ModMAG M1000 INSTALLATION AND OPERATION MANUAL
Contents
1. M1000 23 53 Coil plug 52 1 Pull out all plugs Loosen screws 51 54 and take out circuit board Insert new circuit board and fix it by fastening the screws 51 54 Plug again all plugs If necessary configure new circuit board related to the available meter detector size 3 MID_M1000 BA 02 1509 Technical data Page 36 46 7 Technical data 7 1 Detector Type Il Technical data DN 6 DN 200 1 4 to 8 Liners Hard soft rubber from DN 25 C to 80 C onward PTFE DN 6 DN 200 40 C to 150 C Electrodes Hastelloy C Standard Platinum Gold platinized Tantalum Platinum Rhodium Overall length DN 125 DN 200 Process connection flange Process connection flange ModMAG M1000 wall mounting ModMAG M1000 mounted version in mm in mm _ M20 x2 M1000 04 MID M1000 BA 02 1509 1000 05 Technical data Page 37 46 ANSI flanges DIN flanges DN A Std A B1 B2 ISo OK d2xn d2xn 6 1 4 170 228 256 88 9 60 3 15 9 4 90 60 14 x 4 8 3 10 170 228 256 88 9 60 3 15 9 4 90 60 14 x4 10 3 8 170 228 256 88 9 60 3 15 9 4 90 60 14 x 4 15 1 2 170 200 238 266 88 9 60 3 15 9 x 4 95 65 14 x4 20 3 4 170 200 238 266 98 4 69 8 15 9 4 105 75 14 x4 252. 1000 08 1000 06 MID M1000 BA 02 1509 Technical data Process connection Tri Clamp ModMAG M1000 mounted version in mm Type Food Tri Clamp DN 10 15 20 25 40 50 65 80 100 3 8 1 2 3 4 1 172 2 2 3 4 145 145 145 145 145 145 200 200 200 Pressure PN 10 3 B1 228 228 228 228 238 243 256 261 269 B2 256 256 256 256 266 211 284 289 297 74 74 74 74 94 104 129 140 156 Dimensions mm 1000 07 39 46 Process connection DIN 11854 ModMAG M1000 mounted version in mm Type Food Milk Pipe DIN 11851 DN 10 15 20 25 32 40 50 65 80 100 3 8 1 2 3 4 1 1 17 2 2 2 3 4 170 170 170 225 225 225 225 280 280 280 Pressure PN 16 MID M1000 BA 02 1509 B1 238 238 238 238 243 248 253 266 2 1 219 2 266 266 266 266 211 276 281 294 299 307 74 74 74 74 84 94 104 129 140 156 Dimensions mm 1000 09 Technical data 7 3 Detector Type Ill Technical Data Size connections Sandwich connection intermediate flange mounting PN 40 Protective class IP 67 IP 68 optional Min conductivity 5 20 uS cm demineralized water PTFE 40 C to 150 C Hastelloy C
3. M1000 14 MID M1000 BA 02 1509 22 1000 17 Installation Page 7 46 3 2 4 Pipe reducer requirements With pipe reducers as per DIN 28545 detectors can be mounted in larger pipelines You can determine the occurring pressure drop by using the shown nomogram only applicable to liquids with similar viscosity like water Note e cases where flow velocities are very low you can increment them by reducing the size on the measuring point and hence obtain a better measuring accuracy D pipeline d detector M1000 13 puo ee 8ms M ME MSN _ N Y lo n LoL RN 1 11 iil 0 5 0 6 0 7 0 8 0 9 Diameter relation d D Define pressure loss 1 Calculate diameter ratio d D 2 Read pressure loss depending on d D ratio and flow velocity 3 MID_M1000 BA 02 1509 Installation Page 8 46 3 2 5 Separate version Provide a separate version in the following cases Note e o 0 Detector protection class 68 Medium temperature gt 100 Strong vibrations Do not install the signal cable close to power cables electric machines eic Fix signal cables Due to capacity changes cable movements may result in incorrect measurements For medium temperature higher than 70 C make sure that any cable is not in c
4. A For the 2 x M20 cable inlets only use flexible electric cables Use separate cable inlets for auxiliary power signal and input output cables Sims P d 2 1000 19 4 1 Auxiliary power A WARNING e Do not connect meter under impressed mains voltage e Take national applicable rules into account Observe type plate mains voltage and frequency e Equipment shall be installed with a external means for disconnecting it from each operating energy supply source The disconnecting means shall disconnect all current carrying conductors 1 Slightly loosen the lower cover screws and both upper cover screws completely Open cover to the lower side Push auxiliary power cable through the upper cable inlet Connection as shown in the picture In the following close connection cover again firmly Power suppl 92 275 VAC 50 6 Recommended cable size min 0 75 mm Power supply 9 36 VDC max 9 W Recommended cable size min 0 75 3 MID_M1000 BA 02 1509 Power connections Page 12 46 4 2 Separate version Connection in the measuring amplifier 1 Loosen both fixing screws of the connection cover and remove cover Connect or separate signal connection cable only when the unit has been switched off Loosen upper and lower cover screw and open cover to the left side
