YASKAWA AC Drive-Option Card PROFIBUS
Contents
1. Two of the same option cards are connected at the same time Cause Possible Solution Option cards AI A3 or D1 A3 were connected to the CNS5 C port while an option card was already connected to CNS A gt Only one type of option input card AI A3 or DI A3 can be connected to the drive Only this option card for PROFIBUS DP can be connected to CN5 A 32 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 8 Troubleshooting E Minor Faults and Alarms Operator Display Table 12 Alarm Display Minor Fault Name bb bb Baseblock Data format and setting contents do not match Cause Possible Solution Minor Fault 12 00 10 The drive output is disabled bb will be displayed on the operator when the drive is set for control by PROFIBUS DP and a conventional data format is used and the operation command bit F is set to 1 a PPO type data format is used the the control word STW bit 3 is set to 0 Operator Display Set either of the bits depending on which data format is used Minor Fault Name No output AL CALL Serial Communication Transmission Error Communication has not yet been established Cause Possible Solution Minor Fault 12 00 10 Communication wiring is faulty there is a short circuit or something is not connected properly Check for wiring errors gt Correct2. 0 to 3 MEMOBUS Modbus Data Bytes 16 to 31 Bytes 4 to 11 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 25 7 PROFIBUS DP Option Data and I O Maps Table 8 Basic Data Register Map Detail Output Master Device gt Drive Input Drive gt Master Device Byte Description Byte Description 0 Operation Command High Byte 0 Drive Status High Byte 1 Operation Command Low Byte 1 Drive Status Low Byte 2 Frequency Reference High Byte 2 Motor Speed High Byte lt 3 gt 3 Frequency Reference Low Byte 3 Motor Speed Low Byte lt 3 gt Torque Reference Torque Limit High 4 Byte lt I gt lt 2 gt 4 Output Current High Byte lt 4 gt Torque Reference Torque Limit Low P 5 Byte lt I gt lt 2 gt 5 Output Current High Byte lt 4 gt lt 1 gt Enabled in CLV AOLV PM and CLV PM control modes A 1 02 3 6 or 7 lt 2 gt Set when network communication is designated as the source of the torque limit and torque reference F6 06 1 When enabled d5 01 determines whether the value is read as the torque limit value d5 01 0 or read as the torque reference value d5 01 1 In Closed Loop Vector for PM motors this value is read as the torque limit lt 3 gt Unit depends on the setting of 01 03 Digital Operator Display Scaling When the drive is operating in the V f Control mode or Open loop vector for PM mode the drive s output frequency becom
3. 12 octets PZD PPO type 3 4 octets PZD PPO type 4 12 octets PZD PPO type 5 8 octets PKW 20 octets PZD All PPO Types have the registers STW ZSW HSW and HIW These registers are not mapped directly to drive registers 28 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 7 PROFIBUS DP Option Data and I O Maps PZD1 PZD2 PKE PWE STW HSW PzD3 PzD4 PZD5 PZD6 PZD7 PZD8 P2D9 P2D10 PPO TYPE 1 Octet String 12 PPO TYPE 2 Octet String 20 PPO TYPE 3 Octet String 4 PPO TYPE 4 Octet String 12 PPO TYPE 5 Octet String 28 PKW PZD PKE IND PWE STW HSW ZSW HIW Parameter ID value Process Data cyclically transferred Parameter ID 1st and 2nd octet Sub index 3rd octet 4th octet is reserved Parameter value 5th until 8th octet Control word Main setpoint Status word Main actual value YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 29 8 Troubleshooting 8 Troubleshooting Drive Side Error Codes Drive side error codes appear on the drive operator Causes of the errors and corrective actions are listed in Table 11 For additional error codes that may appear on the operator screen refer to the Technical Manual for the drive m Faults bUS PROFIBUS DP Option Communication Error and EFO External Fault Input from the PROFIBUS DP
4. B Ground terminal installation hole H Connector CN5 C LED COMM Model number D LED RUN E LED ERR Figure 1 Option Card Note For details on the LEDs Refer to PROFIBUS DP Option LED Display on page 12 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 11 4 PROFIBUS DP Option Components Communication connector The drive has a 9 pin D sub connector for installing the option card Once installed the drive can connect to a PROFIBUS network Table 2 Communication connector 9 pin D SUB PROFIBUS Connector Signal Description Shield Connected to the metal shell no direct FG connection Bottom View RxD TxD P Receive Transmit data line B red CNTR P Control signal for repeaters direction control DGND Data ground reference voltage to VP b on o VP Power supply output for bus termination for terminal resistor o att ORWN RxD TxD N Receive Transmit data line A green JO owj o oja au a u n 4 PROFIBUS DP Option LED Display Table 3 LED Display Display Communication Meanin Color Status Status g Power is being properly supplied to SI P3 ON Power is on and SI P3 has completed its hardware self diagnostics check RUN The drive has no power supply Power SI P3 and drive are not connected properly and or there is no power supplied to the SI P
