User Manual
Contents
1. uuzunu0un0nnnnnnnnnunnnnnnnnnnunnnnnnunnnnnnununnnnununnunnnunnunnnunnunnnunnunununanunnen 2 Mounting brief instruction sssssssssssssssssssnsnssnnsnnsnnnnnnn nen ennen ann season nn ann nun annannunannannannannunnen 2 Dimensional AKAWINOS PEPPERERSERPRLERERLERFENCREEIERPEPEERSERENLENETIFENERHREELEPEELREETERPEEERNEFEREREFERFERFRENRLETERFBERRETEFENEREEEFERBRR 3 MOUNUiIAG kk tected k kk anka kk E en nee 3 4 Connections and population of the DPC 49 4RMB SY uuuuuuuunnuununnnnununnnnnnunnnnnnunnnnnnunnnannnnn 5 DPC 49 I PSI ieinu aeaee alal aaa 5 Dummy modules for unpopulated slots pp 6 Hi connections to the host Ein rain anka ARS ITA celeri 7 Hi connections to the tleld ar kanta k sa k n tek e kk an ARA e kwa AKA RARA ao RESA AA AAA DR AA KABA B APR AYE Ak 7 Pow r SUPDIY fikse kk via koka na ka a en pe lalui 7 EMC filter and overvoltage protection i 9 Connection concepts uuuuununununnununnnnununnnnnnnnunnnunnunnnunnunnnnnnunnnnnnnnnn nun nnnnununnun nun nnunununnunnnunnunnn 10 R AUN ANSY ek leti ie eves steed chit E ro kad A swe e po a E n dok bean pe bene mit konpa Po Er api Ek 10 Switch TUNCHONANTY ke k s ren Rs aw ka kn nn nase een innen 10 Connection diagrams ia cile donn padan rens issn nes d n kit kab pake kab ak fe aso ERE SEES RER a ka SER inte 12 Shielding tete kek an nana mann nannan nn nan nn nn seneca aa aa aaa aa aaa a eee eee eee eee 14 Grounding linite taa nannan a2. FOUNDATION FIELDBUS DIAGNOSTIC POWER CONDITIONER SYSTEM DPC 49 4RMB SY USER MANUAL Fieldbus All brand and product names are trademarks or registered trade marks of the owner concerned Edition 11 08 Hans Turck GmbH M lheim an der Ruhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG Mulheim an der Ruhr Subject to alterations without notice Industri A 0 About this manual Descriptions of used SYMDOIS 2 4 s s ss4 44 4000400040 EDER EEG SEE ERE RER nairean danai 0 2 Introd ction kika bk a kk n l ka n ia 0 2 1 Introduction Performance characteristics acilia 1 2 Expanded diagnoslics sx iaia 1 2 Simple CIAGNOSWCS we 1 4 System OVErieW urina iaia 1 4 Diagram backplane DPC 49 4RMB SY populated pp 1 5 2 Mounting and installation General Safety instruetions fiati Ana son anana RAN FANAN ea koka 2 2 Mounting brief Instruction ie ek essa pea ka an en aa 2 2 Dimensional drawings arida iraniani aaa fiala 2 3 SU 2 3 DEMOUNtINg LE SEE Lie alleno 2 4 Connections and population of the DPC 49 4RMB SY ee 2 5 CI SS 2 5 Dummy modules for unpopulated slots pp 2 6 H1 connections to th
3. This is determined Number of active H1 devices on a H1 segment Bus load via Link Maintenance Frames Bus load via Cyclic Frames Bus load via Acyclic Frames Bus load via Idle Frame Share of unused bus time Idle Time Note Si Explanations of the measurement values signal types and frames can be found in the glossary of the D301167 Diagnostics manual D301166 1108 FF Diagnostic Power Conditioner System 1 3 Introduction These values can be sent to a higher asset management system via FF HSE For each parameter preliminary alarms and main alarms are parameterized in the DPC 49 HSEFD 24VDC If a limit value is overreached or underreached a FF alarm can be automatically sent via HSE The relay for signalling the group interference drops out for the time the limit value is overreached or underreached For the startup of the DPC system with the FDT technology TURCK provides the DTM DTM Device Type Manager please refer to the D301167 Diagnostics glossary for the DPC 49 HSEFD 24VDC If the DPC system is to be integrated into a control system with the help of a FOUNDATION fieldbus HSE configurator TURCK provides a Device Description DD Device Description please refer to the D301167 Diagnostics glossary Simple diagnostics If the requirement is limited to redundancy monitoring of the power supply modules DPC 49 IPS1 and the external power supply only the diagnostic module DPC 49 DU is neede
