Home

IO-Link-Master - User Manual

1. 3 19 Parameters of the IOLMM slot 1 IO Link master module 3 19 Parameters of slots 2 to 5 IO Link device module 0 3 21 IO Link sensors from 3 22 Description of user data for acyclic services 3 24 Gateway Application Instance 5010 3 24 Module Application Instance 3 24 Connection to a Siemens Step 7 usage the TURCK example program Introduction 2unuuu020nununnnnunnnnnnnnnnnnnnnnnnnnnnnnununnunnnunnunununnunnnunnnnnnunnnnnnununnnnanunnnnununnunnnununnen 4 2 Electronic Device Data Sheets 0 4 3 Application example with Siemens PLC and FB 102 CALL 4 4 Application example 4 4 Theexample proJect 2 4 4 Acyclic data exchange via PROF
2. 3 Approvals and Tests a 6 Connection possibilities 1 eroe 7 CONNECTION 7 PROFIBUS DP connection 7 SUPPI Voltage ran 7 12 for 7 Address setting season sesso 8 Process 9 eM 9 Status displays and diagnostic messages Leser 10 Status displays aee eate 10 Diagnostic messages status messages 2 12 Structure of the diagnosis telegram 4 12 RE TE ETT ED DELLI D UD 14 Error codes to PROFIBUS DPV1 1 4 n
3. nun un 6 5 Ensuring electromagnetic compatibility 6 5 Grounding of inactive metal 2 6 5 PE 2 6 5 Shielding of 5 2 6 6 Potential aa o 6 7 Switching Inductive ea 6 7 7 Index D301171 IO Link master 1108 iii 0301171 IO Link master 1108 About this Manual Documentation Concept Description Symbols 3 Overview ise Arce Notes Concerning Planning Installation of this Product D301171 IO Link master 1108 0 1 About this Manual Documentation Concept This manual contains all information about the TURCK IO Link master SDPX IOL4 0001 The following chapters contain a short IO Link description exact information about function and structure of the IO Link master as well as information concerning the connection to auto mation devices and the different possibilities of parameterization
4. 6 System 6 Data transfer between DPM 1 and the 7 mechanisms 7 22 2 8 GSD TGS PES 8 Short Description of PROFIBUS DPV 1 9 Genaral 9 Acyele data translo r ciue a eode e ER t ia 9 Plac 9 Versus DPM CERES 9 Addressing the data using acyclic 10 0301171 IO Link master 1108 1 1 PROFIBUS DP System overview 1 2 PROFIBUS is a manufacturer independent and open fieldbus standard for a wide area of applications in factory and process automation Manufacturer independence and openness are guaranteed by the international standards EN 50170 and EN 50254 PROFIBUS enables communication of devices of various manufacturers without requiring particular interface adaptations PROFIBUS DP Decentral Periphery is designed for data transfer between the control and the input output level TURCK 20 stations support PROFIBUS DP PROFIBUS DP is the speed optimized PROFIBUS version special
5. 5 Earth free operatlOn iussione teet eere 5 Shielding ort 6 Potential compensatio Nisi coii ort rnt 7 Switching Inductive loads A 7 D301171 IO Link master 1108 6 1 Guidelines for electrical installation General Notes General Cables should be grouped together for example signal cables data cables heavy current cables power supply cables Heavy current cables and signal or data cables should always be routed in separate cable ducts or bundles Signal and data cables must always be routed as close as possible to ground potential surfaces for example support bars cabinet sides etc Cable routing Correct cable routing prevents or suppresses the reciprocal influencing of parallel routed cables Cable routing inside and outside of cabinets To ensure EMC compatible cable routing the cables should be grouped as follows Group 1 shielded bus and data cables shielded analog cables unshielded cables for DC voltage lt 60 V 2 unshielded cables for AC voltage lt 25 V Group 2 unshielded cables for DC voltage gt 60 V and 400 V unshielded cables for AC voltage 25 V and x 400 V Group 3 unshielded cables for DC and AC voltages gt 400 V The following group combination can be routed only in separate bundles or separate cable ducts no minimum distance apart E Group 1 group 2 The
6. 15 Entries in the GoD flle ie een een rn ea nen 15 Configuration in IO Link mode 17 Configuration IN SIOAMOS 18 19 Parameters of the IOLMM slot 1 IO Link master module 19 Parameters of slots 2 to 5 IO Link device module 0 21 Generic IO Link devices 21 lO Link sensors from 22 Description of user data for acyclic services 24 Gateway Application Instance 0 24 Module Application Instance Slot 1 24 D301171 IO Link master 1108 3 1 Technical features Function 3 2 Q IO Link The TURCK IO Link master SDPX IOL4 0001 is a modular PROFIBUS DPV1 slave for the connection of a maximum number of 4 IO Link sensors TURCK or 3rd party manufacturer based on physic 2 3 wire technology The SDPX IOL4 0001 is both at the same time PROFIBUS DPV1 slave and IO Link master The four C Q channels PIN 4 can be parameterized independently and operated in either the
7. Press F1 to get Help D301171 IO Link master 1108 4 9 Connection to a Siemens Step 7 usage of the TURCK example program Using the function block The IO Link function block Call is specified in the IO Link Specification The TURCK FB102 only differs from the specification in some variable names the variable names acc to the specification are written in brackets behind those of the example project Input variables Table 16 DO IT REQ BOOL A rising edge activates the send command Input variables ID WORD Starting address of the input data of the Link master module slot 1 In the example program address 8 Figure 21 Index CAP INT Specification of the function block instance 251 to 254 see also page 3 24 RD WR BOOL 0 read access 1 write access PORT ENTITY PORT INT Address of the IO Link port which has to be accessed IOL INDEX INT Specification of the number of the IO Link index which has to be read or written IOL SUBINDEX INT Specification of a possible subindex LEN WRITE Specification of the length of the data to be written LEN READ MAX Maximum number of data to be read during a read access Output variables Table 17 DONE VALID BOOL The read or write access has been executed Output variables BUSY BOOL The read or write access is actually executed ERROR BOOL An error occurred during the read and or write access STATUS DWORD PROFIBU
8. Industrial Automation IO LINK MASTER User Manual All brand and product names are trademarks registered trade marks of the owner concerned Edition 11 2008 Hans Turck GmbH Muelheim an der Ruhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG Muelheim an der Ruhr Subject to alterations without notice Warning Before commencing the installation Disconnect the power supply of the device Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighboring units that are live Follow the engineering instructions of the device concerned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE 0 105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth or to the potential equalization The system installer is responsible for implementing this connection Connecting cables and signal lines should be installed so that inductive or capacitive inter ference do not impair the automation functions Install au
9. 0 witching delay of 5 1 x100ms 0 Turck PS serie 0 0 Insertion possible 2 A Siemens ultra sonic sensor PXS310C M18 IO Link 6GR6333 3KS00 is connected to IO Link port 3 slot 4 It should also be used in IO Link mode The sensor is not of the GSD file of the TURCK IO Link master and can therefore only be inserted as generic sensor see Configuration of the IO Link ports According to the vendor it has 2 byte of process data D301171 IO Link master 1108 4 7 Connection to a Siemens Step 7 usage of the TURCK example program The default entry Generic In 8 Byte at slot 4 is therefore replaced by Generic In 2 Byte from the hardware catalog Figure 18 Hardware con figuration with generic sensor HW Config SIMATIC 300 1 Configuration JOL_TRCK al Station Edit Insert Options Window Help 5 8 8 Standard Profile _ PROFIBUS 1 DP Mastersystem 1 9 0 Order Number Designation Address Comment 1 1601 10 Link master module 89 2 Turck PS series mode 256 257 3 0 14 JjBeneicln2Bye 5848 5 0 fumusedport Press F1 to get Help Example for the parameterization of a generic sensor The parameterization of a generic sensor via the hardware configurator is only possible ifthe
10. 4 Port4 5 6 0301171 master 1108 Communication DTM with C2 master Indus A For the TURCK IO Link sensors we provide own DTMs which allow the parameterization of the connected devices as well as the measurement value representation Figure 34 Parameter DTM TURCK sen sor F1 PS001A nnn LUUPN8X Parameterization Ely EI 2 switching outputs Offline Parameterisation Name 5 special DTM data 5 Tag Identifier Comment Pressure sensor Device 10 Link write protection System command Display setting Display unit Menu lock Outputs Switching output mode Output 1 Function Switch point Release position Switching delay of switch point Switching delay of release position Output 2 Function Starting point of analog signal End point of analog signal KID Disconnected Dataset Value no write protection no action 50 ms update bar no lock PNP Hysteresis function N O v Hysteresis function Window function gt Window function NC function Us DV 10V rising line 0 00 bar 1 00 bar Figure 35 Measurement value DTM for a TURCK sensor PS001V nnn LIZUPN8X Measured value Pressure sensor Measurement Measurement value 4 52 bar Switching output 1 Switching output 2 Overflow Underflow
11. Figure 8 01 1 Rotary coding am 00 addr 100 switches for ad gt 677 601 dress setting Each address may be allocated only once in the entire bus structure Attention The cover of the decimal rotary coding switches must be closed by tightening the screw after use The seal in the cover must not be damaged or slipped The protec tion class IP67 can only be guaranteed when the cover is closed correctly 3 8 D301171 IO Link master 1108 55 TURCK Industrial A Process image The module SDPX IOL4 0001 sends 2 byte process input data It has no process output data Process input data a D301171 IO Link master 1108 3 9 Technical features Status displays and diagnostic messages Status displays via LEDs The module provides the following LEDs for status display PROFIBUS DP not labled beneath the cover for the address switches 2 LEDs left RED right GREEN for status monitoring of the PROFIBUS communication RUN and ERR Display of the operating state and hard or firmware errors E Monitoring of operation and load voltage Channel LEDs 0 2 4 6 status display for the IO Link ports PIN 4 of the M12 connectors 1 3 5 7 status display for the digital inputs PIN 2 of the M12 connectors Table 8 LEDs descrip tion LED Status Meaning Remedy DP Green ON Device is in Data Ex
12. Options Window Help inthe GSD fle qa Ra entries for IO Link Eind devices Profile Standard B entries for the TURCK usage of ports BL COMPACT SIO mode BLE 28 10 Link SDPx 10L4 0001 Universal module IO Link master module IOLMM Turck TS series IOL mode Turck PS series IOL mode Turck ultras sensor IOL mode Generic In 1 Byte Generic In 2 Byte Generic In 4 Byte Generic In 8 Byte Generic In 16 Byte Generic In 32 Byte Generic 1 Byte Generic 2 Byte Generic 4 Byte Generic 8 Byte Generic 15 Byte Generic 32 Byte Generic In 1 Byte Out 1 Byte Generic In 2 Byte Out 2 Byte Generic In 2 Byte 8 Byte Generic In 8 Byte 2 Byte Generic In 4 Byte 32 Byte Generic In 32 Byte 4 Byte Generic In 16 Byte 16 Byte Generic In 32 Byte 32 Byte Turck TS 510 mode Turck PS series SIO mode Turck ultras sensor 510 mode Generic 0 Byte 510 mode unused port Gateway Compatible PROFIBUS DP Slaves CiR biect Closed Loop Controller DPY1 to ID Link Gateway Hans Turck GmbH amp Co KG order number 6825480 Press F1 to get Help 3 16 D301171 master 1108 GSD file Configuration in IO Link mode IO Link sensors from TURCK are defined as individual entries i