5. its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation The following manuals are available for the PROFIBUS DP option card Option Card Yaskawa AC Drive Option Card PROFIBUS DP Installation Manual This book Manual No TOBPC73060042 Read this manual first The installation manual is packaged with the PROFIBUS DP Option and contains a basic overview of wiring settings functions and fault diagnoses Doga oops 1 Yaskawa AC Drive Option Card PROFIBUS DP Technical Manual 22 n ton Manual No SIEPC73060042 oo 000 o LP imma es The technical manual contains detailed information and command registers To obtain the technical manual access these sites Europe http www yaskawa eu com Japan http www e mechatronics com Other areas contact a Yaskawa representative Yaskawa Drive Refer to the manual of the drive this option card is being used with The instruction manual for the drive covers basic installation wiring operation procedures functions troubleshooting and maintenance information It also includes important information on parameter settings and how to
6. manuals appear on the bottom of the back cover MANUAL NO TOBP C730600 42A Published in Japan August 2008 08 8 Date of original publication Date of publication Date of Printing Revision Section Revised Content August 2008 First Edition 34 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual IRUMA BUSINESS CENTER SOLUTION CENTER 480 Kamifujisawa Iruma Saitama 358 8555 Japan Phone 81 4 2962 5696 Fax 81 4 2962 6138 YASKAWA ELECTRIC AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 1 847 887 7000 Fax 1 847 887 7370 YASKAWA ELETRICO DO BRASIL LTDA Avenida Fagundes Filho 620 Sao Paulo SP CEP 04304 000 Brazil Phone 55 11 3585 1100 Fax 55 11 5581 8795 YASKAWA ELECTRIC EUROPE GmbH HauptstraBe 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Youngdungpo Ku Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road Room 1702 1707 Harbour Ring Plaza Shanghai 200001 Ch
7. to the drive DP Option is and therefore is not connected properly receiving enough power Turn the power back on again e SI P3 is reading the node address or parameter configuration Waiting for initial input data from master device Checking connection with the drive Waiting for data from the master Cycle power to the drive If the LED SI P3 Self diagnostics The PROFIBUS DP status does not error Option is damaged change replace the PROFIBUS DP Option YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 13 4 PROFIBUS DP Option Components Communication Status Possible Cause Solution Problem connecting to the drive Problem initializing the drive and SI P3 Incorrect node address Cycle power to the drive If the LED status does not change replace the PROFIBUS DP Option Check the node address setting in the drive parameter F6 10 Waiting for data from the master device Waiting for data from the master device Set_Parm_Message or Chk_Cfg_Message Check the network settings in the master Make sure the master device is operating normally Check the terminal resistance settings on the data line Look for any problems with the data line or if the connector See if the data line connected properly to the drive s main circuit Data is incorrect or PROFIBUS DP Option timed out waiting fo
8. 3 An internal self diagnostic error occurred in SI P3 Power is off ON SI P3 error Self diagnostics error occurred in the SI P3 i Connection error between SI P3 and drive ERR Drive connection Bs z Opstten Bro Flashing otrok This includes node address setting errors to Pp gt parameter F6 30 on the drive side OFF Normal operation Drive and SI P3 are properly connected 12 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 4 PROFIBUS DP Option Components Display Communication E mE Color Status Status meaning ON Communication Normal send receive between SI P3 and COMM connected PROFIBUS DP master Communication Green There is a problem establishing Status OFF No data exchange communication between SI P3 and the PROFIBUS DP master Waiting for Communication related parameters are being ON communication set or initialized by the PROFIBUS DP procedure setting master Be Communication Communication parameter error from eon ea Red Flashing setting error PROFIBUS DP master LED shuts off once the PROFIBUS DP OFF Normal operation master is finished setting communication related parameters Table 4 Understanding LED Display communication Possible Cause Solution Check all wiring to the The drive has no power drive then turn the power on Shut the drive off and SI P3 is not properly see if the PROFIBUS connected
