downstream of the device does this 21 Insert the mains plug in the socket in the case of Type 50 E both plugs The mains plugs must be freely accessible After connecting the power supply the switching carries out a test of all the functions and parameters stored in the electronics After completing the self test the display BiOSTAT OK appears for approx 1 second If a malfunction has been detected the error is displayed In addition the red LED is continuously lit indicating the malfunction too When starting up for the first time commissioning the following display appears after the self test has been carried out Sprachauswahl v The following display then appears First start up ASSEMBLED by qualified The following display then appears First start up FIRST OPERATION by qualified craftsman First start up FIRST OPERATION The language currently set is indicated with a v If another language is to be set the bar must be moved to the required language using the key After confirming with this input is accepted Please enter whether the installation has been car ried out by a qualified craftsman Please confirm using the appropriate function key Please enter whether the commissioning is being carried out by a qualified craftsman Please confirm using the appropriate function key If you answered the previous menu with No the en quiry to the left appears
31. replace the cheese head screws with the threaded rods included in the accessories bag Remove the assembly cover of the JQE Insert the threaded rods in the connecting flange of the descaler through the ring seal and the holes in the connection piece e g JQE and then tighten them using the nuts from the accessories bag 5 2 3 2 Install Type 50 E 1 1 2 Before the installation remove the shipping brace see Chapter Field of application e Remove the wooden panel by removing the two cross head screws e Remove the white plastic cover by undoing the four screws in the flange of the BiOSTAT 2000 This shipping brace protects the flange from damage when the device is dismantled The Type 50 E consists of two treatment devices which are connected in parallel via a tandem piece JQT Two single lever bypass valves JQX are fitted to the tandem pieces triple flange are preassembled as a standard see Figure Left hand device with display Right hand device without display 18 Unscrew the assembly cover from the JQE Hold the JQE bracket immediately in the middle below the rotating flange of the JQE 172 Draw the drilling holes and drill the hole so that the Rawl plug no longer protrudes After drilling the bracket is placed to the side Screw the triple flange T piece to the rotating flange 1 1 2 with the two preassembled JQX To do this you can use the screws and the ring seal with which the assem
32. t it cannot be detected using simple measuring equipment In the device s inlet there is an impeller wheel water meter which detects even very small flows of around 0 5 l min Together with microprocessor controlled electronics it ensures that depending on the water composition the current pulses can be adjusted so that op timum water treatment always takes place from very small flows through to the nominal flow The stripping of the microcrystals from the cathode and the flushing of larger lime crystals via the drain tap means that the cartridge does not have to be regularly replaced The operating data and the water consumption in the household can be enquired at the display the adjustments to the system can be made flushing intervals specified and the address of the customer service enquired The description of the display function is given in the Chapter Description of the electric controls 20 6 2 Commissioning 1 Commiss ioning E E Display JUDO water treatment approx 3 seconds Enquiry and enter the lan guage Message BiOSTAT OK Enter approx 1 second Assembly by a specialist firm or error message Yes No Commissioning by specialist firm Judo Date Time P Status display Key menu 2s confirmed No eS p ain mene For safety reasons the descaler must be vented immediately after being con nected to the water network bypass valve in operating position Opening a wate
33. t monitors the water flow for unwanted tapping removal and shuts down the water according to the parameters set when necessary The installation height depends on the pipe route the minimum overall height from the floor to the rotating flange 645 mm The flushing water can be fed to an outlet or be collected in a bucket Discharge with a free outlet to DIN 1988 can also be above the device 13 An adequately dimensioned wastewater connection e g floor drain to DIN 1986 must be available for the flushing water The dimensioning is oriented to the local circumstances e g wastewater pipe longfall number of changes in direction length of the wastewater pipe etc However it must also be large enough that all the flushing water can be car ried away at the same time The extent of delivery of the BIOSTAT 2000 Type 25 E Type 50 E includes a wall bracket see p 6 which prevents the device from twisting but does not hold its weight The water pipes should therefore be supported at the connecting flange with two pipe clips especially in case of small pipe cross section and soft pipe materials The extent of delivery of the BIOSTAT 2000 Type 50 E also includes a wall bracket which takes the weight of the device Keep to the given installation spacings at least 100 mm to the top and below to ensure comfortable operation and servicing 14 5 Installation 5 1 Installed dimensions and weights Device dimensions mm Type 25 E 110V
34. t the hand lever either stands pointing upwards or to the side The in stallation should be carried out so that the hand lever is easily accessible according to the local circumstances In the gt bypass lt setting the BIOSTAT 2000 is separated from the water mains and can be flanged off by the bypass valve To make switching from gt operation lt to gt bypass lt easier open the test valve W briefly so that the pressure in the device falls 5 2 3 Install descaler 5 2 3 1 Install Type 25 E 1 Before the installation remove the shipping brace see Chapter Field of application e Remove the wooden panel by removing the two cross head screws e Remove the white plastic cover by undoing the four screws in the flange of the BiO STAT 2000 do not completely remove until the cover can be removed by rotating it in a clockwise direction This shipping brace protects the flange from damage when the device is dismantled The wall bracket Part No 220 0500 refer to the enclosed installation instructions can bet fitted between 200 and 290 mm in the middle below the JQE measured from the middle of the pipe 17 Connection with bayonet Remove the assembly cover of the JQE Insert the device with the 4 screws in the bayonet drill wholes of the rotating flange Turn the device ina clockwise direction until it stops and then tighten the screws Connection without bayonet Undo the cheese head screws M6x88 Then
35. tween the white and green ca bles are closed for operating voltage Off or malfunction the connections in the relay between the green and brown cables are closed 1 5 Shipping brace The BiOSTAT 2000 Type 25 E Type 50 E is screwed onto a wooden board to protect it from transport damage This board must be dismantled by removing the two crosshead screws before the device is installed A white plastic cover protects the sealing edges of the connecting flange JQE and pre vents dirt from penetrating This cover must also be removed before installation 1 6 Field of application Type 25 E 110V Type 50 E 110V The output of this system is designed that it The output of this system is designed so is sufficient for a detached house with up to that it is sufficient for multiple unit housing 6 8 people large residential units and office buildings Up to 40 litres of treated water per minute Up to 80 litres treated water per minute are are available available 1 7 Use limitations with the German Drinking Water Ordinance The manufacturer must always be con sulted before installing the descaler in other media than water or in water with addi tives This descaler has been developed for use in cold drinking water which complies The descaler can be used in the whole drinking water sector as long as the water to be treated is not aggressive to lime In case of mains pressures above the max operating pressure of 8
36. ystem open the ball valve at the lower end of the panelling and allow around 3 litres of water to flow out If you collect the flushing water in a bucket you can see how much lime has been flushed out If there is an easily visibly covering of the base of the bucket the flushing interval should be reduced If the flushing water only contains a little lime the flushing interval can be extended or retained i In the case of high network pressures and fully opened ball valve the water can a Splash out of the bucket In such a case close the ball valve a bit You can also connect a hose to the ball valve The hose must be firmly connected with the wastewater connection to prevent a wagging pressure Please also read the Chapter 6 5 here you can enter the various time intervals until the next flushing The display reminds you that flushing is due after the given time has ex pired If a flushing is carried out outside of the given time interval this should be entered in the Chapter Flushing The given time interval starts again from new 6 6 Cleaning The external surfaces of the device can be cleaned with a normal household soap based cleaner soft soap Solvents solvent vapours varnishes and cleaners containing alcohol lead to brittleness and to severe surface crack formation through to fracture of the plastic parts Standard household all purpose cleaners and glass cleaners can contain up to 2596 solvent or alcohol methylated sp
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