4. 2 pole unpluggable screw connector with threaded flange D301166 1108 FF Diagnostic Power Conditioner System 1 shield 2 Segi 3 Segl 4 Seg2 SHUUUUDUDUDUDDU 5 seg0 0000000000 e e 7 Seg3 12345678910 8 Seg4 9 Seg4 10 shield H1 connections to the field The field side connection occurs via four 3 pole unpluggable screw connectors with threaded flange connection cross section 0 2 4 mm see designation F overview page 1 5 S 1 Seg 2 Seg 20022 3 Schirm Power supply The power can be redundantly fed Connection concepts page 2 9 The connection occurs via 2 pole unpluggable screw connectors with threaded flange connection cross section 0 2 4 mm see designation H overview page 1 5 1 Pwr 2 Pwr SI S O SI ki N Note The required voltage is between 18 VDC and 32 VDC 2 7 Mounting and installation EMC filter and overvoltage protection All type of connections to the power supply cables are protected with the help of EMC filters which have the following functionalities Inverse polarity protection and overvoltage protection up to 60 V Overvoltage shutoff off 36 V on 33 V The EMC filters are covered with a black plastic plug Note F Defective filters may be replaced In this case remove the black plastic plug which is affixed with a screw Attention When replacing the filter the correct installati
5. 01166 1108 FF Diagnostic Power Conditioner System Industr A Shielding The below diagram shows the internal shield potential yellow of the DPC 49 4RMB SY To connect the shield potential equalization a threaded bolt M5 is available which is connected to the shield groove the connectors and the diagnostics bus Shielding is done by placing the shield onto the shield grooves figure Correctly stripped cable with cable end sleeve for optimum protection of the braided shield and positioning onto the shield groove page 2 13 or alternatively by connecting the drain wire to the connector Figure 17 Shield potential O of the DPC 49 4RMB SY Diagnostics Bus A Host B ARABPABBARS BBABABAARBA eleegel feoeo nock see Segment out 1 4 O The following diagrams show a correctly stripped cable and the positioning of the shield onto the shield groove In order to protect the sensitive braided shield we recommend to use a cable end sleeve for the shield as shown in the following diagram The Figure 19 shows positioning of the shield without the cable end sleeve Figure 18 Correctly stripped cable with cable end sleeve for optimum protection of the braided shield and positioning onto the shield groove D301166 1108 FF Diagnostic Power Conditioner System Mounting and installation Figure 19 Correctly stripped cabl
6. Attention This symbol is positioned next to warnings that indicate a potential source of danger This may involve possible personal injury and damage to systems hardware and software and installations Note This symbol is positioned next to the general instructions that point out important information concerning one or more operating steps The respective instructions may facilitate the work and help avoid additional work caused by the wrong operating steps for example This manual contains the necessary information for the intended use of the TURCK products for the FOUNDATION fieldbus system Diagnostic Power Conditioner It was specifically developed for qualified personnel with the required technical know how The first chapter serves as a product introduction and describes the product s most basic features Chapter 2 provides support for professional mounting and installation Warning A The devices described in this manual must only be used for the intended applications found in this manual and the respective technical description and only in connection with certified OEM devices and OEM components The correct and safe operation of the devices is based on the proper transport storage assembly and installation as well as careful user operation and maintenance Warning It is imperative that the safety and accident prevention regulations for the respective application are adhered to D301166 1108 FF Diagnost
7. Cage Pwr A Pwr B 1 2 Field 3 4 IS D301166 1108 FF Diagnostic Power Conditioner System 2 9 Mounting and installation Switch functionality The following diagram shows the switch see designation L overview page 1 5 in the position on In this switch position the connections Host A and Host B are isolated from each other Host A is connected to SegmentxA and Host B is connected to slot SegmentxB This setting is to be selected when a redundancy of the host system redundancy of the H1 Cards is utilized Each field bus cable is connected to the DPC system The power supply modules are redundantly plugged Figure 13 Switch position bottom switch on A off switch see designation L overview page 1 5 connects the Host A connection to the Host B connection Both connections are connected via the slot SegmentxA and the slot SegmentxB This setting is to be selected when one host system with or without redundancy is utilized and the H1 Card is connected with only one field bus cable The power supply modules are redundantly plugged As an alternative the host system may be connected to Host A or Host B Figure 14 Switch position A top switch off 2 10 D301166 1108 FF Diagnostic Power Conditioner System Industri A Connection diagrams Connect your DPC 49 4RMB SY system per the following diagram if you desire to realize