9. 6 06 1 When enabled d5 01 determines whether the value is read as the torque limit value d5 01 0 or read as the torque reference value d5 01 1 In Closed Loop Vector for PM motors this value is read as the torque limit lt 3 gt To select drive analog output channel for communications set H4 01 Multi Function Analog Output Terminal FM and H4 04 Multi Function Analog Output Terminal AM to 000 through mode lt 4 gt Drive digital output ON OFF during communications set H2 01 Terminal M1 M2 and MC Function Selection relay H2 02 Terminal P1 Function Selection open collector and H2 03 Terminal P2 Function Selection open collector to F through mode lt 5 gt Unit depends on the setting of 01 03 Digital Operator Display Scaling Input data is 0 when the drive is set for V f Control or Open loop vector for PM mode lt 6 gt Not possible when using V f control V f with PG or Open loop vector for PM motors A1 02 0 1 or 5 lt 7 gt Data is displayed in units of either 0 01 A for drives 7 5 kW and smaller or in units of 0 1 A for drives 11 kW and larger This is the same regardless of whether the drive is set for Normal Duty or Heavy Duty operation YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 27 7 PROFIBUS DP Option Data and I O Maps Table 10 Extended Data 2 Register Map Output Master Device Drive Input Drive gt Master Device Byte Descr
10. A0081 to 0211 4A0058 to 0165 Figure 6 Wiring space 4 Place the front cover back onto the drive as it was before Note 1 Take care when wiring the option card so that the front cover easily fits back onto the drive 2 Install Cable Cover option to maintain the drive Enclosure Type 5 Attach the LED label packaged with the option card as shown in Figure 5 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 21 5 Installation Procedure Communication Cable Specifications To ensure proper performance Yaskawa recommends using PROFIBUS DP dedicated cables that fulfill the specifications in Table 5 For more information on cables refer to the PROFIBUS DP website at http www profibus com m Cable Requirements Table 5 Communication Cable Requirements Condition Specifications Impedance 135 to 165 Q at a frequency of 3 to 20 MHz Capacity 30 pF m maximum Loop Resistance 110 Q km maximum Core Cross Section 0 34 mm minimum Core Diameter 0 64 mm minimum m Cable Length Communication speed determines maximum permissible cable length Table 6 shows the specifications for Type A bus cables Table 6 Cable Length Communication speed Distance per segment Communication speed Distance per segment kbps m kbps m 9 6 1200 500 400 19 2 1200 1500 200 45 45 1200 3000 100 93 75 1200 6000 100 187 5 1000 12000 100 G
11. Manual 7 PROFIBUS DP Option Data and I O Maps 7 PROFIBUS DP Option Data and I O Maps Conventional Formats The configuration tool of PROFIBUS DP master sets the input and output data length of SI P3 from Extended Data 1 32 bytes Extended Data 2 12 bytes and Basic Data 6 bytes Conventional formats have two message types High speed I O Data and MEMOBUS Modbus message Set parameter F6 32 to 1 to use conventional formats m High Speed I O Data High speed I O data is directly transferred to or from the drive and can control the drive For example when the drive is set for PROFIBUS DP communications the drive Run Stop and Frequency Reference commands are typically transferred to the drive within 2 ms after being received by the option m MEMOBUS Modbus Message MEMOBUS Modbus message data is transferred to the drive using MEMOBUS Modbus messages All drive parameters and data can be accessed through MEMOBUS Modbus Because the data in this message type is transferred to the drive after the SI P3 receives and edits it more time is required to return the data to the master The master must synchronize the timing of sending and receiving the data by handshaking m Memory Maps The following memory maps show the I O data bytes m Basic and Extended Register Maps Basic Data 6 bytes Extended Data 1 32 bytes Extended Data 2 12 bytes High speed I O Data Bytes 0 to 5 Bytes 0 to 15 Bytes
