User Manual - Badger Meter
Contents
1. XXXXXXXXXXXX yen Aloje4 peay Buydweg inden aa 1 uwaq ggggggggg9 s 199 peay 1y Y aJ0e r XXxx yuy 666666666 666666666 spyale t x yen Alope4 peas oes gui AOL 0000000 0 10000000 0 amp xew uiu ey x i sicu Y loj9ey peoy Wd1 sn XXXX nN o y 0 0 14 86 A0L 90 3 AS90 Ndo 3 igjoej peay syun x 4 Xxxx AL x Bopeuy syun ape 4 0 unu iqq x SHBIP s iaq lope4 pee AJufj eoe XXXx 2 666666666 spone TIVO MOT HOIH JONVY SLINN j t Bojeuy moy Bojeuy 186 L0000000 0 Ju ey un unen spun WOJSNO sjey 7 199 666666666 000000 001 yave ME i gu sr Bi 5556656557 ee e kepre E DOTVNV 3dAL ANOO 138V1 1 14 126 00000000 100000000 Josues spun les s eb doyoe4 M jsuooeuin MOJA kis L0000000 0 i 100000000 N Jun 830 mold syun x Mo 666666666 000000700 I ON sea TEET 666666666 1098 y ouiS 00000000000 pJomssed ejqeu3 jesyo 1osueg 10V3X SAV 10284 x dning Josues mo 00000000 10000000 0 Jopped y esind z2. CRURA C dU Ga ROS _______________ 12 Programming err PPP 13 Programming Flow Charts Relays 2 13 Key Pad Display Menu 18 Selection Screens ree eu dod dk eed deo CR Reg os ode de d 19 Option List Screens oces sse e de e m Ex o uo e EY Cy EYE CE YE ES 19 Datta Entry SCIeens LT due Se dae ae or oe Rogo Roo RR skader 19 Solid State Switch and Form 20 Totalizer Pulse Output RR RO RC 20 Re cu REY V UR eee EEG xU EAR ue ER a G ee Ow eese ws 20 COMMUNICATION zu rtg woke Rp SUR 0 21 RS 485 COM Port Configuration ehh hh re 21 hl cR Rie head id ak wed hd 21 Jg lp CPC CT 21 USB COMMUNICATION scis skrekk ae dene Aal n 22 USB Command List inu ak ee n Ree G 23 August 2014 Page iii Data Industrial Series 3100 Dual Channel Monitor Controller Transmitter Troubleshooting x4 8 Perera Ro ut a o See aw at AS a gos Sa hale e Ie ee 8 26 Trouble Codesiz is usa fag DERE fade geat eae ce abe de UE ACER E E ERU ee 26 Specifications s ex A ad ee Y VN RARO V NC Ex abe NEN WR E 27 Page iv August 2014 Introdu
3. anvs 13N ajgesig Figure 18 RS 485 communication port Page 17 CTL UM 001026 EN 04 August 2014 Programming Key Pad Display Menu Navigation The Model 3100 Monitor has a two line by 16 character display with two modes of operation and 5 keys on the front panel for programming Two of the keys Menu and Enter serve a single function while the three remaining keys A WP serve dual purposes When the Model 3100 is first powered up it performs internal testing while displaying Badger Meter DIC Initializing At the end of the internal testing cycle the main display will appear In the normal mode if still using the factory defaults flow rate will be displayed on the top line and flow total displayed on the bottom Both lines can be custom defined in the field as desired In the normal mode ENTER has no function Ex 3100 1 123 00 GPM 123456 7 gal Veme et rue Flow Channel 1 Flow Rate and Flow Total Fr seres 3100 2 10 01 PSI 1 23 09 Feet gt Channel 2 Pressure and Channel 1 Level BaS uut sees 3100 SETUP gt PWORD DSPY FLOW1 Ramo Rem Pots Out As seen in the previous figure on every screen there are three choices and three corresponding buttons However on this menu Set up there are more choices than fit on the screen The is indicate
4. easing 10 indul SLINN LNdNI asind so Jeziejo 103002 enuey SLINN LNdNI ONNA esind 10 Aejay IVANVA ONNA uonounj XXXXX XXXXX INN esind 10 esind LATH 47138 Figure 16 Relays 8 pulse outputs Page 15 CTL UM 001026 EN 04 August 2014 Programming AMLOWS 8409 AMLOWS 10121 wwoz 1 wwor o 6666 666 6 66666666 666666666 T T ndino Bojeuw 00007000 0000001 0 E 66 6666666 BUDO Old BUSS 018 sinn x w mot I d 14135 SUNN OS INNA dino Gojeuy Lindino mino indino Bo euy in no 56666666 T 000000000 AMIOV4 8109 isnipy wo L ndino Gojeuy AMIOVA 20174 isnipy 00000000 0 7 MOL MOL aey uns awy Z o vune r awy MOI 0 sinn 4 indino Bojeuy HIS MOT SUNN x x ndino WINOO ZLNOV LLNOY Figure 17 Analog inputs August 2014 CTL UM 001026 EN 04 Page 16 Programming 952 00 SNEGON aanva 13N 2
5. The four form C mechanical relays and one N O solid state switch pulse output are completely independent electrically isolated and can be programmed as either pulse or set point outputs Totalizer Pulse Output When the function Totalizer is selected the unit of measure and resolution are independent from the displayed units and can be programmed where 1 pulse occurs once every 0000000 1 to 999999999 of units selected with any pulse width from 0001 to 9999 mS Set Points The Set Point programming is extremely powerful and flexible with unit of measure and resolution independent from the displayed units Since the Set Point Release Point and their associated time delays are fully independent the alarm can be either a high rate or low rate depending on whether the Set Point is selected greater than the release point or the release point is greater than the Set Point For applications where the relay must remained energized once set a latching feature is provided When latched the relay remains energized until reset from the front panel While design planning note that both the relays and the pulse outputs can be programmed as alarm points and only the relays provide both normally open and normally closed contacts The switch is a simple N O contact Terminology Display Definition Function SETPT Set point If the set point value is a greater than the release point value when the displayed flow rate exceed the set point
