SERVICE MANUAL Level 1&2
Contents
1. t0021 Ill TYPE LABEL A1 1 LEVEL 3 amp 4 ONLY 10011 2 6 xSCREW mO OO A B COVER ASSY 10024 gt a0 03 _ m These parts can not be reused B DECO COVER ASSY __ after removal 10022 s e only available as Page 7 14 CONFIDENTIAL Copyright 2008 NOKIA All rights reserved ISSUE 1 NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 9 LEVEL 2 SOLDER COMPONENTS 5000 RM 362 RM 363 Components overview Solder components only for LEVEL 2 Page 8 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 10 SERVICE DEVICES FLS 5 incl ACF 8 Driver and User ACF 8 Travel Charger AC 4 Guide Universal Power Supply is used to Small and lightweight charger for Dongle and flash device incorporated power FLS 5 fast charging of your phone battery into one package developed specifi cally for POS use CA 112DS 100cm CA 112DS S 88 RJ 230 Service Cable to connect the PC with Camera removal tool One side is for Soldering Jig the Easy Flash II connector disassembly the other side for as sembly Internal Battery BL 4B 0772040 Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power ina For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be2. 1 amp 2 10 The C COVER and PWB are secured by two clips to the D COVER Unlock the clips and remove the parts from the 12 Unlock the PWB arid areal open ate TS wd kad E Ja S O CAA Carai 13 Take special care to the flex connector Gently unlock the 14 Remove the LCD from the C COVER lex and take it out Vf he Cy ae eS a Reis 15 Unlock t the IHF ANTENNA MODULE and remove it from the 16 Use the SRT 6 to remove carefully the MONO ANTENNA ASSY D COVER Avoid damaging the gaskets Page 12 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Ca re Service Manual Level 1 amp 2 18 Carefully remove the VIBRA MOTOR Avoid qaracind the gasket 20 The B DECO COVER is glued onto the D COVER Carefully unlock the clips from the B DECO COVER 21 Use the SS 93 as a lever to remove the B DECO COVER 22 Remove the ET residues and discard it Page 13 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 13 ASSEMBLY HINTS various Torx bits bit holder Assembly Hints NIE Le ans 1 Nokia 5000 Assembly Hints 2 You will need the Standard Tool Kit and the Camera Removal Tool SS 88 verse Sew LOO AN tvoe LECO OE VAA PM A A 3 Tighten the screws to the torque of 16Ncm in the order 4 Tighten the screws to the torque of 13Ncm in the order shown shown
3. 5 Call key 6 End key and power key 7 Strap eyelet 8 Camera lens 9 Loudspeaker 10 Microphone 11 Headset connector 12 Charger connector 13 Camera key 14 Numeric keymat 15 Mirror 8 15 11 12 13 9 Page 6 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 8 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 5000 RM 362 RM 363 EXPLODED VIEW A COVER ASSY N 100017 NS n N KEYMAT T9 ASSY 10002 4 6 xSCREW M1 TOA 10024 y C COVER ASSY 10003 A1 LIGHT SWAP PACKAGE 10005 10011 LEVEL 3 amp 4 ONLY LID BB 2 UPPER A1 LCD QVGA WESTON inl 10008 10004 iil FEM LID A2 10007 mi2 RF A1 LID BB2 LOWER A1 j 0009 M A3 MONO ANTENNA ASSY LIGHT SWAP PWB A1 st 10005 10015 10017 CLAPTON EMC LID FM BT A1 iil ES gon SR MICROPHONE MOD 42dB A3 10010 i IHF SPEAKER 10015 SLIM 16mm A3 10016 ANTENNA A3 CAMERA MODULE 0017 10012 A2 IHF ANTENNA MODULE ASSY 10013 10014 A4 D COVER ASSY 10018 10021 LEVEL 3 amp 4 ONLY VIBRA MOTOR JENNA A4 10018 EARPIECE A2 10014 IFA ANTENNA A2 2 10013 CAMERA KEY A4 10019 D COVER A4 S s 10020 D COVER ADHESIVE ani
4. Page 14 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved
5. accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a Spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 7 PRODUCT CONTROLS amp INTERFACES OVERVIEW 5000 RM 362 RM 363 Product Controls amp Interfaces 1 Earpiece 2 Display 3 Selection keys 4 Navi key Hereinafter referred to as the scroll key
6. found in Recom mended service equipment docu ment on NOKIA Online Page 9 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Ca re Service Manual Level 1 amp 2 11 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on DCT 4 EASY FLASH FLASH II CONCEPTS FLS 5 with FLS 5 CA 91DS CA 112DS a COUNTRY rime Em SPECIFIC ACF 8 optinal ADAPTER SW etl dae CA 91DS CA 112DS Easy Flash Easy Flash II n PRODUCT SPECIFIC N BATTERY TRANSCEIVER Page 10 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Ca re Service Manual Level 1 amp 2 12 DISASSEMBLY INSTRUCTION r various Torx bits long MOSed pliers S o 9o side tutter bit holder a mms ESD brush Ax lotted metal sclw tweezers 3x drier S 9 eet a SCISSO1S Se eer ae Disassembly NISL Les As a fears 1 Nokia 5000 Disassembly 2 You will need the Standard Tool Kit and the Camera Removal Tool SS 88 mse try aor eehepon E gt 7 Gently lift a bit the A COVER paying attention to the clips on he top of the A COVER and remove it Page 11 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level
7. ERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling o
8. NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 2000 RM 362 RM 363 Transceiver characteristics Band RM 362 EGSM Dual band 900 1800MHz RM 363 GSM Dual band 850 1900MHz WCDMA Display LCD 5 08cm QVGA 2 0 320x240 pixel 65k colors Camera Camera 1 3 Megapixel Operating System Series 40 Connections Wireless Bluetooth Connector Easy Flash II Connector AV Connector Memory Transceiver with BL 4B Li Ion battery pack Talk time Standby Note Depends on network up to 6h up to 13days parameters and phone settings Page 1 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 TABLE OF CONTENTS CHANGE HISTORY COPYRIGHT WARNINGS AND CAUTIONS ESD PROTECTION CARE AND MAINTENANCE BATTERY INFORMATION PRODUCT CONTROLS amp INTERFACES OVERVIEW EXPLODED VIEW LEVEL 2 SOLDER COMPONENTS 10 SERVICE DEVICES WOKONAUMRWNE ae O 0O y OA UVI VI dA Aa W W D 11 SW UPDATE 10 12 DISASSEMBLY INSTRUCTION 11 13 ASSEMBLY HINTS 14 Page 2 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 1 CHANGE HISTORY 04 Apr 2008 Initial draft Approved 21 Apr 2008 Approval The purpose of this document is to help NOKIA service levels 1 and 2 works
9. ernal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorized antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal itis time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns itself off or by using the battery discharge facility of any approved
10. hop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumsta
11. nces shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Ca re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OP
12. utside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 14 CONFIDENTIAL ISSUE 1 Copyright 2008 NOKIA All rights reserved NOKIA 5000 RM 362 RM 363 Care Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards e Do not drop knock or shake the phone Rough handling can break int
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