12. Option may appear as an alarm or a fault When a fault occurs the operator remains lit When an alarm occurs the operator flashes and the ALM light illuminates If communication stops while the drive is running check the following items to resolve the fault Is the PROFIBUS DP Option properly installed e Is the communication line properly connected to the PROFIBUS DP Option Is it loose e Is the controller program working Has the controller CPU stopped Did a momentary power loss interrupt communications Table 11 Fault Display and Possible Solutions Operator Display Fault Name PROFIBUS DP Option Communication Error bUS After establishing initial communication the connection was lost Only detected when the run command or frequency reference is assigned to the option b1 03 3 or b1 02 3 Possible Solution Master controller PLC has stopped communicating Check for faulty wiring Communication cable is not connected Correct any wiring problems properly Check the various options available to minimize the effects of noise Take steps to counteract noise in the control circuit wiring main circuit lines and ground wiring Ifa magnetic contactor is identified as a source of noise install a surge absorber to the contactor coil Use cables recommended by Yaskawa or another type of shielded line Ground the shield on the controller side and on the PROFIBUS DP Option side A
13. ROFIBUS DP Installation Manual 7 PROFIBUS DP Option Data and I O Maps Output Master Device gt Drive Input Drive gt Master Device Description Byte Description Digital Output High Byte lt 4 gt Analog Input Channel 1 High Byte Digital Output Low Byte lt 4 gt Analog Input Channel 1 Low Byte MEMOBUS Modbus Function Code MEMOBUS Modbus Function Code MEMOBUS Modbus Starting Register MEMOBUS Modbus Starting Register Address High Byte Address High Byte MEMOBUS Modbus Starting Register MEMOBUS Modbus Starting Register Address Low Byte Address Low Byte MEMOBUS Modbus Number of Data MEMOBUS Modbus Number of Data MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 Low Byte MEMOBUS Modbus Data 1 Low Byte MEMOBUS Modbus Data 2 High Byte MEMOBUS Modbus Data 2 High Byte MEMOBUS Modbus Data 2 Low Byte MEMOBUS Modbus Data 2 Low Byte MEMOBUS Modbus Data 3 High Byte MEMOBUS Modbus Data 3 High Byte MEMOBUS Modbus Data 3 Low Byte MEMOBUS Modbus Data 3 Low Byte MEMOBUS Modbus Data 4 High Byte MEMOBUS Modbus Data 4 High Byte MEMOBUS Modbus Data 4 Low Byte MEMOBUS Modbus Data 4 Low Byte Reserved Reserved Handshaking Register Handshake Register lt 1 gt Enabled in CLV AOLV PM and CLV PM control modes A1 02 3 6 or 7 lt 2 gt Set when network communication is designated as the source of the torque limit and torque reference F
14. ROFIBUS DP Option Fault Name oFA30 to oFA43 PROFIBUS DP Option Fault port A Communication ID error Cause Possible Solution PROFIBUS DP Option hardware fault YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual Replace the PROFIBUS DP Option Contact Yaskawa for assistance 31 8 Troubleshooting Operator Display Fault Name oFb00 PROFIBUS DP Option Fault CNS B Non compatible option card is connected Cause Possible Solution Non compatible option connected to the drive Operator Display gt Connect the correct option card to CN5 A Fault Name E b ge oFb02 PROFIBUS DP Option Fault CN5 B Two of the same option cards are connected at the same time Cause Possible Solution Option cards AI A3 or D1 A3 were connected to the CN5 B port while an option card was already connected to CN5 A Operator Display gt Only one type of option input card AI A3 or DI A3 can be connected to the drive Only this option card for PROFIBUS DP can be connected to CNS A Fault Name nn u oFc00 PROFIBUS DP Option Fault CN5 C Non compatible option card is connected Cause Possible Solution Non compatible option connected to the drive Operator Display Connect the correct option card to CN5 A Fault Name oFc02 PROFIBUS DP Option Fault CN5 C
15. S DP Installation Manual 1 Preface and Safety NOTICE Indicates an equipment damage message m General Safety General Precautions The diagrams in this section may include option cards and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual Y 1 Preface and Safety NOTICE Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the optio
16. SD Files For easy network implementation of drives equipped with an SI P3 a GSD file can be obtained from U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com Other areas contact a Yaskawa representative 22 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 6 PROFIBUS DP Option Drive Parameters PROFIBUS DP Option Drive Parameters Table 7 Parameter Settings Description Confirm the proper setting of all parameters in Table 7 before starting network parameters Default Frequency Reference Selection Selects the frequency reference input source 0 Operator Digital preset speed d1 01 to d1 17 1 Terminals Analog input terminal Al or A2 2 MEMOBUS Modbus communications 3 Option card 4 Pulse Input Terminal RP Run Command Selection Selects the run command input source 0 Digital Operator RUN and STOP keys 1 Digital input terminals S1 to S7 2 MEMOBUS Modbus communications 3 Option card Operation Selection after Communications Error Determines drive response when a bUS error is detected during communications with the PROFIBUS DP Option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only lt 2 gt External Fault Detection Conditions EFO Sets the condition for external fault detection EF0 0 Always detected 1 Detected only during operation Stopping Method for Exter