6. 10K Q 12V DC 30 mA Pulse Gal Analog 4 20 mA 50 mA Fused 1000 12V DC 30 mA Linear Analog 0 20 mA 50 mA Fused 1000 12V DC 30 mA Linear Analog 0 1V DC 30V DC 100K Q 12V DC 30 mA Linear Analog 0 5V DC 30V DC 100K Q 12V DC 30 mA Linear Analog 0 10V DC 30V DC 100K Q 12V DC 30 mA Linear August 2014 Rate Units of Measure GPM gal sec gal hr Mgal day LPS LPM LPH ft Sec ft min ft hr m sec m min m hr acre ft sec acre ft min acre ft hr bbl sec bbl min bbl hr and field programmed custom units 0 00 to 999999999 Total Units gallons Mgal liters ft m5 acre ft bbl and field programmed custom units 0 00 to 999999999 CTL UM 001026 EN 04 Page 27 Data Industrial Series 3100 Dual Channel Monitor Controller Transmitter Control Manage Optimize DATA INDUSTRIAL is a regisitered trademark of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2014 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de C V P
7. 60 Hz When the High Voltage option is ordered 3100 1x a power cord is supplied with the unit See Specifications on page 27 for volt amp ratings for inverter or other non conventional source August 2014 CTL UM 001026 EN 04 Page7 Installation Input Sensor Wiring The Series 3100 is a Dual Channel unit Either a single input or any combination of two Pulse or Analog inputs can be used The pulse inputs are extremely versatile designed to accept either two wire Data Industrial 200 Series three wire pulse inputs 4000 series or zero crossing sine wave inputs turbines with a magnetic coil pick up The analog inputs can accept 0 20 mA 4 20 mA 0 1V DC 0 5V DC or 0 10V DC Both the top and bottom ends of the analog range can be configured in the field so that most inputs can be accepted if the hardware limitations are not exceeded Contact the factory for assistance with custom inputs Although different rear panel terminals are used all parameters are set with the LCD keypad interface No internal or external jumpers switches or potentiometers require movement or adjustment Pulse Inputs Solid State Switch or Sine Wave Four types of pulse input types are accommodated e Pulse DI Used for all Data Industrial Flow Sensors Provides an internal pull up resistor and uses K and Offset values for calibration e Pulse K Factor Accepts non Zero Crossing inputs but provides no internal pull up classical K
8. pulses gal values for calibration Pull up K Factor Provides an internal pull up resistor and uses classical K pulses gal values for calibration Sine K Factor Accepts zero crossing low voltage sourcing devices with classical K pulses gal calibration Wiring Detail Two Wire Pulse Type Flov Sensors log LINGO 1 210 Analog IN 2 CO Shield 3 140 2 IN 4 Channel 1 Analog 2 IN 5 Two Wire Flow Sensor GO Shield 6 Sensor 7 Pulse ING 7 Sensor Pulse IN 8 Shield 90 Shield g Shield OQ Pulse 2 IN 10 Sensor T O Pulse 2 IN 1 Sensor 7 210 Sensor Power 12 Channel 42 Two Wire Flow Sensor Sensor Input Card Green Label 12 Pin Connector Notes 1 200 Series Flow Sensors 2 SDI Series 3 Other sensors Red Sensor 4 Varies with Model Contact Technical Support os needed Black Sensor Refer to SUI Instal lotion Manual Figure 5 Two wire pulse flow sensor Wiring Detail Three Wire Pulse Type Sensors Analog I IN Analog 1 IN 2 Shield 3 Channel 1 Analog 2 IN Three Vire Sensor Analog 2C 5 Sensor Power Shield 5 Sensor Pulse LIN 7 Sensor Pulse I IN Shield Shield 8 Pulse 2 IN a mt Pulse 2 IN 1 Sensor 7 Sensor Power 12 S Power Channel 42 salo Sensor Input Cord i Green Label 12 Pin Conector Notes 1 4000 Series Flow Sensors 2 SDI Series 3 ther sensors R
9. software Page 12 RSMBS RY R 485 2 Shield R 485 Iso Gnd REF 3 CH2 Loop 4 Model 3700 CH2 Loop 3 or ather CH2 ON 6 MODbus or BACnet Loop 7 Master Device CHI Loop 8 1G 9 Analog Cord Yellow Label 9 Pin Connector Figure 12 RS 485 communication wiring Modbus BACnet Use Standard Coble USB Type Mole to Type Mini B 5 Pin Male Connect to Conpuber USB COM Port Figure 13 USB port CTL UM 001026 EN 04 August 2014 Programming PROGRAMMING Programming Flow Charts Relays The following block diagrams explain various programming areas and are organized as follows 2 old 1601 1 014 ales LZ MOL 3PH LZ MOI Z ol 1601 2 014 Z MOI Z MOI 601 2 014 Ze 8IEM Z Z 2 014 1601 Z Mold 385 0000000 0 1 Z 014 ejes Z MOJA m MOI 1801 000000010 ale MOJA ayey ap1ajepdn zann I sjndu 0109 3 18 ZINN LINN sjndjno asind 3 sAejay _ 0105 FR d i 0000 00