8. a redundancy of the power supply of the segments by only using one connection assembly Figure 15 Redundancy of the power supply modules H1 card Host A 0000000000 DoODDODDODOUDRZ Host B 0000808880800 EJEN EN Bok lo 2 o go le ofa elle aa ojo re elel Pwr A Pwr B 1 2 Field 3 4 Note The switch must be in the switch position top and therefore switched off Note The connection assembly may be connected to Host A or Host B D301166 1108 FF Diagnostic Power Conditioner System 2 11 Mounting and installation If you would like to establish a redundancy on the host side as well please connect the DPC 49 4RMB SY system per the following diagram Figure 16 Redundancy of the host side and the power supply modules H1 card H1 card redundant Host B B gt w N gt N w CD gt CD w TS gt TS w 00000 00000 00000 00000 00000 Diagnostic slot nt lefaaje gagag kizajel beo a ale eleelol Pwr A PwrB 1 2 Field 3 4 Note Eti The switch must be in the switch position bottom and therefore switched on 2 12 D3
9. art of the system this means decoupling of the H1 segment power supply from the external power supply creation of the power supply and current limiting for the H1 segment as well as galvanic isolation from the external power supply from the other H1 segments and from the H1 diagnostics Note is With the TURCK DPC system the quality of the modulated data on the H1 segment remains unchanged The power supply modules DPC 49 IPS1 are operated on the backplane A H1 segment can be redundantly supplied by two power supply modules Each DPC 49 IPS1 module terminates a H1 segment with the help of the integrated terminating resistor The modules are plugged onto the backplane in the respective position see designation A overview page 1 5 The latching tips must latch onto the rail in a noticeable manner Dummy modules for unpopulated slots Unpopulated slots should be populated with BM DPC dummy modules Figure 8 Dummy module BM DPC 2 6 D301166 1108 FF Diagnostic Power Conditioner System Industri A H1 connections to the host The connection to the higher level host system is via 10 pole removable screw connectors with threaded flange figure DPC 49 4RMB SY with legend page 1 5 The host connectors are redundantly designed Figure 9 Connector pin assignment to host Figure 10 Pin assignment of the 3 pole unpluggable screw connector with threaded flange Figure 11 Pin assignment of the
10. d which signals an alarm via a relay contact System overview Figure 1 System overview with expanded diagnostics 1 4 Asset Management System EN process control system FDT frame TURCK DTM diagnostics information sent to the process data physical layer of the H1 segments lt TURCK HSE field device alarm relay l power supply FOUNDATION fieldbus H1 segment 1 to segment 16 D301166 1108 FF Diagnostic Power Conditioner System System overview Industri A Diagram backplane DPC 49 4RMB SY populated Figure 2 DPC 49 4RMB C D E B L A SY with legend DPC 49 IPS1 page 2 5 Slot for the diagnostic modules DPC 49 ADU or DPC 49 DU Connection for Diagnostic Bus Address switch Adar for diagnostic bus H1 connections to the host page 2 7 H1 connections to the field page 2 7 Connection for the Interference Alarm Relay Power supply page 2 7 Shield connection Shielding page 2 13 Connection of the housing potential equalization Grounding page 2 14 Overvoltage protection and EMC filter Switch for selecting the redundancy concept MARCETIQOTMMOOUP please refer to the manual D301167 Diagnostics D301166 1108 FF Diagnostic Power Conditioner System 1 5 Introduction 1 6 D301166 1108 FF Diagnostic Power Conditioner System Industri A 2 Mounting and installation General safety instructions