5. Empty pipe alarm provides indication when pipe is empty Flow direction provides indication on current flow direction Preset provides indication when preset batch amount has been realized Frequency generates a defined frequency of full scale Error alarm provides indication when meter has error condition Loopback shows the status of the digital input Test is only used for the Verification Device MID 1000 BA 02 1509 Programming Page 26 46 Pulse Width This parameter establishes the On duration of the transmitted pulse The configurable range ist from 0 msec to 2000 ms If ms is configured pulse width is S automatically adapted depending on pulse frequency pulse pause ratio 1 1 During the configuration the program checks if pulses unit and pulse width are in accordance with full scale defined if not an error alarm is displayed In case of an error alarm scale pulse width or full scale need to be adapted The Pulses Unit parameter lets you set how many pulses per unit of measure will be transmitted The 5 max output frequency of 10 000 pulses sec 10 KHZ must not be exceeded Pulse Unit Frequency This parameter establishes to define the digital output as frequency output Full scale frequency can be 5 configured from 0 01 to 10 000 Hz Set Min Max The Flow Set Point min max establishes as a percentage of full scale flow the threshold at which the output alarm wi
6. 36 7 1 Detector Type rm 36 1 2 Detector tyDe a a 38 9 Detector Type 84206528 E se Cosas 40 7 4 Meter type ModMAG 1000 41 iret RTT T c 42 TO SIZE SSIS cm S 43 8 Structure ect 44 9 1 9006095 22222225 T 46 Basic safety precautions Page 1 46 1 Basic safety precautions Before installing or using this product please read this instruction manual thoroughly Only qualified personnel should install and or repair this product If a fault appears contact your distributor Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Protection class The device has protection class IP 67 and needs to be protected against dripping water water oils etc Setup amp operation Adjust
7. Dimensions ModMAG M1000 in mm 164 8 29 B _ OOo IBS ch AX CN d C 1 gt 3 go 5 65 E 3 MID_M1000 BA 02 1509 Technical data Page 42 46 7 5 Error limits Measuring range 0 03 m s to 12 m s Pulse output 0 3 of m v 2 mm s Analog output Similar to pulse output plus 0 01 mA Reproducibility 0 1 M1000 Measuring Error 1 00 Measuring Error of mv 5 e 0 70 0 56 0 3X of mv 2 mm s 0 7 6 8 10 12 Flow velocity m s Reference conditions Ambient and fluid temperature 20 C Electr conductivity 300 uS cm Warm up period 60 min Mounting conditions 10 DN inlet pipe 8 5 DN outlet pipe Detector properly grounded and centered MID M1000 BA 02 1509 Technical data Page 43 46 7 6 Size select DN 6 DN 100 0 01 3 1 10 100 1 000 10 000 L min DN 125 DN 200 1 10 100 1000 10 000 100 0 8 MID M1000 BA 02 1509 Program structure 8 Program structure Start Menu Meter Setup Measurements Inputs Outputs Calibration 00 gt TI Ty
8. TI TI Mm m 3 8 Oo e lt O 0 c D m cale Factor Power Line Freq Excitation Freq 2 Reset low Unit Totalizer Unit ull Scale Flow ow Flow CutOff low Direction ilter Digital Input Digital Output Flow Simulation Detector Factor Amplifier Factor Uni directional Bi directional gt 12121 sms e Sse 3195 cic D 210 5 olo 2 51215 mm gloj 018 3 D S lt d a o 2 9 Siem 120019 Q T 3 elect Range requency et Point Min et Point Max reset Amount elect Function 1 elect Function 2 MID M1000 BA 02 1509 Page 44 46 Off Low 0 2 mA High 12 22 mA Off Forward Pulse Reverse Pulse AMR 50ms Pulse Min Max Alarm Empty Pipe Alarm Flow Direction Preset Output Error Alarm Frequency Output Loopback Test Off Forward Pulse Reverse Pulse AMR 50ms Pulse Min Max Alarm Empty Pipe Alarm Flow Direction Preset Output Error Alarm Frequency Output Normally Open Normally Closed Normally Open Normally Closed 45 46 Program structure Meter Setup Inputs Outputs Totalizer Reset Communications Miscellaneous nfo Pin RS232 Ethernet 9 Datalog Period Serial Number Version Compilat Date Otp CRC Applicat CRC Modbus RTU
9. Badger Meter Europa GmbH ModMAG M1000 INSTALLATION AND OPERATION MANUAL August 2014 MID M1000 BA 02 1408 Contents Page 1 Basic safety eode ee ee ees 1 2 5ystem CSS CUD UOM du oa dv es Senate ces dean 2 J 11 16 11 me M 4 3i 4 9 121 Temperature ranges ui no aetas 4 9 12 PIOUGCHOn Class DUAL EU 4 E eC eR Oe Re METRE 5 9 2 5 5 9 2 Meter TERT 5 9 22 nletand OUNCE mies att 5 942 9 Meter local tar EN EE OE Fed tue to Gp PES ER Re dcdit 6 3 2 4 Pipe reducer requirements nnne 7 32 53 SEPIE VEION 8 3 2 6 Grounding and potential equalization 8 ous ddasuc orlned plIDelllieS ete a Der 9 3 2 8 Pipelines with cathodic 9 3 2 9 Electrically disturbed
10. Check parameters detector measurement amplifier and size as per annexed data sheet Pipe not completely full Check if measuring pipe completely full 3 MID_M1000 BA 02 1509 Troubleshooting Page 34 46 6 1 Control LED On the board there are several LED to control the operation of the device See below the LEDs and the meaning Main Board M1000 23 LED6 LED8 Display Board M1000 24 225 LED1 Coil loop On active Off loop open LED2 Communication receive On active LED3 Communication transmit On active LED5 Flash memory activity DISK LED6 Digital output 1 On active LED Digital output 2 On active LED8 Digital input On active LED10 Power ON On active LED13 USB HOST mode active 3 MID_M1000 BA 02 1509 Troubleshooting Page 35 46 6 2 Replace meter s electronics Warning e Disconnect auxiliary power before opening body cover 54 51 Electrode plug at the display board
11. DEF HART Baud Rate IP Address IP Mask IP Gateway MAC Address MID M1000 BA 02 1509 Off On Return of goods for repair Page 46 46 9 Return of goods for repair Please refer to our claims return form harmlessness declaration under http www badgermeter de en service return of goods html 3 MID_M1000 BA 02 1509 Hotline Phone 49 7025 9208 0 or 30 Fax 49 7025 9208 15 3 Meter Europa GmbH Subsidiary of Badger Meter Inc USA N rtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de