10. 00 0000 fon S34 promssed uoeg puomssed jasay pjomssed 4185 Md dns eunbay sindjno Bojeug i 9105 13838 dN138 13838 41135 8YN3 dnjes ploMssed dnjes promsseg jeu2vga snadaom i 095 18584 18584 ig psa l MOL JESU Woo zinow LLNOY 38 Ne PATH ZA MOTI 980 e dni3s 9 135 dni3s dni3s 0000 0000 puomssed 19 u3 pIOMSSP d A 000 000 000 000 wT LA 0000 00 LE 730NY9 HO T39NvO 0 THONVO 1013 ABI 4 leuas fiejai ig MOL yasau MOL SE palqeuz I i paowssed dn ag Ji Ajuo sJeaddy AH 498 1000 SEN 0000 SY CATH ZATH LATH ZMOTA LMOT4 p10MSSed say 13534 e 13538 13538 A 7 37138 13538 Figure 14 Model 3100 programming chart Page 13 CTL UM 001026 EN 04 August 2014 August 2014 Flow inputs CTL UM 001026 EN 04 Figure 15 Programming
11. Es Impeller im Impeller Data Industrial Series 3100 Data Industrial Dual Channel Monitor Controller Transmitter O O O E Menu C gt Badger Meter er eT User Manual Data Industrial Series 3100 Dual Channel Monitor Controller Transmitter Page ii August 2014 User Manual CONTENTS Introduction ski rt a di a a ads dde 5 Advanced Standard hh hh ah 5 Installation v 24 240 He ir spe Be Pw bw eke Oe We PH OW Hee ON EH Ce EES OR ee ew ae eS 6 Mechanical s re aia an do Jer id ae B ded 6 Panel Mont eoe ER Selek REOR CAR rbk REOR RU OR ERO de EORR RO Ew eR he WR 6 2 ke E 6 Electrical PoWer i e e mo de de hdc ke dorm Edu eor dude 7 Low Voltage 12 24V AC DC Wiring eee enit Rem RR OY ROSE ea ADR ROS NUS RUN E de 7 High Voltage Power 7 Input Sensor WANG is s tice eaa epic ae ud RR e 8 Pulse Inputs Solid State Switch or Sine Wave 0 ee eee eee 8 AnalogInputsusues sag aod Rm a TRE RD o 9 jemena iio 9 Mechanical Form C Relay COM and 9 Normally Open Solid Switch 2 hh re 11 Analog Outputs AAA 11 RS 485 Communication Wiring eee es 12 USB Communications POE
12. VOL requires 20nA Rongle ond external 500 hm Resistor is actually 15102 Power Dut pp is a current sink to CHx GND x GND is the 15V referance og Dut 1 ond Analog 2 e total ly independent however ey progran ond wire identically can be used interchangobly exonple one can 0 20n4 the other 4 20M one coul be wired current sinking ile the other is wired current sourcing e Output Channel s e assigne desired the sane put Channel Current Sourcing Analog Qu to a Voltage Input Device Analog Input Device 0 Anolog f lote esistor only required far voltage input devices 0 1VIC O SVOC MIC 2 10 etc 20n ond 4 20nA devices lo not use an external resistor I or Analog Analog Input Device with External or Integral Paver Supply Analog IN Analog IN to on Input Channel by the installer oth Dutput channels con be assigned Power Supply Figure 11 Current sourcing analog output to voltage input device CTL UM 001026 EN 04 Analog Dutput Cord Yellow Label 9 Pin Connector RS4B5 B RMBS A RS485 Iso Gnd REF CH2 Loop H2 Loop CH2 AD CHI Loop CHI Loop worm cn c d Page 11 Installation RS 485 Communication Wiring USB Communications Port Using the USB Port requires Windows HyperTerminal or other similar communications
13. WINN A Josues MOJ ON INd9 100000000 L ON sex 0 8888888888 MON 1810 18534 pJomssed ejqeu3 SyDip MOI 138330 WANNA 6666666666 e9 gt ANO9 138V1 WOIG SAV gt 13538 GMssvd syun Josues lt Ia esind 1810 18 19594 lt t gt iz S SND 9IQ SLINN 13838 1 IG LIN z XXXX XXXX i 3dAL E jmaxmu Te Xmod 18N9 910 SLINN edA josues X 4 YSNIS IVLOL 31V dnjas 4 Page 14 Programming 440 No MENU ERN 440 NO SUI 6666 51000 440 NO iuo 3 E ink 6666666664 0000000 10000000 0 aseajay 1ujod jeg SU 00000001 su 0000000 Aejap 1e5Bu Ajay ATGS 3188 18195 HO1V1 20 Aejoy lt asind 10 666666666 100000000 bos spun 199 yane gw y 1 186 indui 1ezl e OL syun mo y NILO EY asing 10 spun unu gg Jupy auoe spy aJoe Ju gui S EY 5 1 sjeb Wdo syun x mol y
14. a continuous period of time exceeding the SDLY At this time the N C connection will open and the N O contact will have continuity to the COM terminal When the flow has dropped below the RELP for a continuous period of time exceeding the RDLY the relay states will return to their original states If the latch has been set to ON once the set point and set delay have been satisfied the relay will not release until manually reset Low Flow Set Point The SETPT must be a value less than the RELP The relay output will have continuity between its N C terminal and COM until the flow drops below the SETPT for a continuous period of time exceeding the SDLY At this time the N C connection will open and the N O contact will have continuity to the COM terminal When the flow has again risen above the RELP for a continuous period of time exceeding the RDLY the relay states will return to their original states If the latch has been set to ON when the set point and set delay have been satisfied the relay will not release until manually reset Page 20 CTL UM 001026 EN 04 August 2014 Programming Communication RS 485 COM Port Configuration The RS 485 is very simple to configure 1 Select the communications type Modbus or BACnet 2 Choose the BAUD Rate Auto 300 1200 2400 9600 19200 38400 or 76800 to match the rest of the devices on the network The factory default of 9600 is recommended for most systems The lower the baud rates have