17. YASKAWA YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual Type SI P3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual ZIMIO FYIR PROFIBUS DP3 f DURAS Wx SI P3 Dll ARRIETA TC COBRA EABEL Ei AER BRA UL TUE EEDIT RENA mE CRAIG I T HROSFTICHRICRIFSNSKS SROASUMUIET MANUAL NO TOBP C730600 42A This Page Intentionally Blank Table of Contents 1 PREFACE AND SAFETY sits acces canvas aca ac 5 2 PRODUCT OVERVIEW 0 0 00 c cece eee eee 9 3 RECEIVING lt ciuoavoaiico avert Say aaa a 10 4 PROFIBUS DP OPTION COMPONENTS 11 5 INSTALLATION PROCEDURE 00005 15 6 PROFIBUS DP OPTION DRIVE PARAMETERS 23 7 PROFIBUS DP OPTION DATA AND I O MAPS 25 8 TROUBLESHOOTING o coococcco 30 9 SPECIFICATIONS 3 cocinas do dae eke 34 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 3 Copyright 2008 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Mor
18. data error occurred due to noise Ifthere are no problems with the wiring and the error continues to occur replace the PROFIBUS DP Option PROFIBUS DP Option is damaged 30 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual Operator Display 8 Troubleshooting Fault Name EFO External Fault Input from PROFIBUS DP Option The alarm function for an external device has been triggered Cause Possible Solution An external fault is being sent from the upper controller PLC Remove the cause of the external fault Reset the external fault input from the upper controller PLC device Problem with the upper controller PLC program Operator Display Check the program used by the upper controller PLC and make the appropriate corrections Fault Name an PAu oFA00 PROFIBUS DP Option Fault Port A PROFIBUS DP Option is not properly connected Cause Possible Solution Non compatible option connected to the drive Operator Display Connect an option that is compatible with the drive Fault Name cone orn oFA01 PROFIBUS DP Option Fault Port A PROFIBUS DP Option is not properly connected Cause Possible Solution Problem with the connectors between the drive and PROFIBUS DP Option Operator Display Turn the power off and check the connectors between the drive and P
19. ections Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive 16 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 5 Installation Procedure NOTICE Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option card and connecting any other devices Failure to comply may result in damage to the option card Connection Diagram The PROFIBUS DP Option must be connected to the network using a 9 pin D sub connector like shown in Figure 2 Drive lt 1 gt C PROFIBUS Cable PROFIBUS Cable Connector NE r i Red B li H To PROFIBUS DP Redo 1B a me y3 FE gt Master mE AH Green a 1A l T A line Ll 8 TEP Y T 7 Po Red es RTS La moz ee SI P3 To the next slave Green 390922093909 aia OA DGND 5 Y Shen ib shell ee AAC 4 9 pin D SUB Connector For the last node on the bus turn on the termination resistor switch lt 1 gt The FE terminal on the PROFIBUS DP Option is fitted with a ground cable that should be connected to the ground terminal on the drive Figure 2 Connect
20. edure VP pin 6 390 Q B Data line RxD TxD P pin 3 2200 A Data line A oO RxD TxD N pin 8 390 Q DGND pin 5 Figure 4 Cable Termination of the PROFIBUS DP Option Cable to EN50170 pin numbers for a 9 pin D sub connector Prior to Installing the Option Card Prior to installing the PROFIBUS DP Option wire the drive and make necessary connections to the drive terminals For more information on wiring and connecting the drive refer to the installation manual for the drive the PROFIBUS DP option card is connected to Verify that the drive runs normally without the option installed YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 19 5 Installation Procedure Installing the Option Card Insert the option card in the CN5 A connectors located on the drive s control board See the drive manual for directions on removing the front cover 1 Shutoff power to the drive wait the appropriate amount of time for voltage to dissipate then remove the operator and front cover 2 Insert the CN5 connector on the option card into the matching CN5 connector on the drive then fasten it into place using one of the screws included with the option card Connect one of the lead lines using one of the screws to the ground terminal Three separate lead lines have been included with the option card to connect to three separate ports Use the lead line