12. Push signal cable on the upper side of the device through cable inlet Connection as shown in the picture Close device and connection cover again firmly Connection on the detector 1 Loosen fixing screws of the connection cover and remove cover 44 SHIELD 40 EMPTY PIPE 44 Shield y 3 NC rs NS Push signal cable through cable inlet 46 ELECTRODE 44 Shield SHIELD 44 EMPTY PIPE 40 Shield 44 ELECTRODE 46 Shield 44 ELECTRODE 45 Connection as shown in the picture 45 ELECTRODE Close device and connection cover again firmly 13 SHIELD 12 COIL 11 COIL REMOTE REV1 Terminal box Terminal M1000 Description 000000 00 Standard Stemesssteel 1115 00101 Cott Green 12 14 02 2 13 PE CS Mainshield Yellow Green Electrode 1 White 45 Electrode shield Electrode 2 Brown os e Empty pipe ES Empty pipe shield Connections with number 44 are the same potential BA16MID 3 MID_M1000 BA 02 1509 Power connections Page 13 46 4 2 1 Signal cable specification Note e Only use signal cables delivered by Badger Meter or corresponding cable in accordance with the following specification e max signal cable length betwe
13. Standard DN DN25 DN 100 1 to4 DN 100 1 DN25 DN 100 1 to4 4 Electrodes Tantalum Body Steel stainless steel optional Body si Overall length Sandwich connection DN 25 DN 50 DN 65 DN 100 Sandwich connection ModMAG M1000 mounted version ModMAG M1000 wall mounting in mm 3 M202 M1000 02 DN 25 17 32 1 40 17 50 24 65 272 80 oF 100 4 Pressure PN 40 MID M1000 BA 02 1509 100 100 100 100 150 150 150 in mm Platinum Gold platinizec Platinum Rhodium Page 40 46 B1 238 243 248 253 266 2 1 219 266 211 216 281 294 299 307 84 94 104 129 140 156 1000 03 Technical data Page 41 46 7 4 Meter type ModMAG M1000 Technical data Type 92 275 VAC 50 60 Hz lt 14 VA optional 9 36 VDC lt 4 W __ Flow direction is displayed via separate status output Digital outputs 2 open collectors passive 32 VDC 0 100 Hz 100 mA 100 10 000 Hz 20 mA optional active Pulse status error messages Positive Zero Return Reproducibility Display Graphical LCD 64x128 backlight 5898 atta rte sas dopey Cable inlet Supply and signal cables 2 x M20 20 C to 60
14. 1 225 200 238 266 107 9 79 4 15 9 4 115 85 14 x4 92 1 1 4 225 200 253 281 117 5 88 9 15 9 4 140 100 18 4 40 1 1 2 225 200 253 281 127 98 4 15 9 x 4 150 110 18 4 50 2 225 200 253 281 152 4 120 6 19 4 165 125 18 4 65 2 1 2 280 200 271 299 177 8 139 7 19 4 185 145 18 4 80 3 280 200 271 299 190 5 152 4 19x4 200 160 18x8 100 4 280 250 278 306 228 6 190 5 19 8 220 180 18 x8 125 3i 400 250 298 326 254 215 9 222 8 250 210 18 8 150 6 400 300 310 338 279 4 241 3 222 8 285 240 22x8 200 8 400 350 338 366 342 9 298 4 222 8 340 295 22 12 Standard ANSI flanges from DN 6 DN 200 pressure 150 108 DIN flanges from DN 6 DN 200 pressure PN 16 Standard 150 13359 MID M1000 BA 02 1509 Technical data Page 38 46 7 2 Detector type Food Technical data DN 10 DN 100 3 8 to 4 Min conductivity 5 20 uS cm demineralized water PTFE 40 C to 150 C Electrodes Hastelloy C Standard Platinum Gold platinized Tantalum Platinum Rhodium Stainless steel Overall length Tri Clamp connection DN 10 DN 50 DN 65 DN 100 DIN 11851 connection DN 10 DN 20 DN 25 DN 50 DN 65 DN 100 Process connection Tri Clamp Process connection DIN 11851 ModMAG M1000 Wall mounting ModMAG M1000 Wall mounting in mm in mm 1 20 2 20 2
15. OFF Term OFF M Bus Optional and needs additional hardware board M HART Optional and needs additional hardware board eee ModBus IMoBBSRTU RTU Address available form 1 to 247 Baudrate 1200 2400 4800 9600 19200 38400 Bd Parity Even Odd Mark Optional and needs additional hardware board MID M1000 BA 02 1509 Programming Page 28 46 Ethernet in ModBus TCP IP with MEAP Header process IP Address IPv4 Address IP Mask 4 subnetting reference IP Gateway Gateway address MAC Media Access Control Address Address On or Off ee 0 001 0 01 0 1 1 10 100 1 000 10 000 3 MID_M1000 BA 02 1509 Programming Page 29 46 5 1 6 Miscellaneous Log Off On and Preset The number of times that the unit has been powered on Settling time Measures settling of coils and must be less than one quarter of excitation period 0 ms in case no detector is connected Language The unit supports different languages as English German Czech Spanish French Russian Italian Dae 0000 Set date of the system in the format DD MM Y Y used for data logging Time Set time of the system in the format HH MM SS used for data logging Delete all data logging information from the EEPROM Note System parameters and totalizers are not affected Polar Voltage Measure electrode polarizing voltage in V just for service purpose Display Rotation The Display can be rotated