15. ade press ENTER to complete the selection Press MENU to return to the Normal screen For example Press MENU from the Normal screen to display the RESET SETUP DIAG screen Press A to display the Reset Screens V to display the Setup Screens and P to display the Diagnostic Screens If W is pressed the following screen will appear SETUP PWORD DSPY FLOW1 A v Menu Enter Figure 19 Selection screen Option List Screens Units of measure is an example of an options list Press A to scroll up the list and W to scroll down through the list In this case starting with GPM gal s gal hr LPM ending in a selection of custom units Press ENTER to complete the selection Press MENU to leave the selection unchanged The key has no function on this type of screen Flow 1 units GPM 4 Menu Enter Figure 20 Options list screen Data Entry Screens Some screens are data entry screens such as set points or custom units When a data screen is initially displayed the current value will be displayed The cursor will be flashing the left most digit Press A to increase a value and V to reduce a value If the cursor is flashing on the decimal point press to move the decimal point to the right press W to move the decimal to the left Set point 1 00000000 A v Menu Enter Figure 21 Data entry screen August 2014 CTL UM 001026 EN 04 Page 19 Programming Solid State Switch and Outputs
16. ction INTRODUCTION The Series 3100 Monitor is an economical dual channel full featured digital rate and totalizing monitor compete with set point control scaled pulse output analog outputs analog PID controller USB and R 485 Modbus and BACnet communication Panel mount is NEMA4X rated and conforms to DIN standard dimensions 96 mm x 96 mm for meter size and panel cutout An optional NEMA 4 wall mount will be available in the future The back lit two line by 16 character alphanumeric display can be configured by the user with factory preset or with user defined units of measure Any combination of two rates or totals from either input channel can be displayed at any one time with the special feature of channel addition or subtraction LEDs report relay status and digital communication Inputs are from any combination of two pulse sine wave or linear analog input devices Configuration is menu driven using the LCD keypad interface or USB computer connection with multiple password gates to prevent unauthorized access while allowing access to select features such as total and relay reset functions Outputs include four Form C mechanical relays one solid state switch two Analog Outputs one USB and one RS 485 with BACnet and Modbus protocols Advanced Standard Features Easy to switch power supplies from 12 24V AC DC to the optional 120 240V AC Nonvolatile memory no battery backup is required Two independent puls
17. d by the gt access these remaining choices press ENTER Fr seres sto 1 123 00 GPM 8 123456 70 GPM Flow Channel 1 Flow Rate and Flow Channel 2 Rate Series 3100 RESET SETUP DIAG Ways e Main Set up screen accessed by press MENU One each screen there are three choices In this case RESET SETUP and DIAG Aselects RESET W selects SETUP and gt selects DIAG BaS isat senos 3100 SETUP gt FLOW1 RLY1 RLY2 wo v vow ms Arr Pressing ENTER again to bring up the next set of choices and so on Press MENU to exit section back to the previous screen or in some cases back to the main display screen Page 18 CTL UM 001026 EN 04 August 2014 Programming Selection Screens Press MENU to access to the programming mode while the normal display is shown In this mode the three arrow keys A VP are used in the selection screens options displayed above the key Option list screens are used to scroll up or down through a list of choices like a pull down menu Note that most screens presenting choices show three choices one for each arrow button When the number of choices exceeds three a small arrow gt appears in the upper right side of the display to indicate more choices on that level Press ENTER to toggle to the next set of choices Once a selection has been m
18. e 21 Error writing EEPROM 22 Analog Input card missing 24 Temperature Input card missing 25 Invalid flow units configured 26 Invalid volume units configured 27 Bad input frequency 29 Internal error calculating flow rate 31 Error reading from analog input AD converter channel 1 32 Error reading from analog input AD converter channel 2 36 Error writing to analog input AD converter channel 1 37 Error writing to analog input AD converter channel 2 50 Error reading I2C address 0 relays buttons and LEDs 51 Error writing to I2C address 0 52 Error reading I2C address 1 analog input card control lines 53 Error writing I2C address 1 54 Error reading I2C address 2 temperature input card control lines 55 Error writing I2C address 2 71 Watchdog timer reset occurred 82 Fatal error initializing EEPROM Page 26 CTL UM 001026 EN 04 August 2014 Specifications SPECIFICATIONS Voltage 12 24V DC AC limit 8 35V DC limit 8 28V AC n Display 16 character by two line alphanumeric Dot Matrix 3 8 in 7 95 mm high backlit LCD Operating Temperature 4 158 F 20 70 C Storage Temperature 22 176 F 30 80 C Dimensions Panel Mount 3 78 in W x 3 78 in H x 4 79 in D 96 mm x 96 mm x 122 mm Weight Panel Mount 12 oz Pulse and Relays Both pulse and relay are fully functional as either totalizing or set point outputs Pulse Electrical 1 Amp at 35V DC 30V AC C