13. However if there are further disturbances on the bus electromagnetic interference should be considered as cause Please also observe the installation guidelines of the PROFIBUS user organization www profibus com Diagnostic functions The comprehensive diagnostic functions of PROFIBUS DP allow fast error localization The PROFIBUS DP diagnosis is divided into three levels Table 3 Type of diagnosis Description PROFIBUS DP diagnosis station related diagnostics Messages concerning the general operational readiness of a bus node Module related These messages indicate that there is a diagnostic message diagnostics within the a certain area e g 8 bit output module of a bus node Channel related diagnos Here the error cause of a single input output bit i e relating to tics a single channel is indicated Example Short circuit at output 2 The PROFIBUS slaves of the BL20 series support the diagnostic functions of PROFIBUS DP D301171 IO Link master 1108 1 5 PROFIBUS DP The evaluation of the diagnostic data via the control depends on the support of the master Note Further information on diagnostics can be taken from the device descriptions the master interfaces of the various manufacturers Sync and Freeze Mode In addition to the node specific user data traffic which is automatically controlled by the the DP master has the possibility to send control commands to slave a
14. DB1 DBB 41 Container_A1 11 CHARACTER 12 DB1 DBB A1 Container 1 12 DB1 DBB 41 Container_A1 13 CHARACTER 14 081088 13 41 Container_A1 14 CHARACTER 15 081088 14 41 Container_A1 15 CHARACTER 16 DB1 DBB 15 A1 Container_41 16 CHARACTER DB1 DBB 16 A1 Container_A1 17 CHARACTER 18 DB1 DBB A1 Container 41118 CHARACTER 18 DB1 DBB A1 Container 41113 CHARACTER 20 DB1 DBB A1 Container amp 1 20 CHARACTER IOL 300 1 457 Programm 1 Abs lt 5 2 4 12 0301171 IO Link master 1108 Application example with Siemens PLC and 102 IO Link CALL Write access Changing of parameter Update of display diS index 55 to value 0x03 50 ms update display 180 deg from TURCK pressure sensor PS100R 501 LI2UPN8X H1141 at IO Link port 1 1 Please write the function block s input variables via Modify variable as follows descrip tion see above Table 19 WRITE1 1 Example input variables ID Addr 8 Index CAP 251 PORT 1 ENTITY PORT IOL INDEX 0x55 LEN READ 1 Figure 25 Input variables for write access Table Edit Insert PLC Variable View Options Window Help a a lelo x ex 2 nei EIER Address sensor 1 30 0824906 60 SENSOR PORT 1 State sensor 1 USE PARAMETER DB249 DBX 6 1 DB249 DBX 6 2 DB249 DBX 63 DB249 DBX 64 DB249DBX 65 State sensor 1 REA
15. 93 75 kbps 1200 m 2 126 187 5 kbps 1000 m 2 126 500 kbps 400m 4 126 1 5 Mbps 200m 6 126 12 Mbps 100m 9 126 Attention The maximum number of 32 bus nodes may not be exceeded without a repeater D301171 IO Link master 1108 1 3 PROFIBUS DP Use of Drop lines Note The length of drop lines may not exceed 6 6 at a transmission speed of 1 5 Mbps At a transmission speed of 12 Mbps it is not permitted to use drop lines Transmission rate Cycle times The transmission rate set by the PROFIBUS DP master determines the system s transmission speed Depending on the gateway the transmission speed can be adjusted in a range of 9 6 kbps up to 12 Mbps Transmission cables The bus nodes are interconnected via fieldbus cables which accord to RS485 specifications and DIN19 245 The cables must thus have the following characteristics Table 2 Parameters Cable type A DIN 19 245 part 3 Characteristics of PROFIBUS Wave resistance 135 to 165 3 to 20 MHz DP transmission cables Capacitance lt 30 pF km Loop resistance lt 110 Q km Conductor diameter gt 0 64 mm Conductor cross section gt 0 34 mm Terminating resistors 2200 Attention The higher the transmission rate the higher the number of bus nodes and the longer the transmission cables the more important to observe these parameters Figure 1 inside Vp Schematic PROFIBUS DP cables 1 4 Twisted cable pair III Rt te
16. Communication DTM with C2 master Adaptation of the IP address for the The and the used PC have to be participants of the same network Note For the adaptation of the network address of the please read the respec tive manual D301143 In this example the network address of the is changed to 192 168 1 23 in accor dance to the used network Figure 28 Trebing amp Himstedt Prozessautomation GmbH amp Co KG Windows Internet Explorer EIER en http 169 254 0 1 169 2540 IX s Datei Bearbeiten Ansicht Favoriten Extras Y amp amp Himstedt Prozessautomation GmbH amp Co KG Thco dec Extras TREBING Network Configuration xEPI Information Host 000862 Description Network IP Configuration Method ODHCP Manual Information IP Address 192 168 1 23 92 168 1 2 Configuration Subnet Mask 25525500 Default Gateway 0 0 0 0 Note Changing the IP address will result in loss of connectivity to the browser Trebing amp Himsted www t h de gt Internet 100 0301171 IO Link master 1108 5 3 data exchange PROFIBUS DP C2 master TURCK IO Link DTM Configuration of the CommDTM in PACTware After the installation of the DTM
17. L SE PARAMETER B State sensor 1 READO_VVRITE1 DB249 DBX 6 2 DB249 DBX 63 DB249DBX 6 4 DB249DBX 65 State sensor 1 00 IT State sensor 1 DONE State sensor 1 BUSY State sensor 1 ERROR Call paramerter for sensor 1 process data raw I O parameter 1 B O read 1 write parameter Ji 0 21 start call DB249DBD 8 DB249 DBVY 12 00249 DBWW 14 DB249 DBW 16 DB249DBW 18 08249 DEW 30 08249080 22 08249080 26 0824908 32 State sensor 1 ID State sensor 1 INDEX CAP State sensor 1 PORT State sensor 1 INDEX State sensor 1 101 SUBINDEX State sensor 1 LEN WRITE State sensor 1 LEN READ State sensor 1 STATUS State sensor 1 JOL STATUS State sensor 1 LEN READ IOL TRCKISIMATIC 300 1 157 Programm 1 D301171 IO Link master 1108 L 8 251 1 4 16 0055 0 1 232 Dvy 16 00000000 Dvy 16 00000000 25 gt Di Abs 5 2 1 8 251 1 16 0010 0 4 11 Connection to a Siemens Step 7 usage of the TURCK example program 2 After this the read access has to be activated using a rising edge at DO IT Figure 23 Activation of the rable Edit Insert PLC Variable View Options Window Help read access ED S x 2 sensor 1 30 SENSOR PORT 1 process data raw DB249 DBX 6 0 State sensor 1 LI SE PARAMETER O parameter 158
18. index 59 15 0301171 IO Link master 1108 4 1 Connection to a Siemens Step 7 usage of the TURCK example program Introduction 4 2 This chapter describes the connection of the IO Link master SDPX IOL4 0001 to a Siemens PLC S7 C1 master the parameterization of the IO Link master and the connected IO Link devices per GSD as well as a description of the IO Link function block IO Link CALL for the 7 The access to the IO Link master Ethernet PROFIBUS interface C2 master incl communication DTM and TURCK DTM is described in the following chapter Chapter 5 Note SDPX IOL4 0001 can only be used as PROFIBUS DP Slave module has no DP master function All manufacturers of control systems offer plug in network cards for their PLCs to which the SDPX IOL4 0001 can easily be connected Furthermore it is possible to use a as a master if it has an appropriate PC PROFIBUS card Please refer to the respective manuals supplied by manufacturers for detailed information concerning individual control systems and automation devices Attention The network and PC cards must comply with standards defined in PROFIBUS DP DIN 19 245 Part 3 The designations used in this manual for programmable logic controllers and software programs are registered and protected trademarks belonging to the respective manufacturer D301171 IO Link master 1108 Electronic
19. 8816800 061 088 3 A1 Container_A1 4 8 16 00 5 DB1 DBB 4 A1 Container_A1 5 HEX B 16 00 6 DB1 DBB 5 A1 Container_A1 6 HEX B 16 00 DB1 DBB 6 A1 Container amp 1 7 HEX B 16 00 8 DB1 DBB 7 amp 1 8 B 16 00 8 061 8 A1 Container_A1 9 B 16 00 DB1 DBB A1 Container 1 10 HEX B 16 00 8 16 00 DB1 DBB 1 11 8 16 00 12 DB1 DBB A1 Container 1 12 HEX B 16 00 8 16 00 DB1 DBB A1 Container amp 1 13 HEX 8 16 00 8 16 00 DB1 DBB A1 Container 1 14 8 16 00 8 16 00 15 DB1 DBB 41 Container_A1 15 HEX 8 16 00 8 16 00 18 DB1 DBB 41 Container_A1 16 HEX B 15 20 8 16 00 16 A1 Container A4 17 15 26 18 DB1 DBB A1 Container 1 18 HEX 16 20 18 DB1 DBB A1 Container amp 1 19 HEX B 16 43 gt abs lt 5 2 Figure 27 Activation of write access Table Edit Insert PLC Variable Options Window Help oela S es Address 4 sensor 1 30 SENSOR PORT 1 4 14 0824908 5 1 State sensor 1 READO WRITE1 DB249 DBX 6 2 State sensor 1 DO IT DB249 DBX 6 3 State sensor 1 DONE DB249 DBX 6 4 State sensor 1 BUSY DB249 DBX 6 5 State sensor 1 ERROR Call paramerter for sensor 1 DB249 DBD 8 State sensor 0 DB249 DEW 12 State sensor 1 INDEX CAP DB249 DEW 14 State sensor 1 PORT DB249DBEW 16 State se
20. Byte 8 Generic In 8 Byte Qut 2 Generic In 4 Byte 3 Generic In 32 Byte Qut Generic In 16 Byte Qut Generic In 32 Byte Qut Turck TS series 510 moc Turck PS series 510 moc Turck ultras sensor 510 Generic 0 Byte 510 mode unused port Gateway Compatible PROFIBUS DP Slaves CiR Object Turck pressure sensor series PS400 500 600 5 8 1141 in IO Link Mode _ D301171 IO Link master 1108 3 17 Technical features Configuration in SIO mode TURCK sensor is to be used in SIO mode it has also to be configured in SIO mode see blow The GSD file also contains entries for the usage of TURCK sensors SIO mode which means they can thus be directly selected for the ports as well In SIO mode devices of third party manufacturers have to be configured as generic sensors as well whereas the port has to be configured as generic 0 byte SIO mode Note If the sensors at slots 2 to 5 are operated in SIO mode their user data are mapped into byte 0 PIN 4 of the IO Link master see section Process image page 3 9 Figure 12 5 HW Config SIMATIC 300 1 Configuration IOL_TRCK Example config Al Station Edit Insert PLC Options Window Help uration with D S H M S Be MO 98 sensors in SIO mode CK Profile Standard sensor in SIO TURCK Th
21. C4 C5 Supply voltage The connection of the supply voltage is done via 4 pole M8 connectors at each module 8 operating voltage Ug The 24 VDC operation voltage Ug is used to supply the fieldbus termination the processor logic the IO Link ports as well as the sensors The operation voltage is galvanically isolated from the fieldbus ASIC load voltage U The load voltage U is not used in the module but only monitored and provided for eventual transmission Figure 6 lt M8 male 2 4 1 24 0 Us M8 female P on 1 4 GND C6 12 for IO Link The connection of maximum number of 4 IO Link sensors is done PIN 4 of each of the 4 M12 female connectors on the SPDX IOL4 0001 PIN 2 of each female connector can be used to connect simple pnp inputs In case of more complex sensors PIN 2 can for example be used as an input for a sensor switching point Figure 7 Pin assignment 1 24 VDC 2 Input Inpu of the M12 10293 cn female connec 4 C Q IO Link tors 5 4 5 n c 0 0301171 IO Link master 1108 3 7 Technical features Address setting At the IO Link master the addressing on PROFIBUS DP is done via 2 decimal rotary coding switches A maximum of 99 addresses 01 to 100 can be allocated whereas switch position 01 corre sponds to address 1 and switch position 00 to address 100
22. DB249 DBX 6 1 State sensor 1 READO_WRITEI N0 read 1 write parameter pe243 0ex 5 2 State sensor 1 00 IT 90 41 start call DB249 DBX 6 3 State sensor 1 DONE DB249 DBX 6 4 State sensor 1 BUSY DB249 DBX 6 5 State sensor 1 ERROR Call paramerter for sensor 1 08249 080 8 State sensor 0 1 8 DB249 DBVV 12 State sensor 1 CAP 251 DB249 DEW 14 State sensor 1 PORT 1 DB249 DEW 16 State sensor 1 JOL INDEX Wah 620010 DB249 DBVv 18 State sensor 1 SUBINDEX 0 DB249 DBVv 20 State sensor 1 LEN WRITE 5 DB249 DBVv 30 State sensor 1 LEN READ 08249080 22 State sensor 1 STATUS 08249 080 26 State sensor 1 IOL STATUS DB248DEW 32 State sensor 1 LEN READ IOL TRCKISIMATIC 3001 AS7 Programm 1 Abs 5 2 The vendor name is now to read variable table Sensor1 Figure 24 Read data in K Table Edit Insert PLC Variable Options Window Help u Sensor a x F 2 eec 19 emere sese pam vd DB1 DBB A1 Container 44111 CHARACTER 2 061 098 1 At Conteiner A1 2 CHARACTER 081 088 2 A1 3 CHARACTER DB1 DBB 3 A1 Container_A1 4 CHARACTER 5 061 088 4 At Conteiner A1 5 CHARACTER DB1 DBB A1 Container 4116 DB1 DBB 41 Container_A1 7 CHARACTER 8 DB1 DBB A1 Container_A1 8 CHARACTER 8 DB1 DBB A1 Container A1 9 CHARACTER DB1 DBB A1 Container 1 10