16. the factory 3 MID_M1000 BA 02 1509 Programming Page 17 46 5 1 Main menu The following menu items are available to you in the main menu Meter setup Measurements Inputs and outputs Totalizer reset Communication Miscellaneous Information Pin 5 1 1 Meter setup Calibration Diameter This figure is used for setting pipe s diameter size Several sizes DN 6 to DN 200 can be set Note Pipe diameter is set at the factory Changes of size have an impact on meter s accuracy Detector Factor This parameter is set at the factory This factor compensates for accuracy error as a result of the installed detector If accuracy adjustment of the A meter is required please refer to the scale factor In the event the amplifier is replaced this para meter must be reprogrammed with the original detector factor Detector Zero This parameter is set at the factory This factor _ compensates for accuracy error as a result of the A installed detector If accuracy adjustment of the meter is required please refer to the scale factor Amplifier Factor Electronic calibration factor Read only A Coil Current Coil current ro the detector Read only A Scale Factor Changing the scale factor lets you adjust the meters accuracy without disturbing parameters set the factory You can tune the 8 meter to meet changing application requirements in a range of 5 0 95 to 1 05 3 MID_M1000 BA 02
17. 10 5 2225 22245 4558 2545484534 554 4 85144 4551 ECOL APZEU ERE cua 11 ASN Auxa DOW cu 11 22 MI E dT PO LH EE 12 42 4 Signal cable SPECINCAUON pue 13 4o VO tt sue tue dero 14 4 3 1 In and output Cable 15 PRAE TRI UU IEEE 16 5 1 iren 118 MNT RTI 17 SL 1 1 ua dd oe 17 Measurement 19 Sko dJ nput anmd codec eit tu dese io etus bud ve RD 22 53497080 TENTI 27 Delco COMMURICAUONS 27 411566 816015 29 ER 30 T TT 31 m PX 31 5 TroublesnoOllig RR Eel EPA a veE c QU ERE ENTR 32 PEE 34 6 2 Replace meter s 5 35 Technical CAC sick
18. 1509 Programming Power Line Frequency 5 Excitation Frequency Q Empty Pipe Detection Q 3 Page 18 46 For an optimum operation of the meter set Power Line Frequency 50 Hz or 60 Hz in this menu at operating location This value shows in which frequency the meter s coils are operated Supported frequencies are dependent on the configured power line frequency and meter s size 50 Hz 60 Hz Note When selecting excitation frequency make sure to always ob serve that the ratio in respect of power frequency is integer On Off Fluid monitoring shows if measuring pipe has only partly been filled with liquid Monitoring can be switched ON or OFF Note On request fluid monitoring can be adjusted to fluid s conductivity or to cable length Threshold Threshold value for empty pipe detection For liquids with lower conductivity or long cables 5 the threshold value must be increased The actual value can be monitored in the next menu mea sured Measured Monitor the actual measured resistance of the empty pipe detection function read only MID M1000 BA 02 1509 Programming Page 19 46 5 1 2 Measurement Flow Units let you select among the Flow Units mentioned below Flow units are automatically converted into the selected unit Unit Unit L s Liter Second gal s Gallons Sec L min Liter Minute g min Gallons Min L h Liter Hour g h Gallons H
19. VDC 100 Hz 100 mA 100 Hz 20 mA e Active 24 VDC 20 mA can be powered by analog output if not used 3 Solid State Relais max 230 VAC 500 mA max 1 Hz 1 and A Function is linked with Output 2 S2 Digital input 5 30 VDC and 6 RS interfaces RS232 RS485 and RS422 with ModBus RTU Mode can be configured by DIP switches also termination ON or OFF of 1 3 4 2 of 1 2 3 4 USB Device CDC Host Mass Storage Micro USB Ethernet Ethernet Interface connection in process 45 socket all marked in and outputs are according to safety data TNV 1 IEC 60950 1 3 MID_M1000 BA 02 1509 Power connections Page 15 46 4 3 1 In and output cable connection For the normal I Os use shielded cables Connect the shield of the cable to one of the grounding screw Recommended cable LiYCY size min 0 14 AN Solid State Output In case the second cable gland is used for the normal I Os use one cable and cable gland for the power supply and Solid Satate relay Recommended cable size min 0 75 11 0111 Use separate cable inlets for cables connected to the Solid State Relay output and cables connected to the other input outputs e In multiphase nets solid state relay should handle only the same phase which is used for powering the meter z3 MID M1000 BA 02 1509 Programming Page 16 46 5 Programming Programming is accomplished by using the three functional buttons A gt and Ex
20. by 0 90 180 270 The contrast of the display can be adjusted between 14 low and 49 high 3 MID_M1000 BA 02 1509 Programming Page 30 46 Datalog Period The data logging period can be adjusted as following every 15 min 1h 6h 12h 24h There is a 500 kB memory with about 30 000 data records for data logging available The logging capacity is as following uni directional mode Period of 15 min up to 312 days 1h up to 1250 days 6h up to 20 years 12h up to 40 years 24h up to 80 years Start up configuration and Error events which are logged can reduce the data logging capacity Logging in Bi directional mode reduce the logging capacity by about 40 The logging information can be downloaded by a PC program which is not supplied with the meter 5 1 7 Info 3 MID_M1000 BA 02 1509 Programming Page 31 46 5 1 8 Pin The different menus and parameterings can be secured via three password levels e Administrator PIN Service PIN 5 e User PIN U The password protection is a 6 digit PIN which is parametered on 000000 and deactivated at the factory At the first time activate the password protection Control On Enter Login with the password 000000 Now you can go back to the PIN again and enter User Service and Admin password Once the password protection has been activated please enter your PIN under Login the symbol lock open appears The PIN grants yo