19. e and analog input channels can be used separately or combined in addition or subtraction modes for all display output functions Field definable custom units of measure labeling and conversion factors Two line by 16 character 3 8 7 95mm high back lit display e Front panel LEDs indicate status of each relay pulse output and Rx Tx activity Simple front panel configuration with the option to use the USB port USB communication is a very powerful diagnostic OEM tool Two level password protection one to restrict setup access and one to protect totals Field definable custom units of measure labeling and conversion factors A total of seven independent relay pulse and analog outputs Powerful set point control with independent set and release point values set and release delays and latching functions e Scaled pulse output with pulse width control Dual channel analog outputs are either current sinking or sourcing 4 20 mA or 0 20 mA Current sourcing 0 20 mA permits external conversion to 0 5V DC or 0 10V DC PID process control using analog outputs RS 485 with Modbus and BACnet MSTP protocols Infinite impulse response filter Proprietary input signal smoothing 3100 Series Ordering Matrix Example 3100 x x Series Flow Monitor 3100 Power Low Voltage 0 Supply 12 24V AC VDC High Voltage 1 120 240V AC Mounting Panel Mo
20. ed Sensor Power Varies with Model Contact Technical Support as needed White Sensor Black Sensor Refer to SOI Instal lotion Monuol Figure 6 Three wire pulse sensor Page 8 CTL UM 001026 EN 04 August 2014 Installation Analog Input As an alternative to the pulse inputs the Badger Meter Series 3100 can accept up to two analog inputs The input is non isolated but can accept 0 1V DC 0 5V DC 0 10V 0 20 mA and 4 20 mA with both factory defined and custom units of measure Low impedance 100 ohm input for current inputs optimizes performance and flexibility for loop power supplies Both the low and high end scaling are independent and field configured by the installer Wiring Detail vel f Current and Voltage Sourcing Inputs Loop Powered Sensor Poyer Loop Supply Loop td Analog LIN 1 1 120 Analog 1 INC 2 Shield 30 Shield 3 HO Analog 2 IN 4 150 Analog 2 IN 5 Shield 6 Vol tage or Current Sourcing Device Pulse LINO 7 with internal Power Supply 180 Pulse LING 8 Shield g Voltage Current 1100 Pulse 2 NG 10 Voltage Current Con LULO Pulse 2 NC 11 Shield 1201 Sensor Power 12 Sensor Input Card Green Label 12 Pin Connector Notes 1 Analog Inputs share on isolated ground 2 Input ronges of 0 1VOC 0 5V0C0 10VOC 0 200 or 4 20nA 3 Voltage inputs are high inpedonce 100K fron power supply and earth grounds can be
21. edro Luis Ogaz n N 32 Esq Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office C209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Mafikova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document Number 941700 0031 EN
22. ee Note 1 Flow 1 Rate O Analog Input All Same as Displayed Flow 2 Rate O Analog Input Al2 Same as Displayed Flow 1 Total O Analog Input Al3 Same as Displayed Flow 2 Total O Analog Input Al4 Same as Displayed Note 1 0 Auto 1 9600 2 19200 3 38400 4 76800 Note 2 Units of measure are selected by installer from a list of pre programmed units or as custom units created by the installer BACnet will transmit in the same units as displayed on the Model 3100 front panel LCD August 2014 CTL UM 001026 EN 04 Page 21 Programming USB Communication The Series 3100 Flow Monitor is ordered with an analog output option card A five pin USB connector is also included As much as possible the commands mimic the use of the front panel controls To use this feature the following are required 1 PC with USB ports and Windows HyperTerminal or other communications software 2 FTDI Virtual COM port drivers http www ftdichip com FTDrivers htm 3 USB 2 0 to Mini B 5 pin cable To communicate using HyperTerminal use the following procedure 1 Make sure that the Series 3100 has a Mini B five pin connector on the back panel The Series 3100 must have an analog output option card installed and will be marked Series 3100 1x 2 Besure the appropriate FTDI Virtual COM port drivers are installed on your computer 3 Plug the USB 2 0 A end of the cable into an available USB port on your computer Plug the Mini B five pin end