23. Device Data Sheets GSD Electronic Device Data Sheets GSD The SDPX IOL4 0001 is integrated into PROFIBUS structures using electronic device data sheets GSD Note The actual version of the GSD file TRCKFF2D gsx downloaded from our TURCK homepage www turck com It is also possible to gain updates by downloading the files from the PROFIBUS User Organization s homepage www profibus com D301171 IO Link master 1108 4 3 Connection to a Siemens Step 7 usage of the TURCK example program Application example with Siemens PLC and FB 102 IO Link CALL Application example prerequisites Used hardware Siemens S7 CPU 315 2AG10 0ABO TURCK IO Link master SDPX IOL4 0001 address 40 O Link Port 1 slot 2 TURCK pressure sensor PS100R 501 LI2UPN8X H1 141 1 Port 2 slot 3 not used Port slot 4 Siemens ultra sonic sensor 6GR6333 3KS00 O Link Port 4 slot 5 Used software SIMATIC Manager Step 7 version 5 4 SP3 example project IOL TRCK in archive TRCK jjjj mm tt zip including function block IO Link CALL TURCK FB 102 not used The example project The project IOL TRCK describes the usage of the function block IO Link CALL TURCK FB102 for SPDU communication in IO Link by means of a simple example Besides the FB102 miscellaneous data blocks DBs User Defined Data Types UDTs and Siemens system functions SFCs as well as system funct
24. Disconnected a Device D301171 IO Link master 1108 5 7 data exchange PROFIBUS DP C2 master TURCK IO Link DTM Parameterization via DTM Please observe the following for acyclic parameterization via DTM and C2 master Note If according to SPS parameter settings the parameter GSD parameterization is active any acyclic parameterization via C2 master will be reset during the next start up of the C1 master the PLC Figure 36 SDPX IOL4 0001 Online parameterization GSD parameter ization active 20 Emo gs Name 9 10 Link master Parameter SPDX IOL4 0001 Control Set ID configuration 10 Link Master nfiguration 050 parametrization active Parametername Wert Besc k ingl es iot event recover d 15 minutes Kontrolle IO Konfiguration Ja Ist det 5 10 configuration setzen aktivie Process data width In DP 2 byte beim Process data width Dut 0 byte Param Ger t Proze Digital input GSD parametrization is active siehe iD E Pin 4 Specified configur I0 Lin Operational mode Do you want to overwrite the GSD paramerization bzw Cycle mode The valus will be reset by the PLC at the next startup anges Check Pin 410 configuration Soll di Process data width In DP gesct idth mpl Paran Process data width Dut D deakti Der Pi nur zt Digital PNP input hot configurable wenn Pin 4 Specifie
25. IO Link mode IOL or the standard IO mode SIO In the PLC s Hardware Configuration the SDPX IOL4 0001 is treated as a modular slave with 5 modules Slot 1 represents the IO Link master module slots 2 to 5 the IO Link devices The parameterization can optionally be done via GSD per DP Master Class 1 or via FDT DTM per DP Master Class 2 see Chapter 4 Besides the described IO Link functionality the module offers additionally 4 digital pnp inputs at PIN 2 of every single M12 female connector D301171 IO Link master 1108 Technical data Technical data Figure 4 SDPX IOL4 0001 co C1 Table 6 Power supply Technical data nominal value range 24 V DC 21 6 to 28 4 VDC 200 UL 24 V DC 21 6 to 28 4 VDC Not required only monitored for an eventual transmission Physical interfaces Fleldbus PROFIBUS DP 9 6 kBit s to 12 MBit s potential isolation between fieldbus and oper ating voltage Addressing fieldbus 1 100 via dec rotary coding switches 00 addr 100 Fieldbus connection technology 2 x M12 Fieldbus shield connection via PROFIBUS DP cable Inputs Pin 4 SIO mode and Pin 2 Number of channels 4 8 digital pnp inputs EN 61131 2 Input voltage 21 6 28 4 VDC from operating voltage
26. Limit DK Close Configuration of the IO Link master Add now the TURCK IO Link master SPDX IOL4 0001 to the project Figure 31 Device for Add the IO Link Devices master to the Device Protocol Vendor Group Device Version project GSD contents 0301171 IO Link master 1108 5 5 data exchange PROFIBUS DP C2 master TURCK IO Link DTM The dialog CommDTM_PROFIBUS_DPV1 opens automatically Enter the PROFIBUS address of the IO Link master into the CommDTM this example addr 40 Figure 32 CommDTM PROFIBUS DPV1 MAR DP adaress for SDPX Set the address for following DTM Name SDPX IOL4 0001 Vendor Turck Revision 0 0 9 Address of the assigned Now the TURCK sensors be configured for each of the IO Link master Figure 33 Configuration of the sensors Device for All Devices Device Protocol Vendor Group Device Version PSO10V nnn 2UPN8X IO Link Turck Pressure 1 0 0 2008 04 09 PSO10V nnn LI2UPNSX IO Link Turck Pressure 1 0 0 2008 04 09 5 2 8 IO Link Turck Temperature 1 0 0 2008 04 09 TS nnn LI2UPN8X IO Link Turck Temperature 1 0 0 2008 04 09 TS nnn LULIPNSX IO Link Turck Temperature 1 0 0 2008 04 09 Channel selection Channel assigned to 1 Porti 2 Port2 PSOLOV Porta
27. Operating voltage above defined tolerances UL ON Load voltage ok OFF Load voltage below defined U is not used in the device tolerances is only provided for an eventual transmission 4 Hz Load voltage above defined _ Check the voltage supply at tolerances the device or at the used power supply unit LEDs OFF Port in S O mode but no 0 2 input signal at PIN 4 4 6 Green IO Link mode no error Green Diagnostic message at port flashing Port in SIO mode 0 5 Hz power supply overcur and rent at port ERR Port in O Link mode Red power supply overcur flashing rent at port 0 5 Hz wire break parameter error or error the connected device Yellow Port in S O mode active input signal at PIN 4 LEDs OFF PIN 2 no input signal 1 3 5 7 Yellow PIN 2 active input signal D301171 IO Link master 1108 3 11 Technical features Diagnostic messages status messages via software The diagnosis telegram of the IO Link master SDPX IOL4 0001 contains the following types of diagnostic messages Table 9 Length Remark Diagnostics for the SDPX DP standard diagnosis 5 byte Channel specific diagnosis 3 byte Standard PROFIBUS DP error codes see Table 10 Per channel which sends diagnostics If multiple channels send a channel specific diagnostic messages for each channel 3 bytes are sent successively Device specific diagnosis 5 byte Diagnostics which affect the who
28. beforehand acyclic communication functions PROFIBUS DPV1 now offers the possibility to transmit data to the slave in addition to the cyclic process data Acyclic data transfer The need for acyclic data transfer exists wherever slave devices which provide several param eterization options have to be parameterized during operation Typical examples are the parameters of a drive like limit values rotational speed or torque operation mode and the generation of an error list Acyclic services are handled with low priority parallelly and additionally to the cyclic process data transfer The negative influence on the speed of the high priority process data transfer shall thus be minimized DPV1 functions The DPV1 functions consist basically of the services Read and Write The master uses these services for read or write access to data blocks in PROFIBUS In addition to that an intiate and abort service for the connection management a data transport service for the exchange of large data packages and the alarm and status services for the transmission of alarm messages have been defined Note At present the BLxx gateways for DPV1 only support the services Read and Write DPM1 versus DPM2 PROFIBUS DPV1 differentiates between two master classes An automation system PLC which generally controls the basic cyclic process data transfer with standard DP functions is defined as Class1 master A Clas
29. exchange with If necessary please disconnect the from the fieldbus in order to be able to write the figuration into the master D301171 IO Link master 1108 5 9 data exchange PROFIBUS DP C2 master and TURCK IO Link DTM 5 10 0301171 IO Link master 1108 6 Guidelines for electrical installation General Notes IRR na 2 General 2 nalen ebenen en 2 Cable routing inside and outside of cabinets 2 Cable routing outside buildings 2 2 Waaa geene e RPM 3 Transmissi m cables ee nennen 3 81 E T TE T E T AT 3 Potential relationships 4 Electromagnetic compatibility nn nn nun nn nn nun 5 Ensuring electromagnetic compatibility 5 Grounding of inactive metal nnne nnne 5
30. for the PB XEPI CommDTM PROFIBUS 1 add it to your project Figure 29 P PACTware Adding the File Edit Project Device Extras Window Help CommDTM to the 9 82 amp project HOST PC Device for All Devices Device Protocol Vendor Group Device Version BL Service Ethernet BL Service Ethernet Turck DTM specific 1 0 0 2007 06 12 BL Service RS232 BL Service Turck DTM specific 1 0 0 2007 06 12 HART Communication HART CodeWrights GmbH FDT 1 0 25 ta 20061 03 28 T er Trebing amp Himstedt Prozessautomation EJ TCI Communication Profibus DPV1 PACTware Consortium e V A double click onto the CommDTM opens the dialog box CommDTM PROFIBUS DPV1 Parameter Activate the option search for new hardware under Hardware The DTM scans the EtherNet IP network for connected PB XEPIs 5 4 D301171 IO Link master 1108 Communication DTM with C2 master Select the device with the correct IP address if necessary adapt the device s PROFIBUS parameters to your PROFIBUS network and confirm your selection with OK Figure 30 CommDTM_PROFIBUS_DPV1 Parameter MBX Parameters PB XEPI Tag CommDTM_PROFIBUS_DPV1 Hardware 000862 192 168 1 23 Bus parameter Bus address 0 Baudrate 1 5 MBit s HS 126 Profile DP Standard Parameter Tsl Min Tsdr Tsdr Tset Retry
31. for the master and the connected IO Link sensors 0 2 D301171 IO Link master 1108 Description Symbols Used Description of Symbols Used Warning This sign can be found next to all notes that indicate a source of hazards This can refer to danger to personnel or damage to the system hardware and software and to the facility This sign means for the operator work with extreme caution Attention This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the system hard ware and software and to the facility Note This sign can be found next to all general notes that supply important information about one or more operating steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation D301171 IO Link master 1108 0 3 About this Manual Overview 0 4 Attention Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment This manual includes all information necessary for the prescribed use of SDPX IOL4 0001 It has been specially conceived for personnel with the necessary qualifications Prescribed Use Warning The devices described in this manual must be used only in applications prescribed in this manual or in the respective technical descriptions and only with certified components and devices fr
32. group combinations E Group 1 group and group 2 group must be routed in separate cable ducts with a minimum distance of 10 cm apart This is equally valid for inside buildings as well as for inside and outside of switchgear cabinets Cable routing outside buildings Outside of buildings cables should be routed in closed where possible cage type cable ducts made of metal The cable duct joints must be electrically connected and the cable ducts must be earthed Warning Observe all valid guidelines concerning internal and external lightning protection and grounding specifications when routing cables outside of buildings 6 2 D301171 IO Link master 1108 General Notes Lightning protection The cables must be routed in double grounded metal piping or in reinforced concrete cable ducts Signal cables must be protected against overvoltage by varistors or inert gas filled over voltage arrestors Varistors and overvoltage arrestors must be installed at the point where the cables enter the building Transmission cables The bus stations are connected to one another via fieldbus cables which comply with the RS 485 specifications and with DIN 19 245 Accordingly the cable must have the following char acteristics Table 21 Parameter Cable A Parameter of DIN 19245 part 3 cable type A Characteristic impedance 35 to 165 Q to 20 MHz Capacitance per unit length 30 nF km Lo
33. group of slaves or simultaneously to all DP slaves These control commands are transmitted as multi cast messages The Sync and Freeze mode for synchronization of the DP slaves can be determined via the control commands They enable event controlled synchronization of the DP slaves Sync Mode The DP slaves initiate the Sync mode upon receipt of a Sync control command from the assigned DP master In this mode all addressed DP slaves freeze their present output status During the following user data transfer cycles the output data are stored by the DP slaves while the output states are retained Only after receipt of the next Sync control command from the master the stored output data are switched through to the outputs The Sync mode is terminated upon an Unsync control command Freeze Mode The Freeze control command induces the addressed DP slaves to assume the Freeze mode In this mode the momentary values of the input states are frozen Input data will only be updated upon receipt of the next freeze command from the DP master by the affected devices The Freeze mode is terminated upon an Unfreeze control command System performance In order to achieve a relatively high level of device interchangeability the PROFIBUS DP system performance has also been standardized It is largely determined by the operating status of the DPM1 This can be either controlled locally or via the bus from the configuration device One distin