21. eover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 4 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of
22. es the input data lt 4 gt Data is displayed in units of either 0 01 A for drives 7 5 kW and smaller or in units of 0 1 A for drives 11 kW and larger This is the same regardless of whether the drive is set for Normal Duty or Heavy Duty operation Table 9 Extended Data 1 Register Map Output Master Device Drive Input Drive gt Master Device Byte Description Byte Description Operation Command High Byte Drive Status High Byte Operation Command Low Byte Drive Status Low Byte Frequency Reference High Byte Motor Speed High Byte lt 5 gt Frequency Reference Low Byte Motor Speed Low Byte lt 5 gt Torque Reference High Byte lt gt lt 2 gt Torque Reference Monitor High Byte lt 6 gt Torque Reference Low Byte lt I gt lt 2 gt Torque Reference Monitor Low Byte lt 6 gt Speed Detection PG Pulse Count 1 High Byte Speed Detection PG Pulse Count 1 Low Byte Frequency Reference High Byte Torque Compensation High Byte lt gt Torque Compensation Low Byte lt gt Reserved Frequency Reference Low Byte Analog Output Channel 1 High Byte lt 3 gt Output Frequency High Byte Analog Output Channel 1 Low Byte lt 3 gt Output Frequency Low Byte Analog Output Channel 2 High Byte lt 3 gt Output Current High Byte lt 7 gt Analog Output Channel 2 Low Byte lt 3 gt Output Current Low Byte lt 7 gt 26 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card P
23. ina Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2008 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 42A Published in Japan August 2008 08 8 08 5 3
24. ion Diagram YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 17 5 Installation Procedure E PROFIBUS DP Termination Because the option card does not have a terminal resistor terminal resistance must be set using a switch on the 9 pin D sub connector Make sure that only the D sub connector for the final drive in the network is set for terminal resistance If any other drive on the network is set for terminal resistance communication problems may occur Most 9 pin D sub connectors have a function for disconnecting the output side of the cable Use only the input side cable entry when connecting both ends of the network If the connector is reversed then communication will not be possible between devices Most connectors have arrows indicating the input and output sides Terminating resistors without inductors as shown in Figure 3 can only be used for baud rates below 1 5 Mbps 1 5 Mbps and higher baud rates require termination with resistors and inductors like shown in 9 pin D sub Connector Bus termination Switch ON OFF Incoming Cable Outgoing Cable Figure 3 PROFIBUS Cable Connection with Termination Resistors Bus termination ON incoming and outgoing cables not connected Bus termination OFF incoming and outgoing cables connected 18 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 5 Installation Proc
25. iption Byte Description Operation Command High Byte Drive Status High Byte Operation Command Low Byte Drive Status Low Byte Frequency Reference High Byte Motor Speed High Byte lt gt Frequency Reference Low Byte Motor Speed Low Byte lt gt MEMOBUS Modbus Function Code MEMOBUS Modbus Function Code MEMOBUS Modbus Starting Register MEMOBUS Modbus Starting Register Address High Byte Address High Byte MEMOBUS Modbus Starting Register MEMOBUS Modbus Starting Register Address Low Byte Address Low Byte MEMOBUS Modbus Data Length MEMOBUS Modbus Data Length MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 Low Byte MEMOBUS Modbus Data 1 Low Byte Reserved Reserved Handshaking Register Handshake Register lt 1 gt Unit depends on the setting of 01 03 Digital Operator Display Scaling When the drive is operating in the V f Control mode or Open loop vector for PM mode the drive s output frequency becomes the input data Supported Parameter Process Data Object PPO Type Formats Set drive parameter F6 32 0 to use PPO type formats The PPO is defined for cyclic data transfer allowing the master and the slave to exchange process data PZD and parameters Refer to the PROFIBUS specification for more information on PPO types 1 5 SI P3 supports five possible PPO type formats PPO type 1 8 octets PKW 4 octets PZD PPO type 2 8 octets PKW