21. e meter to measure forward flow only uni directional or both forward and reverse flow bidirectional Unidirectional means that the flow is totalized in only one direction The flow direction is indicated by the arrow printed on the detector label In this mode 1 can be used as overall and 2 as resettable day counter Bidirectional means the flow is totalized in both directions The totalizer T1 and 2 registers forward flow and the totalizer T1 and T2 in reverse flow direction The net totalizer T1N and T2N shows the difference between and T A change of the flow direction can be signalized by the digital outputs Median The Median Filter MDN reduce noise on the measuring signal The filter level can be adjusted 0 from 7 up to 13 or switched MID M1000 BA 02 1509 Programming 3 Moving Average Display uU Page 21 46 Moving average filter MAV smooth out short term fluctuations The value can be adjusted from 1 to 200 measuring periods The delay is calculated Delay s 1 xT The time T is given by the adjusted excitation frequency of the meter see also chapter 5 2 1 T Time for filter frequency Hz delay s 0 03333 0 06666 0 13333 For example MAV 20 and the exciation frequency is 6 25 Hz means T 0 08 s the delay is 1 52 5 Moving average filter smooth out shortterm fluctu ations only for the display The value can be adjusted from 1 to 200
22. electromagnetic flow meters are intended for the metering of all fluids with electric conductivity of at least 5 uS cm 20 uS cm for demineralized water These series of meters is characterized by a high degree of accuracy Measuring results are independent of density temperature and pressure Measuring principle In accordance with 5 induction principle electric voltage is induced in a conductor moving through a magnetic field In case of the electromagnetic flow measurement the moving conductor is replaced by the flowing fluid Two opposite measuring electrodes conduct the induced voltage which is proportional to flow velocity to the amplifier Flow volume is calculated based on pipe diameter Measuring device The measuring device consists of the detector and an amplifier The detector is installed in the pipeline and is available in different sizes pressure rates process connections and materials The amplifier is directly mounted on the detector or available as a remote version The amplifier display and totalizes the flow with different in and outputs See also chapter 7 for more details Amplifier ModMAG Detector MID M1000 BA 02 1509 Installation Nameplate Page 3 46 Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 3 Mod MAG MAG Detecto
23. en detector and amplifier into account keep distance as low as possible Distance 00 With electrode idle 3 x 2 x 0 25 mm lt 160 O km PVC cable with pair and total shield Capacity wire wire lt 120 nF km wire shield lt 160 nF km Temperature range 30 C to 70 C _pink 40 5 to 50 NL 44 yellow green 13 yellow green 13 yellow 12 27 yellow 12 green 11 green 11 Maximum cable length at different fluid temperatures BA17MID 300 0 75 mm 275 250 225 200 175 150 125 100 15 50 25 0 Cable length 0 25 50 15 100 125 150 175 Temperature C 3 MID_M1000 BA 02 1509 Power connections Page 14 46 4 3 Configuring input output I O Auxiliary power Solid State Display Ethernet Relay in process Deo ig Out Input Analog Output M1000 24 E 09 UJ Electrodes detector Coil detector RS Interface RS Interface DIP switch Analog output RL lt 800 Ohm Digital output T Open collector max 10 kHz e Passive 32 VDC 100 Hz 100 mA 100 Hz 20 mA e Active 24 VDC 20 mA can be powered by analog output if not used 2 Open collector max 10 kHz e Passive max 32
24. ertically with liquid flowing upward as it prevents solids build up When installing the meter on a horizontal pipe mount the meter to the pipe with the flow measuring electrode axis in a horizontal plane as it prevents that gas bubbles result in a temporary isolation of the flow measuring electrodes Carefully observe the forward flow label on the meter body and install the meter accordingly 3 2 2 Inlet and outlet pipe Always install the detectors in front of fittings producing turbulences If this is simply not possible foresee distances of 3 x DN Distance ought to be 2 x DN 3 5 x DN a gt 2 DN 1000 18 1000 02 1509 Installation Page 6 46 3 2 3 Meter location Do not install the detector on the suction sides of pumps This could damage the liner in particular PTFE liners e Verify that the pipeline is always filled on the measuring point if not a correct or accurate measurement is not possible e Do not install the detector on the highest point of a pipeline system Gas accumulation may follow e Do not install the detector in downcomer pipes with free outlet e Do not install the detector on pipes with vibrations If pipes are strongly vibrating make sure that detector and amplifier are separated separate version M1000 16