34. ni sa een 2 4 1O Einkand IPD T T Mes EE 2 4 3 Technical features F nction E 3 2 Technical data u nuno nu nn nn nn nn nn nn nn nn ann nn nn m an nn aan nn na nn mann 3 3 Connection possibilities usuuuuunnnununnnnunununnunnnnnnunnnunnnnnnunnunnnunnnnununnnnnnannnnununnnnnnunnnunnununn 3 7 Fieldb s connection ii ioo ioca teu 3 7 eA inet acer 3 7 M12 connector for IO LIDK siis cot areas 3 7 D301171 IO Link master 1108 i Address setting e 3 8 Process RA RRAR ARRA na 3 9 Processilnput data 3 9 Status displays and diagnostic messages uuununnnnannunnanaunnnnunnunnannnnnunannannunnnnannannannnnnn 3 10 Status displays EEDS u ae ee 3 10 Diagnostic messages status messages 3 12 cB meen 3 15 Entries in the GSD file derit cheat e ied Pee 3 15
35. to be used as a bonding conductor If the data cable is connected via a SUB D connector the shielding should never be connected via pin 1 but to the mass collar of the plug in connector The insulation of the shielded data cable should be stripped and connected to the shield rail when the system is not in operation The connection and securing of the shield should be made using metal shield clamps The shield clamps must enclose the shielding braid and in so doing create a large surface contact area The shield rail must have a low impedance for example fixing points of 10 to 20 cm apart and be connected to a reference potential area The cable shield should not be severed but routed further within the system for example to the switchgear cabinet right up to the interface connection Note 1 Should it be possible to ground the shield on both sides due to switching ar rangements or device specific reasons then it is possible to route the second cable shield side to the local reference potential capacitor short connection distanc es necessary a varistor or resistor can be connected parallel to the capacitor to prevent disruptive discharges when interference pulses occur A further possibility is a double shielded cable galvanically separated whereby the innermost shield is connected on one side and the outermost shield is connected on both sides D301171 IO Link master 1108 Electromagnetic compatibilit
36. DO_VVRITE1 State sensor 1 DO IT State sensor 1 DONE State sensor 1 BUSY State sensor 1 ERROR Call paramerter for sensor 1 08249080 8 DB249DBW 12 DB249DBW 14 00249 DBWV 16 DB249 DEWV 18 DB249DBW 20 08249 DEW 30 08249080 22 08249080 26 0824908 32 aS State sensor 1 0 State sensor 1 State sensor 1 PORT State sensor 1 JOL INDEX State sensor 1 1 1 SUBINDEX State sensor 1 LEN WRITE State sensor 1 LEN READ State sensor 1 STATUS State sensor 1 JOL STATUS State sensor 1 LEN READ IOL TRCKISIMATIC 300 1 157 Programm 1 D301171 IO Link master 1108 Dit 00000000 Dit 00008030 12 Modify value ii process data raw parameter 1 B 0 read 1 write parameter 0 1 start call 1 8 251 1 Wi 6 0055 0 1 Abs lt 5 2 4 13 Connection to a Siemens Step 7 usage of the TURCK example program 2 The value to be written 0x03 is entered in the variable table column modify value and then written to the module via Modify variable Figure 26 Modi fy value for Table Edit Insert PLC Variable Options Window Help index 0x55 slee x es x2 Sylar A Address Display format Status value 1 061 068 0 A1 Container_A1 1 B 16 03 2 061068 1 Container A1 2 HEX 061 088 2 At Container_A1 3
37. IBUS DP C2 master and TURCK IO Link DTM Communication via DTM with 2 5 2 Used hardware eoe anii 5 2 Used SOftWAlte oot nee metit ier m eee edet 5 2 Hardware configuration 2 2 5 2 Configuration of the CommDTM 5 4 Configuration of the IO Link 5 5 Guidelines for electrical installation General Notes 6 2 General e 6 2 Gable toutlrg tii ERE ER elsi S 6 2 Lightning 2 6 3 Transmission 6 3 Potential relationships 6 4 D301171 IO Link master 1108 Electromagnetic compatibility
38. K The IO Link TURCK sensors are integrated in the GSD file of the SDPX ILO4 0001 This assures customer friendly parameterization of TURCK devices GSD Figure 13 EF HW Konfig SIMATIC 300 1 Konfiguration IL COMMON Example Station Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe parameters of 8 Ww TURCK sensors Eigenschaften DP Slave Adresse Kennung Parametrieren Parameter Stationsparameter Ger tespezifische Parameter Identifikation gleicher HE Geraetetyp waehlen PS100R Geraetetyp waehlen LIZUPN Funktion von Ausgang 1 Hysteresefunktion Funktion von Ausgang 2 ou2 Fensterfunktion verhalten Schaltausgang n schaltend H Anzeigeeinheit Uni bar HE Messwertaktualisierung 015 600ms Update Schaltpunkt 1 5 60415 Rueckschaltpunkt 1 rP1 5397 40 sorxoLa ooo E Schaltpunkt 2 5 2 60415 Rueckschaltpunkt 2 rP2 5397 Steckplatz DP Kennung Bestelln Offset Justage 0 IO Link M Daempfung x10ms 1 Turck PS HE Schaltverz von 5 1 x100ms H Schaltverz von rP1 x100ms 1AE Generisch 64 Dr cken Sie F1 um Hilfe zu erhalten 3 22 D301171 IO Link master 1108 Parameterization Table 13 Parameter name Value Meaning Parameters of the generic Lin
39. LL via Profibus C1 connection acc to IO Link Integration Part 1 PROFIBUS PROFINET e g for 253 65098 IOL CALL function block 252 65098 251 65098 3 24 D301171 IO Link master 1108 4 Connection to a Si example program emens Step 7 usage of the TURCK Introduction 2 Electronic Device Data Sheets 5 3 Application example with Siemens PLC FB 102 IO Link CALL 4 Application example prerequisites 4 WSCC hardware TEUER 4 USC SOTWANE 4 4 Opening the example 5 Hardware C nfiguration castes a Ere TR 5 Configuration of the IOLMM IO Link master 6 Configuration of the IO Link ports 6 Configuration of the IO Link ports in this example 7 Example for the parameterization of a generic sensor 8 Using the function block oii aeg 10 Example accesses with 11 Deactivation of write protection
40. Link devices e g sensors from third party manufactuers or as SIO Standard Input Output Parameters of the IOLMM slot 1 IO Link master module Note The parameters of the IO Link master module slot 1 control the communication of the entire SDPX IOL4 0001 including all connected sensors The texts in the columns Parameter name and Value Meaning correspond to those deter mined in the GSD file Table 11 Parameters of the IOLMM slot 1 A default settings Parameter name Value Meaning GSD parametrization 0 inactive The IO Link master will accept parameterization via GSD file Only parameterization via Class 2 master will be accepted 1 active The parameterization of the IO Link master and the connected sensors is done by the PLC Class 1 master Any possible parameterization via Class 2 master will be overwritten by the Class 1 master single shot event recover delay Defines the time a Single Shot Event from an IO Link device will be shown on PROFIBUS 00 5 01 30 10 5 min 11 15 0301171 IO Link master 1108 3 19 Technical features Table 11 Parameter name Parameters of the IOLMM slot 1 Value Meaning port x cycle mode 00 free running A The IO Inik master calculates the quickest possible Link cycle time 01 synchronous The cylce time is defined per port through the parameter
41. One distinguishes between three device types DP master class 1 DPM1 This is a central control which exchanges data in a defined message cycle with the remote stations slaves Typical devices are for instance programmable logic controllers PLCs or PCs DP master class 2 DPM2 Devices of this type are engineering configuration or operating devices They are used during set up maintenance and diagnosis to configure the connected devices to evaluate para meters and to scan the device status DP slave A PROFIBUS DP slave is a peripheral device I Os drives transducers which reads input data and provides output data to the periphery Of course there are also devices which provide only input or only output data The input and output data volume depends on the specific device and may comprise up to 244 bytes input data and 244 bytes output data D301171 IO Link master 1108 System overview Single Master systems With mono master systems merely a single master on the bus is active during bus operation The PLC is the central control component The slaves are coupled decentrally to the PLC via the transmission medium With this type of system configuration the shortest bus cycle times are achieved Multi Master systems In multi master operation there are several masters on the bus These form independent sub systems consisting of one DPM1 each and the associated slaves or additional configuration and diag
42. Re Ht rtr a e te 2 2 7 1 Index 7 2 0301171 IO Link master 1108 Industrial Automation www turck com Hans Turck GmbH amp Co KG 45472 M lheim an der Ruhr Germany Witzlebenstra e 7 Tel 49 0 208 4952 0 Fax 49 0 208 4952 264 E Mail more turck com Internet www turck com D301171 1108
43. S DPV1 error message acc to PROFIBUS DP Specification which show errors in the acyclic communication Busy OxFFFFFFFF IOL STAUTS DWORD IO Link error message acc to IO Link Specifi cation which concern the communication between IO Link master and connected devices LEN READ INT Length of the read data D301171 IO Link master 1108 Application example with Siemens PLC and 102 IO Link CALL Example accesses with IOL CALL In this example the variable table HMI serves to visualize the procedure of the read and write access via CALL The sensors process data are shown the variable tables Sensor1 or Sensor2 the process data of the IO Link master PD IOLMM As mentioned above please read the sensor documentation for the assignment of the sensor s SPDU indices Read access Reading out the vendor name index 0x10 from TURCK pressure sensor PS100R 501 LIZUPN8X H1141 at IO Link port 1 1 Please write the function block s input variables via Modify variable as follows descrip tion see above Table 18 Example for READO WRITE1 0 input variables Addr 8 Index CAP 251 PORT 1 ENTITY PORT IOL INDEX 0x10 READ 1 Figure 22 Input variables for the read access Table Edit Insert PLC Variable View Options Window Help 3 a slale x es Sylar 64441 30 DB249 DBX 6 0 SENSOR PORT 1 State sensor 1
44. Signal voltage low level 3 to 5 VDC EN 61131 2 type 2 Singal voltage high level 11 to 30 VDC EN 61131 2 type 2 Max input current 6 mA Inputs IO Link mode Pin 4 Parameterization support of IO Link specification V1 0 GSD function block and FDT DTM Synchronization port spanning synchronization possible Diagnostics mapping of the IO Link diagnostics into the DP diagnostics 0301171 IO Link master 1108 3 3 Technical features Supported devices max 32 byte input 32 byte output Frame type supports all specified frame types Transmission rate 4 8 kBaud COM 1 38 4 kBaud COM 2 Transmission physics corresponds to 3 wire physics 2 Communication modes SDPU via function block FDT DTM Communication supports IO Link specification 1 0 Supply of sensor Ron Input resistance burden 190 I output current 0 5A lAMAX 0 6 A acc to IEC 6 11 31 2 Isolation voltages U pp PROFIBUS power supply 1000 V DC PROFIBUS IO Link port 1000 V DC IO Link Port IO Link port 0V DC IO Link Port power supply 0 V DC Ambient temperature rad 0 to 55 C 1526 25 70 relative humidity to EN 61131 2 EN 50178 Climatic tests 5 to 95 96 indoor no condensation at 45 C storage temperature no functional te