11. e and positioning onto the shield groove Grounding y D Z N N x lt SY lt X 2 L 2 IS n FEE To connect the potential equalization a threaded bolt see designation J overview page 1 5 is available The potential equalization is connected to the metal housing components The potential equalization is not connected to the shield potential LEDs of the DPC 49 IPS1 module Table 1 LED Behavior Function LED diagnostics Pwr OFF The module has no power supply Green The power supply of the module is ok On OFF The output is switched off Yellow The output is switched on Load OFF No field devices are connected There is no load current flow Yellow Field devices are connected There is a load current flow of gt 10 mA Com OFF H1 communication does not exist Yellow H1 communication exists Failure OFF The output voltage is ok Red The output voltage is erroneous Overload or short circuit on the output of the DPC 49 IPS1 module Output current gt 800 mA Output voltage lt 27 5 V 2 14 D301166 1108 FF Diagnostic Power Conditioner System Industrial Automation www turck com Hans Turck GmbH amp Co KG 45472 M lheim an der Ruhr Germany Witzlebenstra e 7 Tel 49 0 208 4952 0 Fax 49 0 208 4952 264 E Mail more turck com Internet www turck com D301166 1108
12. e host i 2 7 Hi1 c nnections to the field ciali 2 7 Powersupply 2 7 Connection Concepts ucacniiia aaa 2 9 REcUNM ATC abilita iaia 2 9 Switeh functionality asia ii rt 2 10 onnection diagrams sssssata iii catia 2 11 Shielding 1 04iaica nia ei 2 13 Groun ding MOANA A EEEE EEE EE ii 2 14 LEDs of the DPC 49 IPS1 Module 2 14 D301166 1108 FF Diagnostic Power Conditioner System i D301166 1108 FF Diagnostic Power Conditioner System Industri A Warning Dangerous electrical voltage Before beginning installation work Disconnect the device from the power supply Protect against accidental restart Verify isolation from the supply Earth and short circuit the supply Cover or close off neighbouring units that are live The assembly instructions provided for the device are to be complied with Only suitably qualified personnel according to EN 50 110 1 2 VDE 0105 part 100 are authorised to carry out work on this device system m When conducting installation work ensure that you are free of electrostatic charge before touching the device The functional earth FE must be connected to the protective earth PE or the equipotential bonding The system installer is responsible for establishing this connection Connection and signal cables are to be installed so that any inductive or capacitive interference does not impair the automation functions The installatio
13. hange Cables with incorrect capacitive and inductive values Functionality Each backplane has a slot for a diagnostic module DPC 49 ADU or DPC 49 DU The ADU ADU Advanced Diagnostics Unit please refer to the D301167 Diagnostics Glossary can consecutively multiplex the particular segments and collect many types of data This data is sent to the intelligent HSE field device DPC 49 HSEFD 24VDC where it is evaluated D301166 1108 FF Diagnostic Power Conditioner System Performance characteristics Industri A This is measured Ambient temperature of the system External power supply 1 External power supply 2 Level of the segment current LAS signal level Noise voltage Jitter Ripple Lowest signal level Highest signal level Device address of the device with the lowest signal level This is counted Number of all received frames Number of CRC errors Sequence error when a Return Token Frame does not follow a Pass Token Frame Number for IDLE frames Number of frames which are not contained in the table Possible frames that may follow a Pass Token Number of signals of type Pass Token Number of signals of type Return Token Number of signals of type Time Distribution Number of signals of type Compel Data Number of signals of type Data_1 Data_2 Number of signals of type Data 3 and Data 5 Number of signals of type Disconnect Connection Number of signals of type Establish Connection
14. ic Power Conditioner System Industri A 1 Introduction Performance CharaCteriStiCS sssssssssssssssssssnsssnsnnnsnnnnnnnn nn en nn nn nn nunnnnann an nun nnnannan ann nunnnnannannenn 2 Expanded diagnoslicsz 2 4 2 2 2 2 aiuola 2 ee 2 Simple CIAOS UCS SARHRRPPRRRRFRNIEFFRRUHFREPEPERFEFFEFFCHFRFELEEPEREFETEDELHRTTEEFFECHERRERFELHEFETENEEHFEREEEFERRELURELTELERTFUESEFUFHERR 4 System overview EEG RE E kann 4 Diagram backplane DPC 49 4RMB SY populated pp 5 D301166 1108 FF Diagnostic Power Conditioner System 1 1 Introduction Performance characteristics 1 2 The DPC system Diagnostic Power Conditioner System is a power supply system for the assembly of FOUNDATION fieldbus H1 segments It provides comprehensive diagnostic possibilities for monitoring FOUNDATION fieldbus segments and therefore supports system wide asset management For example a DPC system consists of one or more backplanes DPC 49 4RMB SY with up to eight power supply modules each DPC 49 IPS1 Per backplane up to four H1 segments may be redundantly operated and monitored in the FOUNDATION fieldbus The diagnostic data from the H1 segments are collected via a diagnostic module DPC 49 ADU which is plugged into the backplane and then transferred to the intelligent HSE field device DPC 49 HSEFD 24VDC The raw data is processed in the DPC 49 HSEFD 24VDC and transferred to the higher asset management system For basic redundancy monito