25. g Cable broken or disconnected Check the cable for the empty pipe signal Range Actual flow rate is exceeding the Reduce flow rate or increase the programmed full scale by more programmed full scale than 25 96 Pulse Output Pulse rate exceed the maximum Reduce pulse scale pulse unit and or reduce pulse width configuration AD Error Input signal from detector too high Check the grounding scheme of the meter installation See grounding section in manual Excitation The excitation frequency is too Decrease the excitation frequency in Frequency high for this detector the Meter Setup EEPROM Configuration file is missing Contact support Configuration Configuration file is corrupted Contact support Low Battery Low backup battery memory Contact support Measure Measurement was not completed Contact support Timout within specific time Some frequently occurring errors are listed in the following Possible Cause Recommended Action Meter does No auxiliary power Provide auxiliary power not function Fluid is Signal cable is not connected or Check signal cable flowing connection is interrupted however Detector installed opposite to Turn detector by 180 display shows forward flow direction see arrow LE on type plate Connection cable for coils or Check connection cable electrodes mixed up 3 MID_M1000 BA 02 1509 Troubleshooting Page 33 46 Inaccurate Wrong parameters
26. it Save You can move from the measuring mode to the programming mode by pressing once the button Exit Save menu header submenu Meter Setup indication of a submenu With the A button you move downwards in the list With the gt or Exit Save button you enter the menu or you move to the next submenu The scrollbar on the upper right shows at what position you are in the list Go back from a submenu to the upper menu press Exit Save To select parameters or values from a list in a menu point press key A until the requested parameter or value is displayed and confirm with key Exit Save The current number in the list is marked by a on the left side For example 50 To change a parameter enter the menu by pressing the button gt and the first character flashes Press the key A to change the figure Once you have changed the desired figure move to the next figure with the key gt Confirm the new value with key Exit Save Meaning of symbols on the display LE Minor battery power Real Time Clock Empty pipe detection go No keyword active EE Simulation active USB active You get access to the individual menus through three programmable access levels Administrator service and user level Access rights of the individual menu items are shown in the following with three symbols A 8 Administrator Service User For programming the access levels see the chapter passwords No passwords were set at
27. le inlets e If possible lead cable away downwards Thus humidity cannot get into cable inlet We normally deliver the meter in accordance with protection class IP 67 If you however require a higher protection class the amplifier is to be installed separately from the detector If requested we can also deliver the detector in IP 68 3 MID_M1000 BA 02 1509 Installation Page 5 46 3 1 3 Transport A 07 102 e Use lifting lugs when lifting meter flow tubes that are 150 in diameter or larger Do not lift meter on measuring amplifier or on detector s neck e Do not lift meter with a fork lift on the jacket sheet This could damage the body e Never place rigging chains forklift forks etc inside or through the meter s flow pipe for hoisting the meter This could damage the isolating liner 3 2 Installation In order to provide a perfect functioning and to prevent the meter from eventual damages please follow the following installation instructions NAN Carefully observe the forward flow label on the meter body and install the meter accordingly e 5 for detectors with PTFE liner remove protective cap on the flange or on the threaded pipes of milk pipe screws as per DIN 11851 not until shortly before installation 3 2 1 Meter orientation Meters can operate accurately in any pipeline orientation Meters can be installed in horizontal as well as in vertical pipelines Meters perform best when placed v
28. ll be activated You can freely select 5 thresholds in 1 steps Flow rates below above the threshold will activate the output alarm Preset Preset amount lets you set the reset value for the Amount associated PS totalizer when the digital input is set to Batch Reset You can configure preset amount in the adjusted volume unit 5 Preset amount is counted down from the configured value to and a digital output shows that the preset amount has been reached Out Type 1 The Output Type parameter lets you set the output switch to normally closed or normally open 5 Out Type 2 The Output Type parameter lets you set the output switch to normally closed or normally open 5 Flow Simulation Flow Simulation provides analogue and digital output simulation based on a percentage of the full scale flow in cases where no real flow is occurring The range of simulation includes 100 to 100 in steps S of 1096 of the full scale flow This function still remains active once you have left the menu It is necessary to set it to Off to deactivate it If the simulation is still active a character S will be displayed in the measuring mode 3 MID_M1000 BA 02 1509 Programming Page 27 46 5 1 4 Clear totals The unidirectional totalizer T2 is reset within the menu manager 5 1 5 Communications ModBus RS232 RS485 and RS422 with ModBus RTU RTU Mode can be configured by DIP switches also if Termination ON or
29. measuring periods Calculations of the delay see Moving Average above MID M1000 BA 02 1509 Programming 5 1 3 Input and outputs Analog output Range 5 Alarm Mode 3 Page 22 46 This parameter establishes the range of the analog output signal 0 to 100 full scale The following cur rent ranges are available to you Current output to 20 mA 4 to 20 mA O to 10 mA Analog output active Note In case that an error message is displayed the current is set according the programing of the Alarm Mode below In case that you select bidirectional operation you can signal flow direction via digital outputs This parameter configures the behavior of the analog output during alarm conditions Three options exist for this parameter OFF LOW and HIGH OFF Analog signal is based on flow rate and always within the configured range LOW During alarm conditions the analog signal will be 2 mA less than the configured lower range only on 4 20 mA range HIGH During alarm conditions the analog signal will be 2 mA more than the configured upper range For example if the analog range is 4 to 20 mA and the alarm mode is set to HIGH then during a full scale flow alarm condition the analog output current will be 22 mA MID M1000 BA 02 1509 Programming Page 23 46 Digital input lets you reset totalizers Remote reset or Digital Input interrupt flow measure
30. ment PosZeroReturn 5 Input switching is provided by applying external potential of 5 to 30 VDC 5 30 VDC or by an internal voltage source of 24 VDC Analog output if not used 3 MID_M1000 BA 02 1509 Programming Digital Outputs Page 24 46 You can configure functional operation of the 2 digital outputs You can select e g forward pulse for the digital output and define the pulses per totalizer unit via pulse scale Digital outputs 1 and 2 The two outputs can be operated as open collector passively or actively Passive output max 32 VDC 24 VDC 20 Solid State Relay The solid state relay is functional linked with output 2 See functions of output 2 max 230 VAC T 500 mA MID M1000 BA 02 1509 Programming Page 25 46 Digital Outputs Functional The following functions can be selected for the selection Outputs 1 to 2 as well as for the Solid State Relay The Solid State Relay function is linked with the func 5 tion of output 2 ee State Relay State Relay Of EX FX Forward pulse X X Reversepuse X X Min Max Alarm Off means digital output is switched off Forward pulse generates pulses during forward flow conditions Reverse pulse generates pulses during reverse flow conditions Min Max Alarm provides indication when flow rate exceeds thresholds defined by Set Min or Set Max in of full scale
31. only those controls that are covered by the operating instructions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning Switch off all units and isolate from mains before cleaning Clean using a damp cloth Do not use liquid or aerosol cleaners Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs If any power cord or plug is damaged or frayed If a unit does not operate normally when operating instructions are followed If a unit exposed to rain water or if any liquid has been spilled into it If a unit has been dropped or damaged If a unit shows a change in performance indicating a need for service WARNING Failure to adhere to these safety instructions may result in damage to the product or serious bodily injury Remove device from the pipeline If the device has been operated with toxic caustic flammable or water endangering products you are kindly requested to check and ensure if necessary by rinsing or neutralizing that all cavities are free from such dangerous substances before you remove the device Please read carefully chapter 9 Return of goods for repair and fill out the harmlessness declaration before you send back the device for repair RoHs Our products are RoHs compliant 3 MID_M1000 BA 02 1509 System description Page 2 46 2 System description The
32. ontact with the hot surface of the detector M1000 12 3 2 6 Grounding and potential equalization In order to obtain an accurate measurement detector and fluid need to be on the same electric potential If flange or intermediate flange versions with additional grounding electrode are used grounding is provided by the connected pipeline 3 In case of a type with flange a connection cable min 4 mm between grounding screw on the meter s flange to the counterflange is to be used in addition to the fixing screws Verify that a perfect electric connection 15 provided Color or corrosion on the counterflange may have a negative effect on the electric connection In case of types with intermediate flanges the electric connection to the detector is done via two 14 AMP plugs installed on detector s neck MID M1000 BA 02 1509 Installation Page 9 46 1000 20 3 2 7 Plastic or lined pipelines If non conductive pipelines or pipelines lined with non conductive material are used install an additional grounding electrode or grounding rings between the flanges Grounding rings are installed like gaskets between the flanges and are connected with a grounding cable to the meter A 07 10 01119 When grounding rings are used please make sure that the material is resistant to corro