45. anic inductive and capacitive couplings as well as radiation couplings Ensuring electromagnetic compatibility The of TURCK modules is guaranteed when the following basic rules are adhered to Correct and large surface grounding of inactive metal components Correct shielding of cables and devices The grounding lug at the Ethernet connectors has to be connected as low impedance as possible to earth 8 Proper cable routing correct wiring 8 Creation of a standard reference potential and grounding of all electrically operated devices Special EMC measures for special applications Grounding of inactive metal components All inactive metal components for example switchgear cabinets switchgear cabinet doors supporting bars mounting plates tophat rails etc must be connected to one another over a large surface area and with a low impedance grounding This guarantees a standardized reference potential area for all control elements and reduces the influence of coupled distur bances n areas of screw connections the painted anodized or isolated metal components must be freed of the isolating layer Protect the points of contact against rust Connect all free moving groundable components cabinet doors separate mounting plates etc by using short bonding straps to large surface areas Avoid the use of aluminum components as its quick oxidizing properties make it unsuit able for ground
46. ata width of the connected sensor has to match the data width of the configured one In addition to that the time for the cycle modes fixed value and synchro nous has to be the devices minimum cycle time 10 2 same device type The connected sensor has to be the same as the config ured one Vendor and device ID have to match vendor OA to 32767 Enter the vendor ID for the connected sensor TURCK e g 317 device ID 1 OAto 255 to Enter the device ID for the connected sensor device ID 3 The following parameters describe the IO Link index 1 subindex 1 to 12 which in prin ciple hass to be supported by all IO Link devices If this index is used for the sensors parameterization or not depends on the respective sensor Please find the meaning of the subindices in the documentaion for the respective sensor parametrization IO Link Defines whether and if yes which parameter settings from Index 1 parameter in subindex 1 to parameter in subindex 12 should be downloaded to the connected device 0000 inactive A 0001 write subindex 1 0010 write subindex 1 to 2 1100 write subindex 1 to 12 D301171 IO Link master 1108 3 21 Technical features Table 12 Parameter name Value Meaning Parameters of the generic IO Link devices Parameter in subindex 1 Parameter settings for the sensor s subindices Parameter in subindex 12 IO Link sensors from TURC
47. ation see IO Link events 5 5 Data_byte1 IOL_ChannelNumber 6 Data_byte2 IOL EventCodeLow 7 Data byte3 IOL EventCodeHigh D301171 IO Link master 1108 Technical features IO Link events Note The TURCK IO Link master interprets IO Link event diagnostics sent by the device and displays them as plaintext diagnostic message in the PLC software Figure 9 Example for the interpretation of IO Link events TREKNSIMATIC 300 1 CPU 315 2 DP Operating mode of the CPU lt i gt RUN Status 97 Error General DP Slave Diagnostics Identification Master Address 2 Manufacturer s 10 16 FF2D Standard Diagnostics of the Slave Hex Format Slot 1 IO Link IO Link device reports Slot 1 an error Slot 1 Origin of temporary message is Slot 1 port 2 or device 2 10102 Slot 1 ID Link event code Slot 1 too low ambient temperature Ehannel Specific Diagnostics Slot Channel Error 1 2 Error Help on selected diagnostic row Display Close Update Error codes acc to PROFIBUS DPV 1 The following channel specific error codes acc to PROFIBUS DP are generated by the Link master SDPX IOL4 0001 Table 10 Error codes to DP Value dec Diagnosis Meaning in IO Link Error Codes 1 to 9 acc to Norm 2 undervoltage Undervoltage at the sensor 4 overload Overloa
48. ation Instance 3 24 Operating 0 4 parameterization 3 19 niece eren aee 6 5 potential compensation 6 7 potential relationships 6 4 prescribed use 0 4 process data transfer 2 2 D301171 IO Link master 1108 process ana 3 9 process input data 3 9 PROFIBUS DP address setting 3 8 decentralized periphery 1 2 diagnostic functions 2 1 5 system configuration 1 2 system extension 1 3 system overview 1 2 topology 1 3 transmission rate 1 4 PROFIBUS DPV1 1 9 FUNCTIONS 1 9 protective circuit inductive loads 6 7 S safe operation 0 4 shielding of cables 6 6 status displays 3 10 e 0 4 Symbols eren enc ee 0 3 T technical data s nta are eds 3 3 transmission cables 6 3 transmission media 2 3 transmission speeds 2 2 transport appropriat 0 4 trouble free operation 0 4 U use prescribed oe 0 4 user ata rhe 3 24 wire tai o
49. cables and data cables should be routed as close together as possible meaning the enclosed area should be kept as small as possible Switching inductive loads In the case of inductive loads a protective circuit on the load is recommended D301171 IO Link master 1108 6 7 Guidelines for electrical installation 6 8 0301171 IO Link master 1108 7 Index acyclic services 3 24 cable TOUNO nonae 6 2 CADIS TYPOS 6 3 connection possibilities 3 7 D diagnostic messages 3 10 diagnostic telegram 3 13 documentation concept 0 2 1 9 DPM2 tende eaten RE ges 1 9 E earth free operation 6 5 electromagnetic compatibility 6 5 6 5 fror CodeS S 3 14 F fieldbus connection 3 7 function 50 4 0001 3 2 Gateway Application Instance 3 24 GSD file 5 3 col 3 15 IO Link qom 2 1 2 2 connector 3 7 ert E een 2 4 fieldbus integration 2 4 IO Link events 3 14 lightning protection 6 3 maintenance 0 4 Module Applic
50. ce module Up to now the binary connection was only designed for transferring switching information but IO Link now allows 2 bytes to be transferred normally in a 2 3 ms cycle via a combined switching status and data channel Other information can be exchanged in addition to the process values such as parameters or diagnostics messages This enables communication with sensors and actuators down to the last meter to be esta blished for universal communication General technical information 8 standard l O connection technologies in point to point connection unshielded 20 m wire length process data transfer in typ 2 3 ms paralel service data exchange without any impact on the process data communication via 24 V pulse modulation standard UART protocoll communication between master and device in 3 different transmission speeds 4 800 Baud COM 1 38 400 Baud 2 230 400 Baud COM 3 D301171 IO Link master 1108 IO Link the fieldbus independent communication interface Transmission media IO Link does not require any special wiring The sensors and actuators can continue to be connected using the proven attractively priced and unshielded industrial cables The operating modes available for selection are the standard switch mode and the commu nication mode Figure 2 Communica PC tion without IO Link Industrial Ethernet Control Communica
51. change 2 LEDs Red OFF Green ON Baud rate has been detected False parameterization and Red ON device is waiting for parame or configuration of the device ters WAIT PRM or for a The device possibly has to configuration WAIT CFG be configured in the hard ware configuration first Green 4 Hz Hardware error no control The device has to be Red 4 Hz any other LED changed Please contact your TURCK contact person Green OFF No PROFIBUS found no Check the physical proper Red ON baud rate detected ties of PROFIBUS connec tion terminating resistance etc ERR OFF No extended diagnostics active Red Extended diagnostics active Flashes in case of a channel flashing error together with the 0 5 Hz respective channel LEDs Red Hardware error The device has to be flashing changed Please contact 4Hz your TURCK contact person 0301171 IO Link master 1108 Status displays and diagnostic messages Industri A Table 8 LED Status Meaning Remedy LEDs descrip tion RUN ON Device in Operational State OFF Firmware error The watchdog function ofthe device initializes a reset undefined flashing possible Ifthe error remains the device has to be changed Please contact your TURCK contact person Operating voltage OFF Operating voltage below Check the voltage supply at defined tolerances the device or atthe used power supply unit 4Hz
52. d at the output 5 overtemperature 6 wire break Port configuration of the master does not and connected IO Link device do not match Identification manufacturer device ID of the IO Link device failed no IO Link device connected 7 upper limit value exceeded 8 lower limit value exceeded 9 error 3 14 D301171 IO Link master 1108 GSD file GSD file The actual GSD file for the IO Link master SDPX IOL4 0001 GSD xxxx gsd can be down loaded from our homepage www turck com By means of the GSD file the TURCK IO Link sensors can be integrated directly into the system and can be parameterized via GSD Unknown sensors e g from third party manufac turers are integrated as generic IO Link devices Note EL Chapter 4 contains more detailed information about the configuration of the IO Link master and the connected sensors in a Siemens PLC Entries in the GSD file The GSD file shows the IO Link master as a modular slave with a maximum number of 5 modules whereas module slot 1 is always the IO Link master IOLMM IO Link master module D301171 IO Link master 1108 3 15 Technical features Slots 2 to 5 be configured freely and can be either used as IO Link ports IOL for the connection of IO Link sensors or as standard IO port SIO for the connection of simple digital Sensors Figure 10 HW Config SIMATIC 300 1 Configuration 101 TRCK IO Link master Station Edit Insert PLC
53. d configur Param perational mode automatic die G wt Cycle mode free running gt x Connected Device PA 5 8 D301171 master 1108 Communication DTM with C2 master Operation of the IO Link master for testing purpose without PLC If for example for testing purpose the IO Link master is operated without PLC which means only via C2 master then the IO Link DTM allows to define the process data widths for the Link master as well as for the connected devices Figure 37 ii 1014 0001 Online parameterization Set tion A 2 0 S 9j Online parameterization Name Value 5 10 Link master 5 Control Set ID configuration IvIves Configuration GSD parametrization inactive Single shot event recover 4 5 seconds 10 configuration Process data width In 2 byte Process data width O byte Port 1 Pin 2 Digital PNP input not configurable Pin 4 Specified configur perational mode automatic Cycle mode synchronous Check no check 5 Pin 4 10 configuration Process data width DP 2 byte Process data width Port 2 Pin 2 Digital PNP input not configurable Pin 4 Specified configur Operational mode automatic Cycle mode free running QD Disconnected a Device The IO Link master must be data
54. elected subindices are overwritten This means that all subindices here in the example 1 to 8 have to contain the de sired parameter values in order not to be overwritten with O Figure 20 Properties slave Writing the parameter indices Parameters Value H Device specific parameters Address Parameter Assignment amp identification any device vendor 0 device ID 1 0 device ID 2 0 T d D parametrization IO Link Index 1 write Subindex 1 to 8 amp parameter in Subindex 1 parameter in Subindex 2 parameter in Subindex 3 parameter in Subindex 4 parameter in Subindex 5 parameter in Subindex 6 parameter in Subindex 7 parameter in Subindex 8 parameter Subindex 9 amp parameter in Subindex 10 amp parameter in Subindex 11 Help IO Link ports which are eventually not used can be configured as unused port or as Generic 0 Byte SIO mode Figure 21 3 HW Config SIMATIC 300 1 Configuration IOL_TRCK DEAR Unused ports Al Station Edit Insert PLC Options Window Help Dg 3 8 5 Eind Profle __PROFIBUS 1 DP Mastersystem 1 __ 9 sorx oL40001 1 Address Comment 1601 IO Link master module IOLMM 8 3 12 Turck PS series IOL mode 256 25 4
55. fault entry Generic In 8 Byte at slot 2 is therefore replaced by the sensor Turck PS series IOL mode from the hardware catalog Parameterization of the TURCK sensors The TURCK sensor is parameterized according to the application as shown for example in Figure 17 Parameterization via GSD A description of the sensor parameters can be found in the respective sensor documentation under www turck com Figure 17 Config SIMATIC 300 1 Configuration IOL_TRCK Parameteriza station tion GSD MO 88 En Profile Standard Properties DP slave Address ID Parameter Assignment Parameters Device specific parameters identification amp select device type 2 select device LIZUPN amp Function of output 1 Hysteresis function Function of output 2 042 Hysteresis function witching output mode NPN isplay unit Uni bar of display 95 500ms update lt Switch point 1 5 1 60415 amp Release point 1 5397 amp Switch point 2 SP2 60415 3 40 sDPxi0L4 0001 2 Release point 2 2 5397 Slot DPID Order Number ffset correction 0 1 1601 O Link master esac 2 14 Switching delay of rP1 x100ms B delay of 4 0 297 5 0 ungenutztg