23. elay 1 5 units 0 19 units on setpoints rates depends on src input flow units same as flow 1 2 rate units above volume u relay 1 5 relay 1 5 relay 1 5 relay 1 4 relay 1 4 relay 1 4 relay 1 4 relay 1 4 relay 1 4 nits same as flow 1 2 total units manual on off manually set relay on or off if in manual mode rate x totalizer rate ctime 0 10000 pulse width in milliseconds latch on off turn on off relay latching setpoint x setpoint x relpoint x setdelay x reldelay x Analog Output Configuration analogout 1 2 func 0 3 0 Flow rate 3 PID control analogout 1 2 src 0 4 for flow rate 0 Flow 1 rate 1 Flow 2 Rate 2 Flow sum 3 Flow 1 2 4 Flow 2 1 for PID control 0 Flow 1 rate 1 Flow 2 rate analogout 1 2 range 0 1 0 0 20mA 1 4 20mA analogout 1 2 low x value corresponding to 0 or 4 mA analogout 1 2 high x value corresponding to 20mA analogout 1 2 setpoint x PID setpoint analogout 1 2 P x PID constants analogout 1 2 I x PID constants analogout 1 2 D x PID constants August 2014 CTL UM 001026 EN 04 Page 25 Troubleshooting TROUBLESHOOTING Trouble Codes 1 Relay 1 totalizer rate exceeded 2 Relay 2 rate exceeded 3 Relay 3 rate exceeded 4 Relay 4 rate exceeded 5 Pulse out rate exceeded 20 Error reading EEPROM on faceplat
24. greater stability and greater tolerance of wiring and other hardware issues 3 Configure the Modbus or BACnet are described in there respective sections Modbus Network RS485 Baud Rate Selectable Protocol RTU or ASCII Addresses 001 to 248 Slave only Read Input Registers 30001 39999 Function 04 Data Type IEEE 754 Float ABCD CDAB Each variable is stored in two Modbus registers lowest byte in the first and highest in the second Only the variable value is transmitted The associated units of measure must be manually configured in the receiving Modbus device 1 Flow 1 Rate Input Register 30002 30003 2 Flow 2 Rate Input Register 30004 30005 3 Flow 1 Total Input Register 30006 30007 4 Flow 2 Total Input Register 30008 30009 BACnet The Model 3100 can be configured to communicate on a BACnet RS 485 MSTP Master Slave Token Passing system Configuration is via the front panel key pad The following settings are required Baud Rate 9600 19200 38400 or 76800 The recommended factory default is 9600 MSTP Address 0 127 Each device must have a unique address MSTP MAX master 0 127 This range must be greater than the highest address on the network Device Instance 00000000 99999999 This is a unique identifier for each device in the system Object Name I O Write Read Object Type Object ID Units BACnet Address 1 0 Analog Value AV1 BACnet BaudRate 1 0 Multi State MSV1 S
25. into the back of the Series 3100 Connection Description Connect To New Connection Data Industrial Series 3000 Eniac a nomo and tarihe congachor Enter details for the phone number that you want to dial Name Data Industrial Series 3000 y Country region United States 1 m Area code 50 ETEF EE E Y y Phone number lt Cree BT y Figure 22 Hyper terminal connection screens COM4 Properties Port Settings Bits per second EZ yv Data bits 8 None Stop bits 1 Elow control None Figure 23 COMA properties screen 4 Press ENTER Both the Rx and Tx LEDs on the front of the Series 3100 should flash once and the Badger Meter DIC Software Version text message should appear 5 The Series 3100 is now communicating and ready to take commands from the list below Page 22 CTL UM 001026 EN 04 August 2014 Programming 72 Fastek 3000 HyperTerminal Elle Edit view Call Transfer Help De 25 gt gt Badger Meter DIC poden 3200 BTU Batch LT LAO LR LAI Software version 1 2 gt 38400 8 N 1 Figure 24 Communication ready status screen USB Command List In the list below brackets indicate an argument specifying its type and value range For instance 0 18 stands for any number between 0 and 18 inclusive Example display line1 1 sets Line 1 of the display to display 1 which happens
26. lay 4 Relay 4 m Relay I 0 Relay 2 Relay 3C Relay 4 C Pulse 1 put Card nectar Pulse AL Figure 8 High flow shut down and normally open master valve Indicotar Light or other Signaling device Note Relay pragranned for the desired Set Point and Set Deloy and LATCHED COM Normal ly Open Master Valve Irrigation Control ler Master Valve lut Relay Dutput Card 14 Pin Connector LO col 0 2 no i FE ET EFI Er e Ec RO uu xol zo fs gt 2 Under nornal conditions the Relay sinply passes the commands of the Irrigation control ler through the Norral ly Open Contract However once tripped the Irrigation Controller signal is simply passed to the Signalling device ta warn the operators Figure 9 High flow shut down with irrigation clock and normally closed master valve Page 10 CTL UM 001026 EN 04 tC OO 3 c cn FP in 2 13 August 2014 Normally Open Solid Switch Note Re Mechanical Counter Power Supply Re Appropriate Mechanical Counter Typically 10C 120 Re 1 Pu Although the exonple shown here is showing the Pulse lutput as a Pulse lnit Volune This Qutput is o ful
27. losed 0 5 O at 1 amp Open gt 10 0 Relay Electrical Resistive Load 5A 120V AC 30V DC Inductive Load 1A amp 120V AC 30V DC Pulse Unit Volume Totalizer Driving Source flow total Rate 1 pulse per 1 0000000 to 99999990 units Contact Time 1 to 9999 mS Set Point Alarm temperature 2 delta T Driving Source flow rate Btu rate temperature 1 unit Units Any predefined or custom Set Point 1 0000000 to 999999999 Delay to Set 1 to 9999 sec Release Point 1 0000000 to 999999999 Delay to Release 1 to 9999 sec Range 4 20 mA 0 20 mA Sinking 30V DS amp 0 mA max ivi 3 V amp 20 mA min Analog Output Driving Source flow rate isolated current sinking or Sourcing 600 max load USB Communication Provides complete access to all programming and Requirements USB 2 0 A to Mini B operation features five pin cable RS 485 Communication Supports Modbus and BACnet MSTP Accessories Programming kit Flow Sensor Inputs Type Threshold Signal Limit Frequency Pull up Impedance Aux Power Calibration Pulse Di 2 5V DC 30V DC 0 4 Hz to 10 kHz 1K to 12V DC 12V DC 30 mA K Offset Pulse K Factor 2 5V DC 30V DC 0 4 Hz to 10 kHz 12V DC 30 mA Pulse Gal Pull up K Factor 2 5V DC 30V DC 0 4Hzto 10kHz 1Kto 12V DC 12V DC 30 mA Pulse Gal Sine K Factor 30V DC 0 4 Hz to 10 kHz
28. ly functional relay with all the programming features of the four Mechanical Relays However instead of a Forn C Mechanical it is o Forn Solid State Switch N D Figure 10 External mechanical counter and power supply The pulse output is a completely programmable isolated N O solid state switch It is a non polarized device that can handle either DC or AC loads See Specifications on page 27 for voltage and load limitations Analog Outputs oy Label Card Pin Connector ay IN oy IN oy CIN ay 2 N ay 2 N ay oy 3 oy IN oy 3C N N B oy 4 ay ay SE Se se C Un awa Ss Installation The Series 3100 has two analog outputs Each is isolated and independent and can be configured for 0 20 mA or 4 20 mA This unique design permits external conversion to externally to 0 5V DC or 1 5V DC with a 250 ohm resistor or 0 10V DC or 2 10V DC with a 500 ohm resistor A 15V DC power supply is provided to permit current sinking or sourcing If additional source voltage is required an external source of up to 30V DC can be used Note 1 4 20n input devices only August 2014 5 requires that the 4 20nA Ronge be selected 0 1 VIC requires 0 20n4 Range and external 50 hn Resistor 0 5 VOC requires O 20nk Ronge and external 250 Dhn Resistor P Loo Lo 0 n NI 0 NI r on If to 10
29. nsor offset sensor kfact x K factor for non DI sensors sensor analog units 0 19 flow units for analog input sensor analog range 0 4 current range for analog input sensor analog high x flow rate max current sensor analog low x flow rate min current sensor avg 0 100 averaging time constant in seconds rate units 0 19 flow channel rate units to display GPM Si NJ NJ NJ NJ NO NJ NO NJ ooo 1 gal s 2 gal hr 3 Mgal day 4 L s 5 LPM 6 L hr 7 ft3 s 8 ft3 min 9 ft3 hr 10 m3 s 11 m3 min 12 m3 hr 13 acreft s 14 acreft min 15 acreft hr 16 bbl s 17 bbl min 18 bbl hr 19 Custom rate ndigits 2 10 number of decimal places to show for flow rate rate custom label string set the label for custom units rate custom conv 0 100 conversion factor for custom units de units 0 7 set the totalizer units to display 0 ga 1 Mgal 2 1 3 ft3 4 m3 5 acreft 6 bbl 7 Custom CTL UM 001026 EN 04 August 2014 Programming Relay Output Configuration relay 1 5 func 0 9 relay function relay 5 is the pulse output 0 Totalizer 1 Alarm 2 Manual Control relay 1 5 input 0 8 relay input depends on source for totalizer 0 Flow 1 Total 1 Flow 2 Rate 2 Flow Sum Rate 3 Flow 1 2 Rate Flow 2 1 Rate for alarms 0 Flow 1 Rate 1 Flow 2 Rate 2 Flow Sum Rate 3 Flow 1 2 Rate 4 Flow 2 1 Rate r
30. selected fron front panel or vio USB comunicotion port Current inputs ore 100 Dhn however channel 1 ond 2 share a single ground plane As o result o 4 20nA input will appear 05 0 2V0C to 2 0V0C across the Analog Input Terninols his informotion con be helpful for troubleshooting Figure 7 Current and voltage sourcing inputs Output Wiring The Series 3100 has four mechanical form C relays one solid state normally open N O switch closure two analog outputs RS 485 for Modbus and BACnet communications and a USB connector for configuration and other purposes See Specifications on page 27 for maximum voltage and current ratings for each type output Mechanical Form C Relay COM N O and N C The four form C mechanical relays are labeled NO normally open NC normally closed and COM common When a relay is de energized the corresponding LED is unlit and continuity exists between N C and COM and N O to COM is open When a relay is energized the corresponding LED lights yellow and there is continuity between N O and COM and N C to COM is open August 2014 CTL UM 001026 EN 04 Page 9 Installation Indicatar Light or ather Signal ing device Normal ly Open Master Valve Relay Dut Red Label 14 Pin Con Relay 1 Reloy 1 Relay 2 Relay 2 Relay 3 Relay 3 Apprapriote for Master Valve CDM Poner Typicol Supply ly 24VAC Line Re