15. injury to persons or damage to property These measures must guarantee safe operating conditions even in the event of a fault or malfunction e g by means of independent limit switches or mechanical locking devices etc The electrical installation must be carried out in accordance with the relevant regulations e g in respect of the cable cross sections uses and protective earth connections All work involving transport installation commissioning and maintenance is to be carried out exclusively by qualified personnel in accordance with IEC 60 364 i e HD 384 or DIN VDE 0100 and national accident prevention regulations All covers and doors must be kept closed during operation D301166 1108 FF Diagnostic Power Conditioner System iii D301166 1108 FF Diagnostic Power Conditioner System Industri A O About this manual Descriptions of used symbols u2unu0au0un00nnaunununnununnnnununnnnunnnnnannnnunnnnnnunnnnnnunnnunnunnnunnannnunnnnn 2 IN FOUUCHHON ei n ini a e EEE EEE n a n e a m A A a A im A ES A E A A m Ni n Ko n ke n 2 D301166 1108 FF Diagnostic Power Conditioner System 0 1 About this manual Descriptions of used symbols Introduction 0 2 Warning This symbol is positioned next to warnings that indicate a source of danger This may involve personal injury and system damage hardware and software For the user this symbol means Please use extreme caution when proceeding to work
16. n of automation devices and their operating elements is to be carried out in such a way as to prevent unintentional operation In order to prevent cable or wire breakage on the signal side generating undefined states in the automation devices appropriate safety measures are to be taken for the I O coupling on the hardware and software side E Ensure a reliable isolation of the extra low voltage for the 24 volt supply Only those power supply units that comply with IEC 60 364 4 41 i e HD 384 4 41 S2 VDE 0100 part 410 are to be deployed Fluctuations or deviations of the mains voltage from the nominal value should not exceed the tolerance limits specified in the technical data otherwise malfunctions and dangerous states may occur Emergency stop devices complying with IEC EN 60 204 1 must remain effective in all operating modes of the automation installation Releasing the emergency stop devices must not cause a restart Devices for mounting in housings or cabinets desktop or portable units are only to be operated and controlled with the housing closed Measures are to be taken to ensure the correct restarting of a program following interruption due to a voltage drop or failure Dangerous operating conditions even short term should not occur as a result If required an emergency stop should be carried out E External measures are to be implemented at those locations where faults in the automation installation could lead to
17. nap fit latches in a way that is noticeable 2 Here the bottom nut and groove must be slightly pressed together Figure 4 Latching of the DPC 49 4RMB SY onto the mounting rail D301166 1108 7 pt FF Diagnostic Power Conditioner System 2 3 Mounting and installation Demounting For demounting push the DPC 49 4RMB SY to the top This is how you push the bottom groove together 1 The upper snap fit can be easily pulled from the mounting rail The DPC 49 4RMB SY may be tilted to the front and pushed off the mounting rail with a movement to the bottom 2 Figure 5 Removing the DPC 49 4RMB SY from the mounting rail L SN ann 2 4 D301166 1108 FF Diagnostic Power Conditioner System Industri A Connections and population of the DPC 49 4RMB SY The backplane DPC 49 4RMB SY is designed to accommodate up to eight power supply modules and one diagnostics module All connection terminals and ground bolts are positioned on the backplane Figure 6 Unpopulated backplane DPC 49 4RMB SY DPC 49 IPS1 The DPC 49 IPS1 module is a galvanically isolated power supply module for FOUNDATION fieldbus Isolated Power Supply Figure 7 Power supply module DPC 49 IPS1 Pr a pie se D301166 1108 FF Diagnostic Power Conditioner System 2 5 Mounting and installation The power supply modules DPC 49 IPS1 contain the functional p