56. g interval is determined during system configuration D301171 IO Link master 1108 1 7 PROFIBUS DP Table 5 Protective mecha Description Protective nisms mechanisms Of the The DPM1 controls the user data transfer of the slaves via the DP master Data Control Timer Each assigned slaves has a monitoring timer of its own The timer actuates if no user data are transferred correctly during a certain time interval In this case the user is informed on this condition If automatic error response Auto Clear True is enabled the terminates the Operate status switches the outputs of the assigned slaves into the safe status and returns to the operating status Clear Of the The slave carries out response monitoring to detect master or trans DP slave mission errors If there is no data exchange during the response moni toring interval with the associated master the slave automatically switches the outputs into the safe status In multi master system operation an additional access protection is required for the inputs and outputs of the slaves in order to ensure that only the authorized master has direct access The slaves provide an input and output image for all other masters so that this map can be read by any master even without access token Ident number Each DP slave and each must have an individual ident number It is needed so that the DP master can identify the connected devices directly without crea
57. guishes between three major conditions Table 4 Operating modes Operating mode Description Stop There is no data transfer between the 1 and the DP slaves The coupling module merely addresses the modules once after power up none of the LEDs illuminate Clear The DPM 1 reads the input data of the DP slaves and retains the outputs of the DP slaves in the safe state depending on the reaction to fieldbus errors the green LED illuminates and the outputs are set Operate The is in the data transfer phase During cyclic data exchange the inputs of the DP slaves are read and the output information is transferred to the DP slaves the green LED illuminates 1 6 D301171 IO Link master 1108 System overview Indust A The sends its local status within a configurable time interval multi master command to all assigned DP slaves The system response to an error in the data transfer phase of the e g a failure of a DP slave is determined by the operating parameter Auto Clear If this parameter is set to True then the DPM1 switches all outputs of the assigned DP slaves to the safe status as soon as a DP slave is no longer capable of user data transfer Then the DPM1 changes to the Clear state If this parameter is set to False then the will retain its operating condition also in the event of an error and the user can determine the system respo
58. ication via DTM with C2 master be able to access the IO Link master and the connected TURCK IO Link sensors via TURCK IO Link DTM the usage of aPROFIBUS DP master Class 2 C2 master is necessary The example described in the following shows besides configuration parameterization and diagnosis via DTM also the measurement value representation for the IO Link master or respectively for the connected TURCK sensors Used hardware TURCK PB XEPI Ethernet PROFIBUS interface EtherNet IP address 192 168 1 23 TURCK IO Link master SDPXIOL4 0001 DP address 40 1 port 1 slot 2 TURCK pressure sensor PS100R 501 LI2UPN8X H1141 O Link port 2 slot 3 not used 1 port slot 4 Siemens ultra sonic sensor PXS310C M18 IO Link 6GR6333 3KS00 O Link port 4 slot 5 not used Used software PACTware version 3 6 DTM for the PB XEPI CommDTM PROFIBUS DPV1 from Trebing amp Himstedt version 3 0 0 8 TURCK DTM for the IO Link master SDPX IOL4 0001 TURCK DTM for the TURCK sensor PS100R 501 LI2UPN8X H1 141 The software PACTware the DTMs as well as the documentation for the devices can downloaded free of charge from www turck com Hardware configuration C2 master The PB XEPI is connected to the PC via EtherNet IP Default IP address 169 254 0 1 Subnet 255 255 0 0 The connection to PROFIBUS is done via a SUB female connector 5 2 D301171 IO Link master 1108
59. ing Warning The grounding must never including cases of error take on a dangerous touch potential For this reason always protect the ground potential with a protective ca ble PE connection A central connection must be established between ground and PE connection protective earth Earth free operation Observe all relevant safety regulations when operating an earth free system D301171 IO Link master 1108 6 5 Guidelines for electrical installation 6 6 Shielding of cables Shielding is used to prevent interference from voltages and the radiation of interference fields by cables Therefore use only shielded cables with shielding braids made from good conducting materials copper or aluminum with a minimum degree of coverage of 80 The cable shield should always be connected to both sides of the respective reference poten tial if exception is made for example such as high resistant symmetrical analog signal cables Only then can the cable shield attain the best results possible against electrical and magnetic fields A one sided shield connection merely achieves an isolation against electrical fields Attention When installing please pay attention to the following the shield should be connected immediately when entering the system the shield connection to the shield rail should be of low impedance the stripped cable ends are to be kept as short as possible the cable shield is not
60. ion blocks SFBs are used in the example project They are all necessary for the operation of the example project but their exact function will not be described here Figure 14 The TURCK example project 4 4 TRCK Systemdaten 081 ig 0882 ig FB102 SIMATIC 3001 DB1 iz DB2 DB3 DB4 3152 DP DB51 0852 DB82 13 DB151 gg S Programm DB152 DB249 iz 08250 ig UDT10 gj Quellen UDT11 UDT12 UDT13 UDT14 PD IDLMM Sensor 1 Sensor 2 SFB3 SFB52 SFB53 SFC13 iit amp amp SFC20 Press F1 to get Help PC Adapter MPI The variable tables HMI PDIOLMM Sensor1 etc are above all used to handle the function block and to visualize several program sequences and the process data Note bl For detailed information about Siemens SFCs and SFBs as well as about the usage of DBs and please read the Online help for the SIMATIC software D301171 IO Link master 1108 Application example with Siemens PLC and 102 IO Link CALL Opening the example project Retrieve the archive TRCK jjjj mm tt zip the SIMATIC Manager using the File Retrieve command and open the example project IOL TRCK Hardware configuration Note L The hardware configuration used in the example has to be adapted by each user to his own hardware configuration In the following description th
61. ird party _PROFIBUS I 2 sensor as 2 2 Universal module sensor in SIO 10 Link master module IC mode Turck TS series IOL moc Turck PS series IOL moc Turck ultras sensor IOL Generic In 1 Byte Generic In 2 Byte Generic In 4 Byte Generic In 8 Byte Generic In 16 Byte Generic In 32 Byte Generic 1 Byte Generic Out 2 Byte Generic 4 Byte Generic Out 8 Byte Turck TS series 510 mode Generic Out 16 Byte Generic In 2 Byte n Generic 32 Byte Generic In 1 Byte Qut 1 Generic In 2 Byte Qut 2 Generic In 2 Byte Qut 8 Generic In 8 Byte Qut 2 Generic In 4 Byte Qut 3 Generic In 32 Byte Out Generic In 16 Byte Out Generic In 32 Byte Out Turck TS series 510 moc Turck PS series 510 moc Turck ultras sensor 510 Generic 0 Byte 510 mode unused port Gateway Compatible PROFIBUS DP Slaves Qj CiR Object v ma Turck pressure sensor series PS400 500 600 Press F1 to get Help Chg 3 18 D301171 IO Link master 1108 Parameterization Parameterization In the configuration software the IO Link master is shown as modular slave with a IO Link master module IOLMM at Slot 1 and four IO Link devices at slot 2 to slot 5 Depending on the connected sensor and on the desired function of the slot the IO Link devices are either defined as special TURCK IO Link sensor e g pressure sensor from the PS series as generic IO
62. is adaptation is also done according to the hardware configuration mentioned above 1 Open the Hardware configurator HW Config and adapt the configured CPU to the actual configuration In this example CPU 315 2AG10 0ABO is used 2 Open the Properties DP Slave dialog by double clicking the symbol of the SDPX IOL4 0001 Open the dialog box Properties PROFIBUS Interface SDPX IOL4 0001 via the button PROFIBUS under Node Master System In the register tab Parameters the node address for the IO Link master will be adapted in this example address 40 Figure 15 Properties DP slave Setting the General Parameter Assignment PROFIBUS Module address Order number GSD file type TRCKFF2D GSD Family 1 0 type SDPX OL4 0001 Designation SDFX 10L4 0001 Addresses Node Master System Diagnostic address 2045 PROFIBUS DP Maste Properties PROFIBUS interface SDPX IOL4 0001 General Parameters Address Transmission rate 1 5 Mbps Subnet Properties Cancel Help Eventhe in and output addresses of the IO Link master module IOLMM slot 1 and of the 4 IO Link ports slot 2 to 5 have to be adapted to the application see also Figure 18 Hardware configuration with generic sensor D301171 IO Link master 1108 4 5 Connection to a Siemens Step 7 usage of the TURCK example program Configuration of the IOLMM IO Link master module Slot 1 of the m
63. k devices A default Identification 00 any device settings The connected sensor has to be a PS or TS TURCK sensor and it s data width has to match the data width of the configured sensor In addition to that the cylce time for the cycle modes fixed value and synchronous has to be 2 the devices minimum cycle time 10 2 same device type The connected sensor has to be the same as the config ured one Vendor and device ID have to match select device Please chose the correct TURCK device type from the list D301171 IO Link master 1108 3 23 Technical features Description of user data for acyclic services The following instances are defined for the IO Link master module SDPX IOL4 001 Gateway Application Instance slot 0 Module Application Instance slot 1 Gateway Application Instance Slot 0 Table 14 Gateway Appli cation Instance Index INDEX Remark FI INDEX 255 65000 Identification amp Maintaining services 18 acc to PROFIBUS DP Module Application Instance Slot 1 Table 15 Module Appli cation Instance Index INDEX Remark FI INDEX 255 65099 IOL M directory acc to IO Link Integration Part 1 PROFIBUS and PROFINET 255 65098 Client Access Point CAP for IOL CALL via Profibus C2 connection acc to IO Link Integration Part 1 PROFIBUS PROFINET e g for parameterization with DTM FDT 254 65098 Client Access Point CAP for IOL CA
64. l measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical inter locks etc The electrical installation must be carried out in accordance with the relevant regulations e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regu lations All shrouds and doors must be kept closed during operation Table of Contents About this Manual Documentation 0 2 Description Symbols Used 0 3 alls e R 0 4 Prescribed Bs8 crasse rented 0 4 Notes Concerning Planning Installation of this 0 4 1 PROFIBUS DP System overview 1 2 Master Slave system een air 1 2 System config
65. le module IOLMM diagnosis undervoltage overvoltage but which are displayed at the IOLMM slot 1 Device specific diagnosis 8 byte Event messages from the IO Link devices at event diagnosis see also ports 1 to 4 Link events Per channel If multiple devices send device specific diagnostic messages 8 byte are send for each IO Link device successively 3 12 D301171 IO Link master 1108 Status displays diagnostic messages Structure of the diagnosis telegram Industri A DP standard diagnosis 5 2 Byte 0 e SE 25 Byte 5 Channel specific diagnosis Byte 0 Header 0x80 Byte 1 Channel 0xC0 IO Link port Number of the IO Link channel which sends the diagnostic message Byte 2 Type DP error code see Table 10 Device specific diagnosis IOLMM diagnosis Byte 0 Header 0x05 Length of the diagnostic message Byte 1 Type 0 0 Manufacturer specific Byte 2 Slot 0 01 Slot of the IO Link master module IOLMM Byte 3 Specifier 0x00 Byte 4 Data byteO diagnostic message Bit 0 UB TOO LOW Bit 1 UB TOO HIGH Bit 2 UL TOO LOW Bit 3 UL TOO HIGH Bit 4 7 reserved Device specific diagnosis event diagnosis Byte 0 Header 0x08 Length Byte 1 Type 0x81 Status message Byte 2 Slot 0x01 Slot of the IO Link master module IOLMM Byte 3 Specifier 0x00 2 Byte 4 Data byteO IOL_EventQualifier Events acc to IO Link specifi 5 c