26. n card Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty YASKAWA is not responsible for any modification of the product made by the user This product must not be modified 8 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 2 Product Overview 2 Product Overview About This Product PROFIBUS option card Model SI P3 is an open digital communication system supporting a wide range of fast time critical applications PROFIBUS DP Decentral Periphery is one of the three PROFIBUS variants DP is dedicated to fast data communication between systems and peripherals at a field level This PROFIBUS DP Option connects a drive to a field network using the PROFIBUS DP protocol PROFIBUS DP is included into the European Fieldbus Standard EN 50170 The network is primarily used in process and factory automation By installing the PROFIBUS DP Option to a drive it is possible to do the following from a PROFIBUS DP master device operate the drive e monitor the operation status of the drive e change parameter settings YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 9 3 Receiving 3 Receiving Please perform the foll
27. nal Fault from Communication Option Board Determines drive response for external fault input EFO detection during PROFIBUS communication 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only lt 2 gt Torque Reference Torque Limit selection from Communications Option 0 Torque reference torque limit via network communications are disabled 1 Torque reference torque limit via network communications are enabled lt 4 gt NetRef ComRef Selection Function 0 Multi step speed reference disabled F7 mode 1 Multi step speed reference allowed V7 mode YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 23 6 PROFIBUS DP Option Drive Parameters Description Default Determines which communication related parameters are set back to their original default values when the drive is initialized 0 Do not reset F6 O0 and F7 00 parameters when the drive is initialized using parameter A1 03 Reset Communication Related 1 Rest F6 O1O and F7 OO parameters when the Parameters drive is initialized using parameter A1 03 Note Setting this parameter does not affect communication related parameters Setting this parameter only determines if communication related parameters F6 OD and F7 O1D are also reset when A1 03 is used to initialize the drive Node Address 0 to 125 Selects the action to take when a Clear Mode command is received 0 Rese
28. ng to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 15 5 Installation Procedure Do not touch the option card while there is power flowing through the drive Failure to comply could result in death or serious injury Do not use damaged wires place excessive stress on wiring or damage the wire insulation Failure to comply could result in death or serious injury NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option card drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Tighten all terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating of electrical conn
29. owing tasks after receiving the PROFIBUS DP Option Inspect the PROFIBUS DP Option for damage If the PROFIBUS DP Option appears damaged upon receipt contact the shipper immediately e Verify receipt of the correct model by checking the information on the PCB see Figure 1 If you have received the wrong model or the PROFIBUS DP Option does not function properly contact your supplier Contents and Packaging Table 1 Contents of Package Installation Description Option Card Ground Cable Screws M3 LED Label Manual This Book MANUAL RUN OO COMM ERROOBF Quantity Tool Requirements A Phillips screwdriver M3 metric or 1 2 U S standard size is required to install the PROFIBUS DP Option Note Tools required to prepare PROFIBUS cables for wiring are not listed in this manual 10 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 4 PROFIBUS DP Option Components 4 PROFIBUS DP Option Components PROFIBUS DP Option A H R mn 00 oo Underside go 840 i 00 pa eh 10 00 O p ip o o o Ol 0 00000000 am Looking from the connector B cD A Communication cable connector F LED BF 9 pin D sub G Installation hole
30. r data The communication procedure in the master is set incorrectly e Check the communication procedure settings in the master O On O Flashing x Off Sending or receiving data Setting Node Address Set drive parameter F6 30 to a node address Range 0 to 125 unique to the network 14 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 5 Installation Procedure 5 Installation Procedure Section Safety A DANGER Electrical Shock Hazard Power to the drive must be shut off when installing this option card Even though the power has been shut off voltage still remains in the drive s DC bus Wait before removing the front cover once the drive has been turned off The CHARGE light on the drive will go out after voltage in the DC bus drops below 50 V at which point it is safe to remove the front cover Due to the risk of electric shock be sure that all LEDs have gone out and that the DC bus voltage has reached a safe level prior to performing any work on the drive Electrical Shock Hazard Do not remove the front cover of the drive while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option cards and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option board should be used accordi
31. the wiring Remove and ground shorts and reconnect loose wires Programming error on the master side gt Check communications at start up and correct programming errors Communication circuitry is damaged Perform a self diagnostics check gt Replace the drive if the fault continues to occur YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 33 9 Specifications 9 Specifications Specifications Table 13 Option Card Specifications Specifications SI P3 PROFIBUS DP V0 V1 PPO TYPE 1 5 No 3 072 Profile for Variable Speed Drives Extended data 1 High speed I O data inputs 16 bytes outputs 16 bytes MEMOBUS Modbus message inputs 16 bytes outputs 16 bytes Extended data 2 High speed I O data inputs 4 bytes outputs 4 bytes MEMOBUS Modbus message inputs 8 bytes outputs 8 bytes Basic data High speed I O data inputs 6 bytes outputs 6 bytes Connector 9 pin D sub connector 4 40 UNC thread Communications Speed 9 6 kbps to 12 Mbps Ambient Temperature 10 C to 50 C Humidity up to 95 RH no condensation PROFIBUS DP Data Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne particles etc Altitude up to 1000 m Revision History The revision dates and the numbers of the revised
32. ts back to 0 Maintains the previous value PPO Type Conventional Clear Mode Selection PROFIBUS Map Selection word byte lt 1 gt To start and stop the drive through the PROFIBUS DP network set b1 02 to 3 To control the frequency reference of the drive via the PROFIBUS DP network set b1 01 to 3 lt 2 gt If F6 03 is set to 3 then the drive will continue to operate when an EFO fault is detected Take proper safety measures such as installing an emergency stop switch lt 3 gt Enabled in CLV AOLV PM and CLV PM control modes A1 02 3 6 or 7 When enabled d5 01 determines whether the value is read as the torque limit value d5 01 0 or read as the torque reference value d5 01 1 In Closed Loop Vector for PM motors this value is read as the torque limit lt 4 gt Default setting specifies that the torque reference or torque limit is to be provided via network communications F6 06 1 The motor may not rotate if no torque reference or torque limit is supplied from the PLC lt 5 gt All node addresses must be unique Node addresses 0 1 and 2 are typically reserved for control maintenance and diagnostic equipment The ERR light will illuminate when 0 or greater than 125 is entered lt 6 gt Power must be cycled in order for any setting changes to take affect IND Data Size Selection 24 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation
33. tune the drive A Quick Start Guide is included with the drive For the more detailed Technical Manual visit Yaskawa s homepage http www e mechatronics com YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 5 1 Preface and Safety Terms Note Indicates a supplement or precaution that does not cause drive damage PROFIBUS Option Yaskawa AC Drive PROFIBUS DP option card Registered Trademarks PROFIBUS DP is a registered trademark of PROFIBUS International Other company names and product names listed in this manual are registered trademarks of those companies Supplemental Safety Information Read and understand this manual before installing operating or servicing this option card The option card must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury 6 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBU
34. with the length appropriate for the distance of the port Note There are only two screw holes on the drive for ground terminals If three option cards are connected two of the lead lines will need to share the same ground terminal RUN OO COMM ERR OOBF A Connector CN5 C G Lead line B Connector CN5 B H Use wire cutters to create an opening for cable lines C Connector CN5 A Operator D Drive grounding terminal FE J LED label E Insert connector CN5 here K Front cover F Option card Figure 5 Installing the Option Card 20 YASKAWA ELECTRIC TOBP C730600 42A YASKAWA AC Drive Option Card PROFIBUS DP Installation Manual 5 Installation Procedure 3 Wire the option card to the communication cable connector on the option card For exposed cables in drives 2A004 to 0069 4A0002 to 0044 use a pair of wire cutters to create an opening on the left side of the front cover that allows wiring to pass through Sharp edges along the opening that was created should be smoothed down with a file or sand paper so prevent any damage to the wires Drives 2A0081 to 0021 4A0058 to 0165 have enough space to keep all wiring inside the unit L M A Opening for cable lines B Space for wiring 2A0004 to 0069 4A0002 to 0044 2
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