18. nnan nan nn nn nn nn nna nana kanna kaa aa kana aa Saa iii eee eee eee 15 LEDs of the DPC 49 IPS1 module css ur nan anana kanna ana anana anana nna nnannannunnnnannan nun nun nnnannannn 15 D301166 1108 FF Diagnostic Power Conditioner System 2 1 Mounting and installation General safety instructions Warning When mounting and installing please observe that the limit values of the connection data are not exceeded at any time Mounting brief instruction Use the following brief instruction for mounting the DPC to feed power to the H1 segments Required components E backplane DPC 49 4RMB SY Power supply module DPC 49 IPS1 Dummy modules for unpopulated slots BM DPC 1 Populate the backplane with one or two redundancy modules of type DPC 49 IPS1 page 2 5 for each segment 2 Connect the power supply to the backplane DPC 49 4RMB SY Power supply page 2 7 3 Connect the H1 connections to the host page 2 7 4 Connect the field side H1 connections H1 connections to the field page 2 7 2 2 D301166 1108 FF Diagnostic Power Conditioner System Industri A Dimensional drawings Figure 3 Dimensional drawing for the DPC 49 4RMB SY 113 220 i 107 Mounting To mount the DPC 49 4RMB SY push the nut of the backplane onto the mounting rail from the bottom 1 Here the backplane should slightly tilt to the front Press the backplane against the mounting rail until the s
19. on direction must be observed because otherwise the system may be damaged 2 8 D301166 1108 FF Diagnostic Power Conditioner System Industri A Connection concepts Figure 12 Redundancy concept with switch for isolating redundant host systems The DPC 49 4RMB SY is designed for the Single and or Redundancy Operation Here Single means only one power supply is connected only one power supply module is plugged for each segment and only one host system is available Redundancy The following areas can be redundantly designed and therefore failure protection is realized External power supply In this case two power supplies must be available which are connected to both of the 2 pole connectors Pwr A and Pwr B Power supply modules for the segments Two DPC 49 IPS1 modules are plugged to supply one segment with power Attention The left power feed Pwr A supplies the left power supply modules of a segment The right power feed Pwr B supplies the right power supplies of a segment Host systems Here two connection assemblies must be available To realize a redundancy operation the DPC 49 4RMB SY backplane has two connectors Host A and Host B and one switch to isolate the two systems Host A Host B 0000000000 0000000000 OOOC000000 DOODODODOD 000 00000 Diagnostic slot GE nn u m Beal Beal agi beer eee
20. ring of the power supply modules only the diagnostic module DPC 49 DU is needed which signals an alarm via a relay contact Expanded diagnostics Turck developed the FOUNDATION fieldbus Diagnostic Power Conditioning System DPC System for the long term detection of interferences on a H1 FOUNDATION fieldbus segment Next to the start up support of a fieldbus system the DPC system primarily shall detect subtle changes within single fieldbus segments over a long period of time and prevent interferences and even failures with the help of appropriate alarm signals With the FOUNDATION fieldbus HSE Field Device developed by TURCK diagnostic data relating to the Physical Layer of up to 16 H1 segments are made accessible to the asset management system The asset management system contains data relating to the Physical Layer of the H1 segment whereby this asset becomes manageable in the asset management system and system availability is increased The physical level of the fieldbus and thus its communication may be interfered with by external influences These external influences often cause an unexpected failure only after a longer period of time Examples of these types of influences are Ageing of cables possibly accelerated by moisture Ageing of communication electronics mM Loosening cable connectors especially when vibration occurs n Insufficient grounding and shielding which only become evident when EMC conditions c
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