66. ly designed for communi cation between automation devices and decentralized peripheral devices PROFIBUS DP is suited to replace cost intensive parallel signal transmission via digital and analogue sensors and actuators PROFIBUS DP is based on DIN 19245 part 1 and part 4 During the course of European fieldbus standardization PROFIBUS DP has been integrated into the European fieldbus stan dard EN 50170 Master Slave system PROFIBUS DP is a master slave system which consists of a master usually integrated in the PLC and up to 31 slaves per segment During operation the master constantly scans the connected slave stations Several masters may be connected within a single network this would then be classified as a multi master system In this case they pass on their transmission permission Token Passing PROFIBUS DP uses a bit transmission layer Physical Layer based on the industrially proven RS485 standard System configuration and device types PROFIBUS DP is suited for both mono master or multi master system configuration Thus a high level of flexibility in system configuration is guaranteed The network comprises 126 devices max master or slaves Configurable system parameters include the number of stations the assignment of the station address to the I O addresses data consistence of data format of diagnostic messages and the bus parameters used Every PROFIBUS DP system consists of different types of devices
67. n the GSD file and can thus be directly selected for the ports as sensors IO Link mode Devices of third party manufacturers have to be configured as generic sensors Generic In x byte Generic Out x byte according to their process data width The entry to be selected from the GSD file has gt the exact process data width of the device used Note Please find any information about the process data width for devices from third par ty manufacturers in the documentation included Figure 11 HW Config SIMATIC 300 1 Configuration 01 TRCK Example config Bill Station Edit Insert PLC Options Window Help uration with 8 8 88 sensors Find mta A thir d party Profile Standard generic TURCK 1 sensor in lO _PROFIBUS I DPW 1 Link mode TURCK 50 101 4 0001 Universal module in IO 40 50 IO Link master module IC Link mode Turck TS series IOL moc Turck PS series IOL moc Turck ultras sensor IOL Generic In 1 Byte Generic In 2 Byte Generic In 4 Byte Generic In 8 Byte Generic In 16 Byte Generic In 32 Byte Generic Out 1 Byte Generic Out 2 Byte Generic Out 4 Byte Generic Out 8 Byte Generic Out 16 Byte Generic Out 32 Byte Generic In 1 Byte Out 1 Generic In 2 Byte Qut 2 Generic In 2
68. nostic devices The slave input and output data can be read by all DP masters Writing of outputs is reserved to a single DP master the assigned DPM1 during configuration Multi Master systems achieve an average bus cycle time In time critical applications you should monitor the bus cycle time via a connected diagnostic tool Topology PROFIBUS DP communicates via a shielded 2 wire cable according to the RS485 standard The network topology accords to a line structure with active bus terminators on both ends Maximum system extension PROFIBUS DP is suited for connection of a large number of I O points Up to 126 addressable bus nodes enable connection of thousands of analogue and digital points within network PROFIBUS DP allows a maximum of 32 nodes per segment please note that masters and repeaters always count as nodes One segment is defined as the bus section between two repeaters If no repeaters are used the entire network corresponds to one segment Segments must comply with the specified maximum length and the specified transmission rates Up to nine repeaters type REP DPO0002 may be connected within a network The maximum length of a bus line within a segment and the number of repeaters are listed in the following table Table 1 Maximum System expan sion PROFIBUS DP Communication rate Length of bus line Max no of Max no of nodes repeaters 9 6 kbps 1200 m 2 126 19 2 kbps 1200 m 2 126
69. nse Data transfer between DPM1 and the DP slaves Data exchange between the and the assigned DP slaves is automatically controlled by the in a determined fixed order During configuration of the bus system the user assigns the DP slaves to the It is also defined which DP slaves are to be included in or excluded from cyclic user data transfer Data exchange between and the DP slaves can be divided into the phases parameter ization configuration and data transfer Prior to including a DP slave in the data transfer phase the DPM1 checks during the param eterization and configuration phase whether the programmed required configuration complies with the actual device configuration This check is used to verify that the device type the format and length information as well as the number of inputs and outputs accord The user thus is securely protected against parameterization errors Additionally to the user data transfer which is automatically effected by the it is also possible to send new parameters to the DP slaves upon request of the user Protective mechanisms In the decentralized periphery it is required to provide the system with highly effective protec tive functions against faulty parameterization or failure of the transmission devices PROFIBUS DP applies certain mechanisms to monitor the DP master and the DP slaves These can be described as time monitoring functions The monitorin
70. nsor 1 INDEX DB249DEW 18 State sensor 1 JOL SUBINDEX DB249 DBVV 20 State sensor 1 LEN WRITE DB249 DBV 30 State sensor 1 LEN READ DB249DBD 22 State sensor 1 STATUS 08249080 26 State sensor 1 JOL STATUS DB249 DBV 32 State sensor 1 LEN READ 1 gt 101 300 1 157 Programm 1 DB249DBX 6 0 State sensor 1 5 PARAMETER B DEC process data raw 0 1 232 00000000 Divi 00000000 0 parameter 1 B N0 read 1 write parameter 110 271 start call 1 8 251 1 Wi 520055 0 1 55552 4 display should now rotated about 180 0301171 IO Link master 1108 Application example with Siemens PLC and 102 IO Link CALL Deactivation of write protection index 59 If a write access to an index except for index 59 via CALL should be possible a write protection may most likely be activated in the connected sensor This is usually shown by the sensor sending an error code e g STATUS 0x00008023 access denied If necessary this write protection has to be deactivated To do this the write protection index of the sensor has to be written with the sensor s release value The index as well as the value to be written for deactivating the write protec tion depend on the respective sensor This information can be found in the documentation of the respecti
71. ode or in SIO mode see also GSD file page 3 15 The determining factor for the function mode of the ports is their configuration General IO Link mode If the port is to be used in the IO Link mode a sensor with a process data width gt 0 has to be selected from the hardware catalog IO Link sensors from TURCK TURCK IOL mode are described in the GSD file of the IO Link master and can be comfortably parameterized via GSD parameters Sensors from 3rd party manufacturers are represented as generic IO Link devices with maximum number of 32 byte input and or output data Figure 17 Parameterization via GSD Note 1 The selected generic device has to a device with a process data width gt pro cess data width of the connected sensor 0301171 IO Link master 1108 Application example with Siemens PLC and FB 102 IO Link CALL Indus For the meaning of the parameters IO Link index 1 subindex x please read the documentation for the respective sensor Figure 19 Extract from the documentation of the used Siemens sensor E SIO mode If the port has to be operated in SIO mode please select devices with 0 byte of process data TURCK SIO mode or Generic 0 Byte SIO mode from the hardware catalog Configuration of the IO Link ports in this example 1 ATURCK pressure sensor PS100R 501 LIZUPN8X H1 141 is connected to IO Link port 1 slot 2 which has to be operated in IO Link mode The de
72. odular slave contains the IO Link master module IOLMM The IOLMM serves as gateway between IO Link PROFIBUS DP It handles the IO Link data of the IO Link ports for further processing on PROFIBUS Parameterization of the IOLMM The parameters of the IO Link master module slot 1 control the communication of the complete SDPX IOL4 0001 including all connected devices The parameters of slot 1 have to be set according to the application see also Chapter 3 Parameterization page 3 19 Note Please be sure that the parameter GSD parametrization is set to active Otherwise the parameterization via GSD done in the following in the hardware configurator will be ignored Figure 16 GSD para meterization 4 6 Properties slave Address D Parameter Assignment Parameters Station parameters A Device specific parameters 650 parametrization inactive amp single shot event recover delay inactive amp port 1 cycle mode L port 1 cycle time 10 0 ms amp port 2 cycle mode free running port 2 cycle time 10 0 ms 2 port 3 cycle mode free running 2 port 3 cycle time 10 0 ms 2 port 4 cycle mode free running port 4 cycle time Hex parameter assignment Cancel Configuration of the IO Link ports The 4 ports of the IO Link master slot 2 to slot 5 can be operated either in IO Link m
73. om third party manufacturers Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble free and safe operation of these devices Notes Concerning Planning Installation of this Product Warning All respective safety measures and accident protection guidelines must be consid ered carefully and without exception D301171 IO Link master 1108 1 PROFIBUS DP System Overview a a a a a a 2 Master lave rad 2 System configuration and device 2 Single Master systems 3 Multi Master 5 3 EE 3 Maximum system extension E 3 WSS 4 Transmission rate Cycle times 4 Transmission Cables ite rnit 4 Gable ty POS 5 Installatiori guidelities 5 Checking the PROFIBUS nnne nnn nennt nennen nnn 5 DIAGNOSTIC TUNCTIONS OUTIL 5 Sync and Fresze M de rn ce knee nn 6 6 Freeze
74. op resistance lt 110 Q km Wire diameter gt 0 64 mm 0 025 inch Wire cross section gt 0 34 mm 0 0005 inch Terminating resistor 220 Q Attention The adherence to these parameters becomes more important the higher the baud rate the more stations there are on the bus and the longer the length of the cable Figure 38 Shield inside Representation Twisted cable pair of a PROFIBUS DP cable PPA Rt terminating bi resistor GND Station En Station 31 Cable types Turck offers a variety of cable types for fieldbus lines as premoulded or bulk cables with different connectors The ordering information for the available cable types can be found in the TURCK 20 cata logs D301171 IO Link master 1108 6 3 Guidelines for electrical installation Potential relationships The potential relationship of the IO Link master with PROFIBUS DP is characterized as shown in the following figure Figure 39 Inputs Block diagram U GND U GND IOLD of SPDX IOL4 0001 PROFIBUS T i GND U GND 6 4 D301171 IO Link master 1108 Electromagnetic compatibility Electromagnetic compatibility EMC The TURCK 10 comply in full with the requirements pertaining to regulations Nevertheless an EMC plan should be made before installation Hereby all potential electro mechanical sources of interference should be considered such as galv
75. port x cylce time see below All IO Link devices connected to the ports at which the same cylce time is set start synchronously 10 fixed value The IO Link cylce is fixed whereas the cylce time on which this value is based on is set in parameter port x cycle time see below port x cylce time Setting the l O Link cycle time at the respective port It is only valid if the parameter cylce mode see above is set to the values fixed value or synchro nous Steps 0 1 ms 0000 1111 1 5 ms to 0011 1111 2 6 3 ms Steps 0 4 ms 0010 0000 6 4 ms to 0111 1111 31 6 ms Steps 1 6 ms 1000 0000 32 0 ms to 1011 1111 132 8 ms 3 20 D301171 IO Link master 1108 Parameterization Parameters of slots 2 to 5 IO Link device module IOLDM Note 1 parameters for the IO Link device modules slot 2 to slot 5 always the connected device Generic IO Link devices Note Sensors which are not part of the IO Link master s GSD file e g sensors from 3rd party manufaturers are treated as generic IO Link devices Please observe that the selected data width in the hardware configurator has to be gt the process data width of the connected device Chapter 4 Configuration of the IO Link ports Table 12 Parameter name Value Meaning Parameters of the generic Link devices A default Identification 00 any device setting The d