33. our m s Cubic MG D MegaGallon Day m min Cubic IG s UKG Sec m h Cubic IG min UKG Min ft s Cubic Feet Sec IG h UKG Hour ft min Cubic Feet Min Bbl min Barrel Min ft h Cubic Feet Hour Oz min Ounce Min Totalizer Unit This parameter establishes the units of measure for the totalizers Unit Unit Liters MegaGallons HectoLiter Imperial Gallons Cubic Meters Barrel Cubic Feet Fluid Ounces U S Gallons Acre Feet 3 MID_M1000 BA 02 1509 Programming Full Scale Flow Q Low Flow Cut off Q Flow Direction Q Page 20 46 This parameter sets the maximum flow the system is expected to measure This parameter has influence on other system parameters like analog output or low flow cut off In terms of flow velocity the meter s limit are from 0 1 to 12 m sec The full scale flow is valid for both flow directions Note If the flow rate exceeds the full scale setting an error message indicates that the configured full scale range has been exceeded Low Flow Cut off defines the threshold at which flow measurement will be forced to zero The cutoff value can be from 0 to 10 of the full scale flow Increasing the threshold will help prevent false reading during no conditions possible caused by vibrations or liquid fluctuations Flow direction lets you set th
34. r Head Seral No Size Max Temp Nom Pressure Electrodes Liner Detector Factor Protection rate Mod MAG MAG Amplifier Model Power supply Protection rate Badger Meter Europa Neufen Germany MID_M1000 BA 02 1509 Installation Page 4 46 3 Installation WARNING Installation instructions given in the following are to be observed in order to guarantee a perfect functioning and a safe operation of the meter 3 1 General information 3 1 1 Temperature ranges A CAUTION In order to prevent a damaging of the meter you are requested to strictly observe amplifier s and detector s maximum temperature ranges e In regions with extremely high ambient temperatures it is recommended to protect the detector e In cases where fluid temperature exceeds 100 foresee separate amplifier and detector separate version Amplifier Ambient temp 20 C to 60 C Detector Fluid temp PTFE 40 C to 150 C Hard rubber 0 Cto 80 Soft rubber 80 3 1 2 Protection class In order to fulfill requirements in respect of the protection class please follow the following guidelines CAUTION Body seals need to be undamaged and in proper condition e All of the body screws need to be firmly screwed e Outer diameters of the used wiring cables must correspond to cable inlets for M20 5 to 13 In cases where cable inlet is not used put on a dummy plug e Tighten cab
35. sion If aggressive fluids are measured use grounding electrodes Fer OOO B X i e N ie e E EB 5 6 mm Cu 3 2 8 Pipelines with cathodic protection As for pipelines with cathodic protection install meter potential free No electric connection from the meter to the pipeline system may exist and power supply is to be provided via isolating transformer Ac AUTION Use grounding electrodes grounding rings also need to be installed isolated from the pipeline system e Observe national rules in respect of a potential free installation M1000 22 electrically isolated electrically isolated z3 MID M1000 BA 02 1509 Installation Page 10 46 3 2 9 Electrically disturbed environment If the pipe material is in an electrically disturbed environment or if metallic pipelines that are not grounded are used we recommend a groundring as shown in the following picture in order to assure that measurement is not influenced M1000 1 1 3 MID_M1000 BA 02 1509 Power connections Page 11 46 4 Power connections
36. u access to either Administrator Service or User level with the respective access rights marked with A S and U in the manual You can now move to the menu and enter your parameters Without login you can read all parameters but cannot change them Activate and deactivate the PIN User logged in with this PIN will have access to all user levels Users at this level do not have access to Service or Admin functions Service User logged in with this PIN will have access to both service and user level procedures User at this level will not have access to administrative functions Admin User logged in with this PIN will have access to both service and user level procedures 5 1 9 Login Once the password protection has been activated please enter your PIN MID 1000 BA 02 1509 Troubleshooting Page 32 46 6 Troubleshooting The following error messages can be displayed Description Possible cause Recommended action Coil Meter not connected Check if meter is connected and Disconnected Connection to meter interrupted make sure that cable connection is not interrupted Detector electronics or coils defective Otherwise contact Service Department Coil Shorted Coil cables shorted Check coil cables Empty pipe Pipe may not be full Make sure that pipe is always filled at the measuring point Medium with low conductivity Eventually calibrate new see calibration of fluid monitorin
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