31. the Set Point Delay Timer is started If the set point is less than the release point when the flow drops below the set point the timer is started SDLY Set point time delay If the set point remains crossed for a continuous period of time exceeding the set point delay setting the relay will energize If the flow rate briefly re crosses the set point before the timer reaches its setting the timer will reset and await another set point crossing before restarting the count from zero LATCH Locks relay in energized state If Latch is chosen once energized by the set point time delay the relay will remain energized until reset from the front panel Otherwise the relay will de energize when the Release Point Delay Timer times out RELP Release point If the relay is already energized not latched and the flow input crosses the release point the Release Point Delay timer is started RDLY Release point time delay If the release point remains crossed for a continuous period of time and exceeds the release point delay setting the relay will de energize If the flow rate briefly re crosses the release point before the timer reaches its setting the timer will reset and await another release point crossing before restarting the count from zero High Flow Set Point The SETPT must be a value greater than the RELP The relay output will have continuity between its N C terminal and COM until the flow has exceeded the SETPT for
32. to be the totalizer for flow channel 1 Diagnostics id show model number amp software version echo on off turn on off interactive command line with echo off this interface is more amenable to scripting it still accepts the same commands Any command entered without an sign and variable will display the current setting Example Typing display line 1 returns 0 which is the variable for flow rate read flow 1 2 read the current flow on channel 1 or 2 in GPM read flow 1 2 total read the current total flow on channel 1 or 2 in gallons comm mstpaddr 0 127 BACnet MSTP address comm maxmaster 0 127 BACnet MSTP max master address comm devinst x BACnet device instance ID comm mbslaveaddr 0 255 Modbus slave address Display Configuration display line 1 0 1 set line 1 of the display display line 2 0 1 set 2 of the display 0 flow 1 rate 1 flow 1 total 3 flow 2 total 4 flow 1 2 rate 5 flow 1 2 total 6 flow 1 2 rate 7 flow 1 2 total 8 flow 2 1 rate 9 flow 2 1 total display urate 0 1 10 set the update rate of the display in seconds August 2014 CTL UM 001026 EN 04 Page 23 Programming Input Channel Configuration Page 24 flow 1 flow flow 2 sensor type 0 4 flow sensor type 0 PulseDI 1 PulseKFactor 2 PullupKFactor 3 SineKFactor 4 Analog sensor dical k x Dl type flow sensor k sensor dical off x Dl type flow se
33. unt 0 Figure 1 Ordering matrix August 2014 CTL UM 001026 EN 04 Page 5 Installation INSTALLATION Mechanical The Badger Meter Series 3100 can be either panel mounted or wall mounted In any mounting arrangement the primary concern is easy viewing and convenient operation of the keypad The unit generates very little heat so no consideration to cooling is necessary However prolonged direct sunlight can damage the front panel so some level of shading is recommended especially if installed in a tropical climate Panel Mount The Model 3100 Panel Mount is designed for through panel mounting which allows access to the back of the unit The 3100 is secured to the panel by two draw brackets shown in Figure 2 below Wall Mount Badger Meter does not currently offer a wall mount enclosure for this product However Model 3100 can be field wall mounted into any appropriate customer supplied enclosure Panel Mount Draw Brackets Panel Mount Gasket Figure 2 Panel mounting 349 88 7mm 357 3 60 90 6mm 31 4mm 431 om PANEL H 3 57 3 60 Uu CUTOUT 90 6mm 91 4mm Lr u 2 479 122mm Data Industrial Series 3100 L L E Y La g 88 7mm Figure 3 Physical dimensions and panel cut out Page 6 CTL UM 001026 EN 04 August 2014 Installation Electrical Po
34. wer IMPORTANT Before applying power to this unit check the Model label The Series 3100 can be ordered as low voltage 12 24V AC DC 3100 0x or high voltage 120 240V AC 3100 1x Low Voltage 12 24V AC DC Wiring The Series 3100 has a green three terminal connector with screw heads and requires 12 24V AC DC to operate See Specifications on page 27 for the current DC draw and AC Volt Amp requirements A fused circuit is always recommended Connect the positive end of the power supply to the Series 3100 terminal marked LV AC DC 4 and connect the negative end of the power supply to the Series 3100 terminal marked LV AC DC Earth ground can be connected to the terminal marked EARTH Model 3100 Ox LOW VOLTAGE POWER SUPPLY WIRING Ground should be heavy gauge wire and as short as possible Tf Panel Mounting in metal enclosure ground to door and bond the door to the enclosure across the hinges with brad just long enough to allow door to open freely FISK Drange Label Earth Ground 3 FF LV ACC 2 H3 i Pod EG LY AAC 1 AA Gye Either AC or power can be used 12 24 VAC 12 24 VIL AC 15 not polarity sensitive Pover Suppl y Power Supply Figure 4 Low voltage power supply wiring High Voltage Power Supply Wiring The Series 3100 1x is designed to accept a standard EL 712 NEMA 5 15R plug similar to ones used on many laptop computers Power can be 120 240V AC 50
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