76. rminating ee 0301171 IO Link master 1108 System overview Cable types The bus cable of the PROFIBUS DP network is a special shielded twisted data cable according to RS485 standards The data transmission rate is 12 Mbps max Note Premoulded PROFIBUS DP cables simplify network installation shorten set up times and reduce wiring errors TURCK offers an extensive and varied product spectrum for this purpose The ordering information on the available cable types can be taken from the respec tive product catalogue Installation guidelines When mounting the modules and routing the cables please observe the technical guidelines of PROFIBUS user organization concerning PROFIBUS DP FMS see www profibus com Checking the PROFIBUS cabling A PROFIBUS cable or the cable segment if repeaters are used can be tested with a few resis tance measurements For this the cable should be disconnected from all stations Resistance between A and at the beginning of the cable approx 1100 Resistance between and B at the end of the cable approx 110 0 Resistance between at the beginning A at the end of the cable approx 0 Resistance between B at the beginning and B at the end of the cable approx 0 Resistance between shield at the beginning and shield at the end of the cable approx 0 If these measurements are successful then the cable can be used according to standards
77. s1 master can use DPV1 functions optionally The new Class2 master is generally an engineering tool which is used for the acyclic data transfer The protocol cycle of the DPV1 functions on the fieldbus depends on the use of Class1 or a Class2 master D301171 IO Link master 1108 1 9 PROFIBUS DP Addressing the data using acyclic services The data addressing is done per module by means of the following details slot 8 index 8 length The slot number addresses the module and the index addresses the module s parameters Each data block can have a maximum size of 240 bytes In case of a successful data access the slave sends a positive answer If the data access failed a negative answer which classifies the problem precisely is sent D301171 IO Link master 1108 2 10 Link IO Link the fieldbus independent communication interface 2 General technical information Transmission media Fieldbus integration IO Link and FDT DTM D301171 IO Link master 1108 2 1 IO Link IO Link the fieldbus independent communication interface 2 2 Q IO Link IO Link is a fieldbus independent communication interface for sensors and actuators is based on the IO Link specification IO Link Communication Specification Version 1 0 November 2007 of the PROFIBUS Nutzerorganisation e V IO Link is a point to point connection between the sensor actuator and an interfa
78. sensor provides parameters which can be set IO Link index 1 According to the vendor documentation the Siemens sensor used in this example provides the following parameters in IO Link index 1 Figure 19 Extract from the documentation ofthe used Siemens sensor 4 8 Index area parameterisation Index Sub Format Access Function Range Remarks Index rights 1 1 IntegerT 8 Bit R temperature 25 105 C internal temperature of the sensor 1 2 UlntegerT 8 Bit RW filter depth 0 255 factory setting 3 1 7 IntegerT 16 Bit R W measuring range 110 1000mm max setpoint lt final value near start MBn factory setting 110 1 9 IntegerT 16 Bit R W measuring range 110 1000mm min setpoint gt initial value far end MBf factory setting 1000 In order to set the measuring range near start MBn from 110 mm to 500 mm the following value has to be written to index 1 subindex 7 8 500 mm 0000 0001 1111 0100 0x01F4 MSB subindex 7 0x01 1 E LSB subindex 8 OxF4 244 D301171 IO Link master 1108 Application example with Siemens PLC and FB 102 IO Link CALL Indust A Whether and if yes which parameter bytes are really written depends on the setting for the parameter parameterization IO Link Index1 In this case the option write Subindex 1 to 8 has to be chosen Attention During the writing process all parameter in the s
79. sts acc to IEC 61131 2 Noxious gas 50 10 ppm rel humidity lt 75 96 no condensation H S 1 0 ppm rel humidity lt 75 96 condensation Vibration resistance 10 to 57 Hz yes constant amplitude 0 075 mm 1 0 57 to 150 Hz yes constant acceleration 1 g Vibration mode frequency cycles with a change rate of 1 octave min Vibration duration 20 frequency cycles per coordinate axis Shock resistance acc to IEC 68 2 27 18 shocks semi sinusoidal 15 g threshold 1 1 ms each in direction per space coordinate Repetitive shock resistance acc to IEC 68 2 29 1000 shocks semi sinusoidal 25 g threshold 6 ms each direction per space coordinate D301171 IO Link master 1108 Technical data Industri A Drop and topple Drop height weight 10 kg 1 0m Drop height weight 10 to 40 kg 0 5 m Test cycles 7 Device with packaging electrically tested printed circuit board Electromagnetic compatibility EMC according to EN 50 082 2 Industry Static electricity according to EN 61 000 4 2 Discharge through air direct 8 kV Relay discharge indirect 4 kV Electromagnetic HF fields according to 10 V m EN 61 000 4 3 and ENV 50 204 Conducted interferences induced by 10V fields according to EN 61 000 4 6 Fast transients Burst according to EN 61 000 4 4 Emitted interference according to acc
80. ting significant protocol overhead The master compares the ident numbers of the connected DP devices with the ident numbers registered in the configuration data of the DPM2 User data transfer will only be started if the right device types with the right station addresses are connected to the bus This provides additional protection against configuration errors The manufacturer specific ident nos are determined and assigned by the PROFIBUS user organization PNO The PNO governs the ident nos together with the GSD files GSD files Each PROFIBUS DP module has a so called GSD file German abbr for device data base file that comprises detailed information on the module data volume transmission rates revi sion status etc This GSD file is needed to configure the station within the PROFIBUS DP system The GSD files can be downloaded via the TURCK website under www turck com 1 8 D301171 IO Link master 1108 Short Description PROFIBUS DPV1 Short Description of PROFIBUS DPV1 General PROFIBUS DPV1 is an enhancement of PROFIBUS DP which provides the possibility of acyclic data communication A cyclic and centrally directed data transfer between master and slaves is characteristic for the standard functions of PROFIBUS DP A Class1 master PLC controls the cyclic exchange of process data with the slaves The data exchange is carried out in rotation and in a defined order The data which have to be transmitted are projected
81. tion Fieldbus Decentralised Periphery 029029909 0301171 IO Link master 1108 2 3 IO Link Figure 3 Communica tion with IO Link o S 00000000000000000000000000 4 1 3 8 Decentralised en Communication e Periphery e a Fieldbus integration usage of the standard transport mechanisms of established fieldbusses sensor actuator busses DPVO DPV1 simple integration in engineering systems by means of configuration files GSD GSDML E comfortable usage of even complex product features by means of tool based engineering FDT DTM IO Link and FDT DTM FDT enables a fieldbus and system independent engineering environment to be set up Generic DTMs allow any type of sensor and actuator to be integrated easily in the system 2 4 D301171 IO Link master 1108 Technical features eee 2 Technical data
82. to EN 55011 class A group 1 EN 50 081 2 Industry Material 6 Polyamid encapsulation compound Polyurethane Mounting 2 x through holes 3 mm Contacts CuZn gold plated Warning This device can cause radio disturbances in residential areas and in small industrial areas residential business and trading In this case the operator can be required to take appropriate measures to suppress the disturbance at his own cost D301171 IO Link master 1108 3 5 Technical features Approvals and tests Table 7 Designation Approvals and tests Approvals CE C UL U S Tests EN 61131 2 Cold DIN 68 2 1 temperature 25 13 dura tion 96 h not in use Dry heat DIN 68 2 2 Temperature 85 185 tion 96 h device not in use Damp heat cyclic DIN 68 2 30 temperature 55 131 tion 2 cycles every 12 h device in use Pollution severity according to 2 IEC 664 EN 61 131 2 Protection class according to IP67 529 3 6 D301171 IO Link master 1108 Connection possibilities Connection possibilities Fieldbus connection PROFIBUS DP connection At the SDPX IOL4 0001 the connection to PROFIBUS DP is realized via two M12 connec tors Figure 5 lt M12 connector dass for PROFIBUS 2 BUSA GN 2 BUS A 3 GND 15293 3 GND 4 BUS B 9 4 805 8 4 5 5 n c 5 4 S nic
83. tomation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the inter face so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous opera tion Emergency stop devices complying with IEC EN 60 204 1 must be effective in all oper ating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be oper ated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property externa
84. uration and device 1 2 herein nalen 1 3 Maximum system 1 3 Transmission rate Oycle times ern 1 4 1 4 Diagnostic functions een 1 5 SYNC 1 6 System E eared 1 6 qe 1 8 Short Description PROFIBUS DPV1 1 9 GON Clall 1 9 Acyclic data Aa 1 9 1 1 9 DPE E 1 9 Addressing the data using acyclic 1 10 2 IO Link IO Link the fieldbus independent communication interface 2 2 General technical 2 2 REEL 2 3 Fieldbus integrati
85. ve device The write protection index for the TURCK pressure sensor in the preceding application example page 4 4 is the IO Link write protection index 0x59 Table 20 Index 0x59 write protection Value Hex Function 0x00 no write protection 0x01 Writing of parameters via IO Link not possible except for index 0x59 D301171 IO Link master 1108 4 15 Connection to a Siemens Step 7 usage of the TURCK example program 4 16 0301171 IO Link master 1108 5 Acyclic data exchange PROFIBUS DP C2 master and TURCK IO Link DTM Communication via DTM with 2 2 Used 2 Used ANC EE 2 Hardware configuration 2 2 Adaptation of the IP address for the 3 Configuration of the CommDTM in 4 Configuration of the IO Link 4 5 Parameterization via DTM EEN aE E N 8 Operation of the IO Link master for testing purpose without PLC 9 D301171 IO Link master 1108 5 1 data exchange PROFIBUS DP C2 master TURCK IO Link DTM Commun
86. y Potential compensation Potential differences can occur between installation components that are in separate areas and these E are fed by different supplies 8 have double sided conductor shields which are grounded on different installation compo nents A potential compensation cable must be routed to the potential compensation Warning Never use the shield as a potential compensation Connection A Connection B B 3 0 0 3 5 0 0 5 8 0 0 8 40 Potential Shield compensation N Potential compensation cable Reference potential Reference potential A potential compensation cable must have the following characteristics Low impedance In the case of compensation cables that are routed on both sides the compensation line impedance must be considerably smaller than that of the shield connection max 10 96 of shield connection impedance 8 Should the length of the compensation cable be less than 200 m then its cross section must be at least 16 mm 0 025 inch If the cable length is greater than 200 m then a cross section of at least 25 mm 0 039 inch is required The compensation cable must be made of copper or zinc coated steel E The compensation cable must be connected to the protective conductor over a large surface area and must be protected against corrosion 8 Compensation

IO-Link-Master - User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents